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TP483000D Telecom Power Installation Guide
TP483000D Telecom Power Installation Guide
Installation Guide
Issue 03
Date 2022-05-27
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Website: https://www.huawei.com
Email: support@huawei.com
Purpose
This document describes how to install and commission TP483000D power
systems.
The figures provided in this document are for reference only.
Intended Audience
This document is intended for:
● Installation and commissioning engineers
● Technical support engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes made in earlier issues.
Issue 03 (2022-05-27)
Updated the description of cable temperature resistance in Preparing Cables.
Added the path for viewing the parallel system status.
Issue 02 (2022-01-30)
Added the intelligent PDC configuration scenarios.
Issue 01 (2020-08-21)
The issue is the first official release.
The software version is SMU V500R003C10.
Contents
2 Installation Preparations..................................................................................................... 16
2.1 Dimensions and Weight..................................................................................................................................................... 16
2.2 Tools.......................................................................................................................................................................................... 16
2.3 Cables........................................................................................................................................................................................ 17
2.4 Installation Dimensions...................................................................................................................................................... 22
2.5 Unpacking and Acceptance............................................................................................................................................... 23
3 Installing Cabinets................................................................................................................ 24
3.1 Cabinet Layout Rules........................................................................................................................................................... 24
3.2 Multi-cabinet Management Rules.................................................................................................................................. 27
3.3 Removing Side Panels from Cabinets............................................................................................................................ 28
3.4 Installing the –48 V Expansion Busbar in a DC Cabinet..........................................................................................30
3.5 Installing the –48 V Expansion Busbar in a Rectifier Cabinet............................................................................... 32
3.6 Removing the Mechanical Parts from Lithium Battery Cabinets......................................................................... 35
3.7 Installing a Cabinet on a Concrete Floor...................................................................................................................... 35
3.7.1 Marking Hole Positions................................................................................................................................................... 35
3.7.2 Drilling Holes and Installing Expansion Sleeves..................................................................................................... 37
3.7.3 Securing a Cabinet............................................................................................................................................................ 38
3.8 Installing a Cabinet on an ESD Floor............................................................................................................................. 39
3.8.1 Installing Supports............................................................................................................................................................ 40
3.8.2 Securing a Cabinet............................................................................................................................................................ 44
3.9 Installing Cabinet Connecting Plates............................................................................................................................. 45
3.9.1 Installing Cabinet Connecting Plates (AC Cabinet, Rectifier Cabinet, DC cabinet, Intelligent PDC)....46
3.9.2 Installing Cabinet Connecting Plates (Between the DC Cabinet and the Battery Cabinet).................... 46
3.9.3 Installing Cabinet Connecting Plates (Between Battery Cabinets).................................................................. 47
8 Installing Rectifiers.............................................................................................................103
9 System Commissioning...................................................................................................... 105
9.1 Connecting the AC Power Supply................................................................................................................................. 105
9.2 Setting the Display Language........................................................................................................................................ 106
9.3 Setup Wizard........................................................................................................................................................................ 106
9.4 Setting the Date and Time.............................................................................................................................................. 107
9.5 Setting the AC Input System.......................................................................................................................................... 108
9.6 Setting Master/Slave Server Parameters.................................................................................................................... 108
9.7 Setting Rectifier Addresses.............................................................................................................................................. 110
9.8 (Optional) Setting Battery Parameters....................................................................................................................... 111
9.9 (Optional) Setting AC and DC Voltage Alarm Thresholds................................................................................... 113
9.10 Setting Sensor Parameters............................................................................................................................................ 115
9.11 Setting AC and DC Cabinet Numbers....................................................................................................................... 116
9.12 Setting Communications Parameters........................................................................................................................ 119
9.12.1 (Optional) Setting Parameters for WebUI Management............................................................................... 119
9.12.2 (Optional) Setting Parameters Before Using U2000-SPM............................................................................. 125
9.12.3 (Optional) Setting Parameters Before Using NetEco.......................................................................................126
9.12.4 (Optional) Setting the NMS (YDN Protocol)...................................................................................................... 128
9.12.5 (Optional) Setting Parameters Before Using SNMP Management.............................................................128
9.13 Connecting the Lead-acid Battery Supply............................................................................................................... 130
9.14 Connecting the Lithium Battery Supply................................................................................................................... 132
1 Safety Precautions
Ensure that the equipment is used in environments that meet its design
specifications. Otherwise, the equipment may become faulty, and the resulting
equipment malfunction, component damage, personal injuries, or property
damage are not covered under the warranty.
Follow local laws and regulations when installing, operating, or maintaining the
equipment. The safety instructions in this document are only supplements to local
laws and regulations.
The Company will not be liable for any consequences of the following
circumstances:
General Requirements
● Before installing, operating, or maintaining the equipment, remove any
conductive objects such as watches or metal jewelry like bracelets, bangles,
and rings to avoid electric shock.
● When installing, operating, or maintaining the equipment, wear dedicated
protective gears such as insulation gloves, goggles, and safety clothing,
helmet, and shoes, as shown in the following figure.
● Use insulated tools or tools with insulated handles, as shown in the following
figure.
red. (The marks should cross the edges of the bolts, as shown in the following
figure.)
Personal Safety
● If there is a probability of personal injury or equipment damage during
operations on the equipment, immediately stop the operations, report the
case to the supervisor, and take feasible protective measures.
● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● Do not power on the equipment before it is installed or confirmed by
professionals.
Symbol Conventions
To ensure personal and equipment safety, observe all the safety instructions
marked on the equipment when installing, operating, and maintaining the
equipment.
Symbol Description
Symbol Description
NOTE
AC and DC Power
DANGER
● The power system is energized by power sources with hazardous voltage. Direct
or indirect contact (through damp objects) with the power sources may result
in electric shock.
● Non-standard and improper operations may result in fire or electric shock.
● Do not connect or disconnect power cables with power on. Transient contact
between the core of the power cable and the conductor will generate electric
arcs or sparks, which may cause fire or personal injury.
● Before connecting a power cable, check that the label on the power cable is
correct.
