You are on page 1of 50

Electrical system

Diagrams from serial no. 3042704


Electrical system 9
Diagrams from serial no. 3042704

9.13 Functional groups

Group Circuit diagram designation Remarks


FG01 Electronics, supply voltage
FG02 Engine
FG03 Instruments
FG04 Drive function
Lighting StVZO, turn indicator sys-
FG05
tem, horn
FG06 Lights
FG07 Air conditioning; Seat
FG08 Window wiper/wash system
FG09 E connection, hydr. control circuits
FG10 Hydraulics 1
FG11 Hydraulics 2
FG12 14 pole Power outlet
Radio, cigarette lighter, interior
FG13
lighting
FG14 Central lubrication system
In addition to the basic equipment, the diagram also includes optional equipment.

Equipment identifiers

Descrip-
Oils and fuels
tion
A
A001 Radio

B
B001 Fuel indicator
B002 Horn
B003 Reversing warning system
B008 Load sensor – strain gage
B011 Loudspeaker
B012 Loudspeaker
B037 Diesel particulate filter differential pressure
B038 DPF input temperature sensor
Scroll wheel for extension and retraction (hall sensor)/4th
B040
control circuit
B041 3rd control circuit scroll wheel (Hall sensor)
B042 Forward/reverse travel scroll wheel (Hall sensor)
B054 Accelerator pedal

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-29


9 Electrical system
Diagrams from serial no. 3042704

Descrip-
Oils and fuels
tion
B056 Temperature sensor DOC intake temperature
B057 Intake air temperature sensor
B064 Lambda sensor
B083 Drive speed sensor
B093 NOx sensor after SCR cat
B094 NOx sensor before SCR cat
B109 DEF Cat inlet temperature
B110 DEF Cat outlet temperature
B111 NH3 ammonia sensor
B113 Manual throttle

E
E002 Rear right light
E004 Rear left light
E005 High, low beam, parking light right
E006 High, low beam, parking light left
E007 Rear working light
E008 Rear working light
E009 Front working light
E010 Front working light
E014 Interior light
E016 Numberplate light

F
Pressure relief of the oscillating suspension unit, sensor for
F001
roll-in stop
F003 Instruments, switch illumination
F004 Front window wiper; Horn
F005 Heater fan
F006 Stability display; DPF regeneration
F007 Tool lock,heating intake air
F010 Turn indicators
F011 Hazard warning lights
F012 Brake lights
F013 Tail light-, side light, left
F014 Tail light-, side light, right
F015 Low beam
F016 High beam

9-30 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

Descrip-
Oils and fuels
tion
Pressure relief valve; Continuous function of 3rd control
F017 circuit; 4th control circuit
Continuous function; Lock for road travel
Roll-in stop valve; Changeover of 3rd/4th control circuit;
F018
Changeover of 3rd control circuit, rear hydraulic coupling
Lifting arm damping; Counterbalance bypass; Rear hydraulic
F019 connection 1;
Rear hydraulic connection 2; Rear electrical connection; 14-
pin plug receptacle; ECU voltage supply
F020 Front working lights
F021 Rear working lights
F022 Rotating beacon
F023 Rear window heating
F024 Air conditioning
F025 terminal 15, seat compressor, heated seat
F026 Voltage supply ECU N001
F027 Voltage supply ECU N001
F028 Voltage supply ECU N001
F029 Voltage supply ECU N001
F030 12 V plug receptacle, radio
F031 Interior lighting, radio
Radio; Jog dial; Parking brake; Seat contact switch; Handbrake
F032
switch
F033 Starting relay
F034 Heating control unit main fuse
F035 DEF tank heating valve; NOx sensor; Ammonia sensor
F036 DEF pump
F037 Engine electronics
F038 Engine electronics, optional controller
F039 Heater control unit, water separator
F040 Battery isolator switch
F041 Sensors and ECUs options
F042 Hydraulics auxiliary fan
F043 Manual inching, central lubrication system
F044 Working cage, rear 3-pin plug receptacle
F045 Voltage supply ECU N016
F046 Voltage supply ECU N016
F047 Voltage supply ECU N016
F048 Voltage supply ECU N016
F049 Voltage supply ECU N014

