Professional Documents
Culture Documents
1i!J~i.5c±
MESSRS.
Jlj{}~
SHIP NO. 1064
PILOT ASSIST LADDER
}USTtifIW-26 I
I
S. SIDE· ·AL-2SL
P. SIDE· ·AL-2SR 8 VIEW (S•1/25)
82 86 88
DAV I CENTER
C VIEW S.. 1/25)
896 50
1r-
I
I
I
-~-+--
1I I
A VIEW (S•1/25)
I I I I
3050
l T---f----r
J----t----C
lfl
_l ~~l=F~=
lfl
3080
I
I 750 895
CAMBER 650/8250---'
{4.50.)
D
0__j ~---"'t"----f I
MILD
. I ~---t---~
II i2s
I I_ _ _
0
M
l
WINCH SEAT
WINCH
STEEL
FC20
S45C
17.40
209.00
2
2
GALV.
:i ,t~~=+=~~j
0
t : i:1so
N
K STOPPER FOR DAVIT MILD 199.04 2 GALV.
STEEL
., J2 LASHING FRAME MILD
STEEL 189. 82 2 GALV.
LL----j---J_] I
Jl LASHING FRAME MILD 65.98 2 GALV.
STEEL
LADDER FALL 6. s. w. ll 4'9><21 11. 30 2 GALV.
H LASHING DEVICE MILD 18. 72 8 GALV.
STEEL
G REST FOR DAVIT MILD 5.96 2 GALV.
STEEL
F REST FOR UPPER PLATFORM MILD
STEEL 7.80 4 GALV.
E SHAFT SSP 100A 57. 78 2 GALV.
I
I
I
I D EYE PLATE MILD 31. 06 8 GALV.
STEEL
\ I
\
I
C DAVIT MILD
STEEL 209.62 2 GALV.
I I
8 UPPER PLATFORM MILD 204.40 2 GALV.
I
I
I
I A PILOT ASSIST LADDER
STEEL
MILD 429.78 2 GALV.
I I STE£1.
I
I MARK N A M E MAT. SIZE WEIGHT Q, TY REMARKS
MANAGER
CHIEF ARRANGEMENT OF PILOT
HEAD ASSIST LADDER
------ ' I I
CHECKED DWG.N0.52501 FILE NO.A1064-8aAB
~+~
I I I
DRAWN E. KANBARA SCALE 1/25. 1/50 DATE H6-11
A "' A VIEW
600 75
....
0 LO
'<1
0
8 4.5 ....
LO
2400
LO
2000 ....
LO
'<1
75
rA
•
I
I
3080 Lt .,.
I
300
MILD
16 EYE STEEL 0. 35 1 GALV.
I
I
17 ARM MILD
STEEL 8. 16 1 GALV.
I
I
16
15
HAND RAIL
HANO RAIL
MANILA
MANILA
4. 08
4. 08
2
2
I
I
14 HAND RAIL
STANCHION & SOCKET
MANILA 4.08 2
2 GALV.
I
I
13
12
FOR LOWER PLATFORM
LOWER PLATFORM
STIC
MILD
STEEL
6.06
29. 1 1 GALV.
I.
I
1350
•••
l 1250 I
• ••
450 11
10
STOPPER PIN HOLDER
CONNECTION BAR
STPT 25A 0.2
1.8
2
1
GALV.
GALV.
I
I 0
'<1
9 DOUBLING PLATE 0. 3 2 GALV.
I er> 8
7
SIDE ROLLER
LASHING HANGER MILD
2. 99
3.68
1
4 GALV.
STEEL
0 6 SHEAVE BLOCK Ml Lil 13. 80 2 GALV.
0
er> 0
STEEi.
er> 0 .... 5 HINGE PLATE Mll.D
STEEL 3. 60 2 GALV.
4 STANCHION CATCH MILD 0. 30 2 GALV.
STEEL
0 3 STANCHION & SOCKET STIC 12. 72 4 SALV.
er>
er>
2 STEP MILO 51. 54 8 GALV.
STEEL
1 SIDE FRAME MILD 150XT 68.07 2 BAlV.
'' STEEL X4.5 10. 1k9AI
' ,,,. __ .. MARK N A M E MAT. SIZE WEIGHT G.TY REMARKS
MANAGER
400
300 350X7•2450
3050
300
CHIEF 0 PILOT ASSIST LADDER
HEAD
CHECKED DWG.NO. 52502 FILE NO. A1064-8aAR
DRAWN E. KANBARA SCALE 1110. 1/20 DATE H6-11
TOTAL WT.• 214. 89kO
SANYO WORKS co. • LTD.
600
\ \
\I 4. 5t
4. 5t 51.
MARK N A M E MAT. SIZE WEIGHT Q. TY~~ARKS
MAN AG~~
CHJEF 0-2
STEP
NO.AA301
w E H5-02
1
0
<:::!"
(T)
15C m
-4-
1
I
I
0 (J)
(T)
(T)
o m
IO I
I
I
I
1-
l
11 I
I
: 1
~ ....N
0
0
N
I
I
....
r
I I I
9 9
I 1
I
~
M16X
3 BOLT. NUT&SPRING WASHER MILO
STEEL 60L 0.64 4sets GALV.
Ml LO 3. 04 4 GALV.
2 SOCKET STEEL
GALV.
