Calc 1

Designed by: NT Date: 11/16/22 TEAM Industrial Services
Verified by: Date:

JSS Job ID: 4384805
Password Protected Area
Engineering Design Calculations

Shell-and-Sidebar Enclosure
Summary
Design Pressure Pd = 450 psi Design Temperature Td = 700 °F Corrosion allowance CA = 0 in
Enclosure Results | Design Loading

Shell
Shell thickness
tsmin = 0.182 in < ts = 0.375 in Resultt.s.1.d = “Pass”
Endplates
Endplate 1 thickness
tmin1.1 = 0.757 in < te.1 = 1.5 in Resultt.e.1.d = “Pass”
Endplate 2 thickness
tmin1.2 = 1.093 in < te.2 = 2 in Resultt.e.2.d = “Pass”
Sidebars
Sidebar 1 bolting stress
σBtmin.1 = 20416 psi < σb1.hj.a.d = 25000 psi Torquepl1 = 236 ft ⋅ lbf ResultB1.d = “Pass”
Sidebar 1 thickness
σeq.1 = 24149 psi < 1.5 σpl.en.a.d = 27150 psi Resultσ.sb1 = “Pass”
Sidebar 2 bolting stress

σBtmin.2 = 20773 psi < σb1.hj.a.d = 25000 psi Torquepl2 = 354 ft ⋅ lbf ResultB2.d = “Pass”
Sidebar 2 thickness
σeq.2 = 2500 psi < 1.5 σpl.en.a.d = 27150 psi Resultσ.sb2 = “Pass”
Buckling of Pipe due to External Pressure Injection Pressure Pi = 1450 psi

Buckling of pipe C1/D1 Buckling of pipe C2/D2
σC1.D1 = 4043 psi σC2.D2 = 4016 psi
Resultσ.C1.D1.i = “Pass” Resultσ.C2.D2.i = “Pass”
R = “Design is Acceptable”
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Confidential and Proprietary Information Shell-and-Sidebar Enclosure Calculations

Registration # F-003143 Page 1 of 9
Verified by: Date:
JSS Job ID: 4384805
Enclosure Data
Enclosure Data
Material of construction (plate) PlateMaterial = “SA-516 Grade 70” σpl.en.a.d = 18100 psi
Material of construction (enclosure shell) ShellMaterial = “SA-106 Grade B” σsh.en.a.d = 15600 psi
Shell
Shell external diameter De = 12.75 in
Shell thickness ts = 0.375 in
Endplates & Studs Endplate 1 Endplate 2
Diameter of bore db.1 = 8.82 in db.2 = 4.87 in
End plate thickness te.1 = 1.5 in te.2 = 2 in
Endplate half joint stud nominal size Sb1.ep.hj = 0 in Sb2.ep.hj = 0 in
Total number of half joint studs in endplates Nb1.ep.hj = 0 Nb2.ep.hj = 0
Half-Joint Studs & Sidebars

Sidebar 1 Sidebar 2
Sidebar Half joint stud nominal thread size Sb1.hj = 0.875 in Sb2.hj = 1 in
Total number of half joint studs in sidebars Nb1.hj = 3 Nb2.hj = 1
Projected void area on half joint plane AV.1 = 62.84 in 2 AV.2 = 27.96 in 2
Sidebar height HL.1 = 1.5 in HL.2 = 4.5 in
Length of sidebar through centerline of studs LL.1 = 9 in LL.2 = 4.5 in
Horizontal distance from shell CL to outside edge of injection groove xSC.1 = 7.688 in xSC.2 = 5.53 in
Horizontal distance from shell CL to bolt CL xBC.1 = 7.875 in xBC.2 = 6.1 in
Horizontal distance from bolt CL to sidebar outer edge xEB.1 = 1.5 in xEB.2 = 0.875 in