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-31


9 Electrical system
Diagrams from serial no. 3042704

Descrip-
Oils and fuels
tion
F050 Voltage supply ECU N014
F051 Voltage supply ECU N014
F052 Voltage supply ECU N014
F053 Voltage supply ECU N032
F054 Voltage supply ECU N032
F055 Voltage supply ECU N032
F056 Voltage supply ECU N032
F141 14 pole Power outlet
F142 14 pole Power outlet
F143 14 pole Power outlet
F144 14 pole Power outlet
F301 Main fuse of the steering column
F302 Cabin main fuse
F303 Preheating main fuse
F304 Main engine fuse
F305 DEF unit
F306 Main fuse of the starting relay & heat control unit
F308 Main fuse of options 1 and ECU N016
F309 Main fuse of options 2 and ECU N014
F310 Main fuse option 14-pin Plug receptacle ECU N032
F311 Main pre-fuse

G
G001 Generator
G002 Battery

H
H001 High beam indicator light
H005 Alternator charge function indicator light
H020 Brake lights
H021 Brake lights
H022 Machine turn indicator light
H023 Check turn indicator light of attached vehicle
H025 Rear right turn indicator
H027 Rear left turn indicator
H028 Rotating beacon
H030 Left reversing light
H031 Right reversing light

9-32 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

Descrip-
Oils and fuels
tion

K
K001 High current relay terminal 15
K002 High current relay terminal 15
K003 Reversing light relay for trailer
K007 Start high-current relay
K010 Turn indicator relay
K011 Air conditioning switching relay
K016 Front socket switching relay 14-pin Power outlet
K025 Intermittent-wipe relay
K038 Main relay options
K042 Engine electronics switching relay
K045 Additional function switching relay
K046 Additional function switching relay
K076 Battery isolator relay 4-pin
K091 Parking brake relay
K095 Switching relay chute FF (G)
K096 Switching relay chute FF (H)
K097 Switching relay chute RIGHT (C)
K098 Switching relay chute LEFT (D)
K100 Switching relay chute DOWN (F)
K101 Switching relay chute UP (E)
K102 Button relay (J)
K105 Parking brake relay
K109 Roll-in stop relay
K112 Manual inching switching relay
K129 SCR main relay
K140 DEF main relay
K141 Battery disconnect relay
K142 Relay for rear electric connection
K143 Relay for rear electric connection
K147 Relay for option controller 1
K148 Relay for option controller 2

M
M001 Starter
M002 Front wiper motor
M003 Rear wiper motor

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-33


9 Electrical system
Diagrams from serial no. 3042704

Descrip-
Oils and fuels
tion
M004 Fan
M005 Front wipe/wash pump
M006 Rear wipe/wash pump
M010 Air-suspension seat
M016 Engine central lubrication system

N
N001 Traction electronics
N003 Preheating time control unit
N005 Perkins 854F SCR & DPF diesel engine electronic system
N015 Optional controller 2
N016 Optional controller 1
N021 Drive interlock
N023 Jog dial
N032 Optional controller 14-pin Power outlet
N036 Heating control unit

P
P006 Safe load indicator

R
R006 Rear window heating
R017 Bus terminating resistance
R018 Bus terminating resistance
R032 Heated seat
R037 Pull down resistor
R038 Pull down resistor
R041 Heating intake air
R043 DEF heating line pressure line
R044 DEF heating line suction line
R045 DEF heating line reflux line

S
S001 Preheating start switch
S004 Hydraulic oil temperature gauge
S005 Pressure switch, hydraulic oil
S006 Temperature switch, hydraulic oil
S009 Brake light switch

