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Engineering Design Calculations


Milled Enclosure
Summary
Design Pressure Pd = 660 psi Design Temperature Td = 750 °F Corrosion allowance CA = 0 in
Calculated Enclosure Design Stresses
Maximum stress in cover plate 1
σc1.max = 12553 psi < σpl.en.a.d = 14800 psi Result8a.1.d = “Pass”
Total Weight
Maximum stress in cover plate 2
Wtotal = 1173 lb
σc2.max = 0 psi < σpl.en.a.d = 14800 psi Result8a.2.d = “Not applicable”
Total Void Before Compression
Maximum stress in sidewall 1
Vtotal = 1651.8 in 3
σs1.max = 13614 psi < σpl.en.a.d = 14800 psi Result10a.1.d = “Pass”
Total Void After Compression
Maximum stress in sidewall 2
Vtotal ⋅ rcomp = 2477.7 in 3
σs2.max = 3692 psi < σpl.en.a.d = 14800 psi Result10a.2.d = “Pass”
Sealant = “2XH”
Maximum stress in sidewall 3
σs3.max = 0 psi < σpl.en.a.d = 14800 psi Result10a.3.d = “Not applicable”

Bolting Stresses | Design Loading


Pressure area 1 Torquepl1 = 499 ft ⋅ lbf
Resultb1.d = “Pass”
σb1.req = 22778 psi < σb1.hj.a.d = 23600 psi

Pressure area 2 Torquepl2 = 340 ft ⋅ lbf


Resultb2.d = “Pass”
σb2.req = 23068 psi < σb2.hj.a.d = 23600 psi

Pressure area 3 Torquepl3 = 141 ft ⋅ lbf Resultb3.d = “Pass”


σb3.req = 23206 psi < σb3.hj.a.d = 23600 psi
Buckling of Pipe due to External Pressure
Buckling of pipe C1/D1 Buckling of pipe C2/D2 Buckling of pipe C3/D3
σC1.D1 = 13625 psi σC2.D2 = 13597 psi σC3.D3 = 0 psi
Resultσ.C1.D1.i = “Pass” Resultσ.C2.D2.i = “Pass” Resultσ.C3.D3.i = “Not applicable”

R = “Design is Acceptable”

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Confidential and Proprietary Information Milled Enclosure Calculations


Registration # F-003143
Enclosure Data Page 1 of 10
Designed by: KDY Date: 02/19/22 TEAM Industrial Services
Verified by: Date:
JSS Job ID: 4345872

Enclosure Data
Enclosure Data
Design Pressure Pd = 660 psi Operating Pressure Po = 650 psi Corrosion allowance CA = 0 in
Inputs correspond to internal reference materials
References: ASME BPVC Section IID
Material of enclosure fasteners StudMaterialb1 = “SA-193 Grade B7”

Material allowable stress σb1.hj.a.d = 23600 psi

Pressure Area 1 Pressure Area 2 Pressure Area 3


Pressure area used is the greater of
Aseal1 = 163.67 in 2 Aseal2 = 105.85 in 2 Aseal3 = 141.09 in 2
the user entered area and L ⋅ W
Stud size Sb1.hj = 1.125 in Sb2.hj = 1 in Sb3.hj = 0.75 in

Number of studs Nb1.hj = 6 Nb2.hj = 5 Nb3.hj = 12

Enclosure Data
Material of construction (plate) PlateMaterial = “SA-516 Grade 70”

Material Allowable Stress σpl.en.a.d = 14800 psi

Cover Plate | Case 8a Cover Plate | Case 8a


Cover thickness tc1 = 2.25 in tc2 = 0 in
Major length ac1 = 24.75 in ac2 = 0 in
Minor length bc1 = 14.125 in bc2 = 0 in

Sidewall 1 Sidewall 2 Sidewall 3

Sidewall thickness ts1 = 1.25 in ts2 = 2.25 in ts3 = 0 in


Parallel to splitline as1 = 24.75 in as2 = 14.125 in as3 = 0 in
Perpendicular to splitline bs1 = 5 in bs2 = 5 in bs3 = 0 in

Wencl = 930.58 lb Weight of enclosure (measured from SolidWorks)

Header Data
C1/D1 C2/D2 C3/D3
External diameter of pipe Dh1 = 8.688 in Dh2 = 8.688 in Dh3 = 0 in
Minimum wall thickness th1 = 0.322 in th2 = 0.322 in th3 = 0 in
Length of header subject to injection pressure Lh1 = 24.75 in Lh2 = 9.25 in Lh3 = 0 in

