Dome & Vault Presentation

Quality & Safety in Space Frame Systems

since 1970
 Space Frame System
Space Frame Structure Systems are 100% prefabricated systems with easily assembled
connections and the connectors are solid steel nodes.

The tube connections are mechanical, resistant and do not require any welding. The tubes are
screwed and fastened at their ends to their nodal elements.

All the elements can be manufactured either galvanized or only powder coated or galvanized
and powder coated as per customer requirements and project specifications.

Wide range of materials can be used for cladding for space Frame structures such as sandwich
panels, standing seam cladding, corrugated sheet claddings, glazing, polycarbonate sheets.
 Advantages

- Lower infrastructure costs due to light structure

-   Cost advantage compared to steel and concrete structure systems
-   Allowance for different geometric design solutions
-   Continious design & engineering support from our experienced technical team
-   Accurate manufacturing and installation
-   Easy adaptation & connection to steel and reinforced concrete beams and columns
-   Facilitation to connect suspended ceilings & ventilation systems due to modular structure
-   Hot dipped galvanized & powder coated fabrication against corrosion
-   Advantage of painting inner sides of pipes with primer by special equipment against corrosion
-   Easy transportation
-   Short construction time period at site
-   Easy and fast disassembly
 Field of Activities
Fields of Activities:
1-Cement plants                                        
2-Coal and Sulphur Plants                      
3-Swimming Pools                                    
4-Shopping Malls                                       
5-Military  Facilities                                   
6-Aircraft Hangars                                     
7-Terminal Buildings                                 
8-Mosques                                                  
9-Industrial Buildings                                
10- Sports Halls
11- Logistics Facilities
12- Entertainment Halls
13- Multipurpose Halls
14- Airports
15- Showrooms & Museums
16- Ice Hockey Arenas
17- Storage Buildings
18- Cold Storage Buildings
 Technical Department

Altınyaldız Technical Department designs the space frame with all technical drawings
and structural calculations . Altınyaldız Design Office is located in İstanbul having 8
experienced engineers and 7 experienced draftsmen.
Technical Department
 ALTINYALDIZ
FACTORY & PRODUCTION

Our factory in Gebze Şekerpınar has 10.000 m2 closed area.

 Factory

-   The biggest space frame production facility in Turkiye, Middle East and Africa
-   Located on 10.000 m2 closed area
-   Annual space frame production capacity of 1.000.000 m2 / year
-   Specialized only on manufacturing of space frame systems
-   Special chemical surface treatment baths including phosphating prior to powder coating process
-   Fully computerized powder coating lines
-   Advantage of painting inner sides of pipes with primer by special equipment, against corrosion
-   4 units of semi-automatic gas welding stations
-   5 units of 5-Axis Vertical Machining CNC Centers with double-decked pre-loading capability
-   High quality control standarts, operating under ISO 9001, ISO 14001, OHSAS 18001, CE
standarts&certification
-   Hot-dipped galvanized and powder coating space frame production upon request
 Production

Pipe and Profile Raw Materials Incoming & Stock Area

 Production

Nodes Stock Area

 Production

Storage Area for Bolts, Nuts, Pins

 Production

Pipe Cutting & Marking Stations ( 4 units )

 Production

Welding Stations ( 4 units )

 Production

5 axis CNC Stations ( 5 units )

 Production

Lathe machines ( 3 units )

 Production

Chemical Cleaning Baths for Surface Treatment before Powder Coating

 Production

Electro Statical Powder Coating Station & Pipe inner surface Painting
 Production

Nut, Bolt, Pin Processing Area

 Domestic Loading &
Transportation

Domestic Packages/ Pallets & Loading

 Export Loading &
Transportation

Export Packages/ Pallets & Loading

Technical Details & Space Frame
Components
Details
SPACE FRAME
COMPONENTS
 Space Frame Components

