FM / QA / 11.1 (R0, 01.01.

2010) Page 1 of 4

AFPL MASTER CALIBRATION CHART

Identification Make and LEAST Required Calibrated
Sr No. Instrument Name RANGE Location Frequency Next due
Number serial Number COUNT accuracy on
Hardness Testing Machines

1 BRINELL HARDNESS TESTER BHN - 01 K.B. UPTO 600 BHN 03BHN Heat Treatment ± 3% of Half Yearly 06.01.2015 06.07.2015
2007 / 911 Section, Range
F.I.E. (SAROJ) Heat Treatment ± 3% of
2 BRINELL HARDNESS TESTER BHN - 02 SN1623 UPTO 600 BHN 03BHN Section, Range Half Yearly 03.03.2015 03.09.2015

F.I.E. (SAROJ) Heat Treatment ± 3% of

3 BRINELL HARDNESS TESTER BHN - 03 UPTO 600 BHN 03BHN Half Yearly 03.03.2015 03.09.2015
S 1216 Section, Range

4 ROCKWELL HARDNESS TESTER RHT - 01 SAROJ UPTO 100 HRC 01HRC METALLURGICAL ± 1.5% of Half Yearly 06.01.2015 06.07.2015
11 / 11 / 209 LAB Range

Temperature Controllers, Indicators & Thermocouples

1 TEMP. CONT. WITH SENSOR DTC-01 Maxtherm 0 – 1200 °C 1 °C HF - 01 Loading ± 1.5% of Quarterly 01.06.2015 01.09.2015
Controller Full Scale

2 TEMP. CONT. WITH SENSOR DTC-02 Audiotronics 0 – 1200 °C 1 °C HF - 01 Loading ± 1.5% of Quarterly 01.06.2015 01.09.2015
Parallel Full Scale

3 TEMP. CONT. WITH SENSOR DTC-03 SBI 0 – 1200 °C 1 °C HF - 01 Unloading ± 1.5% of Quarterly 01.06.2015 01.09.2015
Controller Full Scale
HF - 01 Unloading ± 1.5% of
4 TEMP. CONT. WITH SENSOR DTC-04 Audiotronics 0 – 1200 °C 1 °C Parallel Full Scale Quarterly 01.06.2015 01.09.2015

HF - 03 Loading ± 1.5% of
5 TEMP. CONT. WITH SENSOR DTC-05 Maxtherm 0 – 1200 °C 1 °C Controller Full Scale Quarterly 01.06.2015 01.09.2015

6 TEMP. CONT. WITH SENSOR DTC-06 Audiotronics 0 – 1200 °C 1 °C HF – 03 Loading ± 1.5% of Quarterly 01.06.2015 01.09.2015
Parallel Full Scale

HF – 03 Unloading ± 1.5% of
7 TEMP. CONT. WITH SENSOR DTC-07 Audiotronics 0 – 1200 °C 1 °C Controller Full Scale Quarterly 01.06.2015 01.09.2015

8 TEMP. CONT. WITH SENSOR DTC-08 Audiotronics 0 – 1200 °C 1 °C HF – 03 Unloading ± 1.5% of Quarterly 01.06.2015 01.09.2015
Parallaer Full Scale

9 TEMP. CONT. WITH SENSOR DTC-09 Audiotronics 0 – 1200 °C 1 °C HF - 02 Loading ± 1.5% of Quarterly 01.06.2015 01.09.2015
Controller Full Scale

HF - 02 Loading ± 1.5% of
10 TEMP. CONT. WITH SENSOR DTC-10 Audiotronics 0 – 1200 °C 1 °C Parallel Full Scale Quarterly 01.06.2015 01.09.2015
FM / QA / 11.1 (R0, 01.01.2010) Page 2 of 4

AFPL MASTER CALIBRATION CHART

Identification Make and LEAST Required Calibrated
Sr No. Instrument Name RANGE Location Frequency Next due
Number serial Number COUNT accuracy on

11 TEMP. CONT. WITH SENSOR DTC-11 Audiotronics 0 – 1200 °C 1 °C HF - 02 Unloading ± 1.5% of Quarterly 01.06.2015 01.09.2015
Controller Full Scale

12 TEMP. CONT. WITH SENSOR DTC-12 Maxtherm 0 – 1200 °C 1 °C HF - 02 Unloading ± 1.5% of Quarterly 01.06.2015 01.09.2015
Parallel Full Scale

13 TEMP. INDI. WITH SENSOR DTI - 01 Audiotronics 0 – 200 °C 1 °C Quenching Tank ± 1.5% of Quarterly 01.06.2015 01.09.2015
Full Scale

14 TEMP. INDI. WITH SENSOR MF - 01 Audiotronics 0 – 1200 °C 1 °C Muffle Furnace ± 1.5% of Quarterly 01.06.2015 01.09.2015
Lab Full Scale

15 TEMP. SCANNER DTS - 01 Audiotronics 0 – 1200 °C 1 °C Heat Treatment ± 1.5% of Quarterly 01.06.2015 01.09.2015
Full Scale

16 OIL FIRED FURNACE HF - 01 --- 0 – 1200 °C NA Heat Treatment ± 14 °C Yearly 02.06.2015 02.06.2015

17 OIL FIRED FURNACE HF - 02 --- 0 – 1200 °C NA Heat Treatment ± 14 °C Yearly 02.06.2015 02.06.2015

18 OIL FIRED FURNACE HF - 03 --- 0 – 1200 °C NA Heat Treatment ± 14 °C Yearly 02.06.2015 02.06.2015

19 DIGITAL TIMER DTM - 01 Maxtherm 0 – 999 Min 1 Min Heat Treatment HF ± 10 Sec Quarterly 01.06.2015 01.09.2015
- 01

20 DIGITAL TIMER DTM - 02 Contronics 0 – 999 Min 1 Min Heat Treatment ± 10 Sec Quarterly 01.06.2015 01.09.2015
HF - 02

21 DIGITAL TIMER DTM - 03 Nutech 0 – 999 Min 1 Min Heat Treatment ± 10 Sec Quarterly 01.06.2015 01.09.2015
HF - 03

Vernier , Height Gauge, Microscope etc.