Confidential and Proprietary Information Milled Enclosure Calculations


Registration # F-003143
Enclosure Analysis Page 2 of 10
Designed by: KDY Date: 02/19/22 TEAM Industrial Services
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JSS Job ID: 4345872

Enclosure Analysis
Rectangular Plate Stress Calculations
References
ASME Boiler and Pressure Vessel Code, Section II, Part D, (Table for Maximum Allowable Stresses), 2019 Edition
Formulas for Stress and Strain by Roark and Young, 7th Edition; Table 11.4, Case 8a & 10a
Cover Wall 1; Case 8a Table 11.4, Case 8a

Corrosion Allowance CA = 0 in ⎡1 ⎤ ⎡ 0.308 ⎤


⎢ 1.2 ⎥ ⎢ 0.383 ⎥
Cover Thickness (minimum) tc1 = 2.25 in ⎢ ⎥ ⎢ ⎥
1.4 ⎥ 0.436 ⎥
Case8av1 = ⎢ Case8av2 = ⎢
Major Length ac1 = 24.75 in ⎢ 1.6 ⎥ ⎢ 0.468 ⎥
⎢ 1.8 ⎥ ⎢ 0.487 ⎥
Minor Length bc1 = 14.125 in ⎢2 ⎥ ⎢ 0.497 ⎥
⎣ ⎦ ⎣ ⎦
Maximum Allowable Stress σpl.en.a.d = 14800 psi Interpolating for β
| ‖ |
Ratio of major and minor lengths b8a1 ≡ if tc1 ≠ 0 in βc1 ≡ ‖ βc ← linterp ⎛⎝Case8av1 , Case8av2 , b8a1⎞⎠ |
‖ |
ac1 + 2 ⋅ CA | ‖ min ⎛⎝βc , 0.50⎞⎠ |
‖ ―――― ‖ max ⎛0 , β ⎞ |
‖ bc1 + 2 ⋅ CA | ‖ ⎝ c⎠ |
‖ |
else | βc1 = 0.483
‖ |
‖ zero | Maximum stress
σc1.max ≡ try | σc1.max = 12553 psi
‖ 2
|
‖ βc1 ⋅ Pd ⋅ ⎛⎝bc1 + 2 CA⎞⎠ |
‖ ――――――― |
2
‖ |
‖ ⎝⎛tc1 - CA⎠⎞ |
Result8a.1.d = “Pass” on error |
‖ |
‖ 0 psi |

Cover Wall 2; Case 8a


Table 11.4, Case 8a
Corrosion Allowance CA = 0 in ⎡1 ⎤ ⎡ 0.308 ⎤
⎢ 1.2 ⎥ ⎢ 0.383 ⎥
Cover Thickness (minimum) tc2 = 0 in ⎢ ⎥ ⎢ ⎥
⎢ 1.4 ⎥ ⎢ 0.436 ⎥
Case8av1 = Case8av2 =
Major Length ac2 = 0 in ⎢ 1.6 ⎥ ⎢ 0.468 ⎥
⎢ 1.8 ⎥ ⎢ 0.487 ⎥
Minor Length bc2 = 0 in ⎢2 ⎥ ⎢ 0.497 ⎥
⎣ ⎦ ⎣ ⎦
Maximum Allowable Stress σpl.en.a.d = 14800 psi Interpolating for β
| ‖ |
Ratio of major and minor lengths b8a2 ≡ if tc2 ≠ 0 in βc2 ≡ ‖ βc ← linterp ⎛⎝Case8av1 , Case8av2 , b8a2⎞⎠ |
‖ |
a c2 + 2 ⋅ CA | ‖ min ⎛⎝βc , 0.50⎞⎠ |
‖ ―――― ‖ max ⎛0 , β ⎞ |
‖ bc2 + 2 ⋅ CA | ‖ ⎝ c⎠ |
‖ |
else | βc2 = 0
‖ |
‖ zero | Maximum stress
σc2.max ≡ try | σc2.max = 0 psi
‖ 2
|
‖ βc2 ⋅ Pd ⋅ ⎛⎝bc2 + 2 CA⎞⎠ |
‖ ――――――― |
Result8a.1.d = “Pass” ‖
2
|
⎛⎝tc2 - CA⎞⎠
‖ |
on error |
‖ |
‖ 0 psi |