Related Documents
Ş-LOJ-1 Hot dip galvanizing specification
Ş-LOJ-10 Pipe specification
T-KM-GK-1 Direction of pipe entry control
T-PK-2 Direction of pipe cutting process control
T-PK-3 Direction of welding process control
T-PK-4 Direction of penetrant test
T-ÜRT-1 Direction of pipe/profile cutting
T-ÜRT-2 Direction of opening hole of bolt
T-ÜRT-3 Direction of pipe deburring Related standarts
T-ÜRT-5 Direction of pipe-cone welding TS EN 10219 Cold formed welded structural hollow sections of non-alloy and
fine grain steels
T-ÜRT-15 Direction of roughening hot dip galvanized TS EN 10025-2 Hot rolled products of structural steels - Part 2: Technical
parts delivery conditions for non-alloy structural steels
TS EN1461 Hot dip galvanized coatings on fabricated iron and steel articles
T-PK-9 Direction of tensile/compression test - specification and test methods

Space Frame Pipes

 Space Frame Components

Related Documents
Ş-LOJ-2 Electroplating specification
Ş-LOJ-3 Node specifications
T-KM-GK-4 Direction of node entry Related standarts
quality control
TS EN 10083-2 Quenched and tempered steels - Part 2:
T-KM-GK-8 Direction of electroplated Technical delivery conditions for unalloyed quality steels
material entry quality control TS EN 10060 Hot rolled round steel bars for general
T-PK-1 Direction of node process control purposes - Dimensions and tolerances on shape and
dimension
T-ÜRT-13 Direction of node production TS149 Protective Coatings Used on Iron and Steel Parts
T-ÜRT-14 Direction of node final works

Space Frame Nodes

 Space Frame Components

Related Standarts / Material Bolts

TS EN 10083 Quenched and tempered steels
TS10683 Fasteners-Non-electrolytically applied zinc flake coatings
TS ISO 898-1 Mechanical properties of fasteners made of carbon steel and alloy steel
- Part 1: Bolts, screws and studs
SAE 4140
 
Related Documents
Ş-LOJ-11 Space bolt specification
T-KM-GK-7 Direction of space bolt entry quality control report
20 XXX YYY coded space bolt technicak drawings

Cones
Related Documents
Ş-LOJ-4 Cone specification
T-KM-GK-11 Direction of cone entry quality control
T-PK-3 Direction of welding process control
T-PK-4 Direction of penetrant test
T-ÜRT-18 Direction of cone woks
The codes are started with 50-51, cone technical drawings

Related standarts
TS EN 10277-2 Bright steel products- Technical delivery condition-Part 2: Steel for general
engineering purposes
TS EN 10278 Bright steel products- Boyutlar ve toleranslar
TS EN Hot rolled round steel bars for general purposes
Dimensions and tolerances on shape and dimensions
TS EN 10025-2 Hot rolled products of structural steels
Part 2: Technical delivery conditions for non-alloy structural steels
 Space Frame Components

Pins
Related Standarts/Material
Material: 8.8 Quality
TS149 Protective Coatings Used on Iron and Steel
Parts
 

Related Documents
Ş-LOJ-21 Pin specification
T-KM-GK-13 Direction of pin entry quality control

Nuts
Related Standarts/Material
Material: SAE 1040
TS EN1461 Hot dip galvanized coatings on fabricated
iron and steel articles - specification and test methods
 
Related Documents
Ş-LOJ-9 Hexagonal mill specification
Ş-LOJ-12 Space hex nut machining specification
T-KM-GK-12 Direction of entry space hex nut entry
quality control
Dome Sketch
 Space Frame System
Sketch

Dome Space Frame System

Installation
Space Frame System
Installation Steps
 Space Frame System
Installation Steps

Unloading the Pallets to the Site

 Space Frame System
Installation Steps

Segregation of Materials According to Installation Referans Numbers

 Space Frame System
Installation Steps

Building the Space Frame System Modules on the Ground Level

 Space Frame System
Installation Steps

Lifting the Portions from the Ground Level to the Actual Location
 Space Frame System
Installation Steps

Assembly of the Lifted Portions to each other.

