Professional Documents
Culture Documents
OPERATING
&
MAINTENANCE MANUAL
OF
SEWAGE TREATMENT PLANT
BY
MARCH, 2018
- 1 -Project No. 5007
Revision: 00 O & M MANUAL
Date: 06.03.2018
Client: Foundation SEWAGE TREATMENT PLANT
Power Co. Ltd
Page 1 of 34
CAPACITY: 150 M3/Day
CONTENTS
1.0 DESIGN PARAMETERS
9.0 DRAWINGS
DISCLAIMER
The Operation and Maintenance Manual is intended to be a description of the normal operation
and maintenance of the Sewage Treatment Plant, manufactured and supplied by WEMS to M/s.
Foundation Power Co. Ltd. Daherki . The manual does not describe all possible operation of the
Plant. It is not intended to replace the absolutely necessary education of the operating personnel.
WEMS does not undertake any responsibility for damage arising due to an operation, which is
not laid down in the Manual or due to a faulty operation of the plant not contained in the
manual. WEMS reserves the right to revise the Manual if new experiences make it necessary.
The buyer is expected to inform WEMS about any abnormal behavior experienced by him so that
the Manual could be extended.
Notes: -
1 It is not allowed to disconnect or in any other way, fully or partially, safety devices out of
function.
2 The flow rates mentioned in the manual are approximate only and the exact flow is to be
determined by the operator on site during commission
TREATMENT OBJECTIVE
The objective of the treatment system shall be to bring the values of untreated
effluent within the limits given in “NEQS’’ for liquid discharge and also to
ensure this treatment as an environmental friendly.
Untreated Treated
Parameters Effluent Test Effluent Test NEQS
Results Results
Note: The above mentioned untreated effluent data has been taken as general for
sewage wastewater.
This is the entrance unit of the Treatment Plant. Some part of the solid material
that cannot be treated by biological methods deposit on the basement of the pre-
sedimentation basin. Remaining part of this type of material floats on the surface.
Meanwhile, biodegradable content of the solid material easily decays, and thus,
the non-biodegradables are discharged by pump once in a year.
The effluent after screening & de-oiling from screen chamber & oil trap,
respectively, is received in a collection cum equalization tank. Two
submersible pumps, effluent transfer pumps (1W + 1S), are installed in
equalization tank for effluent transfer in aeration tank. Effluent transfer
pumps should be well dipped in the effluent that’s why equalization tank is
also equipped with level sensor to sense the level of effluent in the tank and
to run the pumps in auto mode.
This is the main part of the system designed for domestic wastewater source.
Aeration, Sedimentation and Disinfection processes is achieved by means of SBR
(Sequencing Batch Reactor) logic. Organic substances are converted into
activated sludge with other metabolic products during the aeration phase.
O2 need is achieved by a blower and an oxygen delivery pipeline mounted on the
basement of the reservoir. In sedimentation phase, activated sludge separated
from the treated water deposits on the basement. Treated surface water is taken
out by a submersible pump and after chlorination it is sent to the clean water
reservoir.
These processes can be repeated automatically by the control panel. Sludge is in
a stabilized form as sludge age is long in this system, thus, there is no need for a
sludge handling unit. Sludge can periodically be taken out of the system by a
The treated effluent from package unit will be collected in supernatant sump
where chlorination will be done to remove pathogens & other disease causing
organisms. From here the water will be pumped to the sand filter for further
processing.
Two air blowers (1W + 1S) will be installed in a room near the Aeration Tank.
Air blowers will provide air to equalization tank for mixing and
homogenizing but most of the air will be utilized to maintain oxygen level in
aeration tank for biodegradation process. MCC Panel of the plant will be
placed in operator/panel room.
Tag No. : SB
No of Units : 01 No.
Material of Construction : RCC
Dimension : 4.66 x 1.0 x 2.0 SWD + 1.82 FB
Tag No. : EB
Quantity : 01 No.
Material of Construction : RCC
Dimension : 6.0 x 4.66 x 1.6910 SWD + 1.92 FB
Tag No. : SS
Quantity : 01 No.
Material of Construction : RCC
Dimension : 3.0 x 3.0 x 2.7 SWD + 1.72 FB
Tag No. : PU
Quantity : 01 No.
Material of Construction : SR.37 STEEL
Dimension : 12 X 2.2 X 2.8 HT
Quantity :2
Model : Submersible
Capacity : 42.57 m3/ h
Head : 14.89 m (water column)
Power : 3 kW
Make : GRUNDFOS
Quantity :2
Capacity : 308 m3/ h
Pressure : 250 mbar
Motor Power : 5.5 kW
Noise Level : < 60 dB
Make : MAPRO
Quantity :2
Model : Submersible
Capacity : 50 m3/ h
Head : 5 m (water column)
3.4 INSTRUMENTATION
Quantity : 01 Nos.
Type : Float Type
Make : EMAS
4.1.1 Before commissioning see that all the units have been built and provided as per
the requisite specifications.
4.1.2 Check all units in ‘Civil’ further for water retaining without leakage at least 72
hours.
4.1.3 Check for Uniform Gravity flow of water through all units wherever required.
4.2.2 Check all Pumps, Blowers etc. erected as per respective GA drawings
4.2.3 Check that all the pipeline sizes are as per Piping Drawings provided.
4.2.4 Check that all the pipelines are secured properly at regular intervals as per
drawings.
4.2.5 Check all chambers and pipe lines for debris, which may obstruct the flow and
clean if necessary.
4.2.6 Flush all the pipelines to remove any debris before carryout the hydro test.
4.2.8 Lubricate all equipments, gear box and other moving parts.
4.2.10 Carry out dry trial runs of all the equipments. If any equipment is not running
smoothly, consult manufacturer for any repair/rectification.
4.2.12 Check all the pumps and valves for there smooth operation.
4.3.1 Check all the electrical cabling; earthling connections are made as per the
Drawings Provided.
4.3.2 Check direction of rotation of all rotating equipments as per arrow mark and
correct the same if any.
4.3.3 Check opening and closing of valves and all rotating equipments manually
before auto starting.
4.3.4 Carry out no load trials of electrical components and record the data if found
satisfactory go for full load trial.
4.3.5 Check for full load current and record the data. Compare the system as per
designer’s manual.
4.4.2 All the pressure gauges, level switches installed at their respective locations as
per P& ID.
4.4.3 Check for proper electrical connections to level switches etc. as per the drawing.
4.4.4 After completing the pre commissioning procedure if all equipments are in
normal condition, the plant shall be ready for commissioning.
5.2 POWER/ELECTRICITY
No. of
Connected Absorbed
Sr. Operated hours Consumed
Unit Qty Rating Rating
No. Rating Operation
(HP) (HP) (HP) (Hrs/day) (HP)
2 Nos.
Air Blower
1. (1 W 15 7.5 6.4 16 102.4
AB1/AB2
+1 S)
Feed 2 Nos.
2. Submersible (1 W 8 4 3.4 4 13.6
Pump P1A/B +1S)
Discharge 2 No.
3. Submersible (1W + 6 3 2.6 4 10.8
Pump P1A/B 1S)
2 No.
Chlorine
4. (1W + 0.3 0.15 0.12 4 0.48
Dosing Pump
1S)
Fresh water line is necessary in the plant for cleaning purposes and for chlorination.
There are control switches for air blower, discharge pump, transfer pump on the control
panel. On each switch, there are a green light showing that the controlled equipment is
running and a warning red light showing that the controlled equipment is troubled. The
yellow light taking place under the three-phase light in the middle is that showing the
system is in holding period. The switch positions are shown below:
Elevation
On the position“0”, the transfer pump is still on the position“1”, the pump runs after
the end of holding period (after the holding light went off). On the position “2”, the
transfer pump is controlled manually.
Air Blower
On the position “0”, the air blower is still on the position “1”, the transfer pump is
commanded by the contacts on the PLC Logo in air blower control panel. If the latch of
the latched time relay is on the closed contact the air bower runs. On the position “2”,
the air blower is controlled manually.
Discharging Pump
On the position “0”, the discharging pump is still on the position “1”, the pump runs
after the end of holding period (after the holding light went off). On the position “2”,
the discharging pump is controlled manually.
Switch positions on the control panel during normal operation should be as follows:
Switch Positions
Blower 1 automatic
System Feeding Pump 1 ‘’
Discharging Pump 1 ‘’
Dosing Pump 1 ‘’
If wastewater shall not be given to the treatment plant for a long time and plant
requires to be maintained; AKSUP unit should be out of service.
a. Stop the air blower. AKSUP unit should be on flocculation phase. At the end of
adjusted time, discharging will put into service and discharge water on the top side.
Discharging pump should be continue to its work until water level will decrease up to
15 cm from the discharging pump absorption hole.
b. Active sludge compound in the AKSUP should be removed via discharging or
vacuum truck.
c. Please wash AKSUP unit with clean water.
d. Please control equipments of AKSUP unit and execute their maintenance works
periodically.
2) It should be controlled all electric connections are completed in accurate manner and
all equipments used are ready to operation.
3) It should be controlled all equipment and installation are free from any kind of
foreign substances.
4) Blockages of pipes and valves, which may interrupt the operation of the treatment
plant, should be controlled.
6) All instruments will be controlled in regard with their operation condition and their
calibrations.
8) It should be controlled whether miles of pumps are rotating easily or not by way of
manually rotating them.
9) It should be controlled that required service water is supplied. If water do not flow,
inlet valve should be controlled.
10) It should be controlled whether pump motors are rotating to the right side or not.
Motor amperes will be measured. Rotating should be in clockwise.
11) It should be controlled whether level switches can operate in bottom, middle and
top level.
12) Fixing connections and rigidity clutches of pumps and mixers should be controlled
before operation.
13) Capacity tests will be applied to the dosage pumps. Settings should be controlled in
regard with their completion during operation stage.
14) All pipe lines and valves should be controlled whether any leakage exists or not.
16) Pressured tanks should be controlled under pressure. (In operation pressure)
20) It should be controlled if automatic power switches are in automatic position or not.
21) After all these processes will complete, it should be controlled whether all
equipments indicated in the process are operating in appropriate manner by means of
operating in order.
22) Chemical materials will be used in the process should be ready before operation.
a) F /M Ratio
MLSS is indicator of the total biomass in the Biological Contactor while MLVSS is
the indicator of active biomass. In a healthy biomass MLVSS is about 0.7 to 0.8
times the MLSS. If MLVSS is less than this then some calculated amount of urea
and DAP has to be added. It is high; rate of feeding can be increased. If the MLSS
is high then the sludge has to be discharged in sludge drying beds. If it is to be
maintained constant then the sludge from the clarifier has to be re-circulated.
Also make ensure the continuous supply of waste water in the aeration tank.
This is the basic essence of Activated Sludge Process.
As the waste water mainly consists of sewage and it is already contains enough
amount of ammonia and phosphorous, so there is no need to add additional
nitrogen and phosphorous.
For the effluents wherein the BOD is less than half the COD i.e. less than 0.5 * COD, the
retention time would be on the higher side.
AIM: To estimate the oil & grease content in the given sample.
8.1.1 Apparatus:
8.1.2 Reagents:
8.1.3 Procedure:
8.1.4 Calculation:
8.2.1 Apparatus:
8.2.2 Procedure:
Dry the what man filter paper No.42.Keeping it in oven 103 0C for 10 min. Cool
in desiccator and take initial weight. Repeat cycle of drying, cooling, desiccating
and weighing till you get constant weight and record it as ‘A’. Filter, well mixed
(A-B)x1000x1000
TSS mg/l =
ml of sample
Where,
AIM: To determine the Total Dissolved Solids from the given sample.
8.3.1 Apparatus:
a. Evaporating Dishes:
1. Porcelain, 90 mm diameter.
2. Platinum - Generally satisfactory for all purposes.
3. High silica glass.
One of the following suitable for the filter disk can be selected.
8.3.2 Procedure:
Insert disk with wrinkled side up into filtration apparatus. Apply vacuum and
wash disk with three successive 20 ml volumes of reagent grade water continue
suction to remove all traces of water. Discard washings.
Stir sample with a magnetic stirrer and pipette or measured volumes onto a glass
fiber filter with applied water wash with three successive 10 ml volumes of
reagent grade water, allowing complete drainage between washings and
continue suction for about 3 min. after filtration is complete. Transfer total filtrate
(with washings) to a weighed evaporating dish and evaporate to dryness on a
steam bath or in a drying oven.
If necessary, add successive portions to the same dish after evaporation. Dry
evaporated sample for at least 1 hr. in an oven at 103 ± 2oC, cool in a dessicator to
balance
Temperature and weigh Repeat cycle of drying, cooling, desiccating and weigh
until a constant weight is obtained.
8.3.3 Calculation:
AIM:
To determine Chemical Oxygen Demand from the given sample by Open Reflux
Method.
8.4.2 Reagents:
Add Ag2SO4 reagent or add 5.5 gm Ag2SO4 powder per kg H2SO4. Let stand 1 or
2 days to dissolve Ag2SO4.
8.4.3 Standardization:
Lightly crush and then dry potassium hydrogen phthalate at 110 0C. Dissolve 425
mg in distilled water and dilute to 1000 ml. KHP has a theoretical COD of 1.176
mg O2 / mg and this solution has a theoretical COD of 500 g O2 / ml. This
solution is stable when refrigerated for up to 3 months.
8.4.4 Procedure:
(For sample containing COD > 50 mg/lit. and < 900 mg/lit.)
Place 50 ml sample for COD > 50 mg / l in a 500 ml refluxing flask, add 0.1 g
HgSO4 several glass beads and very slowly and 5 ml sulfuric acid reagents, with
mixing to dissolve HgSO4. Cool while mixing to avoid possible loss of volatile
materials.
Add 10 ml of 0.25 M K2Cr2O7 solution and mix. Attach flask to the condenser
and turn on cooling water. Add remaining 25 ml sulfuric acid reagent, through
open end of condenser. Continue swirling and mixing while adding the sulfuric
acid reagent and reflux for 2 hr.
Cool and wash down the condenser with 80 ml distilled water. Cool to room
temperature and Titrate excess K2Cr2O7 with FAS using 0.10 to 0.15 ml (2-3
drops) ferroin indicator.
Take the end point first sharp Color change from bluish green to reddish brown.
In the similar manner, reflux and titrate a blank containing the reagents and
volume of distilled water equal to that of sample.
8.4.5 Calculation:
AIM:
To measure the dissolved oxygen in given sample.
AIM:
To determine the Biochemical Oxygen Demand in the given sample by
Iodometric Method.
8.6.1 Apparatus:
8.6.2 Reagents:
Dissolve 6.205 gm Na2S2O3.5H2O in distilled water. Add 0.4 gm solid NaOH and
dilute to 1000 ml. Standardize with bi-iodate solution.
10. Standardization:
`
Dissolve approximately 2 gm KI in conical flask with 100 to 150 ml distilled
water. Add few drops of conc. H2SO4 and 20.0 ml standard potassium bi-iodate
solution. Dilute to 200 ml and Titrate liberated iodine with sodium thiosulfate
(0.025 N) Titrate, using starch as an indicator.
Add 1 ml phosphate buffer, MgSO4, CaCl2, FeCl3 solution per liter of water.
12. Seeding:
If necessary, the dilution water is seeded by using to seed found to be the most
satisfactory for the particular waste under study. Only past experience can
determine the actual amount of seed to be added per liter.
Collect dilution water in 300 ml BOD bottles, add 1 ml sample and 0.1 ml seed to
this bottle. Prepare two bottles in this way. Keep one bottle into incubator for
incubation at 20 ± 1 0C for 5 days.
Take another bottle for initial dissolved oxygen demand. To this add 1 ml MnSO4
then add 1 ml alkali iodide aside reagent. Stopper carefully to exclude air
bubbles and mix by inverting few times.
When precipitates have settled sufficiently then add 1 ml conc. H2SO4. Re-
stopper and mix by inverting several times until dissolution is complete. Titrate a
volume corresponding to 200 ml original sample after correction for sample loss
by displacement with reagents. Titrate with 0.025 N Na2S2O3 solution using
starch solution as an indicator. End point will be brown to blue.
FULFILLING SATISFACTORY
8.6.4 Calculation:
8.7.1 Principle
8.7.2 Apparatus
A) Filter paper
B) Filtration unit (Filtration flask, Funnel Vacuum pump)
C) Oven set at 103O C
D) Desiccating Cabinet
E) Analytical Balance
F) Muffle Furnace set at 550O C
G) Crucible
8.7.2 Procedure
Keep the filter paper in an oven set at 103 0C for 2 hrs, cool to room temperature
in a desiccating cabinet.
Weight the filter paper; now filter the 100 ml water sample through pre weighed
filter paper under vacuum. Place the filter Paper in an oven. Dry it at 103 0C and
weigh it. Now take clean, dry and weigh crucible. Place the above filter paper
with residue in a pre-weighed crucible and ignite in a furnace at 550 0C. the
process of ignition usually takes 20 to 30 minutes to complete. Allow the crucible
to cool to room temperature in a dessicator and weigh it.
8.7.3 Calculation
For the calculation of MLVSS take known volume of sludge sample in a pre
weighed beaker and heat it in an oven at 103 OC to evaporate the water. Now
cool and weigh. The difference is MLSS.
8.1.3 Calculation:
Now place the sludge in a pre weighed crucible and ignite at 550 OC in a furnace.
Now cool and weigh and calculate MLVSS as;
8.8.2 Calculation:
8.9.1 Apparatus:
8.9.2 Procedure:
03
CABIN
04 COVER
COVER
01
02
06
LAYOUT
TECHNICAL CATALOGUE
240
Inlet vacuum [inH2O]
200 200
160 160
120 120
80 80
MA PRO
40 40
100 200 300 400 500 600 700 800 900 100 200 300 400 500 600 700 80 0 900
Flow rate [CFM] Flow rate[CFM]
2
Technical and constructional features
• Casings and impellers are made of aluminium alloy.
• The standard machines for air are manufactured in the so-called “CLOSE COUPLED”version; i.e. a flange mounted
electric motor is bolted to the machine casing. The impeller, which is dynamically balanced, is fitted directly onto
the motor shaft extension.
• The two-pole electric motors, designed for continuous operation, are available in three phase for all the powers
shown in the catalogue and in single phase up to 2.65 kW.
