COMPANY PROFILE

1. OUR COMPANY
With a rich history and tradition behind us, PT
Bando Indonesia is today the leading
manufacturer of V-Belt, Conveyor Belt and
Rubber Linings. PT Bando Indonesia is joint
venture manufacturing company between
PT Kreasi Utama Investama and Bando
Chemical Industries, Ltd Japan, which is one
of the world’s leading manufacturers of
rubber products since 1906.

Now, we are specialized in rubber lined tanks,

pipes and other fittings systems. Our high
performance rubber linings have been proven
to be cost effective solutions for corrosion
and abrasion problem in various fields.
This specification defines the materials,
tehnical features, recomendations for assembly and inspection of
rubber lined tanks, steel pipes and fittings manufactured by PT. Bando Indonesia.

The information contained here in should be considered as a guide for the use of PT. Bando Indonesia’s Rubber
lined systems. This manual does not constitute a warranty of any kind expressed or implied to PT. Bando
Indonesia’s products or their fitness for any particuler use. The company does not accept responsibility or liability
for inaccuracies in this publication.
PT. Bando Indonesia reserves the right to change product specifications whitout prior notice.

2. PRODUCTION FACILITY
With State-of-the-art machinery, PT Bando Indonesia produce rubber sheets or rubber liners based on different
polymers to cater chemical, fertilizer, paper & pulp, power plant, mining, steel and other related industries.

ROLLER HEAD ROTO-CURE

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 Unlike conventional process, our rubber sheets are produced using extrusion and roto-cure techniques resulting
very smooth surface finish of thickness up to 10 mm and free from any air bubbles, voids, layer separations and
other imperfections.

3. LABORATORY FACILITY
Our Quality Assurance procedures are based on ISO-9001-2000 / ISO-TS 16949 – 2002 recommendations and
cover related activities to control the the manufacturing process.

We have a full-fledged laboratory with sophisticated testing equipments for analysis of raw-materials, in-process
materials and finish goods.

Rheometer Mooney viscosity Autograph cap. 25 ton

Abrasion Tester Type DIN

4. GENERAL RUBBER LINING PROCEDURE

This specification contains information of rubber lining materials, application and inspection procedures. The use
of this specification must be made known to PT BANDO INDONESIA. This Lining Procedures and Rubber
Specifications can be modified to exact requirment.
4.1. Lining Material and Thickness
The selection of Rubber Lining materials depend
very much on the service condition, plant design
and other operating factors. It is important that the
customer provide information on service conditions
like temperature, type and concentration of the
chemicals, pressure and other operating condition
so that the selection can be made properly.

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4.2 Indoor Storage Recommendation
 Protect from physical damage abuse.
 Store in shade, well ventilation, cool and dry areas.
 The ideal storage temperature for rubber cement 10OC – 20 C.
 Prohibit the source of heat near by rubber cement and primer.

5. METHOD OF LINING FOR HOT BONDING

5.1 Surface Preparation

a. All substrate surface to be lined is inspected visually before shotblasting, any defect like welding imperfection,
under cut and uneven surface to be rectified to get uniform lining.
b. All surfaces to be lined shall be blasted in accordance with the standard of SA 2.5 ( SSPC SP 10 ) to ensure that
surfaces are clean and free from rust and scales.

5.2 Adhesive Application

The following bonding system is commonly used. However, other type of bonding system could be selected based on
the operating conditions.

Rubber Sheet
Rubber Adhesive
Bonding Agent
Primer

Substrate / Steel

a. After blasting, the blasted surfaces to be cleaned with solvents. The surfaces shall be coated immediately
with Primer by brush or roller to protect it from rusting ( oxidation ). Dry time for the Primer is 1 hour
(minimum) up to 96 hours (self life).

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 b. After the drying of prime coat , Bonding agent shall be applied uniformly on the surfaces to be lined. Dry time
for bonding agent is 1 hour (minimum) up to 48 hours(self life).
c. Finally, a layerof rubber based adhesive is applied on the surface to get an optimum bonding strength, dry
time for rubber adhesive is 1 hour (minimum) up to 24 hours (self life).

BI Rubber Sheet
5.3 Application Of The Rubber Sheet
a. Individual sheet shall be spread on the working
table and edges shall be beveled to make overlap
scraf joints. Overlap scraf joints shall be made so
Substrate / Steel
that the overlap follows the direction of flow.

b. Applying the lining sheet to the substrate. During the

application of linings, air pockets trapped between
the substrate and rubber shall be removed with
hard roller or lining tools used for this purpose.