1 STANCHION STK 25A 9. 04 4 1. 8k<1/M
- - - ----f-<-- - - -~-1------
,_'\.)
·~
I
I 9t 1
37.5
II
I I
I I
1
75 I
,_M_A_N_AG_E_R+--------1 fA\- 4
CHIEF V
HEAD STANCHION CATCH
CHECKED DWG. NO. 49502-03 FILE No. AB807
I
I
L---------------------\
----------------- --::::i
-- I
I
I
(
I
I
\ I
I
)
I
I
I
I
I
I
80
!:
MILD
STEEL 3. 60 2 GALV.
MARK N A M E MAT. SlZE WEIGHT Q.TY REMARKS
t-M_A_N_AG_E_R-t--------1 rf:\- 5
CHIEF Q
HEAD HINGE PLATE
CHECKED IDWG. N0.49502-04 FILE No. AC101
1----+-~---+-
0120
00 1
I I II I
!i----------.-__ J
I I 11 I
\______ l _____,_11-+,!
II
II
----------..r::r=l-~4-------------
<.Cl
(T')
___
rr·----
<.Cl
_...
{j
0
al
st
~ I 0
I
I t'-
~-----
<.Cl
1-M_A_N_A_GE_R-+---------t fA\- 6
CHIEF Q
HEAD SHEAVE BLOCK
CHECKED DWG.No_ 49502-05 FJLE NO.AD301
DRAWN Y.W SCALE 1/5 DATE H5-02
TOTAL WT.• 13. 80kO
SANYO WORKS co. LTD.
8
,------
' ---n
I
I I
I
I
I
I 11
i~ ! !m
118 9
'........,.'--------!
<I :I
L----------Ll
80.5
'it
F
I
I
-- -
9
-----
-
:
I
------~:~-~-
I
I
___
--__ 1t
ii'
_
I
~ -----!
f
-
I~
I l L_____________J :'
i
I
~-- ~
I
I
I
l
I
I
I
:
I
I
I
0
LO
I
II I I
l l I
I
I
I
i j i
I I I I
I
I
~~-~-------<1
I
l
I
II
I
I
:1.l
\
I
II
\ :I,i
\ I :I,i
I I I
\ I \ ll
L____________ J_ ____________ J
I I
I I
'--------------+---- ________ _.
,. __________ _/I /I
i _ _ _ _ _ _ _ _ _ _ _ _ :.:...__./
MILD
STEEL ~3. 68 4 GALV.
MARK N A M E MAT. SIZE WE I GHT G. TY REMARKS
1--M_A_NA_G_E_R1 - - - - - - - - 1 fl:\-
CHIEF V 7
HEAD LASHING HANGER
CHECKED DWG. NO. 49502-06 FILE NO. AE101
DRAWN Y.W SCALE 1/2 DATE H5-02
TOT AL WT. =
3 . 68 kg s A Ny 0 w0 R K s c 0 I • LTD I
9
105
92
54
51
,-----
I
I
---~--
I
'
I
--------1
I
I
\ I \
I
;------......._----'----~----
ll~-~~~-~-.[
l
I
I I
I
( ....______~-------,:_:r:=,------------------------------------- ~
)
I I
I
~..;.~
,/rm.•
~ ~'~
.!.
!
400
- -- \}<VJ -- I
I
I I
I l "," "
~ en
(D
10
\:c ==============1~~==============~==::j)~
l0
~~' 1 ~--·I
fr.
I :
6
I
I
~-~E=~~j-...
... ... -
r:I
....__--~.I
!!
L-l
0
L•80
44 ;11HOLE
I ~~~"'
~~~"'
25 1
TOGGLE PINI
BRASS
~~~"'
/// 1
I 4. 5t
=============~============= --- 0
L50X50X4t I x" LO
co
x"
FB6tX50X65L I x"
I
I
-~--~--___J,_-~--~--
0
LO
('t)
"
1
---'--
r-2-WASHER
SUS304
660
2-;21 HOLES 0)
5541 JIS TYPE
7 TOGGLE PIN & CHAIN BC 20X76L 0. 6 2SETS GALV.
6 SPLIT PIN SU5304 2
5 SHAFT MILD 2. 60 1 GALV.
STEEL 2.23ki!/M
13-2 4 SOCKET FOR STANCHION STPG 1. 16 1 GALV.
11. 1lti!/M
13-2 3 SOCKET FOR STANCHION STPG 0. 58 1 GALV.
7. 48kQ/M
2 ANGLE ADJUST PLATE MILD 5. 0 2 GALY.
STEEL
1 LOWER PLATFORM Ml LO 19.7 1 GALY.
STEEL
MARK N A M E MAT. SIZE WEIGHT G.TY REMARKS
MANAGER
CHIEF
@-12
HEAD LOWER PLATFORM
CHECKED DWG. NO. 49502-09 FILE No. Al104
DRAWN Y.W SCALE 1/10. 1/5. 1/2 DATE H5-02
TOTAL WT ... 29. Hg
SANYO WORKS co. • LTD.
0
(')
<">
lX)
lX)
0
.....
----
tO
I
l
I
(')
N
tO
.....
(T)
r
(')
r:- 00
..... ~IX)
(')
0)
50A
2 SOCKET STPG sch160 1. 30 2 GALV.
1 STANCHION STK 32A 2 2. 76kO/M
GALV.