Confidential and Proprietary Information Milled Enclosure Calculations


Sidewall;
Registration Hybrid Roark's & Timoshenko
# F-003143 Page 3 of 10
‖ |
Designed by: KDY Date: 02/19/22 TEAM Industrial Services‖ 0 psi |
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Sidewall; Hybrid Roark's & Timoshenko


‖ ||
Fhyb ⎛⎝rab⎞⎠ ≡ ‖ if rab ≤ 0
||
Table 11.4, Case 10a ‖ ‖ return zero ||
‖ ‖
||
‖ else if rab < 2.431 ||
⎡ 0.25 ⎤ ‖ ‖ “Roark's model” ||
⎢ 0.5 ⎥ ‖ ‖ ||
⎢ ⎥ ‖ ‖ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
⎛⎝linterp ⎛⎝Case10a , Case10a ⟨⟨0⟩⟩ , r ⎞⎠⎞⎠
v1 v2 ab ||
⎢ 0.75 ⎥ ‖ ‖ ――――――――――― ||
‖ ‖ 1.5
Case10av1 = ⎢ 1 ⎥ ||
⎢ 1.5 ⎥ ‖ else ||
⎢2 ⎥ ‖ ‖ ||
⎢ ⎥ ‖ ‖ “Timoshenko's model” ||
⎣3 ⎦ ‖ ‖ if rab < 3.333 |||
‖ ‖ ‖ | |
‖ ‖ ‖ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
⎛ ‾‾‾‾ 16.5778 ⎞ |||
↲ ⎟ |||
-1
‖ ‖ ‖ ⎜1.4108 - 8.2389 ⋅ rab + ―――
‖ ‖ ‖ ⎜ r ab ⎟ |||
⎜ 1.5 2⎟ ||
‖ ‖ ‖ |
⎡ 0.031 0.02 ⎤ ⎝- 12.0672 ⋅ ⎛⎝rab ⎞⎠ + 3.0098 ⋅ ⎛⎝rab ⎞⎠ ⎠ |
-1 -1

⎢ 0.126 0.081 ⎥
‖ ‖ ‖ rab ⋅ ――――――――――――| | |
⎢ ⎥ ‖ ‖ ‖ 1.5 |||
⎢ 0.286 0.173 ⎥ ‖ ‖ |||
Case10av2 = ⎢ 0.511 0.321 ⎥ ‖ ‖ else if rab < 37.037 |||
⎢ 1.073 ‖ ‖ ‖ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
⎛⎝10 0.135 + 1.782 ⋅ log ⎝rab ⎠⎞⎠
⎛ -1⎞ |||
0.727 ⎥ ‖ ‖ ‖ r ⋅ ――――――― |||
⎢ 1.568 1.226 ⎥
⎢ ⎥ ‖ ‖ ‖ ab 1.5 |||
⎣ 1.982 2.105 ⎦ ‖ ‖ ‖ |||
‖ ‖ else |||
‖ ‖ ‖ ‾‾‾‾‾‾‾‾‾‾
⎛ 2 ⎞ |||
‖ ‖ ‖ ⎝3 ⋅ ⎛⎝rab ⎞⎠ ⎠
-1
|||
‖ ‖ ‖ rab ⋅ ―――― |||
‖ ‖ ‖ 1.5 |||
‖ |
Sidewall 1

Corrosion Allowance CA = 0 in Ratio of major and minor lengths bs1.10a ≡ if ts1 ≠ 0 in |


‖ |
Wall Thickness (minimum) ts1 = 1.25 in as1 + 2 CA |
‖ ―――
‖ bs1 + CA |
‖ |
Parallel to splitline as1 = 24.75 in |
else
‖ |
Perpendicular to splitline bs1 = 5 in ‖0 |
Maximum Allowable Stress σpl.en.a.d = 14800 psi
bs1.10a = 4.95
Ratio of major and minor lengths
Stress factor from hybrid model Fs1 ≡ Fhyb ⎛⎝bs1.10a⎞⎠

Maximum stress σs1.max ≡ if ts1 ≠ 0 in |


‖ |
Result10a.1.d = “Pass” 2
‖ Fs1 ⋅ ⎝bs1 + CA⎞⎠ ⋅ Pd |
2 ⎛

‖ ―――――― |

2 |
⎛⎝ts1 - CA⎞⎠ |

else |
‖ |
‖ 0 psi ||

σs1.max = 13614 psi

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Registration
Sidewall#2F-003143 Page 4 of 10
Designed by: KDY Date: 02/19/22 TEAM Industrial Services
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Sidewall 2

