Power Transformer Site Acceptance Test Procedures

Project Hiswa – Mansoura – Khor Maksar S/S Report No

Owner Petro Masila Page No. Page 1 of 24
Main Contractor Zasco Date

Content

1.0 OBJECTIVE

2.0 REFERENCE DOCUMENTS

3.0 EQUIPMENT INFORMATION

4.0 VISUAL INSPECTION AND GENERAL CHECKS

5.0 MEASUREMENT OF WINDING RESISTANCE

6.0 MEASUREMENT OF VOLTAGE RATIO AND CHECK OF PHASE DISPLACEMENT

7.0 MEASUREMENT OF NO-LOAD LOSS AND CURRENT

8.0 DIELECTRIC INSULATION RESISTANCE MEASUREMENT

9.0 TAN DELTA AND CAPACITANCE MEASUREMENT

10.0 CURRENT TRANSFORMER TEST

11.0 OIL BREAKDOWN TEST

12.0 TESTS ON ON-LOAD TAP-CHANGER

13.0 TESTS OF CONTROL SUPERVISORY &PROTECTION DEVICES

14.0 Check of Cooling Fans

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 Power Transformer Site Acceptance Test Procedures
Project Hiswa – Mansoura – Khor Maksar S/S Report No
Owner Petro Masila Page No. Page 2 of 24
Main Contractor Zasco Date

1.0 Objective

1.1 This document defines the specific procedure and report structure for the Site Acceptance
Tests for the Main Transformer.

1.2 The aim of this Site Acceptance Tests is to ascertain the healthiness of the equipment and
demonstrate adherence to the technical specifications.

1.3 This document covers the tests of the stand-alone equipment only. The integral system tests
with remote interfaces are to be done along with the checks of the respective protection and
control schematic drawings.

2.0 Reference Documents

SN Description Document No.

1 Power Transformer General Arrangement and Scheme

Drawings for LCP.
2 Power Transformer List of Accessories.

3 Rating Plate and Connection Diagram for 3PH, Power

Transformer.
4 SAT Procedure.

5 FAT Report.

6 Control Schematic Diagram for OLTC MDU

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 Power Transformer Site Acceptance Test Procedures
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Owner Petro Masila Page No. Page 3 of 24
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3.0 Equipment Information

Manufacturer ABB ELECTRIK

Type of Transformer Power Transformer

Serial No.

Number of phases 3

Rated Frequency 50

Rated Power 75/100 MVA

Number of windings 3

Rated voltage 132/34.5/11 kV

No. of taps 21

Type of Tapping OLTC

HV Rated current 328 / 437.4 A

LV Rated current 1255.1 / 1673.5 A

Vector group YNyn0 + d11

Type of cooling ONAN / ONAF

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 Power Transformer Site Acceptance Test Procedures
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Owner Petro Masila Page No. Page 4 of 24
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4.0 Visual Inspection and General Checks

Type of
SN Description Result Remark
Check
1 Name plate information on a visible location Visual (OK/Not OK)
2 Earthing system connections check Visual (OK Not OK)
Bushings check for the soundness of porcelain and
3 sealing Visual (OK/Not OK)
4 Silica gel quantity and color checks Visual (OK/Not OK)
5 Piping installation of Buchholz relay checks Visual (OK/Not OK)
Check CT lugs/wire as per schematic Continuity
6 (OK/Not OK)
diagram and tightness Check
Conformity of power/control cable and
7 identification labels Visual (OK/Not OK)
Check the power/control cable connection
8 Visual (OK/Not OK)
Cable tightness and paint marking
9 Visual (OK/Not OK)
Check all component labels are fitted
10 Visual (OK/Not OK)
Check of Transformer Painting
11 Visual (OK/Not OK)
Cleaning inside the control panel and around the
12 Visual (OK/Not OK)
transformer
Check installation of mechanical protection devices
Visual (OK Not OK)
Main Tank Buchholz Relay
Visual (OK Not OK)
Main Tank Pressure Relief
Visual (OK Not OK)
OLTC Buchholz Relay
Visual (OK Not OK)
OLTC Pressure Relief
Visual (OK Not OK)
13 Main Tank Conservator
Visual (OK Not OK)
OLTC Conservator
Visual (OK Not OK)
WTI and OTI
Visual (OK Not OK)
OLTC surge
Visual (OK Not OK)
Sudden pressure relay
Visual (OK Not OK)

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Ensure proper site oil processing