MARK N A M E MAT. SIZE WE I GHT G. TY REMARKS
._M_A_NA_G_E_R+-------1
CHIEF
0- 13
STANCH I ON & SOCKET
HEAD F 0 R L 0 wE R
PLATFORM
CHECKED DWG. NO. 49502-10 FILE No.Al302
DRAWN Y.W SCALE 1/3 DATE H5-02
TOTAL WT. G a. oekg
SANYO WORKS co. • LTD.
SHACKLE JISB2801 sc-10
:/
(L) METER
0
A-VIEW -i>eo co
T--- I
II
0 ---.1.L-
co
STPG. 65A
I 120 80
SCH BO
9,A·~
1:-
1:-
I')
LO
C\I
.....
~
I
~
"3'
(1)
-
1
30
C\I 60
9
Tr
I
--1---
I I
I
I
-r-0-11
I
LO
C\I
..... I')
C\I cD
co
C\I
1HHOLE
2
4 CHAIN BC 2 JISF3906-2
HOX
3 TOGGLE PIN BRASS 65L 2
2 EYE MILD 0. 5 4 GAj..V.
STEEL
1 ARM MILD 6. 32 1 GALV.
STEEL
MARK N A M E MAT. SIZE WEIGHT G.TY REMARKS
MANAGER
CHIEF 0-17
HEAD ARM FOR PILOT LADDER
CHECKED DWG. NO. 49502-12 FILE No. NO.AN101
DRAWN Y.W SCALE 1/2. 1/6 DATE H5-02
TOTAL WT.• 6.82kO
SANYO WORKS co. • LTD.
580 343
10 400 10
I·
1 - , -:------- :r____________ _
0
I
:
I' I
:
II
II
(0
('I')
0
0
('I')
I
I
I
I
I'
I I
I
1
I
II
II
JI
II
0
c-
N
:~1:
I I
::
II
I I II
- - ~>:lH!HH>»
I: 1' II
::
I II
I II
0
0
0
F. 8 9tX90 c-
I: 1' II
:: N 0
('I') I.()
I II
I II ('I')
0
I.() : II
'<:t 0 (0
.......... I
I
I
I
II
II
· - ~------J~::::::-
I
I
...
(0 ;as I
I
I
648 • .11 J 27
9
I. ;2.iOO
J I
I· 750 .. ,
I
I I.()
I
...
0
'<t
0
Cl) 9t
320
1
0
Cl)
--e:
....
0
....
LO I
('!') l
4
1tl
0
C\I CD
O>
0
(\f
.....
-1--- I
0
ID
379
I
·1 I 379
539 750
r;- r
-+-----
I
0
0
(\f
13 I
I j I
L--,---...J
MJLD
298 I 14 KEY STEEL 0.0 4 GALV.
13 STOPPER MILD 115X85
4.20 2 5. 9UO/M
305 305 STEEL 8t QALY.
I l
12 REST MILD Ult 2. 7 1 GALV.
I 449 449 STEEL
I' ·t· ·I
11 SHAFT MILD 1.04 4 GALV.
STEEL
10 SHEAVE MILD 2.0 4
STEEL
9 SHEAVE BLOCK MILD 4. 19 i!SETS GALV.
STEEL
.,10,10,.
I I
7 SHEAVE BLOCK MILD
STEEL 13. 72 2 GALV.
I
I
&:::::::::i=..L
6
5
SHEAVE BLOCK
SHEAVE BLOCK
MILD
STEEL
MILD
6.85
15.88
1
1
GALV.
GALV.
STEEL
©
E Q,
I
I
1
MA NASER c
I·I 95 ·- 1.45 L------1--------J
440 c::l-f--:-~
---~
;-+~-+:::;::+-~~-+=i=~-~-~~--i=+=1----~i--;-~m-t-- --~-~
--~ ~
m c::_)lL:_
4 I
A VIEW
440
65 95 170
...
__{_
' '\
\
\
I
_ __J,_
r.
I
I
I
I
/
/
2-ts25 80
HOLES
94 94
I
I
I
110 110 L 10
I
.l
1
80
r:::l~r--_:- ! I -:_T~ :::J
I I
II II
"
-~~:t --
I'
----L- ·1:
·~
II
c::+-=- n5HOLE
.:-+:::J
94 94
I I. 10 ..I
c::Tt_:-
I
I
1
I
1
I
-=-Ti:.::J
I
II
---+-! "'
c:-+L-:_ .:!~-
fS25HOLE
0
M4 SET SCREW
I
I
--t--
1
I
- ----t----
---- ---- -
I 1
I
1 -~ • [. t
34
t-M_A_NA_G_ER--+--------1 0- i Q 0- 5 _ 3
~
1
CHIEF 0
HEAD SHEAVE
CHECKED DWG. No.49504-04 FILE No. SS005
DRAWN Y.W SCALE 1/1 DATE H5-02
TOTAL WT. • 3. OkO
SANYO WORKS CO .. LTD.
0
0
..... l
t--
I
I
I'?
~
LO
<:!' Ol
0
C\I
.....
I
I
I
I
40X40X5t
J
L--1
~ I 120
.l
I
152(0AVfT)
632(UPPER PLAT FORM)
<(
"'! g
-------"' :;-
·----=r----· ]
t .---
I I
I I I
---·, I
I I
11
LO
(0
'•
~ I •'I.)