Corrosion Allowance CA = 0 in Ratio of major and minor lengths bs2.10a ≡ if ts2 ≠ 0 in |


‖ |
Wall Thickness (minimum) ts2 = 2.25 in as2 + 2 CA |
‖ ―――
‖ bs2 + CA |
‖ |
Parallel to splitline as2 = 14.125 in |
else
‖ |
Perpendicular to splitline bs2 = 5 in ‖0 |
Maximum Allowable Stress σpl.en.a.d = 14800 psi

bs2.10a = 2.825

Stress factor from hybrid model Fs2 ≡ Fhyb ⎛⎝bs2.10a⎞⎠

Result10a.2.d = “Pass” σs2.max ≡ if ts2 ≠ 0 in |


‖ |
2
‖ Fs2 2 ⋅ ⎛⎝bs2 + CA⎞⎠ ⋅ Pd |
‖ ―――――― |

2 |
⎛⎝ts2 - CA⎞⎠ |

else |
‖ |
‖ 0 psi ||

σs2.max = 3692 psi

Sidewall 3

Corrosion Allowance CA = 0 in Ratio of major and minor lengths bs3.10a ≡ if ts3 ≠ 0 in |


‖ |
Wall Thickness (minimum) ts3 = 0 in as3 + 2 CA |
‖ ―――
‖ bs3 + CA |
‖ |
Parallel to splitline as3 = 0 in |
else
‖ |
Perpendicular to splitline bs3 = 0 in ‖0 |
Maximum Allowable Stress σpl.en.a.d = 14800 psi
bs3.10a = 0

Stress factor from hybrid model Fs3 ≡ Fhyb ⎛⎝bs3.10a⎞⎠

σs3.max ≡ if ts3 ≠ 0 in |
‖ |
2
‖ Fs3 2 ⋅ ⎛⎝bs3 + CA⎞⎠ ⋅ Pd |
‖ ―――――― |

2 |
⎛⎝ts3 - CA⎞⎠ |

else |
Result10a.3.d = “Not applicable” ‖ |
‖ 0 psi ||

σs3.max = 0 psi

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Pressure
Registration Area 1
# F-003143 Page 5 of 10
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Pressure Area 1
Bolting Stresses | Design Loading

Calculated parting force due to design conditions Fa1.d ≡ Pd ⋅ Aseal1 Fa1.d = 108022 lbf

Total load restrained by bolting Fb1.allow ≡ Nb1.hj ⋅ σb1.hj.a.d ⋅ Ab1.t.hj Fb1.allow = 111921 lbf

Required stress in half joint studs to retain parting force σb1.req ≡ try | σb1.req = 22778 psi
‖ |
‖ ――――Fa1.d |
‖ Nb1.hj ⋅ Ab1.t.hj |
Resultb1.d = “Pass” ‖ |
on error |
‖ |
‖ 0 psi |

Stud size Sb1.hj = 1.125 in Nut factor Ktq1 = 0.17

Stud tensile area Ab1.t.hj = 0.7904 in 2 Stud nominal diameter Dtq1 ≡ Sb1.hj Dtq1 = 1.125 in

Stud prestress σb1.hj.ps = 39580 psi Target bolt preload Ftq1 ≡ σb1.hj.ps ⋅ Ab1.t.hj Ftq1 = 31284 lbf

Torque Torquepl1 ≡ Ktq1 ⋅ Dtq1 ⋅ Ftq1 Torquepl1 = 499 ft ⋅ lbf

Pressure Area 2
Bolting Stresses | Design Loading

Calculated parting force due to design conditions Fa2.d ≡ Pd ⋅ Aseal2 Fa2.d = 69861 lbf

Total load restrained by bolting Fb2.allow ≡ Nb2.hj ⋅ σb2.hj.a.d ⋅ Ab2.t.hj Fb2.allow = 71473 lbf

Required stress in half joint studs to retain parting force σb2.req ≡ try | σb2.req = 23068 psi
‖ |
‖ ――――Fa2.d |
‖ Nb2.hj ⋅ Ab2.t.hj |
Resultb2.d = “Pass” ‖ |
on error |
‖ |
Torque ‖ 0 psi |

Stud size Sb2.hj = 1 in Nut factor Ktq2 = 0.17

Stud tensile area Ab2.t.hj = 0.6057 in 2 Stud nominal diameter Dtq2 ≡ Sb2.hj Dtq2 = 1 in

Stud prestress σb2.hj.ps = 39580 psi Target bolt preload Ftq2 ≡ σb2.hj.ps ⋅ Ab2.t.hj Ftq2 = 23973.606 lbf

