Second Edition.

Jan 2015

Topics in :

OPERCOM. Methodology
&
ICAPS Software

By : Jafar Valipour

ICAPS & OPERCOM. LECTURER

OPERCOM.
Methodology
Jafar Valipour

ICAPS & OPERCOM. LECTURER

J.Valipour , ICAPS Dep. Ph.13
 ‫ﺑﻨﺎﻡ ﺧﺪﺍﻭﻧﺪ ﺧﺎﻟﻖ ﺍﻧﺪﻳﺸﻪ ﻭ ﺗﻔﮑﺮ ﺑﺪﻋﺖ‬

‫ﺍﻧﺴﺎﻧﻬﺎی ﻣﻮﻓﻖ ﻫﻤﻮﺍﺭﻩ ﺩﺭ‬

‫ﺑﺮﺍﺑﺮ ﻣﺸﮑﻼﺕ ‪ ،‬ﻳﺎ ﺭﺍﻫﯽ‬
‫ﺧﻮﺍﻫﻨﺪ ﻳﺎﻓﺖ ﻳﺎ ﺭﺍﻫﯽ ﺧﻮﺍﻫﻨﺪ‬
‫ﺳﺎﺧﺖ‪.‬‬
‫‪Page 1‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﭘﻴﺶ ﮔﻔﺘﺎﺭ ‪:‬‬
‫ﺷﺮﮐﺘﻬﺎی ﻣﻌﺘﺒﺮ ﺻﻨﻌﺘﯽ ﺩﺭ ﺗﻤﺎﻣﯽ ﮐﺸﻮﺭﻫﺎی ﭘﻴﺸﺮﻓﺘﻪ ﺩﻧﻴﺎ‬
‫ﻫﻤﻮﺍﺭﻩ ﺩﺭ ﭘﯽ ﻳﺎﻓﺘﻦ ﺭﺍﻩ ﻭ ﺭﻭﺷﯽ ﺟﻬﺖ ﺩﺳﺖ ﻳﺎﻓﺘﻦ ﺑﻪ‬
‫ﺍﻫﺪﺍﻑ ﺧﻮﺩ ﻣﻴﺒﺎﺷﻨﺪ ﮐﻪ ﺿﻤﻦ ﻣﻘﺮﻭﻥ ﺑﻪ ﺻﺮﻓﻪ ﺑﻮﺩﻥ ‪،‬‬
‫ﮐﺎﺭﺍﺋﯽ ﻻﺯﻡ ﺭﺍ ﺩﺍﺷﺘﻪ ﻭ ﺍﺯ ﻫﺮ ﺣﻴﺚ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ‪ ،‬ﻣﻄﻤﺌﻦ ‪،‬‬
‫ﺍﻳﻤﻦ ﻭ ﻫﻤﻮﺍﺭﻩ ﻣﺘﻨﺎﺳﺐ ﺑﺎ ﺭﺷﺪ ﺩﺍﻧﺶ ﺭﻭﺯ ﺑﺸﺮ ﻗﺎﺑﻞ ﺍﺭﺗﻘﺎء‬
‫ﺑﺎﺷﺪ‪.‬‬
‫ﺍﻣﺮﻭﺯﻩ ﭘﺮﻭژﻩ ﻫﺎی ﻋﻈﻴﻢ ﻣﺮﺑﻮﻁ ﺑﻪ ﺗﺄﺳﻴﺴﺎﺕ ﻧﻔﺖ ‪ ،‬ﮔﺎﺯ ﻭ‬
‫ﭘﺘﺮﻭﺷﻴﻤﯽ ﺩﺍﺭﺍی ﭘﻴﭽﻴﺪﮔﯽ ﻫﺎی ﻃﺮﺍﺣﯽ ﻭ ﻓﻨﯽ ﺑﻴﺸﺘﺮی‬
‫ﻧﺴﺒﺖ ﺑﻪ ﮔﺬﺷﺘﻪ ﺑﻮﺩﻩ ﺍﺳﺖ‪.‬‬
‫‪Page 2‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﻟﺬﺍ ﺍﺟﺮﺍی ﺍﻳﻦ ﻗﺒﻴﻞ ﭘﺮﻭژﻩ ﻫﺎ ﮐﻪ ﺑﺎﻟﻘﻮﻩ ﺩﺍﺭﺍی ﭘﺘﺎﻧﺴﻴﻞ ﺧﻄﺮ‬
‫ﺑﻴﺸﺘﺮی ﻧﻴﺰ ﻣﯽ ﺑﺎﺷﻨﺪ‪ ،‬ﻣﺴﺘﻠﺰﻡ ﮐﻨﺘﺮﻝ ﻭ ﺭﻋﺎﻳﺖ ﻣﻮﺍﺭﺩ ﺍﺟﺮﺍﻳﯽ‬
‫ﻭ ﺍﻳﻤﻨﯽ ﺑﻴﺸﺘﺮی ﻣﯽ ﺑﺎﺷﻨﺪ‪ .‬ﺑﺪﻧﺒﺎﻝ ﺍﻳﻦ ﮔﺴﺘﺮﺵ‪ ،‬ﺑﻄﻮﺭ ﻫﻤﺰﻣﺎﻥ‬
‫ﺩﺭ ﺳﺎﻝ ﻫﺎی ﺍﺧﻴﺮ ﺗﮑﻨﻴﮏ ﻫﺎﻳﯽ ﻧﻴﺰ ﺑﺮﺍی ﻏﻠﺒﻪ ﺑﺮ ﻣﺸﮑﻼﺗﯽ ﮐﻪ‬
‫ﺷﺮﺍﻳﻂ ﺟﺪﻳﺪ ﺁﻓﺮﻳﺪﻩ ﺍﻧﺪ ﺑﺴﻂ ﻭ ﺗﻮﺳﻌﻪ ﻳﺎﻓﺘﻪ ﺍﻧﺪ‪ .‬ﻣﻴﺘﻮﺍﻥ ﮔﻔﺖ ﮐﻪ‬
‫ﻓﻘﻂ ﺑﻪ ﮐﻤﮏ ﺍﻳﻦ ﺗﮑﻨﻴﮑﻬﺎ ﻣﯽ ﺗﻮﺍﻥ ﺍﻳﻦ ﻗﺒﻴﻞ ﭘﺮﻭژﻩ ﻫﺎ ﺭﺍ ﺍﺟﺮﺍ‬
‫ﻧﻤﻮﺩ‪ .‬ﮐﻤﭙﺎﻧﯽ ‪) VINCI‬ﺑﻌﻨﻮﺍﻥ ﺗﻨﻬﺎ ﺻﺎﺣﺐ ﺍﻣﺘﻴﺎﺯ( ﻭﺍﺑﺴﺘﻪ ﺑﻪ‬
‫ﺷﺮﮐﺖ ‪ TOTAL‬ﻓﺮﺍﻧﺴﻪ ﺑﺮﺍی ﺍﻭﻟﻴﻦ ﺑﺎﺭ ﺩﺭﺳﺎﻝ ‪ 2003‬ﻣﻴﻼﺩی‬
‫ﺍﻗﺪﺍﻡ ﺑﻪ ﻃﺮﺍﺣﯽ ﻭ ﺍﺭﺍﺋﻪ ﺍﻳﻦ ﻣﺘﺪ ﺑﻪ ﮐﺸﻮﺭﻫﺎی ﻣﺨﺘﻠﻒ ﻧﻤﻮﺩﻩ ﻭ‬
‫ﺑﻪ ﻣﻨﻈﻮﺭ ﺍﺟﺮﺍء ﻭ ﺑﺮﺍی ﭘﻮﺷﺶ ﻧﻴﺎﺯ ﻫﺎی ﻓﻮﻕ ﺍﻟﺬﮐﺮ ﺩﺭ‬
‫ﻣﺮﺍﺣﻞ ‪ Pre-Commissioning‬ﻭ ‪ Commissioning‬ﺑﺮ‬
‫ﺍﺳﺎﺱ ﺩﺍﻧﺶ ﻓﻨﯽ ﺭﻭﺯ ﻭ ﺗﺠﺎﺭﺑﯽ ﮐﻪ ﺍﺧﻴﺮﺍً ﮐﺴﺐ ﺷﺪﻩ ﺍﺑﺰﺍﺭ‬
‫‪Page 3‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﻗﺪﺭﺗﻤﻨﺪی ﺑﻪ ﻧﺎﻡ ‪ ICAPS‬ﮐﻪ ﻧﺮﻡ ﺍﻓﺰﺍﺭی ﻗﺎﺑﻞ ﺍﺭﺗﻘﺎء ‪ ،‬ﻗﺎﺑﻞ‬
‫ﺗﻮﺳﻌﻪ ﮐﻪ ﺑﺨﻮﺑﯽ ﺗﻮﺍﻧﺴﺘﻪ ﻧﻴﺎﺯ ﺷﺮﮐﺘﻬﺎی ﻳﺰﺭگ ﻧﻔﺘﯽ ﺭﺍ ﺑﺮﺁﻭﺭﺩﻩ‬
‫ﺳﺎﺯﺩ ‪ ،‬ﺭﺍ ﺭﻭﺍﻧﻪ ﻋﺮﺻﻪ ﺻﻨﻌﺖ ﮐﻨﺪ‪ .‬ﺍﻳﻦ ﻣﺘﺪﻭﻟﻮژی ﻭ ﻧﺮﻡ ﺍﻓﺰﺍﺭ‬
‫ﺑﺮﺍی ﺍﺟﺮﺍی ﺍﻳﻦ ﻗﺒﻴﻞ ﭘﺮﻭژﻩ ﻫﺎ ﺍﺟﺒﺎﺭی ﺑﻮﺩﻩ ﻭ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ‬
‫ﺁﻧﻬﺎ ﺍﻧﺘﻘﺎﻝ ﺩﻫﯽ ﺗﺄﺳﻴﺴﺎﺕ ﭘﺮﻭژﻩ ﺑﻪ ﺗﻴﻢ ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭ ﺑﺪﻭﻥ‬
‫ﻣﺸﮑﻞ‪ ،‬ﺳﻴﺴﺘﻤﺎﺗﻴﮏ ‪ ،‬ﺳﺮﻳﻊ ﻭ ﺑﺎ ﺍﻃﻤﻴﻨﺎﻥ ﻭ ﺍﻳﻤﻨﯽ ﮐﺎﻣﻞ‬
‫ﺻﻮﺭﺕ ﺧﻮﺍﻫﺪ ﮔﺮﻓﺖ‪.‬‬

‫‪Page 4‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﺩﺭ ﻭﺍﻗﻊ ﺑﺎ ﻳﮏ ﺗﺸﺒﻴﻪ ﺳﺎﺩﻩ ﻣﻴﺘﻮﺍﻥ ﮔﻔﺖ ﮐﻪ‬
‫‪ Opercom Method‬ﺭﺍ ﺟﺎﺩﻩ ﺍی ﻓﺮﺽ ﮐﻨﻴﺪ ﮐﻪ ﻧﺮﻡ‬
‫ﺍﻓﺰﺍﺭ ‪ ICAPS‬ﻭﺳﻴﻠﻪ ﻧﻘﻠﻴﻪ ﻣﻨﺤﺼﺮﺑﻔﺮﺩی ﺟﻬﺖ‬
‫ﭘﻴﻤﻮﺩﻥ ﺍﻳﻦ ﻣﺴﻴﺮ ﻣﻴﺒﺎﺷﺪ‪.‬‬

‫‪ICAPS‬‬

‫‪Page 5‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﺩﺭﺍﻳﻦ ﻣﺠﻤﻮﻋﻪ ﻣﻮﺿﻮﻋﺎﺕ ﺯﻳﺮ ﺭﺍ ﻣﻔﺼﻼً ﻣﻮﺭﺩ ﺑﺤﺚ ﻭ‬
‫ﺑﺮﺭﺳﯽ ﻗﺮﺍﺭﺧﻮﺍﻫﻴﻢ ﺩﺍﺩ ‪:‬‬
‫ﺁﺷﻨﺎﻳﯽ ﻣﻔﺼﻞ ﺑﺎ ﻣﻔﺎﻫﻴﻢ ﻭ ﻣﺰﺍﻳﺎی ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻣﺘﺪ ‪OPERCOM‬‬
‫ﺑﻤﻨﻈﻮﺭ ﺗﺸﺨﻴﺺ ﻭ ﺭﻓﻊ ﻧﻴﺎﺯﻫﺎی ﻋﻤﻮﻣﯽ ﻭ ﮐﻠﯽ ﭘﺮﻭژﻩ ﺟﻬﺖ‬
‫ﺩﺳﺘﻴﺎﺑﯽ ﺑﻪ ﺍﻫﺪﺍﻑ ﺍﺯ ﭘﻴﺶ ﺗﻌﻴﻴﻦ ﺷﺪﻩ ) ﺍﺯ ﺩﻳﺪﮔﺎﻩ ﺭﺍﻩ ﺍﻧﺪﺍﺯی (‪.‬‬

‫ﻣﺰﺍﻳﺎی ﺍﺳﺘﻔﺎﺩﻩ ﻭ ﺑﮑﺎﺭﮔﻴﺮی ﻧﺮﻡ ﺍﻓﺰﺍﺭ ‪ ICAPS‬ﺑﻤﻨﻈﻮﺭ ﻧﻈﺎﺭﺕ ‪،‬‬

‫ﺍﺟﺮﺍء ﻭ ﻣﺪﻳﺮﻳﺖ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ‪ ،‬ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ‪،‬‬
‫‪ ، Star t-up‬ﻧﺤﻮﻩ ‪ ، Oper ation‬ﺗﻬﻴﻪ ﻭ ﺟﻤﻊ ﺁﻭﺭی ﻣﺪﺍﺭک‬
‫ﭘﺮﻭژﻩ ﺟﻬﺖ ﺗﺤﻮﻳﻞ ﭘﺎﻻﻳﺸﮕﺎﻩ ﺑﻪ ﮐﺎﺭﻓﺮﻣﺎ‬
‫‪Page 6‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 PART 1

OPERCOM
(Commissioning Method)

Page 7 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﻫﺪﻑ ﺍﺯ ﺍﺟﺮﺍی ﺭﻭﺵ ‪ OPERCOM‬ﺁﻣﺎﺩﻩ ﺳﺎﺯی ﭘﺮﻭژﻩ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ‬
‫ﻣﺠﻤﻮﻋﻪ ﻣﺸﺨﺼﺎﺗﯽ ﮐﻪ ﺑﻤﻨﻈﻮﺭ ﺗﺴﻬﻴﻞ ﺩﺭ ﺍﻧﺘﻘﺎﻝ ﭘﺮﻭژﻩ ﺍﺯ ﮔﺮﻭﻩ ﺍﺟﺮﺍﺋﯽ ﺑﻪ‬
‫ﮔﺮﻭﻩ ﻋﻤﻠﻴﺎﺗﯽ ﺑﺎ ﺑﺎﻻﺗﺮﻳﻦ ﺳﺮﻋﺖ ﻣﻤﮑﻦ ﺩﺭ ﺷﺮﺍﻳﻂ ﺍﻳﻤﻨﯽ ﻭ ﺍﻃﻤﻴﻨﺎﻥ ﮐﺎﻣـﻞ ‪،‬‬
‫ﻣﯽ ﺑﺎﺷﺪ‪.‬‬

‫ﺍﻃﻤﻴﻨﺎﻥ‬ ‫ﮐﺎﺭﺁﻣﺪی‬

‫ﺑﺮﻧﺎﻣﻪ ﺭﻳﺰی‬ ‫ﺩﺳﺘﻴﺎﺑﯽ ﺑﻪ‬ ‫ﺍﻧﺴﺠﺎﻡ‬

‫ﺍﻳﻤﻨﯽ‬ ‫ﺻﺮﻓﻪ ﺟﻮﺋﯽ‬

‫‪Page 8‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﺍﻫﺪﺍﻑ ﻣﻮﺭﺩ ﻧﻈﺮ ﺩﺭ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻣﺘﺪﻭﻟﻮژی ‪OPERCOM‬‬

‫ﮐﺎﺭﺁﻣﺪی ﻣﺘﺪ ‪ :‬ﻫﻤﻪ ﻓﺎﺯﻫﺎی ﭘﺮﻭژﻩ ﻣﺪﻧﻈﺮ ﻗﺮﺍﺭﮔﺮﻓﺘﻪ ﺍﺳﺖ‪.‬‬

‫ﺍﻧﺴﺠﺎﻡ ‪ :‬ﻫﻤﻪ ﺗﺠﻬﻴﺰﺍﺕ ﻣﻄﺎﺑﻖ ﻳﮏ ﺭﻭﺵ ﺗﺤﺖ ﻋﻤﻠﻴﺎﺕ ﻗﺮﺍﺭﻣﻴﮕﻴﺮﻧﺪ‪.‬‬

‫ﺻﺮﻓﻪ ﺟﻮﻳﯽ ‪ :‬ﭘﻴﺸﮕﻴﺮی ﺩﺭﺍﺗﻼﻑ ﺯﻣﺎﻥ ‪ ،‬ﻫﺰﻳﻨﻪ ‪ ،‬ﻧﻴﺮﻭی ﺍﻧﺴﺎﻧﯽ ‪ ،‬ﻣﻨﺎﺑﻊ ﻭ ‪.‬‬

‫ﺍﻃﻤﻴﻨﺎﻥ ‪ :‬ﻣﻄﻤﺌﻦ ﺷﺪﻥ ﺍﺯ ﺍﻳﻨﮑﻪ ﻫﺮ ﺗﺠﻬﻴﺰ ﭼﮏ ﻭ ﺗﺴﺖ ﺷﺪﻩ‬

‫ﺑﺮﻧﺎﻣﻪ ﺭﻳﺰی ‪ :‬ﻣﺤﺎﺳﺒﻪ ﻧﻔﺮﺳﺎﻋﺖ ﻫﺮﻓﻌﺎﻟﻴﺖ ﻭ ﺍﺳﺘﺨﺮﺍﺝ ﻣﻨﺤﻨﯽ ﭘﻴﺸﺮﻓﺖ‬

‫ﺍﻳﻤﻨﯽ ‪ :‬ﺍﻃﻤﻴﻨﺎﻥ ﺍﺯﺍﻳﻨﮑﻪ ‪ Plant‬ﺍﺯﺣﻴﺚ ﺍﻳﻤﻨﯽ ﺁﻣﺎﺩﻩ ﻭﺭﻭﺩ ﮔﺎﺯ ﺍﺳﺖ‬

‫‪Page 9‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ ﺑﺸﺮﺡ‬OPERCOM ‫ﺍﺻﻠﯽ ﺗﺮﻳﻦ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻠﻬﺎی‬
:‫ﺑﺸﺮﺡ ﺯﻳﺮﻣﻌﺮﻓﯽ ﻣﻴﮕﺮﺩﻧﺪ‬