I
I
I
I
do I
10 1do 10
I
I
I
I :~
I
I I
I
I
if
I
I
! I
LqL.
I
I
1 I
I
MANAGER
,___--+------t F
CHIEF REST FOR UPPER
HEAD PLATFORM
CHECKED DWG. N0.49507 FILE No. SD002
DRAWN Y. W SCALE 1/5 DATE H5-02
TOTAL WT.• 3. 90kO
SANYO WORKS CO., LTD.
120
r '
65
I
I
----- I
I
I
I
I
I
I I
[100X50X5t-----.,_~ I
I
I
I
I
f
I
I
I
I
N I
I
c- I
N i I
I
I
~i
-1jL.___! ~l~====~==:!:=:=......:.J!~
M22
0
LO
......
/
/
M22
H 460 6. 68 4
MARK. L WEIGHT G.TY
_ _ ____.
MANAGER H
CHIEF
HEAD LASHING DEVICE
CHECKED DWG. N0.49509 FILE NO. SF001
DRAWN Y.W SCALE 1/3 DATE H5-02
TOTAL WT.• 9. 36kg
SANV; wnR KS co . . L TO.
G,S,W.R,(6X24) 9<6L•21M
THIMBLE
JIS B 2802-9
MANAGER
i-----+------i I
CHIEF
HEAD LADDER FALL
CHECKED DWG. N0.49510 FILE NO. SG001
DRAWN Y.W SCALE 1/5 DATE H5-02
TOTAL WT.• 5. 65kQ
SANYO WORKS CO .• LTD.
120 200
100
2-;25HOLES
0
LO
~!~I C2:)H2oox1oox5.5/B
120 200
25 1 :~
1
25
LO
0
('I')
m
--}---1 LO
tD
.....
..;!'
0
I
('I')
------,------- --
LO
1 0 tD
I ('I')
.....
4
..;!'
0
I
--:-
I LO
0
LO
~
I
-- -- 0)
"'1
1 tm __ , en I .,;
J--t-
N
c:Jl
I
I ~
l r-
jlj
I -- --
I
I I
I
0
N
.....
1-~--
+~----------
I
0
I
I
It)
0
('t)
0
<:!"
120 I
I 0
t----------------------------- (1')
IO
t'-
ci
1 <:!"
:~~
O'l
·-----------
------------ --o I
I
---+--
a:l
LO
0
I
It)
It) (1')
I tO
cxi ci (1')
co
N
I O'l
..... I N
(1')
100X50X5t IJ')
4-!f9HOLES .....
I
I
I
0
I
I
I
I 6 ARM MILO
STEEL 37.06 2 QALV.
21.3it/M
I I
5 BRACKET MILO
STEEL et 4. 82 2 GALV.
___ j_ __________ _ 4
3
EYE
FLAT HEAD BOLT & NUT
MILO
STEEL
SUS304
0. 73
4
3 GALV.
I
I
2 BUFFER
LASHING FRAME
NEOPRENE 5t
MILO
0.07 2
QALV.
1 STEEL 42.23 1 30.8kt/M
I
I
MARK N A M E MAT. SIZE WEIGHT G. TY REMARKS
I MANAGER
1-----1------1
@
J2
I
CHIEF
I HEAD LASHING FRAME
CHECKED DWG. No. 52511-02 FILE No. SJ0295
DRAWN Y.W SCALE 1/15. 1/5 DATE H6-11
TOTAL WT. m 84. 91kO
SANYO WORKS co. LT 0.
r 215 ..
1
4 6
4-;c9 .J ,.
g
'¢
HOLES
- -----<t;.._
,II
7
1
!:'--
N
0 Ol
0
w
I
l - ----(~
LO
CT)
N
.\:
r~
I I
I
I
II
"Jo
<t- 7 BRACKET MILD
STEEL
MILO
9.80 2 GALV.
I
6 EYE STEEL 0. 73 3 GALV.
--T I
-
5 FLAT HEAD BOLT. NUT MILO
STEEL MBX40L 4
I I I
.e,.. 4 BUFFER NEOPRENE 5t 0. 16 1
-2
d; 3
2
SHEAVE BLOCK
SHEAVE BLOCK
MILD
STEEL
MILD
STEEL
MILO 194X15C
9. 34
13. 70
1
1
GALV.
GALV.
QALV.
1 FRAME STEEL X6/9 65. 79 1 30. 8U/M
MARK N A M E MAT. SIZE WEIGHT Q, TY REMARKS
,___ _ _____.
MANAGER
CHIEF
0 K
176
9 36 9
I 26
0
(\J
--r------
1--~---...--------
--
,,.,-
1 ', 0
..... '' 0
.....
'
0
LO
_,i___ ...... / 0
LO
..... I .....
I
-L---
I
~25HOLE
I
-t-------
0
I
0 LO
~ .....
.....
-------------
I 215
SHEAVE SHAFT
c l b l a 15
I
0
T --~-l---fi_.l:q;_;:_~_(+J-~-;.;.;-+::------'"
-....--- --- __________ ;-_-_-_-f.::::.r:-
, .•,.