Torque Torquepl2 ≡ Ktq2 ⋅ Dtq2 ⋅ Ftq2 Torquepl2 = 340 ft ⋅ lbf

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Pressure
Registration Area 3
# F-003143 Page 6 of 10
Bolting Stresses | Design Loading
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JSS Job ID: 4345872

Pressure Area 3
Bolting Stresses | Design Loading

Calculated parting force due to design conditions Fa3.d ≡ Pd ⋅ Aseal3 Fa3.d = 93119 lbf

Total load restrained by bolting Fb3.allow ≡ Nb3.hj ⋅ σb3.hj.a.d ⋅ Ab3.t.hj Fb3.allow = 94702 lbf

Required stress in half joint studs to retain parting force σb3.req ≡ try | σb3.req = 23206 psi
‖ |
‖ ――――Fa3.d |
‖ Nb3.hj ⋅ Ab3.t.hj |
Resultb3.d = “Pass” ‖ |
on error |
‖ |
‖ 0 psi |
Torque

Stud size Sb3.hj = 0.75 in Nut factor Ktq3 = 0.17

Stud tensile area Ab3.t.hj = 0.3344 in 2 Stud nominal diameter Dtq3 ≡ Sb3.hj Dtq3 = 0.75 in

Stud prestress σb3.hj.ps = 39580 psi Target bolt preload Ftq3 ≡ σb3.hj.ps ⋅ Ab3.t.hj Ftq3 = 13236 lbf

Torque Torquepl3 ≡ Ktq3 ⋅ Dtq3 ⋅ Ftq3 Torquepl3 = 141 ft ⋅ lbf

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Registration # F-003143
Buckling of Pipe due to External Pressure Page 7 of 10
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Buckling of Pipe due to External Pressure


Reference: Roark's Formulas for Stress & Strain, Warren C. Young, Fifth Edition, Table 30, case 17, page 464.
Header Input Data
Modulus of Elasticity Eh = 24756 ksi Injection Pressure Pi = 1660 psi
Pipe yield stress σpe.h.y.o = 17408 psi Operating Pressure Po = 650 psi
Poisson's Ratio ν = 0.3
Analysis
‖ |
σbuckling ⎛⎝Dh , th , Lh⎞⎠ ≡ ‖ if Dh = 0 in ∨ th = 0 ∨ Lh = 0| |
|
‖ ‖ return 0 psi | |
‖ ‖ | |
External Radius of pipe Rh
‖ R h ← Dh ÷ 2 |
Pressure acting to buckle pipe qh ‖ qh ← P i - P o |
‖ |
Factor a ‖ Lh |
‖ a ← ―
2 |
‖ 1
|
‖ ―
4
|
‖ ⎛ 3 ⋅ ⎝⎛1 - ν 2 ⎠⎞ ⎞ |
Factor λ ‖ λ ← ⎜―――― ⎟ |
‖ ⎜⎝ h R 2
⋅ t h
2
⎟⎠ |
‖ 3 |
‖ Eh ⋅ t h |
Factor D ‖ D ← ―――― ⎛ 2⎞ |
‖ 12 ⋅ ⎝1 - ν ⎠ |
‖ qh -λ ⋅ a |
Maximum Moment per unit length Mmax ‖ Mmax ← ―― ⋅e ⋅ sin ⎛⎝λ ⋅ a⎞⎠ |
2
‖ 2⋅λ |
‖ qh |
Maximum deflection ymax ‖ ymax ← -――― ⋅ ⎛⎝1 - e -λ ⋅ a ⋅ cos ⎛⎝λ ⋅ a⎞⎠⎞⎠ |
4
‖ 4⋅D⋅λ |
‖ ‖ | |
Circumferential membrane stress σpe.h.2 σpe.h.2 ← ‖ σ1 ← 0 psi |
‖ |
‖ ‖ | ymax ⋅ Eh | | |
‖ ‖ σ2 ← |――― | |
| + |ν ⋅ σ 1 | | |
‖ ‖ | Rh | | |
‖ -6 ⋅ Mmax |
Meridional bending stress σpe.h.1b ‖ σpe.h.1b ← ――― |
‖ th 2 |
‖ |
σ
‖ pe.h.2b ← ν ⋅ σ pe.h.1b
Circumferential bending stress σpe.h.2b |
‖ σpe.h.max ← max ⎛⎝||σpe.h.2|| , ||σpe.h.1b|| , ||σpe.h.2b||⎞⎠ |
Maximum calculated stress σpe.h.max ‖ |
‖ return σpe.h.max |
Header Data
C1/D1 C2/D2 C3/D3
External diameter of pipe Dh1 = 8.688 in Dh2 = 8.688 in Dh3 = 0 in