METALLURGICAL
1 METALLURGICAL MICROSCOPE CSMM-01 Chroma Systems 1000X 100X LAB 50µ Yearly 01.11.2014 01.11.2015

2 METALLURGICAL MICROSCOPE CSMM-02 PZO POLAND 1000X 80X METALLURGICAL 50µ Yearly 01.11.2014 01.11.2015
0E1 LAB

3 HEIGHT GAUGE HG - 01 Mitutoyo 0 – 300 mm 0.02 mm TOOL ROOM ± 0.1 mm Yearly 03.06.2015 03.06.2016

4 HEIGHT GAUGE (DIAL) HG - 02 Mitutoyo 0 – 300 mm 0.01 mm FINAL INSPECTION ± 0.1 mm Yearly 03.06.2015 03.06.2016

5 DIAL INDICATOR DI - 01 Baker 0 – 0.8 mm 0.01 mm TOOL ROOM ± 0.1 mm Yearly 03.06.2015 03.06.2016
FM / QA / 11.1 (R0, 01.01.2010) Page 3 of 4

AFPL MASTER CALIBRATION CHART

Identification Make and LEAST Required Calibrated
Sr No. Instrument Name RANGE Location Frequency Next due
Number serial Number COUNT accuracy on

6 VERNIER CALLIPERS (DIGITAL) 8” DVC-01 INSIZE 0-200 mm 0.01 mm F/S Shop ± 0.1 mm Yearly 23.01.2015 22.01.2016

7 VERNIER CALLIPERS (DIGITAL) 8” DVC-02 INSIZE 0-200 mm 0.01 mm F/S Shop ± 0.1 mm Yearly 24.01.2015 23.01.2016

8 VERNIER CALLIPERS (DIGITAL) 8” DVC - 04 Absolute 0 – 200 mm 0.01 mm TOOL ROOM ± 0.1 mm Yearly 03.06.2015 03.06.2016

9 VERNIER CALLIPERS (DIGITAL) DVC - 03 INSIZE 0 – 200 mm 0.01 mm FINAL INSPECTION ± 0.1 mm Yearly 03.06.2015 03.06.2016

10 VERNIER CALLIPERS (DIGITAL) 8” DVC - 05 Absolute 0 – 150 mm 0.01 mm TOOL ROOM ± 0.1 mm Yearly 03.06.2015 03.06.2016

11 DIGITAL VERNIER CALLIPERS 8” DVC - 08 Absolute 0 – 200 mm 0.02 mm FINAL INSPECTION ± 0.1 mm Yearly 03.06.2015 03.06.2016

12 BEVEL PROTECTOR BP - 01 Mitutoyo 0 – 180° 5 Min. FINAL INSPECTION ± 30 Min Yearly 03.06.2015 03.06.2016

As Per
13 SURFACE PLATE (GRANITE) SP - 01 S.E.D. 630 x 630 mm N.A. FINAL INSPECTION Grade Yearly 03.06.2015 03.06.2016

14 MAGNETIC V BLOCK MVB - 01 --- 4” N.A. TOOL ROOM ± 0.01 mm Yearly 03.06.2015 03.06.2016

15 MAGNETIC V BLOCK MVB - 02 --- 4” N.A. FINAL INSPECTION ± 0.01 mm Yearly 03.06.2015 03.06.2016

16 MAGNETIC V BLOCK MVB - 03 --- 6” N.A. FORGE SHOP ± 0.01 mm Yearly 03.06.2015 03.06.2016

17 RADIUS GAUGE RG - 01 --- 0.5 – 13 mm N.A. FINAL INSPECTION ± 0.1mm Yearly 03.06.2015 03.06.2016

ESSAE
18 WEIGHING MACHINE DWM - 01 G25210288522 6 Kgs 1 Gms FORGE SHOP 1 Gms Half Yearly 03.06.2015 03.12.2015

SAMURAI
19 WEIGHING MACHINE DWM - 02 201204015 6 Kgs 0.5 Gms FORGE SHOP 0.5 Gms Yearly 03.06.2015 03.06.2016

20 BOOLEAN WEIGHT BW - 01 --- 100 gm N.A FORGE SHOP 0.3 Gms Yearly 03.06.2015 03.06.2016

21 Portable Infrared Radiation 91240100 200-1800°C 200°C FORGE SHOP ±1% of Yearly 27.11.2014 26.11.2015
Thermometer Reading

Magnetic Particle Crack Detection

1 AMP METER (Crack Detector) AM - 01 --- 0 – 2500 A 50 A M.P.I.Room ± 1% Yearly 02.06.2015 02.06.2016

2 AMP METER (Crack Detector) AM - 02 --- 0 – 2500 A 50 A M.P.I.Room ±1% Yearly 02.06.2015 02.06.2016
FM / QA / 11.1 (R0, 01.01.2010) Page 4 of 4

AFPL MASTER CALIBRATION CHART

Identification Make and LEAST Required Calibrated
Sr No. Instrument Name RANGE Location Frequency Next due
Number serial Number COUNT accuracy on
3 AMP METER (Crack Detector) AM - 03 --- 0 – 2500 A 50 A M.P.I.Room ±1% Yearly 02.06.2015 02.06.2016