GS EP EXP 101 GS EP EXP 105

Pre-commissioning and
Commissioning Pre-commissioning
specifications Execution

GS EP EXP 103
Pre- Commissioning & GS EP EXP 107
Commissioning Commissioning Execution
Technical Preparation

Page 10 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 GS EP EXP
G : General ‫ﻋﻤﻮﻣﯽ‬
S : Specification ‫ﻣﺸﺨﺼﺎﺕ‬
E : Exploration ‫ﺷﻨﺎﺳﺎﻳﯽ‬
P : Production ‫ﺗﻮﻟﻴـﺪ‬

EXP : Explanation ‫ﺷـﺮﺡ‬

Page 11 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 ‫ﺩﺭ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ‪ GS EP EXP 101‬ﺑﻪ ﺗﻔﺼﻴﻞ ﺩﺭ‬
‫ﻣﻮﺭﺩ ﻣﻄﺎﻟﺐ ﺯﻳﺮ ﺑﺤﺚ ﻭ ﮔﻔﺘﮕﻮ ﺧﻮﺍﻫﻴﻢ ﮐﺮﺩ ‪:‬‬
‫ﻣﺸﺨﺼﺎﺕ ﻋﻤﻮﻣﯽ ﻣﺮﺍﺣﻞ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﺗﻌﺎﺭﻳﻒ ﻭ ﺁﺷﻨﺎﻳﯽ ﺑﺎ ﺍﺻﻄﻼﺣﺎﺕ ﻣﺮﺑﻮﻃﻪ‬
‫ﺷﻨﺎﺧﺖ ﻧﻮﻉ ﻭ ﭼﮕﻮﻧﮕﯽ ﺍﻧﺠﺎﻡ ﻓﻌﺎﻟﻴﺘﻬﺎ ﺩﺭ ﻫﺮ ﻣﺮﺣﻠﻪ‬
‫ﺁﺷﻨﺎﻳﯽ ﺑﺎ ﺗﻔﺎﻭﺕ ﻋﻤﺪﻩ ﻣﺮﺣﻠﻪ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﺎ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﺍﺭﺗﺒﺎﻁ ﻧﻮﻉ ﺗﺠﻬﻴﺰﺍﺕ ﺑﺎ ﻓﻌﺎﻟﻴﺘﻬﺎی ﻣﺮﺗﺒﻂ‬
‫‪Opercom‬‬ ‫ﺗﻬﻴﻪ ﭼﺎﺭﺕ ﺳﺎﺯﻣﺎﻧﯽ ﺗﻴﻢ ‪ ICAPS‬ﻣﻄﺎﺑﻖ ﺑﺎ‬
‫‪Page 12‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﺩﺭ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ‪ GS EP EXP 103‬ﺑﻪ ﺗﻔﺼﻴﻞ ﺩﺭ‬
‫ﻣﻮﺭﺩ ﻣﻄﺎﻟﺐ ﺯﻳﺮ ﺑﺤﺚ ﻭ ﮔﻔﺘﮕﻮ ﺧﻮﺍﻫﻴﻢ ﮐﺮﺩ ‪:‬‬
‫ﻧﺤﻮﻩ ﺁﻣﺎﺩﻩ ﺳﺎﺯی ﻓﻨﯽ ﻣﺮﺍﺣﻞ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫‪Location Site‬‬ ‫ﺗﻬﻴﻪ ﺳﺎﺧﺘﺎﺭ ﺷﮑﺴﺖ‬
‫ﺗﻬﻴﻪ ﺑﺮﻧﺎﻣﻪ ﺯﻣﺎﻧﺒﻨﺪی ﻣﺮﺍﺣﻞ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﺗﻬﻴﻪ ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ‪ TP ،‬ﻫﺎ ‪ Loop ،‬ﻫﺎ ‪........ ،‬‬
‫ﺗﻬﻴﻪ ﻟﻴﺴﺖ ﻓﻌﺎﻟﻴﺘﻬﺎی ﻫﺮ ﻣﺮﺣﻠﻪ ﺑﺮ ﺍﺳﺎﺱ ﻧﻔﺮﺳﺎﻋﺖ‬
‫ﺗﻬﻴﻪ ﻭ ﺗﺪﻭﻳﻦ ﺑﺮﻧﺎﻣﻪ ﺯﻣﺎﻧﺒﻨﺪی ﺣﻀﻮﺭ ﻭﻧﺪﻭﺭﻫﺎ ﻭ ‪......‬‬
‫‪Page 13‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﺩﺭ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ‪ GS EP EXP 105‬ﺑﻪ ﺗﻔﺼﻴﻞ ﺩﺭ‬
‫ﻣﻮﺭﺩ ﻣﻄﺎﻟﺐ ﺯﻳﺮ ﺑﺤﺚ ﻭ ﮔﻔﺘﮕﻮ ﺧﻮﺍﻫﻴﻢ ﮐﺮﺩ ‪:‬‬
‫ﺁﺷﻨﺎﻳﯽ ﺑﺎ ﻧﺤﻮﻩ ﺍﺟﺮﺍی ﻣﺮﺣﻠﻪ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﺷﻨﺎﺧﺖ ﻧﻮﻉ ﺗﺠﻬﻴﺰﺍﺕ ﺩﺭ ﺍﻳﻦ ﻣﺮﺣﻠﻪ‬
‫ﺷﻨﺎﺧﺖ ﻧﻮﻉ ﻭ ﭼﮕﻮﻧﮕﯽ ﺍﻧﺠﺎﻡ ﻓﻌﺎﻟﻴﺘﻬﺎ ﺩﺭ ﺍﻳﻦ ﻣﺮﺣﻠﻪ‬
‫ﻫﺎ ﻭ ‪....‬‬ ‫‪PIP‬‬ ‫ﻫﺎ ‪،‬‬ ‫‪STS‬‬ ‫ﻫﺎ ‪،‬‬ ‫‪CCK‬‬ ‫ﺗﻮﻟﻴﺪ ﻓﻌﺎﻟﻴﺘﻬﺎ ﻣﺎﻧﻨﺪ‬
‫ﺗﻬﻴﻪ ‪ Matrix Table‬ﻭ ﺍﻧﺠﺎﻡ ﻓﻌﺎﻟﻴﺘﻬﺎ ﺑﺮﺍﺳﺎﺱ ﺁﻥ‬
‫ﺷﻨﺎﺧﺖ ﻭ ﺗﻬﻴﻪ ‪ PLDB‬ﺩﺭﻣﺮﺣﻠﻪ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫‪Page 14‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﺩﺭ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ‪ GS EP EXP 107‬ﺑﻪ ﺗﻔﺼﻴﻞ ﺩﺭ‬
‫ﻣﻮﺭﺩ ﻣﻄﺎﻟﺐ ﺯﻳﺮ ﺑﺤﺚ ﻭ ﮔﻔﺘﮕﻮ ﺧﻮﺍﻫﻴﻢ ﮐﺮﺩ ‪:‬‬
‫ﺁﺷﻨﺎﻳﯽ ﺑﺎ ﻧﺤﻮﻩ ﺍﺟﺮﺍی ﻣﺮﺣﻠﻪ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﺷﻨﺎﺧﺖ ﻭ ﺗﻬﻴﻪ ﻟﻴﺴﺖ ‪ BF‬ﻫﺎ‬
‫ﺷﻨﺎﺧﺖ ﻧﻮﻉ ﻭ ﭼﮕﻮﻧﮕﯽ ﺍﻧﺠﺎﻡ ﻓﻌﺎﻟﻴﺘﻬﺎ ﺩﺭ ﺍﻳﻦ ﻣﺮﺣﻠﻪ‬
‫ﺗﻮﻟﻴﺪ ﻓﻌﺎﻟﻴﺘﻬﺎ ﻣﺎﻧﻨﺪ ‪PRC‬ﻫﺎ ‪FTS ،‬ﻫﺎ ‪PVP ،‬ﻫﺎ ‪OTP ،‬ﻫﺎ‬
‫ﺗﻬﻴﻪ ‪ Matrix Table‬ﻭ ﺍﻧﺠﺎﻡ ﻓﻌﺎﻟﻴﺘﻬﺎ ﺑﺮﺍﺳﺎﺱ ﺁﻥ‬
‫ﺷﻨﺎﺧﺖ ﻭ ﺗﻬﻴﻪ ‪ PLDB‬ﺩﺭﻣﺮﺣﻠﻪ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫‪Page 15‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﻣﻬﻤﺘﺮﻳﻦ ﻣﺰﻳﺖ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻣﺘﺪ ‪ Opercom.‬ﺩﺭﺍﻧﺠﺎﻡ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﻳﮏ ﭘﺎﻻﻳﺸﮕﺎﻩ ﻧﻈﺎﺭﺕ ﻭ ﻣﺪﻳﺮﻳﺖ ﻓﻌﺎﻟﻴﺘﻬﺎی ‪Pre- Commissionig‬ﻭ‬
‫‪ Commissioning‬ﻣﻴﺒﺎﺷﺪ‪.‬ﻫﻤﭽﻨﻴﻦ ﺩﺭ ﺫﻳﻞ ﺑﻪ ﻓﻮﺍﻳﺪ ﺩﻳﮕﺮﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ‬
‫ﺍﻳﻦ ﻣﺘﺪ ﺍﺷﺎﺭﻩ ﮔﺮﺩﻳﺪﻩ ﺍﺳﺖ ‪:‬‬
‫ﺻﺮﻓﻪ ﺟﻮﻳﯽ ﺩﺭ ﻭﻗﺖ ﻭ ﻫﺰﻳﻨﻪ‬
‫ﻧﻤﺎﻳﺶ ﻣﻴﺰﺍﻥ ﭘﻴﺸﺮﻓﺖ ﻓﻌﺎﻟﻴﺘﻬﺎی ‪ Commissioning‬ﻭ ‪Pre-Commissioning‬‬
‫ﻣﺪﻳﺮﻳﺖ ﻭ ﻧﻤﺎﻳﺶ ﻭﺿﻌﻴﺖ ‪ Punch‬ﻫﺎ‬
‫ﺗﺴﻬﻴﻞ ﺩﺭ ﻓﻌﺎﻟﻴﺘﻬﺎی ﺗﺤﻮﻳﻞ ﺩﻫﯽ‬
‫ﺍﻳﻤﻨﯽ ﺩﺭ ﻋﻤﻠﻴﺎﺕ ‪Start-up‬‬
‫ﺗﺴﻬﻴﻞ ﻭ ﺩﻗﺖ ﺩﺭ ﺗﻬﻴﻪ ﻭ ﺗﺤﻮﻳﻞ ﻣﺪﺍﺭک ﻭﺍﺳﻨﺎﺩ ‪ Plant‬ﺑﻪ ﮐﺎﺭﻓﺮﻣﺎ‬

‫‪Page 16‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫‪PRE- COMMISSIONING ACTIVITYIES‬‬
‫ﻣﺠﻤﻮﻋﻪ ﺍی ﻣﺘﺸﮑﻞ ﺍﺯ ﭼﮏ ﻫﺎ ﻭ ﺗﺴﺘﻬﺎی ‪ STATIC‬ﻭ‬
‫‪ ) DE-ENERGIZED‬ﺑﺪﻭﻥ ﻧﻴﺎﺯ ﺑﻪ ﺟﺮﯾﺎﻥ ﺑﺮﻕ ( ﮐﻪ ﺑﻤﻨﻈﻮﺭ‬
‫ﺣﺼﻮﻝ ﺍﻃﻤﻴﻨﺎﻥ ﺍﺯ ﺍﻧﻄﺒﺎﻕ ﻭ ﺍﺳﺘﻨﺎﺩ ﻣﺮﺍﺣﻞ ﻧﺼﺐ ﻭ ﺍﺟﺮﺍء ﺑﺎ‬
‫ﻣﺪﺍﺭک ﻭ ﺍﺳﻨﺎﺩ ﻣﻬﻨﺪﺳﯽ ﭘﺮﻭژﻩ ‪ ،‬ﺑﮑﺎﺭ ﮔﺮﻓﺘﻪ ﻣﯽ ﺷﻮﺩ‪.‬‬

‫‪COMMISSIONING ACTIVITYIES‬‬
‫ﻣﺠﻤﻮﻋﻪ ﺍی ﺍﺯ ﭼﮏ ﻫﺎ ﻭ ﺗﺴﺘﻬﺎی ‪ DYNAMIC‬ﻭ‬
‫‪ ) ENERGIZED‬ﻧﻴﺎﺯ ﺑﻪ ﺟﺮﯾﺎﻥ ﺑﺮﻕ ( ﮐﻪ ﺑﻤﻨﻈﻮﺭ ﺣﺼﻮﻝ‬
‫ﺍﻃﻤﻴﻨﺎﻥ ﺍﺯ ﺁﻣﺎﺩﮔﯽ ﺗﺄﺳﻴﺴﺎﺕ ﻭ ﺗﺠﻬﻴﺰﺍﺕ ﻧﺼﺐ ﺷﺪﻩ ﺟﻬﺖ‬
‫ﺍﻧﺠﺎﻡ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﮑﺎﺭ ﮔﺮﻓﺘﻪ ﻣﯽ ﺷﻮﺩ ‪.‬‬

‫‪Page 17‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫‪PROJECT BREAKDOWN‬‬

‫ﺑﻪ ﻣﺠﻤﻮﻋﻪ ﺍی ﮐﺎﻣﻞ ﺍﺯ ﺗﺄﺳﻴﺴﺎﺕ ﻭ ﺗﺠﻬﻴﺰﺍﺕ ﻧﺼﺐ‬

‫‪PROJECT‬‬
‫ﺷﺪﻩ ‪ Project‬ﯾﺎ ‪ Subproject‬ﺍﻃﻼﻕ ﻣﯽ ﺷﻮﺩ ‪.‬‬

‫ﺑﻪ ﺯﻳﺮ ﻣﺠﻤﻮﻋﻪ ﺑﺰﺭﮔﯽ ﺍﺯ ﻳﮏ ﭘﺮﻭژﻩ ﮐﻪ ﮐﺎﺭﮐﺮﺩ ﻣﺴﺘﻘﻞ ﻭ‬

‫‪SYSTEM‬‬ ‫ﻣﺸﺨﺼﯽ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ ) ‪ System ( Unit‬ﺍﻃﻼﻕ ﻣﯽ ﺷﻮﺩ ‪.‬‬

‫ﺑﻪ ﺑﺨﺸﯽ ﺍﺯ ﻳﮏ ‪ System‬ﮐﻪ ﺑﺘﻮﺍﻥ ﺁﻥ ﺭﺍ ﺑﺼﻮﺭﺕ ﻣﺴﺘﻘﻞ ﺗﮑﻤﻴﻞ‬

‫‪SUBSYSTEM‬‬
‫ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﮐﺮﺩ ‪ Subsystem‬ﺍﻃﻼﻕ ﻣﯽ ﺷﻮﺩ ‪.‬‬

‫ﺑﻪ ﺗﻤﺎﻣﯽ ‪ Item‬ﻫﺎ ‪ ،‬ﻣﺪﺍﺭﻫﺎ ‪Loop ،‬ﻫﺎ ﻭ ﭘﮑﻴﺠﻬﺎ ﮐﻪ ﺩﺭ ﻳﮏ‬

‫‪EQUIPMENT‬‬ ‫‪ Subsystem‬ﻗﺮﺍﺭ ﺩﺍﺭﻧﺪ ‪ Equipment ،‬ﺍﻃﻼﻕ ﻣﯽ ﺷﻮﺩ‪.‬‬

‫‪Page 18‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
‫‪SYSTEM DEFINITION‬‬
‫ﺳﻴﺴﺘﻢ ﺑﺰﺭﮔﺘﺮﻳﻦ ﺯﻳﺮﺑﺨﺸﻲ ﺍﺯ ﻳﻚ ﺗﺎﺳﻴﺴﺎﺕ ) ﻳﻮﺗﻴﻠﻴﺘﻲ ﻳﺎ ﻓﺮﺁﻳﻨﺪﻱ ( ﺍﺳﺖ ﻛﻪ ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭﻱ‬
‫ﺍﺯ ﻳﻚ ﻗﺴﻤﺖ ‪ Plant‬ﺭﺍ ﺑﺮ ﻋﻬﺪﻩ ﺩﺍﺭﺩ‪ .‬ﺳﻴﺴﺘﻢ ﺷﺎﻣﻞ ﺗﺠﻬـﻴﺰﺍﺕ ﻣﺘﻨﻮﻋﻲ ﺍﺳﺖ ﻛﻪ ﻣﻮﺟﺐ‬
‫ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭﻱ ﺍﺯ ﺁﻥ ﻣﻴﺸﻮﺩ‪ .‬ﺗﻘﺴﻴﻢ ﺑﻨﺪﻱ ﺳﻴﺴﺘﻤﻬﺎ ﻋﻤﻮﻣ ًﺎ ﺑﺮﺍﺳﺎﺱ ﻧﻮﻉ ﺳﻴﺎﻝ ﻳﺎ ﺧﺪﻣﺎﺕ‬
‫ﻣﺘﺪﺍﻭﻝ ﺁﻧﻬﺎ ﺻﻮﺭﺕ ﻣﻴﮕﻴﺮﺩ‪.‬‬
‫ﻧﻜﺘﻪ ‪ :‬ﮔﺎﻫﻲ ﺑﻪ ﻳﻚ ‪ System‬ﻳﻚ ‪ Unit‬ﻧﻴﺰ ﺍﻃﻼﻕ ﻣﻴﮕﺮﺩﺩ‪.‬‬