C. When fiting of rubber sheet is completed, all sheet and joints ( overlap or scraf ) shall be
cheked visually and pinholes testing shall be done to detect defects.
d. Cutting line will be marked with white pencil, 2.5 x t
Rubber sheet edge shell be cut scantly at the
width about 2,5t using soldering iron of knife.
Width and length of rubber sheet shall be t BI Rubber Sheet
determined in accordance with shape of
substrate.

e. For joints, the length of overlap is 10 ~ 30 mm

BI Rubber Sheet
about 15 – 30 mm for shell and flat area, and
internal support and flange area will be 10 – 30
mm. Rubber sheet shall be pressed to
substrate sufficiently with hand roller, not to
leave any air under the sheet. Overlap joints
Substrate / Steel
shall not be crossed with each other , particular
care shall be taken not to leave any air at the
respective corner and uneven portion.

5.4. Curing Procedure

The curing of lining shall be carried out in autoclave or with exhaust
steam at ambient pressure.
a. Autoclave Cure
Steam pressure shall be kept constantly.
- Curing Steam Pressure...................Max 4,0 Kg/Cm²
- Curing Time....................................Max 4 Hrs

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 b. Exhaust Steam Cure
The equipment which can not be put into
autoclave shall be cured with steam at
ambient pressure.The equipment will be
covered with vinyl sheet.

5.5. Inspection Procedure

A. Surface Cleanliness
Blast cleaned surface shall be inspected to ensure
they comply with SSPC SP-10 ( Sa 2.5 )
B. Quality of the lining and bonding materials.
Every batch and every roll shall be inspected and
recorded. Refer to the attached inspection record.
C. Visual check before curing
If any defects are found, those areas shall be
repaired with the same material
D. Visual check after curing.
If any defects are found, those areas shall be ground
off and uncured rubber shall be applied again, then
it shall be vulcanized.
E. Hardness Test
Hardness of vulcanized rubber shall be tested with hardness tester ( either JIS A or Shore D ) on the flat and
smooth surface.
F. Spark Test / Pinhole Test
All lined surfaces shall be tested for detection
of any pinholes with the voltage of minimum
3,000 volt per 1 mm thickness before and
after curing. If any pinhole is found, the
portion shall be repaired.
G. Bonding Strength Test.
The bonding strength between rubber and
the substrate may be measured by using a
sample piece to be cured with the main
substrate as agreed between PT. Bando
Indonesia and the end user.

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6. METHOD OF LINING FOR COLD BONDING
6.1 Surface Preparation
Substrate surface to be lined is inspected visually before shot blasting. Any defects like welding imperfection,
under cut and uneven surface to be rectified to get uniform lining.
Grit blasting is conducted to remove rust and other impurities from the substrate surface and also to make
the surface rough for improved adhesion.
The blasted surface is cleaned with solvent to get rid of dust, dirt and foreign particles, if any.
Finally, the surface is immediately coated with primer to prevent it from rusting ( oxidation ).
6.2 Sheet Preparation
Rubber sheet ( Pre – vulcanized ) of required thickness are made using roller head extruder. The sheets are
then vulcanized in the roto-cure as per the standard procedure.
The vulcanized sheets are cooled at room temperature for 24 hours. Before using the sheet for laying
operations, the surfaces of the same is roughened with emery and a thin coat of adhesive is coated on it to
facilitate bonding.
6.3 Application Rubber Sheet
First, a coat of specialized adhesive ( PR Bond ) is applied on the substrate surface to get the required
bonding. Then, the rubber sheets as prepared above are applied to the substrate. Finally, by using hand
roller the air entrapped between rubber sheet and substrate is removed and the liner is bonded to the metal
surface.

Rubber Sheet
PR Bond Adhesive
Primer
Steel

Application of PR BOND AR - 101

Name Contents / Size

 Rubber Cement : PR BOND AR - 101 650 gr / 0.7 L

 Hardener : PR BOND HR - 102 65 gr/bottle

Note : Self life of materials

PR BOND AR – 101 ; PR BOND HR - 102 : 12 Months

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 7. MATERIALS AND SPECIFICATIONS
Physical Properties

Material Type Thickness Tensile Bonding Strength Service

Hardness Elongation Hot Cold Abrasion System Characteristics
Strength ( Kg/cm² ) ( Kg/inch ) Temperature

60 ~ 80 Autoclave/
> 200 Kg /cm2; > 5 %; > 80 ; Resistance against highly
BI - H - 10 3 ~ 6 mm Shore D; - Below 90⁰C - Exhaust Cure
JIS K - 6251 JIS K - 6251 JIS K - 6301 corrosive Material
JIS K - 6253 ( Hot Bonding )