Visual (OK Not OK)
Availability of FAT reports, drawings, O&M Manual
14 Visual (OK Not OK)
Phase identification labels as per approved drawing
15 Visual (OK Not OK)
Accessories and devices identification and location
16 Visual (OK Not OK)
as per GA drawing
HV / HV-N / LV Bushing
17 Visual (OK Not OK)
NEUTRAL EARTHING reactor
18 Visual (OK Not OK)
Core and clamp bushing
19 Visual (OK Not OK)
All MK devices identification labels were fixed
20 Visual (OK Not OK)
Earth connection between main tank and top cover
21 Visual (OK Not OK)
Unused CT secondary cores are short circuited.
22 Visual (OK Not OK)
Doors proper closing and locking facility
23 Visual (OK Not OK)
Wiring neatly arranged in MK and S.S. cable ties
24 Visual (OK Not OK)
with rubber cushion for outside
Maintenance access
25 Visual (OK Not OK)

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5.0 Measurement of Winding Resistance

Test Setup:

A. Test Procedure:
- Isolate primary/secondary/neutral earth.
- Connect the circuit as shown in the above diagram.
- The deviation of the measurement over time during the period of charging the winding.
- The testing kit will automatically perform a discharging of the winding after
saving the measurement.
- By injecting a citrine value of current and measuring the voltage drop across the windings
- Calculate the winding resistance that under test.
- Repeat the test for all taps of the transformer.

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B. Test Results:

HV Terminal R-N Terminal Y-N Terminal B-N Average Resistance

(mΩ) (mΩ) (mΩ) (mΩ)
At At At At At At At At
Tap °
C 75°C °
C 75°C °
C 75°C °C 75°C
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
20
21

LV
r-n y-n b-n

TV
r-y y-b b-r

Note:
Resistance at R75 = Rt (235+75)/(235+t)
Where, R75: Resistance at 75°C (Ω)
Rt: Resistance at winding temperature t
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6.0 Measurement of Turns Ratio and Check of Phase Displacement:

A. Turns Ratio Test:
I. Ratio test setup:

II. Test procedure:

- Isolate primary/secondary/neutral earth.
- A test voltage of up to 400V is injected on the transformer high voltage side
- This voltage is measured on LV side.
- Calculate the Transformer Ratio and fill the below table.
- If using turns ratio device, the ratio is calculated automatically.
- Repeat the same procedure for all other taps and other phases.

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III. Test result:

Applied Voltage at Measured Voltage Measured Ratio % of Ratio Error

Tap Calculated HV Side V at LV Side V
Pos. Ratio
R-N Y-N B-N r-n y-n b-n R Y B R Y B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Tap Calculated Applied Voltage at HV Measured Voltage at Measured Ratio % of Ratio Error
Pos Ratio Side V TV Side V
R-N Y-N B-N r-y y-b b-r R Y B R Y B
1
9
21
Tap Calculated Applied Voltage at LV Measured Voltage at Measured Ratio % of Ratio Error
Pos Ratio Side V TV Side V
r-n y-n b-n r-y y-b b-r r y b r y b
--

Note: Criteria: ± 0.5%Ratio error.

% of Ratio Error= [(Actual ratio - Measured ratio) /Actual Ratio] × 100

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B. Check of Phase Displacement

I. Test Setup:

Select the normal Tap.

Isolate primary/secondary/neutral.
Connect R and r.
Measure the voltages given in the below table.

Terminals Measured Voltage

R-N
R-n
N-n

From the measured voltages check the following conditions for YNyn0.
VR-N = VR-n + VN-n

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7.0 Measurement of No-Load Loss and Current:

A. Test Setup:

B. Test Procedure:
- Isolate primary/secondary/neutral earth.
- Open all the Three Phases on the LV side of the transformer
- Apply 3 Phase voltage in the HV, measure for the main tap.
- Measure the Current in all three Phases

TAP Voltage Applied (V) Measured Current (A)

Pos. RY YB BR R Y B

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8.0 DIELECTRIC INSULATION RESISTANCE MEASUREMENT:

A. Test Procedure:
- Connect leads to HV winding and LV winding to measure IR between windings.
- Apply voltage and take measurement at interval of 15 secs, 30 secs, 60 secs.
- Connect leads between Windings and Earth to measure IR between winding and earth.
- Keep the other winding shorted and earthed.
B. Test Result:

Applied Voltage AI PI
Configuration (Volts) R15 R30 R60 R60/R15 R600/R60
HV – (LV +TV+ Ground) 5000
LV – (HV +TV+ Ground) 1000
TV – (HV +LV+ Ground) 1000
Core - (Ground+Clamping N/A N/A
Frame) 2500
Clamping Frame - (Core + 2500
Ground)

