(FoR FINISHED j

ATOYAC
'f~nmcinhi

1064

for

NIPPON PUSNES CO., LTD.

Nllil>YOOiO CENTER BUILDilll>
1-4-10 Nllil>YOOiO NIHCmASHI OiUO--KU
Ta<YO JAPM
lEL. 03-3669-9621
FAX. 03-3669-2176

DESIGN DEPARTMENT

DESIGN
CHECKED
APPROVED

fLISTNllHF-20 I
 CONTENTS

Dwg. No. Title of drawing

Specification of hydraulic driven deck machinery. General l
3N860283 Rough arrangement of deck machinery 2
Particulars of windla sand mooring winch. DH1.2 3
Material of main parts for windlass and mooring winch. DHl.2 4
Particulars of mooring winch. DM3,4 5
Material of main parts for mooring winch. DM3,4 6
ification of pump unit. 7. 8
Specification of painting 9' 10
2N871971 Windlass and mooring winch. DMJ,2 11
3N803504 Chain pipe. Chain dia. 68~ 73mm 12
3N806609 Chain pipe cover. 13
3N871972 Mooring winch. DH3,4 14
4N891922 Fastening for soft rope. 15
4N895036 Warping head. 16
3N89552 Control valve DHl .3 17
3N895524 Control valve DH2.4 18
4N895219 Welding pipe flange. 19
4N895160 Control valve suitable flange. 20

3N895344A Change over valve. (Fore group) 21

3N895344B Change over valve. (Aft. group) 22
3N800282 Pipe connector 23
Group part list. Hydr. circuit diagram for deck machinery. 24,25
3N895513 Hydr. circuit diagram for deck machinery. Fore group 26
Group part list. Hydr. circuit diagram for deck machinery. 27.28
3N895514 Hydr. circuit diagram for deck machinery. Aft. group 29
3N871851 Pump unit. PUl, PU2 30
3N871852 Pump unit. PU3. PU4 31
4N892681 Delivery hose. 32
4N895168 Return hose. 33
3N893043 Oil cooler. NL-046BX 34
3N894355 Suction filter. YLM~.24D-100S24F 35
3N894356 Return filter. VLH16DR-20P16F 36
3N894490 Stop valve. HF-1280-25-11 37
4N894565 Butterfly valve. 700G-1M 38
4N892672 Check valve. CRF-10-30-30 39
3N894100A Wing pump. pe 3 110

3N891538 Oil strainer. VN- OA-lSOW- 41

 CONTENTS

Dwg. No. Title of drawing e

Grease volume and hydraulic system oil volume. 42
Recommended. Hydraulic system oil. 43
Recommended lubricants. Grease types for open gears 44
Recommended lubricants. Grease types for bearings. 45
4N880479 List of spare parts & tools for hydr. driven deck machinery. 46~61

Program of shop trial for hydr. driven deck maehinery. 62 66

l. General
1) Rule : NI<
The machine will be designed and manufactured in accordance with
NK(Nippon Kaiji Kyokai) and JIS(Japanese Industrial Standard).

2) Test and inspection.

The test and inspection is to be carried out in the presence of the
representative shipowner and shipyard in accordance with test method which
is approved by shipowner and shipyard.

3) Scope of supply.
Our scope of supply is design. manufacturing, shop test, inspections,
painting and transportation to shipyard.
The installation onboard, wiring. lubrication, hydraulic fluid and onboard
test are to be scope of shipyard.

4) Spare parts and tools

Necessary spare parts in accordance with rule requirements and maker's
standard are supplied.
List of spare parts and tools shall be submitted for approval.

5) Guarantee
In accordance with the contract between customer and Nippon Pusnes Co .. Ltd.

-!-
 S. NO. 1064
KIND OF SHIP O/W 45000MT BULK CARRIER
RULE NK

~r----,
\l:7 t ____ J
r----,
I I
l----J

!NO. OF ORUM CANO CHAIN HEEL) WARPING END

OM NO. ITEM TYPE I .jc RE ARKS
SET I I TY IA ~ Ol~F RobP'GTH BRAKE
FORCE
y
ROPE c~~~·
lor:D!A.

22. 4TO~ P. C. D 884MM wrr H8MM G3 161 TON '

# KENTER SHACKLE
l 911/l'lJN. TH
WINDLASS AND G-26CU MM
OM 1.2 2 l 13 TON HSOMM x 500Mt1 ;
MOOR l NG WINCH NSl3HW 2 13 TO~ 15
11111JN.
H57MM x 960t1t1 W~H H8t1Mx220M 37 TON Vo

I~
.r-.10~
OM 3.4 2 MOORING WINCH NSl3HW 2 13 TO~ l Sii/MIN. H57MM x 960MM H +68!1!1X200!1 37 T 13 TON f450MM x 500Mt1 ; MM
~"\'<'-"

FORE GROUP ELECTRIC MOTOR

PU l. 2 2 NT6CC-45A I
45KW CONT. 4P 2SETS/SHIP
PUMP UN IT
AFT. GROUP ELECTRIC MOTOR
PU 3. 4 2 NT6CC-37B 37KW CONT. 4P 2SETS/SHIP
PUMP UNIT

REMARK C1) IN THE ABOVE ARRANGEMENT. • T" MEANS TAK I NG THE ROPE FROM
ABOVE THE ORUM ANO ·a· MEANS TAKING THE ROPE FROM BELOW ::~NIPPON PUSNES
'~·
THE ORUM. ·~

ROD~G~A ~ :Al{RA-NG EM.t=FrT-

DECK MACHINERY N860283
2. Windlass and mooring winch
1) Particular DM No. Cable lift
ship ri DM 2 set ( s) set {s)
left type Dl1 set ( s) set ( s)

Type • • • • • • • • • • • • G-26CIJ NS13HW

Hauling load (1st layer)· • t 22. 4 13
Nominal hauling speed (1st layer) m/min. 9 15
Max. hauling load (at no specified s t 33.6
Hydraulic motor HMB150
Gear ratio· • • • 22.5 5.565
ired differential pressure· • • • • • f/ 156 179
ired oil flow·· R/min. 196 1 31~
Chain dia. (kenter shackle) mm 68 G3
Drum size (dia x length)· • mm ¢457 x L960
No. of drum • • • • • 2
Storage capa. of drum (rope dia. x length) mm x m HB x L220
(within 7 layers)
Slack rope speed (1st layer)· • m/min. 45
Brake holding power (lst layer) t 161 37
Warping drum pu1 l load· • • • · • t 13
Warping drum size (dia. x length) mm ~450 x L500
No. of warping drum
Wei t • • • • • • • t 7.5 2.8

2) Gear l is t Cable lifter Mooring winch

Pinion Gear Pinion Gear
Module· ....... mm J'j 15 8 8
No. of teeth • 26 105 ?3 128
Pressure angle • ..... 20° 20'' 70° 2
Add. modification coeff. .... +0 ..5 0 0 0
Pitch c i re 1e • . mm 405 157 5 184 1024
Width of teeth· ..... mm 2l10 230 126 120
3) Material of main parts

(1) Cable lifter unit

Parts name Material JIS

Chain wheel Cast steel SC/480
Gear wheel Spheroidal graphite cast iron FCD450
Pinion Chromium molybdenum steel SCM435
Clutch Cast steel SCW550
Brake lining Non-Asbestos
Brake band Steel plate SM490YBN. SSl;OO
Frame Steel plate SS400
Hain shaft Carbon steel S45C-N

(2) Mooring winch

Pinion Carbon steel S45C-H
idal gra ite cast iron FCD500
Oil motor shaft bearing High carbon chromium bearing steel SUJ
Frame Steel plate SS400
Drum Steel plate SS400
Clutch Cast steel SC480
Brake lining Non-Asbestos
Brake band Steel plate (Wel ten60).SM490A.SS400)
Shaft Carbon steel S45C-N
Drum shaft bearing Cast bronze BC2
Warping head Cast iron FC200

4) Accessories
Chain pipe 1 pc/1-windlass
Grease nipple As necessary
Welding pipe flange As necessary
Pipe connector As necessary

-4-
 OF NIPPON PUSNES CO.,LTD.