Verified by: Date:
JSS Job ID: 4384805
Cylindrical Shell Under Internal Pressure

Ref: ASME BPVC Div1 Appendix 1-1(a)(1) for thin shell / 1-2(a)(1) for thick shell
tsmin ≡ if Pd ≤ 0.385 ⋅ σsh.en.a.d ⋅ Esh| + CA Minimum shell thickness

‖ |
‖ De | tsmin = 0.182 in < ts = 0.375 in
Pd ⋅ ― |
‖ 2
‖ ――――――― |
σ sh.en.a.d ⋅ E sh + 0.4 ⋅ P d |
‖ |
else |
‖ |
σ sh.en.a.d
‖ Z ← ――――― | ⋅ E sh + P d
‖ σsh.en.a.d ⋅ Esh - Pd |
‖ |
‖― D e ⎛ ‾‾ ⎞
⋅ ⎝ Z - 1⎠ |
‖ 2 | Resultt.s.1.d = “Pass”
‖ ――――― |
‖ ‾‾
Z ||
‖
Split Circular Endplate

Stress factor matrix:
⎡ “-” 0.02 0.03 0.05 0.07 0.1 0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 ⎤
⎢ ⎥
⎢0 1 ⋅ 10 9 1 ⋅ 10 9 1 ⋅ 10 9 1 ⋅ 10 9 1 ⋅ 10 9 83.688 47.64 21.721 12.53 8.27 5.935 4.512 3.574 2.926 2.454 ⎥
⎢ 0.05 1 ⋅ 10 9 1 ⋅ 10 9 1 ⋅ 10 9 1 ⋅ 10 9 1 ⋅ 10 9 90.45 53.43 25.643 14.984 10.137 7.298 5.644 4.482 3.716 3.115 ⎥
⎢ 0.1 1 ⋅ 10 9
1 ⋅ 10 9
1 ⋅ 10 9 1 ⋅ 10 9 1 ⋅ 10 9 83.688 47.811 22.974 13.828 9.413 6.928 5.381 4.249 3.531 2.999 ⎥
⎢ 9 9
⎥
⎢ 0.15 1 ⋅ 10 1 ⋅ 10 1 ⋅ 10 9 1 ⋅ 10 9 1 ⋅ 10 9 83.688 47.64 21.721 12.53 8.295 6.116 4.76 3.852 3.209 2.731 ⎥
⎢ 0.2 1 ⋅ 10 9
1 ⋅ 10 9
1 ⋅ 10 9 1 ⋅ 10 9 1 ⋅ 10 9 83.688 47.64 21.721 12.53 8.27 5.935 4.565 3.708 3.099 2.645 ⎥
⎢ 9 9 ⎥
⎢ 0.3 1 ⋅ 10 1 ⋅ 10 1 ⋅ 10 9 1 ⋅ 10 9 186.38 83.688 47.64 21.721 12.53 8.27 5.935 4.512 3.574 2.926 2.454 ⎥
9 9
Ms = ⎢ 0.4 1 ⋅ 10 1 ⋅ 10 1 ⋅ 10 9 1 ⋅ 10 9 186.38 83.688 47.64 21.721 12.53 8.27 5.935 4.512 3.574 2.926 2.454 ⎥
⎢ 0.5 1 ⋅ 10 9
1 ⋅ 10 9
1 ⋅ 10 9 352.75 175.2 79.754 46.208 21.671 12.53 8.27 5.935 4.512 3.574 2.926 2.454 ⎥
⎢ 9 9
⎥
⎢ 0.6 1 ⋅ 10 1 ⋅ 10 1 ⋅ 10 9 273.93 135.98 61.829 35.641 16.739 10.032 6.91 5.192 4.144 3.446 2.926 2.454 ⎥
⎢ 0.7 1 ⋅ 10 9
1 ⋅ 10 9
1 ⋅ 10 9 200.59 99.699 45.427 26.241 12.351 7.379 5.03 3.725 2.932 2.42 2.074 1.832 ⎥
⎢ ⎥
⎢ 0.8 1 ⋅ 10 9 1 ⋅ 10 9 255.51 131.75 65.607 29.996 17.381 8.241 4.952 3.393 2.52 1.941 1.573 1.378 1.326 ⎥
⎢ 0.85 1 ⋅ 10 9 522.73 190.35 98.253 49.02 22.501 13.104 6.263 3.82 2.651 2.001 1.549 1.364 1.283 1.293 ⎥
⎢ 0.9 1 ⋅ 10 9 345.81 126.2 65.31 32.727 15.14 8.885 4.374 2.733 1.958 1.542 1.317 1.235 1.167 1.215 ⎥
⎢ ⎥
⎣ 0.95 1 ⋅ 10 9 171.24 62.775 32.69 16.574 7.881 4.803 2.526 1.688 1.338 1.178 1.107 1.077 1.118 1.134 ⎦
The thickness factor for the endplate is determined from table Ms . The radius ratio rR is compared to the first
column in Ms to determine the rows, and the stress factor fS determines the columns from each row. For
example, if rR ＝ 0.5 and fS ＝ 5.935 the final thickness factor would be rT ＝ 0.6 . Interpolation is used to best
approximate the final thickness factor.
Shell internal diameter Di ≡ De - 2 ⋅ t s
Stress factor fS ≡ try | fS = 60.333