‫‪System Number‬‬ ‫‪System Description‬‬

‫‪121‬‬ ‫‪Steam Generation & Distribution‬‬
‫‪122‬‬ ‫‪Fuel Gas‬‬
‫‪124‬‬ ‫‪Nitrogen‬‬
‫‪128‬‬ ‫‪Potable Water‬‬

‫‪Page 19‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
SUBSYSTEM DEFINITION

‫ﺑﺰﺭﮔﺘﺮﻳﻦ ﺯﻳﺮﺑﺨﺸﻲ ﺍﺯ ﻳﻚ ﺳﻴﺴﺘﻢ ﻛﻪ ﻭﻇﻴﻔﻪ ﺍﺟﺮﺍﻱ ﻋﻤﻠﻴﺎﺕ ﻣﻌﻴﻨﻲ ﺭﺍ ﺑﺮ ﻋﻬﺪﻩ ﺩﺍﺭﺩ‬

. ‫ ﻫﺎ ﺑﺎﺷﺪ‬Subsystem ‫ﻛﻪ ﺩﺍﺭﺍﻱ ﺣﺪﺍﻗﻞ ﺗﺪﺍﺧﻞ ﻭ ﻳﺎ ﺑﺪﻭﻥ ﺗﺪﺍﺧﻞ ﺑﺎ ﺳﺎﻳﺮ‬
‫ﺑﻪ ﻫﻤﻴﻦ ﺟﻬﺖ ﻣﻲ ﺗﻮﺍﻧﺪ ﺑﻪ ﺗﻨﻬﺎﻳﻲ ﺗﺤﺖ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯﻱ ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯﻱ ﻗﺮﺍﺭ‬
.‫ﮔﻴﺮﺩ‬

System Subsystem Number Subsystem Description

12801-30 Heat Exchanger & Storage Tank
12802-30 NaHCO3 Dosing Set
128
12803-30 CaCL2 Dosing Set
12804-30 Hypochlorite Dosing Set
Page 20 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
‫‪Example : System 128‬‬
‫ﺑﻪ ﻋﻨﻮﺍﻥ ﻣﺜﺎﻝ ﺩﺭ ﺍﻳﻨﺠﺎ ﻣﻴﺘﻮﺍﻥ ﺑﻪ ‪ Unit 128‬ﻭ ﺳﺎﺏ ﺳﻴﺴﺘﻤﻬﺎی ﻣﺮﺑﻮﻁ ﺑﻪ‬
‫ﺁﻥ ﺍﺷﺎﺭﻩ ﮐﺮﺩ‪ .‬ﻭﻇﻴﻔﻪ ﺍﻳﻦ ) ‪ System ( Unit‬ﺗﺎﻣﻴﻦ ﺁﺏ ﺁﺷﺎﻣﻴﺪﻧﯽ ﺟﻬﺖ‬
‫ﻣﺼﺎﺭﻑ ﺑﻬﺪﺍﺷﺘﯽ ‪ Shower ، Eye Wash ،‬ﻭ ﺗﺎﻣﻴﻦ ﺁﺏ ﺗﺎﺳﻴﺴﺎﺕ ﺍﺳﺖ‪.‬‬
‫ﻫﻤﭽﻨﻴﻦ ﺍﻳﻦ ﻭﺍﺣﺪ ﻗﺎﺩﺭ ﺍﺳﺖ ‪ 25 m /h‬ﺗﻮﻟﻴﺪ ﺁﺏ ﺁﺷﺎﻣﻴﺪﻧﯽ ﺩﺍﺷﺘﻪ ﻭ ﺗﻮﺍﻧﺎﻳﯽ‬
‫‪3‬‬

‫ﺫﺧﻴﺮﻩ ‪ 110 m‬ﺁﺏ ) ﺫﺧﻴﺮﻩ ﺁﺏ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﻳﮏ ﺭﻭﺯ ( ﺭﺍ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬

‫‪3‬‬

‫ﻫﻤﺎﻧﻄﻮﺭ ﮐﻪ ﻣﺸﺎﻫﺪﻩ ﮐﺮﺩﻳﻢ ﺍﻳﻦ ‪ System‬ﺩﺍﺭﺍی ﭼﻬﺎﺭ ‪Subsystem‬‬

‫ﻣﻴﺒﺎﺷﺪ‪ ،‬ﮐﻪ ﻫﺮ ﮐﺪﺍﻡ ﻭﻇﻴﻔﻪ ﺍﻧﺠﺎﻡ ﻋﻤﻠﻴﺎﺗﯽ ﺭﺍ ﺩﺭ ﺑﺨﺶ ‪ Utility‬ﺑﺮﻋﻬﺪﻩ ﺩﺍﺭﺩ‪.‬‬
‫ﻻﺯﻣﺴﺖ ﮐﻪ ﺟﻬﺖ ﺁﺷﻨﺎﻳﯽ ﺑﻴﺸﺘﺮ ﺩﺭ ﺫﻳﻞ ﺍﺷﺎﺭﻩ ﻣﺨﺘﺼﺮی ﺑﻪ ﻧﺎﻡ ﻭﻋﻤﻠﮑﺮﺩ ﻫﺮ‬
‫‪ Subsystem‬ﺩﺭ ﺍﻳﻦ ﻭﺍﺣﺪ ﺩﺍﺷﺘﻪ ﺑﺎﺷﻴﻢ‪.‬‬

‫‪Page 21‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﻋﻤﻠﻜﺮﺩ ﺍﻳﻦ ‪ Subsystem‬ﺫﺧﻴﺮﻩ ﺳﺎﺯﻱ ﺁﺏ ﺗﻮﻟﻴﺪﻱ ﺩﺭ‬
‫‪12801-30‬‬
‫ﺗﺎﻧﻚ ‪Tank: 128-T-101‬ﻭ ﺍﺭﺳﺎﻝ ﺁﺏ ﺑﻪ‬
‫‪ Heat Exchanger : 128-E-101‬ﺑﻤﻨﻈﻮﺭ ﺗﻨﻈﻴﻢ ﻭ‬
‫ﻧﮕﻬﺪﺍﺭﻱ ﺩﻣﺎﻱ ﺁﺏ ﺩﺭ ﺩﺭﺟﻪ ﺣﺮﺍﺭﺕ ﺣﺪﻭﺩ ‪30‬‬

‫ﻋﻤﻠﻜﺮﺩ ﺍﻳﻦ ‪ Subsystem‬ﺗﻨﻈﻴﻢ ﺍﻣﻼﺡ ‪ NaHCO3‬ﺁﺏ‬

‫‪12802-30‬‬
‫ﻣﻴﺒﺎﺷﺪ‪.‬‬

‫ﻋﻤﻠﻜﺮﺩ ﺍﻳﻦ ‪ Subsystem‬ﺗﻨﻈﻴﻢ ﺍﻣﻼﺡ ‪ CaCL2‬ﺁﺏ‬

‫‪12802-30‬‬
‫ﻣﻴﺒﺎﺷﺪ‪.‬‬

‫ﻋﻤﻠﻜﺮﺩ ﺍﻳﻦ ‪ Subsystem‬ﺿﺪﻋﻔﻮﻧﻲ ﻛﺮﺩﻥ ﺁﺏ ﺗﻮﺳﻂ‬

‫‪12802-30‬‬
‫ﻫﻴﭙﻮﻛﻠﺮﻳﺖ ﺍﺳﺖ‪.‬‬
‫‪Page 22‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 Unit 128 Diagram

Page 23 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﻣﺰﺍﻳﺎی ﺍﻓﺮﺍﺯ ﻳﮏ ﻭﺍﺣﺪ ﺻﻨﻌﺘﯽ ﺑﻪ ‪Subsystem‬‬

‫ﻳﮏ ﭘﺮﺳﺶ ‪:‬‬

‫ﺍﮐﻨﻮﻥ ﮐﻪ ﺑﺎ ﺗﻌﺮﻳﻒ ‪ Subsystem‬ﺁﺷﻨﺎ ﺷﺪﻳﻢ ﭼﻪ ﺍﺻﺮﺍﺭی‬

‫ﺩﺍﺭﻳﻢ ﮐﻪ ﺣﺘﻤﺎً ﻣﻴﺒﺎﻳﺴﺖ ﻳﮏ ﻭﺍﺣﺪ ﺻﻨﻌﺘﯽ ﺭﺍ ﺟﻬﺖ ﺍﻧﺠﺎﻡ‬
‫ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ‪ ،‬ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ‪ Start-up‬ﺑﻪ‬
‫‪ Subsystem‬ﻫﺎ ﺍﻓﺮﺍﺯ ﮐﻨﻴﻢ ؟‬

‫‪Page 24‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﻣﺰﺍﻳﺎی ﺗﻘﺴﻴﻢ ﺑﻨﺪی ﭘﺮﻭژﻩ ﺑﻪ ‪Subsystem‬‬
‫ﺍﮔﺮ ﺩﺭ ﺍﺑﺘﺪﺍی ﭘﺮﻭژﻩ ﺍﻭﻟﻮﻳﺖ ﺑﻨﺪی ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻫﺎ ﺩﺭ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﭘﺮﻭژﻩ‬
‫ﻣﺸﺨﺺ ﺷﺪﻩ ﺑﺎﺷﻨﺪ‪ ،‬ﻣﻴﺘﻮﺍﻥ ﻋﻤﻠﻴﺎﺕ ﺧﺮﻳﺪ ﻭ ﻧﺼﺐ ﺗﺠﻬﻴﺰﺍﺕ ﻭ ﺍﻗﻼﻡ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺁﻥ‬
‫ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻫﺎ ﺭﺍ ﺍﻭﻟﻮﻳﺖ ﺑﻨﺪی ﻭ ﻣﺪﻳﺮﻳﺖ ﻧﻤﻮﺩ‪.‬‬
‫ﺑﻪ ﺩﻟﻴﻞ ﺍﻳﻨﮑﻪ ﺩﺭ ﻫﻨﮕﺎﻡ ﺗﻌﺮﻳﻒ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻫﺎ‪ ،‬ﻧﻘﺸﻪ ﻫﺎ ‪Marked-up‬‬
‫ﻣﯽ ﺷﻮﻧﺪ‪ ،‬ﺍﺣﺘﻤﺎﻝ ﺍﺯ ﻗﻠﻢ ﺍﻓﺘﺎﺩﻥ ﻫﻴﭻ ﻳﮏ ﺍﺯ ﺗﺠﻬﻴﺰﺍﺕ ﺑﺮﺍی ﻭﺍﺭﺳﯽ ﻭ ﺗﺴﺖ ﮐﺮﺩﻥ‬
‫ﻭﺟﻮﺩ ﻧﺨﻮﺍﻫﺪ ﺩﺍﺷﺖ‪.‬‬
‫ﺑﺎ ﺗﻘﺴﻴﻢ ﺑﻨﺪی ﭘﺮﻭژﻩ ﺑﻪ ﺳﻴﺴﺘﻢ ﻭ ﺳﺎﺏ ﺳﻴﺴﺘﻢ‪ ،‬ﺍﻣﮑﺎﻥ ﻫﻤﺰﻣﺎﻧﯽ ﺍﻧﺠﺎﻡ ﻋﻤﻠﻴﺎﺕ‬
‫ﻧﺼﺐ‪ ،‬ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﻳﺠﺎﺩ ﺷﺪﻩ ﻭ ﻟﺬﺍ ﺩﺭ ﺯﻣﺎﻥ ﻭ ﻫﺰﻳﻨﻪ ﺍﺟﺮﺍی‬
‫ﭘﺮﻭژﻩ ﺻﺮﻓﻪ ﺟﻮﻳﯽ ﺧﻮﺍﻫﺪ ﺷﺪ‪.‬‬
‫ﺑﻪ ﺩﻟﻴﻞ ﺗﻘﺴﻴﻢ ﺑﻨﺪی ﭘﺮﻭژﻩ ﺑﻪ ﺳﻴﺴﺘﻢ ﻭ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻭ ﺍﺟﺮﺍی ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ‬
‫ﺍﻧﺪﺍﺯی ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﺮﺍﺳﺎﺱ ﺗﻘﺴﻴﻢ ﺑﻨﺪی ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻫﺎ‪ ،‬ﺍﻣﮑﺎﻥ ﺍﺳﺘﻔﺎﺩﻩ ﺑﻬﻴﻨﻪ ﺍﺯ‬
‫ﻣﻨﺎﺑﻊ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﻳﺠﺎﺩ ﺧﻮﺍﻫﺪ ﮔﺮﺩﻳﺪ‪.‬‬

‫‪Page 25‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
THE SUBSYSTEM THEORY
Subsystem ‫ﻣﺪﺕ ﺍﺟﺮﺍی ﭘﺮﻭژﻩ ﺑﺪﻭﻥ ﺑﮑﺎﺭﮔﻴﺮی‬

Precomm.

‫ﭘﺮﻭژﻩ‬ Comm.

Start-up

Subsystem ‫ﻣﺪﺕ ﺍﺟﺮﺍی ﭘﺮﻭژﻩ ﺑﺎ ﺑﮑﺎﺭﮔﻴﺮی‬

Subsystem 1
‫ﺑﻬـﺮﻩ ﻭﺭﻱ ﺯﻣـﺎﻧﻲ‬
Subsystem 2

Subsystem 3

Pre-Comm. Comm. Start-Up

Page 26 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

‫‪PRECOMMISSIONING PREPARATION‬‬
‫ﺗﻤﻬﻴﺪﺍﺕ ﻋﻤﻮﻣﯽ ﺑﻤﻨﻈﻮﺭ ﺍﻧﺠﺎﻡ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬

‫ﻫﺎ ﻭ ‪ SLD‬ﻫﺎ ﺑﺼﻮﺭﺕ ﺭﻧﮕﯽ‬ ‫ﺳﺎﺯی‪P&ID‬‬ ‫ﺗﻌﻴﻴﻦ ﺣﺪﻭﺩ ‪ Subsystem‬ﻫﺎ ﻭ ﺁﻣﺎﺩﻩ‬

‫ﺍﻳﺠﺎﺩ ﺗﺮﺗﻴﺐ ﺍﺻﻠﯽ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﺎ ﻫﻤﮑﺎﺭی ﻧﺰﺩﻳﮏ ﺑﺎ ﺑﺨﺶ ﺳﺎﺧﺖ ﻭ ﺍﺟﺮﺍء ‪.‬‬
‫ﺗﻬﻴﻪ ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰﺍﺕ ﺑﺮ ﺍﺳﺎﺱ ﺑﺮﻧﺎﻣﻪ ﺭﻳﺰی ﻭ ﻟﻴﺴﺖ ﺑﺨﺶ ﻣﻬﻨﺪﺳﯽ ‪.‬‬
‫ﺷﻨﺎﺳﺎﺋﯽ ﺗﺠﻬﻴﺰﺍﺕ ﻳﺪﮐﯽ ‪ ،‬ﻣﻮﻗﺘﯽ ﻭ ﻧﻴﺎﺯﻫﺎی ﻣﺘﺨﺼﺼﺎﻥ ﻭﺍﺣﺪ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‪.‬‬
‫ﺗﻬﻴﻪ ﺑﺮﻧﺎﻣﻪ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‪.‬‬
‫ﺗﻬﻴﻪ ﻭ ﺗﻮﺯﻳﻊ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ‪.‬‬
‫ﺗﻬﻴﻪ ﻭ ﺗﻮﺯﻳﻊ ﺑﺮﻧﺎﻣﻪ ﺯﻣﺎﻧﺒﻨﺪی ﻧﮕﻬﺪﺍﺭی ‪.‬‬

‫‪Page 27‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ICAPS Organization Chart

ICAPS Manager

Operating Team Engineering Team

Electrical Operator Electrical Engineer

Instrument Operator Instrument Engineer

Mech. & HVAC Operator Mech. & HVAC Engineer

Piping Operator Piping Supervisor

Telecomm. Operator Telecomm. Engineer

Punch Coordinator Civil Engineer

Document Controler

Page 28 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﺁﺷﻨﺎﻳﯽ ﺑﺎ ﺍﻃﻼﻋﺎﺕ ﻓﻨﯽ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﻭﺍﺣﺪ ‪ICAPS‬‬