4 AMP METER (Crack Detector) AM - 04 --- 0 – 2500 A 50 A M.P.I.Room ±1% Yearly 02.06.2015 02.06.2016

5 AMP METER (Crack Detector) AM - 05 --- 0 – 2500 A 50 A M.P.I.Room ±1% Yearly 02.06.2015 02.06.2016

6 KAT METER (Crack Detector) KAT - 01 --- 0 – 20 KAT 0.4 KAT M.P.I.Room ± 1 KAT Yearly 02.06.2015 02.06.2016

7 KAT METER (Crack Detector) KAT - 02 --- 0 – 20 KAT 0.4 KAT M.P.I.Room ± 1 KAT Yearly 02.06.2015 02.06.2016

8 KAT METER (Crack Detector) KAT - 03 --- 0 – 20 KAT 0.4 KAT M.P.I.Room ± 1 KAT Yearly 02.06.2015 02.06.2016

9 KAT METER (Crack Detector) KAT - 04 --- 0 – 20 KAT 0.4 KAT M.P.I.Room ± 1 KAT Yearly 02.06.2015 02.06.2016

10 KAT METER (Crack Detector) KAT - 05 --- 0 – 20 KAT 0.4 KAT M.P.I.Room ± 1 KAT Yearly 02.06.2015 02.06.2016

11 GAUSS METER GM - 01 --- 0 – 10 G 0.1 G M.P.I.Room ± 1.0 G Yearly 23.02.2015 22.02.2016

0-20mw/Cm2
12 UV Light Intensity Meter LD-33 OPTEL @365 nm N.A M.P.I.Room ± 5% Yearly 14.11.2014 13.11.2015
Remark

05.06.2015
Updated On Approved By:
FM/SF/1.7, (R0, 01.01.2020) Page 5 of 4

MASTER TESTING RECORD

Sr No. Equipment Name Identification Make and serial RANGE Location Frequency Testing on Next due Testing on Next due Remarks
Number Number
1. LIFTING EQUIPMENT
1 E.O.T. CRANE EOT 01 CARRY MORE 5.0 TON INDUCTION SHOPE YEARLY

2 E.O.T. CRANE EOT 02 CARRY MORE 5.0 TON C/F SHOPE YEARLY

3 E.O.T. CRANE EOT 03 CARRY MORE 5.0 TON RM STORAGE SHOPE YEARLY

4 SCISSOR LIFTER S L 01 MAHINDRA 3.0 TON OSM YEARLY

5 SCISSOR LIFTER S L 02 MAINI 3.0 TON COMPONENT YEARLY

6 HPT HPT 01 MAINI 2.0 TON COMPONENT YEARLY

7 HPT HPT 02 MAINI 2.0 TON INDUCTION SHOPE YEARLY

8 HPT HPT 03 LOCAL 2.0 TON OSM YEARLY

9 HYDROLIC JIB CRANE JC 01 STACKER 1.0 TON COMPONENT YEARLY

10 E.O.T. CRANE EOT 04 LOCAL 500 KG OSM

FM/SF/1.7, (R0, 01.01.2020) Page 6 of 4
Identification Make and serial
Sr No. Equipment Name RANGE Location Frequency Testing on Next due Testing on Next due Remarks
Number Number
2. PRESSURE EQUIPMENT

1 AIR RECEIVER TANK AR 01 ELGI 1000 LTR INDUCTION 6 MONTH

2 AIR RECEIVER TANK AR 02 ELGI 1000 LTR RM STORAGE 6 MONTH

3 AIR RECEIVER TANK AR 03 GRAVITAS 250 LTR COMPONENT 6 MONTH

3. EARTH PIT

1 EARTH PIT 1600 KVA EP 01 6 MONTH

2 EARTH PIT 1600 KVA EP 02 6 MONTH

3 EARTH PIT 1600 KVA EP 03 6 MONTH

4 EARTH PIT 1600 KVA EP 04 6 MONTH

5 EARTH PIT 1600 KVA EP 05 6 MONTH

6 EARTH PIT 1600 KVA EP 06 6 MONTH

7 EARTH PIT 500 KVA EP 07 6 MONTH

8 EARTH PIT 500 KVA EP 08 6 MONTH

9 EARTH PIT 500 KVA EP 09 6 MONTH

FM/SF/1.7, (R0, 01.01.2020) Page 7 of 4
Identification Make and serial
Sr No. Equipment Name RANGE Location Frequency Testing on Next due Testing on Next due Remarks
Number Number

10 EARTH PIT 500 KVA EP 10 6 MONTH

11 EARTH PIT 500 KVA EP 11 6 MONTH

12 EARTH PIT 1600 KVA EP 12 6 MONTH

13 EARTH PIT 1600 KVA EP 13 6 MONTH

14 EARTH PIT 1600 KVA EP 14 6 MONTH

15 EARTH PIT 1600 KVA EP 15 6 MONTH

16 EARTH PIT 1600 KVA EP 16 6 MONTH

17 EARTH PIT 1600 KVA EP 17 6 MONTH

18 EARTH PIT 1600 KVA EP 18 6 MONTH

19 EARTH PIT 1600 KVA EP 19 6 MONTH

20 EARTH PIT 1600 KVA EP 20 6 MONTH

21 EARTH PIT 500 KVA EP 21 6 MONTH

22 EARTH PIT 500 KVA EP 22 6 MONTH

FM/SF/1.7, (R0, 01.01.2020) Page 8 of 4
Identification Make and serial
Sr No. Equipment Name RANGE Location Frequency Testing on Next due Testing on Next due Remarks
Number Number