‖ |
1.5 ⋅ σpl.en.a.d |
‖ ――――
‖ Pd |
‖ |
on error |
‖ |
‖ 0 |

Verified by: Date:
JSS Job ID: 4384805
Endplate 1 Endplate 2
Radius ratio (table input) rR.1 ≡ try | rR.2 ≡ try |
‖ | ‖ |
⎛ db.1 ⎞ ⎛ db.2 ⎞
‖ min ⎜―― , 0.95⎟ | ‖ min ⎜―― , 0.95⎟ |
‖ | ‖ |
‖ ⎜⎝ Di ⎟⎠ | ‖ ⎜⎝ Di ⎟⎠ |
on error | on error |
‖ | ‖ |
‖ 0 | ‖ 0 |
rR.1 = 0.735 rR.2 = 0.406
Interpolated thickness ratio rT.1 ≡ Endpl.Interp ⎛⎝Di , rR.1 , fS⎞⎠ rT.2 ≡ Endpl.Interp ⎛⎝Di , rR.2 , fS⎞⎠
(table output)
rT.1 = 0.126 rT.2 = 0.182
Di Di
Minimum end plate thickness tmin1.1 ≡ rT.1 ⋅ ―+ CA tmin1.2 ≡ rT.2 ⋅ ―+ CA
2 2
tmin1.1 = 0.757 in tmin1.2 = 1.093 in
te.1 = 1.5 in te.2 = 2 in
Resultt.e.1.d = “Pass” Resultt.e.2.d = “Pass”
Half-Joint Bolting - Sidebar 1

Half joint bolting - Details of calculation
Ref: FWI-ENG-LS-DB-001 5.5.2
Illustration of force model and calculated dimensions
Design parting force FP.1 ≡ AV.1 ⋅ Pd
FP.1 = 28278 lbf
Stress in studs σBtmin.1 ≡ try |

‖ |
‖ ――――――――― FP.1 |
‖ Nb1.hj ⋅ Ab1.t.hj + Nb1.ep.hj ⋅ Ab1.ep.t.hj |
‖ |
on error |
‖ |
‖ 0 psi |
σBtmin.1 = 20416 psi ResultB1.d = “Pass”
Bolt preload FB.1 ≡ Nb1.hj ⋅ Ab1.t.hj ⋅ σb1.hj.ps FB.1 = 57149 lbf
Effective sidebar length LLe.1 ≡ LL.1 - Nb1.hj ⋅ dh1.hj LLe.1 = 6 in
De - t s
Shell mid section radius R1 ≡ ―― R1 = 6.188 in
2
Horizontal distance from intersection of shell mid-section and top of xB.1 ≡ if R1 ≤ HL.1 | xB.1 = 1.872 in
sidebar to bolt CL ‖ |
‖ xBC.1 - R1 |
else |
|
‖ ‾‾‾‾‾‾‾‾
2 2 |
‖‖ xBC.1 - R1 - HL.1 |