They are manufactured according to IEC and/or CSA Standards with the following features for the customary
construction:
- for machines without HS suffix
degree of protection: - IP 55
insulation class: - F
line voltages at 60 Hz:
- three phase motors: 265 VΔ / 460 V for powers up to 3.6 kW
460 VΔ / 795 V for powers ≥ 4.6 kW
- single phase motors: 240 V
allowed tolerance on supply voltage: ± 5%
- for machines with HS suffix
degree of protection: - IP54
insulation class: - F
line voltages at 60 Hz:
- three phase motors: 208~275 VΔ / 380~480 V for powers up to 4.6 kW
380~480 VΔ / 660~720 V for powers > 4.6 kW
An exception is the customary construction of the
CL 80-Z HS 4.6 kW motor for which the line
voltage has to be 380~480 VΔ / 660~720 V
- single phase motors: 104~127 V / 208~254 V
• The machines meet the requirements of the European Directives 2006/42 (Machines), 2006/95 (Low Voltage),
2004/108 (Electromagnetic Compatibility) and of the applicable harmonised Standards.
• For the handling of gases other than air, e.g. steam, industrial gases and mixtures of explosive gases, special gas
tight units can be manufactured.
In particular, for mixtures of combustible gases, such as natural and biological gases, a range of
machines, featuring a specific MAPRO® manufacturing technology, synthetically outlined at pages
from 18 to 21, has been designed. This technology is identified by the trademark:
In the case of corrosive gases, all the internal parts can be treated or lined with protective coatings.
Accessories
A complete range of accessories, synthetically outlined at page 16 and 17, is available for all machines.
MAPRO
3
4
MAPRO
Most of the blower models for air can be also manufactured:
- in conformity to the requirements of the European Directive 94/9/EC (ATEX) for
Blowers with 60 Hz motors (3500 rpm) Zones 1 and 2, 21 and 22.
- especially for US and Canada, in conformity to the requirements of Class I and Class II
hazardous locations (see page 15 for some manufacturing version)
240
13.2
7.5
200 6.6
520HS 7
4.6 6.3
2.65 40/1 46/1 9
180 9 11 6.5
72/1 98/1
4.8 18 22 6
10/21 420HS 28/1 3.6 34/1 80-Z HS 60/1 11 84/1
160 2.65 2.55 4.8 9 8.6 13.2 11 18
5.5
7/21 3.45 6.6 9
140 1.8 2.65 4.8 6.6 5
0 10 20 30 40 50 60 80 100 120 140 160 180 200 240 280 320 360 400 450 500 550 600 650 700 750 800 850 900
Flow rate [cfm]
Flow rates refer to air at 68°F and 29.92 inHg (abs) at blower inlet port
Most of the blower models for air can be also manufactured:
- in conformity to the requirements of the European Directive 94/9/EC (ATEX) for
Blowers - performance with 60 Hz motors (3500 rpm) Zones 1 and 2, 21 and 22.
- especially for US and Canada, in conformity to the requirements of Class I and Class II
hazardous locations (see page 15 for some manufacturing version)
Outlet pressure inH2O 0 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260
Flow rate cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm
Motor power kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
CL 20 HS 38.8 25.3 0.28 14.1 0.28 [ 0 CFM at 36 inH2O]
CL 30-Z HS 63 45.9 0.5 37 0.5 28.2 0.5 19.4 0.5 10.5 0.5
CL 3.6/01 23.5 17.6 0.3 15 0.3 12 0.3 9.7 0.3 7 0.3
CL 4/01 36.4 28.2 0.44 24.1 0.44 20 0.44 15.8 0.44 11.7 0.44 7 0.44
CL 7/01 58.8 47.6 0.66 42.3 0.66 37 0.66 31.7 0.66 26.4 0.66 21.1 0.9 15.8 0.9 10.5 0.9
CL 10/01 85 73 0.9 67 0.9 61 0.9 55.3 1.3 49.4 1.3 43.5 1.3 37.6 1.3 31.7 1.8 25.3 1.8
CL 40 HS 103 86 1.15 (•) 77 1.15 (•) 68 1.15 (•) 60 1.15 (•) 51.7 1.5 (•) 43.5 1.5 (•) 34.7 1.5 (•)
CL 15/01 122 107 1.3 98 1.3 91 1.3 83 2.2 75 2.2 67 2.2 60 2.2 52.3 2.2 44.7 2.2
CL 50 HS 141 129 1.75 (•) 122 1.75(•) 115 1.75(•) 107 1.75(•) 98 1.75(•) 90 1.75(•) 80 1.75(•) 70 2.55 60 2.55 48.8 2.55 (+) 37.6 2.55 (+)
CL 18/01 171 151 2.65 141 2.65 131 2.65 121 2.65 111 2.65 101 2.65 91 2.65 81 3.6 71 3.6 61 3.6 51.7 3.6
CL 60 HS 211 191 2.55 181 2.55 170 2.55 160 2.55 150 2.55 140 2.55 130 2.55 120 3.45 109 3.45 98 4.6 88 4.6
CL 28/1 217 194 2.65 183 2.65 173 2.65 164 2.65 155 2.65 147 2.65 138 3.6 130 3.6 122 3.6 114 3.6 107 4.8 99 4.8 91 4.8 84 4.8 76 4.8
CL 22/01 251 227 3.6 216 3.6 204 3.6 192 3.6 180 3.6 168 3.6 157 4.8 145 4.8 133 4.8 121 4.8 110 4.8
CL 34/1 277 257 3.6 247 3.6 237 3.6 227 3.6 217 3.6 206 4.8 196 4.8 186 4.8 176 4.8 166 6.6 156 6.6 146 6.6 136 6.6 126 9 115 9
CL 40/1 317 297 3.6 288 3.6 278 3.6 269 3.6 260 4.8 250 4.8 241 4.8 231 6.6 222 6.6 213 6.6 203 6.6 194 9 184 9 175 9 165 9 156 9 147 9
CL 80-Z HS (+) 364 339 4.6 326 4.6 313 4.6 300 4.6 287 4.6 274 4.6 261 6.3 248 6.3 235 6.3 222 8.6 209 8.6 196 8.6 183 8.6 170 8.6 157 8.6
CL 46/1 406 374 4.8 360 4.8 346 4.8 333 4.8 320 4.8 308 6.6 296 6.6 284 6.6 273 9 261 9 250 9 238 9 227 9 216 11 204 11 193 11 181 11
CL 60/1 476 441 4.8 424 4.8 409 4.8 395 6.6 381 6.6 367 9 353 9 339 9 324 9 310 11 296 11 282 13.2 268 13.2 254 13.2 240 13.2
Blower
Type CL 72/1 562 535 6.6 521 6.6 506 6.6 489 6.6 472 9 453 9 434 9 416 11 397 11 378 13.2 359 13.2 340 18 321 18 303 18 284 18 265 18
CL 84/1 735 698 9 675 9 652 9 629 9 606 11 583 11 560 11 537 13.2 514 13.2 491 18 468 18 445 18 422 18 399 18 376 18
CL 98/1 768 732 9 716 11 697 11 679 13.2 662 13.2 644 13.2 626 18 609 18 591 18 573 18 556 18 538 22 520 22 503 22 485 22 467 22
CL 4/21 38.2 33.5 0.66 31.1 0.66 28.8 0.66 26.4 0.66 24.1 0.66 21.7 0.66 19.4 0.9 17 0.9 14.7 0.9 12.3 0.9 10 0.9
CL 7/21 58.8 52.9 1.3 50 1.3 47 1.3 44.1 1.3 41.2 1.3 38.2 1.3 34.7 1.3 31.7 1.3 28.8 1.3 25.8 1.8 22.9 1.8 20 1.8 16.4 1.8
CL 220 HS 61 53.5 0.9 50 0.9 45.9 0.9 42.3 0.9 38.2 0.9 34.7 0.9 30.6 0.9 26.4 0.9 22.3 0.9(•) 18.2 0.9(•) 12.3 0.9(•)
CL 10/21 85 78 1.8 74 1.8 70 1.8 65 1.8 61 1.8 57.6 1.8 53.5 1.8 49.4 1.8 45.3 1.8 41.2 2.65 37 2.65 32.9 2.65 28.8 2.65 24.7 2.65 20.6 2.65
CL 12/21 88 81 1.3 78 1.3 74 1.3 71 1.3 67 1.3 64 1.8 61 1.8 58.2 1.8 55.3 1.8 52.3 2.65 50 2.65 47.6 2.65 45.3 2.65 42.9 2.65 40.6 2.65 38.2 2.65 35.9 2.65 33.5 3.6 31.1 3.6 28.8 3.6 26.4 3.6
CL 420 HS 115 105 2.05 (•) 101 2.05 (•) 96 2.05 (•) 91 2.05 (•) 87 2.05 (•) 82 2.05 (•) 77 2.05 (•) 72 2.05 (•) 68 2.55 63 2.55 58.8 2.55 54.1 2.55 49.4 2.55 44.7 2.55 40 2.55
CL 14/21 105 98 1.8 94 1.8 91 1.8 88 1.8 85 1.8 82 1.8 80 1.8 77 1.8 74 2.65 72 2.65 69 2.65 66 2.65 63 2.65 61 3.6 58.2 3.6 55.9 3.6 52.9 3.6 50.6 3.6 48.2 3.6 45.9 3.6 44.1 3.6
CL 17/21 138 130 2.65 126 2.65 122 2.65 118 2.65 114 2.65 110 2.65 105 2.65 101 2.65 97 2.65 93 3.6 90 3.6 85 3.6 82 3.6 78 3.6 75 3.6 72 4.8 69 4.8 67 4.8 65 4.8 63 4.8 61 4.8
CL 520 HS 165 155 3.45 150 3.45 145 3.45 140 3.45 135 3.45 130 3.45 125 3.45 120 3.45 115 3.45 110 3.45 105 3.45 100 3.45 95 3.45 90 4.6 85 4.6 80 4.6 75 4.6 70 4.6 ( )
CL 20/21 164 154 2.65 150 2.65 145 2.65 142 2.65 138 2.65 134 2.65 131 3.6 128 3.6 125 3.6 121 3.6 118 3.6 115 4.8 112 4.8 108 4.8 105 4.8 102 4.8 99 6.6 95 6.6 92 6.6 89 6.6 86 6.6 82 6.6 80 6.6
CL 23/21 192 182 3.6 177 3.6 172 3.6 167 3.6 162 3.6 157 3.6 153 3.6 148 3.6 144 4.8 141 4.8 137 4.8 134 4.8 131 4.8 127 6.6 124 6.6 121 6.6 117 6.6 114 6.6 110 6.6 107 9 103 9 100 9 96 9 160 9
CL 720 HS (+) 231 221 3.45 217 3.45 211 3.45 207 3.45 201 3.45 197 3.45 192 4.8 187 4.8 182 4.8 177 4.8 172 4.8 167 6.3 162 6.3 157 6.3 152 6.3 147 6.3 142 6.3 137 6.3 132 8.6 127 8.6 120 8.6 113 8.6 104 8.6
CL 30/21 243 231 3.6 225 3.6 219 3.6 214 3.6 209 3.6 204 4.8 200 4.8 195 4.8 191 6.6 187 6.6 183 6.6 179 6.6 175 6.6 171 9 167 9 163 9 158 9 154 9 150 9 146 9 142 9 138 11 134 11
CL 36/21 280 269 4.8 264 4.8 258 4.8 253 4.8 248 4.8 243 6.6 237 6.6 232 6.6 227 6.6 221 6.6 216 9 211 9 206 9 201 9 196 9 191 9 186 9 181 11 176 11 171 11 165 11 160 11 155 11
CL 42/21 359 344 6.6 336 6.6 329 6.6 322 6.6 315 6.6 308 6.6 301 9 294 9 287 9 280 9 273 9 266 11 259 11 252 11 246 11 239 13.2 233 13.2 226 13.2 220 13.2 213 13.2 207 13.2 200 18 194 18
CL 49/21 412 399 6.6 392 6.6 386 6.6 380 6.6 374 6.6 367 6.6 361 9 355 9 349 9 343 9 337 9 330 11 324 11 318 11 312 11 306 13.2 300 13.2 294 13.2 288 13.2 282 18 276 18 270 18 264 18 258 18 253 18
(•) CL 40 HS three phase motor: 1.15kW and 1.5kW - single phase motor: 0.9kW (max. pressure: 60 inH2O) and 1.3kW (max. pressure: 70 inH2O only) Flow rates refer to air at 68°F and 29.92 inHg (abs.) at blower inlet port
MAPRO®
(•) CL 50 HS 1.75kW single phase with CSA Certificate for a max. pressure of 50 inH2O only Tolerance on flow rate values: ±10%
(•) CL 220 HS 0.9kW single phase with CSA Certificate for a max. pressure of 100 inH2O only
(•) CL 420 HS three phase motor: 2.05kW - single phase motor: 1.75kW (max. pressure: 90 inH2O)
(+) CSA certified motors available only on blowers with special constructional features
5
Blowers at 60 Hz (3500 rpm)
Temperature rise °F
Outlet pressure inH2O 20 40 60 70 80 90 100 120 140 160 170 180 200 220 240 250 260
CL 20 HS 22
CL 30-Z HS 16 34
CL 3.6/01 18 31 50
CL 4/01 22 40 65 85
CL 7/01 20 32 50 61 74 94
CL 10/01 22 32 47 58 70 86 106
CL 40 HS 16 29 45 58 72
CL 15/01 23 34 47 54 63 72 83
CL 50 HS 22 31 45 54 65 77 92 131
CL 18/01 20 29 43 52 61 72 83 104
CL 60 HS 23 34 47 56 67 77 90 130
CL 28/1 14 27 40 47 56 65 74 95 121 155
CL 22/01 27 40 54 63 72 81 90 108
CL 34/1 18 29 40 49 56 63 72 90 113 142
CL 40/1 23 34 47 54 61 68 77 95 113 135 148 160
CL 80-Z HS 23 31 45 52 59 67 76 95 122 157
CL 46/1 20 29 41 47 54 61 70 88 108 133 146 162
CL 60/1 18 29 41 49 56 63 72 90 112 137
Blower CL 72/1 27 38 50 58 67 76 85 103 126 153 169
Type CL 84/1 25 36 47 52 59 67 76 92 113 140
CL 98/1 32 45 59 67 74 81 88 103 119 140 153
CL 4/21 25 40 54 61 70 79 90 113
CL 7/21 16 25 36 43 50 58 65 79 94
CL 220 HS 16 27 40 47 58 68 85 126
CL 10/21 27 38 52 59 67 76 85 104 124 148
CL 12/21 20 27 34 40 43 49 54 65 77 92 99 106 121 140
CL 420 HS 23 29 40 45 50 59 67 86 108 133
CL 14/21 22 29 40 45 50 56 61 72 85 97 104 112 128 148
CL 17/21 23 31 38 43 49 54 59 72 86 101 108 117 135 153
CL 520 HS 27 32 41 45 52 59 65 79 95 115 126 139
CL 20/21 23 32 41 47 52 58 65 77 92 106 113 121 137 155 175
CL 23/21 27 34 43 47 52 56 61 72 83 95 101 108 124 140 160 175
CL 720 HS 32 38 45 49 56 61 67 79 90 103 112 119 137 149
CL 30/21 23 32 43 49 54 59 65 76 86 99 106 113 130 148 169
CL 36/21 34 43 54 59 65 70 76 86 99 112 119 126 140 158 178
CL 42/21 32 41 50 56 59 65 70 81 92 104 112 119 135 155 175
CL 49/21 34 45 56 61 67 72 77 88 99 112 117 124 139 153 167 175 184
Tolerance: ± 10 °F
CL 720 HS 79 79 79 79 79 79 79 79 79 79 79 79 79 79
CL 30/21 81 81 81 81 81 82 82 82 82 83 83 83 83 83 84
CL 36/21 82 82 82 82 83 83 83 83 83 83 83 84 84 84 84
CL 42/21 82 82 82 82 83 83 83 84 84 84 84 85 85 86 86
CL 49/21 82 83 84 84 84 84 85 85 85 85 85 85 86 86 87 87 88
(•) Sound level measured at 1m distance, with inlet and outlet ports piped, in accordance to ISO 3744 Tolerance: ± 2 dB(A)
7
8
MAPRO
Most of the exhauster models for air can be also manufactured:
- in conformity to the requirements of the European Directive 94/9/EC (ATEX) for
220 220
200 200
0 10 20 30 40 50 60 80 100 120 140 160 180 200 240 280 320 360 400 450 500 550 600 650 700 750 800 850 900
Flow rate [cfm]
Flow rates refer to air at the suction pressure and 68°F and with atmospheric backpressure of 29.92 inHg (abs)
Most of the exhauster models for air can be also manufactured:
- in conformity to the requirements of the European Directive 94/9/EC (ATEX) for
Exhausters - performance with 60 Hz motors (3500 rpm) Zones 1 and 2, 21 and 22.