23 EARTH PIT 500 KVA EP 23 6 MONTH

24 EARTH PIT 500 KVA EP 24 6 MONTH

25 EARTH PIT 500 KVA EP 25 6 MONTH

26 EARTH PIT 500 KVA EP 26 6 MONTH

27 EARTH PIT 500 KVA EP 27 6 MONTH

28 EARTH PIT 500 KVA EP 28 6 MONTH

29 EARTH PIT 500 KVA EP 31 6 MONTH

Remark: * Highlighted equipment purchased Within 1 year, Purchase Date : Approved By: Ashok Kumar
FM / QA / 11.1 (R1, 08.06.2016) Page 9 of 4

AFPL MASTER CALIBRATION CHART (External)

Identificatio Make and Working LEAST Required Calibrated
Sr No. Instrument Name RANGE Location Frequency Next due
n Number serial Number Range COUNT accuracy on

Hardness Testing Machines

K.B. Heat Treatment ± 3% of
1 BRINELL HARDNESS TESTER BHN - 01 2007 / 911 UPTO 600 BHN UPTO 302 BHN 03BHN Section, Range Half Yearly 31.12.2016 30.06.2017

F.I.E. (SAROJ) Heat Treatment ± 3% of

2 BRINELL HARDNESS TESTER BHN - 02 SN1623 UPTO 600 BHN UPTO 302 BHN 03BHN Section, Range Half Yearly 27.02.2017 27.08.2017

F.I.E. (SAROJ) Heat Treatment ± 3% of

3 BRINELL HARDNESS TESTER BHN - 03 S 1216 UPTO 600 BHN UPTO 302 BHN 03BHN Section, Range Half Yearly 27.02.2017 27.08.2017

ROCKWELL HARDNESS SAROJ METALLURGICAL ± 1.5% of

4 TESTER RHT - 01 11 / 11 / 209 UPTO 100 HRC 65 HRC 01HRC LAB Range Half Yearly 31.12.2016 30.06.2017

Temperature Controllers, Indicators & Thermocouples

HF - 01 Loading ± 1.5% of
1 TEMP. CONT. WITH SENSOR DTC-01 Audiotronics 0 – 1200 °C UPTO 940° C 1 °C Controller Full Scale Quarterly 24.05.2017 23.08.2017

2 TEMP. CONT. WITH SENSOR DTC-02 Audiotronics 0 – 1200 °C UPTO 940° C 1 °C HF - 01 Loading ± 1.5% of Quarterly 24.05.2017 23.08.2017
Parallel Full Scale
HF - 01 Unloading ± 1.5% of
3 TEMP. CONT. WITH SENSOR DTC-03 Maxtherm 0 – 1200 °C UPTO 940° C 1 °C Controller Full Scale Quarterly 24.05.2017 23.08.2017

HF - 01 Unloading ± 1.5% of
4 TEMP. CONT. WITH SENSOR DTC-04 Audiotronics 0 – 1200 °C UPTO 940° C 1 °C Parallel Full Scale Quarterly 24.05.2017 23.08.2017

HF - 03 Loading ± 1.5% of
5 TEMP. CONT. WITH SENSOR DTC-05 Maxtherm 0 – 1200 °C UPTO 940° C 1 °C Controller Full Scale Quarterly 24.05.2017 23.08.2017

6 TEMP. CONT. WITH SENSOR DTC-06 Audiotronics 0 – 1200 °C UPTO 940° C 1 °C HF – 03 Loading ± 1.5% of Quarterly 24.05.2017 23.08.2017
Parallel Full Scale

HF – 03 Unloading ± 1.5% of
7 TEMP. CONT. WITH SENSOR DTC-07 Audiotronics 0 – 1200 °C UPTO 940° C 1 °C Controller Full Scale Quarterly 24.05.2017 23.08.2017

HF – 03 Unloading ± 1.5% of
8 TEMP. CONT. WITH SENSOR DTC-08 Audiotronics 0 – 1200 °C UPTO 940° C 1 °C Parallaer Full Scale Quarterly 24.05.2017 23.08.2017

HF - 02 Loading ± 1.5% of
9 TEMP. CONT. WITH SENSOR DTC-09 Audiotronics 0 – 1200 °C UPTO 940° C 1 °C Controller Full Scale Quarterly 24.05.2017 23.08.2017

HF - 02 Loading ± 1.5% of
10 TEMP. CONT. WITH SENSOR DTC-10 Audiotronics 0 – 1200 °C UPTO 940° C 1 °C Parallel Full Scale Quarterly 24.05.2017 23.08.2017

HF - 02 Unloading ± 1.5% of
11 TEMP. CONT. WITH SENSOR DTC-11 Audiotronics 0 – 1200 °C UPTO 940° C 1 °C Quarterly 24.05.2017 23.08.2017
Controller Full Scale

HF - 02 Unloading ± 1.5% of
12 TEMP. CONT. WITH SENSOR DTC-12 Maxtherm 0 – 1200 °C UPTO 940° C 1 °C Parallel Full Scale Quarterly 24.05.2017 23.08.2017
FM / QA / 11.1 (R1, 08.06.2016) Page 10 of 4

AFPL MASTER CALIBRATION CHART (External)

Identificatio Make and Working LEAST Required Calibrated
Sr No. Instrument Name RANGE Location Frequency Next due
n Number serial Number Range COUNT accuracy on

± 1.5% of
13 TEMP. CONT. WITH SENSOR DTC-13 Audiotronics 0 – 1200 °C UPTO 700° C 1 °C HF-04 Loading Full Scale Quarterly 24.05.2017 23.08.2017

± 1.5% of
14 TEMP. CONT. WITH SENSOR DTC-14 Audiotronics 0 – 1200 °C UPTO 700° C 1 °C HF-04 Loading Full Scale Quarterly 24.05.2017 23.08.2017

± 1.5% of
15 TEMP. CONT. WITH SENSOR DTC-15 Maxtherm 0 – 1200 °C UPTO 700° C 1 °C HF-04 Unloading Full Scale Quarterly 24.05.2017 23.08.2017