‫ﺍﮐﻨﻮﻥ ﮐﻪ ﺑﺎ ﭼﺎﺭﺕ ﺳﺎﺯﻣﺎﻧﯽ ﻭﺍﺣﺪ ‪ ICAPS‬ﺁﺷﻨﺎ ﺷﺪﻩ ﻭ ﺷﺮﺡ ﻭﻇﺎﻳﻒ ﻫﺮ‬

‫ﮐﺪﺍﻡ ﺍﺯ ﻧﻔﺮﺍﺕ ﺑﻪ ﻭﺿﻮﺡ ﻣﺸﺨﺺ ﮔﺮﺩﻳﺪ ﺟﻬﺖ ﺍﺩﺍﻣﻪ ﻣﺮﺍﺣﻞ ﺁﻣﺎﺩﻩ ﺳﺎﺯی‬
‫ﺟﻬﺖ ﺍﻧﺠﺎﻡ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻣﻴﺒﺎﻳﺴﺖ ﮐﺎﺭﺷﻨﺎﺳﺎﻥ ﺗﻴﻢ ﻣﻬﻨﺪﺳﯽ ﺑﻪ‬
‫ﺗﻬﻴﻪ ‪ Engineering List‬ﺍﻗﺪﺍﻡ ﻧﻤﻮﺩﻩ ﻭ ﺳﭙﺲ ﺁﻥ ﺭﺍ ﺩﺭ ﺍﺧﺘﻴﺎﺭ‬
‫ﺍﭘﺮﺍﺗﻮﺭﻫﺎی ﻭﺍﺣﺪ ﻗﺮﺍﺭ ﺩﻫﻨﺪ‪.‬‬

‫ﻳﮏ ﭘﺮﺳﺶ ‪:‬‬

‫‪ Engineering List‬ﺷﺎﻣﻞ ﭼﻪ ﻣﻮﺍﺭﺩی ﺍﺳﺖ ؟‬

‫ﺑﺮﺍی ﭘﺎﺳﺦ ﺑﻪ ﺍﻳﻦ ﭘﺮﺳﺶ ﻣﻴﺒﺎﻳﺴﺖ ﺑﻪ ﺍﻃﻼﻋﺎﺕ ﻓﻨﯽ ﺩﺭﻫﺮ ‪Discipline‬‬

‫ﺍﺷﺎﺭﻩ ﺍی ﺩﺍﺷﺖ ﻭ ﻣﻮﺍﺭﺩ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺭﺍ ﺗﺸﺮﻳﺢ ﻭ ﺑﻴﺎﻥ ﮐﺮﺩ‪.‬‬
‫‪Page 29‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 Pre-commissioning ‫ﺍﻃﻼﻋﺎﺕ ﻓﻨﯽ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺟﻬﺖ ﺁﻣﺎﺩﻩ ﺳﺎﺯی ﻋﻤﻠﻴﺎﺕ‬

‫ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺩﺭ ﮔﺮﻭﻩ ﻣﻬﻨﺪﺳﯽ‬

Electrical
Instrument
Piping
Mechanical
HVAC
Telecommunication
Building
‫ﭼﮕﻮﻧﻪ ﺍﻃﻼﻋﺎﺗﯽ ﺍﺳﺖ ؟‬
Page 30 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 ‫ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ‪ Piping Discipline‬ﺩﺭ ﻣﺮﺣﻠﻪ ‪Pre-comm.‬‬

‫ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﻭﺍﺣﺪ ‪ Piping‬ﺑﻪ ﺩﻭ ﺑﺨﺶ ﺗﻘﺴﻴﻢ ﻣﻴﮕﺮﺩﺩ ‪:‬‬

‫ﺍﻟﻒ ( ﻟﻴﺴﺖ ﻫﻤﻪ ﺧﻄﻮﻁ ﻣﻮﺟﻮﺩ ﺩﺭ ﺳﺎﻳﺖ‬
‫ﺏ ( ﻟﻴﺴﺖ ﻫﻤﻪ ﺗﺴﺖ ﭘﮑﻴﺠﻬﺎی ﻣﻮﺟﻮﺩ ﺩﺭ ﺳﺎﻳﺖ‬

‫ﺩﺭ ﻣﻮﺭﺩ )ﺍﻟﻒ( ﻟﻴﺴﺖ ﻫﻤﻪ ﺧﻄﻮﻁ ﭘﺎﻳﭙﻴﻨﮓ ﻣﻴﺒﺎﻳﺴﺖ ﺗﻮﺳﻂ‬

‫‪ Piping Supervisor‬ﻫﺎ ﺑﺮ ﺍﺳﺎﺱ ﺁﺧﺮﻳﻦ ﻧﺴﺨﻪ ‪Marked-up P&ID‬ﻫﺎ‬
‫ﻭ ‪ ISO‬ﻫﺎ ﺍﺳﺘﺨﺮﺍﺝ ﺷﺪﻩ ﻭ ﻣﻄﺎﺑﻖ ﺟﺪﻭﻝ ﺯﻳﺮ ﺩﺭ ﺍﺧﺘﻴﺎﺭ‬
‫‪ ICAPS Operating Team‬ﻗﺮﺍﺭ ﮔﻴﺮﺩ‪.‬‬

‫‪Page 31‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 Piping Line List

Row.No Line Number Subsystem Number P&ID Number P&ID Revision Remark

3
4

6
7

10

Page 32 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﺩﺭ ﻗﺴﻤﺖ )ﺏ( ﺗﻴﻢ ‪Piping Supervisor‬ﻫﺎ ﻣﻴﺒﺎﻳﺴﺖ ﻫﻤﻪ ﺗﺴﺖ ﭘﮑﻴﺠﻬﺎی‬
‫ﺗﺎﺋﻴﺪ ﺷﺪﻩ ﺭﺍ ﻣﻄﺎﺑﻖ ﺑﺎ ﺁﺧﺮﻳﻦ ﻧﺴﺨﻪ ‪ P&ID‬ﻫﺎی ‪ Mark-up‬ﺷﺪﻩ ﻭ‬
‫‪ISO‬ﻫﺎی ﻣﺮﺑﻮﻃﻪ ﺟﻬﺖ ﺍﺳﺘﺨﺮﺍﺝ ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺩﻳﺘﺎﺑﻴﺲ ‪ ICAPS‬ﺩﺭ‬
‫ﺍﺧﺘﻴﺎﺭ ﺗﻴﻢ ﺍﭘﺮﺍﺗﻮﺭی ‪ ICAPS‬ﻗﺮﺍﺭ ﺩﻫﻨﺪ‪ .‬ﭘﻴﺶ ﺍﺯ ﺍﻳﻨﮑﻪ ﺑﻪ ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ‬
‫ﺍﭘﺮﺍﺗﻮﺭﻫﺎ ﺍﺯ ﺗﺴﺖ ﭘﮑﻴﺠﻬﺎ ﺍﺷﺎﺭﻩ ﮐﻨﻴﻢ ﻻﺯﻣﺴﺖ ﺑﻪ ﭼﺎﺭﺕ ﮔﺮﺩﺵ ﮐﺎﺭ ﺗﺴﺖ‬
‫ﭘﮑﻴﺠﻬﺎ ﺍﺯ ﺁﻏﺎﺯﺗﻮﻟﻴﺪ ﺁﻧﻬﺎ ﺟﻬﺖ ﺁﻣﺎﺩﻩ ﺳﺎﺯی ﻭ ﺍﻧﺠﺎﻡ ‪ Line Check‬ﻭ ﺗﺴﺖ‬
‫ﻣﺮﺑﻮﻁ ﺑﻪ ‪ Hydro Test‬ﺍﺷﺎﺭﻩ ﺍی ﺩﺍﺷﺘﻪ ﺑﺎﺷﻴﻢ‪.‬‬
‫ﺍﻳﻦ ﮔﺮﺩﺵ ﮐﺎﺭ ﺭﺍ ﻣﻴﺘﻮﺍﻥ ﺍﺯ ﻟﺤﻈﻪ ﺟﻤﻊ ﺁﻭﺭی ﻧﻘﺸﻪ ﻫﺎ ‪ ،‬ﺍﻳﺰﻭﻣﺘﺮﻳﮏ ﻫﺎ ﻭ‬
‫ﺗﻌﻴﻴﻦ ﻣﺤﺪﻭﺩﻩ ﺗﺴﺖ ﺩﺭ ‪ Subsystem‬ﻣﺮﺑﻮﻃﻪ ﺗﻮﺳﻂ ﭘﻴﻤﺎﻧﮑﺎﺭﺍﻥ ﺗﺎ ﺍﺭﺳﺎﻝ‬
‫ﺑﻪ ﻭﺍﺣﺪﻫﺎی ﻣﺮﺗﺒﻂ ﺩﺭ ‪ Flow Chart‬ﺯﻳﺮ ﻣﺸﺎﻫﺪﻩ ﮐﺮﺩ‪:‬‬
‫‪Page 33‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 Test Package Flow Diagram

Sub-Contractor
Technical Office
Ready for Test

ICAPS Piping
Supervisor’s Team

NO
Accept

Yes
ICAPS Piping
Operating Team
(Register in ICAPS)
Page 34 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 : ‫ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی ﭘﺎﻳﭙﻴﻨﮓ ﺍﺯ ﺗﺴﺖ ﭘﮑﻴﺠﻬﺎ ﻣﻄﺎﺑﻖ ﺟﺪﻭﻝ ﺯﻳﺮ‬

Row. TP Subsystem AG / Pressurize / Test Pressure

Sub-Contractor Remark
No Number Number UG Non Pressurize ( Barg )

1
2
3
4
5
6
7
8
9
10

Page 35 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی ﻣﮑﺎﻧﻴﮑﺎﻝ ﺍﺯ ﺗﻴﻢ ﻣﻬﻨﺪﺳﯽ ﻣﮑﺎﻧﻴﮑﺎﻝ‬
: ‫ ﻣﻄﺎﺑﻖ ﺟﺪﻭﻝ ﺯﻳﺮ‬ICAPS ‫ﻭﺍﺣﺪ‬

Row. Equipment Subsystem Item Item Type

DRW Number Sub-Contractor Remark
No Number Number Name Code

1
2
3
4
5
6
7
8
9
10

Page 36 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﺩﺭ ﺫﻳﻞ ﺑﻪ ﻋﻨﻮﺍﻥ ﻧﻤﻮﻧﻪ ﻟﻴﺴﺖ ﺗﻌﺪﺍﺩی ﺍﺯﺗﺠﻬﻴﺰﺍﺕ ﻭﺍﺣﺪ ﻣﮑﺎﻧﻴﮑﺎﻝ ﮐﻪ ﻣﻴﺒﺎﻳﺴﺖ‬
: ‫ﺗﻬﻴﻪ ﻭ ﺗﮑﻤﻴﻞ ﮔﺮﺩﻳﺪﻩ ﻭ ﺩﺭ ﺍﺧﺘﻴﺎﺭ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی ﻣﺮﺑﻮﻃﻪ ﻗﺮﺍﺭ ﮔﻴﺮﺩ‬

GAS Turbine GAS Turbine Diesel Engine

Pump Drum Exhaust Duct

Compressor Heater Gantry Crane

Heat Exchanger Air Fin Cooler Agitator

Hydraulic
Tank Pressure Vessel
Coupling

Page 37 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ICAPS ‫ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی ﺑﺮﻕ ﺍﺯ ﺗﻴﻢ ﻣﻬﻨﺪﺳﯽ ﺑﺮﻕ ﻭﺍﺣﺪ‬
: ‫ﻣﻄﺎﺑﻖ ﺟﺪﻭﻝ ﺯﻳﺮ‬

Row. Equipment Subsystem Item Item Type

DRW Number Sub-Contractor Remark
No Number Number Name Code

1
2
3
4
5
6
7
8
9
10

Page 38 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﺩﺭ ﺫﻳﻞ ﺑﻪ ﻋﻨﻮﺍﻥ ﻧﻤﻮﻧﻪ ﻟﻴﺴﺖ ﺗﻌﺪﺍﺩی ﺍﺯﺗﺠﻬﻴﺰﺍﺕ ﻭﺍﺣﺪ ﺑﺮﻕ ﮐﻪ ﻣﻴﺒﺎﻳﺴﺖ ﺗﻬﻴﻪ‬
: ‫ﻭ ﺗﮑﻤﻴﻞ ﮔﺮﺩﻳﺪﻩ ﻭ ﺩﺭ ﺍﺧﺘﻴﺎﺭ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی ﻣﺮﺑﻮﻃﻪ ﻗﺮﺍﺭ ﮔﻴﺮﺩ‬
ELECTRO
BATTERY PANEL
MOTORS

BUS DUCT GENERATOR SWITCHBOARD

CATHODIC ELECTRICAL
TRACE HEATING
PROTECTION HEATER

CHARGERS / LIGHTING
UPS
INVERTERS CIRCUITS

JBs &
TRANSFORMER POWER SOCKETS
MARSHALLING
EARTHING
LCS FEEDER
SYSTEM
Page 39 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 ‫ ﻣﻴﺒﺎﻳﺪ ﻟﻴﺴﺖ ﮐﺎﺑﻠﻬﺎی ﺑﺮﻕ ﻧﻴﺰ ﺗﻮﺳﻂ ﺗﻴﻢ‬، ‫ﻋﻼﻭﻩ ﺑﺮ ﻟﻴﺴﺖ ﺗﺠﻬﻴﺮﺍﺕ ﺑﺮﻕ‬
‫ ﻣﻄﺎﺑﻖ ﺟﺪﻭﻝ ﺯﻳﺮ ﺗﻬﻴﻪ ﻭ ﺗﮑﻤﻴﻞ ﮔﺮﺩﻳﺪﻩ ﻭ ﺩﺭ‬ICAPS ‫ﻣﻬﻨﺪﺳﯽ ﺑﺮﻕ ﻭﺍﺣﺪ‬
: ‫ﺍﺧﺘﻴﺎﺭ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی ﺑﺮﻕ ﻗﺮﺍﺭ ﮔﻴﺮﺩ‬

HV CABLES , LV POWER CABLES , ‫ﮐﺎﺑﻠﻬﺎی‬ ‫ﺍﻳﻦ ﻟﻴﺴﺖ ﻣﻴﺒﺎﻳﺴﺖ ﺷﺎﻣﻞ‬

.‫ ﺑﺎﺷﺪ‬..... ‫ ﻭ‬MULTICORE ELEC CABLES
Item
Row. Cable Tag Subsystem Item DRW Rating Length Cable Sub-
Type From To Remark
No Number Number Name Number (KW) (M) size Contractor
Code

1
2
3
4
5
6
7

Page 40 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی ﺍﺑﺰﺍﺭﺩﻗﻴﻖ ﺍﺯ ﺗﻴﻢ ﻣﻬﻨﺪﺳﯽ ﺍﻳﺰﺍﺭﺩﻗﻴﻖ‬
: ‫ ﻣﻄﺎﺑﻖ ﺟﺪﻭﻝ ﺯﻳﺮ‬ICAPS ‫ﻭﺍﺣﺪ‬

Row. Equipment Subsystem Item Item Type

DRW Number Sub-Contractor Remark
No Number Number Name Code

1
2
3
4
5
6
7
8
9
10

Page 41 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﺩﺭ ﺫﻳﻞ ﺑﻪ ﻋﻨﻮﺍﻥ ﻧﻤﻮﻧﻪ ﻟﻴﺴﺖ ﺗﻌﺪﺍﺩی ﺍﺯﺗﺠﻬﻴﺰﺍﺕ ﻭﺍﺣﺪ ﺍﺑﺰﺍﺭﺩﻗﻴﻖ ﮐﻪ‬
: ‫ﻣﻴﺒﺎﻳﺴﺖ ﺗﻬﻴﻪ ﻭ ﺗﮑﻤﻴﻞ ﮔﺮﺩﻳﺪﻩ ﻭ ﺩﺭ ﺍﺧﺘﻴﺎﺭ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی ﻣﺮﺑﻮﻃﻪ ﻗﺮﺍﺭ ﮔﻴﺮﺩ‬
SMOKE
ANALYSER HAND SWITCH
DETECTOR

ANNUNCIATOR FLAME SCANNER IGNITOR

CABINET/PANEL INDOOR
FLOW SWITCH
EARTHING CABINET/PANEL

CORIOLIS MASS
FLOW TRANS LEVEL GAUGE
FLOW METER

F&G PANEL SOLENOID VALVE LEVEL INDICATOR

FIRE ALARM HEAT LEVEL

GAS DETECTORS
DETECTOR TRANSMITTER
Page 42 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 ‫ ﻣﻴﺒﺎﻳﺪ ﻟﻴﺴﺖ ﮐﺎﺑﻠﻬﺎی ﺍﺑﺰﺍﺭﺩﻗﻴﻖ ﻧﻴﺰ‬، ‫ﻋﻼﻭﻩ ﺑﺮ ﻟﻴﺴﺖ ﺗﺠﻬﻴﺮﺍﺕ ﺍﺑﺰﺍﺭﺩﻗﻴﻖ‬
‫ ﻣﻄﺎﺑﻖ ﺟﺪﻭﻝ ﺯﻳﺮ ﺗﻬﻴﻪ ﻭ ﺗﮑﻤﻴﻞ‬ICAPS ‫ﺗﻮﺳﻂ ﺗﻴﻢ ﻣﻬﻨﺪﺳﯽ ﺍﺑﺰﺍﺭﺩﻗﻴﻖ ﻭﺍﺣﺪ‬
: ‫ﮔﺮﺩﻳﺪﻩ ﻭ ﺩﺭ ﺍﺧﺘﻴﺎﺭ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی ﺍﺑﺰﺍﺭﺩﻗﻴﻖ ﻗﺮﺍﺭ ﮔﻴﺮﺩ‬
CONTROL CABLES , ‫ﺍﻳﻦ ﻟﻴﺴﺖ ﻣﻴﺒﺎﻳﺴﺖ ﺷﺎﻣﻞ ﮐﺎﺑﻠﻬﺎی‬
.... ‫ﻭ‬ INSTRUMENT CABLES , FIBER OPTIC CABLES
.‫ﺑﺎﺷﺪ‬

Item
Row. Instrument Subsystem Item DRW Signal Length Cable J/B Sub-
Type From To ITR Remark
No Cable Tag Number Name Number Type (M) size Number Contractor
Code