- especially for US and Canada, in conformity to the requirements of Class I and Class II
hazardous locations (see page 15 for some manufacturing version)
Inlet vacuum inH2O 0 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260
Flow rate cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm cfm
Motor power kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
CL 20 HS 38.8 22.9 0.28 10 0.28 [ 5.3 CFM at 32 inH2O - 0 CFM at 34 inH2O ]
CL 30-Z HS 63 44.7 0.5 35.3 0.5 26.1 0.5 17 0.5 7.6 0.5
CL 3.6/01 23.5 17.6 0.3 14.7 0.3 11 0.3 7.6 0.3 4.4 0.3
CL 4/01 36.4 27 0.44 22.9 0.44 18.2 0.44 13.5 0.44 8.8 0.44 4.1 0.44
CL 7/01 58.8 45.3 0.66 38.8 0.66 32.3 0.66 25.8 0.66 19.4 0.66 12.9 0.9 6.4 0.9
CL 10/01 85 70 0.9 62 0.9 55.9 0.9 48.2 1.3 41.2 1.3 33.5 1.3 25.8 1.3 17.6 1.3
CL 40 HS 103 84 1.15 (•) 74 1.15 (•) 64 1.15 (•) 54.7 1.15 (•) 45.3 1.5 (•) 35.3 1.5 (•)
CL 15/01 122 104 1.3 95 1.3 87 1.3 78 1.3 69 2.2 60 2.2 51.7 2.2 41.2 2.2 29.4 2.2
CL 50 HS 141 129 1.75(•) 121 1.75(•) 111 1.75(•) 101 1.75(•) 88 1.75(•) 74 1.75(•) 60 2.55 43.5 2.55
CL 18/01 171 147 2.65 136 2.65 125 2.65 114 2.65 103 2.65 91 2.65 78 2.65 65 3.6 51.2 3.6 34.1 3.6
CL 60 HS 211 188 2.55 176 2.55 164 2.55 153 2.55 141 2.55 129 2.55 117 2.55 105 3.45 92 3.45 77 4.6 61 4.6
CL 28/1 217 194 2.65 182 2.65 170 2.65 158 2.65 147 2.65 135 2.65 123 2.65 111 3.6 98 3.6 87 3.6 75 3.6
CL 22/01 251 220 3.6 206 3.6 191 3.6 176 3.6 161 3.6 147 3.6 132 4.8 117 4.8 102 4.8 85 4.8
CL 34/1 277 253 2.65 240 2.65 228 2.65 216 2.65 203 2.65 191 3.6 179 3.6 167 4.8 154 4.8 142 4.8 130 6.6
CL 40/1 317 304 3.6 297 3.6 288 3.6 276 3.6 264 3.6 250 4.8 236 4.8 222 4.8 207 4.8 193 6.6 177 6.6 162 6.6 145 6.6
CL 80-Z HS (+) 364 335 4.6 321 4.6 307 4.6 293 4.6 278 4.6 264 4.6 250 6.3 235 6.3 217 6.3 198 8.6 176 8.6 147 8.6 109 8.6
CL 46/1 406 384 3.6 372 3.6 359 3.6 344 4.8 329 4.8 314 4.8 297 6.6 280 6.6 262 6.6 243 9 223 9 203 9 182 9
CL 60/1 476 446 4.8 428 4.8 412 4.8 395 6.6 379 6.6 364 6.6 350 6,6 335 9 319 9 300 9 276 9 250 11 217 11
Exhauster CL 72/1 562 535 6.6 521 6.6 506 6.6 489 6.6 470 6.6 449 9 426 9 401 9 376 11 347 11 314 11 277 13.2
Type CL 84/1 735 700 6.6 679 9 656 9 632 9 606 9 579 11 553 11 526 13.2 497 13.2 462 13.2 426 18 388 18 338 18
CL 98/1 768 750 9 738 9 723 11 709 11 691 11 673 13.2 650 13.2 626 13.2 600 18 570 18 532 18 491 18 441 18
CL 4/21 38.2 32.9 0.66 30.6 0.66 27.6 0.66 24.7 0.66 21.7 0.66 18.2 0.66 15.3 0.66 11.7 0.9 8.2 0.9
CL 7/21 58.8 50.6 1.3 46.4 1.3 42.3 1.3 38.8 1.3 34.7 1.3 30.6 1.3 26.4 1.3 22.3 1.3 18.8 1.3 14.7 1.3
CL 220 HS 61 52.3 0.9 47.6 0.9 43.5 0.9 38.8 0.9 34.1 0.9 30 0.9 25.3 0.9 21.1 0.9 16.4 0.9
CL 10/21 85 76 1.8 71 1.8 67 1.8 62 1.8 57.6 1.8 52.9 1.8 48.2 1.8 44.1 1.8 38.8 1.8 32.3 2.65 25.8 2.65 17.6 2.65
CL 12/21 88 81 1.3 77 1.3 73 1.3 70 1.3 66 1.3 62 1.3 58.8 1.8 55.3 1.8 51.7 1.8 48.2 1.8 44.7 1.8 40.6 2.65 37 2.65 33.5 2.65 30 2.65 25.8 2.65 21.7 2.65
CL 420 HS 115 103 2.05 (•) 97 2.05 (•) 91 2.05 (•) 85 2.05 (•) 80 2.05 (•) 74 2.05 (•) 68 2.05 (•) 62 2.05 (•) 56.5 2.05 (•) 50 2.05 (•) 43.5 2.55 37 2.55 29.4 2.55
CL 14/21 105 99 1.3 96 1.3 92 1.3 89 1.3 85 1.3 81 1.8 77 1.8 73 1.8 69 1.8 65 1.8 61 2.65 57 2.65 52.9 2.65 48.8 2.65 44.7 2.65 40.6 2.65 36.4 2.65
CL 17/21 138 128 2.65 124 2.65 119 2.65 114 2.65 109 2.65 104 2.65 100 2.65 95 2.65 90 2.65 85 3.6 80 3.6 75 3.6 70 3.6 65 3.6 61 3.6 56.5 4.8 51.7 4.8
CL 520 HS 165 154 3.45 148 3.45 142 3.45 136 3.45 130 3.45 124 3.45 118 3.45 113 3.45 107 3.45 101 3.45 95 3.45 89 3.45 83 3.45 77 4.6 70 4.6
CL 20/21 164 157 2.65 153 2.65 148 2.65 143 2.65 138 2.65 133 2.65 128 2.65 123 3.6 118 3.6 113 3.6 107 3.6 101 4.8 95 4.8 89 4.8 83 4.8 77 4.8 70 4.8
CL 23/21 192 182 3.6 177 3.6 171 3.6 166 3.6 161 3.6 155 3.6 150 3.6 145 3.6 140 3.6 134 4.8 129 4.8 124 4.8 118 4.8 113 6.6 108 6.6 101 6.6 95 6.6
CL 720 HS (+) 231 220 3.45 214 3.45 208 3.45 202 3.45 196 3.45 190 3.45 184 4.8 178 4.8 172 4.8 165 4.8 157 4.8 150 6.3 141 6.3 133 6.3 123 6.3 111 6.3
CL 30/21 243 231 3.6 226 3.6 220 3.6 214 3.6 208 3.6 202 4.8 196 4.8 190 4.8 184 4.8 178 4.8 173 6.6 167 6.6 161 6.6 155 6.6 149 6.6 143 9 137 9
CL 36/21 280 275 4.8 271 4.8 266 4.8 260 4.8 254 4.8 248 4.8 241 4.8 234 6.6 226 6.6 218 6.6 210 6.6 202 6.6 193 6.6 184 9 175 9 165 9 155 9
CL 42/21 359 347 6.6 339 6.6 332 6.6 324 6.6 317 6.6 310 6.6 302 6.6 294 9 284 9 274 9 264 9 254 9 244 9 232 11 219 11 206 11 188 11
CL 49/21 412 395 6.6 388 6.6 380 6.6 373 6.6 366 6.6 359 6.6 351 6.6 343 9 336 9 328 9 320 9 311 11 301 11 289 11 276 11 261 13.2 244 13.2
MAPRO
(•) CL 40 HS three phase motor: 1.15kW and 1.5kW - single phase motor: 0.9kW and 1.3kW Flow rates refer to air at the suction pressure and 68°F and with atmospheric backpressure of 29.92 inHg (abs)
(•) CL 50 HS 1.75kW single phase with CSA Certificate for a max. vacuum of 50 inH2O only Tolerance on flow rate values: ±10%
(•) CL 420 HS three phase motor: 2.05kW - single phase motor: 1.75kW (max. vacuum: 90 inH2O)
(+) CSA certified motors available only on exhausters with special constructional features
9
Exhausters at 60 Hz (3500 rpm)
Temperature rise °F
Inlet vacuum inH2O 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
CL 20 HS 27 41
CL 30-Z HS 16 23 34
CL 3.6/01 20 27 38 50 68
CL 4/01 25 32 45 58 72 90
CL 7/01 23 34 45 58 74 97 128
CL 10/01 31 40 49 61 76 90 108 126
CL 40 HS 16 22 31 40 50 70
CL 15/01 23 27 32 40 49 65 83 108 148
CL 50 HS 20 25 31 38 49 59 76 97
CL 18/01 25 31 40 49 59 72 86 104 128 162
CL 60 HS 22 27 32 39 47 58 69 83 101 121 144
CL 28/1 14 20 27 34 43 54 65 83 103 128 162
CL 22/01 27 34 43 52 63 77 95 115 137 169
CL 34/1 14 20 26 32 41 50 63 76 90 108 133
CL 40/1 20 23 29 36 43 52 63 74 86 99 115 135 158
CL 80-Z HS 18 23 27 32 40 49 59 72 88 106 126 151 176
CL 46/1 14 20 25 32 40 49 58 70 83 99 117 137 162
CL 60/1 22 25 29 34 41 50 59 72 85 99 117 137 162
Exhauster CL 72/1 25 31 36 43 50 58 67 76 88 104 126 162
Type CL 84/1 29 31 34 40 45 50 58 67 77 92 108 131 162
CL 98/1 32 36 41 47 54 63 72 83 95 108 126 146 171
CL 4/21 31 38 47 57 68 81 95 110 128
CL 7/21 23 27 33 40 47 54 63 72 83 95
CL 220 HS 16 20 25 32 41 50 61 74 88
CL 10/21 25 31 36 41 49 58 67 77 92 108 124 144
CL 12/21 18 20 23 27 31 36 41 48 56 63 72 81 90 101 112 124 139
CL 420 HS 22 25 29 34 41 49 59 70 84 98 115 133 153
CL 14/21 22 23 27 31 35 40 45 52 59 67 74 81 90 99 110 122 135
CL 17/21 18 22 27 32 39 46 54 61 68 77 86 97 108 119 131 146 160
CL 520 HS 20 23 27 31 36 43 49 56 65 76 86 99 115 135 157
CL 20/21 22 25 31 37 43 50 58 65 74 85 94 104 115 126 137 153 169
CL 23/21 22 27 32 38 43 50 58 65 72 81 90 99 108 119 131 146 162
CL 720 HS 31 34 37 41 45 50 56 63 71 79 89 99 112 124 142 160
CL 30/21 22 27 32 38 43 49 56 63 72 81 92 103 115 128 142 157 171
CL 36/21 32 36 40 45 50 58 65 74 83 94 104 115 126 139 151 164 180
CL 42/21 32 36 40 45 50 56 61 68 77 86 97 108 121 135 149 166 182
CL 49/21 34 40 45 50 58 65 72 79 88 97 106 117 128 140 153 167 184
Tolerance: ± 10 °F
CL 720 HS 77 77 77 78 78 78 78 78 78 78 79 79 79 79 79 79
CL 30/21 79 80 80 80 81 81 81 81 81 82 82 82 82 82 82 83 83
CL 36/21 81 81 82 82 82 82 82 82 82 83 83 83 83 83 83 83 83
CL 42/21 81 81 81 81 82 82 82 83 83 83 84 84 84 84 85 85 85
CL 49/21 82 82 83 83 83 83 83 83 83 83 84 84 84 84 85 85 85
(•) Sound level measured at 1m distance, with inlet and outlet ports piped, in accordance to ISO 3744 Tolerance: ± 2 dB(A) 11
Dimensions
CL 3.6/01 - CL 4/01 - CL 7/01 - CL 10/01 - CL 15/01 - CL 18/01 - CL 22/01
(*)
Blowers
(*)
Exhausters
FIG.1
Blowers
Exhausters
FIG. 2
CL 20 HS - CL 30-Z HS - CL 40 HS - CL 50 HS - CL 60 HS - CL 80-Z HS
MAPRO
FIG. 3
12
Dimensions
CL 12/21 - CL 14/21 - CL 17/21 - CL 20/21 - CL 23/21 - CL 30/21 - CL 36/21 - CL 42/21 - CL 49/21
CL 28/1 - CL 34/1 - CL 40/1 - CL 46/1 - CL 60/1 - CL 72/1 - CL 84/1 - CL 98/1
Blowers
Exhausters
FIG. 5
Blowers
Exhausters
MAPRO
FIG. 6
13
Dimensions
Connect. NPSC or NPT
Machine Type Reference Weight
figure A B C D E F G H I L M N O P Q R S
Ib
inlet Ø1 outlet Ø2
CL 3.6/01 Fig. 1 11.42 12.20 10.91 11.42 4.53 0.39 2.64 0.63 3.58 2.17 2.76 1” 1” 24.3
CL 4/01 Fig. 1 11.42 12.20 10.91 11.42 4.53 0.39 2.64 0.63 3.58 2.17 2.76 12.40 1” 1” 26.5
CL 7/01 Fig. 1 13.39 14.17 13.50 13.39 4.92 0.39 4.33 0.63 4.33 2.17 2.76 1” 1/4 1” 1/4 37.5
CL 10/01 Fig. 1 15.94 15.35 15.08 14.57 5.71 0.39 4.69 0.63 4.65 2.17 2.76 1” 1/2 1” 1/2 50.7
CL 15/01 Fig. 1 17.60 16.73 15.55 15.94 6.69 0.39 5.12 0.63 5.12 2.17 2.76 2” 2” 66.1
CL 18/01 Fig. 1 19.88 17.72 19.13 16.93 7.95 0.39 5.83 0.63 6.54 2.17 2.76 2” 1/2 2” 1/2 95
CL 22/01 Fig. 1 21.06 19.09 19.76 18.31 8.50 0.39 6.69 0.63 7.17 2.17 2.76 2” 1/2 2” 1/2 115
CL 20 HS Fig. 3 10.04 8.98 9.25 3.54 1.38 0.39 0.47 2.99 7.48 8.35 2.87 8.58 1.57 0.51 1” 1” 23.1
CL 30-Z HS Fig. 3 10.04 9.69 9.72 3.54 1.54 0.39 4.92 3.27 8.07 8.62 2.13 8.98 0.79 0.10 1” 1/ 1” 1/ 29.8
4 4
CL 40 HS Fig. 3 10.63 11.26 12.01 4.53 1.77 0.47 6.89 3.74 8.86 10.04 1.89 9.45 1.18 0.12 1” 1/2 1” 1/2 39.7
CL 50 HS Fig. 3 12.40 13.11 13.19 4.72 1.89 0.55 0.79 4.53 10.24 11.61 4.92 13.58 1.18 0.16 2” 2” 57.3
CL 60 HS Fig. 3 15.55 15.04 15.16 4.92 1.89 0.59 0.79 5.51 11.42 12.80 4.33 14.96 1.18 0.18 2” 2” 91
CL 80-Z HS Fig. 3 18.78 17.76 20.04 5.98 2.56 0.59 0.93 6.69 14.02 15.51 4.49 18.19 1.38 0.24 2” 1/2 2” 1/2 150
CL 28/1 Fig. 4 17.56 14.57 17.52 5.51 3.35 0.35 3.94 6.30 12.20 13.78 - 0.83 1.38 0.20 0.04 1.77 2” 1/2 2” 1/2 106
CL 34/1 Fig. 4 22.05 15.75 18.50 6.30 3.54 0.35 3.94 6.30 13.66 15.24 2.76 0.87 1.38 0.20 2” 1/ 2 2” 1/2 146
CL 40/1 Fig. 4 21.65 16.38 19.29 6.30 3.54 0.35 3.94 6.30 13.66 15.24 2.76 0.87 1.38 0.20 3” 3” 170
CL 46/1 Fig. 4 26.77 17.32 20.47 7.09 3.82 0.43 2.36 12.99 15.75 17.72 4.72 0.87 1.77 0.20 3” 3” 205
CL 60/1 Fig. 4 27.56 17.32 20.47 7.09 3.82 0.43 2.36 12.99 15.75 17.72 4.72 0.87 1.77 0.20 3” 3” 227
CL 72/1 Fig. 4 28.94 18.35 22.05 7.09 4.21 0.43 2.36 12.99 16.54 18.50 7.28 0.67 1.77 0.20 4” 4” 225
CL 84/1 Fig. 4 30.12 19.88 24.21 7.09 4.21 0.43 2.36 12.99 16.54 18.50 7.28 0.67 1.77 0.20 4” 4” 247
CL 98/1 Fig. 4 29.53 20.94 25.20 7.09 4.21 0.43 2.36 12.99 16.54 18.50 7.28 0.67 1.77 0.20 4” 4” 265
CL 4/21 Fig. 2 12.24 10.83 11.18 10.00 1.30 0.35 7.72 6.30 9.06 1.38 2.56 5.51 6.42 16.54 4.17 1.06 14.49 1” 1” 37.5
CL 7/21 Fig. 2 15.87 12.68 13.27 11.73 2.17 0.47 8.74 9.45 7.17 1.38 3.86 7.68 9.06 18.90 5.00 1.42 13.58 1” 1/4 1” 1/4 57.3
CL 10/21 Fig. 2 17.80 13.78 14.96 12.95 2.36 0.47 9.61 9.45 7.87 2.17 4.53 8.07 10.12 23.03 5.71 1.77 14.76 1” 1/ 2 1” 1/2 79.4
CL 220 HS Fig. 5 12.60 12.40 10.63 3.54 1.54 0.39 0.49 3.27 8.07 9.06 2.48 11.38 1.18 0.10 2.09 4.17 21.26 1” 1/4 1” 1/4 30.9
CL 420 HS Fig. 5 15.75 13.98 12.40 4.57 1.81 0.47 0.65 3.74 8.86 10.08 2.01 12.36 1.18 0.12 1.77 6.06 22.44 1” 1/2 1” 1/2 59.5
CL 520 HS Fig. 5 19.69 16.14 14.61 4.72 1.89 0.55 0.79 4.53 10.24 11.61 3.82 15.91 1.18 0.16 2.20 5.67 25.39 2” 2” 95
CL 720 HS (3.45-4.8kW) Fig. 5 20.94 17.13 16.69 4.96 1.97 0.55 0.79 5.51 11.42 12.80 3.39 17.76 1.77 0.18 2.99 6.46 26.97 2” 2” 117
CL 720 HS (6.3-8.6kW) Fig. 6 23.23 17.13 16.69 6.06 3.70 0.55 0.79 5.51 11.42 12.80 8.86 23.43 1.77 0.18 2.99 6.46 26.97 2” 2” 170
CL 12/21 Fig. 4 17.32 13.78 16.54 5.12 3.11 0.35 3.94 6.30 11.34 12.91 - 0.75 1.38 0.20 0.24 1.57 1” 1/2 1” 1/ 2 93
CL 14/21 Fig. 4 17.52 14.57 17.32 5.12 3.11 0.35 3.94 6.30 11.34 12.91 - 0.75 1.38 0.20 0.24 1.57 2” 2” 93
CL 17/21 Fig. 4 22.05 15.75 18.50 6.30 3.54 0.35 3.94 6.30 13.66 15.24 2.76 0.87 1.38 0.20 2” 1/2 2” 1/2 119
CL 20/21 Fig. 4 21.65 16.38 19.29 6.30 3.54 0.35 3.94 6.30 13.66 15.24 2.76 0.87 1.38 0.20 2” 1/2 2” 1/2 146
CL 23/21 Fig. 4 23.23 17.32 20.28 6.30 3.54 0.35 3.94 6.30 13.66 15.24 2.76 0.87 1.38 0.20 2” 1/2 2” 1/2 181
CL 30/21 Fig. 4 27.56 17.32 20.47 7.09 3.82 0.43 2.36 12.99 15.75 17.72 4.72 0.87 1.77 0.20 3” 3” 194
CL 36/21 Fig. 4 26.57 18.35 21.65 7.09 3.82 0.43 2.36 12.99 15.75 17.72 4.72 0.87 1.77 0.20 3” 3” 198
CL 42/21 Fig. 4 30.12 19.88 24.21 7.09 4.21 0.43 2.36 12.99 16.54 18.50 7.28 0.67 1.77 0.20 3” 3” 234
CL 49/21 Fig. 4 29.53 20.94 25.20 7.09 4.21 0.43 2.36 12.99 16.54 18.50 7.28 0.67 1.77 0.20 4” 4” 247
Dimensions (inches)
Weights shown are for the machines fitted with the largest motor power
MAPRO
14
Blowers and exhausters for air - Special versions
BD Series
Belt drive version
Note:
Also manufactured in conformity to the requirements:
- of the European Directive 94/9/EC (ATEX) for Zones 1 and 2,
21 and 22
- of Class I and Class II hazardous locations, for US and Canada
V Series
Compact version in vertical axis
Note:
Also manufactured in conformity to the requirements of the
European Directive 94/9/EC (ATEX) for Zones 1 and 2, 21 and 22.