 Space Frame System
Installation Steps

Installation on the Roof ( with 3 pipes module )

 Space Frame System
Installation Steps

Welding the Supports to the Anchor Plates at the end of Installation

Major Completed Projects
 Dome

TERZIBABA MOSQUE - Dome - 1995 - Erzincan / TURKEY

1.800 m2 Span 35 m
 Dome

AKÇANSA – Pre-blending Unit - 2002 - Çanakkale / TURKEY

19.000 m2 Diameter 132 m
 Dome

AKÇANSA – Pre-blending Unit - 2002 - Çanakkale / TURKEY

19.000 m2 Diameter 132 m
 Vault

GLOBAL AGENCIES - Dubai Aircraft Hangar - Vault - 2012 - Dubai / UAE

6.800 m2 Span 65 m
 Vault

GLOBAL AGENCIES - Dubai Aircraft Hangar - Vault - 2012 - Dubai / UAE

6.800 m2 Span 65 m
 Vault

GLOBAL AGENCIES-Sulphur Storages - 2012 – Ruwais & Habshan- Abu Dhabi / UAE
50.000 m2 + 100.000 m2 Spans 83 m
 Vault

İZDEMİR ENERJİ – Coal Storages - 2013 - Aliağa / İzmir / TURKEY

15.000 m2 Spans 35 m & 50 m
 Dome & Vault

SÖNMEZ ÇİMENTO – Pre-blending Unit & Additive Storages - 2013 - İskenderun / TURKEY
45.000 m2 Spans 52 m & Diameter 98m
 Vault

MALTA AIRCRAFT HANGAR - Vault - 2014 - Malta

2.500 m2 x 3 units Span 60 m
 Vault

MALTA AIRCRAFT HANGAR - Vault - 2014 - Malta

2.500 m2 x 3 units Span 60 m
 Dome & Vault

ÇİMSA ÇİMENTO – Preblending Unit & Additive Storages - 2016 - Afyonkarahisar / TURKEY
45.000 m2 Spans 65 m & Diameter 100 m
 Dome

SİNTEK – Sivas Votorantim Preblending Unit- 2016 – Sivas - TURKEY

12.000 m2 Height 30 mt & Diameter 100 m
 Dome & Vault

LİMAK – Anka Preblending & Additive Storage- 2016 – Ankara - TURKEY

17.000 + 12.000 m2 Span 55 mt & Diameter 100 m
 Vault

BATI ÇİM – Additive Storage & Coal storage - 2017 - Söke / Aydın / TURKEY
16.000 m2 Span 58 m
 Dome

BATI ÇİM – Preblending Unit - 2017 - Söke / Aydın / TURKEY

14.850 m2 Diameter 110 m
 Dome & Vault

SOMA ÇİMENTO – Additive & Coal Storage Storage - 2018 - Soma / Manisa / TURKEY
14.800 + 20.200 m2 Span 46 m & 60 m
 Dome & Vault

SOMA ÇİMENTO – Preblending Unit - 2018 - Soma / Manisa / TURKEY

12.100 m2 Diameter 100 m
 Dome & Vault

SOMA ÇİMENTO – Additive, Coal Storages & Pre-blending - 2018 - Manisa / TURKEY
Total : 47.100 m2
 Dome

BİLİM MAKİNA – DİNÇER ÇİMENTO Preblending Unit - 2018 - Bilecik – TURKEY

8.450 m2 Height 25 m Diameter 88 m
 Vault

LİMAK – ADDITIVE STORAGE - Vault - 2018 - Abidjan / IVORY COST

19.000 m2 Span 60 m Height 28 m
 Vault

HIDRO-GEN A.S. –Soma Thermal Power Plant- 2019 - Soma - Manisa / TURKEY
37.500 m2 Span 100 m
Completed Projects References
 References/Area Based
Poject Name Contractor Country Year Area -M²