Page 43 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ ﮐﻪ ﻣﻴﺒﺎﻳﺴﺖ‬HVAC ‫ﺩﺭ ﺫﻳﻞ ﺑﻪ ﻋﻨﻮﺍﻥ ﻧﻤﻮﻧﻪ ﻟﻴﺴﺖ ﺗﻌﺪﺍﺩی ﺍﺯﺗﺠﻬﻴﺰﺍﺕ ﻭﺍﺣﺪ‬
: ‫ﺗﻬﻴﻪ ﻭ ﺗﮑﻤﻴﻞ ﮔﺮﺩﻳﺪﻩ ﻭ ﺩﺭ ﺍﺧﺘﻴﺎﺭ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی ﻣﺮﺑﻮﻃﻪ ﻗﺮﺍﺭ ﮔﻴﺮﺩ‬

AIR SEPARATOR BUFFER TANK HVAC. FAN

AIRCONDITIONER HVAC.CHILLED HVAC.FAN COIL

INDOOR UNIT WATER PUMP UNIT

HVAC AUTOMATIC
HVAC COOLER HVAC FILTER
DAMPER

BLAST PROTECTION
VALVE
HVAC. DUCTING GAS BURNER

HVAC.EXHAUST HVAC HEATER

HVAC.BOILER
DIFFUSER COIL
HVAC GALLEY HVAC.EXHAUST HVAC
HOOD GRILL HUMIDIFIER
Page 44 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 HVAC ‫ ﺍﺯ ﺗﻴﻢ ﻣﻬﻨﺪﺳﯽ‬HVAC ‫ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی‬
: ‫ ﻣﻄﺎﺑﻖ ﺟﺪﻭﻝ ﺯﻳﺮ‬ICAPS ‫ﻭﺍﺣﺪ‬

Row. Equipment Subsystem Item Item Type

DRW Number Sub-Contractor Remark
No Number Number Name Code

1
2
3
4
5
6
7
8
9
10

Page 45 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ ﮐﻪ‬Telecomm. ‫ﺩﺭ ﺫﻳﻞ ﺑﻪ ﻋﻨﻮﺍﻥ ﻧﻤﻮﻧﻪ ﻟﻴﺴﺖ ﺗﻌﺪﺍﺩی ﺍﺯﺗﺠﻬﻴﺰﺍﺕ ﻭﺍﺣﺪ‬
: ‫ﻣﻴﺒﺎﻳﺴﺖ ﺗﻬﻴﻪ ﻭ ﺗﮑﻤﻴﻞ ﮔﺮﺩﻳﺪﻩ ﻭ ﺩﺭ ﺍﺧﺘﻴﺎﺭ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی ﻣﺮﺑﻮﻃﻪ ﻗﺮﺍﺭ ﮔﻴﺮﺩ‬
MDF / IDF TELECOM SOFT
Antenna, feeder
CABINET SIGNAL
CCTV Control CCTV Camera and
OPTICAL FIBER
units housing

RADIO - INDOOR
CLOCK UNIT P.A. Access Units
DISTRIBUTION

TELEPHONE Beacon PA/GA TANK OUTDOOR

& Sounder COVERAGE NETWORK

GMDSS CIRCUIT KEYBOARD

PC WORKSTATION
BREAKER SWITCH
CONNECTION PA/GA Flashing
PC SCREEN
BOX Beacons
Page 46 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 ‫ ﺍﺯ ﺗﻴﻢ ﻣﻬﻨﺪﺳﯽ‬Telecomm. ‫ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی‬
: ‫ ﻣﻄﺎﺑﻖ ﺟﺪﻭﻝ ﺯﻳﺮ‬ICAPS ‫ ﻭﺍﺣﺪ‬Telecomm.

Row. Equipment Subsystem Item Item Type

DRW Number Sub-Contractor Remark
No Number Number Name Code

1
2
3
4
5
6

Page 47 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ ﺍﺯ ﺗﻴﻢ ﻣﻬﻨﺪﺳﯽ‬Telecomm. ‫ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺍﭘﺮﺍﺗﻮﺭﻫﺎی‬
: ‫ ﻣﻄﺎﺑﻖ ﺟﺪﻭﻝ ﺯﻳﺮ‬ICAPS ‫ ﻭﺍﺣﺪ‬Telecomm.

MULTICORE TELECOM CABLES, ‫ﺍﻳﻦ ﻟﻴﺴﺖ ﻣﻴﺒﺎﻳﺴﺖ ﺷﺎﻣﻞ ﮐﺎﺑﻠﻬﺎی‬

.‫ ﺑﺎﺷﺪ‬.... ‫ ﻭ‬FIBER OPTIC CABLES

Item
Row. Telecomm Subsystem Item DRW Length Cable Sub-
Type Location From To Remark
No .Cable Tag Number Name Number (M) size Contractor
Code

Page 48 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 Precommissioning
Activities

Page 49 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی )‪ (Pre-Commissioning‬ﻭ ﻣﺮﺍﺣﻞ ﻣﺨﺘﻠﻒ ﺁﻥ‬

‫ﻭﺍﺭﺳﯽ ﺗﻄﺎﺑﻖ ﺁﻧﭽﻪ ﮐﻪ ﻧﺼﺐ ﺷﺪﻩ ﺑﺎ ﺁﻧﭽﻪ ﮐﻪ ﺩﺭ ﻧﻘﺸﻪ ﻫﺎی ﻣﻬﻨﺪﺳﯽ ﺁﻭﺭﺩﻩ ﺷﺪﻩ ﻭ‬
‫ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﻫﺎی ﺳﺮﺩ ﺗﺠﻬﻴﺰﺍﺕ ﺭﺍ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻣﯽ ﻧﺎﻣﻴﻢ‪ .‬ﺩﺭ ﻣﺮﺣﻠﻪ ﭘﻴﺶ ﺭﺍﻩ‬
‫ﺍﻧﺪﺍﺯی ﺗﺠﻬﻴﺰﺍﺕ ﺑﺮﻕ ﺩﺍﺭ ﻧﺒﻮﺩﻩ ﻭ ﺑﺪﻳﻦ ﺟﻬﺖ ﺗﺴﺖ ﻫﺎی ﺍﻳﻦ ﺑﺨﺶ ﺭﺍ ﺗﺴﺖ ﻫﺎی ﺳﺮﺩ‬
‫ﻧﺎﻣﮕﺬﺍﺭی ﮐﺮﺩﻩ ﺍﻧﺪ‪ .‬ﻣﻌﻤﻮﻻً ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺭﺍ ﭘﻴﻤﺎﻧﮑﺎﺭ ﻧﺼﺐ ﺑﻪ ﻋﻬﺪﻩ ﺩﺍﺷﺘﻪ‬
‫ﻭ ﮔﺮﻭﻩ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺩﺭ ﺍﻳﻦ ﻗﺴﻤﺖ ﻓﻘﻂ ﻧﻈﺎﺭﺕ ﺧﻮﺍﻫﺪ ﺩﺍﺷﺖ‪ .‬ﺩﺭ ﺻﻮﺭﺕ ﭘﺎﻳﺎﻥ ﻳﺎﻓﺘﻦ‬
‫ﺗﺴﺖ ﻫﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ﺭﻓﻊ ﮐﺮﺩﻥ ﭘﺎﻧﭻ ﻫﺎی ﺳﺎﺏ ﺳﻴﺴﺘﻢ‪ ،‬ﭘﻴﻤﺎﻧﮑﺎﺭ ﭘﻴﺶ ﺭﺍﻩ‬
‫ﺍﻧﺪﺍﺯی ﻣﺪﺍﺭک ﻻﺯﻡ ﻣﺒﻨﯽ ﺑﺮ ﺧﺎﺗﻤﻪ ﻣﻮﻓﻘﻴﺖ ﺁﻣﻴﺰ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫)‪ (Pre-Commissioning Dossiers‬ﺭﺍ ﺟﻤﻊ ﺁﻭﺭی ﮐﺮﺩﻩ ﻭ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﺁﻣﺎﺩﮔﯽ‬
‫ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی )‪ (Ready For Commissioning Certificate‬ﺭﺍ ﺍﺯ‬
‫ﮐﺎﺭﻓﺮﻣﺎ ﺩﺭﻳﺎﻓﺖ ﻣﯽ ﻧﻤﺎﻳﺪ‪ .‬ﺩﺭ ﺍﻳﻦ ﻣﺮﺣﻠﻪ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻭﺍﺭﺩ ﻣﺮﺣﻠﻪ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺷﺪﻩ ﻭ‬
‫ﺗﺤﻮﻳﻞ ﭘﻴﻤﺎﻧﮑﺎﺭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻣﯽ ﮔﺮﺩﺩ‪.‬‬
‫ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﺗﻘﺴﻴﻢ ﺑﻨﺪی ﭘﺎﻻﻳﺸﮕﺎﻩ ﺑﻪ‬
‫ﺳﻴﺴﺘﻢ ﻫﺎ ﻭ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻫﺎ ﻭ ﻣﺮﺗﺐ ﮐﺮﺩﻥ ﺗﻮﺍﻟﯽ ﺍﺟﺮﺍی ﮐﺎﺭﻫﺎ ﺍﻧﺠﺎﻡ ﻣﯽ ﮔﻴﺮﺩ ﺗﺎ ﺯﻣﺎﻥ‬
‫ﺷﺮﻭﻉ ﻋﻤﻠﻴﺎﺕ ‪ Start-Up‬ﺗﺴﺮﻳﻊ ﮔﺮﺩﺩ‪.‬‬
‫‪Page 50‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﭘﺲ ﺍﺯ ﺁﻧﮑﻪ ‪ Engineering List‬ﺩﺭﻫﻤﻪ ‪Discipline‬ﻫﺎ ﺗﻬﻴﻪ ﻭ ﺗﮑﻤﻴﻞ‬
‫ﮔﺮﺩﻳﺪ ﻭ ﺩﺭ ﺍﺧﺘﻴﺎﺭ ﺗﻴﻢ ﺍﭘﺮﺍﺗﻮﺭی ﻭﺍﺣﺪ ‪ ICAPS‬ﻗﺮﺍﺭﮔﺮﻓﺖ ‪ ،‬ﺍﭘﺮﺍﺗﻮﺭﻫﺎ‬
‫ﺍﻃﻼﻋﺎﺕ ﺩﺭﻳﺎﻓﺘﯽ ﺭﺍ ﻭﺍﺭﺩ ﺳﻴﺴﺘﻢ ﻧﺮﻡ ﺍﻓﺰﺍﺭ ‪ ICAPS‬ﮐﺮﺩﻩ ﻭ ﻣﻄﺎﺑﻖ ﺑﺎ ﻓﺮﺍﻣﻴﻦ‬
‫ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ‪ GS EP EXP 105‬ﺟﻬﺖ ﺗﺠﻬﻴﺰﺍﺕ ﻭﺍﺭﺩ ﺷﺪﻩ ﻓﻌﺎﻟﻴﺘﻬﺎی ﻣﺮﺑﻮﻁ‬
‫ﺑﻪ ﻣﺮﺣﻠﻪ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺭﺍ ﺗﻌﺮﻳﻒ ﻭ ﺗﻮﻟﻴﺪ ﮐﺮﺩﻩ ﺗﺎ ﺗﺠﻬﻴﺰﺍﺕ ﺩﺭ ﺍﻳﻦ ﻣﺮﺣﻠﻪ‬
‫ﻣﻨﺤﺼﺮﺍً ﺗﺤﺖ ﭼﮏ ﻫﺎ ﻭ ﺗﺴﺖ ﻫﺎی ﻣﺮﺑﻮﻃﻪ ﻗﺮﺍﺭ ﮔﻴﺮﻧﺪ‪.‬‬
‫ﺑﻄﻮﺭ ﮐﻠﯽ ﻓﻌﺎﻟﻴﺘﻬﺎی ﻣﺮﺣﻠﻪ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﻪ ﺳﻪ ﺩﺳﺘﻪ ﺗﻘﺴﻴﻢ ﻣﻴﺸﻮﻧﺪ ‪:‬‬

‫‪CCK : Conformity Check List‬‬

‫‪STS : Static Test Sheet‬‬

‫‪PIP : Piping Test‬‬

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 ‫ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﻄﻮﺭ ﮐﻠﯽ‬
‫ﺷﺎﻣﻞ ﻣﻮﺍﺭﺩ ﺯﻳﺮ ﻣﯽ ﺑﺎﺷﻨﺪ ‪:‬‬
‫ﻭﺍﺭﺳﯽ ﻣﻨﻈﻢ ﻭ ﺳﻴﺴﺘﻤﺎﺗﻴﮏ ﺗﻄﺎﺑﻖ ﺗﺠﻬﻴﺰﺍﺕ ﺑﺎ ﻣﺪﺍﺭک ﻓﻨﯽ ﭘﺮﻭژﻩ‬

‫ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﻫﺎی ﺗﺠﻬﻴﺰﺍﺕ ﻗﺒﻞ ﺍﺯ ﺑﺮﻕ ﺩﺍﺭ ﺷﺪﻥ ﺁﻧﻬﺎ‬

‫ﺍﻧﺠﺎﻡ ﻓﻼﺷﻴﻨﮓ )ﺷﺴﺘﺸﻮی ﺳﺮﻳﻊ( ﻭ ﺗﺴﺖ ﻫﺎی ﺗﺤﺖ ﻓﺸﺎﺭ ﻟﻮﻟﻪ ﮐﺸﯽ ﻫﺎ‬
‫ﺩﺭ ﻗﺎﻟﺐ ﺑﺴﺘﻪ ﻫﺎی ﮐﺎﺭی ﺗﻌﺮﻳﻒ ﺷﺪﻩ )‪(Test Packages‬‬

‫‪Page 52‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
Pre.Commissioning Tasks Flow Diagram

Engineering
List

Pre-
comm.
Data Base

PIP
PRECOM
PIPING TEST

CCK
PRECOM
CHECK
SHEET STS
PRECOM
TEST SHEET

Page 53 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﺗﻌﺮﻳﻒ ﭼﮏ ﻟﻴﺴﺘﻬﺎی ﻣﺮﺣﻠﻪ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬

‫‪ CCK‬ﻳﺎ ‪ Conformity Check‬ﺩﺭ ﻭﺍﻗﻊ ﻭﺍﺭﺳﯽ ﻭ ﺣﺼﻮﻝ ﺍﻃﻤﻴﻨﺎﻥ ﺍﺯ‬

‫ﺷﺮﺍﻳﻂ ﻭ ﻧﺤﻮﻩ ﻧﺼﺐ ﺗﺠﻬﻴﺰﺍﺗﯽ ﺍﺯ ﻗﺒﻴﻞ ﺗﺠﻬﻴﺰﺍﺕ ﺍﺑﺰﺍﺭ ﺩﻗﻴﻖ‪ ، HVAC ،‬ﺑﺮﻕ ‪،‬‬
‫ﭘﮑﻴﺞ ﻫﺎی ﺧﺮﻳﺪﺍﺭی ﺷﺪﻩ‪ ،‬ﻣﻮﺗﻮﺭﻫﺎ ‪ ،‬ﮐﺎﺑﻞ ﻫﺎ ‪ ،‬ﻣﺨﺎﺯﻥ ‪ ... ،‬ﻭ ﺗﻄﺎﺑﻖ ﺁﻧﻬﺎ ﺑﺎ‬
‫ﻧﻘﺸﻪ ﻫﺎی ﻣﻬﻨﺪﺳﯽ ‪ ،‬ﻣﺸﺨﺼﺎﺕ ﻓﻨﯽ ﻭ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻫﺎی ﺗﺄﻣﻴﻦ ﮐﻨﻨﺪﮔﺎﻥ‬
‫ﺗﺠﻬﻴﺰﺍﺕ )‪ (Vendors Instructions‬ﻭ ﻫﻤﭽﻨﻴﻦ ﻣﻄﺎﺑﻘﺖ ﺑﺎ ﻣﻘﺮﺭﺍﺕ ﺍﻳﻤﻨﯽ‬
‫‪ ،‬ﮐﺪﻫﺎ ﻭ ﺍﺳﺘﺎﻧﺪﺍﺭﺩﻫﺎ ﮐﻪ ﺍﻳﻦ ﻣﻄﺎﺑﻘﺖ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻓﺮﻡ ﻫﺎﻳﯽ ﺻﻮﺭﺕ ﻣﯽ ﮔﻴﺮﺩ‬
‫ﮐﻪ ﺍﻳﻦ ﻓﺮﻡ ﻫﺎ ﺭﺍ ‪ Check List‬ﻧﺎﻣﻴﺪﻩ ﮐﻪ ﺗﻮﺳﻂ ﻧﺮﻡ ﺍﻓﺰﺍﺭ ‪ ICAPS‬ﺗﻮﻟﻴﺪ ﺷﺪﻩ‬
‫ﻭ ﺍﻃﻼﻋﺎﺕ ﺧﻮﺍﺳﺘﻪ ﺷﺪﻩ ﺩﺭ ﺍﻳﻦ ﻓﺮﻡ ﻫﺎ ﺑﺎﻳﺪ ﺗﮑﻤﻴﻞ ﻭ ﺗﺤﻮﻳﻞ ﺑﺨﺶ ‪ICAPS‬‬
‫ﺷﻮﻧﺪ‪ .‬ﺍﻳﻦ ﻓﻌﺎﻟﻴﺖ ﺩﺭ ﻣﺮﺣﻠﻪ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﺮﺍی ﺗﻤﺎﻣﯽ ﺗﺠﻬﻴﺰﺍﺕ ﺩﺭ ﻫﻤﻪ‬
‫‪ Discipline‬ﻫﺎ ﺻﻮﺭﺕ ﻣﻴﮕﻴﺮﺩ‪.‬‬
‫ﻧﮑﺘﻪ ‪:‬‬
‫ﻋﺪﻡ ﺗﻄﺎﺑﻖ ﻫﺮ ﺑﻨﺪ ﭼﮏ ﻟﻴﺴﺖ ﺑﺎ ﻭﺿﻌﻴﺖ ﺗﺠﻬﻴﺰ ﻳﮏ ‪ Punch‬ﻧﺎﻣﻴﺪﻩ ﻣﻴﺸﻮﺩ‪.‬‬
‫‪Page 54‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﺗﻌﺮﻳﻒ ﺗﺴﺖ ﺷﻴﺘﻬﺎی ﻣﺮﺣﻠﻪ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﺩﻭﻣﻴﻦ ﻓﻌﺎﻟﻴﺖ ﮐﻠﻴﺪی ﺩﺭ ﺑﺨﺶ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﻫﺎی ﺍﺳﺘﺎﺗﻴﮏ ﻭ‬
‫ﺑﺪﻭﻥ ﺑﺮﻕ ﺍﺳﺖ ﮐﻪ ﻣﻄﺎﺑﻖ ﺑﺎ ﻣﺸﺨﺼﺎﺕ ﻓﻨﯽ ﻫﺮ ﻳﮏ ﺍﺯ ﺗﺠﻬﻴﺰﺍﺕ ﺑﻮﺩﻩ ﻭ ﺩﺭ‬
‫ﺑﺮﮔﻪ ﻫﺎی ‪ Test Sheet‬ﮔﺰﺍﺭﺵ ﻣﯽ ﮔﺮﺩﻧﺪ‪ .‬ﺑﺮﺍی ﻫﺮ ﺗﺴﺘﯽ ﮐﻪ ﺍﻧﺠﺎﻡ ﻣﯽ ﮔﻴﺮﺩ‬
‫ﻳﮏ ﺑﺮﮔﻪ ﺟﺪﺍﮔﺎﻧﻪ ﺍﺯ ﺗﺴﺖ ﺷﻴﺖ ﺗﮑﻤﻴﻞ ﻣﯽ ﮔﺮﺩﺩ‪.‬‬
‫ﺍﻳﻦ ﺗﺴﺖ ﻫﺎ ﮐﻪ ﺗﺴﺖ ﻫﺎی ﺳﺮﺩ ﻧﺎﻣﻴﺪﻩ ﻣﯽ ﺷﻮﻧﺪ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻓﺮﻡ ﻫﺎﻳﯽ ﺍﺳﺖ ﮐﻪ‬
‫ﺗﻮﺳﻂ ﻧﺮﻡ ﺍﻓﺰﺍﺭ ‪ ICAPS‬ﺗﻬﻴﻪ ﺷﺪﻩ ﻭ ﺑﺮﺍی ﺣﺼﻮﻝ ﺍﻃﻤﻴﻨﺎﻥ ﺍﺯ ﮐﻴﻔﻴﺖ ﻭ ﮐﺎﺭﺍﺋﯽ‬
‫ﺗﻌﺪﺍﺩی ﺍﺯ ﺗﺠﻬﻴﺰﺍﺕ ﻣﻮﺭﺩ ﺍﺳﺘﻔﺎﺩﻩ ﻗﺮﺍﺭ ﻣﯽ ﮔﻴﺮﻧﺪ‪ .‬ﺍﻳﻦ ﺗﺴﺖ ﻫﺎ ﺗﻤﺎﻣﯽ ﺩﻳﺴﻴﭙﻠﻴﻦ‬
‫ﻫﺎ ﺭﺍ ﺷﺎﻣﻞ ﻣﻴﮕﺮﺩﺩ‪ .‬ﺑﻄﻮﺭ ﻣﺜﺎﻝ ﮐﺎﻟﻴﺒﺮﺍﺳﻴﻮﻥ ﺗﺠﻬﻴﺰﺍﺕ‬
‫ﺍﺑﺰﺍﺭ ﺩﻗﻴﻖ ﻣﺮﺑﻮﻁ ﺑﻪ )‪ ،ESD (Emergency Shut Down‬ﺗﺴﺖ ﻫﻢ‬
‫ﻣﺤﻮﺭی ﺗﺠﻬﻴﺰﺍﺕ ﺩﻭﺍﺭ )‪ ،(Machinery Alignment‬ﺗﻨﻈﻴﻢ ﺷﻴﺮﻫﺎی ﺍﻃﻤﻴﻨﺎﻥ‬
‫)‪ ،(Setting Of Safety Valves‬ﺗﺴﺖ ﻣﺮﺑﻮﻁ ﺑﻪ ﻋﺎﻳﻖ ﺑﻮﺩﻥ ﮐﺎﺑﻠﻬﺎی‬
‫ﺑﺮﻕ ‪ ،‬ﺗﺴﺖ ﻣﺮﺑﻮﻁ ﺑﻪ ﻣﺨﺎﺯﻥ ﻭ ﺗﺴﺖ ﻫﺎی ﻣﺮﺑﻮﻁ ﺑﻪ ﻳﮑﻨﻮﺍﺧﺖ ﺑﻮﺩﻥ ﻭ ﻗﻄﻊ‬
‫ﻧﺒﻮﺩﻥ ﮐﺎﺑﻞ ﻫﺎ )‪.(Cables Continuities‬‬
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 ‫ﺗﻌﺮﻳﻒ ﺗﺴﺘﻬﺎی ﻣﺮﺑﻮﻁ ﺑﻪ ﻟﻮﻟﻪ ﮐﺸﯽ ﻫﺎ ﺩﺭ ﻣﺮﺣﻠﻪ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬

‫ﺍﻳﻦ ﺗﺴﺖ ﻫﺎ ﺷﺎﻣﻞ ﺗﺴﺖ ﻫﺎﻳﯽ ﺍﺯ ﻗﺒﻴﻞ ﻓﻼﺷﻴﻨﮓ )ﺷﺴﺘﺸﻮی ﺳﺮﻳﻊ ( ﻟﻮﻟﻪ ﻫﺎ ﺑﺎ‬
‫ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻫﻮﺍی ﻓﺸﺮﺩﻩ ﻳﺎ ﺁﺏ ﻭ ﺍﻧﺠﺎﻡ ﻋﻤﻠﻴﺎﺕ ﻫﻴﺪﺭﻭﺗﺴﺖ ﺑﺮﺍی ﺗﺴﺖ ﺗﺤﻤﻞ‬
‫ﻓﺸﺎﺭ ﻟﻮﻟﻪ ﻫﺎ ﻣﯽ ﺑﺎﺷﺪ‪ .‬ﺍﻳﻦ ﻓﻌﺎﻟﻴﺖ ﺭﺍ ﺑﺎ ‪ PIP‬ﻧﺸﺎﻥ ﻣﻴﺪﻫﻴﻢ‪.‬‬
‫ﺗﺴﺖ ﻫﺎی ﺍﻳﻦ ﺑﺨﺶ ﺩﺭ ﻗﺎﻟﺐ ‪ Test Package‬ﺍﻧﺠﺎﻡ ﺷﺪﻩ ﻭ ﻣﻤﮑﻦ ﺍﺳﺖ ﻳﮏ‬
‫‪ Test Package‬ﺷﺎﻣﻞ ﺧﻄﻮﻃﯽ ﺑﺎﺷﺪ ﮐﻪ ﺩﺭ ﭼﻨﺪ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﺍﺩﺍﻣﻪ ﺩﺍﺷﺘﻪ‬
‫ﺑﺎﺷﺪ‪.‬‬
‫ﻓﻌﺎﻟﻴﺘﻬﺎی ) ‪ Line Check ( Pipe work‬ﻭ ‪ Reinstatement‬ﺍﺯ ﺩﻳﮕﺮ‬
‫ﻓﻌﺎﻟﻴﺘﻬﺎی ﻣﺮﺑﻮﻁ ﺑﻪ ﺗﺴﺖ ﻟﻮﻟﻪ ﻫﺎﺳﺖ‪.‬‬
‫ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻫﺎ‪ ،‬ﻧﺤﻮﻩ ﮔﺰﺍﺭﺵ ﮐﺮﺩﻥ ﺗﺴﺖ ﻫﺎی ﺍﻧﺠﺎﻡ ﺷﺪﻩ ﻭ ﻓﺮﻡ ﻫﺎی ﭼﮏ‬
‫ﻟﻴﺴﺖ ﻭ ﺗﺴﺖ ﺷﻴﺖ ﮐﻪ ﭘﺸﺘﻴﺒﺎﻥ ﺍﻧﺠﺎﻡ ﺍﻳﻦ ﺗﺴﺖ ﻫﺎ ﻫﺴﺘﻨﺪ ﺟﻤﻠﮕﯽ ﺩﺭ ﻓﺮﺍﻣﻴﻦ‬
‫ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ‪ GS EP EXP 105‬ﻣﻮﺟﻮﺩ ﻣﻴﺒﺎﺷﺪ‪.‬‬

‫‪Page 56‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 Electrical insulation tests

Project
E/I/T Continuity tests
Breakdown
Equipment

Instrument calibrations
Project

Sub Projects
Systems Equipment alignments
Sub Systems
Piping hydro tests
Commissioning

Piping/Vessels static tests

Breakdown
Equipment

Basic Functions
(BF) Equip. Flushing & cleaning
Pre Commissioning

Static Tests
(STS)
Test Packs
Precommissioni

Tasks

Piping Tests
Equipment check lists
Breakdown
Equipment

(TP) (PIP)
ng

Conformity Checks
(CCK) Package check lists
Items
Structures/Bld’s check lists

Equipment
Precommissioning Punch List
Engineering Equipment Lists

Page 57 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﭼﺎﺭﺕ ﮔﺮﺩﺵ ﮐﺎﺭﺍﻧﺠﺎﻡ ﻓﻌﺎﻟﻴﺘﻬﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﭘﺲ ﺍﺯ ﺁﻧﮑﻪ ‪ Engineering List‬ﺗﻬﻴﻪ ﻭ ﺗﮑﻤﻴﻞ ﮔﺮﺩﻳﺪﻩ ‪ ،‬ﻭﺍﺭﺩ ﻧﺮﻡ ﺍﻓﺰﺍﺭ‬
‫‪ ICAPS‬ﺷﺪﻩ ‪ ،‬ﻓﻌﺎﻟﻴﺘﻬﺎ ﺑﺮﺍﺳﺎﺱ ﻓﺮﺍﻣﻴﻦ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻠﻬﺎ ﺗﻮﻟﻴﺪ ‪ ،‬ﺷﻴﺘﻬﺎی‬
‫ﻣﺮﺑﻮﻃﻪ ﺍﺯ ﺳﻮی ﻭﺍﺣﺪ ‪ ICAPS‬ﺻﺎﺩﺭ ﻭ ﭘﺮﻳﻨﺖ ﮔﺮﻓﺘﻪ ﺷﺪﻩ ﻭ ﺩﺭ ﺍﺧﺘﻴﺎﺭ ﺗﻴﻢ‬
‫ﺍﺟﺮﺍﺋﯽ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺟﻬﺖ ﺣﻀﻮﺭ ﺩﺭ ﻫﻨﮕﺎﻡ ﺗﺴﺖ ﻫﺎی ﻣﺮﺑﻮﻃﻪ ﻗﺮﺍﺭ ﮔﺮﻓﺘﻪ ﺗﺎ‬
‫ﭼﮏ ﻫﺎ ﻭ ﺗﺴﺖ ﻫﺎی ﺗﺠﻬﻴﺰﺍﺕ ﻧﺼﺐ ﺷﺪﻩ ﻣﻄﺎﺑﻖ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻠﻬﺎی ﺍﺯ ﭘﻴﺶ‬
‫ﺗﻌﻴﻴﻦ ﺷﺪﻩ ﻭﺍﺣﺪ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﻧﺠﺎﻡ ﺷﻮﺩ ﻭ ﭘﺲ ﺍﺯ ﺍﺗﻤﺎﻡ ﻓﻌﺎﻟﻴﺘﻬﺎ ‪ ،‬ﻣﺪﺍﺭک ﺗﺎﺋﻴﺪ‬
‫ﺷﺪﻩ ﻣﺮﺑﻮﻁ ﺑﻪ ﺍﻧﺠﺎﻡ ﻓﻌﺎﻟﻴﺘﻬﺎ ) ﭼﮏ ﻟﻴﺴﺘﻬﺎ ﻭ ﺗﺴﺖ ﺷﻴﺘﻬﺎ ( ﺟﻬﺖ ﺑﺎﻳﮕﺎﻧﯽ ‪،‬‬
‫ﺩﺳﺘﻪ ﺑﻨﺪی ﻭ ﺗﻬﻴﻪ ﭘﺮﻭﻧﺪﻩ ﻫﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی )‪ (Dossier‬ﺑﺮ ﺍﺳﺎﺱ‬
‫‪ Subsystem‬ﻫﺎ ﻭ ﺍﺭﺳﺎﻝ ﺑﻪ ﮐﺎﺭﻓﺮﻣﺎی ﺍﺻﻠﯽ ﻣﺠﺪﺩﺍً ﺑﻪ ﻭﺍﺣﺪ ‪ICAPS‬ﻋﻮﺩﺕ‬
‫ﺩﺍﺩﻩ ﻣﻴﺸﻮﺩ‪.‬‬
‫ﭘﺲ ﺍﺯ ﺍﺭﺳﺎﻝ ‪ Dossier‬ﻫﺮﺳﺎﺏ ﺳﻴﺴﺘﻢ ﺩﺭ ﻣﺮﺣﻠﻪ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﻪ‬
‫ﮐﺎﺭﻓﺮﻣﺎ ﺑﺸﺮﻁ ﺗﺎﺋﻴﺪ ﺁﻥ ‪ ،‬ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﺍی ﺍﺯ ﺳﻮی ﻭی ﺟﻬﺖ ﻣﺠﻮﺯ‬
‫ﺷﺮﻭﻉ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی )‪ (RFC‬ﺑﻪ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﻋﻄﺎ ﻣﻴﮕﺮﺩﺩ‪.‬‬
‫‪Page 58‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﻫﺎی ﺗﺄﻳﻴﺪ ﻭ ﺗﺼﺪﻳﻖ ﻣﺮﺍﺣﻞ ﻣﺨﺘﻠﻒ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬

‫ﺷﺮﺍﻳﻄﯽ ﮐﻪ ﺗﺤﺖ ﺁﻥ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ‬

‫‪Ready For Commissioning Certificate‬‬

‫ﺑﺮﺍی ﻳﮏ ‪ Subsystem‬ﺗﻮﺳﻂ ﮐﺎﺭﻓﺮﻣﺎ ﺗﺎﺋﻴﺪ ﻭ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﻣﺮﺑﻮﻃﻪ )‪ (RFC‬ﺟﻬﺖ‬
‫ﺷﺮﻭﻉ ﺍﻧﺠﺎﻡ ﻓﻌﺎﻟﻴﺘﻬﺎی ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺻﺎﺩﺭ ﻭ ﺑﻪ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﻋﻄﺎ ﻣﻴﮕﺮﺩﺩ‪:‬‬

‫‪Page 59‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﺑﺎﺯﺭﺳﯽ ﺩﻭﮔﺎﻧﻪ ﺗﻴﻢ ‪ Commissioning‬ﻫﻢ ﺩﺭ ﺧﺼﻮﺹ ﺗﺠﻬﻴﺰﺍﺕ‬
‫‪ Subsystem‬ﻭ ﻫﻢ ﺩﺭ ﻣﻮﺭﺩ ﺑﺎﺯﺑﻴﻨﯽ‪ ،‬ﺗﮑﻤﻴﻞ ﺑﻮﺩﻥ ﻭ ﻣﻄﺎﻟﻌﻪ ﺍﺳﻨﺎﺩ ﭘﻴﺶ‬
‫ﺭﺍﻩ ﺍﻧﺪﺍﺯی ‪Pre-Comm. Dossier‬‬

‫ﺣﻀﻮﺭ ﺗﻴﻢ ‪ Commissioning‬ﺩﺭ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﺍﺻﻠﯽ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﺯ‬
‫ﻗﺒﻴﻞ‬
‫‪Setting Of PSVs Piping Flushing, Machinery Cold Alignment‬‬
‫ﻭ ‪Protection Relays Setting‬‬

‫ﺗﺼﺪﻳﻖ ‪ Punch List‬ﮐﻪ ﻣﻮﺭﺩ ﺗﻮﺍﻓﻖ ﻃﺮﻓﻴﻦ ﻣﯽ ﺑﺎﺷﻨﺪ‪ .‬ﺍﻃﻤﻴﻨﺎﻥ ﺍﺯ ﺍﻳﻨﮑﻪ‬

‫ﭘﺎﻧﭻ ﻫﺎی ﻧﻮﻉ ‪ A‬ﮐﻪ ﻣﺎﻧﻊ ﺷﺮﻭﻉ ﻋﻤﻠﻴﺎﺕ ‪ Commissioning‬ﻫﺴﺘﻨﺪ ﺭﻓﻊ‬
‫ﺷﺪﻩ ﺑﺎﺷﻨﺪ‪.‬‬

‫‪Page 60‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﺷﺮﺍﻳﻄﯽ ﮐﻪ ﺗﺤﺖ ﺁﻥ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ‬

‫‪Ready For Start-Up Certificate‬‬

‫ﺑﺮﺍی ﻳﮏ ‪ Subsystem‬ﺗﻮﺳﻂ ﮐﺎﺭﻓﺮﻣﺎ ﺗﺎﺋﻴﺪ ﻭ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﻣﺮﺑﻮﻃﻪ )‪(RFSU‬‬
‫ﺟﻬﺖ ﺷﺮﻭﻉ ﺍﻧﺠﺎﻡ ﻓﻌﺎﻟﻴﺘﻬﺎی ‪ Start-up‬ﺻﺎﺩﺭ ﻭ ﺑﻪ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﻋﻄﺎ‬
‫ﻣﻴﮕﺮﺩﺩ‪:‬‬