± 1.5% of
16 TEMP. CONT. WITH SENSOR DTC-16 Audiotronics 0 – 1200 °C UPTO 700° C 1 °C HF-04 Unloading Quarterly 24.05.2017 23.08.2017
Full Scale
± 1.5% of
17 TEMP. INDI. WITH SENSOR DTI/QTI - 01 Audiotronics 0 – 200 °C UPTO 40° C 0.1 °C Quenching Tank Full Scale Quarterly 24.05.2017 23.08.2017

18 TEMP. INDI. WITH SENSOR MF - 01 Audiotronics 0 – 1200 °C UPTO 940° C 1 °C Muffle Furnace ± 1.5% of Quarterly 24.05.2017 23.08.2017
Lab Full Scale

19 TEMP. SCANNER DTS - 01 Audiotronics 0 – 1200 °C UPTO 940° C 1 °C Heat Treatment ± 1.5% of Quarterly 24.05.2017 23.08.2017
Full Scale

20 OIL FIRED FURNACE HF - 01 --- 0 – 1200 °C UPTO 940° C NA Heat Treatment ± 14 °C Yearly 09.01.2017 09.01.2018

21 OIL FIRED FURNACE HF - 02 --- 0 – 1200 °C UPTO 940° C NA Heat Treatment ± 14 °C Yearly 09.01.2017 09.01.2018

22 OIL FIRED FURNACE HF - 03 --- 0 – 1200 °C UPTO 940° C NA Heat Treatment ± 14 °C Yearly 10.01.2017 10.01.2018

23 OIL FIRED FURNACE HF - 04 --- 0 – 1200 °C UPTO 940° C NA Heat Treatment ± 14 °C Yearly 10.01.2017 10.01.2018

Heat Treatment HF
24 DIGITAL TIMER DTM - 01 Contronics 0 – 999 Min 15 Min 1 Min - 01 ± 10 Sec Quarterly 24.05.2017 23.08.2017

Heat Treatment
25 DIGITAL TIMER DTM - 02 Nutech 0 – 999 Min 15 Min 1 Min HF - 02 ± 10 Sec Quarterly 24.05.2017 23.08.2017

26 DIGITAL TIMER DTM - 03 Nutech 0 – 999 Min 15 Min 1 Min Heat Treatment ± 10 Sec Quarterly 24.05.2017 23.08.2017
HF - 03
Heat Treatment
27 DIGITAL TIMER DTM - 04 Nutech 0 – 999 Min 15 Min 1 Min HF - 02 ± 10 Sec Quarterly 24.05.2017 23.08.2017

Heat Treatment
28 DIGITAL TIMER DTM - 05 Nutech 0 – 999 Min 15 Min 1 Min HF - 03 ± 10 Sec Quarterly 24.05.2017 23.08.2017

Vernier , Height Gauge, Microscope etc.

METALLURGICAL METALLURGICAL
1 MICROSCOPE MM-01 Chroma Systems 1000X 400X 100X LAB 50µ Yearly 01.11.2016 01.11.2017

2 HEIGHT GAUGE HG - 01 Mitutoyo 0 – 300 mm 0 – 300 mm 0.02 mm TOOL ROOM ± 0.1 mm Yearly 27.05.2017 26.05.2018
FM / QA / 11.1 (R1, 08.06.2016) Page 11 of 4

AFPL MASTER CALIBRATION CHART (External)

Identificatio Make and Working LEAST Required Calibrated
Sr No. Instrument Name RANGE Location Frequency Next due
n Number serial Number Range COUNT accuracy on

3 HEIGHT GAUGE (DIAL) HG - 02 Mitutoyo 0 – 300 mm 0 – 300 mm 0.01 mm FINAL INSPECTION ± 0.1 mm Yearly 27.05.2017 26.05.2018

4 HEIGHT GAUGE HG - 03 Mitutoyo 0 – 300 mm 0 – 300 mm 0.01 mm FORGE SHOP ± 0.1 mm Yearly 29.05.2017 28.05.2018

5 DIAL TEST INDICATOR DTI - 01 Mitutoyo 0 – 0.8 mm 0 – 0.8 mm 0.01 mm TOOL ROOM ± 0.01 mm Yearly 26.05.2017 25.05.2018

6 DIAL TEST INDICATOR DTI - 02 Mitutoyo 0 – 0.8 mm 0 – 0.8 mm 0.01 mm TOOL ROOM ± 0.01 mm Yearly 03.12.2016 03.12.2017

7 DIAL TEST INDICATOR DTI - 03 Mitutoyo 0 – 0.8 mm 0 – 0.8 mm 0.01 mm FINAL INSPECTION ± 0.01 mm Yearly 29.05.2017 28.05.2018

VERNIER CALLIPERS
8 (DIGITAL) 8” DVC-01 INSIZE 0-200 mm 0-200 mm 0.01 mm QA ± 0.1 mm Yearly 08.12.2016 08.12.2017

VERNIER CALLIPERS
9 (DIGITAL) 8” DVC-02 INSIZE 0-200 mm 0-200 mm 0.01 mm F/S Shop ± 0.1 mm Yearly 31.12.2016 30.12.2017

VERNIER CALLIPERS
10 (DIGITAL) 8” DVC-03 INSIZE 0-200 mm 0-200 mm 0.01 mm F/S Shop ± 0.1 mm Yearly 29.05.2017 27.05.2018

11 VERNIER CALLIPERS VC - 04 INSIZE 0 – 200 mm 0 – 200 mm 0.01 mm TOOL ROOM ± 0.1 mm Yearly 27.05.2017 27.05.2018

12 VERNIER CALLIPERS VC - 08 Absolute 0 – 200 mm 0 – 200 mm 0.02 mm FINAL INSPECTION ± 0.1 mm Yearly 27.05.2017 26.05.2018