-~
.L_ ___ ...__
I ., u ~
/ / /" - "---.--~~~~~~~~--_,
~ PT i/B~ 6
6-;20HOLES
3 PIN MILD 0. 0
STEEL
2 BUSH BRASS 0. 0
1 SHEAVE FC20 H52..4 1. 9
MARK N A M E MAT. SIZE WEIGHT G.TY REMARKS
MANAGER
CHIEF
HEAD SHEAVE & SHAFT
CHECKED DWG. No. 49514 FILE NO. SS001
DRAWN Y. W SCALE 1/2 DATE H5-02
TOTAL WT.•
SANYO WORKS co. • LTD.
!Di*!f
REV! SI ON
11iUff.n
MESSRS.
:ieJ&7T #:O:ia.M~~ti:
SHlPBUll..DER TSUHEISHI SHlPBUILDIHG CO., LTD.
M-fi:
SH IP NO. 1064
..
l\ll4
CHIEF OF DEPARTMENT
CHIEF OF SECTION
tltl!il
CHECKED BY
B#
llATE NOV. 4 '94
1. D
GENERAL
2. '/1 /:f-O)Mit
MODEL 01 WINCH
'/-1 :_,t:f-~'jf;
WINCH MODEL AL 2SR/AL-2SL (911)
~J::M
HOISTING LOAD o. 981 kN ( 100 k9 f )
---
~~~ 3. 4 3 2 kN ( 350 kgf }
STOWING LOAD
~ kN ( 200 kg f )
SUPPORT! NG LOAD 1. 9 6 1
3 . ~:& d~:lt
TEST AND INSPECTION
mi:l:.-CPJDEO)~:&u~'.il!::IJifil, 15-~~A'- 'f::_ l ~ T.
REQUIRED TEST AND INSPECTION SHALL BE PERFORMED IN WORKSHOP IN COMPLIANCE WITH
THE TEST PROCEDURES DESCRIBED IN ANOTHER SHEET. EVERY WINCH SHALL BE DELIVERED
AFTER IT HAS PASSED THE TEST AND INSPECTIONS.
4. ~:lE
GUARANTEE
~A~, 1
"'t:Lt-t.
WITHIN ONE YEAR, EVERY WINCH SHALL BE REPAIRED AND / OR EXCHANGED FOR NEW ONE
WITHOUT COMPENSATION IF IT SHOULD BE DAMAGED AND / OR TROUBLE BY THE CAUSES THAT
SHALL BE ATTRIBUTED TO OUR RESPONSIBILITY.
6 . .tfJ/\&~*!B
DELIVERY LlST
a. '/-{ /7- ( 1157.Htll:J
WINCH {QTY. /1 SH l P)
I 01 j ?4/r w1NcH A L - 2 S R/ AL - 2 S L ( 9 1 l)
b. 17-~ { 115'1-b::t)
AIR PARTS {QTY. / l SH IP)
c. #~& (1157J'U)
ACCESSORY (QTY./ISHIP)
AlRHOSE 15Ax10m
/ f'J[, WINCH HANDLE
d. (l~?YU)
SPARE PARTS (QTY. /l SH IP)
0 1 I i"i.m& SPARE PARTS
1. ti:1t SPECIFICATION
~·
SUPPORTING LOAD Ps = 1. 9 6 1 kN ( 200 k9f )
~J:.o-/U
HOISTING ROPE SPEED o. 183 rn/ s { 1 1 rn/ rn i n }
.:r. 71£1.J o. 588 MP a ( 6 kgf/cnf)
AIR PRESSURE
1. 2 2 6 kN
( Ph x 1. 25 )
3. 4 3 2 kN
( Pt x 1. 00 )
4. 2 9 0 kN
( Pt x 1. 25 )
220 0
I
217 2 38 i.11:
-y =; :,;:;;;1']1\- STOP 0
I
COVER
t£!11iD
OIL PLUG
~~AD
AIR INLET
0
0
0
..... i
O'l
N
+f -{ V :..r•j - itiliillt ""'
SI LENGER OIL GAUGE .... ""'
tO
.....
co ....
""'
N
co
'<t'
....
Un~
WINCH HANDLE ''
''
''
Wll. n l!l'f:H~:tt&!'.ii'~ iJ :l't- L <::Te~'· ':
EXH.\J ( BE SURE TO REMOVE
AFTER OPERATING.)
,,,>''''' ~T 0
UP DOWN (V)
.....
l1tlS!o
OIL DRAIN
2 5 250 25
7 5 150 7 5
25 300
frtf SPECIFICATION
~J:1'1fft HO I ST I NG LOAD 0. 9 8 1 kN 100 :.t;::(iH'i AL-2SR!:ii';l,;t:.t'. MODEL IS AL-2SR.
~~l'll!t STOWING LOAD 3. 4 3 2 kN 350 AL-2SL t";t:.t;::l1U:IW!JZ3L.:t.t1Jlf:T. AL-2SL IS TO BE SYMMETRY.