Verified by: Date:
JSS Job ID: 4384805
Sidebar bending moment at bolt CL Mb.1 ≡ FP.1 ⋅ xB.1 Mb.1 = 4412 lbf ⋅ ft
Maximum shear force in sidebar FS.1 ≡ FP.1 FS.1 = 28278 lbf

⎡⎣ τ1 σbd.1 σeq.1 ⎤⎦ ≡ try |
Shear stress in sidebar τ1 = 3142 psi ‖ |
‖ τ ← ――― FS.1 |
‖ 1 HL.1 ⋅ LLe.1 |
Bending stress in sidebar σbd.1 = 23528 psi ‖ |
‖ σ ← ―――― 6 ⋅ Mb.1 |
‖ bd.1 2 |
HL.1 ⋅ LLe.1 |
‖
Combined stress in sidebar σeq.1 = 24149 psi ‖ σeq.1 ← ‾‾‾‾‾‾‾‾‾‾
3 ⋅ τ1 2 + σbd.1 2 |
‖ |
⎡ ⎤
‖‖ return ⎣ τ1 σbd.1 σeq.1 ⎦ |
|
on error |
‖ ⎡ 0 psi 0 psi 0 psi ⎤⎦ |
‖ return ⎣ |
Allowable bending stress in sidebar σeq.1.allow = 27150 psi
Resultσ.sb1 = “Pass”
Torque
Sidebar Stud
Stud size Sb1.hj = 0.875 in Nut factor Ktq1 = 0.17
Stud tensile area Ab1.t.hj = 0.4617 in 2 Stud nominal diameter Dtq1 ≡ Sb1.hj Dtq1 = 0.875 in
Stud prestress σb1.hj.ps = 41260 psi Target bolt preload Ftq1 ≡ σb1.hj.ps ⋅ Ab1.t.hj Ftq1 = 19050 lbf
Torque Torquepl1 ≡ Ktq1 ⋅ Dtq1 ⋅ Ftq1 Torquepl1 = 2834 in ⋅ lbf Torquepl1 = 236 ft ⋅ lbf
Endplate Stud (if used)
Stud size Sb1.ep.hj = 0 in Nut factor Ktq1.ep = 0
Stud tensile area Ab1.ep.t.hj = 0.0000 in 2 Stud nominal diameter Dtq1.ep ≡ Sb1.ep.hj Dtq1.ep = 0 in
Stud prestress σb1.ep.hj.ps = 0 psi Target bolt preload Ftq1.ep ≡ σb1.ep.hj.ps ⋅ Ab1.ep.t.hj Ftq1.ep = 0 lbf
Torque Torquepl1.ep ≡ Ktq1.ep ⋅ Dtq1.ep ⋅ Ftq1.ep Torquepl1.ep = 0 in ⋅ lbf Torquepl1.ep = 0 ft ⋅ lbf
Sidebar 1 Weld (Outset Sidebar Only)

Cover-to-sidebar fillet weld leg lengths (combined) aW.1 = 0.5 in
Cover-to-sidebar partial pen depth sW.1 = 0.375 in
τW.1 ≡ try | τW.1 = 8337 psi

‖ -1
|
Weld area ( AW ) ‖ aW.1 |
Confidential ⎛ ⎛ aW.1 +Shell-and-Sidebar
ts ⎞ ⎞ | Enclosure Calculations
( LPE and Proprietary
is total Information
weld length) ‖
‖ AW ← LPE.1 ⋅ ⎜0.55 ⎜――― ⎟ + 0.6 ⋅ sW.1⎟ |
‖ ⎜⎝ ⎜⎝ ‾‾
2 ⎟⎠ ⎟⎠ |
Designed by: NT Date: 11/16/22 τW.1 ≡ try Services
TEAM Industrial |
Verified by: Date: ‖ -1 JSS
| Job ID: 4384805
‖ ⎛ ⎛ aW.1 + ts ⎞ ⎞|
( LPE is total weld length) ‖ AW ← LPE.1 ⋅ ⎜0.55 ⎜――― ⎟ + 0.6 ⋅ sW.1⎟ |
Shear stress ( τ ) ‖ ⎜⎝ ⎜⎝ ‾‾
2 ⎟⎠ ⎟⎠ |
( FP.1 is separation load for one sidebar) ‖ |
‖ τ ← ――F P.1 |
‖ AW |
‖ |
on error |
‖ |
‖ 0 psi |
Equivalent stress σWvm.1 ≡ ‾‾

