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MCD 00001
MCD 00001
R = “Design is Acceptable”
Protected Area
Enclosure Data
Enclosure Data
Design Pressure Pd = 660 psi Operating Pressure Po = 650 psi Corrosion allowance CA = 0 in
Inputs correspond to internal reference materials
References: ASME BPVC Section IID
Material of enclosure fasteners StudMaterialb1 = “SA-193 Grade B7”
Enclosure Data
Material of construction (plate) PlateMaterial = “SA-516 Grade 70”
Header Data
C1/D1 C2/D2 C3/D3
External diameter of pipe Dh1 = 8.688 in Dh2 = 8.688 in Dh3 = 0 in
Minimum wall thickness th1 = 0.322 in th2 = 0.322 in th3 = 0 in
Length of header subject to injection pressure Lh1 = 24.75 in Lh2 = 9.25 in Lh3 = 0 in
Enclosure Analysis
Rectangular Plate Stress Calculations
References
ASME Boiler and Pressure Vessel Code, Section II, Part D, (Table for Maximum Allowable Stresses), 2019 Edition
Formulas for Stress and Strain by Roark and Young, 7th Edition; Table 11.4, Case 8a & 10a
Cover Wall 1; Case 8a Table 11.4, Case 8a
⎢ 0.126 0.081 ⎥
‖ ‖ ‖ rab ⋅ ――――――――――――| | |
⎢ ⎥ ‖ ‖ ‖ 1.5 |||
⎢ 0.286 0.173 ⎥ ‖ ‖ |||
Case10av2 = ⎢ 0.511 0.321 ⎥ ‖ ‖ else if rab < 37.037 |||
⎢ 1.073 ‖ ‖ ‖ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
⎛⎝10 0.135 + 1.782 ⋅ log ⎝rab ⎠⎞⎠
⎛ -1⎞ |||
0.727 ⎥ ‖ ‖ ‖ r ⋅ ――――――― |||
⎢ 1.568 1.226 ⎥
⎢ ⎥ ‖ ‖ ‖ ab 1.5 |||
⎣ 1.982 2.105 ⎦ ‖ ‖ ‖ |||
‖ ‖ else |||
‖ ‖ ‖ ‾‾‾‾‾‾‾‾‾‾
⎛ 2 ⎞ |||
‖ ‖ ‖ ⎝3 ⋅ ⎛⎝rab ⎞⎠ ⎠
-1
|||
‖ ‖ ‖ rab ⋅ ―――― |||
‖ ‖ ‖ 1.5 |||
‖ |
Sidewall 1
‖ ―――――― |
‖
2 |
⎛⎝ts1 - CA⎞⎠ |
‖
else |
‖ |
‖ 0 psi ||
Sidewall 2
bs2.10a = 2.825
Sidewall 3
σs3.max ≡ if ts3 ≠ 0 in |
‖ |
2
‖ Fs3 2 ⋅ ⎛⎝bs3 + CA⎞⎠ ⋅ Pd |
‖ ―――――― |
‖
2 |
⎛⎝ts3 - CA⎞⎠ |
‖
else |
Result10a.3.d = “Not applicable” ‖ |
‖ 0 psi ||
σs3.max = 0 psi
Pressure Area 1
Bolting Stresses | Design Loading
Calculated parting force due to design conditions Fa1.d ≡ Pd ⋅ Aseal1 Fa1.d = 108022 lbf
Total load restrained by bolting Fb1.allow ≡ Nb1.hj ⋅ σb1.hj.a.d ⋅ Ab1.t.hj Fb1.allow = 111921 lbf
Required stress in half joint studs to retain parting force σb1.req ≡ try | σb1.req = 22778 psi
‖ |
‖ ――――Fa1.d |
‖ Nb1.hj ⋅ Ab1.t.hj |
Resultb1.d = “Pass” ‖ |
on error |
‖ |
‖ 0 psi |
Stud tensile area Ab1.t.hj = 0.7904 in 2 Stud nominal diameter Dtq1 ≡ Sb1.hj Dtq1 = 1.125 in
Stud prestress σb1.hj.ps = 39580 psi Target bolt preload Ftq1 ≡ σb1.hj.ps ⋅ Ab1.t.hj Ftq1 = 31284 lbf
Pressure Area 2
Bolting Stresses | Design Loading
Calculated parting force due to design conditions Fa2.d ≡ Pd ⋅ Aseal2 Fa2.d = 69861 lbf
Total load restrained by bolting Fb2.allow ≡ Nb2.hj ⋅ σb2.hj.a.d ⋅ Ab2.t.hj Fb2.allow = 71473 lbf
Required stress in half joint studs to retain parting force σb2.req ≡ try | σb2.req = 23068 psi
‖ |
‖ ――――Fa2.d |
‖ Nb2.hj ⋅ Ab2.t.hj |
Resultb2.d = “Pass” ‖ |
on error |
‖ |
Torque ‖ 0 psi |
Stud tensile area Ab2.t.hj = 0.6057 in 2 Stud nominal diameter Dtq2 ≡ Sb2.hj Dtq2 = 1 in
Stud prestress σb2.hj.ps = 39580 psi Target bolt preload Ftq2 ≡ σb2.hj.ps ⋅ Ab2.t.hj Ftq2 = 23973.606 lbf
Pressure Area 3
Bolting Stresses | Design Loading
Calculated parting force due to design conditions Fa3.d ≡ Pd ⋅ Aseal3 Fa3.d = 93119 lbf
Total load restrained by bolting Fb3.allow ≡ Nb3.hj ⋅ σb3.hj.a.d ⋅ Ab3.t.hj Fb3.allow = 94702 lbf
Required stress in half joint studs to retain parting force σb3.req ≡ try | σb3.req = 23206 psi
‖ |
‖ ――――Fa3.d |
‖ Nb3.hj ⋅ Ab3.t.hj |
Resultb3.d = “Pass” ‖ |
on error |
‖ |
‖ 0 psi |
Torque
Stud tensile area Ab3.t.hj = 0.3344 in 2 Stud nominal diameter Dtq3 ≡ Sb3.hj Dtq3 = 0.75 in
Stud prestress σb3.hj.ps = 39580 psi Target bolt preload Ftq3 ≡ σb3.hj.ps ⋅ Ab3.t.hj Ftq3 = 13236 lbf
Protected Area
Sealant Properties
Sealant designation Sealant = “2XH”
lb
Sealant density δsealant = 0.051 ――
in 3
Sealant compression ratio rcomp = 1.5
Total number of injection valves Niv.vf = 30 Total injection valves weight Wiv.vf ≡ wiv ⋅ Niv.vf Wiv.vf = 15.00 lb
Weight per injection valve wiv = 0.5 lb Total injection valves void Viv.vf ≡ viv ⋅ Niv.vf Viv.vf = 5.4 in 3
Void per injection valve viv = 0.18 in 3
Total void fill volume before compression Voidencl.vf ≡ Vencl.vf + Viv.vf Voidencl.vf = 1651.8 in 3
Total void fill volume after compression Voidencl.vf.ac ≡ Voidencl.vf ⋅ rcomp Voidencl.vf.ac = 2477.7 in 3
3
Total void fill sealant weight ( Vencl.vf = 1646.37 in )
Wsealant.vf ≡ δsealant ⋅ Vencl.vf ⋅ rcomp Wsealant.vf = 125.95 lb
Total enclosure void fill weight Weightencl.vf ≡ Weightencl + Wiv.vf + Wsealant.vf Weightencl.vf = 1173.0 lb