VL Series
Machine in vertical axis, with hub and flexible coupling between
machine and motor
Note:
Also manufactured in conformity to the requirements:
- of the European Directive 94/9/EC (ATEX) for Zones 1 and 2,
21 and 22
- of Class I and Class II hazardous locations, for US and Canada
HC Series
Machine in horizontal axis, coupled to the motor via a flexible shaft
coupling
Note:
Also manufactured in conformity to the requirements:
- of the European Directive 94/9/EC (ATEX) for Zones 1 and 2,
21 and 22
- of Class I and Class II hazardous locations, for US and Canada
MAPRO
In addition to the above listed versions, it is possible to supply other special units with motor direct coupled via a flexible shaft
coupling.
15
Accessories
For all regenerative blowers and exhausters, a complete range of accessories is available. Main accessories are:
- cartridge type filters for blowers - in-line filters for exhausters
- pressure relief valves for blowers - vacuum relief valves for exhausters
- non return valves
- flexible hoses
- acoustic enclosures.
For proper use, a blower is to be equipped at least with inlet filter and pressure relief valve; an exhauster with inlet inline
filter and vacuum relief valve.
For more and technical details on the accessories shown below, please contact MAPRO® Sales Department.
inspection and service. The filter element can be proposed made with
pleated paper impregnated with thermoset resin or made with polyester for
humid applications. Antistatic polyester filter elements are available for
16 installation in hazardous areas.
Filters for blowers
Inlet filters are typically used for pressure applications to prevent
dust and other particles from entering the blower. They consist of a
filter cartridge protected by an aluminium hood. The filter element
can be proposed made with pleated paper impregnated with
thermoset resin or made with polyester for humid applications.
Antistatic polyester filter elements are available for installation in
hazardous areas.
Special filters, e.g. for heavy duty applications due to strong presence of dust, are available on request.
Flexible hoses
The purpose of the flexible hoses installed between the blower or exhauster and the
discharge or inlet pipeline is to avoid that the direct connections of the pipes to the
threaded outlet and/or inlet port could cause unwanted tension or load on flanges and
casing of the machine. This could cause breaking of flanges or casing or casing
distortions with consequent seizure of the impeller.
Flexible hoses made of various materials and for different pressures and
temperatures are available, depending on the foreseen operating conditions.
Acoustic enclosures
Acoustic enclosures are available for each type of machine. They are
made up from indepen-dently removable acoustic panels externally
clad with galvanized sheet steel. The panels are fixed together with
externally mounted clamps, galvanized as well. On request,
clamps in stainless steel could be supplied. Sound pressure levels
are reduced by about 12 dB(A). The acoustic enclosures, for all side
MAPRO
channel exhausters and for blowers with motor power above 4 kW, are
fitted with an electrically operated ventilation fan with sound deadened
duct. Please contact our Sales Department for detailed information and
for the dimensions of the acoustic enclosures. 17
REGENERATIVE BLOWERS FOR COMBUSTIBLE GASES
Blowers for biogas, natural gas or combustible gases, in
conformity to the 94/9/EC European Directive (ATEX), for
Zones 1 and 2, or, especially for US and Canada, in conformity
to the requirements of Class I hazardous locations
Features of construction
To extract or compress combustible gases, such as biological gas or natural gas, a complete range of gas-tight
regenerative blowers has been designed, featuring a specific MAPRO® manufacturing technology, identified by the
trademark:
This technology, whose main construction features are listed below, is applied also to the blowers fitted with NEMA
motors in conformity to the requirements of Class I hazardous locations in the US and Canada. Only the so-called
“CLOSE COUPLED” version (see below) is not available with NEMA motors.s.
gas can be treated with anodic oxidation; the machine can be supplied
with its own shaft and external bearing housings, so that the bearings
are completely isolated from the gas handled; and it is also possible to
fit lip seals in pairs, with a barrier fluid in between.
18
Advantages
The main advantages of using regenerative
generative
machines are:
•easy installation
•low noise level
•no vibration
•pulsation free gas flow
•minimal maintenance.
Moreover no internal lubrication
is necessary, and therefore the gas
moving through the machine remainss
uncontaminated and completely oil-free.
free.
Accessories
A complete range of accessories is available, including the following:
g:
•gas-tight filters
•stainless steel flanged flexible connection bellows
•non return valves
•pressure gauges and thermometers
•explosion-proof pressure switches and temperature switches
•intrinsically-safe pressure and temperature transducers
•manual and automatic cut-off valves
•acoustic enclosures.
For more details on regenerative blowers for combustible gases, more
specifically for biogas, please contact MAPRO® Sales Department..
Some installation
MA PRO
20
Regenerative blowers for biogas - Range of duty
260
Key
9
Outlet pressure [inH2O]
240
0 10 20 30 40 50 60 80 100 120 140 160 180 200 240 280 320 360 400 450 500 550 600 650 700 750 800 850 900
Flow rate [cfm]
The performance curves “flow rate - outlet pressure” and the “motor powers” shown in the The part of the curves in red colour refers to the pressure range in which the blowers fitted with
literature, are given, as an indication only, at fixed rpm (60Hz – 3500rpm) and for a biogas a “compact by-pass” could be used. Yet, this range could be even more reduced depending on
with specific weight 0.071 lb/ft3 at 29.92 inHg (abs) and 32°F. the machine working time with the full capacity by-passed back to the blower suction.
The suction pressure is assumed at 4 inH2O and the inlet temperature at 95°F. Please contact MAPRO® Sales Department for every specific case.
MAPRO
21
"Vesuvio" Factory: Regenerative blowers and exhausters
In the logic of continuous improvement, this catalogue is subject to revision. Please contact our Sales Department for information on the version in force.
Date: 9/14/2017
Position Count Description
1 SL1.50.65.30.2.51D.C
Non-self-priming, single-stage, centrifugal pump designed for handling wastewater, process water and unscreened raw
sewage.
The pump is designed for intermittent and continous operations in submerged installation. The revolutionary S-tube®
impeller provides free spherical passage of solids up to 50 mm and is suitable for wastewater with a dry matter content of
up to 3 %.
A unique stainless-steel clamp assembling system enables quick and easy disassembly of the pump from the motor unit
for service and inspection. No special tools are required. Pipework connection is via a DIN flange.
Controls:
Moisture sensor: with moisture sensors
Water-in-oil sensor: without water-in-oil sensor
Liquid:
Pumped liquid: Water
Maximum liquid temperature: 40 °C
Density: 1000 kg/m³
Technical:
Actual calculated flow: 42.79 m³/h
Resulting head of the pump: 14.89 m
Type of impeller: S-TUBE
Maximum particle size: 50 mm
Primary shaft seal: SIC/SIC
Secondary shaft seal: CARBON/CERAMICS
Approvals on nameplate: CE, EN12050-2
Curve tolerance: ISO9906:2012 3B2
Materials:
Pump housing: Cast iron (EN-GJL-250)
EN-GJL-250
Impeller: Cast iron (EN-GJL-250)
EN-GJL-250
Motor: EN-GJL-250
Installation:
Maximum ambient temperature: 40 °C
Flange standard: DIN
Pump inlet: 65
Pump outlet: 65
Pressure stage: PN 10
Maximum installation depth: 20 m
Electrical data:
Power input - P1: 3.8 kW
Rated power - P2: 3 kW
Main frequency: 50 Hz
Rated voltage: 3 x 380-415 V
Voltage tolerance: +10/-10 %
Company name: Grundfos
Created by:
Phone:
Date: 9/14/2017
Position Count Description
Max starts per. hour: 20
Rated current: 6.9-6.7 A
Requested voltage: 400 V
Rated current at this voltage: 6.79 A
Starting current: 45 A
Cos phi - power factor: 0.85
Cos phi - p.f. at 3/4 load: 0.79
Cos phi - p.f. at 1/2 load: 0.67
Rated speed: 2909 rpm
Motor efficiency at full load: 85.6 %
Motor efficiency at 3/4 load: 85.6 %
Motor efficiency at 1/2 load: 84.0 %
Number of poles: 2
Start. method: star/delta
Enclosure class (IEC 34-5): IP68
Insulation class (IEC 85): H
Explosion proof: no
Length of cable: 10 m
Cable type: LYNIFLEX
Others:
Net weight: 94.1 kg
Company name: Grundfos
Created by:
Phone:
Date: 9/14/2017
98626086 SL1.50.65.30.2.51D.C 50 Hz
H SL1.50.65.30.2.51D.C, 3*400 V, 50Hz eta
[m] [%]
Q = 42.79 m³/h
H = 14.89 m
24
22
20 100
18 90
16 80
14 70
12 60
10 50
8 40
6 30
4 20
2 10
3.5 35
P1
3.0 30
P2
2.5 25
2.0 20
1.5 15
1.0 10
0.5 5
P1 = 2.766 kW
P2 = 2.367 kW
NPSH = 4.36 m
0.0 0
Company name: Grundfos
Created by:
Phone:
Date: 9/14/2017
H SL1.50.65.30.2.51D.C, 3*400 V, 50Hz eta
Description Value [m] [%]
Q = 42.79 m³/h
General information: H = 14.89 m
Product name: SL1.50.65.30.2.51D.C
24
Product No.: 98626086
EAN: 5711498466005 22
Technical: 20 100
Materials: 4 20
Pump housing: Cast iron (EN-GJL-250)
EN-GJL-250 2 10
Eff pump = 73.3 %
Impeller: Cast iron (EN-GJL-250) Eff total = 62.7 %
0 0
EN-GJL-250 0 10 20 30 40 50 60 Q [m³/h]
Motor: EN-GJL-250 P NPSH
[kW] [m]
Installation: P1
Electrical data:
Power input - P1: 3.8 kW
Rated power - P2: 3 kW
Main frequency: 50 Hz
Rated voltage: 3 x 380-415 V
Voltage tolerance: +10/-10 %
Max starts per. hour: 20
Rated current: 6.9-6.7 A
Requested voltage: 400 V
Rated current at this voltage: 6.79 A
Starting current: 45 A
Cos phi - power factor: 0.85
Cos phi - p.f. at 3/4 load: 0.79
Cos phi - p.f. at 1/2 load: 0.67
Rated speed: 2909 rpm
Motor efficiency at full load: 85.6 %
Motor efficiency at 3/4 load: 85.6 %
Motor efficiency at 1/2 load: 84.0 %
Number of poles: 2
Start. method: star/delta
Enclosure class (IEC 34-5): IP68
Insulation class (IEC 85): H
Explosion proof: no
Motor protection: THERMAL SWITCH
Length of cable: 10 m
Cable type: LYNIFLEX
Company name: Grundfos
Created by:
Phone:
Date: 9/14/2017
Description Value
Controls:
Additional I/O: N
Moisture sensor: with moisture sensors
Water-in-oil sensor: without water-in-oil sensor
Others:
Net weight: 94.1 kg
Company name: Grundfos
Created by:
Phone:
Date: 9/14/2017
98626086 SL1.50.65.30.2.51D.C 50 Hz
171
321
145
M16
X4
641
DN65
69
145
216
366 DN65
18
X 4
160x160
Date: 9/14/2017
98626086 SL1.50.65.30.2.51D.C 50 Hz
514
364
81
1.5
175
DN65 738
266
97
4XM16 1
210 95
140
701
Date: 9/14/2017
98626086 SL1.50.65.30.2.51D.C 50 Hz
478.5
270
19
65
771
358
130
325
Date: 9/14/2017
98626086 SL1.50.65.30.2.51D.C 50 Hz
BK C 00 06-11 EN
Right reserved to change without notice.
No responsibility is accepted because of printing errors.
EC DECLARATION OF CONFORMITY
Products: Pumps of type C with
Manufacturer:
Standart Pompa ve Makina San. Tic. A.Ş.
Organize San. Bölgesi 2. Cad. No:9
34775 Esenkent / Ümraniye / İSTANBUL / TURKEY
t: +90 216 466 89 00 f: +90 216 499 05 59
www.standartpompa.com / info@standartpompa.com
The manufacturer herewith declares that the described products meet the essential requirements of Machinery
Directive 2006/42/EC, Low Voltage Directive 2006/95/EC and Electromagnetic Compatibility Directive
2004/108/EC.
Harmonised standards applied are;
Şeref T. ÇELEBİ
General Vice Manager
th
İstanbul, 12 January 2011
Standart Pompa
All rights reserved. Can not be copied or reproduced for any purpose without permission.
Subject in the manual can be changed without any prior notice.
Contents
J- DISASEMBLY DRAWINGS
340 CONTENTS i
GENERAL INSTRUCTIONS ii
029 IDENTIFICATION OF SAFETY AND WARNING SYMBOLS ii
221 SAFETY INSTRUCTIONS ii
220
200 A- GENERAL 1
420
201 222 A1- Description of Pump 1
A2- Application Areas 1
344
A3- Pump Designation 1
410
A4- Pump Name Plate 1
342
B- UNCRATING, TRANSPORT AND STORAGE 2
500 040 B1- Uncrating 2
423 B2- Transport 2
230 B2.1- General Recommendations 2
B2.2- Lifting 2
026 422
405 B3- Storage 2
C- GENERAL DESIGN 3
C1- Motor 3
090 050 C2- Pump 3
D- INSTALLATION 5
065 D1- Types of Installation 5
D2- Connecting the Piping 8
346 D3- Electrical Connections 8
D3.1- General Recommendations 8
061 D3.2- PCST3-V2 Motor Protection and Control Relay 8
H- SPARE PARTS 13
14 I- FAULTS AND CAUSES 13 i
J- DISASEMBLY DRAWINGS 14
This manual is intended to be a reference guide for users of pumps providing information on H- SPARE PARTS
Pump installation and maintenance instructions, H1- STANDART POMPA guarantees to supply the spare parts for C type pumps for 10 years from the date
Pumps start-up, operation and shut - down procedures. of manufacture. You can provide any spare parts easily.
IDENTIFICATION OF SAFETY AND WARNING SYMBOLS H2- Let us know the following details on the name plate, when you order spare parts.
Safety instructions in this manual which could cause danger to life if not observed. Pump Type and Sizes : (C 50-200Vx)
Motor Power and Speed : (4 kW - 2900 rpm)
Prod. Year and Serial No : (2011 - 1025455)
The presence of a dangerous electric current.
Capacity and Head : (25 m³/h - 19 m)
ATTENTION Non – observance to this warning could damage the machine or affect its functions. H3- If you prefer to have spare parts in your stock, we recommend you to have the following quantities for a
two year operation depending on the number of same type of pumps.
GENERAL INSTRUCTIONS
Part Number of Pump
- This manual should be kept in a safe place and ALWAYS be available to the QUALIFIED Part Name in the syste
No
operating and maintenance personnel responsible for the safe operation and maintenance 2 3 4 5 6-7 8-9 +10
of the pumps. 49 Rubber Bellows 1 1 2 2 3 4 % 50
- Qualified personnel should be experienced and knowledgeable of safety standards. 50 Impeller 1 1 2 2 3 4 % 50
57 Rotating Cutter 1 1 2 2 3 4 % 50
- To avoid faulty operation and malfunctioning of pumps the instructions in this manual are to be CAREFULLY
59 Fixed Cutter 1 1 2 2 3 4 % 50
studied and followed at all stages of the pump installation and operating life. 61 Shaft with Rotor - - 1 1 1 2 % 20
- The user is responsible for ensuring that inspection and installation are carried out by authorized and qualified 65 Impeller Nut 1 1 2 2 3 4 % 50
personnel who have studied this manual carefully. 90 Wound Rotor - - 1 1 1 2 % 20
200 Bottom Bearing 1 2 2 3 4 5 % 60
- The pump should be used ONLY in the operating conditions given on the order for which the pump and
201 Top Bearing 1 2 2 3 4 5 % 60
materials of the construction have been selected and tested. 220 Retaining Ring 1 2 2 3 4 5 % 60
- If the pump is to be used for a different application please contact sales office or representative of the 221 Retaining Ring 1 2 2 3 4 5 % 60
manufacturer. STANDART POMPA refuses to assume any responsibility if the pump used for different applications 222 Retaining Ring 1 2 2 3 4 5 % 60
without prior written permission. 405 Mechanical Seal 2 3 4 5 7 9 % 100
410 Oil Lip Seal 4 6 8 12 14 18 % 100
- If the pump is not to be installed and operated soon after arrival, it should be stored in a clean and dry place 420 O-Ring (Top Cover) 1 2 2 3 4 5 % 60
with moderate changes in ambient temperature. Extreme low or high temperatures may severely damage the 421 O-Ring (Oil Plug) 6 9 12 15 21 27 % 100
pump unless suitable precautions are taken. The user is responsible for the verification of the ambient conditions 423 O-Ring (Socket) 1 2 2 3 4 5 % 60
where the pump will be stored or installed. Table 3. Recommended spare parts and their quantities for two years operation
- STANDART POMPA does not guarantee repairs or alterations done by user or other unauthorized personnel.
