Hydromechanical

Works
 Cost Estimate

SAMRIDDHI ENERGY PRIVATE LIMITED

BAJHANG UPPER SETI HYDROPOWER PROJECT (216 MW)
Estimated Mass of Hydraulic Gates & Stoplogs
Weight
S.N. Name Quantity Total Mass,
Mass in Kg Rate Total Amount Remarks
, Nos Kg
1 Undersluice Radial Gate
a Leaf and Accessories 120687.35 2 241374.70 410.00 98,963,626.41
b Embedded Parts 10764.84 2 21529.69 410.00 8,827,172.15
c Hoisting Capacity 121T:Double Acting Double Cylinder 34,000,000.00 141,790,798.56

2 Undersluice Stoplog
a Leaf and Accessories 30260.87 2 60521.75 320.00 19,366,958.80
b Embedded Parts 7914.78 2 15829.56 320.00 5,065,458.65
c Hoisting Capacity 62T: Monorail Hoist 12,000,000.00 36,432,417.45

3 Spillway Radial
a Leaf and Accessories 83744.79 2 167489.58 410.00 68,670,726.13
b Embedded Parts 6560.31 2 13120.61 410.00 5,379,451.90
c Hoisting Capacity 77T: Double Acting Double Cylinder: 2 17,000,000.00 91,050,178.03

4 Intake Gate
a Leaf and Accessories 5379.67 4 21518.70 300.00 6,455,609.26
b Embedded Parts 2575.02 4 10300.06 300.00 3,090,018.54
c Hoisting Capacity 12T: Motorized Double Rope Drum 8,800,000.00 18,345,627.80

5 Intake Stoplog
a Leaf and Accessories 8479.39 2 16958.77 300.00 5,087,631.23
b Embedded Parts 3318.93 2 6637.86 300.00 1,991,358.30

BUSHP
 Cost Estimate

SAMRIDDHI ENERGY PRIVATE LIMITED

BAJHANG UPPER SETI HYDROPOWER PROJECT (216 MW)
Estimated Mass of Hydraulic Gates & Stoplogs
Weight
S.N. Name Quantity Total Mass,
Mass in Kg Rate Total Amount Remarks
, Nos Kg
c Hoisting Capacity 18T: Motorized DoUble Rope Drum 5,400,000.00 12,478,989.53

6 Gravel Flushing Gate

a Leaf and Accessories 2338.54 1 2338.54 300.00 701,560.74
b Embedded Parts 3061.59 1 3061.59 300.00 918,475.93
c Hoisting Capacity 8T: Motorized Single Screw Spindle: 1,200,000.00 2,820,036.66

7 Gravel Flushing Stoplog

a Leaf and Accessories 2338.54 1 2338.54 300.00 701,560.74
b Embedded Parts 3061.59 1 3061.59 300.00 918,475.93
c Hoisting Capacity 8T: Motorized Single Screw Spindle: 1,200,000.00 2,820,036.66

8 Desander Inlet gate

a Leaf and Accessories 4758.25 8 38065.98 300.00 11,419,793.10
b Embedded Parts 2894.10 8 23152.76 300.00 6,945,829.15
c Hoisting Capacity 11T: Motorized Double Rope Drum 13,600,000.00 31,965,622.25

9 Desander Flushing Gate

a Leaf and Accessories 1433.55 4 5734.18 300.00 1,720,254.27
b Embedded Parts 2190.27 4 8761.07 300.00 2,628,321.11
c Hoisting Capacity 5T: Motorized Single Screw Spindle: 2,200,000.00 6,548,575.38

10 Desander Flushing Stoplog

BUSHP
 Cost Estimate

SAMRIDDHI ENERGY PRIVATE LIMITED

BAJHANG UPPER SETI HYDROPOWER PROJECT (216 MW)
Estimated Mass of Hydraulic Gates & Stoplogs
Weight
S.N. Name Quantity Total Mass,
Mass in Kg Rate Total Amount Remarks
, Nos Kg
a Leaf and Accessories 1433.55 4 5734.18 300.00 1,720,254.27
b Embedded Parts 2190.27 4 8761.07 300.00 2,628,321.11
c Hoisting Capacity 5T: Motorized Single Screw Spindle: 2,200,000.00 6,548,575.38

11 Tunnel Inlet Gate

a Leaf and Accessories 12508.27 1 12508.27 300.00 3,752,480.68
b Embedded Parts 5429.78 1 5429.78 300.00 1,628,932.94
c Hoisting Capacity 28T: Motorized Double Rope Drum 4,000,000.00 9,381,413.62

12 Bulkhead Gate
a Leaf and Accessories 2500 1 2500 320.00 800,000.00
b Embedded Parts 6000 1 6000 320.00 1,920,000.00
c Hoisting Capacity 3T: Motorized Single Screw Spindle: 1,125,000.00 3,845,000.00

13 Tailrace Outlet gate

a Leaf and Accessories 3454.74 2 6909.49 300.00 2,072,846.00
b Embedded Parts 2827.80 2 5655.60 300.00 1,696,680.29
c Hoisting Capacity 7T: Motorized Double Rope Drum 2,600,000.00 6,369,526.29
370,396,797.60 370396797.6
Gates embedded part and hoist 308,271,778.58
Stoplog embedded part and hoist 58,280,019.01
Penstock inlet valve 70000000
Bulkhead gate 3,845,000.00