● Before connecting the power supply, ensure that cable connections are
correct.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.
Cabling
● When routing cables, ensure that a distance of at least 30 mm exists between
the cables and heat-generating components or areas. This prevents damage
to the insulation layer of the cables.
● Do not route cables behind the air intake and exhaust vents of the
equipment.
● Ensure that cables meet the VW-1 flame spread rating requirements.
● Bind cables of the same type together. When routing cables of different types,
ensure that they are at least 30 mm away from each other.
● Ensure that all cables are securely bound. Route and bind cables so that they
appear neat and tidy and their cable sheaths are intact.
● If an AC input power cable is connected to the cabinet from the top, bend the
cable in a U shape outside the cabinet and then route it into the cabinet.
● Ensure that the bending radius of each cable is at least five times the
diameter of the cable.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.
ESD
● When installing, operating, and maintaining the equipment, comply with the
ESD protection regulations and wear the ESD clothing, gloves, and wrist strap.
● When holding a board, hold its edge without touching any components. Do
not touch the components with your bare hands.
● Package boards with ESD packaging materials before storing or transporting
them.
vents, or feeder windows of the equipment room. Ensure that no liquid enters
the equipment to prevent faults or short circuits.
● Before installing the equipment into a cabinet, ensure that the cabinet is
secured and will not tilt or fall down due to loss of balance, which can cause
personal injury or equipment damage.
● Do not expose the equipment to flammable or explosive gas or smoke. Do
not perform any operation on the equipment in such environments.
Installation at Heights
Working at heights refers to operations that are performed at least 2 meters
above the ground.
Do not at heights in any of the following situations:
● Rainwater remains on steel pipes or other risky conditions exist. After the
preceding conditions no longer exist, the safety director and relevant technical
personnel need to check the involved equipment. Operators can begin
working only after obtaining consent.
● When working at heights, comply with local relevant laws and regulations.
● Only trained and qualified personnel are allowed to work at heights.
● Before working at heights, check the climbing tools and safety gears such as
safety helmets, safety belts, ladders, springboards, scaffolding, and lifting
equipment. If they do not meet the requirements, take corrective measures or
disallow working at heights.
● Wear personal protective equipment such as the safety helmet and safety belt
or waist rope and fasten it to a solid structure. Do not mount it on an
insecure moveable object or metal object with sharp edges. Make sure that
the hooks will not slide off.
DANGER
● Set a restricted area and eye-catching signs for working at heights to warn
away irrelevant personnel.
● Carry the operation machinery and tools properly to prevent them from falling
off and causing injuries.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects should be transported by tough
slings, hanging baskets, highline trolleys, or cranes.
● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and lower
layers or take other protective measures. Do not pile up tools or materials on
the upper layer.
● Ensure that guard rails and warning signs are set at the edges and openings of
the area involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other sundries on the ground under
the area involving working at heights. Do not allow people to stay or pass
under the area involving working at heights.
● Inspect the scaffolding, springboards, and workbenches used for working at
heights in advance to ensure that their structures are solid and not overloaded.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a part,
ensure that other parts will not collapse.
● Do not loiter when working at heights. Do not sleep at heights.
● Any violations must be promptly pointed out by the site manager or safety
supervisor and the involved personnel should be prompted for correction.
Personnel who fail to stop violations will be forbidden from working.
● Operators who violate the safety regulations are responsible for accidents
caused. The supervisor has to bear the responsibility accordingly.
DANGER
● Do not drag steel ropes and hoisting tools or bump hoisted objects against
hard objects during hoisting.
Using Ladders
● Use wooden or fiberglass ladders when you need to perform live working at
heights.
● When a step ladder is used, ensure that the pull ropes are secured and the
ladder is held firm.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the wider end of the ladder is at the bottom, or protective
measures have been taken at the bottom to prevent the ladder from sliding.
● Ensure that the ladder is securely positioned. The recommended angle for a
ladder against the floor is 75 degrees, as shown in the following figure. An
angle ruler can be used to measure the angle.
When climbing a ladder, take the following precautions to reduce risks and ensure
safety:
● Keep your body steady.
● Do not climb higher than the fourth rung of the ladder from the top.
● To climb onto a roof, ensure that the ladder top is at least one meter higher
than the roof line, as shown in the following figure.
● Ensure that your body's center of gravity does not shift outside the legs of the
ladder.
Drilling Holes
When drilling holes into a wall or floor, observe the following safety precautions:
NOTICE
Do not drill holes into the equipment. Doing so may affect the electromagnetic
shielding of the equipment and damage components or cables inside. Metal
shavings from drilling may short-circuit boards inside the equipment.
● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules (such as power supply units, fans, and boards) that
are installed in the equipment because they cannot support the weight of the
equipment.
Basic Requirements
Before operating batteries, carefully read the safety precautions for battery
handling and master the correct battery connection methods.
DANGER
Battery Installation
Before installing batteries, observe the following safety precautions:
● Install batteries in a dry and cool environment with good ventilation, which is
away from high temperature and flammable materials, and take precautions
against fire.
● Place and secure batteries horizontally.
● Note the polarities when installing batteries. Do not short-circuit the positive
and negative poles of the same battery or battery string. Otherwise, the
battery may be short-circuited.
● When installing a battery string, retain at least one breakpoint to prevent a
loop being formed. After checking that the installation is correct, close the
breakpoints to finish the installation.
● During the installation, insulate the terminals of cables connecting batteries.
Ensure that the terminals do not come into contact with metal components
such as the cabinet.
● Secure battery cables or copper bars by tightening bolts to the required
torque. Loose connections will result in excessive voltage drop or cause
batteries to burn out in the case of excessive current.
● Check battery connections periodically, ensuring that all screws are securely
tightened.
DANGER
Battery short circuits can generate high instantaneous current and release a great
amount of energy, which may cause equipment damage or personal injury.
Flammable Gas
NOTICE
Lead-acid batteries emit flammable gas when used. Ensure that batteries are kept
in a well-ventilated area and take preventive measures against fire.