The use of original spare parts and accessories authorized by manufacturer will ensure safety. I- FAULTS AND CAUSES
- This manual does not take into account any site safety regulation, which may apply.
FAULTS POSSIBLE CAUSES REMEDIES
SAFETY INSTRUCTIONS Check the mains input on the panel. Adjust the
Motor doesn’t run There is no power supply to control panel.
cable connection.
Strictly obey to the following instructions to prevent personal injuries and/or equipment One or more fuses cut down. Fit fuses of the correct type.
damages:
Energy and control cable is broken. Change the energy and control cables.
- Pump should be used only in the specified operating conditions. Detect and adjust the fault which is shown on
PCST3-V2 relay is off.
- Any weight, stress or strains on the piping system should not be transmitted to the pump. PCST3-V2 relay.
- Electrical connections on the motor or accessories must always be carried out by authorized personnel and There is no discharge Impeller is stuck (It is blocked). Clean inside of the pump.
in accordance to the local codes. Discharge (or riser) pipe is clogged. Clean inside of the discharge pipe.
- Any work on the pump should be only carried out when the unit has been brought to standstill. Pump discharge head is insufficient Check the system design values.
for pumping.
- Always disconnect the power to the motor and make sure not be switched on accidentally
There is not enough water in the sump. Check the water input to the sump.
before working on the pump or removing the pump from installation.
Low pump capacity Interchange the power cable of any two phases
- Any work on the pump should be carried out by at least two persons. Reverse direction of rotation.
on the control panel.
- When approaching the pump always be properly dressed and/or wear safety equipment suitable for the work There is partial clogging at discharge
Clean inside of the discharge pipe.
to be done. pipe system.
- Do not work on the pump when it is hot. A partial clogging happens in the impeller Clean inside of the pump.
- Do not touch the pump or piping with temperatures higher than 80 ºC. User must take suitable precaution or in the pump casing.
to warn the persons (e.g. using warning signs, barrier). Impeller had worn out. Change the impeller.
- Always be careful when working on pumps that handling dangerous liquids (e.g. acids or hazardous fluids). Over heat circuit of PCST3-V2 The level of the stop float switch is too Increase the level of the stop float switch.
relay stops the motor frequently. low. Motor runs dry.
- Do not work on the pump when the pump and piping connected to the pump are under pressure.
Adjust the flow control valve according to the
- After completion of the work always fix the safety guards back in places previously removed. Manometric head is too low.
manometric head stated on the name plate.
- Do not run the pump in the wrong direction of rotation. Pumped liquid is very dense or its specific Adjust the flow control valve according to the
- Do not insert hands or fingers into the pump openings or holes. gravity is high. current stated on the name plate.
- Do not step on the pump and/or piping connected to the pump. Water leakage circuit of Energy and control cable has been Change the power cable.
PCST3-V2 relay stops the pump crushed or torn.
ii 13
G2- DISMANTLING THE PUMP C TYPE PUMPS
G2.1- Take out three of the oil and control plugs (230) which are located on the oil chamber (040) and motor
(026). Completely empty the oil inside. A- GENERAL
G2.2- Detach the volute casing (001) from the motor (026) by unscrewing the four bolts (342 or 345) (Remember A1- Pump Description
taking off the cutter (057-058-059) on F - type previously).
G2.3- Take off the pump impeller (050) by unscrewing the impeller nut (065). Use rust remover solvent if C type submersible pumps for wet installation are single stage, single entry, close coupled pump sets in
necessary during dismantling. non–flameproof design.
G2.4- Be careful when taking out the rotating part of the mechanical seal (405). Do not use sharp edged or
A2- Applications
cutting tools which may tear the rubber bellow of the mechanical seal.
G2.5- Take out top cover (029) of the motor by unscrewing the four bolts (340). During this operation top ball Depending on the hydraulic end, the pump is intended to be used for pumping of
bearing (201) remains still on the rotor (061) therefore the top cover (029) should be carefully opened by using
screw drivers. Domestic wastewater
G2.6- Turn the motor upside down. Place it on a soft flat surface. Take out the bolts (342) which connect oil Sewage disposal
chamber and motor. (There are only pin screws (395) on the pumps where volute casing and motor diameter Dirty and muddy water
is equal and four regular bolts and two pin screws (395) on the others.) Industrial wastewater
G2.7- Open up the oil chamber (040) slightly and take off cable connection of water leakage warning electrode Rain water
which is on the rubber bellow. Use a screw driver for this operation. Ground water
G2.8- Take out the oil chamber (040) with rotor bearings (200) and rubber bellows (049). Be careful not to
damage the stator windings (090).
G2.9- Take out the retaining ring (221) of bottom bearings by using a strong pliers. Pull of the bottom bearing A3- Pump Designation
(200) from oil chamber by stroking it on a wood block. C 100 - 240 B
G2.10- Pull off the top (201) and bottom (200) ball bearings by taking the retaining rings (220 and 222) in front
of them.
Pump type
G2.11- Take out the rubber bellow (049) by unscrewing the clip (390) which tightens the bellow.
G2.12- Take out two oil lip seals and stationary part of mechanical seal (405) by using plastic or wooden tools. Discharge nozzle (DN in mm)
G2.13- Now, all of the pump and motor parts are dismantled. Clean all parts, replace damaged or worn-out Nominal Impeller Diameter (mm)
ones. Open Impeller
G2.14- If stator windings are burnt out or are damaged, it is needed to rewind them. For this operation first
you must break the insulation resin in which the male cable socket is placed. And after repairing the windings,
the insulation resin must be refilled. This is a difficult job therefore it must be done by the experts or the complete
A4- Pump Name Plate
pump set must be sent to STANDART POMPA’s Repairing Workshop.
All pumps can be identified by the Nameplate located on the top cover of the motor.
G3- REASSEMBLING THE PUMP Nameplate includes information about operating conditions.
G3.1- Before starting the reassembly, review all the pump parts, particularly the ones listed below;
1- Make sure the two faces of mechanical seals are in good condition without any scratch or dent. Replace
them with the new ones if needed.
1 7
2- Clean the ball bearings and check for any wear. Replace them if needed.
3- Gasket and o-ring seating faces should be checked and be rectified if they are damaged. 2 8
4- Check the shaft for any wear on the sections where ball bearings, mechanical seal and oil ring is in contact.
This wear must be eliminated. If not possible then the complete shaft must be changed. 3 9
5- Check the energy and control cable for any tear or crush. Change it if necessary.
4 10
6- Stator windings should be tested for insulation with a minimum of 500 Volts.
7- Impeller and casing wear rings should be controlled for wear. If the gap between impeller and wear ring
is more then 1 mm, a new wear ring shall be mounted to the casing and it shall be rectified in suitable dimension.
5 11
G3.2- For reassembling the motor pump, you may find general practical technical information and bellow
drawings useful. 6 12
G3.3- Reassemble the pump with care by following the reverse sequence of dismantling. Use liquid dishwashing 16 15 14 13
detergent while placing to mechanical seal for easy mounting of rubber gasket and bellow. Do not use oil.
G3.4- After the completion of reassembly refill the oil chamber with oil according to instructions given on 1- Pump Type and Size 9- Power Factor
section D2. Tighten oil plugs firmly. 2- Capacity 10- Max. Ambient Temperature
G3.5- Plug the cable, tighten the bolts. Turn the pump impeller by hand to check its tightness. Before lowering 3- Head 11- Protection Class
the pump into sump check again the direction of rotation. Connect it to the discharge pipe and lower into the 4- Motor Power 12- Max. Submergence
sump. 5- Speed 13- Insulation Class
6- Impeller Diameter 14- Current
7- Year 15- Voltage
8- Serial Number 16- Frequency
12 1
B- UNCRATING, TRANSPORT AND STORAGE F1.2- CHECKING THE CABLE INLET
B1- Uncrating 1. STANDART submersible motor is connected to energy and control cable by special water tight demountable
male and female socket type system. Male socket is on the motor casing to secure a complete sealing. The
Upon receipt verify that the goods received are in exact compliance with that listed on the packing list. motor casing and inside of the plug are filled with insulating resin.
Check that no visible damage exists on the crate that could have occurred during transportation. 2. In order to check the socket system, first clean the motor casing especially male and female sockets area
Carefully remove the packaging material and check that pump and accessories (if any) are free from any and dry them. Then unscrew the two connecting bolts and plug. Check the sockets to see if there is any water
markings, stretches and damages, which may have occurred during transportation. inside.
In the event of damage report this immediately to STANDART POMPA’s service department and to the 3. Change o-ring and plug. Make sure the gasket is placed firmly and the bolts are tightened well.
transport company.
F1.3- CHECKING THE MECHANICAL SEAL
B2- Transport
1. Lay down the motor at which one of the two oil plugs is upside and the other is downside.
B2.1- General recommendations 2. Open oil plugs and empty the oil into a clean pot.
Existing regulations for the prevention of accidents must be followed. 3. If the oil is clean and clear, it means the mechanical seal is in good condition. The same oil can be used
Wearing of gloves, hard-toed boots and hard hats is obligatory for all transport works. again.
Wooden cases, crates, pallets or boxes may be unloaded with fork-lift trucks or using hoisting 4. If the oil is in yellow-gray color or it is mixed with water, it shows the mechanical seal is worn out and it
slings, depending on their size, weight and construction. needs to be changed. In this case the WATER LEAKAGE light will be off on the motor control panel and the
motor will stop.
B2.2- Lifting If the results of these four stages are positive, you can take down the pump into the sump.
Prior to lifting and moving the pump or pump and motor on a common base plate find out the following: F2- LUBRICATION AND GREASE CHANGE
Total weight and center of gravity 1. Motor bearings are grease lubricated type. They are filled up with grease before dispatch. The grease
Maximum outside dimensions should be changed after 3000 hours working or two years. It is useful to change the grease, if the pump is
Lifting points location dismantled for any reason.
2. Use high quality lithium soap grease for ball bearings.
The load-bearing capacity must be proper to the weight of the pump or the pump set.
3. The oil in the oil chamber which is needed for lubricating the mechanical seal must be SAE20/SAE30 quality.
The pump or pump set must always be raised and transported in horizontal position.
4. Before changing the oil clean inside of the oil chamber and wash it with a cleaning solvent.
It is absolutely forbidden to stand beneath or nearby a raised load.
A load should never remain in a raised position for longer than necessary.
RIGHT WRONG MOTOR POWER (kW) RPM PUMP TYPE OIL QUANTITY (lt)
0.75 - 1.1 - 1.5 1450 C 50-160
0.75 - 1.1 - 1.5 - 2.2 2900 C 80-160 0.6
0.75 - 1.1 - 1.5 1450 1.3
0.75 - 1.1 - 1.5 - 2.2 2900 C 50-200
2.2 - 3 - 4 1450 C 80-200 1.4
3-4 2900 C 50-200
4 1450 C 100-240 2.0
5.5 1450 C 100-240 2.4
5.5 - 7.5 2900 C 100-240
7.5 - 11 1450 C 100-270 2.75
Table 1. Oil amount according to motor type and power
a. b. Table 2. Bearing types and grease amount according to motor type and powers
If the pump is not to be installed and operated soon after arrival, store the pump in a clean, dry and G1- PREPARATION
frost-free place with moderate changes in ambient temperature. It is advisable that dismantling and repairing of C type pumps should be made in a workshop rather than the
To prevent the pump from moisture, dust, dirt and foreign materials suitable steps should be taken. pump station. Take out pipe connections of the pump. Clean the outside surfaces of motor and the pump.
Detach the cable socket from the motor by unscrewing the two bolts of energy and control cable. As a precaution,
switch off the circuit breaker in the panel. Carry the pump to the workshop.
2 iii 11
REVERSE ROTATION C- GENERAL DESIGN
Reverse rotation of the impeller will cause undesirable problems like increase in power consumption, decrease STANDART C Type Submersible sewage pumps are developed for the purpose of pumping domestic and
in performance, loosening of impeller nut, scraping caused by impeller contact with casing, and etc. Therefore, industrial waste water containing large solid particles. These pumps are suitable for operating entirely immersed
before installation of the pump in the sump, the direction of rotation must be checked. Reverse rotation is not in water. Different types of impeller are used in C Type pumps for different purposes of pumping clean and
a case for single phase motors. waste water, sewage containing solids and fibrous materials, faecal material and sludge.
C1- MOTOR
BEARINGS
Rotor and impeller are on the same shaft. The shaft is supported by two heavy duty ball bearings, which are
maintenance free for two years operation.
E2- START UP SHAFT SEALING
When the control panel is energized, make sure that sure that green indicator light (NORMAL) is switched on. High quality silicon carbide to silicon carbide mechanical seals, which operate in oil bath, are used between
This indicates there is not any failure and the electrical connections are done in the right way. Pressing the the motor and pumping liquid. By any reason if any water leakage occurs into the oil bath, the built-in monitoring
START button or increasing of water level to the set level will start up the motor. system stops the motor by transmitting signals. Therefore it does not harm the motor. There are two lip-seals
between oil bath and motor housing.
E3- SHUT DOWN
THERMAL CONTROL SYSTEM
The motor can be shut down manually by pressing the STOP button. The motor will also automatically stop
when the water level drops below the minimum set level. If another application will be used instead of Level STANDART submersible motors are manufactured suitable for operating immersed in the water, incase the
Controlled Automatic Starting System, please have Standart Pompa’s approval for changed electrical diagram. motor casing stays outside the water, it is natural that the motor starts heating up after certain period. For such
Standart Pompa refuses to assume any responsibility if the pump used for different applications without prior a case built-in 130 °C thermistors are placed on the stator windings in order to protect the motor. Leakage
written permission. and motor heating signals are transmitted to the PCST3-V2 protection and control relay of the Motor-Control
panel on the surface by means of auxiliary conductors of the energy cable.
E4- STARTING FREQUENCY
CABLE CONNECTION
In order to avoid intolerably high temperature rises within the motor, and excessive overloading of the motor,
seals and bearings a maximum of 20 evenly spaced starts per hour is allowed. All sizes of STANDART Submersible motors start up directly (NOT STAR-DELTA). Therefore only three pieces
of energy conductors are enough ( U-V-W ). There are also three energy cables on the single phase motors
F- MAINTENANCE AND LUBRICATION ( M1-Phase, M2-Earth return and A-Capacitor conductors ). Four smaller size conductors are used for protection
STANDART PCST3-V2 RELAY stops the pump and warns the type of fault when it is used with STANDART and control ( E-T-T-Mp ). Energy and control cable connections are done by means of a water proof socket
C type submersible pump. But it is better to make periodical maintenance at certain times for avoiding the system. Inlet points of the motor casing and cable are protected by insulating resin.
probable faults; especially it is important to inspect wear in mechanical seal and the water leakage at the
C2- PUMP
beginning.
STANDART C type pumps are consist of 6 casing sizes, discharge diameters are ø50, ø80 and ø100mm (2’’,
F1- PERIODICAL CONTROLS
3’’ and 4’’ ). Different impellers are used in these models depending on the pumping liquid, pressure, size of
Please checks the pump for oil and leakage at the end of the first week and the first month by taking the pump the solid particles and capacity of the pump.
out of the sump. If there is not any unusual situation in these controls, consequent controls can be done once
a year. If the pumping liquid is dense, corrosive or hazardous you must make periodic controls more frequently.
1. STANDART submersible motor has three control plugs. Two of them are on the opposite sides of the oil
chamber. The third one is at the bottom of the motor casing.
2. Check the tightness of the plug on the motor housing by applying a torque on it. Then unscrew and take
off the plug. Turning the motor as the plug hole comes facing the floor, check whether any water or oil comes
out of the plug hole.
3. If some water comes from the plug hole of the motor casing, it means that there is a gasket fault. But if
there is PCST3-V2 relay in the motor control panel, ‘’WATER LEAKAGE’’ light points this and will stop the
motor earlier.
4. If some oil comes out from this plug hole, this means that, oil seals between oil chamber and motor casing
10 are damaged. They must be changed. 3
B type impeller : Closed type impellers with wide channels capable of pumping large OVER HEAT
size solid particles without clogging, for big capacity and low pressure. It is more suitable
In case of overheating of motor windings, in which the temperature exceeds 130°C, the red indicator light
for 4 pole motors (1450 or 1750 RPM ).
switches on and the relay shuts down the motor. Indicator light blinks in short periods at alarming position.
When motor has cooled down, relay restarts the motor while alarming goes on until the RESET button is
pressed. Pressing the RESET button disables the alarm relay and indicator light stops blinking.
D type impeller : It is also closed type, suitable for high speed motors (2900 or 3500 RPM). WATER LEAKAGE
It is convenient for high pressure, small capacity and smaller size solid particles.
In case of water leakage into the motor casing or oil chamber, red indicator light switches on and the relay
shuts down the motor. Alarm relay becomes activated and until the RESET button is pressed, alarming goes
on by blinking of red indicator light in short periods. When this failure occurs, the pump needs to be
VX type impeller : Free vortex type semi-open impeller is placed on top of the volute. It overhauled.
can pump the solid particles without touching them. It is also suitable for fibrous materials. MAX LEVEL
When water level reaches the maximum level, which is set by the user, float switch sends on alarm signal and
yellow indicator light starts blinking. This alarm does not affect the current state (run or stop) of the pump.
Pressing the RESET button disables the alarm relay and indicator light stops blinking.
F type impeller : Semi-open type impeller with cutter. The cutting system is placed in front
PHASE FAILURE
of the impeller and it breaks up the solid particles into smaller sizes that makes passing
possible through the smaller pipes without stucking. F type impeller suitable for small An external phase protection relay, mounted in the control panel, is connected to PCST3-V2 for checking
capacity, high pressure, but the pump efficiency is also low. phase sequence and phase failures. When there is a failure in mains voltage or in phase sequence, the motor
is shut down by the relay and red indicator light starts blinking. By the time the failure is fixed, the motor restarts
5 automatically while alarming goes on until the RESET button is pressed.
OVERLOAD
1 The relay shuts down the motor, if the current overload limit is exceeded. Meanwhile, alarm relay becomes
6 activated and red indicator light starts blinking. As the failure is fixed, pressing the RESET button will disable
the overload and the alarm relay, so the system turns back to normal conditions.
NORMAL
By the time all red indicator lights on PCST3-V2 switch off, green indicator light switches on, meaning that it
is ready to run the motor. In case of failure, green indicator light switches off and the relay shuts down the
motor.
