A Guide to Hazardous Locations & Product Certification
North America General ATEX, UKCA & IECEx
AREA CLASSIFICATION UKCA Marking UKNI Marking denotes CE Marking Product complies with European CSA Group has Meets Standards for Meets Standards Meets Standards denotes compliance with relevant denotes Union requirements for the ATEX two Ex Certification Products Sold in the for Products Sold for Products Sold Class & Divisions System (Canada & U.S. Only) Zones System (IECEx/ATEX/UKCA/Canada & U.S.) compliance European health, safety, and compliance directive and/or United Kingdom Bodies (ExCBs), U.S. and Canada in the U.S. in Canada with relevant environmental legislation with relevant UKCA regulations. and several Ex Class I Flammable gases or vapours ZONE United Kingdom health, Hazardous areas are classified into Zones based upon the frequency of the for products placed on the market in European health, safety, and Test Laboratories CSA Group has two ATEX Notified Body (NB) Class II Combustible dusts occurrence and duration of an explosive gas/dust atmosphere, as follows: safety, and environmental Northern Ireland and have undergone environmental protection (ExTLs). Gas Dust facilities. regulation. mandatory third-party conformity legislation. Class III Ignitable fibres and flyings assessment by a body based in the UK. CSA Group is a UKCA Approved Body (AB). A potentially explosive atmosphere is present continuously or O 20 for long periods or frequently EXAMPLES OF NORTH AMERICAN MARKING Division 1 Where ignitable concentrations of flammable gases, vapours or liquids; combustible dusts; and ignitable fibres and flyings can exist all of the Examples of UKCA Regulation Marking and ATEX Directive Marking Example of Standards Marking – Gas A potentially explosive atmosphere is likely to occur in normal operation (Marking derived from the EN and/or IEC standards) time or some of the time under normal operating conditions 1 21 occasionally Ex db IIC T4 Gb Division System Zone System Division 2 Where ignitable concentrations of flammable gases, vapours or liquids; combustible dusts; and ignitable fibres and flyings can exist only under A potentially explosive atmosphere is not likely to occur in normal 0518 2813 II 2 G abnormal operating conditions 2 22 Ex Denotes explosion protection operation but, if it does occur, will persist for a short period only Class I, Division 1, Groups A, B, C, D T4 Class I, Zone 0, AEx ia IIC T4 Ga Denotes that a product complies with all the relevant United Kingdom regulations db Denotes type of protection (see protection concepts for alternatives) Class I Hazard class Class I Hazard class Reference: EN 60079-10 Groups 0518 Approved Body Number (CSA UK) Division 1 Area classification IIC Denotes gas group (see gas groups for alternatives) Zone 0 Area classification Denotes that a product complies with all the relevant European Directives Groups A, B, C, D Gas group AEx Approved to US standards (Ex – Canadian standards) CLASS I CLASS II CLASS III Correlation Between Divisions & Zones T4 Denotes temperature classification (see temp classification for alternatives) T4 Temperature classification 2813 / 2899 Notified Body Number (CSA Netherlands / CSA Group – Toronto) A - Acetylene E – Metal Dust Type of Area Divisions Zones Definition Gb EPL – Equipment Protection Level (see EPL table for alternatives) ia Protection concept (example