3. Mooring winch
1) Particular DM No.
Quantity per ship ri t type DM 4 set (s)
left type DM 3 set (s)
Type · • • • • • • NS13HW
Hauling load (1st layer)· t 13

Nominal hauling speed (1st layer) m/min. 15

Hydraulic motor Ht1B150
Gear ratio· • • • 5.565
uired differential pressure· f/ 179
Required oil flow • • R/min. 134
Drum size (dia K length)· • mm 457 x L960
No. of drum • • • • • 2
Storage capa. of drum (rope dia. x length mm x m 68 x L200
(within 6 layers)
Slack rope speed (1st layer)· • • m/min. 45
Brake holding power (1st layer) t 31
Warping drum pull load· • • • • • t 13

Warping drum size (dia. K length) mm 450 x L500

No. of warping drum
Weight· • • • • • • • t 4.0

2) Gear 1i st Pinion Gear

Module· .... ..... mm 8 8
No. of teeth· .... 23 128
Pressure ang 1e • . 20° 2
Add. modification coe ff. • .... 0 0
Pitch ci re 1e · .. mm 184 1024
Width of teeth· . .... mm 126 120

-5-
3) Material of main parts

Mooring winch

Parts name Material JIS

Pinion Carbon steel S45C-H
Gear wheel Spheroidal graphite cast iron FCD500
Oil motor shaft bearing High carbon chromium bearing steel SUJ
Frame Steel plate SS400
Drum Steel plate SS400
Clutch Cast steel SC480
Brake band Steel plate (Wel-ten60),SM490A,SS400
Brake 1 ining Non-Asbestos
Shaft Carbon steel Slt5C-N
Drum shaft bearing Cast bronze BC2
Warping head Cast iron FC200

4) Accessories
Grease nipple As necessary
Welding pipe flange As necessary
Pipe connector As necessary
4. Pump unit

1) Fore group
Type NT6CC-45A
No. of set 2 units/ship

(l) Main pump

No. of pump 1 set/unit
T6CC-020-020-1R03(Vane pump)
Delivery 102/216 £ in.
Discharge pressure 194/70 l<gf/

(2) Electric motor (Shipyard supply)

No. of motor 1 set/unit

Manufacture NlSHISHIBA ELECTRIC CO •• LTD.

Type NTIKK
Out put 45 l<W cont.
Poles 4p
Revolution 1760 rpm

Electric source AC440V 60Hz 3¢

Rated current 74 A

(3) Oil cooler

No. of set 1 set/2-units

NL-046BX
Cooling system Sea water
Required water flow 80 £/min.
Heat exchanged capacity 23800 !<cal/hr
Design pressure 10 l<gf/cm 2
Test pressure 15 l<gf/
 PUSNES CO. , LTD.

2) Aft. group

Type NT6CC 3 7B
No. of set 2 units/ship

(1) Main pump

No. of pump 1 set/unit
Type T6CC-025-014-1R03(Vane pump)
Delivery 73/210 e/min.
Discharge pressure 194/70 kgf/

(2) Electric motor (Shipyard supply)

No. of motor 1 set/unit

Manufacture NISHISHIBA ELECTRIC CO., I.TD.

NTIKK

Out put 37 kW cont.

Poles '• p
Revolution 1760 rpm

Electric source AC440V 60Hz 3

Rated current 60 A

(3) Oil cooler

No. of set 1 set/2-units

Type NL-046BX
Cooling system Sea water
ired water flow 80 f/min.
Heat exchanged capacity 73800 kca I /hr
Design pressure 10 kgf/cm 2
Test pressure 15 kgf/
 OF NIPPON PUSHES CO.,LTD.

5. Painting

1) Outside surface of deck machinery.

(1) Surface preparation :
a) Primary surface preparation
Steel plates shall be shrit or sand blasted to Sa 2.5 and shop primed at
the state of raw material.
b) Secondary surface preparation
Welding beads and machine finished part shall be cleaned to SIS St 3 by
disc sander or other suitable means.
c) Machine oil and other foreign matter shall be removed organic solvent
or other suitable means.
Shop primer (Zinc rich primer) Nippon Paint Co .. Ltd.
Nippe zinky 8000 Green

(2) Paint

b) Painting times Rust prevent primer

c) Finish color
d) Total dry film thickness
Two(2) coats (40 microns/coat)
Finishing paint
One(l) coat (35 microns)
Munsell No. Gray (N-6)
115 microns

2) Underside surface of deck machinery.

(1) Surface preparation
All structual parts shall be standblasted and painted in accordance with
maker standard as follows.

(2) Paint :
a) Brand name of paint Tar-epoxy
b) Painting times Two(2) coats (100 microns/coat)
c) Total dry film thickness 200 microns

-9-
 SPECIFICATION

3) Outside surface of pump unit

(1) Surface preparation
All structual parts shall be power tool cleaning and painted in accordance
with maker standard as follows.

(2) Paint :
a) Kind of paint
b) Painting times
c) Finished color
d) Total film thickness
Oleoresinous
Rust prevent primer
Two(2) coats (35 microns/coat)
Finish paint
One(l) coat (35 microns)
Munsell No. 7.SBG 7/2
105 microns

* Film thickness shows a aim-value under half dry condition.

 '\
'

5895&
2600 3295&
~1870
~2205
1000
1400 1515 1050&
45
925 30 560
.

~ '; {
~

~· }:-<f
I
I
---..., /""'"
0 ~ I
I I ' i
0
-- == --
5
co 960 960
.... ./
I= ·--·- -- '
,,... -:,:. ""
;==

500
\ r
I
;
I
t--....
1 , .
>. '

r--
•
I
r
r
!

, ~ j
' ~
'
I I
\ I I
' .., I "'""
-
\ '/ ,(,,
\''
I ',,,, - ,, •' I

••
\..''·-- ,__ ~-:.1 r·
" --... '
~\
r-r-
"·,.
I

HI I ,I
-~
'
:T
-
~

I I - ...
' !
• _,
,,
f-
I
-=i .. '
I
I
c
~
j
~
0 f'-
l
IT
. ';;;...
...
• i<+l -~ I Ir
I f'- 0
I A
..
I •(
J.
~
If) .. lll ,

- - . • I
- - !'.. If)_ I()
~

~
.,,. 1 ....
l
"'"
-e- ' -"
I
~ r
I ,It_ "'-e-" ....
If)

-
' I
-
-e-

I -
~
I I -·
,,,. F\ II II --
- I

I
-e-
- ·-
Tension force 30tons
~
,L-/ .-
~
__,,... ,.._ .....
.
""t
I

' .-
r

1375 500
' "' -D ~
l '

- ~ -
~
I-
600 175 '-'-. H • _J
H 1-L r.

I
'-
r

38 o..j %
60
380
0 •

If)
f'- 600 200
~~ f'-
Pipe connection on control valve see separate dvg. 3NB95523.3NB95524
:~- 800
~111 0 Section A-A. see separate dvg. 4NB91922
Grease volume in vinch and cable lifter unit. approx. 3kg
1350 Grease volume on open gear. a·pprox. 4k g
2-End stonnef"'S 12-•45 holes
~o ~ 12 holes ~45mm for M42 foundation bolt& JIS B 1180 &8
~ ~ i'?,;~ 2,Z~
each 150 tons 1230
4-M30 Jack uo
~~-1-----~---- _ bolt holes
14 holes ~35mm for M30 foundation bolt& JIS B 1180 & 8
o o+----+e- ......._: Grease point
VI '°
_, '+----+• - :t-f-
~- ~

0
0
625 - -~
"' ,,,,
' ¢-
0
I'-
CabLe lifter shaft c
r~

35 .0
0
'
'
,, v
...
~

.A
I

~ '
I\ - Ji 0

860 .

.
-1-~ -

~1060 500
_o
.,, T
• .T.

"-
•
e
-1
~
0 T
0
0 R
"'" "' -
J.
- J.
- "!>l--1--l--+----=+'--J.---+--+
J.
- - ' 0

"'
'
/0sI k
-- I
-r--
20s _2so

-'1
---,-"?
20s
I
430 ' •

,.
0
~ ~
-
ltl

~
~
' ,,
i2
"'
~
I .I
~
"'
""'
"'!:!
Date

Or,1 /3.177?1
Design Traced by Scale

--+-1_· 1./"!o:,/_:v+_ _1_:_20_ _-;

-E3- W
NIPPON PUSHES

t-
C_h_ec-ked----~l-5_,,._,d. check-ed. ~
690,, 540
Awoved 1--------T_O_K_Y_O_J_A_P_A_N__ · - - - - f
"'"' L65X65X6

l~
0

3-End sto.-..-.ers ~ ~ " This drawing remains our exclusive property.