Battery Leakage
NOTICE
If the battery temperature is higher than 60°C, check the battery for electrolyte
overflow. If the electrolyte overflows, handle the leakage immediately.
Electrolyte overflow may damage the equipment. It will corrode metal parts and
boards, and ultimately damage the boards.
WARNING
When the electrolyte overflows, absorb and neutralize the electrolyte immediately.
When moving or handling a battery whose electrolyte leaks, note that the leaking
electrolyte may cause damage.
Lithium Battery
The safety precautions for lithium batteries are similar to those for lead-acid
batteries except that you also need to observe the following precautions.
WARNING
● A battery can be replaced only with a battery of the same or similar model
recommended by the manufacturer.
● When handling a lithium battery, do not place it upside down, tilt it, or bump
it with other objects.
2 Installation Preparations
2.2 Tools
NOTICE
2.3 Cables
All cables must comply with local laws, regulations, and standards as well as
customer requirements. The cross-sectional area of a power cable depends on the
current that flows through it and the allowed voltage drop.
The cable specifications are for reference only. Choose proper cables based on site
requirements.
NOTICE
AC input / 35 50
power cable
L1/L2/L3
100 25 50
TPD48202B- Protection / 95 95
N20C6 grounding
cable
RTN+ / 120*2 /
protection
grounding
cable
DC output 160 35 50
power cable
100 25 35
63 10 25
AC input / 35 50
power cable
L1/L2/L3
TPD48302B- Protection / 95 /
N20C1 grounding
cable
RTN+ / 120*2 /
protection
grounding
cable
160 50 /
TPD48202B- Protection / 95 95
N20C6 grounding
cable
RTN+ / 120*2 /
protection
grounding
cable
DC output 160 35 50
power cable
100 25 35
63 10 25
Figure 2-3 Installation dimensions (Lithium battery cabinets, Three lithium battery
cabinets are used as an example.)
----End
3 Installing Cabinets
NOTICE
Figure 3-4 120 kW/180 kW system + one intelligent PDC + two lithium battery
cabinet
Figure 3-6 120 kW/180 kW system + two intelligent PDC + six lithium battery
cabinets
NOTE
The intelligent PDC and lithium battery cabinet can be deployed based on the site
requirements and layout principles.
● If there are multiple rectifier cabinets, set the SMU02C in one rectifier cabinet
as the master and the SMU02Cs in other rectifier cabinets as slaves. The
SMU02C address of the slave server is automatically allocated and can be
manually set.
● If there are multiple rectifier cabinets, the information (system information)
and alarms (system alarms) displayed on each MDU are the same.
● Dry contact inputs and outputs of a cabinet are connected to the master
monitoring unit preferentially and then connected to the slave monitoring
unit. Dry contact parameters are configured on the monitoring unit of the
cabinet where the dry contact cables are located.
● Sensor cables of a cabinet are connected to the master monitoring unit
preferentially. Sensor parameters are configured on the monitoring unit of the
cabinet where the sensors are located.
● Northbound communications cables and southbound intelligent devices of a
cabinet can only be connected to the master monitoring unit, and their
parameters are configured on the master monitoring unit.
● Set the removed side panels and screws aside and install them onto cabinets that have
no side panels at the two ends of the power system.
● This section describes how to remove side panels for reference only. The side panels to
be removed are subject to the actual site configurations.
Procedure
Step 1 Remove upper side panels between the battery cabinet and DC cabinets to be
connected.
Step 2 Remove upper side panels between the battery cabinets and battery cabinets to
be connected.
Step 3 Remove upper side panels between the rectifier cabinets, DC cabinets and
intelligent PDCs to be connected.
----End
Procedure
Step 1 Remove the rodent-proof meshes and beams from the top of the cabinets.
Step 2 Remove the door panels from both sides of the DC cabinet.
Step 3 Assemble the fastener of the –48 V horizontal busbar of the DC cabinet.
Step 4 Install the fastener of the –48 V horizontal busbar of the DC cabinet.
Step 5 Install the L-shaped busbar on the –48 V expansion busbar of the DC cabinet.
Step 6 Install the horizontal busbar of the –48 V expansion busbar on the DC cabinet.
Step 7 Install the vertical busbar of the –48 V expansion busbar on the DC cabinet.
----End
Procedure
Step 1 Remove the rodent-proof meshes and beams from the top of the cabinets.
Step 3 Assemble the fastener of the –48 V horizontal busbar of the rectifier cabinet.
Step 4 Install the fastener of the –48 V horizontal busbar of the rectifier cabinet.
Step 5 Install the horizontal busbar of the –48 V expansion busbar on the rectifier
cabinet.
Step 6 Install the vertical busbar of the –48 V expansion busbar on the rectifier cabinet.
----End
Procedure
Step 1 Remove the mechanical parts from the side door of the battery cabinet.
----End
If the support is used, draw holes on the support after the support is assembled.
----End
Procedure
Step 1 Drill holes to a depth of 50 mm to 55 mm using a hammer drill.
Step 2 Partially tighten each expansion bolt, place it vertically into the hole, and use a
rubber mallet to hammer it until the expansion sleeve completely enters the hole.
----End
----End
Supports
NOTE
The width of the support is 600
mm and can be adjusted to 800
mm.
Connecting rod
NOTE
Used in a 400 mm deep cabinet.
Name Appearance
Telescopic rod
NOTE
The width of the telescopic rod is
600 mm and can be adjusted to
800 mm.
Connecting plate
Procedure
Step 1 Adjust the support width based on the cabinet size (the support width is 600 mm
before delivery).
6. Align the mounting holes on a support with those on the concrete floor.
7. Partially tighten the expansion bolts.
8. Connect the supports using connecting plates.
9. Ensure that all supports line up with one another.
10. Use a level to check whether the adjacent supports are level.
11. If a support is not level, place spacers under it.
12. Tighten expansion bolts.
----End
Figure 3-34 Securing a cabinet to the support (AC cabinet, rectifier cabinet, DC
cabinet, intelligent PDC)
----End
Context
When combining cabinets, install connecting plates between adjacent cabinets.