13 DEPTH VERNIER DV-01 Mitutoyo 0-150 mm 0-150 mm 0.02 mm FINAL INSPECTION ± 0.1 mm Yearly 29.05.2017 27.05.2018

FINAL
14 BEVEL PROTECTOR BP - 01 Mitutoyo 0 – 180° 0 – 180° 5 Min. INSPECTION/LAB ± 30 Min Yearly 29.05.2017 27.05.2018

As Per
15 SURFACE PLATE (GRANITE) SP - 01 S.E.D. 630 x 630 mm 630 x 630 mm N.A. FINAL INSPECTION Grade Yearly 29.05.2017 27.05.2018

As Per
16 SURFACE PLATE (GRANITE) SP - 02 --- 630 x 630 mm 630 x 630 mm N.A. FORGE SHOP Grade Yearly 01.12.2016 01.12.2017

17 MAGNETIC V BLOCK MVB - 01 --- 4” 4” N.A. TOOL ROOM ± 0.01 mm Yearly 03.12.2016 03.12.2017

18 MAGNETIC V BLOCK MVB - 03 --- 6” 6” N.A. FORGE SHOP ± 0.01 mm Yearly 03.12.2016 03.12.2017

19 RADIUS GAUGE RG - 01 --- 0.5 – 13 mm 0.5 – 13 mm N.A. FINAL INSPECTION ± 0.1mm Yearly 29.05.2017 27.05.2018

20 RADIUS GAUGE RG - 02 --- 1 to 25mm 1 to 25mm N.A. FINAL INSPECTION ± 0.5mm Yearly 29.05.2017 27.05.2018

ESSAE
20 WEIGHING MACHINE DWM - 01 G25210288522 6 Kgs 6 Kgs 1 Gms FORGE SHOP 1 Gms Yearly 14.07.2016 13.07.2017

SAMURAI
21 WEIGHING MACHINE DWM - 02 201204015 6 Kgs 6 Kgs 0.5 Gms FORGE SHOP 0.5 Gms Yearly 01.10.2016 30.09.2017
FM / QA / 11.1 (R1, 08.06.2016) Page 12 of 4

AFPL MASTER CALIBRATION CHART (External)

Identificatio Make and Working LEAST Required Calibrated
Sr No. Instrument Name RANGE Location Frequency Next due
n Number serial Number Range COUNT accuracy on

21 BOOLEAN WEIGHT BW - 01 --- 100 gm 100 gm N.A FORGE SHOP 0.3 Gms Yearly 01.12.2016 01.12.2017
Portable Infrared Radiation ±1% of
22 Thermometer PRPM - 1 91240100 200-1800°C UPTO 1300°C 200°C FORGE SHOP Reading Yearly 01.12.2016 30.11.2017

Magnetic Particle Crack Detection

1 AMP METER (Crack Detector) AM - 01 --- 0 – 2500 A 1200A 50 A M.P.I.Room ± 1% Yearly 27.05.2017 26.05.2018

2 AMP METER (Crack Detector) AM - 02 --- 0 – 2500 A 1200A 50 A M.P.I.Room ±1% Yearly 27.05.2017 26.05.2018

3 AMP METER (Crack Detector) AM - 03 --- 0 – 2500 A 1200A 50 A M.P.I.Room ±1% Yearly 27.05.2017 26.05.2018

4 AMP METER (Crack Detector) AM - 04 --- 0 – 2500 A 1200A 50 A M.P.I.Room ±1% Yearly 27.05.2017 26.05.2018

5 AMP METER (Crack Detector) AM - 05 --- 0 – 2500 A 1200A 50 A M.P.I.Room ±1% Yearly 27.05.2017 26.05.2018

6 AMP METER (Crack Detector) AM - 06 --- 0 – 2500 A 1200A 50 A M.P.I.Room ±1% Yearly 27.05.2017 26.05.2018

7 KAT METER (Crack Detector) KAT - 01 --- 0 – 20 KAT 12KAT 0.4 KAT M.P.I.Room ± 1 KAT Yearly 27.05.2017 26.05.2018

8 KAT METER (Crack Detector) KAT - 02 --- 0 – 20 KAT 12KAT 0.4 KAT M.P.I.Room ± 1 KAT Yearly 27.05.2017 26.05.2018

9 KAT METER (Crack Detector) KAT - 03 --- 0 – 20 KAT 12KAT 0.4 KAT M.P.I.Room ± 1 KAT Yearly 27.05.2017 26.05.2018

10 KAT METER (Crack Detector) KAT - 04 --- 0 – 20 KAT 12KAT 0.4 KAT M.P.I.Room ± 1 KAT Yearly 27.05.2017 26.05.2018

11 KAT METER (Crack Detector) KAT - 05 --- 0 – 20 KAT 12KAT 0.4 KAT M.P.I.Room ± 1 KAT Yearly 27.05.2017 26.05.2018

12 KAT METER (Crack Detector) KAT - 06 --- 0 – 20 KAT 12KAT 0.4 KAT M.P.I.Room ± 1 KAT Yearly 27.05.2017 26.05.2018

13 GAUSS METER GM - 01 --- 0 – 10 G 4G 0.1 G M.P.I.Room ± 1.0 G Yearly 27.03.2017 27.03.2018

0-20mw/Cm2 0-20mw/Cm2
14 UV Light Intensity Meter LD-33 OPTEL @365 nm @365 nm N.A M.P.I.Room ± 5% Yearly 21.12.2016 20.12.2017