~l'll!:Ji: SUPPORTING LOAD
~J:o-/U HOISTING ROPE SPEED
f''?L~t DRUM CAPAC I TY
.I.7.::C-.$'-,l)J AIR MOTOR HORSE POWER 1. 2
1. 9
o. 1
ti> 9
PS
6
8
x
1
3
x
kN
m/s
35
600
m
r m
200
1 1 m/m in}
.. '"
HO, NAiil Of PARTS
;/ 1) ;A.::::.-:; /J[.,
'C.'./57-1) PT 1/8"
PIN TYPE ~~A.D
if1 AIR INLET
z I/ /.·
t-
"1'
°' -
ro '"'"~/ 'b
...... . '(,
CAP
(1-::r. - :.,;tt)
I (WITH CHAIN)
¢90
184 2 2 l 1
SILENCER 250
3 2 8. 5
ttif SPECIFICATION
MODEL
11\J.j\'.; FM-lORF-305
t::*:Jtt.J MAX. HORSE POWER 1. 2 PS
~Jv:? TORQUE 1 3. 7 2 9 kN•mm
t::*:li:tJ~ AT MAX. HORSE POWER
(§]l;J!( SPEE D ' 600 rpm Al
•OU lOTU
~J[;;? TORQUE
[ t::*: MAX. 2 7. 4 5 9 kN·mm ~~m AL ro"~~"---+".,,,-~••--i :::ms
i ~lb~ START l NG 2 2. 5 5 5 kN·mm or
.::i:. 7.:.t: - ;i-•n
GEAR RATIO 1/1 0
CHIU
""
ntrARTMtNT lVL!
IW
n_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _~·i_No_v.1_/:_·g·--~-·ll_l_EIl_ID_UIJ_RY_Cl,_l_TD._~
) SO METRIC LCR£~ THREADS 3RD ANCLE f'ROHCTION @ R[V IS I ON
1111- 0
0
I
0
44 5
225 110
.:::'.1:._::i
t!:lO A.O
OUT IN
/~
0
en
h,/ *""'-;;'1
"
CAP " CAP
+ ('!f-;:r. - :,,.#) "
rr
(1-:x: - ~tt)
(WITH CHAIN) (WITH CHAIN)
I
ls 5 1. " !
OILER
7-1' 11.t:i-
F 1 LnR
-1._ _
3 9_j
frtf PEClFICATION
111.J:t. MODEL AU-15R
74'Jv:$'- FILTER Al
AF-4000 AL-400 HQ. NAM& OF PARTS
•t M
~~AIR PRESSURE 0 O. 981 MPa
CKltF or ntPAUMUt kULI
i'Etl:Jt VOLUME 130 •• ••
~- Fl LTERABLE MESH 5 µ
:llt:Jt MASS 10 1 7 .:i.:: •;J ~
A lR UN l T
~ ......~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~.....,RJ--~~~~~~......~--~~~--~~~~~~~~~~~~~~~......-.......
:~:I N °v .l/: .94 «? MDIEI llDUIJRY Cl.LTD.
~:o~~~~
TSUNEISHI SHIPBUILDING CO. LTD. ~,ttTE NOV. 5 ·g 4
10 6 4 -~
DRAWN/~/
7
-~
NO.
i!t£
NAME
~~·"1iti
SKETCH
*iJ(
MATER I AL
U/1Nl1}
QTY./lSHIP
~ Tft ~
••
MASS
-!-It
ft
REMARKS
WORK SPARE ONE TOTAL
"'N~f
.I.7;d\-.A
1 {;d\- .Alf.'f#) .....
"..... RUBBER 1 - 15Axt. Sm
AIR HOSE
(WI TH COUPL l NG)
~ \ i. Sm .I ~ BSBM
... ....
1. 7ij\- .A
N~~x
x
<::<I - C'Q
(ij\-.Alf.'f#)
2 RUBBER 15AX10m
AIR HOSE
(il TH COUPLING)
; ]. 1 Om l; BSBM
1
<O
= I (-J :1
=
I
4 ::J-;;9-
COTTER
I
D .1 1.1 8
FC200 I 2 -
----
8
tf> lllSEI llllUIDIY Cl,lll.
~E~~~li
TSUNEISHI SHIPBUILDING CO. LTD. BM
DATE
NOV • 5 ·9 4
H
1 0 6 4 DRAWN~/
>
~MODEL dTITLE
.I. 7 74Y7-RFfv;im 1J .A~
AL- 2 SR/ L { 9 1 1) SPARE PARTS FOR AIR WINCH
•-.it
NO.
i!b~
NAME
~'.It.
SKETCH
'.ti:l me
MATER I AL
U/l~
QTY./lSHIP
dlt 'I-Ml
MASS
.ai
•• ?tit
ft
REMARKS
WORK SPARE ONE TOTAL
I
1 AA•.A1~1'"
HEX. WRENCH a SCM435 1 - 5 mm
-p-~r
= .,,.,
=
=
I
4 /:J
1)
lI •<"">
·~
SUJ 1 1 6202ZZ
BALL BEARING
I I "l 1
5 7fl~
SPARE PARTS BfiX
Il 14 5
l
I I I
SS400 1 -
40
\
"-"
--
~
SHIPBUILDU
~
SHIP NO.