Sulphur Processing Facility - Habshan Global Agencies and Marketing UAE 2012 96.000
Sulphur Processing Facility - Ruwais Global Agencies and Marketing BAE 2012 48.500
Cement Factory - Afyon Çimsa İnşaat Turkey 2016 47.158
Soma Çimento Hangars Soma Çimento Turkey 2017 45.000
Sönmez Çimento Hangars Terbay İnşaat Turkey 2013 44.271
Soma Kolin Thermal Power Plant – Coal Storages Kolin İnşaat Turkey 2021 42.132
Medcem Storages Sintek Madencilik Mak. San. İnş Turkey 2022 39.179
Soma Kolin Thermal Power Plant – Coal Storages Hidro-Gen Enerji A.Ş. Turkey 2019 37.500
Else Textile Factory Else Textile Ethiopia 2009 32.290
Başakşehir Dry Food Market Streets & Canopies Doğuş & Dusa Adi Ortaklığı Turkey 2021 30.000
Şişecam Balıkesir Fiber Processing Facility Sipil İnşaat Plastik San. Tic. A.Ş. Turkey 2018 30.000
Avrupa Asya Kıtalararası Exhibition Center Interteks Uluslararası Fuarcılık AŞ Turkey 2002 30.000
Sintek Additive & Preblending Storages Sintek Madencilik Mak. San. İnş Turkey 2016 28.501
YC Inox Steel Facility Yıkılmaz & Yapısal İnş. Ortaklığı Turkey 2021 25.847
Paşabahçe Factory Building BMS End.Temizlik Res. Inş San Tic. AŞ Turkey 2016 25.025
Skopje Airpoty TAV Macedonia 2010 25.000
Kiler Market Storage Biskon Turkey 2007 25.000
Cigarette Factory Imperial Tobacco Turkey 2005 25.000
Physical Power Factory Özmen İnşaat Turkey 2003 25.000
Okumuşlar Logistics Warehouse ASC Mimarlık Ltd. Şti. Turkey 2021 22.815
Salwa Dahab Water & Adventure Park Gulf Steel & Engineering Qatar 2018 22.000
Kıraç Warehouse Building Onur lojistik Turkey 2010 21.800
Kromberg Bitola Factory Extension Pera Construction Engineering Macedonia 2016 21.709
Hipodrom Etkin Yapı Turkmenistan 2011 20.000
Park Press Printing Facility Ciner Holding Turkey 2008 19.300
Salwa Dahab Mountains Water Park Gulf Steel & Engineering Qatar 2017 19.000
Şişecam Warehouse Building Şişecam Russia 2007 19.000
Akçansa Cement Facility Ceta Aş Turkey 2007 19.000
 References/Company Based
Poject Name Contractor Country Year Area -M²