is intrinsic safety) Class II, Division 1, Groups E, F, G Specific marking for explosion protection IIC Gas group B - Hydrogen F – Coal Dust Continuous Class II Hazard class None Specified Hazard 1 0, 20 A place in which a PFA is continuously present Example of Standards Marking – Dust C - Ethylene G – Grain Dust II Equipment group (Could be I for mining or II for surface industry) (Marking derived from the EN and/or IEC standards) Division 1 Area classification T4 Temperature classification Intermittent A place in which a PFA is likely to occur in Groups E, F, G Dust group Ga Equipment Protection Level (EPL) D - Propane Hazard 1 1, 21 normal operation 2 Equipment category (Could be 1, 2, 3 depending upon Zone of intended use) Ex tb IIIC T135ºC Db G Type of flammable atmosphere (G = Gas, D = Dust) Ex Denotes explosion protection Abnormal Hazard A place in which a PFA is not likely to occur in 2 2, 22 STANDARDS ELECTRICAL MATERIAL GROUPINGS normal operation, but may occur for short periods 0518 2813 I M1 tb Denotes type of protection (see protection concepts for alternatives) Both Canada and the U.S. are making greater use of the Zone system IIIC Denotes dust group (see dust groups for alternatives) Zones System Class I (Gas, Vapour & Mists) M1 Mining applications (M1 = equipment remains energised, M2 = de-energised) Division System, Class I (Gas, Vapour & Mists) Division System Zone System PFA = Potentially Flammable Atmosphere T135oC Denotes temperature classification (see temp classification for alternatives) Type of Permitted Standard Standard Code Country Definition Material Class/Group Material Group Db EPL – Equipment Protection Level (see EPL table for alternatives) Type of Permitted Protection Zone UL CSA C22.2 Protection Code Country Division FM, UL CSA C22.2 Definition AEx USA 0, 1, 2 UL 60079-0 Applies to all Acetylene Class I, Group A Acetylene CORRELATION BETWEEN ZONES/EQUIPMENT STANDARDS ELECTRICAL General protection concepts, IIC General USA 1, 2 FM 3600 Applies to all Requirements Ex CAN 0, 1, 2 CSA 60079-0 general safety Hydrogen Class I, Group B Hydrogen PROTECTION LEVEL (EPL)/ATEX/UKCA CATEGORIES PRODUCT SPECIFIC STANDARDS Requirements protection concepts, AEx eb USA 1 ATEX/UKCA & IECEx CAN 1, 2 CSA No 0 general safety UL 60079-7 Ethylene Class I, Group C Ethylene IIB Increased AEx ec USA 2 Safety No arcs, sparks Zones System (Gas, Vapour & Mists) NI USA 2 UL 121201 Ex eb CAN 1 or hot surfaces. Propane Class I, Group D Propane IIA Zone EPL Category CSA 60079-7 Standard Standard Standard FM 3611 No arcs, sparks or Ex ec CAN 2 Enclosure IP 54 or Product Type Non-Incendive better Methane (Mines) N/A (see note 1) Methane (Mines) I ATEX/ UL, CSA C22.2 EN IEC hot surfaces AEx nA USA 2 UL 60079-15 0 Ga 1G Type of IECEx Permitted Standard Non-sparking Symbol EPL UKCA Zone EN, IEC Definition UL 60079-30-1 NI CAN 2 CSA No 213 Ex nA CAN 2 CSA 60079-15 Metal Dusts Class II, Group E Conductive Dusts IIIC Protection Category Electrical Resistence 60079-30-1 60079-30-1 1 Gb 2G Trace Heating XP USA 1 UL 1203 CSA 60079-30-1 AEx da USA 0* FM 3615 Contain the explosion AEx db USA 1 UL 60079-1 Coal Dusts Class II, Group F 2 Gc 3G N/A Ga 1 0 60079-0 Explosion-proof Non Conductive IIIB General Applies to all 50050-1 and quench the flame AEx dc USA 2 Dusts Gb 2 1 Electrostatic Hand-held Flameproof Grain Dusts Class II, Group G 20 Da 1D Requirements protection concepts — 50050-2 — XP CAN 1 CSA No 30 Contain the Gc 3 2 Spraying Equipment Ex da CAN 0* CSA 60079-1 Ex db CAN 1 explosion and Fibers/Flyings Class III Combustible Flyings IIIA Increased eb Gb 2 1 60079-7 50050-3 IS USA 1 UL 913 21 Db 2D No arcs, sparks Energy limitation Ex dc CAN 2 quench the flame. Safety ec Gc 3 2 FM 3610 or hot surfaces. 