Procedure
Step 1 Remove the connecting plates from the packing bags located on top of the
cabinet.
Step 2 Secure two adjacent cabinets together using the connecting plates.
----End
Context
When combining cabinets, install connecting plates between adjacent cabinets.
Procedure
Step 1 Take the connecting plates out of the parallel packing case.
Step 2 Secure two adjacent cabinets together using the connecting plates.
----End
Procedure
Step 1 Take the connecting plates out of the parallel packing case.
Step 2 Secure two adjacent cabinets together using the connecting plates.
----End
CAUTION
When you install connecting copper bars, place them on a support kit to prevent
them from falling.
Procedure
Step 1 Remove the rodent-proof mesh and beams from the top of the cabinets.
Step 2 Remove the covers from the –48 V busbars in the rectifier cabinets.
Step 3 Install a connecting copper bar for the –48 V busbars.
Figure 3-39 Installing a connecting copper bar for –48 V busbars (front view)
Step 4 Reinstall the covers on the –48 V busbars in the rectifier cabinets.
Step 5 Unscrew and remove the rear door of the rectifier cabinet.
Step 6 Install a connecting copper bar for the RTN+ busbars in the cabinets.
Figure 3-40 Installing a connecting copper bar for RTN+ busbars (rear view)
Step 7 Reinstall the rodent-proof mesh and beams on the top of the cabinets.
----End
CAUTION
When you install connecting copper bars, place them on a support kit to prevent
them from falling.
Procedure
Step 1 Remove the rodent-proof mesh and beams from the top of the cabinets.
Step 2 Unscrew and remove the rear door of the rectifier cabinet.
Step 3 Install a connecting copper bar for the –48V busbars.
Step 4 Install a connecting copper bar for RTN+ busbars.
Figure 3-41 Installing parallel copper bars-intelligent PDC and rectifier cabinet
(rear view)
Figure 3-42 Installing parallel copper bars-intelligent PDC and DC cabinet (rear
view)
Step 5 Reinstall the rodent-proof mesh and beams on the top of the cabinets.
----End
Context
When the DC cabinet is combined with the battery cabinet, install parallel copper
bars on the RTN+ busbar and –48 V busbar. You are advised to connect the DC
cabinet and the battery cabinet with cables. If parallel copper bars are used, online
capacity expansion cannot be performed.
CAUTION
When you install connecting copper bars, place them on a support kit to prevent
them from falling.
Procedure
Step 1 Remove the rodent-proof mesh and beams from the top of the cabinets.
Figure 3-44 Installing a connecting copper bar for the RTN+ busbars
Step 4 Reinstall the rodent-proof mesh and beams on the top of the cabinets.
----End
Context
When combining battery cabinets, install parallel copper bars on the RTN+ busbar
and –48 V busbar.
CAUTION
When you install connecting copper bars, place them on a support kit to prevent
them from falling.
Procedure
Step 1 Remove the rodent-proof mesh and beams from the top of the cabinets.
Step 3 Unscrew and remove the rear door of the battery cabinet.
Step 4 Install a connecting copper bar for the RTN+ busbars in the cabinets.
Step 5 Reinstall the rodent-proof mesh and beams on the top of the cabinets.
----End
DANGER
Ensure that ground cables are installed securely. Improper grounding may cause
damage to devices and personal injury.
Figure 4-1 Installing a ground cable for an AC cabinet (using the TPA38401B-
N20C1 as an example, overhead cabling, rear view)
Figure 4-2 Installing a ground cable for an AC cabinet (using the TPA38401B-
N20C1 as an example, underfloor cabling, rear view)
----End
Figure 4-3 Installing a ground cable for a rectifier cabinet (using the TPR48202B-
N20C5 as an example, overhead cabling, rear view)
Figure 4-4 Installing a ground cable for a rectifier cabinet (using the TPR48202B-
N20C5 as an example, underfloor cabling, rear view)
----End
Step 2 Lay out a ground cable for a DC cabinet and secure one end of the cable to the
cabinet ground bar.
Step 3 Secure the other end of the ground cable to the equipment room ground bar.
Figure 4-5 Installing a ground cable for a DC cabinet (using the TPD48202B-
N20C1 as an example, overhead cabling, rear view)
Figure 4-6 Installing a ground cable for a DC cabinet (using the TPD48202B-
N20C1 as an example, underfloor cabling, rear view)
Step 4 Lay out a ground cable for the RTN+ busbar in the DC cabinet and secure one end
of the cable to the RTN+ busbar.
Step 5 Secure the other end of the ground cable to the equipment room ground bar.
NOTICE
If multiple DC cabinets are connected, install a ground cable only for the RTN+
busbar in one of the DC cabinets.
Figure 4-7 Installing a ground cable for the RTN+ busbar in a DC cabinet (using
the TPD48202B-N20C1 as an example, overhead cabling, rear view)
Figure 4-8 Installing a ground cable for the RTN+ busbar in a DC cabinet (using
the TPD48202B-N20C1 as an example, underfloor cabling, rear view)
----End
CAUTION
Ensure that the ground cable is installed securely. Inappropriate grounding may
cause personal injury and device damage.
Step 2 Connect one end of the ground cable to the cabinet ground bar.
Step 3 Connect the other end to the site ground bar.
Step 4 Lay out a ground cable for the RTN+ busbar in the cabinet and secure one end of
the cable to the RTN+ busbar.
Step 5 Secure the other end of the ground cable to the equipment room ground bar.
Figure 4-11 Installing a ground cable for the RTN+ busbar (rear view)
----End
----End
Prerequisites
● If the site requires a temperature and humidity sensor, perform the following
steps to install it.
● It is recommended that the T/H sensor be installed on the cable tray.
Context
If multiple cabinets are combined, connect the T/H sensor cable to rectifier cabinet
1 (host).
Procedure
Step 1 Install a temperature and humidity sensor.
Step 2 Connect the humidity and temperature sensor cable to the TEM-HUM terminal on
the UIM.
----End
6 Installing Cables
Procedure
Step 1 Locate the CAN communications cable in the fitting bag.