15 Pyrometer RPM - 01 AST E 250 PL 800-1800ºc 1150- 1250°C 1° C IBH 1 ± 14ºc Yearly 01.12.2016 30.11.2017

16 Pyrometer RPM - 02 RAYTEK MI3 250-1500ºc 1150- 1250°C 1° C IBH 2 ± 14ºc Yearly 01.12.2016 30.11.2017

17 Pyrometer RPM - 03 ACCURATE 500-1800ºc 1150- 1250°C 1° C IBH 3 ± 14ºc Yearly 01.12.2016 30.11.2017

18 Pyrometer RPM - 04 RAYTEK MI3 250-1500ºc 1150- 1250°C 1° C IBH 4 ± 14ºc Yearly 01.12.2016 30.11.2017
FM / QA / 11.1 (R1, 08.06.2016) Page 13 of 4

AFPL MASTER CALIBRATION CHART (External)

Identificatio Make and Working LEAST Required Calibrated
Sr No. Instrument Name RANGE Location Frequency Next due
n Number serial Number Range COUNT accuracy on

19 Pyrometer RPM - 05 AST E 250 PL 800-1800ºc 1150- 1250°C 1° C IBH 5 ± 14ºc Yearly 01.12.2016 30.11.2017

Remark
23.05.2017
Updated On Approved By:
FM/SF/1.6, (R0, 01.01.2020)

Year Approved By: Ashok

TESTING PLAN Kumar
2021
Months

S.NO. Equipment / Instrument Identification No. JAN FEB MAR APR MAY JUN JULY AUG SEPT OCT NOV DEC

P A P A P A P A P A P A P A P A P A P A P A P A

1. LIFTING EQUIPMENT
1 FORK LIFT FLT 01

2 FORK LIFT FLT 02

3 E.O.T. CRANE EOT 01

4 CHAIN PULLY BLOCK CB 01

5 CHAIN PULLY BLOCK CB 02

6 CHAIN PULLY BLOCK CB 03

7 CHAIN PULLY BLOCK CB 04

8 HYDROLIC LIFTER HL 01

9 HYDROLIC JIB CRANE JC 01

2. PRESSURE EQUIPMENT

1 AIR RECEIVER TANK AR 01

2 AIR RECEIVER TANK AR 02

3 AIR RECEIVER TANK AR 03

4 AIR RECEIVER TANK AR 04

FM/SF/1.6, (R0, 01.01.2020)

3. EARTH PIT

1 EARTH PIT 1600 KVA EP 01

2 EARTH PIT 1600 KVA EP 02

3 EARTH PIT 1600 KVA EP 03

4 EARTH PIT 1600 KVA EP 04

5 EARTH PIT 1600 KVA EP 05

6 EARTH PIT 1600 KVA EP 06

7 EARTH PIT 500 KVA EP 07

8 EARTH PIT 500 KVA EP 08

9 EARTH PIT 500 KVA EP 09

10 EARTH PIT 500 KVA EP 10

11 EARTH PIT 500 KVA EP 11

12 EARTH PIT 1600 KVA EP 12

13 EARTH PIT 1600 KVA EP 13

14 EARTH PIT 1600 KVA EP 14

15 EARTH PIT 1600 KVA EP 15

16 EARTH PIT 1600 KVA EP 16

FM/SF/1.6, (R0, 01.01.2020)

17 EARTH PIT 1600 KVA EP 17

18 EARTH PIT 1600 KVA EP 18

19 EARTH PIT 1600 KVA EP 19

20 EARTH PIT 1600 KVA EP 20

21 EARTH PIT 500 KVA EP 21

22 EARTH PIT 500 KVA EP 22

23 EARTH PIT 500 KVA EP 23

24 EARTH PIT 500 KVA EP 24

25 EARTH PIT 500 KVA EP 25

26 EARTH PIT 500 KVA EP 26

27 EARTH PIT 500 KVA EP 27

28 EARTH PIT 500 KVA EP 28

29 EARTH PIT 500 KVA EP 29

30 EARTH PIT 500 KVA EP 30

31 EARTH PIT 500 KVA EP 31

PLANNED ACTUAL X NOT DONE

 EARTH PIT CHECK SHEET EVERY 6 MONTH
SR NO. EARTHPIT NO. CAPACITY LOCATION CHECK DATE HOW TO CHECK READING IN OHMS
1 OBS/EP-001 1600 KVA 3/9/2020 BY EARTH MAGGER (0-5)
2 OBS/EP-002 1600 KVA 3/9/2020 BY EARTH MAGGER (0-5)
3 OBS/EP-003 1600 KVA 3/9/2020 BY EARTH MAGGER (0-5)
4 OBS/EP-004 1600 KVA 3/9/2020 BY EARTH MAGGER (0-5)
5 OBS/EP-005 1600 KVA 3/9/2020 BY EARTH MAGGER (0-5)
6 OBS/EP-006 1600 KVA 3/9/2020 BY EARTH MAGGER (0-5)
7 OBS/EP-007 500 KVA 3/9/2020 BY EARTH MAGGER (0-5)
8 OBS/EP-008 500 KVA 3/9/2020 BY EARTH MAGGER (0-5)
9 OBS/EP-009 500 KVA 3/9/2020 BY EARTH MAGGER (0-5)
10 OBS/EP-010 500 KVA 3/9/2020 BY EARTH MAGGER (0-5)
11 OBS/EP-011 500 KVA 3/9/2020 BY EARTH MAGGER (0-5)
12 OBS/EP-012 1600 KVA 3/9/2020 BY EARTH MAGGER (0-5)
13 OBS/EP-013 1600 KVA 3/9/2020 BY EARTH MAGGER (0-5)
14 OBS/EP-014 1600 KVA 3/9/2020 BY EARTH MAGGER (0-5)
15 OBS/EP-015 1600 KVA 3/9/2020 BY EARTH MAGGER (0-5)
16 OBS/EP-016 1600 KVA 3/9/2020 BY EARTH MAGGER (0-5)
17 OBS/EP-017 1600 KVA 4/9/2020 BY EARTH MAGGER (0-5)
18 OBS/EP-018 1600 KVA 4/9/2020 BY EARTH MAGGER (0-5)
19 OBS/EP-019 1600 KVA 4/9/2020 BY EARTH MAGGER (0-5)
20 OBS/EP-020 1600 KVA 4/9/2020 BY EARTH MAGGER (0-5)
21 OBS/EP-021 500 KVA 4/9/2020 BY EARTH MAGGER (0-5)
22 OBS/EP-022 500 KVA 4/9/2020 BY EARTH MAGGER (0-5)
23 OBS/EP-023 500 KVA 4/9/2020 BY EARTH MAGGER (0-5)
24 OBS/EP-024 500 KVA 4/9/2020 BY EARTH MAGGER (0-5)
25 OBS/EP-025 500 KVA 4/9/2020 BY EARTH MAGGER (0-5)
26 OBS/EP-026 500 KVA 4/9/2020 BY EARTH MAGGER (0-5)
27 OBS/EP-027 500 KVA 4/9/2020 BY EARTH MAGGER (0-5)
28 OBS/EP-028 500 KVA 4/9/2020 BY EARTH MAGGER (0-5)
29 OBS/EP-029 500 KVA 4/9/2020 BY EARTH MAGGER (0-5)
FM/SF/1.7, (R0, 01.01.2020) Page 19