Minimum wall thickness th1 = 0.322 in th2 = 0.322 in th3 = 0 in

Length of header under injection Lh1 = 24.75 in Lh2 = 9.25 in Lh3 = 0 in

Maximum allowable calculated stress σpe.h.allow = 15667.2 psi


C1/D1 C2/D2 C3/D3
Definitions σC1.D1 ≡ σbuckling ⎛⎝Dh1 , th1 , Lh1⎞⎠ σC2.D2 ≡ σbuckling ⎛⎝Dh2 , th2 , Lh2⎞⎠ σC3.D3 ≡ σbuckling ⎛⎝Dh3 , th3 , Lh3⎞⎠

Results σC1.D1 = 13625 psi σC2.D2 = 13597 psi σC3.D3 = 0 psi

Resultσ.C1.D1.i = “Pass” Resultσ.C2.D2.i = “Pass” Resultσ.C3.D3.i = “Not applicable”

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Registration # F-003143 Page 8 of 10
Designed by: KDY Date: 02/19/22 TEAM Industrial Services
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Protected Area

Weight and Void


Enclosure Weight
Enclosure

Weight of enclosure, strongback (SolidWorks generated) Wencl = 930.58 lb Wstrongback = 0.00 lb


Studs and Nuts
Half-joint stud 1 Half-joint stud 2 Half-joint stud 3
Size Sb1.hj = 1.125 in Sb2.hj = 1 in Sb3.hj = 0.75 in
Length Ls1 = 20 in Ls2 = 20 in Ls3 = 20 in
Quantity Nb1 = 6 Nb2 = 5 Nb3 = 12
Number of half-joint nuts Nn1.hj = 12 Nn2.hj = 10 Nn3.hj = 24
lb lb lb
Weight per inch wpis1 = 0.28 ― wpis2 = 0.22 ― wpis3 = 0.12 ―
in in in
Weight per nut wpnn1 = 0.59 lb wpnn2 = 0.42 lb wpnn3 = 0.19 lb
Total weight of fasteners Wfasteners ≡ wpis1 ⋅ Ls1 ⋅ Nb1 + wpnn1 ⋅ Nn1.hj ↲ Wfasteners = 101.52 lb
+ wpis2 ⋅ Ls2 ⋅ Nb2 + wpnn2 ⋅ Nn2.hj ↲
+ wpis3 ⋅ Ls3 ⋅ Nb3 + wpnn3 ⋅ Nn3.hj

Weight of enclosure, fasteners, Weightencl ≡ Wencl + Wfasteners + Wstrongback Weightencl = 1032.1 lb


& strongbacks

Sealant Properties
Sealant designation Sealant = “2XH”
lb
Sealant density δsealant = 0.051 ――
in 3
Sealant compression ratio rcomp = 1.5

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Void Fill
Registration Volume
# F-003143 Page 9 of 10
Designed by: KDY Date: 02/19/22 TEAM Industrial Services
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JSS Job ID: 4345872

Void Fill Volume


Void fill / cavity void volume Vencl.vf ≡ VCavity - VLine Vencl.vf = 1646.4 in 3
Void fill injection valves

Total number of injection valves Niv.vf = 30 Total injection valves weight Wiv.vf ≡ wiv ⋅ Niv.vf Wiv.vf = 15.00 lb
Weight per injection valve wiv = 0.5 lb Total injection valves void Viv.vf ≡ viv ⋅ Niv.vf Viv.vf = 5.4 in 3
Void per injection valve viv = 0.18 in 3
Total void fill volume before compression Voidencl.vf ≡ Vencl.vf + Viv.vf Voidencl.vf = 1651.8 in 3
Total void fill volume after compression Voidencl.vf.ac ≡ Voidencl.vf ⋅ rcomp Voidencl.vf.ac = 2477.7 in 3
3
Total void fill sealant weight ( Vencl.vf = 1646.37 in )
Wsealant.vf ≡ δsealant ⋅ Vencl.vf ⋅ rcomp Wsealant.vf = 125.95 lb

Total enclosure void fill weight Weightencl.vf ≡ Weightencl + Wiv.vf + Wsealant.vf Weightencl.vf = 1173.0 lb

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Registration # F-003143 Page 10 of 10

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