9-34 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

Descrip-
Oils and fuels
tion
S011 Handbrake switch
S012 Steering-column control lever (left)
S014 Light switch
S015 Heating switch
S016 Working light switch
S017 Working light switch
S018 Rotating beacon switch
S019 Hazard lights switch
S021 1st/2nd gear switch
S025 Differential lock push button
S027 14-pin switch Power outlet
S033 Continuous function 3rd control circuit (AUX)
S040 Quickhitch lock push button
S052 Air conditioning pressure switch
S058 Water separator switch
S059 Rear window heating push button
S070 Hydraulic connection in rear 1
S091 Central lubrication system
S101 Control lever push button for additional function
S104 Operator presence switch
S106 Hydraulic oil temperature switch (radiator)
S109 Push button for electrical connection 1 on control lever
S110 Push button for electrical connection 2 on control lever
S111 Switch for loader unit lock
S112.1 Switch for loader unit stabilizer
S112.2 Switch for loader unit stabilizer
S113 Switch for electrical connection
S119 Activation of diesel particulate filter regeneration (DPF)
S126 Rear wiper switch
S127 Pressure relief switch
S149 Work platform
S161 Roll-in stop switch
S164 3rd control circuit/hydr. changeover Rear ports
S165 Switch I-0-II raising/lowering tipping trailer
S166 Changeover of 3rd/4th control circuit
S168 Battery master switch
S196 Continuous operation of 4th control circuit
S198 Counterbalance bypass

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-35


9 Electrical system
Diagrams from serial no. 3042704

Descrip-
Oils and fuels
tion

V
V001 Blocking diode
V002 Blocking diode

W
W001 Radio aerials

X
X001 Steering column
X002 Steering column
X003 Cab
X004 Cab
X006 Drive interlock transfer connector
X012 Manual inching connection
X013 Rear 3-pin electrical connection Transfer connector
X014 14 pole Power outlet
X014.1 14 pole Power outlet
X014.2 14 pole Power outlet
X014.3 14 pole Power outlet
X015 Safe load indicator
X022 Cab power connection
X032 14-pin transfer connector Power outlet
X033 Front wiper
X034 Rear wiper
X038 Transfer connector for option controller 1
X039 Transfer connector for option controller 2
X043 Parking brake
X050 Extension and retraction/4th control circuit
X051 Changeover of 3rd control circuit / rear hydraulic coupling
X063 Transfer of telescopic oscillating suspension unit
X064 Transfer of oscillating suspension unit
X065 Rear lights
X066 Rear lighting transfer connector
X091 Central lubrication system
X094 Lowering brake transfer connector
X100 Namur module (14-pin plug receptacle)
X102 Namur module (rear hydraulic connection 2)

9-36 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

Descrip-
Oils and fuels
tion
X104 Seat
X106 Auxiliary fan 1 oil cooler
X116 Auxiliary fan 2 oil cooler
X149 Working platform transfer connector
X302 Air conditioning
X303 Air conditioning
XA03 CAN instrument
XE01 CAN interface diagnostics
XJ01 Joystick
XJ02 Joystick
XM01 Engine management
XM02 Engine management
XM03 DEF pump supply module
XX01 Cigarette lighter, 12 V-plug receptacle for cab
XX02 Front 12V plug receptacle
XX03 Rear 3-pin electrical connection Power outlet
XX04 Front plug receptacle
XX05 Trailer socket
XX14 14 pole Power outlet

Y
Y002 1st/2nd speed solenoid valve
Y004 Reverse machine travel solenoid valve
Y005 Forward travel solenoid valve
Y009 Solenoid valve, differential lock
Y010 Travel direction identification solenoid valve
Y023 Solenoid valve (retract telescopic boom)
Y024 Solenoid valve (extend telescopic boom)
Y025 Solenoid valve for tool lock
Y026 Tilt cylinder lock solenoid valve
Y027 Tilt cylinder lock solenoid valve
Y031 Magnetic clutch (compressor)
Y033 Additional control circuit solenoid valve

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-37


9 Electrical system
Diagrams from serial no. 3042704

Descrip-
Oils and fuels
tion
Y034 Additional control circuit solenoid valve
Y043 Parking brake
Solenoid valve for changeover valve of 3rd control circuit /
Y051
4th control circuit
Y094 Solenoid valve for lowering brake
Y095 Solenoid valve for lowering brake
Y106 Solenoid valve (pressure relief)
Y107 Solenoid valve (loader unit lock)
Y108 Solenoid valve (tilt-in stop)
Y119 Solenoid valve (loader unit stabiliser)