Should not be copied. reproduced and/or made
each 30 tons available to third parties without our written
consent.
2X.4-135 holes
~ WINDLASS ANO MOORING WINCH Replacement for Rep!aC*J by

G-26CU 4 7. 1Sb + NS 13HW 1Sc. 46R

Owg.
1200 830 1515 480 1200
No.
2N871971&

-II
 ) \
I \
I \
( )

30

- -

Material : SC410

;.A NIPPOll PUSllES

~~" TOKYO JAPAN

CHAIN PIPE ~440

CHAIN DI 1' 68,...,,4' 73mm 803504
 Cl
UI

Stopper pin 4 55400

rfL y nut 2 8C6 JIS F 2312-16
2 YBsC Xsso 2 JIS B 1184-16
L be cut b the 2 4 OO l it type

setting it' s it ion. !No._./' Mater i a L Remar

"'Ship

NIPPOll PUSNES

I I 3 806609
-13-
 45 5
37 5

960 -----·----+
9 0

0
OJ

Tension force 30t

Pipe connection on control valve see separate dwg.)N895523, 8955

Section A-A. see separate dw g. 4N89 l 922
Grease volume in winch. approx. 2kg
Grease volume on open gear. approx. 1. Sk g
4 holes t39mm for M36 foundation bolts. JIS B 1180 8. 8
10 holes t35mm for M30 foundation bolts. JIS B 1180 8. 8
,,_____: Grease point

:,4 lllPPOll
!~
PUSllES
·~ TOKYO JAPAN

NS13HW 54. lOL 3N871972

-14-
 /
/

~~-"~~~~~~--t-----:-----Jt.e~JNIPPOll PUSllES
TOKYO JAPAN

r=' E F
No. 8 22

5
 J :

WAR ING AD 4N895036

16-
 099
957
607
HEAVE L R .fJ1 450
L
0

'°co p

I])
0 T E
ro
'°
t')
0
L
LL1
0"
..--i

554 0...
655
929 661.5

;[~NIPPON PUSNES
Port •p• Welding pipe flange 40~ Owg. N~ 4N895219 ,~ TOKYO JAPAN

Port• r· Welding pipe flange 40A. Owg. No. 4N895160

Port. or· Welding pipe flange lSA. JIS B 2220 lOK-15 WINDLASS AND MOORING WINCH
CONTROL VALVE 3N89 523
-17-
 10 9
9 1

607
450 L R HEAVE
L
0

Lt
0

T
'---r--'-tb-:±-:r::t-----. '°I"!D
LU

554
655
I-

-'Ort • p• Welding pipe flange 40~ Owg. N~ 4N895219

:f t •IPPO•
··~··~·
PUS•ES
Port • T9 Welding pipe flange 40A. Owg. No. 4N895160 $-
Port • or· Welding pipe flange 15~ JIS B 2220 lOK-15 WINDLASS ANO MOORING WINCH
CONTROL VALVE 3N895524
18-
 ~
rn
r 4-</>d3 HoL s
0
~

Gl
u
1---i (\J

u u
rn Lan9e iaL 00 or
11 Hexagon socket screw
r IS B11 10.
)>

. Ring
Gl
rn ill ~

..

No. A
Flange
B c d2 e d3
Q'
/ship
ty
1
I

d
I
oLt
L s Q' t
p
Q'
p
Remarks

*1(1~
: .I·
1 A
2 20A I
<: •
36
40
22
22
2 2
2 7 I1
11 11
11
MlO 35 6
111 oI 3 26
I
'5
1G30
A 68 48 28 3 5 I 14 13 I Ml 2 I 0 0 IG35 Ii
• I
'-----
.J
---
+"--
OJ
'°
lf1
b'.~1
: )>
4 I3 A
s A 2
6
1
I
6
6
6

SOA I 10 0 73 36
4 2 16
4 1 18
61. 1 20
13
18
18
4
M12 I 40 30
M16
M16
38
38
16
IG40
GSO
01
4
I
"P" port for
DH i.2.3.4

I -o
IV . ~,,
? 6 A 1 8 7. 1 '2
92 45 22 M20 6 46 IG?S
............
c: 8 BOA . 140 1 3 45
'° 90. 0 25 4 I M22 o I so GSS
•
M

M
fR
I
 4-~d3 Holes L
· o· Rin g
s

---tt-D

(\J
<{

Flange material : SS400 or S25C

4> d2 Hexagon socket head cap screw
c : JIS 81176 10. 9

Flame Bolt .O*Ring Remarks

N
Q' ty Q' ty ty
No. A Al A2 B c d2 d3 e /ship d L s /ship Q'
/ship
1 20A (06)
2 25A (06)
3 25A (08) 75 95 57. 5 48 70 34. 5 13 14 M12 85 30 G35
4 32A (08) 75 95 57. 5 48 70 43. 2 13 16 M12 85 30 I
!
G35
5 40A (08) 75 95 57. 5 48 70 49. 1 13 18 M12 85 30 I G35
T port tor
6 40A02) 90 115 70 65 85 49. 1 18 18 4 M16 105 38 16 G4S 4
DM 1,2,3,4

7 SOA 0 2) 90 115 70 65 85 61. 1 18 20 M16 105 38 G4S

8 SOA 0 6)
9 65A 0 6)
 STBO WI NOLASS PORT '.JI NOL ASS
4-1 ANO MOORING WINCH ANO MOORING 'WINCH

WINDLASS STBO WINDLASS

4-2 ANO MOORING WINCH ANO MOORING wINCH

51

<(
l(l

A
OPERATOR
POSITION
l(l
l(l
p 0
co

B
l(l
C\J

co
l(l Or l(l
C\J C\J

130 15 78 78
160 115~
123
Ok
4'13 Holes

PORT ~AB Welding pipe flange 25A JlS B 2291 SSA 25

PORT Dr Pipe connector lOA Ow9. No. 3N800282 KCTl 030N CHANGE OVER VALVE
TYPE:OM-08 3 89 44A

21-
 VALVE HANDLE POSITION
P.-.A P-+B

4-1 STBD MOORING WINCH PORT MOORING .JINCH 1

4-2 PORT MOORING WINCH I STBD MOORING WINCH

51

<(
Ln
(\j
14
<(I A
OPERATOR Ln
POSITION (\j
Ln p
Ln <( 0
(\j
J_ _ Ln co
(\j

8
Ln
(\j
..-. I

~I
Ln Dr Ln
(\j (\j

Ln
130 15 ..-. 78 78
160 1 10 15Lt
123 ~140
T. 20k
4-~13 Holes

PORT P.A. B Welding pipe flange 25A. JIS B 2291 SSA 25

PORT Or Pipe connector 10~ Owg. N~ 3N800282 KCT17-030N
3 89 44
-22-
 t

<
l
'$.
.!ttl : -
i!Iffl'!f;}tl!A ~if!tl!O? 1' fij H ill
• 'f- CT) ll'f' tf E t ~
ll'f' tftl! ;;. ~ ! ill ii G H, H
* KCT04-010N 4 2.5 3.97 12 12 6
7
22
H
KCT06-010N 6 4 3.97 14 14 28
KCT06-020N 6 4 6.01 17 14 7 33
* KCT08-010N 8 4 3.97 17 17 7 29
* KCT08-020N 8 6 6.01 17 17 7 33 l
f--G
it! KCT10-020N 10 7 6.01 17 19 7 33 38.5 Plane of hand
* KCT10-030N 10
10
8 6.35 19 19
19
7
7
34
39
39
42.5
t
KCT10-04-0N 8 8.16 22
ii KCT12-020N 12 7 6.01 19 22 7 33 38.5
it KCT12-030N 12 9 6.35 19 22 7 34 39

KCT12-040N 12 Yz 10 8.16 24 22 7 39 42.5

li< KCT15-030N 15 % 9 6.35 24 27 ".. o~ 37 43
* KCT15-040N 15 12
9
8.16 24 27
30
7.5
7.5
41
37
45.5
43
KCT16-030N 6.35 27
!!< KCT16-040N 12 8.16 27 30 7.5 41 45.5
l
KCT18-030N 18 9 6.35 27 32 8 37 43 Designations

KCT20-040N 20 Yz 12 8.16 30 36 43 47.5

liE KCT20-060N. 20 Y. 16 9.53 30 36 8 45 48
KCT22-04-0N 22 Yz 12 8.16 32 9 43 47.5

liE KCT22-060N 22 Y. 16 9.53 32 36 9 45 48

KCT25-060N 25 16 9.53 36 41 10 46 50
liE KCT25-080N 25 l 20 10.39 36 41 10 49 52
KCT28-060N 28 Y. 16 9.53 41 46 HJ 48 52.5 8 17 7
* KCT28-080N 28 1 22 10.39 41 46 10 51 54.5
* K C 10- P TY. - B 10 6 6.01 17 7
ll! KCT30-080N 30 1 22 10.39 41 46 10 51 55
KCT30-100N 30 l Y. 25 12.70 46 46 10 55 57 * KC JO-PT B 10 8 6 35 19 19 7
KCT32-100N 32 LY. 26 12. 70 46 50 11 55 57 KC12-PTY.-B 12 6 6.01 19 21 7
lSI KCT35-100N 35 lY. 28 12.70 46 55 11 55 60
KCT38-120N 38 l Yz 32 12.70 50 60 12 57 64 * KC12-PT B 12 8.5 6.35 19 21 34
KCT40-120N 40 1 Yz 32 12.70 55 60 12 62 69
1,;:,
- 8.5 6.35 23 26 37
KCT42-120N 42 lX 34 12. 70 55 60 12 62 69 15 5.16 23 26
KCT50-160N 50 2 40 15.88 65 75 12 71 76.5