3 ⋅ τW.1 σWvm.1 = 14441 psi
Maximum allowable stress σWmax.1 ≡ min ⎛⎝σsh.en.a.d , σpl.en.a.d⎞⎠ σWmax.1 = 15600 psi
(min of sidebar allowable and cover allowable)
ResultW1.d = “Pass”
Half-Joint Bolting - Sidebar 2

Half joint bolting - Details of calculation
Ref: FWI-ENG-LS-DB-001 5.5.2
Illustration of force model and calculated dimensions
Design parting force FP.2 ≡ AV.2 ⋅ Pd
FP.2 = 12582 lbf
Stress in studs σBtmin.2 ≡ try |

‖ |
‖ ――――――――― FP.2 |
‖ Nb2.hj ⋅ Ab2.t.hj + Nb2.ep.hj ⋅ Ab2.ep.t.hj |
‖ |
on error |
‖ |
‖ 0 psi |
σBtmin.2 = 20773 psi ResultB2.d = “Pass”
Bolt preload FB.2 ≡ Nb2.hj ⋅ Ab2.t.hj ⋅ σb2.hj.ps FB.2 = 24991 lbf
Effective sidebar length LLe.2 ≡ LL.2 - Nb2.hj ⋅ dh2.hj LLe.2 = 3.375 in
De - t s
Shell mid section radius R2 ≡ ―― R2 = 6.188 in
2
Horizontal distance from intersection of shell mid-section and top of xB.2 ≡ if R2 ≤ HL.2 | xB.2 = 1.853 in
sidebar to bolt CL ‖ |
‖ xBC.2 - R2 |
else |
|
‖ ‾‾‾‾‾‾‾‾
2 2 |
‖‖ xBC.2 - R2 - HL.2 |
Sidebar bending moment at bolt CL Mb.2 ≡ FP.2 ⋅ xB.2 Mb.2 = 1943 lbf ⋅ ft
Maximum shear force in sidebar FS.2 ≡ FP.2 FS.2 = 12582 lbf
Shear stress in sidebar τ2 = 828 psi ⎡⎣ τ2 σbd.2 σeq.2 ⎤⎦ ≡ try |

‖ |
‖ τ ← ――― FS.2 |
‖ 2 HL.2 ⋅ LLe.2 |
Bending stress in sidebar σbd.2 = 2047 psi ‖ |
‖ σ ← ―――― 6 ⋅ Mb.2 |
‖ bd.2 2 |
HL.2 ⋅ LLe.2 |
Combined
Confidential stress in sidebar
and Proprietary Information σeq.2 = 2500 psi ‖
Shell-and-Sidebar Enclosure Calculations
‖ σeq.2 ← ‾‾‾‾‾‾‾‾‾‾ 2
3 ⋅ τ2 + σbd.2 2 |
Registration # F-003143 ‖ Page
| 6 of 9
‖ return ⎡⎣ τ2 σbd.2 σeq.2 ⎤⎦ |
‖ HL.2 ⋅ LLe.2
‖ |
Designed by: NT Date: 11/16/22 TEAM Industrial Services 6 ⋅ Mb.2
Verified by: Date:
‖ σ ← ―――― JSS Job ID: |4384805
|
‖ bd.2 2
HL.2 ⋅ LLe.2
Combined stress in sidebar σeq.2 = 2500 psi ‖ |
‖ σeq.2 ← ‾‾‾‾‾‾‾‾‾‾ 2
3 ⋅ τ2 + σbd.2 2 |
‖ |
‖‖ return ⎡⎣ τ2 σbd.2 σeq.2 ⎤⎦ |
|
on error |
‖ ⎡⎣ 0 psi 0 psi 0 psi ⎤⎦ |
‖ return |
Resultσ.sb2 = “Pass”
Torque: Pressure Area 2