BUSHP
 Cost Estimate

Samriddhi Energy Limited

Bajhang Upper Seti Hydroelectric Project

Quantity Estimate of Penstock Pipes and Bends

Pipe Size
Mean dia. Unit Wt/m Total Wt.
S. No. Thickness Length Length (m) Remarks
ID (mm) (mm) (Kg) (Ton)
(mm) (mm)
HS1 3000.00 22.00 9500.00 3022.00 50.00 1640.65 83.00 E350B0
VS1 3000.00 44.00 9570.00 3044.00 300.00 3305.48 992.00 E350B0
HS2 3000.00 50.00 9590.00 3050.00 541.00 3764.08 2037.00 E350B0
VS2 3000.00 84.00 9690.00 3084.00 280.00 6389.59 1790.00 E350B0
HS3 3000.00 94.00 9730.00 3094.00 898.00 7179.77 6448.00 E350B0
Man
ifold

1400.00 46.00 4550.00 1446.00 200.00 1643.01 329.00

Total weight of pipes and bends 2,069.0 11679.00
Add 1.5% 11,854.19

BUSHP
 Cost Estimate

Bajhang Upper Seti Hydroelectric Project

Penstock Pipe Design
FSL 2773 masl 1.5 For External Pressure (Amstutz's)
Factor of Safety
Upsurge Level 2795.2 masl 2.0 For Internal Pressure (atleast)
Tailrace Level 2014 masl
Surge pressure 20%
Station Summary Stress due to internal pressure Temp. StressPoisson's effect Stress Thk for Shipping and Hand.
Total
Intern Final
Max. Total Stress due to Min Pipe
Total Gross al Assumed Thickness Adopted Design Thickness
Gross Ground Internal Sharing Ratio of Tensile Stress due Tensile Stress Change in Thickness for Design Results
PS PenStock Head Head (m) Total Water of PS without UTS of Material YS of Material Strength of Results for Circumferential including Total Weight of AV
Diameter (m) Level Head (m) Level above Water internal Pressure to internal during Pressure Temp. Shipping and for Poisson's
segments Section (m) including wrt Head (m) Press Corrosion (Mpa) (Mpa) Material internal stress (MPa) Corrosion the Pipe (Ton) thickness
wrt FSL penstock Pressure by Bedrock (λ) Pressure (MPa) Testing (MPa) σ Handling effect Stress
surge (m) Upsurge ure Allowances (mm) (Mpa) Pressure Allowance
(m) (MPa) (Mpa) (mm)
with (mm)
Surge

HS1 50.00 3.0 2723.00 50.0 60.0 72.2 72.2 163.00 0.49 0.707 20.00 0.000 58.91 61.19 490.00 330.00 163.33 OK 63.00 58.905 8.77 OK 22.000 82.00 20 22 82.00
VS1 300.00 3.0 2423.00 350.0 420.0 372.2 420.0 460.00 3.43 4.112 42.00 0.000 163.17 203.97 490.00 330.00 163.33 OK 63.00 163.173 8.77 OK 44.000 991.00 32 34 764.00
HS2 541.00 3.0 2373.00 400.0 480.0 422.2 480.0 460.00 3.92 4.699 48.00 0.000 163.17 203.97 490.00 330.00 163.33 OK 63.00 163.173 8.77 OK 50.000 2,035.00 46 48 1,952.00
VS2 280.00 3.0 2093.00 680.0 816.0 702.2 816.0 412.00 6.66 7.989 82.00 0.000 162.38 202.97 490.00 330.00 163.33 OK 63.00 162.377 8.77 OK 84.000 1,789.00 66 68 1,441.00

HS3 898.00 3.0 2018.00 755.0 906.0 777.2 906.0 412.00 7.39 8.870 92.00 0.000 160.69 200.86 490.00 330.00 163.33 OK 63.00 160.690 8.77 OK 94.000 6,441.00 87 89 6,089.00
Mani
fold

200.00 1.40 2018.00 755.0 906.0 777.2 906.0 80.00 7.39 8.870 44.00 0.000 156.79 195.99 490.00 330.00 163.33 OK 63.00 156.794 4.77 OK 46.000 329.00 44 46 329.00
2269.00 11,667.0 10,657.00

ρw 998 Kg/m3 Density of Water

g 9.81 m/s2 Accln due to Gravity
ES 2.10E+11 N/m2 Elastic Modulus of Steel
αS 1.20E-05 /˚C Coefficient of Linear Expansion of Steel
ΔT 25 ˚C Temperature change of steel penstock
βC 0 - Coefficient of plastic deformation of concrete
EC 2.06E+10 N/m2 Elastic Modulus of Concrete
DR 4 m Excavation Diameter of Tunnel
βg 0.5 - Coefficient of plastic deformation of Bedrock
Eg 9.81E+09 N/m2 Elastic Modulus of Bedrock
mg 5 - Poisson's number of Bedrock
σ1 2.40E+08 N/m2 E250B0
σ2 3.30E+08 N/m2 E350B0
ν 0.3 - Poisson's ration of Steel
Ex 2.31E+11 N/m2
μ1 1.434E+00 -
μ2 1.403E+00 -
σF1 3.87E+08 N/m2 E250B0
σF2 5.21E+08 N/m2 E350B0
ƞw 90% Welding (95%) and Rolling Efficiency (95%)

BUSHP