9.0 TAN DELTA AND CAPACITANCE MEASUREMENT

A. Test Procedure
- Tan Delta, also called Loss Angle or Dissipation Factor testing is a diagnostic method of
testing electrical equipment to determine the integrity of the insulation.
- This is done to try to predict the remaining life expectancy of the equipment.
- By measuring IR/IC (opposite over adjacent – the tangent), we can determine the quality of
the insulation.
- In a perfect insulation, the angle would be nearly zero. An increasing angle indicates an
increase in the resistive current through the insulation, meaning contamination.
- The greater the angle, the worse is the insulation.
- The very purpose of this test is detecting moisture content in the insulation.
- This detects moisture and void in the insulation.

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B. Results for Measurement of Tan Delta and Capacitance of Winding

Ambient temp: C

Dissipation Factor (TAN DELTA) (%)

Capacitance (pF)
Applied Current factor K=
SN
voltage (kV) Measured Factory Difference
@……°C @ 20°C
value value %
1
2
3
4
5
6

C. C1-Capacitance between Bushing HV Terminal to Tan Delta Test Tap

Ambient temp: C
Dissipation Factor (TAN DELTA) (%)
Capacitance (pF)
Applied voltage Current factor K=
SN
(kV) Measured Factory Difference
@……°C @ 20°C
value value %
1
2
3
4

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 Power Transformer Site Acceptance Test Procedures
Project Hiswa – Mansoura – Khor Maksar S/S Report No
Owner Petro Masila Page No. Page 14 of 24
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10.0 Current Transformer Test

A. General Checks
- General visual inspection
- Name plate details
- HV Terminal Marking
- LV Terminal Marking
- Check for tightness of all CT terminals
- Neutral earthing / Single point earthing
- Check CT Connected with appropriate lugs.
- Check CT wire as per the Schematic diagrams and tightness
B. Insulations Resistance Measurement:

Test Procedure
- Check the Core to be measured
- Say Typical X – Y(X is value to be checked, Y is against which value to be checked).
- Connect X to - ve Terminal of Megger
- Connect Y to + ve Terminal of Megger
- Select the Voltage Rating of Megger
- Operate the Megger and record Values

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C. Polarity Test:
(P1 towards (+) ve & P2 towards (-) ve

Test Procedure
- Do the connection as shown fig.
- Isolate primary, secondary & Neutral earth.
- Switch on the kit
- Select the current transformer page
- Connect the Primary and Secondary leads properly.
- Pressing the start button, the test card displays.
- If Polarity is wrong it displays Polarity reversed otherwise it displays OK
- Do the same for all other cores

D. CT Winding Resistance:

Test Procedure
- Isolate primary, secondary & Neutral earth.
- Switch on the kit
- Select the current transformer page
- Pressing the start button, the test card displays
- The deviation of the measurement over time during the period of charging the winding
- The Kit will automatically perform a discharging of winding after saving the measurement
- Measures the DC Voltage
- Measures the Resistance

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E. Magnetizing Curve / Knee Point Voltage Measurement:

Test Procedure
- Do the connection as shown fig.
- Isolate primary/ secondary / Neutral earth.
- Switch on the kit
- Select the current transformer page
- After entering the current and voltage limits and pressing the start button
- Carry out the test.
- The knee point will be automatically calculated by the kit.
- After test an automatic sequence of demagnetization is performed.
- The test is done using a regulated voltage source.
- Do the same for all other cores.

F. CT Ratio Test:

Test Procedure

- Do the connection as shown fig.

- Isolate primary/secondary/neutral earth.
- Switch on the kit.
- Select the current transformer page.
- As per the instruction given by the manual do the activities.
- After entering primary and the secondary current and pressing the start button, the test cord displays.
- The ratio will be calculated automatically by the kit.
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- Do the same procedure for the other phase.

11.0 OIL BREAKDOWN TEST

A. Test Procedure:
- Clean the kit and make sure that all the components of the kit are well cleaned.
- Take the sample carefully.
- Adjust the distance between the poles inside the device to be 2.5 mm.
- Press enter to start the test and the kit will take several readings then it will calculate the
average.
B. Test Results:

No. Test no. Breakdown Voltage (BDV)

1 Test no.1
2 Test no.1
3 Test no.3
4 Test no.4
5 Test no.5
6 Test no.6
Average
Acceptance Criteria:
The measured BDV-70KV>1 min with gap setting of 2.5mm

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12.0 TESTS ON ON-LOAD TAP-CHANGER:

