Dome & Vault Presentation

Quality & Safety in Space Frame Systems

since 1970
 Space Frame System
Space Frame Structure Systems are 100% prefabricated systems with easily assembled
connections and the connectors are solid steel nodes.
The tube connections are mechanical, resistant and do not require any welding. The
tubes are screwed and fastened at their ends to their nodal elements.
All the elements can be manufactured either galvanized or only powder coated or
galvanized and powder coated as per customer requirements and project
specifications.
Wide range of materials can be used for cladding for space Frame structures such as
sandwich panels, standing seam cladding, corrugated sheet claddings, glazing,
polycarbonate sheets.
 Advantages

- Lower infrastructure costs due to light structure

- Cost advantage compared to steel and concrete structure systems
- Allowance for different geometric design solutions
- Continious design & engineering support from our experienced technical team
- Accurate manufacturing and installation
- Easy adaptation & connection to steel and reinforced concrete beams and columns
- Facilitation to connect suspended ceilings & ventilation systems due to modular structure
- Hot dipped galvanized & powder coated fabrication against corrosion
- Advantage of painting inner sides of pipes with primer by special equipment against corrosion
- Easy transportation
- Short construction time period at site
- Easy and fast disassembly
 Field of Activities
Fields of Activities:
1-Cement plants
2-Coal and Sulphur Plants
3-Swimming Pools
4-Shopping Malls
5-Military Facilities
6-Aircraft Hangars
7-Terminal Buildings
8-Mosques
9-Industrial Buildings
10- Sports Halls
11- Logistics Facilities
12- Entertainment Halls
13- Multipurpose Halls
14- Airports
15- Showrooms & Museums
16- Ice Hockey Arenas
17- Storage Buildings
18- Cold Storage Buildings
 Technical Department

Altınyaldız Technical Department designs the space frame with all technical
drawings and structural calculations . Altınyaldız Design Office is located in
İstanbul having 8 experienced engineers and 7 experienced draftsmen.
Technical Department
 Factory & Production

Our factory in Gebze Şekerpınar has 10.000 m2 closed area.

 Factory

- The biggest space frame production facility in Turkiye, Middle East and Africa
- Located on 10.000 m2 closed area
- Annual space frame production capacity of 1.000.000 m2 / year
- Specialized only on manufacturing of space frame systems
- Special chemical surface treatment baths including phosphating prior to powder coating process
- Fully computerized powder coating lines
- Advantage of painting inner sides of pipes with primer by special equipment, against corrosion
- 4 units of semi-automatic gas welding stations
- 5 units of 5-Axis Vertical Machining CNC Centers with double-decked pre-loading capability
- High quality control standarts, operating under ISO 9001, ISO 14001, OHSAS 18001, CE
standarts&certification
- Hot-dipped galvanized and powder coating space frame production upon request
 Production

Pipe and Profile Raw Materials Incoming & Stock Area

 Production

Nodes Stock Area

 Production

Storage Area for Bolts, Nuts, Pins

 Production

Pipe Cutting & Marking Stations ( 4 units )

 Production

Welding Stations ( 4 units )

 Production

5 axis CNC Stations ( 5 units )

 Production

Lathe machines ( 3 units )

 Production

Chemical Cleaning Baths for Surface Treatment before Powder Coating

 Production

Electro Statical Powder Coating Station & Pipe inner surface Painting
 Production

Nut, Bolt, Pin Processing Area

 Loading & Transportation

Domestic Packages/ Pallets & Loading

 Loading & Transportation

Export Packages/ Pallets & Loading

Technical Details & Space Frame
Components
Details
 Details

Vault Type Space Frame System

 Details

Dome Type Space Frame System

Space Frame Components
 Space Frame Components

Related Documents
Ş-LOJ-1 Hot dip galvanizing specification
Ş-LOJ-10 Pipe specification
T-KM-GK-1 Direction of pipe entry
control
T-PK-2 Direction of pipe cutting process
control
T-PK-3 Direction of welding process control
T-PK-4 Direction of penetrant test
T-ÜRT-1 Direction of pipe/profile cutting
T-ÜRT-2 Direction of opening hole of bolt
T-ÜRT-3 Direction of pipe deburring Related standarts
TS EN 10219 Cold formed welded structural hollow sections of
T-ÜRT-5 Direction of pipe-cone welding non-alloy and fine grain steels
T-ÜRT-15 Direction of roughening hot dip TS EN 10025-2 Hot rolled products of structural steels - Part 2:
galvanized parts Technical delivery conditions for non-alloy structural steels
TS EN1461 Hot dip galvanized coatings on fabricated iron
T-PK-9 Direction of tensile/compression test and steel articles - specification and test methods