KCTll-OlON 78 10.5 78 4 3.97 17 19 7 29 36.5

31! KCTll-020N 78 10.5 .v. 7 6.01 17 19 7 33 38.5
31! KCT13-020N Y. 13.8 .v. 7 6.01 22 24
24
7.5 36 42
lSI KCT13-030N Y. 13.8 % 9 6.35 22 I 7.5 37 42.5
~
3/
!IE KCT17-030N 17.3 /j 9 6.35 27 32 8 37 43

ia< KCT17-04-0N ~ 17.3 Yz 12 8.16 27 32 8 41 45.5 Note

lSI KCT21-040N x 21.7 Yz 12 8.16 32 36 9 43 47_5
lSI KCT21-060N x 21. 7 v. 16 9.53 32 36 9 45 48
it KCT27-060N Y. 27.2 Y. 16 9.53 41 46 10 48 52.5
llE KCT27-080N Y. 27.2 l 22 10.39 41 46 10 51 54.5

!IE KCT34-080N 1 l 22 10.39 46 55 11 52 59 NIPPON PUSNES

!IE KCT34-100N 1 1 Y. 28 12.70 46 55 11 55 60
KCT43-100N lY. 1 Y. 31 12. 70 60 65 12 64 72
KCT43-120N 1 Y. l Yz 34 12. 70 60 65 12 64 72
KCT48-120N 1 1X 36 12.70 65 75 12 67 76

r- n Dwg
\-
L 0 N N ECT K
2 2
-23-
Dwg. No. GROUP PART LIST Vi
HYDR. CIRCUIT DI AGRAM
FOR DECK MACHINERY NIPPON PUSNES CO. , LTD.

Name Type

1 Storage tank
2 Suction filter VUh1.24D-100S24F JOO microns

3 Pump unit 2 NT6CC-45A

llydr. oil pump 2 TSCC-020-020 1R03
3-2 Chain coupling 2 CR-6022-J
3-3 Electric motor

2 OPG-AT--G~-60-35MPa

4 VA 100N
4 SAH-100-2
2 R5V08-513-12-Al

2 R5U08-511 15-A 1
2
Pressure gauge 2 OPG-AT-G%-60--15MPa
3 13 DeUvery hose 2 Dwg. No. 4N892681 llih NK

3 14 Return hose 2 Dwg. No. 4N895168

4 Stop valve 2
2 DM-08

2 HMB150
1 NL-046BX
VLM16DR-20Pl6F 20 microns
2 700G-1ML-65
2 700G· JIL--50
11 Check valve
12 Glove valve
13 Glohe valve

24-
Dwg. No.
HYDR. CIRCUIT DIAGRAI
13 FOR DECK IACllINERY NIPPON PUSNES CO .. LTD.
FORE GROUP
Type

l 5K·32A
15 ling pump Type3
16 Sight glass 5K-32A Ship yard supply
17 Oi 1 strainer VN-lOA· 1501 1 150 mesh
18 Globe valve 1 5K-32A Shipyard
19 Head tank 1

21 Rubber plate 12 IP-1004 For pump unit

12 IP-1002 Do.
 ----------~----Tl
and 11100r Ins

B A

I I

Reducer

Note :
1. The head tank shalt be 7"'10m in height from the shaft
center of the hydr. pump and shall be higher than the
i c equ Ipment by lm or more.
2. Taking oil charging into consideration. air breathers
shall be nstalled in high parts of the pipe Line and
other of the pipe where air may collect.
----:Hi 9h pressure Line · ·STS370-S-C Schl60
25A· · ·STS370-S-C Sch80
Pipe min. bend radius 3XOID:Pipe out dia.)
:Low pressure line··· ·STPG370 Sch40
:Ora in line····· ·STPG370 Sch40

:,0 lllPPOll PUSllES

-i><l- : Normal Ly open
"'4 1 Normally close

HYOR. CIRCUIT DIAGRAM FOR

* ··~·

~ n

DECK MACHINERY 3N89 13. 1

11. 4 FORE GROUP

-26-
Dwg. No. GROUP PART LIST ~
HYDR. CIRCUIT DIAGRAM
14 FOR DECK MACHINERY NIPPON PUSNES CO .. LTD.
- --~
AFT. GROUP
Name Type Remarks

Storage tank 1
Oi
Sh
2 Suet ion filter VLIM 24D-100S24F 100 microns
3 Pump unit 2 NT6CC-37B
2 TSCC-025-014 1R03
CR-6022--J
37kl 4P cont.
2 170-150
2 OPG-Al-GX-60-35MPa
4 VA- lOON
4 SAH-100-2

iTiil NK

2 FD-12-SO
2 CBC-12-30
6 Hydr. oil motor 2
7 Oil cooler NL-046BX
8 Return filter VLM16DR-20P16F 20 microns
2 700G-1ML-65
2 700G-1ML-50
l1 Check valve CRF-10-30-30 pressure

12 Glove valve 5K-32A

13 Globe valve
Dwg. No.
HYDR. CIRCUIT DIAGRAM
FOR DECK MACHINERY NIPPON PUSNES CO., LTD.

Type

51-32A Ship yard supply

17 Oil strainer VN··10A 1501· l 150 mesh
18 Globe valve 51-32A
19 Head tank
For pump unit
Do.

-2 -
 ---------------Tl
Hoorlm winch -

I
I I
I I
A B I A 8 I
I I
I I
I I
I
I
I
I
I
1· <:(
01

:-r----- ~
l
Shi
I I I

~
I
I ____, :g,I
v-
I I
10Xl5 I I
j

r ~--'"'!
---~::~_J
p I. . _.. T

A Pc 32A __Jj <:(

Reducer 25X40 (\JI

' '
i._ '-.-:---1 I
I

t_Qr_ l_OA ___ J ~

---g ,-
40A 4 T
<:e Note :
0
If) 1. The head tank sha LL be 7-1 Om in height from the shaft
center of the hydr. pump and shall be higher than the
hydraulic equipment by lm or mor~
2. Taking oil charging into consideration. air breathers
shall be installed in high parts of the pipe line and
other of the pipe line where air may collect.
ill
---:High pressure Line 40A··STS370-S-C Sch160
25A· · ·STS370-S-C Sch80
Pipe min. bend radius 3X0(0:Pipe out dia.)
- - -:Low pressure Line··· ·STPG370 Sch40
:Ora in Line· .... STPG370 Sch40

HYDR. CIRCUIT DIAGRAM FOR

DECK MACHINERY 3N895 14.1
AFT. GROUP

-29-
 4

0 0
JV)
T .--; "°
......;

s 0
0
JV)

p
1200
300 700 10

110

• •
6-+24 holes
p
T

C\l 0
ttttr---n::r- l:.-li--H---i+ll-lf -+-11++---~ co 0
f'- co

046
•! I•
I I
C\l
C\l 50 600

WEIGHT : ABT.

6-ho es +24mm for M20 foundation bo Lts. IS 8 1180 4. 6 ,!A

.,,,.... NIPPO•
-.:r~
PUSNES
. p· po ldins p f an9e JIS 8 91 s
.r -t d ns p fl an g e 40A. IS 8 10
,.., ...
dins oipe f arise IS 8 l0
PUMP UNIT
v
TYPE : NT 6CC- 1
3 1 1
3
 4

-~----=-....!.. s 2; !")

300

• •
T Late D52

Ln
~
co

~I
N
N
s 0
0 0
C\J
aJ

046

(\j
(\j 50
20
WEIGHT : ABT.463 kg

~es ~ 2 D ts. B :8 4. 6 ,A NIPPOll

··~
PUSllES
TOKYO JAPAN
+
v oi

PUMP UNIT
TYPE : NT 6CC-~ 3N8718 2
- 31
 screw Note

Yith NK certif cate

York!n9 press. 2l0k9f/cm2
Test press. 315 lq f/ cm2

5210-25 or 18210 x 315-25N

L Remarks
1
l l
2
[ l 3
4
5
6
L=m 600mm
at straight 7 ·-
used 8
9
10

Remarks

Note:Those shown on the draw ng are the

minimum measurements for the hose
when it is used with 90· bending.