A. On load tap changer details:
Tap Changer Detail
Make
Type/Model
SN

B. General Check:
SN Description Confirmation Remarks
1 Local operation possible when selector s/w in local position (OK / NOT OK)
2 Remote operation not possible when selector s/w in local position (OK / NOT OK)
3 Handle interlock (OK / NOT OK)
4 End limit switches (OK / NOT OK)
5 Step by step operation (OK / NOT OK)
6 Tap position indication in in Tap Local Panel (OK / NOT OK)
7 Local operation is not possible when selector s/w in Remote position (OK / NOT OK)
8 Remote operation is possible when selector s/w in Remote position (OK / NOT OK)
9 Starting current of motor (OK / NOT OK)
10 Running current of motor (OK / NOT OK)
11 Contacts for all alarm/indication circuits (OK / NOT OK)
12 IR value of motor (OK / NOT OK)
13 Lighting and heater controls (operation of door switch, thermostat etc.) (OK / NOT OK)
14 OLTC counter operation (OK / NOT OK)

C. Operation Test:
SN Test Items and Procedure Test Result
Operate by a manual operation and confirm the rotation direction.
1 Rotation direction : “Raise” --- tap 1→Tap 17, “Lower” --- tap 17→Tap 1
Confirm that the tap position of the OLTC and motor drive mechanism indicate same tap No. at
2 several tap positions.
3 Check no abnormal noise from bearings, gears and others during manual tap changing operation
Check the number of turn from the diverter switch action point to the definite operating position
for “Raise” and “Lower” direction.
4
“Raise” direction: turns “Lower” direction: turns
(Difference of turns for both direction should be within 2 turns.)
Operate by a motor drive operation and confirm the rotation direction at several taps from
6 middle tap position to “Raise” and “Lower” direction.
Check no abnormal noise from bearings, gears and others during motor drive tap changing
7
operation
Check the operation of the safety switch.
8 Depress the control switch with the crank handle mounted condition, and confirm that the motor
circuit is open-circuited.
After satisfied above check, operate by a motor drive operation for one complete operating
9 cycle.
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13.0 TESTS OF CONTROL SUPERVISORY &PROTECTION DEVICES

Following inspections and tests will be carried out.
- Wiring check between terminal box of each device and local control cabinet
- Operation and functional test
- Calibration check of temperature indicator
A. Wiring Check
- Wiring check will be made between terminal box of each device and cooler control cabinet.
- Setting, wiring work and terminal treatment condition for each device will be checked in
accordance with the relevant drawings “Wiring diagram of transformer” and “Local control
panel schematic diagram)”.
-

B. Operation and functional test

Terminal No. Test

Device Test procedure / Test record
in L.C.C. result
-The contact operation will be checked by hand
Buchholz relay
operation of micro switch
for main tank Alarm -Contact condition between ---&---
- normal state: open
- abnormal state: close
-The contact operation will be checked by hand
operation of micro switch
Trip -Contact condition between ---&---
- normal state: open
- abnormal state: close
Buchholz relay -The contact operation will be checked by hand
for OLTC Alarm operation of micro switch
-Contact condition between ---&---
- normal state: open
abnormal state: close
-The contact operation will be checked by hand
Trip operation of micro switch
-Contact condition between ---&---
- normal state: open
abnormal state: close
Buchholz relay -The contact operation will be checked by hand
for conservator Alarm operation of micro switch
tank -Contact condition between ---&---
- normal state: open
abnormal state: close

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-The contact operation will be checked by hand

Trip operation of micro switch
-Contact condition between ---&---
- normal state: open
abnormal state: close
Buchholz relay -The contact operation will be checked by hand
for cable A Alarm operation of micro switch
-Contact condition between ---&---
- normal state: open
abnormal state: close
-The contact operation will be checked by hand
Trip operation of micro switch
-Contact condition between ---&---
- normal state: open
abnormal state: close
Buchholz relay -The contact operation will be checked by hand
for cable B Alarm operation of micro switch
-Contact condition between ---&---
- normal state: open
abnormal state: close
-The contact operation will be checked by hand
Trip operation of micro switch
-Contact condition between ---&---
- normal state: open
abnormal state: close
Buchholz relay -The contact operation will be checked by hand
for cable C Alarm operation of micro switch
-Contact condition between ---&---
- normal state: open
abnormal state: close
-The contact operation will be checked by hand
Trip operation of micro switch
-Contact condition between ---&---
- normal state: open
abnormal state: close
Oil level gauge Check of oil level indication Oil level: -- % (Oil temp:
for main tank Low Alarm - --- ℃) Check of contact condition at normal state
Between ---- and ----- open
Check of oil level indication Oil level: -- % (Oil temp:
Low alarm - --- ℃) Check of contact condition at normal state
Between ---- and ----- open
Oil level gauge Check of oil level indication Oil level: -- % (Oil temp:
for OLTC Low Alarm - --- ℃) Check of contact condition at normal state
Between ---- and ----- open
Check of oil level indication Oil level: -- % (Oil temp:
Low alarm - --- ℃) Check of contact condition at normal state
Between ---- and ----- open
Pressure relief The contact operation will be checked by hand operation
Device for main Trip with micro switch lever. Contact condition between ---
tank & --- at normal state: open at abnormal state: close