Faurecia Factory Building Zeytinoğlu İnşaat San. Tic. A.Ş. Turkey 2022 18.737
Tex-Ankara Lojistik Merkezi ASC Mimarlık Ltd. Şti. Turkey 2022 12.648
Medcem Stokhol Yapıları Sintek Madencilik Mak. San. İnş Turkey 2022 39.179
Şişecam Mersin Fabrikası Paketleme Binası A Blok Ant Yapı İnşaat Turkey 2022 7.107
Soma Kolin Termik Santrali- Ek Kömür Stokholleri Kolin İnşaat Turkey 2021 42.132
Etimesgut Helikopter Hangarı YP İnşaat A.Ş. Turkey 2021 5.974
YC Inox Paslanmaz Çelik Boru Fabrikası Yıkılmaz & Yapısal İnş. Ortaklığı Turkey 2021 25.847
Adana Birmot Kaporta ve Servis Binaları Otokoç Otomotiv San. Tic. A.Ş. Turkey 2021 5.836
Star Rafineri A.Ş.- Aliağa Giriş Binası Hazar Arıtım proje A.Ş. Turkey 2021 2.550
İstanbul Havalimanı B Zone Kargo Binası Kalyon İnşaat. A.Ş. Turkey 2020 1.350
Hall 1 & 3 Binaları Uzay Sistem imalat ve montajı İstanbul Dünya Ticaret Merkezi ( İWTC) Turkey 2020 18.424
BİM- Şanlıurfa Depo Binası Örtaş Mühendislik Turkey 2020 17.676
Adana Tufanbeyli Linyit Santrali- A3 Kırıcı Depolama Binası Enerjisa Üretim A.Ş. Turkey 2019 5.273
Soma Kolin Termik Santrali- Kömür Stokholleri Hidro-Gen Enerji A.Ş. Turkey 2019 37.500
BİM- Arnavutköy Depo Binası BİM Mağazacılık A.Ş. Turkey 2019 12.443
Şişecam Balıkesir Fiber Fabrikası - Faz3 Sipil İnşaat Plastik San. Tic. A.Ş. Turkey 2019 2.944
Adana Tufanbeyli Linyit Santrali- Kireç Hangarı Enerjisa Üretim A.Ş. Turkey 2019 2.780
Limak Çimento Fabrikası katkı stokholü Sintek Madencilik Mak. San. İnş Ivory Coasts 2018 18.737
Şişecam Balıkesir Fiber Fabrikası Sipil İnşaat Plastik San. Tic. A.Ş. Turkey 2018 30.000
Anadolu Cam Eskişehir Fabrikası- 3 Depo Terra İnşaat Turkey 2018 13.300
Şişecam Eskişehir D Fırını ve Yeni Depo Binası Terra İnşaat Turkey 2018 13.300
BİM - Iğdır Depo Binası Sipil İnşaat Plastik San. Tic. A.Ş. Turkey 2018 11.140
Necef Havalimanı Yeni Ek Bina Projesi Al Kawther National General Cont. Iraq 2017 5.121
Salwa Dahab Mountains Su & Eğlence Parkı Gulf Steel & Engineering Qater 2017 19.000
Salwa Dahab Mountains – Resort Projesi-Katar Gulf Steel & Engineering Qatar 2017 17.000
Soma Çimento Hangarları Soma Çimento Turkey 2017 45.000
 References/Company Based
Poject Name Contractor Country Year Area -M²
Batı Söke Cement Facility BatıÇim Çimento A.Ş. Turkey 2017 10.187
Atatürk Havalimanı Extension Project TAV Turkey 2017 9.560
Cement Storage Sintek Madencilik Mak. San. İnş Ivory Coasts 2016 6.570
Najaf Airport Extension Al Kawther National General Cont. Iraq 2016 5.104
Cement Facility Çimsa İnşaat Turkey 2016 47.158
Sintek Additive & Preblending Storages Sintek Madencilik Mak. San. İnş Turkey 2016 28.501
Paşabahçe Factory Building BMS End.Temizlik Res. Inş San Tic. AŞ Turkey 2016 25.025
BİM - Gaziantep Warehouse Building Örtaş Mühendislik Turkey 2016 13.315
Sivas Votorantim Cement Facility Mechanical & Technical Solutions Turkey 2016 11.857
Schott Orim Cam Factory Gorka Group Turkey 2016 4.765
Sarıtaş Factory Building Dea İnşaat Turkey 2016 3.864
Adel Kalemcilik-Entrance Building Aytaç İnşaat Turkey 2014 2.393
Ted Adana Koleji Sports Hall Ata İnşaat AŞ Turkey 2014 1.030
Sönmez Çimento Storages Terbay İnşaat Turkey 2013 44.271
Gaziantep Middle East Exhibition Center İkizceli İnşaat Turkey 2013 16.000
BİM - Afyon Warehouse Building Septilyon İnşaat Turkey 2013 13.738
Şişecam Yenişehir Factory Building Umut İnşaat Turkey 2013 7.815
Atatürk International Airport Mosque TAV Turkey 2011 735
Skopje Airport TAV Macedonia 2010 25.000
King Abdulaziz Airport – Hajj Terminal Metal Artwork S. Arabia 2010 2.100
Sabiha Gökçen Airport Trijen Building Fırat İnşaat Turkey 2010 1.000
Şişecam Storage Building - Krasnodar Şişecam Russia 2007 19.000
Çimento Facility - Çanakkale Ceta Aş Turkey 2007 19.000
Gaziantep Exhibition Center Gaziantep Dünya Ticaret Merkezi Turkey 2007 16.000
Ülker Warehouse Building Inmaş Turkey 2005 6.600
Qairo International Airport Space Builders Egypt 2003 5.242
Military Training Building Özmen İnşaat Turkey 2003 8.000
Diyarbakır Bus Terminal Diyarbakır Belediyesi Turkey 2002 6.000
Yeşilköy Plane Hangar İstanbul Airlines Turkey 2002 5.500
Thank You…