Step 2 Connect the RJ45 connector at one end of the CAN communications cable to the
CAN port on the monitoring unit SMU02C in the rectifier cabinet, signal detection
board in the AC cabinet, and the CAN 1 port on the DC signal detection board in
the DC cabinet.
Step 3 Bind the CAN communications cable to the rodent-proof mesh on the top of the
cabinet.
(1) CAN communications cable (2) CAN communications cable (3) CAN 1 port (any one)
port (female connector) port (male connector)
● If multiple cabinets are cascaded using CAN communications, a build-out resistor needs
to be installed in the cabinet (AC cabinet, DC cabinet, or intelligent power distribution
cabinet) that is the furthest from the rectifier cabinet (Master).
● Only one build-out resistor needs to be installed in the power system.
Figure 6-2 Installing CAN communications cables between cabinets (120 kW/180
kW system)
Figure 6-3 Installing CAN communications cables between cabinets (240 kW/360
kW system)
----End
Procedure
Step 1 Locate the communications cable in the fitting bag.
Step 2 Install communications cables between rectifier cabinets.
----End
Procedure
Step 1 Route the communications cable into the cabinet from the top.
Step 2 Install communications cables for the intelligent PDC.
----End
● If multiple cabinets are cascaded using CAN communications, a build-out resistor needs
to be installed in the cabinet (AC cabinet, DC cabinet, or intelligent power distribution
cabinet) that is the furthest from the rectifier cabinet (Master).
● Only one build-out resistor needs to be installed in the power system.
Procedure
Step 1 Install the build-out resistor.
----End
Procedure
Step 1 Locate the communications cable in the fitting bag.
Figure 6-7 Installing communications cables (three lithium battery cabinets are
used as an example.)
----End
● If multiple combined cabinets are interconnected, install the NMS communications cable
on the master rectifier cabinet.
● The NMS communications cable delivered with cabinets is 10 m long.
Procedure
Step 1 Connect the FE port on the site monitoring unit (SMU) by using a network cable.
----End
Procedure
Step 1 Connect one end of a network cable to the RS485/RS232 port on the SMU.
Step 2 Connect the other end of the cable to the MON0 or MON1 port on Huawei BBU.
----End
----End
Step 2 Connect the other end of the cable to the MON0 or MON1 port on Huawei BBU.
----End
Procedure
Step 1 Connect one end of a network cable to the RS485/RS232 port on the SMU.
Step 2 Connect the other end to the corresponding port on the power and environment
monitoring device.
(1) Power and environment (2) Power and environment (3) RS232/RS485 port on the
NMS device SMU
----End
Procedure
Step 1 Connect the FE port on the SMU by using a network cable.
----End
Procedure
Step 1 Press the contact plate using a flat-head screwdriver to flip the metal spring inside
each dry contact.
Step 3 Remove the flat-head screwdriver and check that the signal cables are connected
securely.
----End
Procedure
Step 1 Connect the dry contact signal cable to the intelligent PDC.
NOTE
The related alarms of the output dry contact are load overcurrent and load fuse blown.
----End
Procedure
Step 1 Locate the power cables bound to the left panel of the AC cabinet.
Step 2 Route the power cables through the AC cabinet top and rectifier cabinet top and
then into the rectifier cabinet.
Step 3 Secure the negative power cable to the –48 V busbar in the rectifier cabinet.
Step 4 Secure the positive power cable to the RTN+ busbar in the rectifier cabinet.
Figure 6-16 Installing power cables to the AC signal monitoring board in the AC
cabinet (rear view)
----End
DANGER
● Ensure that the upstream AC input circuit breaker is OFF, and attach labels such
as "Do not operate."
● Before installing cables, switch all the circuit breakers to OFF, and remove the
fuses from positions where cables will be installed.
Procedure
Step 1 Remove insulation covers from the AC input terminals in the rectifier cabinet.
NOTICE
Store the removed insulation covers and screws. Reinstall them after installing AC
power cables.
Step 2 Route AC input power cables. Secure one end of the power cables to the AC
output circuit breakers in the AC cabinet, and the other end to the AC input
terminals in the rectifier cabinet.
Figure 6-17 Installing AC input power cables to the rectifier cabinet (using
TPR48302B-N20C5 as an example)
Step 3 Reinstall the insulation covers for the AC input terminals in the rectifier cabinet.
----End
Step 3 Secure the negative DC output power cables to the corresponding load fuses or
circuit breakers.
Step 4 Secure the positive DC output power cables to the corresponding screws on the
RTN+ busbar.
(1) DC load
(1) DC load
----End
Step 2 Remove the fuses from positions where cables will be installed.
Step 4 Connect the negative DC output power cable to the transfer terminal of a DC
output circuit breaker or a DC output circuit breaker.
Step 5 Secure the positive DC output power cable to a screw on the RTN+ busbar.
Figure 6-21 Installing DC output power cables (rear view, overhead cabling)
(1) DC load
Figure 6-22 Installing DC output power cables (rear view, underfloor cabling)
(1) DC load
Step 6 Reinstall the protective cover for the load circuit breakers.
----End
DANGER
Prerequisites
NOTICE
The cables or copper bars between battery strings and the junction busbar must
have the same length, specifications, and current conducting cross-sectional area.
The length tolerance must be less than 5%.
Procedure
Step 1 Remove the fuses from positions where cables will be installed.
● When installing battery cables, connect one battery string to only one battery fuse (or
shunt).
● The following figure uses the connection of two battery cables as an example. Install
battery cables based on the site requirements.
----End
Procedure
Step 1 Route the signal cable of the battery temperature sensor into the DC cabinet from
the top.
Step 2 Connect one end of the signal cable to the battery temperature sensor port on the
DC signal monitoring board.
Step 3 Bind the other end of the signal cable to the battery rack using cable ties.
NOTICE
Figure 6-26 Installing a battery temperature sensor (using the BAT_TEMP1 port as
an example)
(1) Cable tie (2) Battery rack (3) Battery temperature sensor
----End
Context
● If multiple cabinets are paralleled, connect the battery midpoint voltage
monitoring cables to DC cabinet 1.