IS B 2291

25A

DELIVERY HOSE 4N892681

-32-
 Hex. nut

Hex. head screw

L
1--~~-.~~--j~i--~--r~·~~~-;-~~-~-,
Remarks

1c=J1
•=min. SOOmm
835 x S2-38N
at stra i sht 5
used
l
8
9
L : For order. 10
L= <•-230> 1. 04+230

L Remarks
L2
2
3
4
5
6
7
L =min. 8
l=min. 9
L2=mln.
10
Note:Those shown on the drawin! are the
minimum measurments for the hose
when t is used with 90· bending.

it side. 40A

REJURN HOS 4N895168

-3 -
 A

~
C0/41 ( ec}f,) ([})

__ _J
I

I
cotW 'er 1&2 \
\/)/(,&/JI t oc /(.
COtb/ </71+)
@@@

w bt. 55k

.....
j

() L C () O I~ E I<
J!Elrf
NL 04 BX
R1/4

TY
 14 NAME P1
I GASKET

1
ELEMENT

1 ICASING
1
~~MI DE SC RI PT/ON REMARKS
Date Oes1911 ) Traced by

FILTER
TYPE . VLMl -20P1
36 --
 l~J

ves are to be in
survey C'.Jn

~
N I

-
-
..c HEXAGON
j

z 0K
u...J
~'

0
0
..c

,\,_ ___
46 I NAME PLATE C2600P

MODEL
Ml M hO
HF-1280-25-1
HF-1280-32-11 10 STEM
HF - i 280- 40- i1 7 I HANOWHEEL
HF-1280-50-1 3 DISC S45C
HF-128o-65-1 2 BONNET SS400
HF-1280-80-11 1BOOY SC480
~ tfo ~ ~:1 I«
NAME OF PARTS MATERIALS

s
TYPE HF-1 80-••-11 90
37-
 \ i I~

1j '' i)
• 'i
i,

I+ : 1,

1l1

4.4
16 7.
8 M x1 8.
60 I 256 117 227 160 76 1+40 0 8 20x I 1

x
0
0::"1
0..I
0..
<(

I
2 50 65 mm

I B N t

Remarks
Date

38 ·-
 0

co
0

Material : 0
(Rody)
WF.lGllT : Abt. 8

Date Oes19n Tr1toed by 5041e

NIPPON PUSNES
TOKYO JAPAN
11\eptaoed l>y

HECK VA
Dwg.
F 10 30-3 No. 4N892672
39-
 40 165 PT 1 /2

No. 7 50 i 222 75 197 PT 2

..,.__G
22 Handle
ro~
! 2
20 2
19 Stud bolt SS400 4

18 bolt SS400
17 Hexagon nut SS400
SS 00
washer UP

Rivet SS400
Graphite lset
Handle lever wood
Pin BSw
BsC3 2
9 BsC3 2
8 BsC3

7 BsC3

6 BsC3
5 gland I FC200
4 Box nut FC200
3 Flange SS400 2
N 2 Cover FC200
1 Body FC200
POS. NAME MATERIAL Q'TY REMARKS

Tilts dr>l...ng , _ _ (NI c1usw. P<O!Mf"IY.

...

Shovld not oe COD!e(j_ 1 «P<~ and/ or maoe

avaM-ble !O rhfrd panes wnhout OUfwnne:n consent

4
 (1;)
y *2*-
~:
1 II
6 I

®--rj----:~~

4
- 14 8

~
I
l
I 13 DRAlN PLUG SCM 1
I
12 HEX BOLT SS 8 M10
11 FLANGE SS 2 I
I

1 . SPRING WPA
9 SPRING SWPA
I
8 STOP RING SK 1 I
.,
7 . GUIDE ROD BsBM 1

-
<c:;T

cb.143
6
5
PLATE SPRING
ELEMENT
.:JUS
SK
1 ,-S;:ow

zi @ 4
3
.INNER TUBE
VALVE ·BC
SGP 1
1
2 COVER ADC 1
1 BODY. AC28 1
21 "O" RING NBR JIS82401 P-18 MARK; PARTICULARS
:
' MATERIAL
1 wOR><INU I
TOT_'.'L . ~-~- ?"'E. TOTAL~ REMAR><S
WEIGHT IN •g
20 INDICATOR T Date : OeS!<jn Traced by I

19 PACKING 1
I NIPPON PUSNES
18
@-·-iL~
'• ' TOKYO JAPAN

0 lTIL
TVDC - ' :-
Ii! L "".;. _,:

2
 GREASE VOLUME AND
HYDRAULIC SYSTEM OIL VOLUME
INPPON PUSHES CO., LTD.

1. Grease for bearings ··•······•·•··•···•······ 10 kg/

2. Grease for open gears • · · · · · · · · · • •........... 11 kg/ship
3. Hydraulic system oil for deck machinery ..... 150 liters/ship
(Except system oil in pipings, head tanks and storage tanks.)
 IC L NIPPON PUSNES CO .. LTD.

Vj SC. Vise. int

Oil Type
Cst 40"C I "C
Shell te 11 us oil 46 46. 0 1HJ
Showa shell Shel 1 tellus oil T37
Shel 1 tellus oil T46 47. 3 40
Mobi 1 Mohi I DTE 15M 46. 72 ~48

1 104 36
Es so

Idemitsu

Cosmo

Nippon oil

Mi t shi

Kyodo oi J

BP

Caltex

Castrnl

Chevron

General

Other raulic oil types with a viscosity 7 est at and a low pour point
actual service condit can be
The viscosity index should be 150.
 Grease type open

Oi I company Type
Showa shell D
Mobil Mobi ltac D
Surett fluid 4k

Nippon oil
Mitsubishi oil
General oi 1
Kyodo oil

Castro! Rusti 1o 553

Chevron 250CB

grease l icated gears.

 NIPPON PUSNES CO., LTD.

ty for bcari (Grease nipples)

Oi I company Type
Showa she! l Alvania No. 2
Mobil Mobilux

General oil
Kyodo o i 1

Castro I
Chevron Dura··Li th grease EP2

grease for l ica ted bca ri

(plain, rol lcr p sliding par )
 SHIP 064

SHIPYARD Tsuneishi

LIST OF
SPARE PARTS & TOOLS
FOR

HYDRAULIC DRIVEN
DECK MACHINERY

WORKS

NIPPON PUSNES CO.,LTD

TOKYO

. 13,1994

4N380479
 SPARE PAGE /15

SHIP NO
-~---

TYPE : G-26CU BOX NO

---~---

SUPPLY DRAWING
PER SHIP
NO NAME SKETCH MATERIAL REMARKS
PART
NO

With set
l6t "' 250b x 1885L
1 BRAKE LINING screws &
16t x 250b x 1335L

for
2 GREASE NIPPLE BsBH 5 Pin type

MFR' S NAME
NIPPON PU SN ES CO., LTD
& ADDRESS
 SPARE PAGE 2/l 5

MOORING WINCH ( 4 sets ) SHIP NO 1

---

TYPE : NS13HW BOX NO

·-

SUPPLY DRAWING
PER SHIP
NO NAME SKETCH MATERIAL REMARKS
PART

8
set
Non-
1 BRAKE LINING 12.St x 75b x 22
pcs pc

for
2 GREASE NIPPLE 5 Pin type

MFR" S NAME NIPPON PUSNES CO., LTD

& ADDRESS Sl CENTER BUILDING. 1 NINGYOCHO-NIHONBASHI
CHUO-KU, TOKYO. JAPAN
_/IQ_
 SPARE
I PAGE 3/15

!064
SHIP NO
HYDR. OIL MOTOR 4 sets)
~"""" """"

TYPE : HHB150 BOX NO

SUPPLY DRAWING
PER SHIP
NO NAME SKETCH MATERIAL -~ """""~""
REMARKS
PART
NO
ING NO
-·-· -
t· -92.08 ..1
"" """"
~-,~-
"'~~- ~·--~- """"" """""""
"""" """"- """

fS5.33
z
l
I
0-RING
la I tp NBR 20 5

- .SlOl
2 BACK UP RING
.s .08 - . 20 5 AL
I '
_,_
,-~

-304.8 .S3. 5

'
3 0-IUNG l'IBR 4 l AC
( I I
I ,J)

__ 92
t/J
0-RING

' x
4
( I I /)