Year Approved By: Ashok

TESTING PLAN Kumar
2021
Months
Identificati
S.NO. Instrument/Location JAN FEB MAR APR MAY JUN JULY AUG SEPT OCT NOV DEC
on No.
P A P A P A P A P A P A P A P A P A P A P A P A

1 presser Gauge / 0-10kg PG 01

2 presser Gauge / 0-10kg PG 02

3 presser Gauge / 0-10kg TG 01

4 presser Gauge / 0-10kg TG 02

5 presser Gauge / 0-10kg PG 03

6 presser Gauge / 0-10kg PG 04

7 presser Gauge / 0-10kg TG 03

8 presser Gauge / 0-10kg TG 04

9 presser Gauge / 0-70kg PG 05

10 presser Gauge / 0-70kg PG 06

11 presser Gauge / 0-70kg PG 07

12 presser Gauge / 0-70kg PG 08

13 presser Gauge / 0-70kg TG 05

14 presser Gauge / 0-70kg TG 06

FM/SF/1.7, (R0, 01.01.2020) Page 20

Months
Identificati
S.NO. Instrument/Location JAN FEB MAR APR MAY JUN JULY AUG SEPT OCT NOV DEC
on No.
P A P A P A P A P A P A P A P A P A P A P A P A

15 presser Gauge / 0-70kg PG 09

16 presser Gauge / 0-70kg PG 10

17 presser Gauge / 0-70kg TG 07

18 presser Gauge / 0-70kg TG 08

19 presser Gauge / 0-70kg PG 11

20 presser Gauge / 0-70kg PG 12

21 presser Gauge / 0-70kg TG 09

22 presser Gauge / 0-70kg PG 13

23 presser Gauge / 0-70kg PG 14

24 presser Gauge / 0-70kg PG 15

25 presser Gauge / 0-70kg PG 16

26 presser Gauge / 0-70kg PG 17

27 presser Gauge / 0-70kg PG 18

28 presser Gauge / 0-70kg PG 19

FM/SF/1.7, (R0, 01.01.2020) Page 21

Months
Identificati
S.NO. Instrument/Location JAN FEB MAR APR MAY JUN JULY AUG SEPT OCT NOV DEC
on No.
P A P A P A P A P A P A P A P A P A P A P A P A

29 presser Gauge / 0-70kg PG 20

30 presser Gauge / 0-70kg PG 21

31 presser Gauge / 0-70kg PG 22

32 presser Gauge / 0-70kg PG 23

33 presser Gauge / 0-70kg PG 24

34 presser Gauge / 0-70kg PG 25

35 presser Gauge / 0-70kg PG 26

36 presser Gauge / 0-70kg PG 27

37 presser Gauge / 0-70kg PG 28

38 presser Gauge / 0-70kg PG 29

39 presser Gauge / 0-70kg PG 30

40 presser Gauge / 0-70kg PG 31

41 presser Gauge / 0-70kg PG 32

42 presser Gauge / 0-70kg PG 33

43 presser Gauge / 0-70kg PG 34

FM/SF/1.7, (R0, 01.01.2020) Page 22

Months
Identificati
S.NO. Instrument/Location JAN FEB MAR APR MAY JUN JULY AUG SEPT OCT NOV DEC
on No.
P A P A P A P A P A P A P A P A P A P A P A P A

44 presser Gauge / 0-70kg PG 35

45 presser Gauge / 0-70kg PG 36

46 presser Gauge / 0-70kg PG 37

47 presser Gauge / 0-70kg PG 38

48 presser Gauge / 0-70kg PG 39

49 presser Gauge / 0-70kg PG 40

50 presser Gauge / 0-70kg PG 41

51 presser Gauge / 0-70kg PG 42

52 presser Gauge / 0-70kg PG 43

53 presser Gauge / 0-70kg PG 44

54 presser Gauge / 0-70kg PG 45

55 presser Gauge / 0-70kg PG 46

56 presser Gauge / 0-70kg PG 47

57 presser Gauge / Forging PG 48

58 presser Gauge / Forging PG 49

59 presser Gauge / Forging PG 50

60 presser Gauge / MPI 05 PG 51

61 presser Gauge / MPI 06 PG 52

PLANNED ACTUAL X NOT DONE