‫‪Page 61‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﺑﺎﺯﺭﺳﯽ ﺩﻭﮔﺎﻧﻪ ﺗﻴﻢ ‪ Start-Up‬ﻳﺎ ‪ Operation‬ﻫﻢ ﺩﺭ ﺧﺼﻮﺹ‬
‫ﺗﺠﻬﻴﺰﺍﺕ ‪ Subsystem‬ﻭ ﻫﻢ ﺩﺭ ﻣﻮﺭﺩ ﺑﺎﺯﺑﻴﻨﯽ ﻭ ﻣﻄﺎﻟﻌﻪ ﺍﺳﻨﺎﺩ‬
‫ﺭﺍﻩ ﺍﻧﺪﺍﺯی ‪Comm. Dossier‬‬

‫ﺣﻀﻮﺭ ﻭ ﺍﻣﻀﺎی ﻣﺪﺍﺭک ﻣﺮﺑﻮﻁ ﺑﻪ ﺍﻧﺠﺎﻡ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﺍﺻﻠﯽ‬

‫ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ‪Operational Tests‬‬

‫ﺑﺮﻭﺯ ﮐﺮﺩﻥ ﭘﺎﻧﭻ ﻫﺎی ﻣﻮﺭﺩ ﺗﻮﺍﻓﻖ ﻃﺮﻓﻴﻦ‪ .‬ﺍﻃﻤﻴﻨﺎﻥ ﺍﺯ ﺍﻳﻨﮑﻪ ﭘﺎﻧﭻ ﻫﺎی‬
‫ﻧﻮﻉ ‪ B‬ﮐﻪ ﻣﺎﻧﻊ ﺷﺮﻭﻉ ﻋﻤﻠﻴﺎﺕ ‪ Start-Up‬ﻫﺴﺘﻨﺪ ﺭﻓﻊ ﺷﺪﻩ ﺑﺎﺷﻨﺪ‪.‬‬

‫‪Page 62‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﭘﺎﻧﭻ ﻭ ﺍﻧﻮﺍﻉ ﺁﻥ‬
‫ﻫﻤﺎﻧﻄﻮﺭ ﮐﻪ ﺑﻪ ﺷﺮﺍﻳﻂ ﺍﺧﺬ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﻫﺎی ﻣﺮﺑﻮﻁ ﺑﻪ ﺍﺗﻤﺎﻡ ﻓﻌﺎﻟﻴﺘﻬﺎی ﻳﮏ‬
‫ﻣﺮﺣﻠﻪ ﻭﺁﻏﺎﺯ ﻓﻌﺎﻟﻴﺘﻬﺎی ﻣﺮﺣﻠﻪ ﺑﻌﺪی ﺍﺷﺎﺭﻩ ﮔﺮﺩﻳﺪ ﻣﻘﻮﻟﻪ ﭘﺎﻧﭻ ﻭ ﺭﻓﻊ ﺁﻥ ﺩﺭ‬
‫ﺻﺪﻭﺭ ﻭ ﺍﺧﺬ ﺍﻳﻦ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﻫﺎ ﺑﺴﻴﺎﺭ ﺣﺎﺋﺰ ﺍﻫﻤﻴﺖ ﻣﻴﺒﺎﺷﺪ‪.‬‬
‫ﺩﺭ ﺍﻳﻨﺠﺎ ﻻﺯﻡ ﻣﻴﺪﺍﻧﻴﻢ ﮐﻪ ﻣﻔﺼﻼً ﺩﺭ ﻣﻮﺭﺩ ﻣﺒﺤﺚ )) ﭘﺎﻧﭻ ﻭ ﺍﻧﻮﺍﻉ ﺁﻥ (( ﻣﻄﺎﻟﺒﯽ‬
‫ﺭﺍ ﺍﺭﺍﺋﻪ ﺩﻫﻴﻢ ‪:‬‬
‫ﻳﺎﺩﺁﻭﺭی ‪ :‬ﭘﻴﺸﺘﺮ ﺑﻪ ﺍﻳﻦ ﻣﻮﺿﻮﻉ ﺍﺷﺎﺭﻩ ﮐﺮﺩﻳﻢ ﮐﻪ ﺑﻪ ﻋﺪﻡ ﺗﻄﺎﺑﻖ ﻭ ﻣﺸﺎﻫﺪﻩ‬
‫ﻣﻐﺎﻳﺮﺕ ﺑﻨﺪﻫﺎی ﺫﮐﺮ ﺷﺪﻩ ﺩﺭ ﭼﮏ ﻟﻴﺴﺘﻬﺎ ﻭ ﻭﺿﻌﻴﺖ ﻭﺍﻗﻌﯽ ﺗﺠﻬﻴﺰ ﻧﺼﺐ ﺷﺪﻩ‬
‫ﻳﮏ ﭘﺎﻧﭻ ﮔﻔﺘﻪ ﻣﻴﺸﻮﺩ‪.‬‬
‫ﺑﻨﺎﺑﺮﺍﻳﻦ ﭘﺎﻧﭻ ﺯﺍﺋﻴﺪﻩ ﺑﺮﺭﺳﯽ ﻳﮏ ﭼﮏ ﻟﻴﺴﺖ ﺍﺳﺖ‪.‬‬
‫‪Page 63‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﻳﮏ ﭘﺎﻧﭻ ﻣﻴﺘﻮﺍﻧﺪ ‪:‬‬

‫ﮐﺎﺭﻫﺎی ﻧﻴﻤﻪ ﺗﻤﺎﻡ ﻭ ﻧﺎﻗﺺ ﭘﺮﻭژﻩ ﺩﺭ ﻫﻨﮕﺎﻡ ﺗﺤﻮﻳﻞ ﺩﻫﯽ ﺗﺠﻬﻴﺰ‬

‫ﭘﺎﻧﭽﻬﺎﻳﯽ ﮐﻪ ﻗﺒﻼً ﺭﻓﻊ ﺷﺪﻩ ﺍﻣﺎ ﺑﻨﺎ ﺑﻪ ﺩﻻﻳﻠﯽ ﻣﺠﺪﺩﺍً ﭘﺎﻧﭻ ﻣﻴﺸﻮﻧﺪ‪.‬‬

‫ﺍﻧﺠﺎﻡ ﻧﺎﺩﺭﺳﺖ ﮐﺎﺭ ﮐﻪ ﻣﻴﺒﺎﻳﺴﺖ ﺍﺻﻼﺡ ﮔﺮﺩﺩ‪.‬‬

‫ﺧﻄﺮﺍﺕ ﻭ ﺍﺷﺘﺒﺎﻫﺎﺗﯽ ﮐﻪ ﺩﺭ ﭘﺮﻭژﻩ ﺑﺮﺍی ﺍﻧﺠﺎﻡ ﻳﮏ ﮐﺎﺭ ﻣﻤﮑﻦ ﺍﺳﺖ ﺭﺥ ﺩﻫﺪ‪.‬‬

‫ﻋﺪﻡ ﻧﺼﺐ ﻳﮏ ﺗﺠﻬﻴﺰ ﻳﺎ ﻗﻄﻌﻪ ﺍی ﺍﺯ ﺁﻥ ﺑﺎﺷﺪ‪.‬‬

‫ﭘﺎﻧﭽﻬﺎﻳﯽ ﮐﻪ ﻣﺸﮑﻞ ﻃﺮﺍﺣﯽ ﻳﺎ ﻣﻬﻨﺪﺳﯽ ﮐﺎﺭﮔﺎﻫﯽ ﺩﺍﺭﻧﺪ‪.‬‬

‫ﺗﺠﻬﻴﺰ ﻳﺎ ﻗﻄﻌﻪ ﺍی ﺍﺯ ﺁﻥ ‪ ،‬ﺧﺮﺍﺏ ‪ ،‬ﺷﮑﺴﺘﻪ ﻳﺎ ﻣﻔﻘﻮﺩ ﮔﺮﺩﻳﺪﻩ ﺍﺳﺖ‪.‬‬

‫ﮐﺎﺭ ﺑﺮﺍی ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﮐﺎﻣﻼً ﺁﻣﺎﺩﻩ ﻧﺒﻮﺩﻩ ﺍﺳﺖ‪.‬‬

‫‪Page 64‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫‪Punch Categories‬‬

‫ﻃﺒﻘﻪ ﺑﻨﺪی ﭘﺎﻧﭽﻬﺎ ﺑﻪ ﻟﺤﺎﻅ ﺍﻫﻤﻴﺖ ﺍﻭﻟﻮﻳﺖ ﺩﺭ ﺭﻓﻊ‬

‫ﺁﻧﻬﺎ ﺑﻪ ﺳﻪ ﻃﺒﻘﻪ ﺗﻘﺴﻴﻢ ﻣﻴﺸﻮﻧﺪ ‪:‬‬
‫‪ (i‬ﭘﺎﻧﭽﻬﺎی ﻧﻮﻉ “‪”A‬‬
‫‪ (ii‬ﭘﺎﻧﭽﻬﺎی ﻧﻮﻉ “‪”B‬‬
‫‪ (iii‬ﭘﺎﻧﭽﻬﺎی ﻧﻮﻉ “‪”C‬‬
‫‪Page 65‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ”A“ ‫ﭘﺎﻧﭻ ﻧﻮﻉ‬
‫ﻋﻴﻮﺏ ﻭ ﻧﻮﺍﻗﺼﯽ ﮐﻪ ﻣﺎﻧﻊ ﺷﺮﻭﻉ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﮔﺮﺩﻳﺪﻩ ﻭ ﺍﻣﮑﺎﻥ ﺍﻧﺠﺎﻡ‬
.‫ ﻭﺟﻮﺩ ﻧﺪﺍﺷﺘﻪ ﺑﺎﺷﺪ‬Energize ‫ ﻳﺎ‬Dynamic ‫ﺗﺴﺖ ﻫﺎی‬
‫ﺍﻳﻦ ﻧﻮﻉ ﭘﺎﻧﭻ ﻣﻴﺒﺎﻳﺴﺖ ﺗﺎ ﻗﺒﻞ ﺍﺯ ﺁﻏﺎﺯ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺭﻓﻊ ﮔﺮﺩﻳﺪﻩ ﻭ ﻧﺘﺎﻳﺞ‬
.‫ ﺑﻪ ﮐﺎﺭﻓﺮﻣﺎ ﺍﻋﻼﻡ ﻭ ﺍﺑﻼﻍ ﮔﺮﺩﺩ‬RFC ‫ﺭﻓﻊ ﺁﻧﻬﺎ ﺟﻬﺖ ﺍﺧﺬ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ‬

: ‫ﻧﻤﻮﻧﻪ ﭘﺎﻧﭽﻬﺎﻳﯽ ﺍﺯ ﺍﻳﻦ ﻧﻮﻉ‬

FIRE ALARM SYSTEM NOT COMPLETE
Main Breaker is not installed.
PLATFORM MUST BE EARTH
Power Cable are not Connected
TG-0083 Shall BE INSTALLED. (8"-SL.104.12107-F12-H)
HAND WHEEL MISSING
LINE NOT ALIGNMENT
SOME OF BOLTS SHALL BE TIGHTEN
Page 66 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 ”B“ ‫ﭘﺎﻧﭻ ﻧﻮﻉ‬
‫ ﮔﺮﺩﻳﺪﻩ ﻭ ﺍﻣﮑﺎﻥ ﺗﮑﻤﻴﻞ‬Start-up ‫ﻋﻴﻮﺏ ﻭ ﻧﻮﺍﻗﺼﯽ ﮐﻪ ﻣﺎﻧﻊ ﺷﺮﻭﻉ ﻋﻤﻠﻴﺎﺕ‬
.‫ ﻭﺟﻮﺩ ﻧﺪﺍﺷﺘﻪ ﺑﺎﺷﺪ‬Operational Test
‫ ﺭﻓﻊ ﮔﺮﺩﻳﺪﻩ ﻭ ﻧﺘﺎﻳﺞ‬Start-up ‫ﺍﻳﻦ ﻧﻮﻉ ﭘﺎﻧﭻ ﻣﻴﺒﺎﻳﺴﺖ ﺗﺎ ﻗﺒﻞ ﺍﺯ ﺁﻏﺎﺯ ﻋﻤﻠﻴﺎﺕ‬
.‫ ﺑﻪ ﮐﺎﺭﻓﺮﻣﺎ ﺍﻋﻼﻡ ﻭ ﺍﺑﻼﻍ ﮔﺮﺩﺩ‬RFSU ‫ﺭﻓﻊ ﺁﻧﻬﺎ ﺟﻬﺖ ﺍﺧﺬ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ‬

: ‫ﻧﻤﻮﻧﻪ ﭘﺎﻧﭽﻬﺎﻳﯽ ﺍﺯ ﺍﻳﻦ ﻧﻮﻉ‬

BATTERY TERMINAL COVER TO BE INSTALLED.
Main Breaker is not installed.
PLATFORM MUST BE EARTH
Power Cable are not Connected
TG-0083 Shall BE INSTALLED. (8"-SL.104.12107-F12-H)
HAND WHEEL MISSING
LINE NOT ALIGNMENT
SOME OF BOLTS SHALL BE TIGHTEN
Page 67 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 ‫ﭘﺎﻧﭻ ﻧﻮﻉ “‪”C‬‬
‫ﻋﻴﻮﺏ ﻭ ﻧﻮﺍﻗﺼﯽ ﮐﻪ ﻣﺎﻧﻊ ﺁﻏﺎﺯ ﻋﻤﻠﻴﺎﺕ ‪ Normal Operation‬ﻣﯽ ﺷﻮﻧﺪ‪.‬‬
‫ﺿﺮﻭﺭﺕ ﺭﻓﻊ ﭘﺎﻧﭻ ﻧﻮﻉ ‪ C‬ﺍﺯﺍﻫﻤﻴﺖ ﮐﻤﺘﺮی ﺑﺮﺧﻮﺭﺩﺍﺭ ﺍﺳﺖ ﻭ ﮔﺎﻫﯽ ﻣﻴﺘﻮﺍﻧﺪ ﺗﺎ‬
‫ﭘﺎﻳﺎﻥ ‪ Hand over‬ﺭﻓﻊ ﮔﺮﺩﺩ‪.‬‬
‫ﺍﻣﺎ ﺍﻳﻦ ﻧﻮﻉ ﭘﺎﻧﭻ ﻣﻴﺒﺎﻳﺴﺖ ﺗﺎ ﻗﺒﻞ ﺍﺯ ﺁﻏﺎﺯ ﻋﻤﻠﻴﺎﺕ ‪Normal Operation‬‬
‫ﺭﻓﻊ ﮔﺮﺩﻳﺪﻩ ﻭ ﻧﺘﺎﻳﺞ ﺭﻓﻊ ﺁﻧﻬﺎ ﺟﻬﺖ ﺍﺧﺬ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ‪ PAC‬ﺑﻪ ﮐﺎﺭﻓﺮﻣﺎ ﺍﻋﻼﻡ ﻭ‬
‫ﺍﺑﻼﻍ ﮔﺮﺩﺩ‪.‬‬

‫ﻧﻤﻮﻧﻪ ﭘﺎﻧﭽﻬﺎﻳﯽ ﺍﺯ ﺍﻳﻦ ﻧﻮﻉ ‪:‬‬

‫‪All earth connection to be greased‬‬

‫‪Motor to be touch up painting‬‬
‫‪LCS tag no. is missed‬‬
‫‪GENERAL CLEANING TO BE DONE.‬‬
‫‪Cover duct not install‬‬

‫‪Page 68‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﭘﺎﻧﭻ ﻟﻴﺴﺖ ﻫﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬

‫ﺩﺭ ﻫﻨﮕﺎﻡ ﺍﻧﺠﺎﻡ ﻭﺍﺭﺳﯽ ﻭ ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﻫﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻫﺮ ﮔﻮﻧﻪ ﻧﻘﻴﺼﻪ‪،‬‬
‫ﺧﺮﺍﺑﯽ‪ ،‬ﺗﺠﻬﻴﺰﺍﺕ ﺍﺯ ﻗﻠﻢ ﺍﻓﺘﺎﺩﻩ‪ ،‬ﺍﺟﺮﺍ ﻧﺎﺩﺭﺳﺖ ﻋﻤﻠﻴﺎﺕ ﻧﺼﺐ ﻭ ﺍﺳﻨﺎﺩ ﻭ‬
‫ﻣﺪﺍﺭک ﻓﺮﺍﻣﻮﺵ ﺷﺪﻩ ﻭ ﺍﺯ ﻗﻠﻢ ﺍﻓﺘﺎﺩﻩ‪ ،‬ﺩﺭ ﺻﻮﺭﺗﯽ ﮐﻪ ﺑﻼﻓﺎﺻﻠﻪ ﺍﺻﻼﺡ‬
‫ﻧﮕﺮﺩﻧﺪ‪ ،‬ﺩﺭ ﭘﺎﻧﭻ ﻟﻴﺴﺖ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﺛﺒﺖ ﻣﯽ ﮔﺮﺩﻧﺪ‪ .‬ﺩﺭ ﻣﺮﺣﻠﻪ‬
‫‪ Ready For Commissioning‬ﻟﻴﺴﺘﯽ ﺍﺯ ﭘﺎﻧﭻ ﻫﺎ ﮐﻪ ﻣﻮﺭﺩ ﺗﻮﺍﻓﻖ‬
‫ﮔﺮﻭﻩ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﺳﺖ ﺗﻬﻴﻪ ﻣﯽ ﮔﺮﺩﺩ‪ .‬ﺗﻮﺍﻓﻖ ﺍﺧﻴﺮ ﺭﺍﻓﻊ ﻣﺴﺌﻮﻟﻴﺖ ﮔﺮﻭﻩ ﻧﺼﺐ‬
‫ﺩﺭ ﺭﻓﻊ ﭘﺎﻧﭻ ﻫﺎی ﻣﺬﮐﻮﺭ ﻧﺨﻮﺍﻫﺪ ﺑﻮﺩ‪ .‬ﺩﺭ ﺣﻴﻦ ‪ Commissioning‬ﻭ‬
‫‪ Start-Up‬ﺗﻌﺪﺍﺩ ﺩﻳﮕﺮی ﺍﺯ ﭘﺎﻧﭻ ﻫﺎ ) ﮐﻪ ﺑﻌﺪﺍً ﺑﺪﺍﻧﻬﺎ ﺍﺷﺎﺭﻩ ﺧﻮﺍﻫﻴﻢ ﮐﺮﺩ (‬
‫ﻣﺸﺨﺺ ﺧﻮﺍﻫﻨﺪ ﺷﺪ ﮐﻪ ﺍﻳﻦ ﺩﺳﺘﻪ ﺍﺯ ﭘﺎﻧﭻ ﻫﺎ ﻧﻴﺰ ﺑﻪ ﻟﻴﺴﺖ ﻣﺬﮐﻮﺭ ﺍﺿﺎﻓﻪ‬
‫ﺧﻮﺍﻫﻨﺪ ﺷﺪ‪.‬‬