' /.
rt>
- I
5 0-RIBG NBR 20 5 I y
I l /)
1

r-238 I 3B.5
6 0-RUIG
o_ I ¢ llBJt 4 1 AJ

MFR' S NAME
- NIPPON PU SN ES CO., l TD
& ADDRESS
NINGYOCRO CKITEJt BUILDING, 1-4-10, NINGYOCHO-NIHONBASHI
CHUO-KU, TOKYO. JAPAN
 Sl'AR
I PAGE 4/15

SHIP NO 1064
Fl ll fl I I IAL CONTROL VALVE ( 4 sets )

f' 2-S ·~· BOX NO

SUPPLY DRAWING
PER SHIP
NO NAME SKETCH MATERIAL REMARKS
YfOR!( PAFH
SPARE NO
ff:; NO

all 14.4 01 1

l 0 Rf Nr: I NRR 4 1
.ITS R21i!ll

( I 1) \, l ls
~
I

r/>59. 4 03. l

a_r-~
JI R 2 ti l
2 0-RTNC NRR 4 !
I G60

9 4 0 3. l
-
] .HS R2110l
T NRR 4 1
( I
l
11)
, 50

!, fl-l~TNC
1· I
a=
r/>39.4

¥ ~3.l

NRR 8 2
.!TS R2ti01
G40

<fi3.
r--ir-
r/12 7 '7
JlS R2110 l
') 0-RTNC NBR 4
(} l ff) l
P28

_¢>21. 8 ¢2.4

6 0-RINC j rum 12 3
JIS R2/•0l
( I I Cf) P22
~
l

¢14.81 02.4

J I~
JIS R2!;01
7 0--R r NRR 4 l
PIS

09. 8 ¢1. 9
r-~----1

~
JIS R24 1
8 () r NBR 16 4 '
u I PlO

- ¢6 8 ¢I 9
JIS B2401
9 0-RING I NBR 4 l
' P7
( ) !
l
n
'

MFRS NAME
NIPPON PU SN ES CO., l TD
NINGYOCHO CENTER BUILDING, 1-4-10, NINGYOCHO-NIHONBASHI,
& ADDRESS
CHUOKU, TOKYO, JAPAN

5 -
 I PAGE 5/15

COUNTER BAr~/\NCI: V1\LVE ( 4 sets ) SHIP NO 1064

TYPE : CBC-12 BOX NO

I
SUPPLY DRAWING
PER SHlP
NO NAME SKETCH MATERIAL REMARKS
worn< PART
SPAR£ NO
ING NO

¢39

l
-
j
¢3. 1
I
I
lS B240l
0-Rl BR 16 4
I r)
G40
~

¢34.4 ¢3 1

2 0-RINC
I/') NBR 4 l 2401
{ I
~
l
G 5
¢45
--
r·
!"!'· If)

3 P RI ¢40 _ N
. ial
8 2
1 B2407
'"""""
1__J~ resin G40
l I I I
-·-
r
I
-
~21.s .. Ll
4 0-RlNG 1 8 2 JI B240l
NBR
( I ( ')
P22
?
¢27. 5 ;

5 RACK UP RING
f'\23.5; N
. ia l
8 2 l
, __
..-<
,__
resin
I
•---- ·-'"""
~

- ¢20. 8 ¢2.4
'"

6 0-RI I I) 8 2
IS 82401
I ., P2 l
'

- <J;25
~
B/\CK UP Rl
r ¢21

I
.
,....,
___
_._ ,__
cial
resin
8 2
JIS 82407

P2 l
''
¢2.4
- ¢il9.8-;.
8 0-RlNG NBR 4 l JI B2 40 l
{ ) I
'
c')
I
- ¢ 7 .8. ¢;2. 4

9 0-R rNG I
NBR 8 2 JIS B2t<01
I
I Pl8

I ¢12.3"1 2.4
J IS B2401
10 0-RI I I NBR 8 2
( ) ! ') p 12. 5
I
li

MFR' S NAME
NIPPON PUSNES CO., l TD
NINGYOCHO GENTER BUILDING, 1-4-10, NINGYOCHO-NIHONBASHI,
& ADDRESS
CHUOKU, TOKYO, JAPAN

5 -
 SPARE PAGE 6/l5

NO 1064

BOX NO

DRAWING
NO NAME SKETCH REMARKS

JIS
B 2401
1 "O" RING NBR 4
G85

B 2401
2 "O" RING NBR 4 1 G4S

JIS
12 B 2401
3 "O" RING NBR 3
G35

JIS
B 2401
4 II "O" RING NBR 8 2 Pl8

JIS
5 "O" RING NBR 4 1 B 2401
Pl4

JIS
B 2401
6 "O" RING NBR 4 1 P20

JIS
7 "O" RING NBR 4 l
B 2401
PlO

MFR' S NAME
NIPPON PU SN ES CO., LTD
& ADDRESS NINGYOCHO CENTER BUILDIBG, 1-4-10, NINGYOCHO-NIHONBASHI,
CHUO-KU, TOKYO, JAPAN
 re PAGE 7 /15

HYDRAU LI PUMP ( 4 sets ) SHIP NO 1064

TYP : T6CC-i-l-lR03-A-l 236 BOX NO

SUPPLY DRAWING
PER SHIP
NO NAME SKETCH REMARKS
PART
NO

SHAFT EAL 4 0
N
~I I

'°

GASKET 8

3 GASKET 2

'°
ll"I
......
4 GASKET NBR 4 0
............
I'- I

'°
'°
0
5 BACK UP RING TEFLON 8 2 ll"I
SPIRAL

N
6 0-RING 4 0
-
I'-
oI
'°

MFRS NAME NIPPON PU SN ES CO., l TD

& ADDRESS NINGYOCHO CENTER BUILDING, 1-4-10, NINGYOCHO-NIHONBASHI,
CUUOKU, TOKYO, JAPAN
 SPARE PAGE 5

CHECK VALVE ( 2 sets) SHIP NO 1064

BOX NO

SUPPLY DRAWlNG
PER SHIP
NO NAME SKETCH MATER1AL REMARKS
WORK PART
NO
ING NO

,S3 l • 7
JIS 8240
l 0-RING "~ NBR 2
lB P32

.4 JIS 8240
2 0-RING t'l3. l NBR 4 2
lB G40

MFR' NAMf
NIPPON PU SN ES CO., LTD
& ADDRf NlfiGYOCHO CENTER BUILDING, 1-4-10, NINGYOCHO-NIHONBASHI,
CHUOKU, TOKYO, JAPAN
 PARE
I PAGE I 9/15

4
SHIP NO I
•··

TYPE : lff-1280-25 11 BOX NO

SUPPLY ...
PER '"'"""
"

NO NAME SKETCH MATERIAL REMARKS

PART

--r·
0
r/J2 9 4 °'
-;;t
JIS B 2401
l 0-RINC 3. 1 8
NBR 2 -;;t l 26A
°'ro IB 30
f) z
M
f'

0
T
¢24. 7 °'
-;;t
j B 2401
- "1
2 0-RING I NBR 4 l 126B lA P25
°'
ro
( (/) z
M

3 0-Rl
l/>44. 4

r
/)
NBR 4 l
-;;t
-;;t

°'zco
M
l126C
iJIS B 2401

B G4S

··-·~

0
¢12 3 °'
-;;t
IS B 2401
r-
-;;t
4 0-RrnG 4 ll 26D
°'zro lA P 2.5
(/) j M
I
0
¢24 4 °'
-;;t
-;;t
JIS B 2401
NBR 4 ll 26E
°'coz 1B G25
(/)
!
I
I' I I I M

¢31 I 0
°'
-;;t
-;;t
J1 B 2 7
BACK·- P RI ¢25 N
' ,...., TEFLON 8 2 125A
I
°'zco IT
M
i i
: l i
i'
¢ 16. 5 0
tr\ °'
-;;t
iJ ls B 2407
7 BACK-UP RJ 012 5 N TEr'LON
. 4 -;;t
12 58
'"""" °'roz 112
M
- ~-
-- --

I I
I
-· NIPPON PUSNES CO., LTD
MF NAMF
&
NINGYOCHO CEBTER BUILDING, 1-4-10, NINGYOCHO-NIHONBASHI,
I CHUOKU, TOKYO, JAPAN
 PAGE l 15
SPARE

SHIP NO 1064
GAUGE COCK

VA-lOON BOX NO

SUPPLY DRAWING
PER SHIP
NO NAME SKETCH MATERIAL REMARKS

JIS 82401
NBR 16 2
P4

JIS 82407
PTFE 16 2
P4

MF NAME
NIPPON PU SN ES CO., LTD
& ADDRf NINGYOCHO CENTER BUILDING, 1-4-10, NINGYOCHO-NIHONBASHI,
CHUOKU, TOKYO, JAPAN
 SPARE PAGE ll / 15