2
7 PCST3-V2 is an indispensable part of Standart C type pumps. If it is damaged, do not try to operate
the motor without it.
All types and of Standart Submersible Waste Water and Sewage Pumps rotate in clockwise (CW) direction
viewed from the top. If all the electrical connections are done according to the instructions given in sections
B3, the pump will rotate in the right direction. However, it is strongly advised to check the direction of
rotation before installation of the pump down in the sump. To check the direction of rotation, while the
pump is suspended in the air, first press the start button and then quickly press the stop button. Although the
9 impeller can not be seen, direction of the casing’s reaction can be observed.
Figure 2. Sectional drawing for basic design There are 3 situations;
1- If the reaction of the casing is in Counter Clock Wise (CCW), the direction of rotation is correct (CW).
Electrical connections are done in the right way. Pump can be installed to the sump.
1- Temperature SENSOR (130°C) in F class winding head protection for overheating.
2- If the reaction of the casing is in clock wise (CW), the direction of rotation is incorrect (CCW). To fix the
2- Signaling ELECTRODE in case of leakage into the motor or into the oil chamber.
problem, the position of two motor cables to the panel must be exchanged. Please recheck the direction of
3- RUBBER BELLOW balancing the pressure between the motor and oil chamber.
rotation after exchange.
4- Silicon-Carbide MECHANICAL SEAL running in oil bath.
3- When the start button is pressed, if the contactor on the panel is not energized, PHASE FAILURE light is
5- Demountable TOP COVER for easy motor winding.
blinking and the motor is not running, whether there is a phase sequence failure or one of the phases is not
6- Water tight CABLE CONNECTION demountable male and female socket.
energized. Make sure that all three phases one energized. Then, check for the phase sequence. The correct
7- INSULATING RESIN in order to secure definite sealing.
sequence is to be set according to direction of rotation.
8- Oil filling and inspection PLUGS.
9- BACK VANES for reducing axial load and sealing pressure.
4 9
GATE VALVE
GATE VALVE PCST3 V2 PCST3 V2
D2- Connecting The Piping CHECK VALVE PROTECTION AND CHECK VALVE
PROTECTION AND
3" OR 4" FLEXIBLE HOSE CONTROL RELAY 2" FLEXIBLE HOSE CONTROL RELAY
D2.1- Hose connection: A check-valve should be used right after the pump discharge hose connection point min. 800x500 min. 500x500
CONTROL PANEL
which is on the ground level, A control valve should also be used if the discharge pipe is long. Hose-discharge CONTROL PANEL
ATTENTION 2. Use Standart PCST3-V2 Motor Protection and Control Relay which is supplied with
the pump. We do not guarantee the pumps running without PCST3-V2 relay.
3. Motor Control Panels must be manufactured according to the circuit diagrams in this booklet. If you use a
GUIDE - WIRE CONNECTION FOR C 80 & 100 SIZES PUMPS SUSPENDED CONNECTION FOR C 50 SIZE PUMPS
different circuit diagram, please contact our technicians and have their approval.
4. Make sure the currents and cable diameters of contactors, overload relays and fuses are suitable for motors Figure 3. Types of installation of the pump to the sump
nominal currents.
5. Check the mains voltage and be sure it corresponds to the value on motor label. D- INSTALLATION OF THE PUMP
6. Check the connection of motor cable socket and secure the tightness before initial operation.
7. Connect the energy and control cable to the motor control panel complying with the colors and diameters D1- TYPES OF INSTALLATION
stated in the diagrams. C Type submersible pumps can be installed in three different ways according to application place and purposes.
8. Make sure the outer cover of the energy cable is protected against damages that might be caused by sharp When ordering the pump, installation place and the purpose or the type of installation should be indicated and
metal or concrete corners and prevent it from being squeezed in narrow spaces. the necessary accessories should be purchased together with the pump.
ATTENTION Do not use the cable to lift the pump. 1- HOSE CONNECTION: In this kind of application the pump is sat on the base of the sump. Water is pumped
up to the surface by a flexible hose and can be connected to a pipe system if necessary. The pump is lowered
D3.2- PCST3-V2 MOTOR PROTECTION AND CONTROL RELAY
to the sump by means of a chain. Hose connection can be applied to all sizes of C type pumps. In this application
Standart PCST3-V2 Motor Protection and Control Relay is an indispensable part of Standart C type pumps. the bottom of the sump should be flat and solid (in order to make the pump not to sink but to stay vertically).
It is supplied with the pump and it shall be used to secure smooth operation of motor and the pump. Necessary auxiliary parts for this application: Hose connecting union, elbow, sit-on-foot and riser chain.
2- SUSPENDED CONNECTION: The pump is hanged to the inlet of the pipe system on the ground by a special
FUNCTIONS connecting device. Pump does not sit on the base of the sump. If required, the connection elbow can be used
as a non-return valve. Suspended connecting can be applied only for ø50 mm (2’’) size pumps. It is not
When the device is switched on, PCST3-V2
all indicator lights blinks in order SUBMERSIBLE PUMP necessary for sump bottom to be flat and solid for suspended connection. Suspension elbow and complete
and the control unit makes a OVER HEAT suspension set are needed for this application. In request, suspension pipe can be supplied by our factory.
PROTECTION AND CONTROL
self-check. If there is not any WATER LEAKAGE RELAY Suspension elbow can also be ordered with check-valve.
failure, NORMAL indicator light 3- GUIDE WIRE CONNECTION: In this application there should be a coupling pedestal, a riser pipe and a
MAX LEVEL
switches on in green indicating guide wire previously placed at the bottom of the sump. Pump is placed on the guide wire at the top, then to
it is ready to run the motor. PHASE FAILURE be lowered by means of a chain and when it touches the coupling pedestal it is automatically coupled to the
discharge pipe system. In this application the pump does not sit on base either. This application can be applied
OVER LOAD
for ø80-ø100 mm (3’’ - 4’’) pumps. For guide wire connection, the coupling pedestal and the discharge pipe
NORMAL RESET should be installed when the sump bottom is dry (during construction). If this installation is done later on, the
PO MPA ve MA KiNA SANAYi TiC. AŞ.
system may not be durable enough.
Necessary auxiliary parts for this application: Coupling pedestal, guide wire, stretching device, riser pipe in
8 enough length and guide wire in enough length. 5
220 340 029 220
029 CIRCUIT DIAGRAMS FOR MOTOR CONTROL PANEL
340
420 420
201 R
201 R
N
026 500 026 S N
T Mp
PAKO 0
061 344 061 500 N
N F2 S1
Mp 1 2
090 423 385 344 0 1 L1
F2 F1 2 MP/GND
385 090 423 S1
1 2
221 1 L1 3 L2
510 221 22
390 F3 2 MP/GND 4
390 510 3 4
STOP
NORMAL
049 049
3 L2 5
200 C1
342 200 STOP 4 6
222 342 NORMAL
025 222 F1 5 7
ALARM
230 040 23
430 421 6 8
421 422 0 ALARM PHASE
FKS 7 9
230 5 FAILURE
422 6 8 TH1
5 10 E - WATER
210 LEAKAGE
410 9
PHASE 8
FAILURE 8 TH1 11 MAK. LEVEL
9
058 405 10 E - WATER 97 98 OVERLOAD
410 LEAKAGE 12
3 8 0 7
8 11 MAK. LEVEL 13 T- THERMISTOR
040 TH1 9 N 10
059 FKS 97 98
12 OVERLOAD
001 PHASE
0 7 START TH1 PCST3 CS1
FAILURE 13 T- THERMISTOR ZR 95 96 4 5
1
20 N 13
405 065 346 057 343 001 210 346 065 050 START TH1 11
PCST3 C1 275V 5W
95 96 4 5 12 14
0,22MF 330
C 50-160 F C 80-200 D 11
13
R CD CP
C1 OHM
275V 5W
12 14
21 ZR
0,22MF 330
C1 OHM
RUN
RUN 15 N
15 N
026 026 NO WATER
NO WATER
405 6
7
6
7
230
345 8 10 0 5 11 15 11 12 0 9 16 17 18 24 N 21 0 8 10 0 5 11 15 11 12 0 9 16 17 18
422
040 040 U V W Mp E T1 T2 1 2 3 4 5 6 7 8 9 10 A M Y Mp E T1 T2 1 2 3 4 5 6 7 8 9 10
013 C NC NO C NC NO
ALARM VOLTAGE ALARM VOLTAGE
210 EXIT CONTACT EXIT CONTACT
065 MAXIMUM MAXIMUM
LEVEL LEVEL
FLOAT FLOAT
346 START START
LEVEL LEVEL
FLOAT FLOAT
STOP STOP R: Resistance (220K)
LEVEL LEVEL
Z: Timer Relay (5-10-sn)
001 052 FLOAT FLOAT
CP: Continuous Capacitor (400V-25mF)
CD: First Action Capacitor(400V-25mF)
C 100-270Vx C 80-160 B PUMPS WITH THREE-PHASE MOTORS PUMPS WITH SINGLE-PHASE MOTORS
PART LIST Cable sizes according to motor powers Cable sizes according to motor powers
001 Volute Casing 058 F Type Impeller 230 Oil Plug 420 O-Ring
013 Spacer Part 059 Fixed Cutter 340 Allen Bolt 421 O-Ring Up to 0.75kW (4 x 1.5 + 3 x 1.5) For 1.5 kW (3 x 2.5 + 4 x 1.5)
025 Special Flange 061 Rotor Shaft 342 Allen Bolt 422 O-Ring
026 Motor Casing 065 Impeller Nut 343 Allen Bolt 423 O-Ring 11kW (3 x 2.5 + 4 x 1.5)
029 Top Cover 090 Wound Stator and Rotor Set 344 Allen Bolt 430 Rubber Gasket
040 Oil Chamber 200 Bottom Bearing 345 Allen Bolt 500 Energy and NOTE: Please connect 1 to 2 for manual operating (without float switches)
049 Rubber Bellows 201 Top Bearing 346 Allen Bolt Control Cable
050 D Type Impeller 210 Impeller Key 385 Set Screw with Plug
052 B Type Impeller 220 Shaft Retaining Ring 390 Clip 510 Plug Set
056 Vx Type Impeller 221 Bearing Retaining Ring 405 Mechanical Seal
057 Rotating Cutter 222 Shaft Retaining Ring 410 Oil Seal
6 7
220 340 029 220
029 CIRCUIT DIAGRAMS FOR MOTOR CONTROL PANEL
340
420 420
201 R
201 R
N
026 500 026 S N
T Mp
PAKO 0
061 344 061 500 N
N F2 S1
Mp 1 2
090 423 385 344 0 1 L1
F2 F1 2 MP/GND
385 090 423 S1
1 2
221 1 L1 3 L2
510 221 22
390 F3 2 MP/GND 4
390 510 3 4
STOP
NORMAL
049 049
3 L2 5
200 C1
342 200 STOP 4 6
222 342 NORMAL
025 222 F1 5 7
ALARM
230 040 23
430 421 6 8
421 422 0 ALARM PHASE
FKS 7 9
230 5 FAILURE
422 6 8 TH1
5 10 E - WATER
210 LEAKAGE
410 9
PHASE 8
FAILURE 8 TH1 11 MAK. LEVEL
9
058 405 10 E - WATER 97 98 OVERLOAD
410 LEAKAGE 12
3 8 0 7
8 11 MAK. LEVEL 13 T- THERMISTOR
040 TH1 9 N 10
059 FKS 97 98
12 OVERLOAD
001 PHASE
0 7 START TH1 PCST3 CS1
FAILURE 13 T- THERMISTOR ZR 95 96 4 5
1
20 N 13
405 065 346 057 343 001 210 346 065 050 START TH1 11
PCST3 C1 275V 5W
95 96 4 5 12 14
0,22MF 330
C 50-160 F C 80-200 D 11
13
R CD CP
C1 OHM
275V 5W
12 14
21 ZR
0,22MF 330
C1 OHM
RUN
RUN 15 N
15 N
026 026 NO WATER
NO WATER
405 6
7
6
7
230
345 8 10 0 5 11 15 11 12 0 9 16 17 18 24 N 21 0 8 10 0 5 11 15 11 12 0 9 16 17 18
422
040 040 U V W Mp E T1 T2 1 2 3 4 5 6 7 8 9 10 A M Y Mp E T1 T2 1 2 3 4 5 6 7 8 9 10
013 C NC NO C NC NO
ALARM VOLTAGE ALARM VOLTAGE
210 EXIT CONTACT EXIT CONTACT
065 MAXIMUM MAXIMUM
LEVEL LEVEL
FLOAT FLOAT
346 START START
LEVEL LEVEL
FLOAT FLOAT
STOP STOP R: Resistance (220K)
LEVEL LEVEL
Z: Timer Relay (5-10-sn)
001 052 FLOAT FLOAT
CP: Continuous Capacitor (400V-25mF)
CD: First Action Capacitor(400V-25mF)
C 100-270Vx C 80-160 B PUMPS WITH THREE-PHASE MOTORS PUMPS WITH SINGLE-PHASE MOTORS
PART LIST Cable sizes according to motor powers Cable sizes according to motor powers
001 Volute Casing 058 F Type Impeller 230 Oil Plug 420 O-Ring
013 Spacer Part 059 Fixed Cutter 340 Allen Bolt 421 O-Ring Up to 0.75kW (4 x 1.5 + 3 x 1.5) For 1.5 kW (3 x 2.5 + 4 x 1.5)
025 Special Flange 061 Rotor Shaft 342 Allen Bolt 422 O-Ring
026 Motor Casing 065 Impeller Nut 343 Allen Bolt 423 O-Ring 11kW (3 x 2.5 + 4 x 1.5)
029 Top Cover 090 Wound Stator and Rotor Set 344 Allen Bolt 430 Rubber Gasket
040 Oil Chamber 200 Bottom Bearing 345 Allen Bolt 500 Energy and NOTE: Please connect 1 to 2 for manual operating (without float switches)
049 Rubber Bellows 201 Top Bearing 346 Allen Bolt Control Cable
050 D Type Impeller 210 Impeller Key 385 Set Screw with Plug
052 B Type Impeller 220 Shaft Retaining Ring 390 Clip 510 Plug Set
056 Vx Type Impeller 221 Bearing Retaining Ring 405 Mechanical Seal
057 Rotating Cutter 222 Shaft Retaining Ring 410 Oil Seal
6 7
GATE VALVE
GATE VALVE PCST3 V2 PCST3 V2
D2- Connecting The Piping CHECK VALVE PROTECTION AND CHECK VALVE
PROTECTION AND
3" OR 4" FLEXIBLE HOSE CONTROL RELAY 2" FLEXIBLE HOSE CONTROL RELAY
D2.1- Hose connection: A check-valve should be used right after the pump discharge hose connection point min. 800x500 min. 500x500
CONTROL PANEL
which is on the ground level, A control valve should also be used if the discharge pipe is long. Hose-discharge CONTROL PANEL
ATTENTION 2. Use Standart PCST3-V2 Motor Protection and Control Relay which is supplied with
the pump. We do not guarantee the pumps running without PCST3-V2 relay.
3. Motor Control Panels must be manufactured according to the circuit diagrams in this booklet. If you use a
GUIDE - WIRE CONNECTION FOR C 80 & 100 SIZES PUMPS SUSPENDED CONNECTION FOR C 50 SIZE PUMPS
different circuit diagram, please contact our technicians and have their approval.
4. Make sure the currents and cable diameters of contactors, overload relays and fuses are suitable for motors Figure 3. Types of installation of the pump to the sump
nominal currents.
5. Check the mains voltage and be sure it corresponds to the value on motor label. D- INSTALLATION OF THE PUMP
6. Check the connection of motor cable socket and secure the tightness before initial operation.
7. Connect the energy and control cable to the motor control panel complying with the colors and diameters D1- TYPES OF INSTALLATION
stated in the diagrams. C Type submersible pumps can be installed in three different ways according to application place and purposes.
8. Make sure the outer cover of the energy cable is protected against damages that might be caused by sharp When ordering the pump, installation place and the purpose or the type of installation should be indicated and
metal or concrete corners and prevent it from being squeezed in narrow spaces. the necessary accessories should be purchased together with the pump.
ATTENTION Do not use the cable to lift the pump. 1- HOSE CONNECTION: In this kind of application the pump is sat on the base of the sump. Water is pumped
up to the surface by a flexible hose and can be connected to a pipe system if necessary. The pump is lowered
D3.2- PCST3-V2 MOTOR PROTECTION AND CONTROL RELAY
to the sump by means of a chain. Hose connection can be applied to all sizes of C type pumps. In this application
Standart PCST3-V2 Motor Protection and Control Relay is an indispensable part of Standart C type pumps. the bottom of the sump should be flat and solid (in order to make the pump not to sink but to stay vertically).
It is supplied with the pump and it shall be used to secure smooth operation of motor and the pump. Necessary auxiliary parts for this application: Hose connecting union, elbow, sit-on-foot and riser chain.
2- SUSPENDED CONNECTION: The pump is hanged to the inlet of the pipe system on the ground by a special
FUNCTIONS connecting device. Pump does not sit on the base of the sump. If required, the connection elbow can be used
as a non-return valve. Suspended connecting can be applied only for ø50 mm (2’’) size pumps. It is not
When the device is switched on, PCST3-V2
all indicator lights blinks in order SUBMERSIBLE PUMP necessary for sump bottom to be flat and solid for suspended connection. Suspension elbow and complete
and the control unit makes a OVER HEAT suspension set are needed for this application. In request, suspension pipe can be supplied by our factory.
PROTECTION AND CONTROL
self-check. If there is not any WATER LEAKAGE RELAY Suspension elbow can also be ordered with check-valve.
failure, NORMAL indicator light 3- GUIDE WIRE CONNECTION: In this application there should be a coupling pedestal, a riser pipe and a
MAX LEVEL
switches on in green indicating guide wire previously placed at the bottom of the sump. Pump is placed on the guide wire at the top, then to
it is ready to run the motor. PHASE FAILURE be lowered by means of a chain and when it touches the coupling pedestal it is automatically coupled to the
discharge pipe system. In this application the pump does not sit on base either. This application can be applied
OVER LOAD
for ø80-ø100 mm (3’’ - 4’’) pumps. For guide wire connection, the coupling pedestal and the discharge pipe
NORMAL RESET should be installed when the sump bottom is dry (during construction). If this installation is done later on, the
PO MPA ve MA KiNA SANAYi TiC. AŞ.
system may not be durable enough.