● Each battery string connects to one midpoint voltage monitoring cable and
each cabinet can be configured with midpoint voltage monitoring cables for a
maximum of six batteries. The midpoint voltage monitoring cables delivered
with cabinets are 30 m long.
Procedure
Step 1 Wear electrostatic discharge (ESD) gloves or an ESD wrist strap after fully
grounding its other end.
Step 2 Remove the cover from the DC signal monitoring board in the DC cabinet.
Step 3 Route midpoint voltage monitoring cables and secure one end of the cables to the
J22 port on the DC signal monitoring board in the DC cabinet.
Step 4 Install monitoring cable MID1 to the midpoint of battery string 1.
NOTICE
● Ensure that monitoring cables are installed in sequence from MID1 to MID6.
● If fewer than six batteries are installed in the power system, insulate the
monitoring cables that do not connect to battery strings.
Step 5 Reinstall the cover on the DC signal monitoring board in the DC cabinet.
Step 6 Remove the ESD gloves or wrist strap.
----End
NOTICE
● Install lithium batteries before installing cables for the lithium battery cabinet.
● Lithium battery cabinets need to be combined using copper bars. After lithium
battery cabinets are combined, they are considered as a group of batteries,
which are then connected to a DC cabinet (connect to only one DC cabinet).
● A lithium battery cabinet and a DC cabinet can be combined using cables
(recommended) or copper bars. If copper bars are used, online capacity
expansion is not supported.
● If a lithium battery cabinet and a DC cabinet are combined using copper bars,
no cable connection is required.
● When installing battery cables, connect one battery string to only one battery
fuse (or shunt).
● The following figure uses the connection of two battery cables as an example.
Install battery cables based on the site requirements.
1000 Ah (one lithium Cables routed out of one lithium battery cabinet: Two
battery cabinet) 240 mm2 cables are connected to the positive and
negative terminals respectively. The negative cables are
connected to the corresponding battery fuse, and the
positive cables are evenly connected to the RTN+
busbar.
2000 Ah (two lithium ● Cables routed out of one lithium battery cabinet:
battery cabinets Four 240 mm2 cables are connected to the positive
combined) and negative terminals respectively. The negative
cables are connected to the corresponding battery
fuse, and the positive cables are evenly connected to
the RTN+ busbar.
● Cables routed out of two lithium battery cabinets:
Two 240 mm2 cables are connected to the positive
and negative terminals of each lithium battery
cabinet respectively. The negative cables are
connected to the corresponding battery fuse, and
the positive cables are evenly connected to the RTN
+ busbar.
NOTE
● The preceding size data is applicable when the ambient temperature is 30°C (in air) and
only cables in a single loop are involved.
● When the ambient temperature is not 30°C or cables in multiple loops are routed
together, use cables with larger cross-sectional areas if the cabling distance is long.
● Battery cables should be able to withstand a temperature of at least 90°C.
● The minimum cross-sectional area of the cable is 240 mm2.
Procedure
Step 1 Remove the fuses from positions where cables will be installed.
----End
DANGER
● Ensure that the upstream AC input circuit breaker is OFF, and attach labels such
as "Do not operate."
● Before installing cables, switch all the circuit breakers to OFF, and remove the
fuses from positions where cables will be installed.
Procedure
Step 1 Remove the insulation covers from the AC input terminals in the AC cabinet.
Step 2 Lay out the AC input power cables and connect one end of the cables to the AC
input terminals.
Figure 6-31 Installing AC input power cables for an AC cabinet (using the
TPA38401B-N20C1 as an example, overhead cabling, rear view)
Figure 6-32 Installing AC input power cables for an AC cabinet (using the
TPA38401B-N20C1 as an example, underfloor cabling, rear view)
----End
----End
8 Installing Rectifiers
Prerequisites
Rectifiers are intact after unpacking. Contact your local Huawei office if any
problems are discovered.
NOTICE
● Before installing a rectifier, ensure that the rectifier circuit breaker is OFF.
● Keep your hands away from the rectifier slots to prevent electric shock.
● Operating rectifiers generate high temperatures at the rear air exhaust vents.
Do not touch the vents or cover the vents with cables or other objects.
● High temperature is generated around the air exhaust vent when the rectifier is
running. Do not touch the vent with your hands or cover the vent with cables
or other objects.
● In an indoor scenario, you are advised to power on the rectifier within seven
days after unpacking. If the rectifier cannot be powered on in time, place it in
an indoor environment that is dry and without corrosive gas.
● In an outdoor scenario, you are advised to power on the rectifier within 24
hours after unpacking. If the rectifier cannot be powered on in time, place it in
an indoor environment that is dry and without corrosive gas.
Procedure
Step 1 Push the locking latch on the left to the right and the locking latch on the right to
the left.
Step 3 Gently push the rectifier into the slot along the guide rails.
Step 4 Push the handles on the right and left up and secure them.
Step 5 Push the locking latch on the left to the left and the locking latch on the right to
the right to lock the handles.
----End
9 System Commissioning
Step 2 Switch the knife switch in the AC cabinet to the middle position. Switch off the AC
SPD circuit breakers and AC output circuit breakers in the AC cabinet and rectifier
circuit breakers in the rectifier cabinet.
Step 3 Step 3 Switch on the AC input circuit breakers in the upstream AC power
distribution box, and check that the AC input voltage in the AC cabinet is
consistent with the local voltage rating. If the voltage exceeds the rated voltage of
the power grid by ±10%, contact a professional to rectify the fault.
● The knife switch can be in the up, middle, or down position. The up or down position
indicates ON, while the middle position indicates OFF.
● Exert force when switching the knife switch to ON.
Step 5 Check that the AC input voltage in the rectifier cabinet is consistent with the local
voltage rating. If the voltage is abnormal, ask a professional to rectify the fault.
Step 6 Switch on the input circuit breaker of a rectifier in the rectifier cabinet. Check that
the power indicator (green) on the rectifier turns on, the fan starts to operate. and
the output voltage displayed on the SMU is 53.5 V. Switch off the input circuit
breaker of the rectifier. Repeat the preceding operations on each rectifier and
check that they work properly.