SHIP NO 1064
___ y_AH~ER_ 8 sets

SAH-100-2 BOX NO

NO NAME SKETCH MATERIAL

DRAWING

;~;; l
I
REMARKS

J~31.81f.~ NBR 16 2
~:s 82401
0-RING

IS 82407
2 BACK UP RING PTFE 16 2

MFR NAME
NIPPON PU SN ES CO., l TD
& ADDRESS NINGYOCHO CENTER BUILDING, 1-4-10, NINGYOCHO-NIHONBASHI,
CHUOKU, TOKYO, JAPAN
 r: -1 PAGE l /15

I FT ( 2 nets SHIP NO l

TYPE : 21iD-lOOS-2 BOX NO

DRAWING
SHIP
NO NAME SKETCH MATERIAL REMARKS
wom< SPARf
PART
ING NO

rJ,IO .. :.1 I qi 3. 1
JI B 401
1 0-RING NBR 4 2
Gl
(1 I ()
r
r~~o. 03.53
I Wl 16
2 0-RING
1 /)
I NBR 2 1
G4
r
400
-
3 ELEMENT f SUS 2 l 100 microns
'--·
(150 mesh
·-- ""$

</;17 8 rJ,2 .4

/4 0-RI
()
I '
j (/)
j NBR 2 l
JIS B24
l
!
~

MFR' S NAME
NIPPON PUSNES CO., LTD
& ADDRESS
NINGYOCHO CENTER BLDG. 1-4-10, NIHONBASHI NINGYOCHO
CHUO-KU, TOKYO JAPAN
 SPARE
I PAGE l /1

Rr~TURN FILTER ( 2 sets ) SHIP NO l

TYPE : Vl~l6DR-20P-16F BOX NO

SUPPLY DRAWING
PER SHIP
NO NAME SKETCH MATERIAL REMARKS
'M:JAK PART
SPARE NO
1'IG NO

i/;69.4 ¢3 .1
.
l 0-RING
a I
1·
1¢ NBR 4 2
JIS B2401
G70

,if> ¢3.53
l 16
2 0- I I I NBR I
I
2 l
JI
G42
( ) I /)
f l
-
3 ELEMENT ji.' PAPER 2 l 20 mi rons
......
,_
"$

4 0-RI
I
l 7.
1 /2.4
NBR 2 l
JIS B2401

() ! ,/) Pl8

I
i

MFR S NAME
NIPPON PU SN ES CO., LTD
& ADDRESS NINGYO CEtlTER BLDG. 1-4-10, NIHONBASHI NINGYOCHO
CHUO-KU, TOKYO JAPAN
59-
 SPARE PAGE 14 /15

SHIP NO 1064
2 set )

L-046BX BOX NO

SUPPLY
PER SHIP
DRAWING
NO NAME SKETCH REMARKS
PART
NO

CPZ 8 4

NON
2 2
ASBESTOS

3 ASBESTOS 2

MFR NAME
NIPPON PU SN ES CO., LTD
& ADDRESS NINGYOCUO CENTER BLDG. l-4-10, NIHOWBASHI JUNGYOCHO
CHUO-kU, TOKYO JAPAN
c::n
 TOOI.S 15.l/ 5

HYDR. DRIVKN Dr:CK MACHINr~RY 1064

DRAWING
NO. NAME SKETCH MATERIAL .REMARKS

I GREASE PUMP I

SPARE PARTS &

2 l
TOOLS BOX

& CLIP 2

S'fEEL

STEEL

STEEL l

7 SPANtU:R STEr:L

8 SPANNER l

9 SPANNER l

IO SPANNER STEEL l

MFR' S NAME
CO., LTD
& ADORE

-6 .I-
 PAGE . 2/l 5

l064

BOX

DRAWING
NO. NAME SKETCH REMARKS

WRENCH

KEY

5
WRENCH KEY

MFR' S NAME
& ADDRESS
 SHIP OWNER:
Tsuneishi
SHIP YARD Shipbuilding Co., Ltd.

SHIP NO. 1064

for

ic driven deck

NIPPON PUSNES CO., LTD.

e HIIGYOOto CENTER BUILOil-6

t -4- lO NIN;YOOfO NIHCH3ASHI QruO-KU
lO<YO JM'AH
"TEL. OJ-3669-9821
FAX. OJ-3669-2176
 NIPPON PUSHES CO., LTD.
HYDH. DRIVEN DECK MACHlNERY

ard and !lull no. Tsuneishi Co. , Ltd. S. 1064

Deck machine. Windlass & DM 1

Machine no. NP - 30641 - 1 motor no. K-94PM 8806

Principal la rs
Classification NK
Rated load and 22.4 t x 9 m/min. 13 t x in.

Slack rope 45

Chain/Rope diameter ¢ 68 mm G3
ic motor
Differential pressure 156 179
Reduction gear ratio 22.5 5.565
Chain whee revolution
Place of test . LTD.
Date of test 1995 - 03 - 2'1
Witnessed
for

Nippon pusnes "

Setozaki iron "
Test 1. No-load run le lifter unit. Actual oil flow

Direction Duration Chain wheel Oil motor

of revolution pressure
rotation (min) (r.p.m.) (k 0 c)

Normal 15 4.04 15 26 16

Reverse 15 4.03 19

Test 1. No-load run winch

Direction Duration Drum Oil motor Room

of revolution pressure
rotation (min) (r.p.m.) (kizf/cm2l ( • c) ( 'C)
Normal 15 16.3 14 26 16

Reverse 15 16.3 18 16

1
 'l'EST RECORD
OF NIPPON PUSNES CO., LTD.
HYDR. DRIVEN DECK MACHINERY

Test 2. Brake and Clutch test.

The brake and clutch operational perfonnance were confirmed.
Cable lifter. Good

Mooring winch. Good

Test 3. Chain wheel inspection.

The engagement of chain wheels were confirmed by using the chain pattern
made of wood.
Good
Test 4. Overhaul inspection.
The following were
1) Gear teeth contact Good

2
 NIPPON PUSNES CO., LTD.
m~CK MACHINERY

and Hull no. Tsuneishi Co., Ltd. S.NO. 1064

Deck machine. W.indl ass & moor winch DM 2

Machine no. NP 30641 - 1 motor no. K-94PM
Principal particulars
Classification NK
Rated load and 22.4 t x 9 m/min. 13 t x 15

Slack rope 45 m/min.

Chain/Rope diameter ¢ 68 mm G3 ¢ 68 mm
ic motor
Differential pressure
Reduction gear ratio 22.5 5.565
Chain wheel revolution
Place of test . LTD.
Date of test 1995 - 03 - 24
Witnessed

for

Nippon pusnes "

Setozaki iron works "
Test 1. No-load run le lifter unit. ( Actual oil flow 210 . )

Direction Duration Chain wheel Oil motor Room I

of revolution pressure . .
rotation (min) (r.p.m.) (ki:zf/cm2) ( OC) ( C)
Normal 15 4.06 16 27 15

Reverse 15 4.03 20 27 15

Test 1. No-load run winch

Direction Duration Drum Oil Hydr. motor Room

of revolution pressure Temp.
rotation (min) (r.p.m.) ( kizf/ cm2) ( • c) ( 'cl
Normal 15 16.4 15 27 F',)

Reverse 15 16.5 20 27 lS

3
 TEST RECORD
OF NIPPON PUSNES CO., LTD.
HYDR. DRIVEN DECK MACHINERY

Test 2. Brake and Clutch test.

The brake and clutch operational perfonnance were confirmed.
Cable lifter. Good
Mooring winch.
--------
Good
--------
Test 3. Chain wheel inspection.
The engagement of chain wheels were confirmed by using the chain pattern
made of wood.
Good
Test 4. Overhaul inspection.
The following parts were i
1) Gear teeth contact Good

4
 TEST RECORD
OF NIPPON PUSNES CO., LTD.
HYDR. DRIVEN DECK MACHINERY

and Hull no.