Necessary auxiliary parts for this application: Coupling pedestal, guide wire, stretching device, riser pipe in
8 enough length and guide wire in enough length. 5
B type impeller : Closed type impellers with wide channels capable of pumping large OVER HEAT
size solid particles without clogging, for big capacity and low pressure. It is more suitable
In case of overheating of motor windings, in which the temperature exceeds 130°C, the red indicator light
for 4 pole motors (1450 or 1750 RPM ).
switches on and the relay shuts down the motor. Indicator light blinks in short periods at alarming position.
When motor has cooled down, relay restarts the motor while alarming goes on until the RESET button is
pressed. Pressing the RESET button disables the alarm relay and indicator light stops blinking.
D type impeller : It is also closed type, suitable for high speed motors (2900 or 3500 RPM). WATER LEAKAGE
It is convenient for high pressure, small capacity and smaller size solid particles.
In case of water leakage into the motor casing or oil chamber, red indicator light switches on and the relay
shuts down the motor. Alarm relay becomes activated and until the RESET button is pressed, alarming goes
on by blinking of red indicator light in short periods. When this failure occurs, the pump needs to be
VX type impeller : Free vortex type semi-open impeller is placed on top of the volute. It overhauled.
can pump the solid particles without touching them. It is also suitable for fibrous materials. MAX LEVEL
When water level reaches the maximum level, which is set by the user, float switch sends on alarm signal and
yellow indicator light starts blinking. This alarm does not affect the current state (run or stop) of the pump.
Pressing the RESET button disables the alarm relay and indicator light stops blinking.
F type impeller : Semi-open type impeller with cutter. The cutting system is placed in front
PHASE FAILURE
of the impeller and it breaks up the solid particles into smaller sizes that makes passing
possible through the smaller pipes without stucking. F type impeller suitable for small An external phase protection relay, mounted in the control panel, is connected to PCST3-V2 for checking
capacity, high pressure, but the pump efficiency is also low. phase sequence and phase failures. When there is a failure in mains voltage or in phase sequence, the motor
is shut down by the relay and red indicator light starts blinking. By the time the failure is fixed, the motor restarts
5 automatically while alarming goes on until the RESET button is pressed.
OVERLOAD
1 The relay shuts down the motor, if the current overload limit is exceeded. Meanwhile, alarm relay becomes
6 activated and red indicator light starts blinking. As the failure is fixed, pressing the RESET button will disable
the overload and the alarm relay, so the system turns back to normal conditions.
NORMAL
By the time all red indicator lights on PCST3-V2 switch off, green indicator light switches on, meaning that it
is ready to run the motor. In case of failure, green indicator light switches off and the relay shuts down the
motor.
2
7 PCST3-V2 is an indispensable part of Standart C type pumps. If it is damaged, do not try to operate
the motor without it.
All types and of Standart Submersible Waste Water and Sewage Pumps rotate in clockwise (CW) direction
viewed from the top. If all the electrical connections are done according to the instructions given in sections
B3, the pump will rotate in the right direction. However, it is strongly advised to check the direction of
rotation before installation of the pump down in the sump. To check the direction of rotation, while the
pump is suspended in the air, first press the start button and then quickly press the stop button. Although the
9 impeller can not be seen, direction of the casing’s reaction can be observed.
Figure 2. Sectional drawing for basic design There are 3 situations;
1- If the reaction of the casing is in Counter Clock Wise (CCW), the direction of rotation is correct (CW).
Electrical connections are done in the right way. Pump can be installed to the sump.
1- Temperature SENSOR (130°C) in F class winding head protection for overheating.
2- If the reaction of the casing is in clock wise (CW), the direction of rotation is incorrect (CCW). To fix the
2- Signaling ELECTRODE in case of leakage into the motor or into the oil chamber.
problem, the position of two motor cables to the panel must be exchanged. Please recheck the direction of
3- RUBBER BELLOW balancing the pressure between the motor and oil chamber.
rotation after exchange.
4- Silicon-Carbide MECHANICAL SEAL running in oil bath.
3- When the start button is pressed, if the contactor on the panel is not energized, PHASE FAILURE light is
5- Demountable TOP COVER for easy motor winding.
blinking and the motor is not running, whether there is a phase sequence failure or one of the phases is not
6- Water tight CABLE CONNECTION demountable male and female socket.
energized. Make sure that all three phases one energized. Then, check for the phase sequence. The correct
7- INSULATING RESIN in order to secure definite sealing.
sequence is to be set according to direction of rotation.
8- Oil filling and inspection PLUGS.
9- BACK VANES for reducing axial load and sealing pressure.
4 9
REVERSE ROTATION C- GENERAL DESIGN
Reverse rotation of the impeller will cause undesirable problems like increase in power consumption, decrease STANDART C Type Submersible sewage pumps are developed for the purpose of pumping domestic and
in performance, loosening of impeller nut, scraping caused by impeller contact with casing, and etc. Therefore, industrial waste water containing large solid particles. These pumps are suitable for operating entirely immersed
before installation of the pump in the sump, the direction of rotation must be checked. Reverse rotation is not in water. Different types of impeller are used in C Type pumps for different purposes of pumping clean and
a case for single phase motors. waste water, sewage containing solids and fibrous materials, faecal material and sludge.
C1- MOTOR
BEARINGS
Rotor and impeller are on the same shaft. The shaft is supported by two heavy duty ball bearings, which are
maintenance free for two years operation.
E2- START UP SHAFT SEALING
When the control panel is energized, make sure that sure that green indicator light (NORMAL) is switched on. High quality silicon carbide to silicon carbide mechanical seals, which operate in oil bath, are used between
This indicates there is not any failure and the electrical connections are done in the right way. Pressing the the motor and pumping liquid. By any reason if any water leakage occurs into the oil bath, the built-in monitoring
START button or increasing of water level to the set level will start up the motor. system stops the motor by transmitting signals. Therefore it does not harm the motor. There are two lip-seals
between oil bath and motor housing.
E3- SHUT DOWN
THERMAL CONTROL SYSTEM
The motor can be shut down manually by pressing the STOP button. The motor will also automatically stop
when the water level drops below the minimum set level. If another application will be used instead of Level STANDART submersible motors are manufactured suitable for operating immersed in the water, incase the
Controlled Automatic Starting System, please have Standart Pompa’s approval for changed electrical diagram. motor casing stays outside the water, it is natural that the motor starts heating up after certain period. For such
Standart Pompa refuses to assume any responsibility if the pump used for different applications without prior a case built-in 130 °C thermistors are placed on the stator windings in order to protect the motor. Leakage
written permission. and motor heating signals are transmitted to the PCST3-V2 protection and control relay of the Motor-Control
panel on the surface by means of auxiliary conductors of the energy cable.
E4- STARTING FREQUENCY
CABLE CONNECTION
In order to avoid intolerably high temperature rises within the motor, and excessive overloading of the motor,
seals and bearings a maximum of 20 evenly spaced starts per hour is allowed. All sizes of STANDART Submersible motors start up directly (NOT STAR-DELTA). Therefore only three pieces
of energy conductors are enough ( U-V-W ). There are also three energy cables on the single phase motors
F- MAINTENANCE AND LUBRICATION ( M1-Phase, M2-Earth return and A-Capacitor conductors ). Four smaller size conductors are used for protection
STANDART PCST3-V2 RELAY stops the pump and warns the type of fault when it is used with STANDART and control ( E-T-T-Mp ). Energy and control cable connections are done by means of a water proof socket
C type submersible pump. But it is better to make periodical maintenance at certain times for avoiding the system. Inlet points of the motor casing and cable are protected by insulating resin.
probable faults; especially it is important to inspect wear in mechanical seal and the water leakage at the
C2- PUMP
beginning.
STANDART C type pumps are consist of 6 casing sizes, discharge diameters are ø50, ø80 and ø100mm (2’’,
F1- PERIODICAL CONTROLS
3’’ and 4’’ ). Different impellers are used in these models depending on the pumping liquid, pressure, size of
Please checks the pump for oil and leakage at the end of the first week and the first month by taking the pump the solid particles and capacity of the pump.
out of the sump. If there is not any unusual situation in these controls, consequent controls can be done once
a year. If the pumping liquid is dense, corrosive or hazardous you must make periodic controls more frequently.
1. STANDART submersible motor has three control plugs. Two of them are on the opposite sides of the oil
chamber. The third one is at the bottom of the motor casing.
2. Check the tightness of the plug on the motor housing by applying a torque on it. Then unscrew and take
off the plug. Turning the motor as the plug hole comes facing the floor, check whether any water or oil comes
out of the plug hole.
3. If some water comes from the plug hole of the motor casing, it means that there is a gasket fault. But if
there is PCST3-V2 relay in the motor control panel, ‘’WATER LEAKAGE’’ light points this and will stop the
motor earlier.
4. If some oil comes out from this plug hole, this means that, oil seals between oil chamber and motor casing
10 are damaged. They must be changed. 3
B- UNCRATING, TRANSPORT AND STORAGE F1.2- CHECKING THE CABLE INLET
B1- Uncrating 1. STANDART submersible motor is connected to energy and control cable by special water tight demountable
male and female socket type system. Male socket is on the motor casing to secure a complete sealing. The
Upon receipt verify that the goods received are in exact compliance with that listed on the packing list. motor casing and inside of the plug are filled with insulating resin.
Check that no visible damage exists on the crate that could have occurred during transportation. 2. In order to check the socket system, first clean the motor casing especially male and female sockets area
Carefully remove the packaging material and check that pump and accessories (if any) are free from any and dry them. Then unscrew the two connecting bolts and plug. Check the sockets to see if there is any water
markings, stretches and damages, which may have occurred during transportation. inside.
In the event of damage report this immediately to STANDART POMPA’s service department and to the 3. Change o-ring and plug. Make sure the gasket is placed firmly and the bolts are tightened well.
transport company.
F1.3- CHECKING THE MECHANICAL SEAL
B2- Transport
1. Lay down the motor at which one of the two oil plugs is upside and the other is downside.
B2.1- General recommendations 2. Open oil plugs and empty the oil into a clean pot.
Existing regulations for the prevention of accidents must be followed. 3. If the oil is clean and clear, it means the mechanical seal is in good condition. The same oil can be used
Wearing of gloves, hard-toed boots and hard hats is obligatory for all transport works. again.
Wooden cases, crates, pallets or boxes may be unloaded with fork-lift trucks or using hoisting 4. If the oil is in yellow-gray color or it is mixed with water, it shows the mechanical seal is worn out and it
slings, depending on their size, weight and construction. needs to be changed. In this case the WATER LEAKAGE light will be off on the motor control panel and the
motor will stop.
B2.2- Lifting If the results of these four stages are positive, you can take down the pump into the sump.
Prior to lifting and moving the pump or pump and motor on a common base plate find out the following: F2- LUBRICATION AND GREASE CHANGE
Total weight and center of gravity 1. Motor bearings are grease lubricated type. They are filled up with grease before dispatch. The grease
Maximum outside dimensions should be changed after 3000 hours working or two years. It is useful to change the grease, if the pump is
Lifting points location dismantled for any reason.
2. Use high quality lithium soap grease for ball bearings.
The load-bearing capacity must be proper to the weight of the pump or the pump set.
3. The oil in the oil chamber which is needed for lubricating the mechanical seal must be SAE20/SAE30 quality.
The pump or pump set must always be raised and transported in horizontal position.
4. Before changing the oil clean inside of the oil chamber and wash it with a cleaning solvent.
It is absolutely forbidden to stand beneath or nearby a raised load.
A load should never remain in a raised position for longer than necessary.
RIGHT WRONG MOTOR POWER (kW) RPM PUMP TYPE OIL QUANTITY (lt)
0.75 - 1.1 - 1.5 1450 C 50-160
0.75 - 1.1 - 1.5 - 2.2 2900 C 80-160 0.6
0.75 - 1.1 - 1.5 1450 1.3
0.75 - 1.1 - 1.5 - 2.2 2900 C 50-200
2.2 - 3 - 4 1450 C 80-200 1.4
3-4 2900 C 50-200
4 1450 C 100-240 2.0
5.5 1450 C 100-240 2.4
5.5 - 7.5 2900 C 100-240
7.5 - 11 1450 C 100-270 2.75
Table 1. Oil amount according to motor type and power
a. b. Table 2. Bearing types and grease amount according to motor type and powers
If the pump is not to be installed and operated soon after arrival, store the pump in a clean, dry and G1- PREPARATION
frost-free place with moderate changes in ambient temperature. It is advisable that dismantling and repairing of C type pumps should be made in a workshop rather than the
To prevent the pump from moisture, dust, dirt and foreign materials suitable steps should be taken. pump station. Take out pipe connections of the pump. Clean the outside surfaces of motor and the pump.
Detach the cable socket from the motor by unscrewing the two bolts of energy and control cable. As a precaution,
switch off the circuit breaker in the panel. Carry the pump to the workshop.
2 iii 11
G2- DISMANTLING THE PUMP C TYPE PUMPS
G2.1- Take out three of the oil and control plugs (230) which are located on the oil chamber (040) and motor
(026). Completely empty the oil inside. A- GENERAL
G2.2- Detach the volute casing (001) from the motor (026) by unscrewing the four bolts (342 or 345) (Remember A1- Pump Description
taking off the cutter (057-058-059) on F - type previously).
G2.3- Take off the pump impeller (050) by unscrewing the impeller nut (065). Use rust remover solvent if C type submersible pumps for wet installation are single stage, single entry, close coupled pump sets in
necessary during dismantling. non–flameproof design.
G2.4- Be careful when taking out the rotating part of the mechanical seal (405). Do not use sharp edged or
A2- Applications
cutting tools which may tear the rubber bellow of the mechanical seal.
G2.5- Take out top cover (029) of the motor by unscrewing the four bolts (340). During this operation top ball Depending on the hydraulic end, the pump is intended to be used for pumping of
bearing (201) remains still on the rotor (061) therefore the top cover (029) should be carefully opened by using
screw drivers. Domestic wastewater
G2.6- Turn the motor upside down. Place it on a soft flat surface. Take out the bolts (342) which connect oil Sewage disposal
chamber and motor. (There are only pin screws (395) on the pumps where volute casing and motor diameter Dirty and muddy water
is equal and four regular bolts and two pin screws (395) on the others.) Industrial wastewater
G2.7- Open up the oil chamber (040) slightly and take off cable connection of water leakage warning electrode Rain water
which is on the rubber bellow. Use a screw driver for this operation. Ground water
G2.8- Take out the oil chamber (040) with rotor bearings (200) and rubber bellows (049). Be careful not to
damage the stator windings (090).
G2.9- Take out the retaining ring (221) of bottom bearings by using a strong pliers. Pull of the bottom bearing A3- Pump Designation
(200) from oil chamber by stroking it on a wood block. C 100 - 240 B
G2.10- Pull off the top (201) and bottom (200) ball bearings by taking the retaining rings (220 and 222) in front
of them.
Pump type
G2.11- Take out the rubber bellow (049) by unscrewing the clip (390) which tightens the bellow.
G2.12- Take out two oil lip seals and stationary part of mechanical seal (405) by using plastic or wooden tools. Discharge nozzle (DN in mm)
G2.13- Now, all of the pump and motor parts are dismantled. Clean all parts, replace damaged or worn-out Nominal Impeller Diameter (mm)
ones. Open Impeller
G2.14- If stator windings are burnt out or are damaged, it is needed to rewind them. For this operation first
you must break the insulation resin in which the male cable socket is placed. And after repairing the windings,
the insulation resin must be refilled. This is a difficult job therefore it must be done by the experts or the complete
A4- Pump Name Plate
pump set must be sent to STANDART POMPA’s Repairing Workshop.
All pumps can be identified by the Nameplate located on the top cover of the motor.
G3- REASSEMBLING THE PUMP Nameplate includes information about operating conditions.
G3.1- Before starting the reassembly, review all the pump parts, particularly the ones listed below;
1- Make sure the two faces of mechanical seals are in good condition without any scratch or dent. Replace
them with the new ones if needed.
1 7
2- Clean the ball bearings and check for any wear. Replace them if needed.
3- Gasket and o-ring seating faces should be checked and be rectified if they are damaged. 2 8
4- Check the shaft for any wear on the sections where ball bearings, mechanical seal and oil ring is in contact.
This wear must be eliminated. If not possible then the complete shaft must be changed. 3 9
5- Check the energy and control cable for any tear or crush. Change it if necessary.
4 10
6- Stator windings should be tested for insulation with a minimum of 500 Volts.
7- Impeller and casing wear rings should be controlled for wear. If the gap between impeller and wear ring
is more then 1 mm, a new wear ring shall be mounted to the casing and it shall be rectified in suitable dimension.
5 11
G3.2- For reassembling the motor pump, you may find general practical technical information and bellow
drawings useful. 6 12
G3.3- Reassemble the pump with care by following the reverse sequence of dismantling. Use liquid dishwashing 16 15 14 13
detergent while placing to mechanical seal for easy mounting of rubber gasket and bellow. Do not use oil.
G3.4- After the completion of reassembly refill the oil chamber with oil according to instructions given on 1- Pump Type and Size 9- Power Factor
section D2. Tighten oil plugs firmly. 2- Capacity 10- Max. Ambient Temperature
G3.5- Plug the cable, tighten the bolts. Turn the pump impeller by hand to check its tightness. Before lowering 3- Head 11- Protection Class
the pump into sump check again the direction of rotation. Connect it to the discharge pipe and lower into the 4- Motor Power 12- Max. Submergence
sump. 5- Speed 13- Insulation Class
6- Impeller Diameter 14- Current
7- Year 15- Voltage
8- Serial Number 16- Frequency
12 1
This manual is intended to be a reference guide for users of pumps providing information on H- SPARE PARTS
Pump installation and maintenance instructions, H1- STANDART POMPA guarantees to supply the spare parts for C type pumps for 10 years from the date
Pumps start-up, operation and shut - down procedures. of manufacture. You can provide any spare parts easily.
IDENTIFICATION OF SAFETY AND WARNING SYMBOLS H2- Let us know the following details on the name plate, when you order spare parts.
Safety instructions in this manual which could cause danger to life if not observed. Pump Type and Sizes : (C 50-200Vx)
Motor Power and Speed : (4 kW - 2900 rpm)
Prod. Year and Serial No : (2011 - 1025455)
The presence of a dangerous electric current.