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Pressure relief The contact operation will be checked by hand operation

Device for Trip with micro switch lever. Contact condition between ---
OLTC & --- At normal state: open At abnormal state: close
Protective relay The contact operation will be checked by hand operation
for OLTC Trip Contact condition between ---& at normal state:
open at abnormal state: close
Oil The contact operation will be checked by hand operation
No.1 Alarm
temperature Contact condition between ---& at normal state:
(ON ℃)
indicator open at abnormal state: close
The contact operation will be checked by hand operation
No.2 Trip
Contact condition between ---& at normal state:
(ON ℃ )
open at abnormal state: close
Winding No.1 Cooler
The contact operation will be checked by hand operation
temperature control
at stop state: open at start state: close
indicator for HV (ON℃)
winding No.2 Cooler The contact operation will be checked by hand operation
control at stop state: open at start state: close
(ON ℃)
No.3 Alarm The contact operation will be checked by hand operation
Contact condition between ---& at normal state:
(ON ℃)
open at abnormal state: close
No.4 Trip (ON The contact operation will be checked by hand operation
1 ℃) Contact condition between ---& at normal state:
open at abnormal state : close
No.1 Cooler The contact operation will be checked by hand operation at
Winding control stop state: open at start state : close
temperature (ON ℃)
indicator for
No.2 Cooler The contact operation will be checked by hand operation At
LV winding
control stop state: open At start state : close
(ON ℃)
No.3 Alarm The contact operation will be checked by hand operation
(ON ℃) Contact condition between ---& at normal state:
open at abnormal state : close
No.4 Trip (ON The contact operation will be checked by hand operation
1 ℃) Contact condition between ---& at normal state:
open at abnormal state : close

C. Calibration check of temperature indicators

- Dissimilating temperature sensor from the top of tank for oil temp and winding temp.
- Filling oil bath with same type of oil
- Adjust the setting of oil bath for alarm value for each indicator sensor individual
- Check alarm at LCP alarm signal for each one, temp. indicator and remote signal value.
- Adjust the setting of oil bath for trip value for each indicator sensor individual
- Check alarm at LCP trip signal for each one, temp. indicator and remote signal value
- Turn off oil bath and check oil bath temp and temp indicator reading until reach to ambient
temp value.
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Owner Petro Masila Page No. Page 22 of 24
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- Note:
- Verification the calibration at different levels of temperatures such as 0%, 25%, 50%, 75%
and 100% of temperature transmitter range.
- Test records shall include temperature reading from oil bath, reading from local indicator,
reading from remote, % error

Temperature indication (℃) Test result

25% 50% 75% 100%
Oil bath temperature
Winding temperature
indicator HV winding

Temperature indication (℃) Test result

25% 50% 75% 100%
Oil bath temperature
Winding temperature
indicator LV winding

Temperature indication (℃) Test result

25% 50% 75% 100%
Oil bath temperature
Oil temperature
indicator

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Owner Petro Masila Page No. Page 23 of 24
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14.0 Check of Cooling Fans

- Fan Details:

Rated Voltage in (V) V Rated Current in (A) A

Rated Power in (W) W

A. Insulation Resistance Measurement of Fans:

Configuration Applied Voltage

Fan Serial Nos. IR value (M-Ohms)
(Winding to Earth) (Volts)
Fan 1 500 V
Fan 2 500 V
Fan 3 500 V
Fan 4 500 V
Fan 5 500 V
Fan 6 500 V
Fan 7 500 V
Fan 8 500 V
Fan 9 500 V
Fan 10 500 V
Fan 11 500 V
Fan 12 500 V

B. Current Measurement of Fans:

Supply Volts (V) Starting Current in A Running Current in A

Fan No.
RY YB BR R Y B R Y B
1
2
3
4
5
6
7
8
9
10
11
12

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C. Check the rotation of the motor and air flow:

Fan No. Motor rotation Air flow Direction

1
2
3
4
5
6
7
8
9
10
11
12

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