OPERATION MANUAL
!IR WINCH
..-
C Bllf OF DIPARTMINT
CR
--
Clllf OF SECTION
CllCIClll BY
llUWll BY
Bff
ll!T! APR. 15 '94
-1-
§~
TABLI OF CONTENTS
2. itrf~f{- - - - - - - - - - - - - - - - - - - - - - - - - p. 6 - 8
OPERATION
3. 0(1)113~------------------------ P. 9-1 3
DETAIL OF EQUIPMENT
4 . . .~?I~----------------------- P. 1 4-1 5
RECOMMENDED LUBRICATION OIL TABLE
5. ~t=~-t~U--------------------- P. 1 6
SAFETY PRECAUTION
-2-
'/4 '.ff-O)i&F.tl1
WINCH INSTALLATION
a:
1 . '/ 4 J.:f-O)i&F.t t1 iii~;; 11) t.r1.. ' .:. C. tat L -CT~ 1.. '.
MAKE SURE DISTORTION IS NOT POUND ON THE WINCH INSTALLING FACE.
?-1 ':/1-
WINCH
?-1 ':/1-1Htttili
WINCH INSTALLING PACE
2. '/-1 J1- ;.:· 7L.l:.~-t ~ r;4-Vo- /O))iA.:ff!lll ( 8) tl• 2· 1;1.Tt:.t.s:-~ J::-J t:.
'/-1 ./7-a:ICllL -CT2i. '·
ARRANGE THI WINCH SO THAT THE WINDING ANGLE •g• OF THE WIRE ROPE
AGAINST THI WINCH DRUM WILL BE LESS THAN 2'.
:,,-7
SHEAVE
-3-
3. '71'-Yo- /-!: ?1' '../7- t:'7.L.C1)tin1u.:i!LJC:J;. u*~t:iff 1JliL * -t.
-t C1)iV!7.Tt=::J ·:19 - !:.A..h~W75iaJt='71'-Vo - :1 !:51 ~ *-t.
(.A.. iJ t= <\, \~t:J1.: C1).:7}!:/\'_/7- ~ap~JC:J;.*-t. )
INSERT THE END OF THE WIRE ROPE INTO THE JOINT HOLE OF THE WINCH
DRUM IN ORDER TO MAKE IT ·u· SHAPED.
FURTHERMORE, SET THE COTTER ·u· SHAPED BEFORE PULLING THI WIRE
ROPE IN THI ARRO DIRECTION AS SHOWN IN THE FOLLOWING FIGURE.
( IF IT IS HARD TO INSERT, HAMMER THE FOLDING PART.}
;J -;!'~ -
COTTER
c==='>... 51<
PULL
~J:Jf]JioJ
UP S!DE '?44i'o-7
WI RE ROPE
HAMMER
?4~7-1"7.L.
WINCH DRUM
.:C-5'- .:C-5'-
MOTOR MOTOR
LIY Rill
L TYPE R TYPE
-4-
2} ?4/7J.:~~~ffi~n~L?4/7r7~~@~~i!, ?4~o-7~~
~J:1.~ -t.
ROTATE THE WINCH DRUM IN THE ARROW DIRECTION INDICATED ON THE
UPPER FACE OF THE WINCH DRUM IN ORDER TO WIND THE WIRE ROPE.
~
NAME PL.ATE
HAMMER
-5-
1 . .:I. 711:(1)$8
PREPARE THE AIR SOURCI
A I- ·;; /I '\Jl,. /
.I.71-1\-?...
STOP VALVE
AIR HOSE
?-1 './7
.I 7.::t.::';I 1- AIR MOTOR WINCH
Al R UNIT
7-1 Jl,.:$'-
F IL HR
Mv1{-
coNTROL LEVER·
W.tl::
STOP
A I- ·;; /I \)j,, /
STOP VALVE
o~
FULL OPEN
:I..7t.-9-
AIR MOTOR
-6-
B) ::i ~ t- o - Jt..1 \Jv /11f'FO)~ir
OPERATE THE LEVER OF THE CONTROL VALVE
0 ~N
FULL OPEN
1'll:. - - - - \...>-----....,....;._
STOP
2. I7L:J:~~J:t1, ~TL10)tif'F
HOISTING AND LOWERING BY AIR OPERATION
A) I 7=t:-:9 -titf0)~15-
0PERATE THE LEVER OF THE AIR MOTOR
'74-Yo-7
WIRE ROPE
Wll:.
STOP
~J::l1
1irf L// \- ~Tt"f
LOWERING HOISTING
CONTROL LEVER
J..Tf:-5-
AIR MOTOR '/4 >'1-
WI NCH
-7-
B) =i / I- O - JI,,/ \JI,. /Btif '1)1!15-
0 PERATE THE LEVER OF THE CONTROL VALVE
'7-1~0-/
WI RE ROPE
~Jl:
f '~~"'9'
- --- '-..>------,--.,..,...;...
STOP \ 6//
::i :...- r o - Jt.-/ \Jt.- -:t
ttf'Fl,t/\- CONTROL VALVE
\ "'J-{ /4-
CONTROL LEVER WINCH
::I.7~-9-
~tt1
AIR MOTOR
LOWERING
~J:.t1
L
HOISTING
-8-
~-Q)pg~
DETAIL OF EQUIPMENT
-9-
s) ~J::t1~Q);( :h=t.nt-7 v- ::FO)llJ~
ACTION OF THE MECHANICAL BRAKE DURING HOISTING
B) @7v-::F•••Q)•~~t.@7v-::F•Q)•~~ffi•~a"?T•*~
15ia.lt.:~~~t @7v-::f-74 .::.y~~ftLT 8)71-z '.>' ~,J\4 Jt,,~
en-,,t1 @7 v- :FU•, e
7::f- I ' / ~ ,J\4 JJ..,,
t.~-:>T@fiL, @ !.:'?L.a•~Elbl~J:.t1~ff~1..,*-t.