Sidebar Stud
Stud size Sb2.hj = 1 in Nut factor Ktq2 = 0.17
Stud tensile area Ab2.t.hj = 0.6057 in 2 Stud nominal diameter Dtq2 ≡ Sb2.hj Dtq2 = 1 in
Stud prestress σb2.hj.ps = 41260 psi Target bolt preload Ftq2 ≡ σb2.hj.ps ⋅ Ab2.t.hj Ftq2 = 24991.182 lbf
Torque Torquepl2 ≡ Ktq2 ⋅ Dtq2 ⋅ Ftq2 Torquepl2 = 4249 in ⋅ lbf Torquepl2 = 354 ft ⋅ lbf
Endplate Stud
Stud size Sb2.ep.hj = 0 in Nut factor Ktq2.ep = 0
Stud tensile area Ab2.ep.t.hj = 0.0000 in 2 Stud nominal diameter Dtq2.ep ≡ Sb1.ep.hj Dtq2.ep = 0 in
Stud prestress σb2.ep.hj.ps = 0 psi Target bolt preload Ftq2.ep ≡ σb2.ep.hj.ps ⋅ Ab2.ep.t.hj Ftq2.ep = 0 lbf
Torque Torquepl2.ep ≡ Ktq2.ep ⋅ Dtq2.ep ⋅ Ftq2.ep Torquepl2.ep = 0 in ⋅ lbf Torquepl2.ep = 0 ft ⋅ lbf
Sidebar 2 Weld
Cover-to-sidebar fillet weld leg lengths (combined) aW.2 = 0.375 in
Cover-to-sidebar partial pen depth sW.2 = 0.375 in
τW.2 ≡ try | τW.2 = 4059 psi

‖ -1
|
‖ ⎛ ⎛ aW.2 + ts ⎞ ⎞|
( LPE is total weld length) ‖ AW ← LPE.2 ⋅ ⎜0.55 ⎜――― ⎟ + 0.6 ⋅ sW.2⎟ |
‖ ⎜⎝ ⎜⎝ ‾‾
2 ⎟⎠ ⎟⎠ |
Shear stress ( τ ) ‖ |
( FP.1 is separation load for one sidebar) ‖ τ ← ――FP.2 |
‖ AW |
‖ |
on error |
‖ |
‖ 0 psi |
Equivalent stress σWvm.2 ≡ ‾‾

3 ⋅ τW.2 σWvm.2 = 7030 psi
Maximum allowable stress σWmax.2 ≡ min ⎛⎝σsh.en.a.d , σpl.en.a.d⎞⎠ σWmax.2 = 15600 psi
(min of sidebar allowable and cover allowable)
ResultW2.d = “Pass”