13617-1 Intrinsic Safety in sparks and hot Note: M ines are not within the scope of the Division system (Canada & U.S.) 22 Dc 3D Enclosed AEx nC USA 2 UL 60079-15 *applies to catalytic Type n Enclosure IP 54 or 13617-2 surfaces Break sensors only nA Gc 3 2 60079-15 Fuel Dispensing Equipment — — IS CAN 1 CSA 60079-11 Ex nC CAN 2 CSA 60079-15 (non-sparking) better 13617-3 Mining Application Type X USA 1 Powder Filled AEx q USA 1 UL 60079-5 Material Ex Classifications (Equipment can remain energised in the presence of Ma M1 da* Ga* 1* 0* Contain the 13617-4 Type Y USA 1 FM 3620 Ex q CAN 1 CSA 60079-5 flammable atmosphere – firedamp) Flameproof db Gb 2 1 60079-1 explosion and Equipment Assemblies CSA 60079-46 60079-46 60079-46 Type Z USA 2 NFPA 496 Temperature dc Gc 3 2 quench the flame. AEx ia USA 0 Gas Ignition Temp oC Apparatus Group Pressurized Exclude the AEx ib USA 1 UL 60079-11 Class Energy limitation Mining Application Type n *applies to catalytic Type X CAN 1 flammable gas Intrinsic AEx ic USA 2 nC Gc 3 2 60079-15 in sparks and hot Ammonia 630 IIA T1 (Equipment to be de-energised when flammable Mb M2 (enclosed break) sensors only Type Y CAN 1 NFPA 496 Type Z CAN 2 Safety Ex ia Ex ib CAN CAN 0 1 CSA 60079-11 surfaces Hydrogen 560 IIC T1 atmosphere is detected – firedamp) Quartz/ q Gb 1 1 60079-5 Quench the flame STANDARDS NON-ELECTRICAL Ex ic CAN 2 Sand Filled Gc 2 2 Note: T he standards listed above deal with Hazardous Locations (HazLoc) approvals only. North American Methane 537 IIA T1 G = Gas, D = Dust, M = Mining AEx pxb USA 1 ia Ga 1 0 Energy limitation approvals require both HazLoc and Ordinary Locations (OrdLoc) approvals before certification is complete. AEx pyb USA 1 UL 60079-2 Propane 450 IIA T2 Intrinsic Safety ib Gb 2 1 60079-11 in sparks and hot ATEX/UKCA & IECEx AEx pzc USA 2 Pressurized Ethylene 425 IIB T2 ic Gc 3 2 surfaces Zones System Division System, Class II (Dusts) Ex pxb CAN 1 Ex pyb Ex pzc CAN CAN 1 2 CSA 60079-2 Butane 372 IIA T2 TEMPERATURE CLASSIFICATION Pressurised pxb pyb Gb Gb 2 2 1 1 60079-2 Type of IECEx ATEX/ Permitted Standard Acetylene 305 IIC T2 pzc Gc 3 2 Symbol EPL UKCA Zone EN, IEC Definition Type of Permitted Standard AEx ma USA 0 Protection Category Code Country FM, UL Definition AEx mb USA 1 UL 60079-18 Protection Division Cyclohexane 259 IIA T3 ma Ga 1 0 CSA C22.2 AEx mc USA 2 Maximum Surface New Non-Electrical standards for ATEX and IECEx Encapsulation Divisions Zones Encapsulation mb Gb 2 1 60079-18 Ex ma CAN 0 Keep the flammable Kerosene 210 IIA T3 Temperature (oC) mc Gc 3 2 USA 1, 2 FM 3600 Applies to all gas out N/A Ga, Da 1, 2, 3 0, 20 80079-36 General Ex mb CAN 1 CSA 60079-18 General Applies to all protection Di-ethyl Ether 160 IIB T4 450 T1 T1 Gb, Db 1, 21 Requirements Ex mc CAN 2 ob Gb 2 1 60079-6 Keep the flammable Requirements protection concepts CAN 1, 2 CSA No 0 concepts Oil Immersion Gc, Db 2, 22 Carbon Disulphide 90 IIC T6 300 T2 T2 oc Gc 3 2 gas out AEx ob USA 1 ISA 60079-6 — USA 1 UL 1203 AEx oc USA 2 Type n Ignition hazard Oil Immersion 280 T2A — Constructional Dust Ignition FM 3616 (sealing & nC Gc 3 2 60079-15 eliminated by good Proof Ex ob Ex oc CAN CAN 1 2 CSA 60079-6 Material Ex Classifications 260 T2B — hermetic sealing) Safety engineering practices — CAN 1 CSA No 25 Ga, Da 1, 2, 3 0, 20 80079-37 230 T2C — Type n Control of Control equipment Restricted AEx nR USA 2 UL 60079-15 Dust Typical Ignition Temperatures — USA 2 UL 121201 (restricted nR Gc 3 2 60079-15 Ignition fitted to detect Breathing Ex nR CAN 2 CSA 60079-15 215 T2D — Ex h Gb, Db 1, 21 Dust FM 3611 breathing) Source malfunctions AEx op is USA 0, 1, 2 Dust Cloud (OC) Layer (OC) Protected Keep the 200 T3 T3 Op is Ga 1 0 To prevent ignition Gc, Db 2, 22 — CAN 2 CSA No 213 AEx op pr USA 1, 2 UL 60079-28 To prevent ignition Optical Enclosure filled with combustible AEx op sh USA 0, 1, 2 Aluminium 590 >450 Op sh Ga 1 0 60079-28 by optical or plasma Liquid liquid to prevent Optical by thermal, 180 T3A — Radiation dust out Radiation photochemical Op pr Gb 2 1 means Immersion contact with PX USA 1 Ex op is CAN 0, 1, 2 Coal dust (ignites) 380 225 FM 3620 Ex op pr CAN 1, 2 CSA 60079-28 or plasma means 165 T3B — explosive atmosphere PY USA 1 Equipment suitable for use in a Zone 0 is permitted in a Zone 1 or 2 NFPA 496 Ex op sh CAN 0, 1, 2 Flour 490 340 PZ USA 2 160 T3C — Equipment suitable for use in a Zone 1 is permitted in a Zone 2, but not in a Zone 0 Pressurized Grain dust 510 300 Equipment suitable for use in a Zone 20 is permitted in a Zone 21 or 22 Equipment suitable for use in a Zone 0 is permitted in a Zone 1 or 2 Equipment suitable for use in a Zone 2 is not permitted in either a Zone 0 or Zone 1 135 T4 T4 Equipment suitable for use in a Zone 21 is permitted in a Zone 22, but not in a Zone 20 PX CAN 1 Equipment suitable for use in a Zone 1 is permitted in a Zone 2, but not in a Zone 0 Methyl cellulose 420 320 PY CAN 1 Equipment suitable for use in a Zone 2 is not permitted in either a Zone 0 or Zone 1 120 T4A — Equipment suitable for use in a Zone 22 is not permitted in either a Zone 20 or Zone 21 NFPA 496 PZ CAN 2 Note: T he standards listed above deal with Hazardous Locations (HazLoc) approvals only. North American Phenolic resin 530 >450 100 T5 T5 ATEX/UKCA & IECEx Note: The EN 13463 series of standards have been superseded by EN 80079-36 and EN 80079-37. approvals require both HazLoc and Ordinary Locations (OrdLoc) approvals before certification is complete. Polythene 420 (melts) IS USA 1 UL 913 Energy limitation 85 T6 T6 Zones System (Dusts) Intrinsic FM 3610 PVC 700 >450 in sparks and hot Safety IS CAN 1 CSA 60079-11 surfaces Zones System Class II (Dusts) Soot 810 570 Type of ATEX/ ATEX/UKCA Compliance Routes for Electrical and Non-Electrical Equipment IECEx Permitted Standard Symbol EPL UKCA Zone EN, IEC Definition Protection Note: T he standards listed above deal with Hazardous Locations (HazLoc) approvals only. North American Type of Protection Code Country Permitted Zone Standard UL CSA C22.2 Definition Starch 460 435 GAS DETECTION EQUIPMENT Category Zone Procedure approvals require both HazLoc and Ordinary Locations (OrdLoc) approvals before certification is complete. Sugar 490 460 0, 20 Electrical & Annex III OR Annex IX Applies to all N/A Da 1 20 General AEx USA 20, 21, 22 UL 60079-0 General Applies to all Non-Electrical plus Annex IV or V protection Db 2 21 60079-0 Requirements Ex CAN 20, 21, 22 CSA 60079-0 