9-38 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

Electrical diagram – voltage supply


FG01-01

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-39


9 Electrical system
Diagrams from serial no. 3042704

Voltage supply ECU TTC77; Lighting of joystick


FG01-02

Naming of components see chapter Equipment identifiers on page -29

9-40 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

Power supply
FG01-03

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-41


9 Electrical system
Diagrams from serial no. 3042704

Perkins 854 F T4F engine


FG02-01

Naming of components see chapter Equipment identifiers on page -29

9-42 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG02-02

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-43


9 Electrical system
Diagrams from serial no. 3042704

FG02-03

Naming of components see chapter Equipment identifiers on page -29

9-44 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG02-04

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-45


9 Electrical system
Diagrams from serial no. 3042704

FG02-05

Naming of components see chapter Equipment identifiers on page -29

9-46 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG02-06

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-47


9 Electrical system
Diagrams from serial no. 3042704

FG02-07

Naming of components see chapter Equipment identifiers on page -29

9-48 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG02-08

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-49


9 Electrical system
Diagrams from serial no. 3042704

FG02-09

Naming of components see chapter Equipment identifiers on page -29

9-50 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

9.14 Indicating instruments


FG03-01

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-51


9 Electrical system
Diagrams from serial no. 3042704

9.15 Travel functions


FG04-01

Naming of components see chapter Equipment identifiers on page -29

9-52 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG04-02

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-53


9 Electrical system
Diagrams from serial no. 3042704

9.16 Lights
FG05-01

Naming of components see chapter Equipment identifiers on page -29

9-54 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG05-02

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-55


9 Electrical system
Diagrams from serial no. 3042704

FG05-03

Naming of components see chapter Equipment identifiers on page -29

9-56 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

9.17 Turn indicator system, horn


FG06-01

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-57


9 Electrical system
Diagrams from serial no. 3042704

9.18 Window wiper and wash system


FG07-01

Naming of components see chapter Equipment identifiers on page -29

9-58 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG07-02

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-59


9 Electrical system
Diagrams from serial no. 3042704

9.19 Working light, rotating beacon


FG08-01

Naming of components see chapter Equipment identifiers on page -29

9-60 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

9.20 Hydraulic control circuits, electric connections


FG09-01

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-61


9 Electrical system
Diagrams from serial no. 3042704

FG09-02

Naming of components see chapter Equipment identifiers on page -29

9-62 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG09-03

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-63


9 Electrical system
Diagrams from serial no. 3042704

FG09-04

Naming of components see chapter Equipment identifiers on page -29

9-64 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG09-05

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-65


9 Electrical system
Diagrams from serial no. 3042704

FG09-06

Naming of components see chapter Equipment identifiers on page -29

9-66 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

9.21 Hydraulic system


FG10-01

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-67


9 Electrical system
Diagrams from serial no. 3042704

FG10-02

Naming of components see chapter Equipment identifiers on page -29

9-68 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG10-03

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-69


9 Electrical system
Diagrams from serial no. 3042704

9.22 Hydraulics 2
FG11-01

Naming of components see chapter Equipment identifiers on page -29

9-70 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG11-02

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-71


9 Electrical system
Diagrams from serial no. 3042704

9.23 14-pole power outlet


FG12-01

Naming of components see chapter Equipment identifiers on page -29

9-72 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG12-02

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-73


9 Electrical system
Diagrams from serial no. 3042704

FG12-03

Naming of components see chapter Equipment identifiers on page -29

9-74 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

FG12-04

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-75


9 Electrical system
Diagrams from serial no. 3042704

9.24 Radio, cigarette lighter, interior lighting


FG13-01

Naming of components see chapter Equipment identifiers on page -29

9-76 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm


Electrical system 9
Diagrams from serial no. 3042704

9.25 Central lubrication system


FG14-01

Naming of components see chapter Equipment identifiers on page -29

SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm 9-77


9 Electrical system
Diagrams from serial no. 3042704

9-78 SHB 4080 * 1.0 * EN_4080_S_9_Elektr_Schaltpl_T4final_a4.fm

You might also like