Verified by: Date:
JSS Job ID: 4384805
Buckling of Pipe due to External Pressure

Reference: Roark's Formulas for Stress & Strain, Warren C. Young, Fifth Edition, Table 30, case 17, page 464.
Header Input Data
Modulus of Elasticity Eh = 25900 ksi Injection Pressure Pi = 1450 psi
Pipe yield stress σpe.h.y.o = 25740 psi Operating Pressure Po = 450 psi
Poisson's Ratio ν = 0.3
Analysis
‖ |
σbuckling ⎛⎝Dh , th , Lh⎞⎠ ≡ ‖ if Dh ＝ 0 in ∨ th ＝ 0 ∨ Lh ＝ 0| |
|
‖ ‖ return “N/A” | |
‖ ‖ | |
External Radius of pipe Rh ‖ R h ← Dh ÷ 2 |
‖ qh ← P i - P o |
Pressure acting to buckle pipe qh ‖ |
‖ Lh |
Factor a ‖a←― 2 |
‖ 1
|
‖ ―
4
|
‖ ⎛ 3 ⋅ ⎛⎝1 - ν 2 ⎞⎠ ⎞ |
Factor λ ‖ λ ← ⎜―――― ⎟ |
‖ 2
⎜⎝ Rh ⋅ th ⎟⎠
2 |
‖ 3 |
‖ Eh ⋅ t h |
Factor D ‖ D ← ―――― ⎛ 2⎞ |
‖ 12 ⋅ ⎝1 - ν ⎠ |
‖ qh -λ ⋅ a |
‖ Mmax ← ――⋅ e ⎛
⋅ sin ⎝λ ⋅ a⎠ ⎞
Maximum Moment per unit length Mmax 2 |
‖ 2⋅λ |
‖ qh |
‖ ymax ← -――― ⋅ ⎛⎝1 - e -λ ⋅ a
⋅ cos ⎛⎝λ ⋅ a⎞⎠⎞⎠ |
4
Maximum deflection ymax ‖ 4⋅D⋅λ |
‖σ ‖ | |
← σ ← 0 psi
‖ pe.h.2 ‖ 1 | |
Circumferential membrane stress σpe.h.2 ‖ ‖ | ymax ⋅ Eh | | |
‖ ‖ σ2 ← |――― | |
| + |ν ⋅ σ 1 | | |
‖ ‖ | Rh | | |
‖ -6 ⋅ Mmax |
‖ σpe.h.1b ← ――― |
‖ 2
th |
Meridional bending stress σpe.h.1b ‖ |
σ
‖ pe.h.2b ← ν ⋅ σ pe.h.1b |
‖ σpe.h.max ← max ⎛⎝||σpe.h.2|| , ||σpe.h.1b|| , ||σpe.h.2b||⎞⎠ |
Circumferential bending stress σpe.h.2b ‖ |
Maximum calculated stress σpe.h.max ‖ return σpe.h.max |
Header Data
C1/D1 C2/D2
External diameter of pipe Dh1 = 8.688 in Dh2 = 4.5 in
Minimum wall thickness th1 = 0.322 in th2 = 0.237 in
Length of header under injection Lh1 = 0.375 in Lh2 = 0.375 in
Maximum allowable calculated stress σpe.h.allow ≡ 90% ⋅ σpe.h.y.o σpe.h.allow = 23166 psi
Definitions σC1.D1 ≡ σbuckling ⎛⎝Dh1 , th1 , Lh1⎞⎠ σC2.D2 ≡ σbuckling ⎛⎝Dh2 , th2 , Lh2⎞⎠
Results σC1.D1 = 4043 psi σC2.D2 = 4016 psi
Resultσ.C1.D1.i = “Pass” Resultσ.C2.D2.i = “Pass”

Verified by: Date:
JSS Job ID: 4384805
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Designed by: NT Date: 11/16/22 TEAM Industrial Services

Verified by: Date:

Engineering Design Calculations

Enclosure Results | Design Loading

Sidebar 2 bolting stress

Buckling of Pipe due to External Pressure Injection Pressure Pi = 1450 psi

Resultσ.C1.D1.i = “Pass” Resultσ.C2.D2.i = “Pass”

Confidential and Proprietary Information Shell-and-Sidebar Enclosure Calculations

Shell thickness ts = 0.375 in

Endplates & Studs Endplate 1 Endplate 2

Diameter of bore db.1 = 8.82 in db.2 = 4.87 in

End plate thickness te.1 = 1.5 in te.2 = 2 in

Endplate half joint stud nominal size Sb1.ep.hj = 0 in Sb2.ep.hj = 0 in

Total number of half joint studs in endplates Nb1.ep.hj = 0 Nb2.ep.hj = 0

Half-Joint Studs & Sidebars

Total number of half joint studs in sidebars Nb1.hj = 3 Nb2.hj = 1

Sidebar height HL.1 = 1.5 in HL.2 = 4.5 in

Length of sidebar through centerline of studs LL.1 = 9 in LL.2 = 4.5 in

Horizontal distance from shell CL to bolt CL xBC.1 = 7.875 in xBC.2 = 6.1 in

Confidential and Proprietary Information Shell-and-Sidebar Enclosure Calculations