Space Frame Pipes

 Space Frame Components

Related Documents
Ş-LOJ-2 Electroplating specification
Ş-LOJ-3 Node specifications
T-KM-GK-4 Direction of node entry Related standarts
quality control TS EN 10083-2 Quenched and tempered steels - Part 2:
T-KM-GK-8 Direction of Technical delivery conditions for unalloyed quality
steels
electroplated material entry quality control TS EN 10060 Hot rolled round steel bars for general
T-PK-1 Direction of node process control purposes - Dimensions and tolerances on shape and
dimension
T-ÜRT-13 Direction of node production TS149 Protective Coatings Used on Iron and Steel
T-ÜRT-14 Direction of node final works Parts

Space Frame Nodes

 Space Frame Components

Bolts
Related Standarts / Material
TS EN 10083 Quenched and tempered steels
TS10683 Fasteners-Non-electrolytically applied zinc flake coatings
TS ISO 898-1 Mechanical properties of fasteners made of carbon steel and
alloy steel - Part 1: Bolts, screws and studs
SAE 4140
Related Documents
Ş-LOJ-11 Space bolt specification
T-KM-GK-7 Direction of space bolt entry quality control report
20 XXX YYY coded space bolt technicak drawings

Cones
Related Documents
Ş-LOJ-4 Cone specification
T-KM-GK-11 Direction of cone entry quality control
T-PK-3 Direction of welding process control
T-PK-4 Direction of penetrant test
T-ÜRT-18 Direction of cone woks
The codes are started with 50-51, cone technical drawings
Related standarts
TS EN 10277-2 Bright steel products- Technical delivery condition-Part 2:
Steel for general engineering purposes
TS EN 10278 Bright steel products- Boyutlar ve toleranslar
TS EN Hot rolled round steel bars for general purposes
Dimensions and tolerances on shape and dimensions
TS EN 10025-2 Hot rolled products of structural steels
Part 2: Technical delivery conditions for non-alloy
structural steels
 Space Frame Components

Related Standarts/Material
Pins
Material: 8.8 Quality
TS149 Protective Coatings
Used on Iron and Steel Parts

Related Documents
Ş-LOJ-21 Pin specification
T-KM-GK-13 Direction of pin entry quality
control
Nuts
Related Standarts/Material
Material: SAE 1040
TS EN1461 Hot dip galvanized coatings on
fabricated iron and steel articles - specification and
test methods
Related Documents
Ş-LOJ-9 Hexagonal mill specification
Ş-LOJ-12 Space hex nut machining specification
T-KM-GK-12 Direction of entry space hex nut entry
quality control
Installation
Installation Steps
 Installation Steps

Unloading the Pallets to the Site

 Installation Steps

Segregation of Materials According to Installation Referans Numbers

 Installation Steps

Specifiying the Crane Points in Method of Statement

 Installation Steps

DOME

Building the Space Frame System Modules on the Ground Level

 Installation Steps

VAULT

Building the Space Frame System Modules on the Ground Level

 Installation Steps

DOME

Lifting the Portions from the Ground Level to the Actual Location
 Installation Steps

VAULT

Lifting the Portions from the Ground Level to the Actual Location
 Installation Steps

DOME

Assembly of the Lifted Portions to each other.

 Installation Steps

VAULT

Assembly of the Lifted Portions to each other.

 Installation Steps

DOME

Installation on the Roof ( with 3 pipes module )

 Installation Steps

VAULT

Installation on the Roof ( with 3 pipes module )

 Installation Steps

Welding the Supports to the Anchor Plates at the end of Installation

Major Completed Projects
 Dome

TERZIBABA MOSQUE - Dome - 1995 - Erzincan / TURKEY

1.800 m2 Span 35 m
 Dome

AKÇANSA – Pre-blending Unit - 2002 - Çanakkale / TURKEY

19.000 m2 Diameter 132 m
 Dome

AKÇANSA – Pre-blending Unit - 2002 - Çanakkale / TURKEY

19.000 m2 Diameter 132 m
 Vault

GLOBAL AGENCIES - Dubai Aircraft Hangar - Vault - 2012 - Dubai / UAE

6.800 m2 Span 65 m
 Vault

GLOBAL AGENCIES - Dubai Aircraft Hangar - Vault - 2012 - Dubai / UAE

6.800 m2 Span 65 m
 Vault

GLOBAL AGENCIES-Sulphur Storages - 2012 – Ruwais & Habshan- Abu Dhabi / UAE
50.000 m2 + 100.000 m2 Spans 83 m
 Vault