60 ~ 80 Autoclave/
HARD > 200 Kg /cm2; > 5 %; > 80 ; Resistance against highly
BI - H - 20 3 ~ 6 mm Shore D; - Below 90⁰C - Exhaust Cure
RUBBER JIS K - 6251 JIS K - 6251 JIS K - 6301 corrosive Material
JIS K - 6253 ( Hot Bonding )

60 ~ 80 Autoclave/ Law Ca++and Mg ++ Compound

> 200 Kg/cm2; > 5 %; > 80 ;
BI - H - 30 3 ~ 6 mm Shore D; - Below 90⁰C - Exhaust Cure suitable for aplication which demands
JIS K - 6251 JIS K - 6251 JIS K - 6301
JIS K - 6253 ( Hot Bonding ) low Ca++andMg++ions

50 ~ 60; 3
> 150 Kg/cm2 > 500 %; > 10; < 250 mm ; Rotocure Highly Resilient, good shock
BI - S - N 3 ~ 6 mm Shore A; - Below 90⁰C
JIS K - 6251 JIS K - 6251 JIS K - 6301 DIN 53516 ( Cold Bonding ) absorbent Chemical Resistance
JIS K - 6253

50 ~ 60; 3 Autoclave/ Excellent abrasion resistance, highly

SOFT > 150 Kg /cm2; > 500 %; > 10; < 180 mm ;
BI - S - A 3 ~ 6 mm Shore A; - Below 90⁰C Exhaust Cure resilient, good shock absorbent,
RUBBER JIS K - 6251 JIS K - 6251 JIS K - 6301 DIN 53516
JIS K - 6253 (Hot & Cold Bonding) chemical Resistance

55 ~ 65; 3 Autoclave/
> 150 Kg /cm2; > 500 %; > 45 ; > 10; < 250 mm ; Abrasion Resistance
BI - S - 11 3 ~ 6 mm Shore A; Below 90⁰C Exhaust Cure
JIS K - 6251 JIS K - 6251 JIS K - 6301 JIS K - 6301 DIN 53516 Chemical Resistance
JIS K - 6253 (Hot & Cold Bonding)

Excellent Weathering and ozone

50 ~ 60; 3
EPDM > 70 Kg /cm2; > 300 %; > 10; < 250 mm ; Rotocure Resistance Excellent Sea Water
BI - EP - V 3 ~ 6 mm Shore A; - Below 135⁰C
RUBBER JIS K - 6251 JIS K - 6251 JIS K - 6301 DIN 53516 ( Cold Bonding ) Resistance and highly Chemical
JIS K - 6253
Resistance

55 ~ 65; 3 Autoclave/ Excellent Weathering Sea Water,

CHLOROPRENE > 100 Kg cm2; > 500 %; > 45 ; > 10; < 250 mm ;
BI - CR - V 3 ~ 6 mm Shore A; Below 100⁰C Exhaust Cure Heat Resistance Moderate Oil
RUBBER JIS K - 6251 JIS K - 6251 JIS K - 6301 JIS K - 6301 DIN 53516
JIS K - 6253 (Hot & Cold Bonding) Resistance and chemical Resistance.
Oil & Solvent Resistance, Good
50 ~ 60; 3
NITRILE > 100 Kg /cm2; > 250 %; > 10; < 300 mm ; Rotocure Abrasion Resistance and heat
BI - NBR - V 3 ~ 6 mm Shore A; - Below 100⁰C
RUBBER JIS K - 6251 JIS K - 6251 JIS K - 6301 DIN 53516 ( Cold Bonding ) Resistance.
JIS K - 6253

50 ~ 60; 3 Autoclave/
BUTYL > 100 Kg /cm2; > 500 %; > 10; < 250 mm ; Excellent resistance against corrosive
BI - BUTYL - V 3 ~ 6 mm Shore A; - Below 120⁰C Rotocure
RUBBER JIS K - 6251 JIS K - 6251 JIS K - 6301 DIN 53516 chemicals at high temperature.
JIS K - 6253 (Hot & Cold Bonding)

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8. GUIDANCE FOR SELECTION OF APPROPRIATE BI LINERS FOR DIFERENT ENVIRONMENT

Liner (S) / BASE

Bonding System Characteristics Recommended Usages in Industry
Material (S) Polymer

Roto- Cure super surface finished sheet, Acid storage tanks, anion, cation, cation exchanger,
BI - S - N NR /SBR Cold Bonding
Chemical Resistance water storage tank etc.