Cylindrical Shell Under Internal Pressure

tsmin ≡ if Pd ≤ 0.385 ⋅ σsh.en.a.d ⋅ Esh| + CA Minimum shell thickness

Split Circular Endplate

Shell internal diameter Di ≡ De - 2 ⋅ t s

Stress factor fS ≡ try | fS = 60.333

Confidential and Proprietary Information Shell-and-Sidebar Enclosure Calculations

rR.1 = 0.735 rR.2 = 0.406

te.1 = 1.5 in te.2 = 2 in

Resultt.e.1.d = “Pass” Resultt.e.2.d = “Pass”

Half-Joint Bolting - Sidebar 1

Design parting force FP.1 ≡ AV.1 ⋅ Pd

FP.1 = 28278 lbf

Stress in studs σBtmin.1 ≡ try |

Bolt preload FB.1 ≡ Nb1.hj ⋅ Ab1.t.hj ⋅ σb1.hj.ps FB.1 = 57149 lbf

Effective sidebar length LLe.1 ≡ LL.1 - Nb1.hj ⋅ dh1.hj LLe.1 = 6 in

Confidential and Proprietary Information Shell-and-Sidebar Enclosure Calculations

Maximum shear force in sidebar FS.1 ≡ FP.1 FS.1 = 28278 lbf

Endplate Stud (if used)

Stud size Sb1.ep.hj = 0 in Nut factor Ktq1.ep = 0

Torque Torquepl1.ep ≡ Ktq1.ep ⋅ Dtq1.ep ⋅ Ftq1.ep Torquepl1.ep = 0 in ⋅ lbf Torquepl1.ep = 0 ft ⋅ lbf

Sidebar 1 Weld (Outset Sidebar Only)

Cover-to-sidebar partial pen depth sW.1 = 0.375 in

τW.1 ≡ try | τW.1 = 8337 psi

Equivalent stress σWvm.1 ≡ ‾‾

Half-Joint Bolting - Sidebar 2

Design parting force FP.2 ≡ AV.2 ⋅ Pd

FP.2 = 12582 lbf

Stress in studs σBtmin.2 ≡ try |

Bolt preload FB.2 ≡ Nb2.hj ⋅ Ab2.t.hj ⋅ σb2.hj.ps FB.2 = 24991 lbf

Effective sidebar length LLe.2 ≡ LL.2 - Nb2.hj ⋅ dh2.hj LLe.2 = 3.375 in

Maximum shear force in sidebar FS.2 ≡ FP.2 FS.2 = 12582 lbf

Shear stress in sidebar τ2 = 828 psi ⎡⎣ τ2 σbd.2 σeq.2 ⎤⎦ ≡ try |

Torque: Pressure Area 2

Stud size Sb2.ep.hj = 0 in Nut factor Ktq2.ep = 0

Torque Torquepl2.ep ≡ Ktq2.ep ⋅ Dtq2.ep ⋅ Ftq2.ep Torquepl2.ep = 0 in ⋅ lbf Torquepl2.ep = 0 ft ⋅ lbf

Cover-to-sidebar fillet weld leg lengths (combined) aW.2 = 0.375 in

Cover-to-sidebar partial pen depth sW.2 = 0.375 in

τW.2 ≡ try | τW.2 = 4059 psi

Equivalent stress σWvm.2 ≡ ‾‾

Confidential and Proprietary Information Shell-and-Sidebar Enclosure Calculations

Buckling of Pipe due to External Pressure

Minimum wall thickness th1 = 0.322 in th2 = 0.237 in

Length of header under injection Lh1 = 0.375 in Lh2 = 0.375 in