··~itt>'-1* e
IN DIU:CTION @BRAKE SHAFT GEAR FEMALE SCU:W AND @BRAKE
SHAFT MALE SCREW ENGAGED TO BE TIGHTENED, A THRUST IS
GENERATED,
TIGHTENED, AND e
AND THROUGH
e
@BRAKE LINING @RATCHET WHEEL IS
BRAKE SHAFT GEAR,
FRICTION RECEIVE PLATE ROTATE IN A GROUP AND DRIVE @DRUM
RATCHET WHEEL AND e
GEAR , TO PERFORM HOISTING.
01
0 t!J::t1
HOISTING
-10-
6 ) ~rt1~d) J. tJ =tJ 11.--; v - ~ {7)•~
ACTION OF THE MECHANICAL BRAKE DURING LOWERING
~
LOWERING ~
-11-
C) Ttfa t:. J:: :;, ~l' L1 U t>' -t - :9 - l: J:: :;, ~l' t1U 1;.ll: cll1JO L J:: -) t "t :;, t
e/ v-:+•••t @:t v-:+WJU);f. :/t:.J:: iJ, e 71- ::r:. 7 l--J$1' Jf.,,f:
•¥:>-=>t1 J:: -J t-t ::,1.Jt>'•~ 7 v- :+t>'t>'t>' iJ t-t. x 7 v-:+ t:.J: "? -r~
i.
l't1Ut>'-illl' L J: -J t "t:;, t, -t- :9- U)@l~1.Jt:.J:: iJ / v- ::\=-a:•¥:>J:-J
t "t :;, 1.J tJ\. ~ ;: "t.
;:: U)lbfl= iJ ii L f.rt;\ 6-t- :9 - U)~t:.FclM L <:~l't1 a:f.i1.. 't "t.
IF LOWERING SPEED DUE TO LOAD TENDS TO BE INCREASED TO
ACCOUNT OF e
LEVEL FASTER THAN LOWERING SPEED DUE TO THE MOTOR,
BRAK! SHAFT GUR AND
FORCE TO TIGHTEN @RATCHET WHEEL IS GENERATED TO MAKE
e BRAU SHAFT SCREW A
ON
7) ~J.I:~
DURING STOPPAGE
e
@RATCHET WHEEL OCCURS.
AND BRAKE SHAFT GEAR,
WORK AS A GROUP SUPPORTED BY
e BRAKE LINING AND RATCHET
@urCHET CLAW TO HOLD LOAD.
e
-1 2-
2 . .:r. 77f-17- /..:r. 77-1 Jl-:9 -
AIR OILER I AIR FILTER
2 . .177f .-( 7 - t,: J:: LJ ~tp t,: ~?)- f'. •-&I.,, ~-(f.)ft f'.fi\. , * T.
MIX OILINESS INTO IMPRESSION AIR BY THE AIR OILER TO LUBRICATE
KACH COMPONENT.
Meo
OIL INLET lilIT•--::>3: 111
DROP ADJUSTING CONTROL
~D c:::::>- ~ ~lliD
AIR INLET AIR OUTLET
00 00
:I..774 Jl,,,~
AIR FILTER r L-<A#l:H-::> ~ 111
DRAIN DISCHARGE CONTROL
-1 3-
RECOMMENDED LUBRICATION TABLE
17?~~.:f~-M~~L~TE~~~~~-Li~.~~~-~-~~·~~~m~~~~.
RECOMMEND BRANDS OF FOLLOWING TABLE AS A LUBRICANT OF AIR WINCH.
~
?~ ~.:f~~'Tltt::t ~A ry~~o-7
GEAR BOX OF WINCH WIRE ROPE
15®;:.; .:c. )v:sf&l :_, :r.Jltt-v7:t1' Iv 150-220 :,, 1JldJ-f 1' 1 L::i :,t1~'/ yr D
SHOWA SHELL SHELL OMALA OIL 1so~220 CARDIUM COMPOUND D
-
1 ::t '.J:S~ '-1 \Jv ~ ~ E P 1 5 0 - 2 2 0 "1 v1 ~ N-5K
ESSO STANDARD SPARTAN EP 1so~220 SURRETT NSK
•±••
FUJI KOUSAN
11::i-Jv71'Jvit EP~-?
FUKKOL MILD EP GEAR
150-220
150~220
71:1-lv::f-1y:\!'\' No.
FUKKOL OPEN GEAR NO. 2
2
RECOMMENDED LUBRICATION TABLE
i7?~~~~-~~tLll"'E~~t*•Li~.~~j-n-~~-~~~~~~~~.
RECOMMEND BRANDS OF FOLLOWING TABLE AS A LUBRICANT OF AIR WINCH,
~
i7~-g-~~~~,p~(~ij~~~~~) i7:t~?-
GEAR BOX OF AIR MOTORIGREASE POINT! AIR OILER
2 . Mi:? t:~:&. tJfFlfli:? O):f, C1) t: .!f' ~!UL fJ.-\, '-eT ~ \, '.
KEEP HANDS AWAY FROM ROTARY MEMBERS AND OPERATING PARTS DURING
OPERAT !ON.
-1 6-