Autoclave cured/Exhaust steam cured

BI - S - A NR /SBR Hot/Cold Bonding Roto- Cure super surface finished sheet, For handling slurry in mining industry
Chemical Resistance

Acid storage tanks, anion, cation exchanger,HCl storage tanks,

BI - S - 11 NR /SBR Hot/Cold Bonding Exhaust steam cured, chemical resistance
Phosphoric acid storage tanks, ZnCI² reaction tank etc.

Autoclave cured/Exhaust steam cured, Brine Storage, Hcl Storage, caustic soda storage tank,
BI - H - 10 NR /SBR Hot Bonding
chemical resistance H3PO4 Tank, H2SO4 etc.

Autoclave cured/Exhaust steam cured, Brine storage, Hcl Storage, caustic soda storage tank,
BI - H - 20 NR / SBR Hot Bonding
chemical resistance H3PO4 Tank, H2SO4 etc.

BI - H - 30 NR / SBR Hot Bonding Low Ca, Mg type, Autoclave cured/Exhaust steam Cured Applications where low Ca, Mg ions are demanded

BI - CR - V CR Hot/Cold Bonding Resistance to she water, ozone, heat Sea water piping, cooling system piping, water boxes

Resistance to oxidizing chemicals, temperature,

BI - EP - V EPDM Cold Bonding Sea water piping, cooling system piping, water boxes etc
ketone solvents

BI - NBR - V NBR Cold Bonding Resistance to petroleum oils and solvents Storage tank for petroleum oils

BI - Butyl - V BUTYL Hot/Cold Bonding Resistance to oxidizing chemicals Corrosive chemicals , hypochlorite etc.

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9. CHEMICAL RESISTENCE CHART OF BI RUBBER LINING MATERIALS
BI - S - A BI - S -N BI - S - 11 BI - H - 10 BI - H - 20 BI - H - 30 BI - CR - V BI - EP - V BI - NBR - V BI - Butyl - V
Chemicals Conc. (%)
RT 70⁰C RT 70⁰C RT 70⁰C RT 70⁰C RT 70⁰C RT 70⁰C RT 70⁰C RT 70⁰C RT 70⁰C RT 70⁰C
Hydrochloric acid
10 Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good
(Hcl)
Hydrochloric acid
35 Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good
(Hcl)
Phosphooric acid
(H3PO4)
Any Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good

Sulfuric acid
10 Good Fair Good Fair Good Fair Good Good Good Good Good Good Good Good Good Good Good Fair Good Good
(H2SO4)
Sulfuric acid
30 Good Poor Good Good Good Good Good Good Good Good Good Good Good Good Good Fair Good Poor Good Good
(H2SO4)
Nitric acid
(HNO3)
1 Good - Good - Good - Good - Good - Good - Good - Good - Good - Good -

Nitric acid
5 Good - Good - Good - Good - Good - Good - - - - - - - - -
(HNO3)
Caustic Soda
48 Good Fair Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good
(NaOH)
Caustic Potash
(KOH)
25 Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good

Calcium Chloride
Any Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good
(CaCI2)
Sodium Hypo Chloride
Any Poor Poor Poor Poor Poor Poor Good Good Good Good Good Fair Good Fair Poor Fair Poor Poor Good Good
(NaOCI)
Zinc Chloride
(ZnCI2)
Any Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good

Sea Water
Any Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good Good
(Brine)
Athanol
Any Good Fair Good Good Good Fair Good Good Good Good Good Good Good Good Good Good Good Good Good Good
(C2H5OH)

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10. FLOW CHART RUBBER SHEET PROCESS AND APPLICATION

RAW MATERIAL

WEIGHINGL

MIXING
( BANBURY/KNEADER/OPENMILL

FORMING / SHEETING
( ROLLERDEAD – EXTRUDER/OPENMILL )

WINDING of GREEN SHEET

FOR COLD BONDING FOR HOT BONDING

CURING SHEET TAMK / PIPE / OTHERS

( ROTO CURE )

SHOT BLASTING of SURFACE GREEN SHEET CUTTING INTO

TO BE LINED REQUIRED LENGTH
BUFFING OF SURFACE
TO BE APPLIED

LAYING OF SHEET ON
THE SURFACE
TO BE LINED
( TANK / PIPE /
OTHERS )

ROOM TERMPERATURE EXHAUST / AUTOCLAVE

CURING

FINISHING
FINISHING

FINAL INSPECTION
FINAL INSPECTION

DELIVERY
DELIVERY

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INSPEKSI OF SUBSTRATE

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Page 12
BANDO SITE JOB

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Auto Clave Curing

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PROSES EXHAUST STEAM PIPE PLTU

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