Capacity and Head : (25 m³/h - 19 m)
ATTENTION Non – observance to this warning could damage the machine or affect its functions. H3- If you prefer to have spare parts in your stock, we recommend you to have the following quantities for a
two year operation depending on the number of same type of pumps.
GENERAL INSTRUCTIONS
Part Number of Pump
- This manual should be kept in a safe place and ALWAYS be available to the QUALIFIED Part Name in the syste
No
operating and maintenance personnel responsible for the safe operation and maintenance 2 3 4 5 6-7 8-9 +10
of the pumps. 49 Rubber Bellows 1 1 2 2 3 4 % 50
- Qualified personnel should be experienced and knowledgeable of safety standards. 50 Impeller 1 1 2 2 3 4 % 50
57 Rotating Cutter 1 1 2 2 3 4 % 50
- To avoid faulty operation and malfunctioning of pumps the instructions in this manual are to be CAREFULLY
59 Fixed Cutter 1 1 2 2 3 4 % 50
studied and followed at all stages of the pump installation and operating life. 61 Shaft with Rotor - - 1 1 1 2 % 20
- The user is responsible for ensuring that inspection and installation are carried out by authorized and qualified 65 Impeller Nut 1 1 2 2 3 4 % 50
personnel who have studied this manual carefully. 90 Wound Rotor - - 1 1 1 2 % 20
200 Bottom Bearing 1 2 2 3 4 5 % 60
- The pump should be used ONLY in the operating conditions given on the order for which the pump and
201 Top Bearing 1 2 2 3 4 5 % 60
materials of the construction have been selected and tested. 220 Retaining Ring 1 2 2 3 4 5 % 60
- If the pump is to be used for a different application please contact sales office or representative of the 221 Retaining Ring 1 2 2 3 4 5 % 60
manufacturer. STANDART POMPA refuses to assume any responsibility if the pump used for different applications 222 Retaining Ring 1 2 2 3 4 5 % 60
without prior written permission. 405 Mechanical Seal 2 3 4 5 7 9 % 100
410 Oil Lip Seal 4 6 8 12 14 18 % 100
- If the pump is not to be installed and operated soon after arrival, it should be stored in a clean and dry place 420 O-Ring (Top Cover) 1 2 2 3 4 5 % 60
with moderate changes in ambient temperature. Extreme low or high temperatures may severely damage the 421 O-Ring (Oil Plug) 6 9 12 15 21 27 % 100
pump unless suitable precautions are taken. The user is responsible for the verification of the ambient conditions 423 O-Ring (Socket) 1 2 2 3 4 5 % 60
where the pump will be stored or installed. Table 3. Recommended spare parts and their quantities for two years operation
- STANDART POMPA does not guarantee repairs or alterations done by user or other unauthorized personnel.
The use of original spare parts and accessories authorized by manufacturer will ensure safety. I- FAULTS AND CAUSES
- This manual does not take into account any site safety regulation, which may apply.
FAULTS POSSIBLE CAUSES REMEDIES
SAFETY INSTRUCTIONS Check the mains input on the panel. Adjust the
Motor doesn’t run There is no power supply to control panel.
cable connection.
Strictly obey to the following instructions to prevent personal injuries and/or equipment One or more fuses cut down. Fit fuses of the correct type.
damages:
Energy and control cable is broken. Change the energy and control cables.
- Pump should be used only in the specified operating conditions. Detect and adjust the fault which is shown on
PCST3-V2 relay is off.
- Any weight, stress or strains on the piping system should not be transmitted to the pump. PCST3-V2 relay.
- Electrical connections on the motor or accessories must always be carried out by authorized personnel and There is no discharge Impeller is stuck (It is blocked). Clean inside of the pump.
in accordance to the local codes. Discharge (or riser) pipe is clogged. Clean inside of the discharge pipe.
- Any work on the pump should be only carried out when the unit has been brought to standstill. Pump discharge head is insufficient Check the system design values.
for pumping.
- Always disconnect the power to the motor and make sure not be switched on accidentally
There is not enough water in the sump. Check the water input to the sump.
before working on the pump or removing the pump from installation.
Low pump capacity Interchange the power cable of any two phases
- Any work on the pump should be carried out by at least two persons. Reverse direction of rotation.
on the control panel.
- When approaching the pump always be properly dressed and/or wear safety equipment suitable for the work There is partial clogging at discharge
Clean inside of the discharge pipe.
to be done. pipe system.
- Do not work on the pump when it is hot. A partial clogging happens in the impeller Clean inside of the pump.
- Do not touch the pump or piping with temperatures higher than 80 ºC. User must take suitable precaution or in the pump casing.
to warn the persons (e.g. using warning signs, barrier). Impeller had worn out. Change the impeller.
- Always be careful when working on pumps that handling dangerous liquids (e.g. acids or hazardous fluids). Over heat circuit of PCST3-V2 The level of the stop float switch is too Increase the level of the stop float switch.
relay stops the motor frequently. low. Motor runs dry.
- Do not work on the pump when the pump and piping connected to the pump are under pressure.
Adjust the flow control valve according to the
- After completion of the work always fix the safety guards back in places previously removed. Manometric head is too low.
manometric head stated on the name plate.
- Do not run the pump in the wrong direction of rotation. Pumped liquid is very dense or its specific Adjust the flow control valve according to the
- Do not insert hands or fingers into the pump openings or holes. gravity is high. current stated on the name plate.
- Do not step on the pump and/or piping connected to the pump. Water leakage circuit of Energy and control cable has been Change the power cable.
PCST3-V2 relay stops the pump crushed or torn.
ii 13
Contents
J- DISASEMBLY DRAWINGS
340 CONTENTS i
GENERAL INSTRUCTIONS ii
029 IDENTIFICATION OF SAFETY AND WARNING SYMBOLS ii
221 SAFETY INSTRUCTIONS ii
220
200 A- GENERAL 1
420
201 222 A1- Description of Pump 1
A2- Application Areas 1
344
A3- Pump Designation 1
410
A4- Pump Name Plate 1
342
B- UNCRATING, TRANSPORT AND STORAGE 2
500 040 B1- Uncrating 2
423 B2- Transport 2
230 B2.1- General Recommendations 2
B2.2- Lifting 2
026 422
405 B3- Storage 2
C- GENERAL DESIGN 3
C1- Motor 3
090 050 C2- Pump 3
D- INSTALLATION 5
065 D1- Types of Installation 5
D2- Connecting the Piping 8
346 D3- Electrical Connections 8
D3.1- General Recommendations 8
061 D3.2- PCST3-V2 Motor Protection and Control Relay 8
H- SPARE PARTS 13
14 I- FAULTS AND CAUSES 13 i
J- DISASEMBLY DRAWINGS 14
EC DECLARATION OF CONFORMITY
Products: Pumps of type C with
Manufacturer:
Standart Pompa ve Makina San. Tic. A.Ş.
Organize San. Bölgesi 2. Cad. No:9
34775 Esenkent / Ümraniye / İSTANBUL / TURKEY
t: +90 216 466 89 00 f: +90 216 499 05 59
www.standartpompa.com / info@standartpompa.com
The manufacturer herewith declares that the described products meet the essential requirements of Machinery
Directive 2006/42/EC, Low Voltage Directive 2006/95/EC and Electromagnetic Compatibility Directive
2004/108/EC.
Harmonised standards applied are;
Şeref T. ÇELEBİ
General Vice Manager
th
İstanbul, 12 January 2011
Standart Pompa
All rights reserved. Can not be copied or reproduced for any purpose without permission.
Subject in the manual can be changed without any prior notice.
C
C SUBMERSIBLE SEWAGE & WASTE WATER PUMPS
BK C 00 06-11 EN
Right reserved to change without notice.
No responsibility is accepted because of printing errors.
CHLORINE DOSING PUMPS
“FCE” series Metering Pumps Data Sheet
Conf igur a tion Inf
Infoo
MODELS
CE "CE" Constant pump with stroke speed (frequency) adjustment
CAPACITIES
121.5 1.5 l/h against 12 bar 0.40 GPH against 174 PSI Tubing: 4x6
102.2 2.2 l/h against 10 bar 0.58 GPH against 145 PSI Tubing: 4x6
0703 3 l/h against 7 bar 0.79 GPH against 102 PSI Tubing: 4x6
0705 5 l/h against 7 bar 1.32 GPH against 102 PSI Tubing: 4x6
0505 5 l/h against 5 bar 1.32 GPH against 73 PSI Tubing: 4x6
0606 6 l/h against 6 bar 1.59 GPH against 87 PSI Tubing: 4x6
0507 7 l/h against 5 bar 1.85 GPH against 73 PSI Tubing: 4x6
036.5 6.5 l/h against 3 bar 1.72 GPH against 44 PSI Tubing: 4x6
038.5 8.5 l/h against 3 bar 2.25 GPH against 44 PSI Tubing: 4x6
POWER SUPPLY
Model F CE 121.5 V 00 00
LIQUID ENDS
Valve Tubing Viscosity
Head Orings Diaphragm
Body Balls Delivery Suction Max CPS
Ethylene
D Polypropylene Polypropylene Ceramic PTFE Polyethylene PVC 100
Prophylene
Via Donatori di sangue, 1 - 02010 Vazia (RI) - Italy Specifications subject to change without notice.
ISO 9001 certified Tel. +39 0746 2284 1 - Fax +39 0746 2284 2 - http://www.emec.it ENG R1-02-06
“FCE” series Metering Pumps Data Sheet
SPECIFICATIONS
Strokes per Minute Average Input Power at
Shipping weight
Min Max max speed
121.5 15 150
102.2 15 150
0703 15 150
0705 15 150
0505 15 150 16 Watt 2.2 Kg (4.85 Lbs)
0606 15 150
0507 15 150
036.5 15 150
038.5 15 150
OUTPUT INFORMATION
Liters per Hour Gallons per Hour mL/cc per Stroke Maximum Injection
Pressure
Min Max Min Max Min Max
121.5 0.045 1.5 0.012 0.40 0.051 0.17 12 bar 174 PSI
102.2 0.066 2.2 0.017 0.58 0.075 0.25 10 bar 145 PSI
0703 0.09 3 0.024 0.79 0.102 0.34 7 bar 102 PSI
0705 0.15 5 0.039 1.32 0.168 0.56 7 bar 102 PSI
0505 0.15 5 0.039 1.32 0.168 0.56 5 bar 73 PSI
0606 0.18 6 0.047 1.59 0.201 0.67 6 bar 87 PSI
0507 0.21 7 0.055 1.85 0.234 0.78 5 bar 73 PSI
036.5 0.195 6.5 0.051 1.72 0.216 0.72 3 bar 44 PSI
038.5 0.255 8.5 0.067 2.25 0.285 0.95 3 bar 44 PSI
Via Donatori di sangue, 1 - 02010 Vazia (RI) - Italy Specifications subject to change without notice.
ISO 9001 certified Tel. +39 0746 2284 1 - Fax +39 0746 2284 2 - http://www.emec.it ENG R1-02-06
LEVEL SWITCH
Seviye Kontrol Flatörleri
Level Control Float Switches
I
Seviye Kontrol Flatörleri
Level Control Float Switches
2
SKF Serisi Seviye Kontrol Flatörleri
Teknik Bilgiler
Mekanik Ömür : 30.000 açma-kapama min.
Elektriksel Ömür : 10.000 açma-kapama min.
Çal›flma S›cakl›€› : maks. °C +85
Koruma Sınıfı : SKF IP68
SKF1A IP68
Anma ‹flletme Gerilimi Ue : 250 V AC
Anma ‹flletme Ak›m› le : 10 (4) A
Çalıflma Basıncı : maks. 3 Bar
‹zolasyon Gerilimi : 2750 V AC
‹zolasyon Direnci : 10 MΩ min.
Standart : TS EN 60730-2-15
Technical Information
Mechanical Life : 30.000 operations min.
Electrical Life : 10.000 operations min.
Operating Temperature : max. °C +85
Protection Degree : SKF IP68
SKF1A IP68
Rated Operating Voltage Ue : 250 V AC
Rated Operating Current le : 10 (4) A
Operating Pressure : max. 3 Bar
Insulation Voltage : 2750 V AC
Insulation Resistance : 10 MΩ min.
Standard : TS EN 60730-2-15
3
Seviye Kontrol Flatörleri
Level Control Float Switches
* Kodun sonuna “N” harfi gelirse Neoprene kablo ile tedarik edilir.
* For Neoprene cable, please add “N” alphabet to end of the code
SKF1A
Seviye Kontrol
Flatörü-Çift ‹zolasyonlu
Dalgalanmalardan Etkilenmeyen Patentli Ürün Level Control Float
‹çerisinde yer alan patenti firmam›za ait mekanizma sayesinde yandaki flekilde görülen Switch-Double Insulated
yukar› 22˚ ± 4˚, afla€› 30˚ ± 5˚ aç›sal hareketlerini aflmad›€› sürece dalgalanmadan dolay›
kontak açma - kapama ihtimali yoktur. Bu sayede dalgalanmalarda meydana
gelebilecek istenmeyen açma - kapamalar›n önüne geçilmifl olur.
4
Siparifl Kodu Kontak Tipi Kontak Yap›s› Kablo Uzunlu€u (m)
Order Code Contact Type Contact Body Cable Length (m)
SKF-0.5 Mikro Siviç / Micro Switch 1 De€iflebilen Kontak / 1CO O.5O
SKF Mikro Siviç / Micro Switch 1 De€iflebilen Kontak / 1CO 1.75
SKF-3 Mikro Siviç / Micro Switch 1 De€iflebilen Kontak / 1CO 3
SKF-5 Mikro Siviç / Micro Switch 1 De€iflebilen Kontak / 1CO 5
SKF-1O Mikro Siviç / Micro Switch 1 De€iflebilen Kontak / 1CO 10
SKF-15 Mikro Siviç / Micro Switch 1 De€iflebilen Kontak / 1CO 15
SKF-20 Mikro Siviç / Micro Switch 1 De€iflebilen Kontak / 1CO 20
* Kodun sonuna “N” harfi gelirse Neoprene kablo ile tedarik edilir.
* For Neoprene cable, please add “N” alphabet to end of the code
SKF SKF1A
5
Seviye Kontrol Flatörleri
Level Control Float Switches
Teknik Bilgiler
Mekanik Ömür : 1.000.000 açma-kapama min.
Elektriksel Ömür : 100.000 açma-kapama min.
Çal›flma S›cakl›€› : -5/ + 40 °C
Koruma Sınıfı : IP65
Anma ‹flletme Gerilimi Ue : 240 V AC
Anma ‹flletme Ak›m› le : 6A
Yal›t›m Gerilimi Ui : 500 V
Standart : TS EN 60947-5-1 IEC 947
TS EN 60730-2-15
S›n›r fialter :
Technical Information
Mechanical Life : 1.000.000 on-off min.
Electrical Life : 100.000 on-off min.
Operating Temperature : -5/ + 40 °C
Production Degree : IP65
Rated Operating Voltage Ue : 240 V AC
Rated Operating Current le :6A
Insulation Voltage Ui : 500 V
Standard : TS EN 60947-5-1 IEC 947
TS EN 60730-2-15
Limit Switch :
6
Siparifl Kodu Kontak Tipi Kontak Yapısı Şamandıra Malzemesi
Order Code Contact Type Contact Body Float Material
1 NA + 1 NK
Limit Siviç Ani Hareketli Plastik
SK5P
Limit Switch 1 NO + 1NC Plastic
Snop Action
SK5P 1 NA + 1 NK
Seviye Kontrol Limit Siviç Ani Hareketli Paslanmaz Çelik
Flatörlü-Limit Siviçli SK5B
Level Control Limit Switch 1 NO + 1NC Stainless Steel
Switch-With Limit Switch Snop Action
7
Seviye Kontrol Flatörleri
Level Control Float Switches
SKF1A
SKF
SK5P
8
PRESSURE GAUGE
Mechanical
pressure measurement
Applications
■■ With liquid-filled case for applications with high dynamic
pressure loads or vibrations 1)
■■ For gaseous and liquid aggressive media that are
not highly viscous or crystallising, also in aggressive
ambience
■■ Process industry: Chemical/petro-chemical, power
stations, mining, on- and offshore, environmental techno-
logy, machine building and general plant construction
Special features
■■ Excellent load-cycle stability and shock resistance
■■ All stainless steel construction
■■ German Lloyd, Gosstandart and DVGW approval
■■ Scale ranges up to 0 … 1600 bar Bourdon tube pressure gauge model 232.50
Ingress protection
1) Model 233.50 IP 65 per EN 60529 / lEC 529
1520806.03
Case
Stainless steel, with pressure relief at case circumference,
12 o'clock (NS 63) and on the back of the case (NS 100
and 160),
Scale ranges ≤ 0 ... 16 bar with compensating valve to vent
case
1520814.03
≤ 16 bar with compensating valve
> 16 bar without compensating valve
Special versions
Gauges for ammonia plants (NS 100 and 160)
With temperature scale for refrigerant R 717 (NH3) in °C,
Scale ranges: -1 ... 0 ... 15 bar or -1 ... 0 ... 26 bar
Dimensions in mm
NS Dimensions in mm Weight in kg
a b b1 b2 D1 D2 e f G h±1 SW Model 232.50 Model 233.50
63 9.5 33 33 57 63 62 11.5 - 1) G¼B 54 14 0.16 0.20
100 15.5 49.5 49.5 83 101 99 17.5 30 G½B 87 22 0.60 0.90
160 15.5 49.5 3) 49.5 3) 83 2) 161 159 17.5 50 G½B 118 22 1.10 2.00
Process connection per EN 837-1 / 7.3 1) With NS 63: Centre back mount (CBM) 2) Plus 16 mm with scale ranges ≥ 100 bar
3) Plus 16 mm with scale range 1600 bar
Ordering information
Model / Nominal size / Scale range / Connection size / Connection location / Options
© 2000 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
The specifications given in this document represent the state of engineering at the time of publishing.
We reserve the right to make modifications to the specifications and materials.
A K S U A R I T M A
A K S U
W a t e r T r e a t m e n t
C o m p a n y T u r k e y
A K S U A r i t m a
T u r k e y
A K S U A r i t m a
A K S U
A r i t m a
B019 POOL - Current date
July 27, 2016
www . a k s u a r i t m a . c o m
T e l : + 9 0 2 6 2 3 3 2 1 8 1 7
B020 TANKLOW - ...
5:37:53 PM EEST
Q1 Blower out
Q2 Discharge p. out