Deck machine.
Machine no. Hydr. motor no.
Principal particulars
Classification NK
Rated load and 13 t x 15
Slack rope speed 45
Rope diameter 68 mm
ic motor
Differential pressure
Reduction gear ratio
Drum revolution
Place of test SETOZAKI IRON WORKS CO. LTD.
Date of test 1995 -
Witnessed Ship owner's
Surveyor for

Nippon pusnes
Setozaki iron works 11

Test 1. No-load run ( Actual oil flow 210 . )

Direction Duration Drum Oil Hydr. motor Room

of revolution pressure . .
rotation (min) (r.p.m.) ( ) ( ) ( () c)

Norma} 15 16.1 15 24 15

Reverse 15 16.2 20 24 15

Test 2. Brake and Clutch test

The bTake and clutch were nfirmed. Good

Test 3. Overhaul ti on
The following parts were
1) Gear teeth contact. Good

5
 TEST RECORD
OF NIPPON PUSNES CO., LTD.
HYDR. DRIVEN DECK MACHINERY

Deck machine.
Machine no. NP - 30642 - 2 Hydr. motor no. K-94PM 8812
Principal particulars
Classification NK
Rated load and speed 13 t x 15
Slack rope speed
Hope diameter
Hydraulic motor
Differential pressure
Heduclion gear ratio
Drum revolution
Place of test
Date of test
Witnessed by Ship owner's
for

Nippon pusnes II

Setozaki iron works 11

Test 1. No-load run ( Actual oil flow : . )

Direction Duration Drum Oil Hydr. motor Room

of revolution pressure
rotation (min) (r.p.m.) ( ) ( C) ( OC)

Normal 15 16.3 15 25 15

Reverse 15 16.2 22 25 15

Test 2. Brake and Clutch test

The bTake and clutch were nfirmed.

Test 3. Overhaul ti on
The fol.lowing parts were
1) Gear teeth contact. Good

6
 GEAR BACKLASH AND ING T NIPPON PUSNES CO., LTD.
( NP - 30641 - 1 ) DM 1 )

Room temp 16

A B

\ E

EB
 BACKLASH AND BEARING NIPPON PUSNES CO., LTD.

Room mp 15 0 (1
v

c B
D A
E

\
CP

( "c )
BEARING B c D E F
TEMP 14 14 14
( mm )
 NIPPON PUSNES CO., LTD.

n.oom temp : 15 "c

c B A

BEARING TEMP ( 0 c )
BEARING POSITION A B C D E F
TEMP 14 14 14
( mm )
0.40
 NIPPON PUSNES CO., ltt1.

Il.oorn ternp : 1 °c

A c

BEARING TEMP ( CJ c )
BEARING POS A B I' c D E ...IT'
TEMP 14 14 14
H
I
\ mm )
0.25
 T
NIPPON PUSNES CO., LTD.
( µP - 30641 - 1 ) ( DM 1 )

( ) is error bet·.veen the drawing and the re measurement. 1Jnit. :nm •

140( 925( DJ 1230(

I ,-..

~ ~0
0 (,()
(,()
<-I rl

,......
~
0
<-I
~
<-I
rl
0
LO
C\J
....... r-1

~rtt ntl
.......
<S
~ 0
"1"

:1 ~\
LO
~1 i!)
~
ol
['-..
·;~
0
0 ----
S; I 0
N 01
['-.. I
I 0 cri I

LO
C\J

~
LO
,...,
lI I I
lO
II
I
I
I I
I I
l I
l

)!lool

120(
I
I
l _.

1445 ({i )
,J/k {

350
•
>l•
7 5(
........
540(
>l • 690(
I
=--1~

1365( ( c:)
 p~ H
NIPPON PUSNES CO., LTD.
( NF - 30641 - 2 DM 2 )

( ) is error bet·.veen the drawing and the r measurement. t. mm.

1230 ( tJ) 925 ({J) 140 (

__.
(\)
~
0
<::!'
rl
-
·~

ID
ID
I

~
f:'...
------ '-'

0
0
ol
r:-... I
N
rH1 ml

I
~I '
1
I
I,

II I! I
: I

1365(V) 690( 540( 715( 1445(('.'.?) 120(0)

 FJUNDATION p H
NIPPON PUSNES CO., LTD.
NP - 30642 - 1 ) ( DM 3 )

( ) is error between the drawing and the measurement. Unit. mm.

150({1 ) 1460( 140( 0)

-

'
- I

~
- "'
'-'
LO
LO

-
0
-
!:"-
-
..... ('.
en
()J

'
I

·- --
l ,......
--- ·--r
~
._....
LO
,....,
<D
I
-- --
.__
--

I
120( ()) 1380({J) 150(0) ( {i)
 FOUNJJATION BOLT PITCH
NIPPON PUSNES CO., LTD.
( NP - 30642 - 2 ) ( DM 4

( ) is error bet'.veen the drawing and the real measurement. Unit. mm.

140( l') 1460 ( 0) 150(

-
~
..__.
I.()
I.()
- -~
~
('. ..__.
.._,
- - 0
('.
- 0
('.
Cll

.. - - O'l

... ...._ ..._ ,....._

\
~
..__.

_..
[!)

--
......... _.,
,....;
(!)

- I I I
I i

350( l1) 1460( 0) 150 ( {1) 1380(

 SHIP OWNER:
Tsuneishi
SHIP YARD Shipbuilding Co., Ltd.

for

!c driven deck mach

unit )

- 03 - 10

NIPPON PUSNES CO., LTD.

NI~ CUflER BUILDltb
1-4-10 NitGYOOiO NUKN3ASHI GIUO-KU
TCJ<;YO J N'N4
lEL. 03-3669-9821
FAX. 03-3669-2176
 TEST RECORD
OF NIPPON PUSNES CO., LTD.
HYDRAULIC PUMP UNIT

1. Completing inspection

Item of test and inspection Result

Construction and Appearance inspection Good.

Hydraulic circuit inspection (Operating test,Pre!'sure test ete) Good.

Electric circuit (Insulation resistance test. etc) Good.

2.

3. Pressure test

Pressure Oil temperature time Result

315 320C 2.0 min

Good.
External leakage and Other trouble Not Recognized.

4. Insulation Resistance test

5. A list of principal

Name Model No. MFG No. Remark

T6CC-020-020-1R03 94J25 241 PU l

Pump
T6CC-020-020-1R03 94J25 243 PU 2
--
NTIKK 353955M31B-l PU l ( 45 kw )
11otor
NTIKK 353955M31B-2 PU 2 ( 45 kw )

6. Witness by Ship owner's representative

Surveyor for
Ship yard representative
!I
Nippon pusnes
Setozaki iron works "

15
 TEST RECORD
OF
HYDRAULIC PUMP UNIT NIPPON PUSNES C0'¥LTD.

6. characteristics and load test

For NO. 1 PU 1 ( At Oil

Pressure Pressure Motor Rev Del

Unload
kgf/cm2 { rpm l/min Amp

5 6 1797 229 26

68 70 1784 218 40

100 3 1785 111 44

150 3 1781 110 56

194 3 1774 107 71

For No. 2 At HZ )

Rev Motor
Unload )
kgf/cm2 rpm l/min Amp Volt
k f/cm2 )
4 7 1795 229 27 440

70 70 1787 220 39 440

100 5 1786 111 45

150 5 1781 111 57 440

194 5 1775 109 70 440

7. Notes

16
 TEST RECORD
OF NIPPON PUSHES CO., LTD.
HYDRAULIC PUMP UNIT

PU 3 PU 4

1. Completing inspection

Item of test and ti on Result

Construction and Appearance inspection Good.

ic circuit inspection (Operating test,Pressure test ete) Good.

Electric circuit tion (Insulation resistance test. etc) Good.

2. Operating test

3. Pressure test

Pressure Oil time Result

0
315 35 c 2.0 min
Good.
External leakage and Other trouble Not Recognized.

4. Insulation Resistance test

5. A list of principal parts

Name Model No. MFG No. Remark

T6CC-025-014-1R03 94J25 166 PU 3

Pump
T6CC-025-014-1R03 94J25 167 PU 4

NTIKK 353955M32-l PU 3 ( 37 kw )
f1otor
NTIKK 353955M32-2 PU 4 ( 37 kw )

6. Witness by Ship owner's representative

Surveyor for
Ship yard representative
Nippon pusnes "
Setozaki iron works

17
 TEST RECORD
nr
HYDRAULIC PUMP UNIT NIPPON PUSNES co~ LTD.

6. characteristics and load test

For NO. 1 Pump PU 3 ) ( At Oil 36 °C 60 HZ )
Pressure Pressure Motor Rev Delivery Motor
( Unload )
( kgf/cm2 ) ( rpm ) ( l/min ) Amp Volt
( kgf/cm2 )

10 10 1793 223 23 440

69 70 1785 221 44 440

100 8 1790 81 39 440

~· ---~

150 8 1788 80 45 440

--
194 8 1783 76 53 440

For No. 2 ( PU 4 At Oil tern 40 C 60 HZ )

Unload )
kgf/cm2 ( rpm l/min Amp Volt
k f/cm2
10 11 1794 223 23 440

70 70 1786 219 45 440

100 9 1790 83 37 440

150 9 1787 81 44 440

194 9 1782 77 52

----- ---·

7. Notes

18