Requirements protection concepts concepts Oxygen and Toxic Gas Dc 3 22 Annex III OR Annex IX Division System, Class III (Fibres & Flyings) Combustible Gases Standards 1, 21 Electrical AEx ta AEx tb USA USA 20 21 UL 60079-31 GAS & DUST GROUPS Standards ta Da 1 20 plus Annex VI or VII Enclosure tb Db 2 21 60079-31 Annex VIII* OR Annex IX Standard Protection by AEx tc USA 22 U.S. Canada EU/UK International U.S. EU International 1, 21 Non-Electrical Type of Permitted tc Dc 3 22 (see Note 1 below) Code Country FM, UL Definition Enclosure Ex ta CAN 20 Protection Division UL 60079-29-1 CSA C22.2 EN 60079-29-1 IEC 60079-29-1 UL 920001 EN 45544-1 IEC 62990-1 CSA C22.2 Ex tb CAN 21 CSA 60079-31 Gas Groups Dust Groups pxb Db 2 21 Prevents dust Ex tc CAN 22 UL 121304 CSA 60079-29-1 EN 60079-29-4 IEC 60079-29-4 UL 920004 EN 45544-2 Pressurised pyb Db 2 21 60079-2 2, 22 Electrical Annex VIII OR Annex IX coming into contact — USA 1, 2 FM 3600 AEx ma USA 20 FM 6310 CSA C22.2 UL 920401 EN 45544-3 pzc Dc 3 22 with electrical parts General Applies to all Gas Group Typical Gas Dust Group Type Requirements protection concepts AEx mb USA 21 UL 60079-18 FM 6320 CSA 60079-29-4 FM 6340 Note 1 (see Zone 1, 21 Non-Electrical from the above) – Lodge a Technical File — CAN 1, 2 CSA No 0 AEx mc USA 22 Keep ma Da 1 20 Encapsulation I Methane IIIA Combustible flyings with a Notified Body: Technical File Contents combustible FM 6325 Encapsulation mb Db 2 21 60079-18 — USA 1, 2 UL 1203 Ex ma CAN 20 dust out mc Dc 3 22 Ex mb CAN 21 CSA 60079-18 IIA Propane IIIB Non-conductive dust General description of the equipment Fibre & Flying UL 121201 Keep the ignitable Note: The standards for detection of toxic gases do not necessitate the need for HazLoc Ex mc CAN 22 ia Da 1 20 Energy limitation Protection fibres & flyings out IIB Ethylene IIIC Conductive dust certification, unless the toxic gas is also flammable, and therefore are not typical ‘explosive Intrinsic Ignition Hazard Assessment — CAN 1, 2 CSA No 213 AEx pxb USA 21 ib Db 2 21 60079-11 in sparks and hot UL 60079-2 atmosphere’ standards. Safety AEx pyb USA 21 IIC Hydrogen ic Dc 3 22 surfaces Design and manufacturing drawings IS USA 1 AEx pzc USA 22 UL 60079-11 Energy limitation Pressurized To prevent ignition Ex pxb CAN 21 Group I – Covers mining applications Gas Group II – Covers surface and other locations Op is Da 1 20 Description of the purpose and functionality of the equipment Intrinsic Safety in sparks and hot Optical by thermal, Ex pyb CAN 21 Dust Group III – Covers surface and other locations Op sh Da 1 20 60079-28 CSA 60079-11 surfaces CSA 60079-2 Radiation photochemical Procedure for the safe installation, operation and repair of the equipment IS CAN 1 Ex pzc CAN 22 Op pr Db 2 21 or plasma means AEx ia USA 20 Assessments against the relevant ATEX standards or EHSRs Note: T he standards listed above deal with Hazardous Locations (HazLoc) approvals only. North American approvals require both HazLoc and Ordinary Locations (OrdLoc) approvals before certification is complete. AEx ib USA 21 UL 60079-11 (Essential Health & Safety Requirements) Energy limitation Equipment suitable for use in a Zone 20 is permitted in a Zone 21 or 22 Intrinsic AEx ic USA 22 Safety in sparks and hot Equipment suitable for use in a Zone 21 is permitted in a Zone 22, but not in a Zone 20 Ex ia CAN 20 surfaces Calculations and test results where applicable