Step 7 Check that the voltage between the DC output RTN+ busbar and -48 V busbar is
normal (voltage range: 42-58 V; rated voltage: 53.5 V).
NOTE
If there are multiple cabinets, power them on one by one by following the preceding steps.
Step 8 Switch on all rectifier circuit breakers in the rectifier cabinet individually and check
that the rectifiers work properly.
----End
NOTE
● If an undesired language is selected, reseat and restart the SMU and then select the
desired language.
● The preset password is 000001.
Setting the time Set this parameter to the local time zone.
zone.
Set the date and Set this parameter to the local date and time.
time
Item Settings
Set the date and time as required. Skip the setting if they have been correctly set
in the setup wizard.
Setting Wizard Date and Time Zone UTC +08:00 Beijing Set this parameter to the
Time local time zone.
NOTE
Date and - Set this parameter to the
The date and
time vary Time local date and time.
with time
zones. Set the NTP Enable No Yes/No
time zone, NOTE
date, and Set the parameter to Yes if
time based you need to synchronize the
on the local SMU time and the site
situation. network server time.
NOTICE
● SMU V500R003C10SPC010 and later versions support parallel system. If the site
software version does not support parallel system, contact Huawei technical
support.
● If the power system is configured with only one rectifier cabinet and no lithium
battery cabinet is configured, you do not need to set master/slave parameters.
● If the power system is configured with only one rectifier cabinet and lithium
battery cabinets, set the rectifier cabinet as the master and lithium battery
cabinets as the slave.
● If the power system is configured with multiple rectifier cabinets, one rectifier
cabinet needs to be configured as the master and other cabinets (including
lithium battery cabinets) as slaves, regardless of whether lithium battery
cabinets are configured.
● If multiple power systems are in the same LAN and each power system is used
independently, you must change the parallel system parallel ID. (In the same
LAN, the parallel IDs of the power systems that are used independently must
be different. Otherwise, communication fails.)
NOTE
You can set parameters for the slave lithium battery cabinet after the cabinet is powered
on.
Figure 9-1 Rectifier addresses (twenty 100 A rectifiers are used in the example)
NOTE
When the power system is configured with multiple rectifier cabinets, the rectifier addresses
in each rectifier cabinet need to be set separately.
Parameters
Procedure
Step 1 Set Rect. Address Settings to Yes.
Path: Main Menu > Setting Wizard > Rect. Address Settings
----End
● DC cabinet 1
– Battery 1 Connected: Yes
– Battery 2 Connected: Yes
● DC cabinet 2
– Battery 1 Connected: Yes
– Battery 2 Connected: No
● Rated battery capacity = 2 x Capacity of each battery string
If the capacity of each battery string is 1500 Ah, the rated battery capacity is
set to 3000 Ah and the total capacity of the system is 9000 Ah.
Uder AC Freq
Uder AC Freq
Step 2 Fill out the parameter form on the cover of the SMU in rectifier cabinet with the
thresholds.
----End
NOTICE
Ambient Temp.
Sensor
Ambient Humi.
Sensor
Temp1 Sensor
Temp2 Sensor
Batt. Temp.
Sensor1
● If the power system is configured with multiple AC and DC cabinets, you need to set the
cabinet numbers for the AC and DC cabinets.
● The Cabinet numbers of AC and DC cabinets can be set on the MDU, WebUI, and
NetEco. This section describes how to set cabinet numbers on the MDU.
● The intelligent PDC is displayed as a DC cabinet on the LCD.
Procedure
Step 1 Tap System Information on the MDU standby screen, choose Settings, and enter
the MDU password to access the Settings screen.
NOTE
The MDU supports two-level password management. An administrator has all operation
permissions, and an engineer has all permissions except changing the administrator
password and resetting the WebUI password. The initial passwords are as follows:
● Engineer password: 000001
● Administrator password: 012589
Step 2 Tap AC Cabinet No. The AC Cabinet No. setting screen is displayed. Press and
hold down the area for setting the AC cabinet number. The run indicator on the
AC signal detection board is steady green. Determine the position of the AC
cabinet based on the indicator status, set the AC cabinet number, and tap Settings
to confirm the setting.
Step 3 Tap DC Cabinet No. The DC Cabinet No. setting screen is displayed. Press and
hold down the area for setting the DC cabinet number. The run indicator on the
DC signal detection board is steady green. Determine the position of the DC
cabinet based on the indicator status, set the DC cabinet number, and tap
Settings to confirm the setting.
----End
NOTE
Internet Explorer is used as an example to illustrate all WebUI operations mentioned in this
document.
NOTICE
● If the SMU is connected to a local area network (LAN) and a proxy server has
been selected, cancel the proxy server settings.
● If the SMU is connected to the Internet but your computer is connected to a
LAN, do not cancel the proxy server settings. Otherwise, you cannot access the
SMU.
To cancel the proxy server settings on the PC, perform the following steps:
----End
NOTICE
Configure Internet Explorer security setting before you perform the following
operations.
● Export historical logs, historical data, statistics, and battery test records.
● Upload system configuration files.
● Download system configuration files.
● Upgrade the software.
----End
NOTE
The preset user names include admin, engineer, and operator, and the preset password is
Changeme. The user names are respectively used by administrators, engineers, and
operators.
Change the preset password upon your first login to ensure the system security.
----End
NOTICE
If a Huawei BBU is deployed, set the Northbound and M/S Protocol parameters.
Procedure
Step 1 Set the port mode, communications protocol type, baud rate, and communications
address on the SMU LCD.
----End
Step 2 Set the IP type, IP address, subnet mask, and gateway address on the LCD.
Step 3 Set IP Addresses and Ports for the active servers of the NetEco on the LCD.
----End
----End
Comm. - 1
Address
Before setting SNMP parameters, obtain the information listed in Table 9-17 from
the SNMP-based NMS.
SNMP Version SNMP version and port number used for communication between the SMU
and the NMS. The SNMP version can be SNMPv1, SNMPv2c, or SNMPv3.