İZDEMİR ENERJİ – Coal Storages - 2013 - Aliağa / İzmir / TURKEY

15.000 m2 Spans 35 m & 50 m
 Dome & Vault

SÖNMEZ ÇİMENTO – Pre-blending Unit & Additive Storages - 2013 - İskenderun /

TURKEY
45.000 m2 Spans 52 m & Diameter 98m
 Vault

MALTA AIRCRAFT HANGAR - Vault - 2014 - Malta

2.500 m2 x 3 units Span 60 m
 Vault

MALTA AIRCRAFT HANGAR - Vault - 2014 - Malta

2.500 m2 x 3 units Span 60 m
 Dome & Vault

ÇİMSA ÇİMENTO – Preblending Unit & Additive Storages - 2016 - Afyonkarahisar /

TURKEY
45.000 m2 Spans 65 m & Diameter 100 m
 Dome

SİNTEK – Sivas Votorantim Preblending Unit- 2016 – Sivas - TURKEY

12.000 m2 Height 30 mt & Diameter 100 m
 Dome & Vault

LİMAK – Anka Preblending & Additive Storage- 2016 – Ankara - TURKEY

17.000 m2 + 12.000 m2 Span 55 mt & Diameter 100 m
 Vault & Dome

BATI ÇİM – Additive Storage & Coal storage - 2017 - Söke / Aydın / TURKEY
16.000 m2 Span 58 m
 Dome

BATI ÇİM – Preblending Unit - 2017 - Söke / Aydın / TURKEY

14.850 m2 Diameter 110 m
 Dome & Vault

SOMA ÇİMENTO – Additive & Coal Storage Storage - 2018 - Soma / Manisa / TURKEY
14.800 m2 + 20.200 m2 Span 46 m & 60 m
 Dome & Vault

SOMA ÇİMENTO – Preblending Unit - 2018 - Soma / Manisa / TURKEY

12.100 m2 Diameter 100 m
 Dome & Vault

SOMA ÇİMENTO – Additive, Coal Storages & Pre-blending - 2018 - Manisa / TURKEY
Total Area : 47.100 m2
 Dome

BİLİM MAKİNA – DİNÇER ÇİMENTO Preblending Unit - 2018 - Bilecik – TURKEY

8.450 m2 Height 25 m Diameter 88 m
 Vault

LİMAK – ADDITIVE STORAGE - Vault - 2018 - Abidjan / IVORY COST

19.000 m2 Span 60 m Height 28 m
 Vault

HIDRO-GEN A.S. –Soma Thermal Power Plant- 2019 - Soma - Manisa / TURKEY
37.500 m2 Span 100 m
Completed Dome & Vault Projects
 References
Project Name Employer Country Year Area -M²
Medcem Stokhol Buildings Sintek Madencilik Mak. San. İnş Turkey 2022 39.179
Baherden Stokhol Buildings Bilim Makine A.Ş. Turkmenistan 2022 18.600
Soma Kolin Thermal Power Plant- Coal Storages 2 Kolin İnşaat Turkey 2021 42.132
Adana Tufanbeyli Lignite Power Plant- A4 Block Enerjisa Üretim A.Ş. Turkey 2020 5.280
Soma Kolin Thermal Power Plant- Coal Storages Hidro-Gen Enerji A.Ş. Turkey 2019 37.500
Düzce Cement Additive Storage YD Madencilik A.Ş. Turkey 2019 15.441
Adana Tufanbeyli Lignite Power Plant- A3 Block Enerjisa Üretim A.Ş. Turkey 2019 5.273
Limak Cement Plant - Additive Storage Sintek Madencilik Mak. San. İnş R.cote d'ivoire 2018 18.737
Dinçer Çimento Pre-blending Unit Dinçer Çimento Beton Mad. San. ve Tic. A.Ş. Turkey 2018 9.200
Soma Cement Storages Soma Çimento Turkey 2017 45.000
Bati Soke Cement Plant Batı Çim Cement Co. Turkey 2017 10.187
Cement Plant Çimsa İnşaat Turkey 2016 47.158
Sintek Additive &Preblendıng Storages Sintek Madencilik Mak. San. İnş Turkey 2016 28.501
Sivas Votorantim Cement Facility Sintek Madencilik Mak. San. İnş Turkey 2016 11.857
Republic of cote d'ivoire -Abidjan Cement storage Sintek Madencilik Mak. San. İnş R.cote d'ivoire 2016 6.570
Mro Hangars Project Steel Structures Malta 2015 6.396
Sönmez Cement Storages Terbay İnşaat Turkey 2013 44.271
İzdemir Coal Storage İzdemir Enerji Turkey 2013 15.759
Sulphur Processing Plants Habshan Global Agencies and Marketing UAE 2012 96.000
Sulphur Processing Plant Ruwais Global Agencies and Marketing UAE 2012 48.500
Dubai Hangar Global Agencies and Marketing UAE 2012 6.800
Al Surra Dome Project Larouza Steel Factory Co. Kuwait 2012 487
Military Sheds Evrensel Constuction Turkey 2010 2.364
Swimming Pool and Ice Hockey Arena Erel İnşaat Russia 2009 8.960
Ice Hockey Arena Gelişim İnşaat Russia 2009 3.940
SGK Helicopter Shed Ada İnşaat Turkey 2008 1.300
Helicopter Shed Dizayn Construction Turkey 2008 650
Cement Plant - Dome - Çanakkale Ceta Aş Turkey 2007 19.000
Terzibaba Mosque 50 m. span Dome Erzincan Terzibaba Mosque Turkey 2001 750
Thank You…