SNMP Port
Number
Read Community If you use SNMPv1 or SNMPv2c, enter the read and write community names
Name that comply with the NMS. Otherwise, the ECC800-Pro will not connect to the
NMS.
Write Community
Name The read community name must be different from the write community
name.
User Name To enhance the security, you need a user name and password for
authentication if you use SNMPv3. After the authentication succeeds, the
MD5/SHA SMU can communicate with the NMS.
Password
DES/AES
Password
Trap Target IP address and port number used for reporting alarm trap packets
Address
Trap Port
Trap Community If you use SNMPv1 or SNMPv2c, this parameter is the community name used
for reporting alarm trap packets.
NOTE
● The standard protocols SNMPv1 and SNMPv2c have security risks. You are advised to
use the secure protocol SNMPv3.
● The standard encryption algorithms MD5 and DES have security risks. You are advised
to use the secure encryption algorithms SHA and AES
Procedure
Step 1 Log in to the WebUI.
NOTE
The preset user name is admin, and the preset password is Changeme.
● SNMPv3: Set SNMP Version in SNMP to SNMPv3, click Add in SNMPv3, set
User Name, MD5/SHA Password, and DES/AES Password, and click
Confirm.
Step 4 In Mib File, click Export to export the MIB file and then import it into the NMS.
NOTE
----End
NOTICE
To avoid damage to batteries, reinstall the battery fuse only after correctly setting
the battery parameters for the monitoring unit.
Procedure
Step 1 Measure and record the battery voltage. Verify that the positive and negative
polarities of battery voltage are correct.
NOTE
If you set Control Mode to Manual, it will automatically switch to Automatic after
about 120 minutes.
2. Set the rectifier output voltage to be the same as the battery voltage.
Step 3 Reinstall the battery fuse when the difference between the busbar voltage and
battery voltage is less than 0.2 V.
Step 4 Restore the busbar voltage to the default value (53.5 V).
1. Restore the rectifier output voltage.
NOTICE
If a power switch, such as a circuit breaker, is configured for the load, such as
a DC device, turn off the power switch of the load, such as the DC device,
before installing the load fuse
----End
– If an undesired language is selected, reinstall and restart the SMU and then select
the desired language.
– The preset password for login is 000001.
2. After the Setup Wizard Init screen is displayed, set parameters according to
the following table.
Setting the time Set this parameter to the local time zone.
zone
Set the date and Set this parameter to the local date and time.
time
Item Settings
3. Setting master and slave parameters for the lithium battery cabinet.
Step 4 Check whether the lithium batteries communicate properly. If the run indicator on
a lithium battery is steady on, the battery communicates properly with the
monitoring device. If it blinks fast (4 Hz), the communication between them is
interrupted. If so, check whether the communications cable is properly connected.
Step 5 Observe the lithium batteries for 15 minutes. The lithium batteries are running
properly if the alarm indicators are off.
Step 7 Measure the voltage between the DC output RTN+ busbar and the DC output -48
V busbar. Check that the voltage is normal (42-58 V; rated value: 53.5 V). Check
that loads work properly.
Step 8 Set the circuit breaker of the upper-level AC power distribution box and the power
switch of all loads to the required state according to the site requirements.
Step 9 Observe the power system for 15 minutes. During the period, ensure the LCD does
not display any abnormal alarm information, and the current and voltage
parameters of the batteries and loads are correct.
----End
ALM7 -
ALM8 -
ALM6 Reserved
ALM7 Reserved
ALM8 Reserved
Context
You can set the attributes of each alarm as required.
LCD Operations
Step 1 On the SMU LCD, choose Parameter Settings > Alarm Parameters > DI Dry
Contact Para. from the main menu.
Step 2 Set Alarm Enable, Severity, and Output Relay as required, and tap OK.
----End
WebUI Operations
Step 1 On the SMU WebUI, choose System Settings > Alarm Parameters. The Alarm
Parameters page is displayed.
Step 3 Select DIN1 Alarm, and set Alarm Enable, Severity, and DO Dry Contact based
on site requirements.
Figure B-1 Setting the alarm enabling function, alarm severities, and associated
relays
----End
Context
You can set alarm actions for dry contact outputs based on site requirements.
Initially, the SMU changes the status of a dry contact output from Close to Open
when an alarm is generated.
NOTE
If SMUs are cascaded, log in to master and slave SMUs to set the parameters separately.
LCD Operations
Step 1 On the SMU LCD, choose Parameter Settings > Alarm Parameters > DO Dry
Contact Para. > ALM1 Alarm Action from the main menu.
Step 2 Set the circuit breaker to Open or Close based on the actual situation, and tap
OK.
----End
WebUI Operations
Step 1 On the SMU WebUI, choose Monitoring > Sampling Equipment > UIM > DO Dry
Contact Para.
Step 2 Select ALM1 Alarm Action and set it to Open or Close as required.
Step 3 Click Submit.
----End
Context
You can change alarm conditions for dry contact inputs based on site
requirements. For example, if DIN1 Alarm Condition is set to Close, the SMU
generates a DIN1 Alarm for dry contact input DIN1 when it is closed.
NOTE
If SMUs are cascaded, log in to master and slave SMUs to set the parameters separately.
LCD Operations
Step 1 On the SMU LCD, choose Parameter Settings > Alarm Parameters > DI Dry
Contact Para. > DIN1 Alarm Condition from the main menu.
Step 2 Select DIN1 Alarm Condition and set it to Open or Close based on site
requirements.
Step 3 Click Submit.
----End
WebUI Operations
Step 1 On the SMU WebUI, choose Monitoring > Sampling Equipment > UIM > DI Dry
Contact Para.
Step 2 Select DIN1 Alarm Condition and set it to Open or Close based on site
requirements.
Step 3 Click Submit.
----End
B
BLVD battery low voltage disconnection
C
CAN control area network
F
FE fast Ethernet
L
LAN local area network
LCD liquid crystal display
S
SELV Safety Extra-Low Voltage
SMU site monitoring unit
SNMP Simple Network Management Protocol
T
TNV Telecommunication Network Voltage