‫‪Page 69‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫‪PLDB ( Punch List Data Base) DEFINITION‬‬
‫ﻧﺮﻡ ﺍﻓﺰﺍﺭ‪ ICAPS‬ﺑﻌﻨﻮﺍﻥ ﺟﺎﻣﻊ ﺗﺮﻳﻦ ﻭﻣﻄﻤﺌﻦ ﺗﺮﻳﻦ ﺑﺎﻧﮏ‬
‫ﺍﻃﻼﻋﺎﺗﯽ ﺑﺎ ﻗﺎﺑﻠﻴﺖ ﭘﻴﮕﻴﺮی ﻭﺿﻌﻴﺖ ﭘﺎﻧﭽﻬﺎ ﺑﺮ ﺍﺳﺎﺱ ﺳﻴﺴﺘﻢ‬
‫ﻓﻴﻠﺘﺮﻳﻨﮓ ﻓﺎﮐﺘﺮﻫﺎی ﺯﻳﺮ‪ ،‬ﻣﻴﺘﻮﺍﻧﺪ ﻣﻮﺭﺩ ﺍﺳﺘﻔﺎﺩﻩ ﻗﺮﺍﺭ ﮔﻴﺮﺩ‪:‬‬

‫‪Page 70‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﮔﺮﺩﺵ ﮐﺎﺭ ﻳﮏ ﭘﺎﻧﭻ ﺍﺯ ﺗﻮﻟﻴﺪ ﺗﺎ ﺭﻓﻊ ﺁﻥ‬

‫ﻫﻤﺎﻧﮕﻮﻧﻪ ﮐﻪ ﮔﻔﺘﻪ ﺷﺪ ﻳﮏ ﭘﺎﻧﭻ ﻣﺎﺣﺼﻞ ﺑﺮﺭﺳﯽ ﻳﮏ ﭼﮏ ﻟﻴﺴﺖ ﺍﺳﺖ‪ .‬ﺯﻣﺎﻧﯽ‬

‫ﮐﻪ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺟﻬﺖ ﻭﺍﺭﺳﯽ ﻭ ﺗﺤﻮﻳﻞ ﻳﮏ ﺗﺠﻬﻴﺰ ﺍﺯ ﺳﻮی ﭘﻴﻤﺎﻧﮑﺎﺭ‬
‫‪ Notify‬ﻣﻴﺸﻮﺩ ﺍﭘﺮﺍﺗﻮﺭ ﻭﺍﺣﺪ ‪ ICAPS‬ﺩﺭ ‪ Discipline‬ﻣﺮﺑﻮﻃﻪ ﭼﮏ‬
‫ﻟﻴﺴﺖ ﺗﺠﻬﻴﺰ ﺭﺍ ﺍﺯ ﻧﺮﻡ ﺍﻓﺰﺍﺭ ﺍﺳﺘﺨﺮﺍﺝ ﻭ ﭘﺮﻳﻨﺖ ﮔﺮﻓﺘﻪ ﻭ ﺑﻬﻤﺮﺍﻩ ﻳﮏ ﻓﺮﻡ ﺧﺎﻡ‬
‫ﭘﺎﻧﭻ ﻟﻴﺴﺖ ﺑﻪ ﻧﺎﻇﺮ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺗﺤﻮﻳﻞ ﺩﺍﺩﻩ ﺗﺎ ﻭی ﺑﺘﻮﺍﻧﺪ ﺩﺭ ﺯﻣﺎﻥ ﻣﻘﺮﺭ ﺟﻬﺖ‬
‫ﻭﺍﺭﺳﯽ ﺗﺠﻬﻴﺰ ﺩﺭ ﻣﺤﻞ ﺣﻀﻮﺭ ﻳﺎﺑﺪ‪ .‬ﺩﺭ ﺣﻴﻦ ﻭﺍﺭﺳﯽ ﭼﻨﺎﻧﭽﻪ ﻧﺎﻇﺮ ﻣﺮﺑﻮﻃﻪ ﺑﻪ‬
‫ﻣﻮﺭﺩی ﺑﺮﺧﻮﺭﺩ ﮐﻨﺪ ﮐﻪ ﺑﺎ ﻣﻨﺪﺭﺟﺎﺕ ﻗﻴﺪ ﺷﺪﻩ ﺩﺭ ﭼﮏ ﻟﻴﺴﺖ ﻣﻐﺎﻳﺮﺕ ﺩﺍﺷﺘﻪ‬
‫ﺑﺎﺷﺪ ﻣﻮﺭﺩ ﻣﻐﺎﻳﺮ ﺭﺍ ﺑﻪ ﻋﻨﻮﺍﻥ ﻳﮏ ﭘﺎﻧﭻ ﺩﺭ ﭘﺎﻧﭻ ﻟﻴﺴﺖ ﺿﻤﻴﻤﻪ ﺩﺭﺝ ﮐﺮﺩﻩ ﻭ‬
‫ﺩﺭ ﺍﻧﺘﻬﺎی ﭼﮏ ﻟﻴﺴﺖ ﻧﻴﺰ ﺩﺭ ﻗﺴﻤﺖ ‪ Remark‬ﺑﻪ ﻭﺟﻮﺩ ﭘﺎﻧﭻ ﺍﺷﺎﺭﻩ ﮐﺮﺩﻩ ﻭ‬
‫ﺩﺭ ﻧﻬﺎﻳﺖ ﺍﻃﻼﻋﺎﺕ ﻣﺮﺑﻮﻁ ﺑﻪ ﭘﺎﻧﭻ ﺩﺭ ﻗﺎﻟﺐ ﻳﮏ ﻓﺎﻳﻞ ‪ Excel‬ﺑﻬﻤﺮﺍﻩ ﭼﮏ‬
‫ﻟﻴﺴﺖ ﻭ ﭘﺎﻧﭻ ﻟﻴﺴﺖ ﺟﻬﺖ ﺛﺒﺖ ﻭ ﭘﻴﮕﻴﺮی ﺁﻥ ﺑﻪ ‪Punch Coordinator‬‬
‫‪Page 71‬‬ ‫‪ICAPS & Opercom. Course‬‬
‫‪ J.Valipour‬ﺩﺍﺩﻩ ﻣﻴﺸﻮﺩ‪.‬‬
‫‪, ICAPS‬ﺗﺤﻮﻳﻞ‬
‫‪ICAPS‬‬
‫‪Dep. Ph.13‬‬
‫ﻭﺍﺣﺪ‬
 ‫ﻫﻤﺎﻫﻨﮓ ﮐﻨﻨﺪﮔﺎﻥ ﭘﺎﻧﭻ ﺩﺭ ﻭﺍﺣﺪ ‪ ICAPS‬ﻣﻴﺒﺎﻳﺴﺖ ﺑﺎ ﺑﺮﮔﺰﺍﺭی ﺟﻠﺴﺎﺕ ﻣﺘﻌﺪﺩ‬
‫ﻭ ﻣﻨﻈﻢ ﻫﻤﻮﺍﺭﻩ ﺁﺧﺮﻳﻦ ﻭﺿﻌﻴﺖ ﺩﻳﺘﺎﺑﻴﺲ ﭘﺎﻧﭻ ﺭﺍ ﺑﻪ ﺍﻃﻼﻉ ﭘﻴﻤﺎﻧﮑﺎﺭﺍﻥ ‪،‬‬
‫ﻣﺪﻳﺮﻳﺖ ‪ ، ICAPS‬ﻣﺪﻳﺮﺍﻥ ﻭ ﻧﺎﻇﺮﺍﻥ ﺍﺟﺮﺍﺋﯽ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺭﺳﺎﻧﺪﻩ ﺗﺎ ﺟﻬﺖ‬
‫ﺍﻗﺪﺍﻡ ﺩﺭ ﺭﺍﺳﺘﺎی ﺭﻓﻊ ﭘﺎﻧﭽﻬﺎ ﺍﻗﺪﺍﻣﺎﺕ ﻭ ﺗﺼﻤﻴﻤﺎﺕ ﻻﺯﻡ ﺻﻮﺭﺕ ﮔﻴﺮﺩ‪.‬‬
‫ﺟﻬﺖ ﺭﻓﻊ ﭘﺎﻧﭻ ‪ ،‬ﻧﺎﻇﺮﺍﻥ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻣﻴﺒﺎﻳﺴﺖ ﺗﻮﺳﻂ ﭘﻴﻤﺎﻧﮑﺎﺭﺍﻥ ﻣﻄﻠﻊ‬
‫ﮔﺮﺩﻳﺪﻩ ‪ ،‬ﺩﺭ ﻣﺤﻞ ﺣﻀﻮﺭ ﻳﺎﺑﻨﺪ ‪ ،‬ﺍﺯ ﺻﺤﺖ ﻭ ﺳﻘﻢ ﺭﻓﻊ ﭘﺎﻧﭻ ﻣﻄﻤﺌﻦ ﺷﺪﻩ ‪،‬‬
‫ﺑﺮﮔﻪ ﻣﺮﺑﻮﻁ ﺑﻪ ‪ Punch Clearance Sheet‬ﺭﺍ ﻣﻬﺮ ﻭ ﺍﻣﻀﺎء ﻧﻤﻮﺩﻩ ﻭ‬
‫ﺑﻤﻨﻈﻮﺭ ﺛﺒﺖ ﺩﺭ ‪ PLDB‬ﻧﺮﻡ ﺍﻓﺰﺍﺭ ‪ ICAPS‬ﻭ ﺑﺎﻳﮕﺎﻧﯽ ﺩﺭ ‪Dossier‬‬
‫ﻣﺮﺑﻮﻃﻪ ﺑﻪ ‪ Punch Coordinator‬ﻫﺎی ﻭﺍﺣﺪ ‪ ICAPS‬ﺗﺤﻮﻳﻞ ﺩﻫﻨﺪ‪.‬‬
‫ﺗﺎ ﮔﺰﺍﺭﺷﺎﺕ ﻣﻮﺭﺩ ﻧﻈﺮ ﺑﻪ ﺳﻤﻊ ﻭ ﻧﻈﺮ‬
‫ﻣﺪﻳﺮﻳﺖ ‪ ICAPS‬ﻭ ﻣﺪﻳﺮﺍﻥ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﺑﺮﺳﺪ‪.‬‬

‫‪Page 72‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
‫‪OPERCOM MILESTONE TERMINOLOGY‬‬
‫)‪Ready for Commissioning (RFC‬‬
‫ﻳﮏ ‪ Subsystem‬ﺯﻣﺎﻧﯽ ﮔﻮﺍﻫﯽ ‪ RFC‬ﺩﺭﻳﺎﻓﺖ ﻣﯽ ﮐﻨﺪ ﮐﻪ ﺗﻤﺎﻣﯽ ﻭﻇﺎﻳﻒ ﻭ ﻓﻌﺎﻟﻴﺘﻬﺎی ﻣﺮﺑﻮﻁ ﺑﻪ‬
‫ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺩﺭ ﺁﻥ ‪ Subsystem‬ﭘﺎﻳﺎﻥ ﻳﺎﻓﺘﻪ ﺑﺎﺷﺪ ‪.‬‬

‫‪Mechanical Completion‬‬
‫ﻳﮏ ‪ System‬ﻭﺍﺣﺪ ﺻﻨﻌﺘﯽ ﺯﻣﺎﻧﯽ ‪ Mechanically Completed‬ﺷﻨﺎﺧﺘﻪ ﻣﯽ ﺷﻮﺩ ﮐﻪ‬
‫ﺗﻤﺎﻣﯽ ‪ Subsystem‬ﻫﺎی ﺗﺸﮑﻴﻞ ﺩﻫﻨﺪﻩ ﺁﻥ ﮔﻮﺍﻫﯽ ‪ RFC‬ﺩﺭﻳﺎﻓﺖ ﮐﺮﺩﻩ ﺑﺎﺷﻨﺪ ‪.‬‬

‫)‪Ready for Start-Up (RFSU‬‬

‫ﻳﮏ ‪ Subsystem‬ﺯﻣﺎﻧﯽ ﮔﻮﺍﻫﯽ ‪ RFSU‬ﺩﺭﻳﺎﻓﺖ ﻣﯽ ﮐﻨﺪ ﮐﻪ ﺗﻤﺎﻣﯽ ﻋﻤﻠﻴﺎﺕ ﻣﺮﺑﻮﻁ ﺑﻪ ﺭﺍﻩ‬
‫ﺍﻧﺪﺍﺯی ﺩﺭ ﺁﻥ ‪ Subsystem‬ﭘﺎﻳﺎﻥ ﻳﺎﻓﺘﻪ ﺑﺎﺷﺪ ‪.‬‬
‫)‪Ready for Hand Over (RFHO‬‬
‫ﻳﮏ ﻭﺍﺣﺪ ﺻﻨﻌﺘﯽ ﺯﻣﺎﻧﯽ ﮔﻮﺍﻫﯽ ‪ RFHO‬ﺩﺭﻳﺎﻓﺖ ﻣﯽ ﮐﻨﺪ ﮐﻪ ﺗﻤﺎﻣﯽ ‪ Subsystem‬ﻫﺎی ﻣﻮﺭﺩ‬
‫ﻧﻴﺎﺯ ﺑﺮﺍی ﻣﺮﺣﻠﻪ ‪ Gas-in‬ﻳﺎ ‪ Oil-in‬ﺁﻣﺎﺩﻩ ﺗﺤﻮﻳﻞ ﺑﺎﺷﻨﺪ ‪.‬‬
‫‪Page 73‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
PROJECT STATIONS
For Each Subsystem

RFC
Pre - Commissioning
Erection
Commissioning ( Prestart-up )

RFSU

Warranty First
Start-up
Period Production

P-TEST
PAC

FAC

Final Hand Over

Page 74 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 Project Phases & Commissioning Certificates
Basic
Eng. Detailed Eng. E For each Subsystem

Procurement P RFC

Construction C RFSU
Precom - Precom -
Preparation Execution C
Com - Startup &
Com - Preparation Execution Operation

Punch List A B C

T R A N S F E R

ICAPS SUPPORT

GOOD PREPARATION  GOOD EXECUTION  SMOOTH TRANSFER

Page 75 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 Precomm.

Dossiers

Page 76 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﻣﺴﺘﻨﺪﺍﺕ ﻭ ﺳﻮﺍﺑﻖ ﻣﺮﺑﻮﻁ ﺑﻪ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻫﺮ‬
‫‪ Subsystem‬ﺩﺭ ﻗﺎﻟﺐ ﭘﺮﻭﻧﺪﻩ ﺧﺎﺻﯽ ﺗﻨﻈﻴﻢ ﻣﯽ ﮔﺮﺩﺩ ﮐﻪ‬
‫ﺣﺎﻭی ﺗﻤﺎﻣﯽ ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯی ﺍﺳﺖ ﮐﻪ ﻧﺸﺎﻥ ﻣﯽ ﺩﻫﺪ‬
‫ﺁﻥ ‪ Subsystem‬ﺁﻣﺎﺩﻩ ﺁﻏﺎﺯ ﺍﺟﺮﺍء ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﻣﯽ ﺑﺎﺷﺪ‪.‬‬
‫)‪(Ready For Commissioning Status‬‬

‫‪Page 77‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
  READY FOR COMMISSIONING CERTIFICATE
Supplied
by ICAPS  SUBSYSTEM DESCRIPTION & MARKED-UP DWGS
 CHECK LISTS & TEST SHEET
 QC DOCUMENTS
 STATUS INDEX
 AS-BUILT DRAWINGS (Red & Blue Drawing)
 VENDOR DRAWINGS AND REPORTS
 SPECIFIC PROCEDURES AND TESTS
 SUBSYSTEM SPECIFIC PUNCH LIST
 LIST OF MODIFICATIONS

Page 78 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 Supplied
by QC

 NDT TEST’S RESULT

 JOINT HISTORY SHEET (APPROVED BY:CONTRACTOR QC )
 ORIFICE FLANG INSPECTION REPORT
 CALIBRATION CERTIFICATE & TEST RECORDER

Page 79 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﻓﻬﺮﺳﺖ ﺭﺍﻫﻨﻤﺎی ﻭﺿﻌﻴﺖ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ‪Status Index‬‬
‫ﺩﺭ ﺍﻳﻦ ﺟﺪﻭﻝ ﻟﻴﺴﺖ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﻪ ﻋﻨﻮﺍﻥ ﻣﺪﺭک ﺭﺍﻫﻨﻤﺎی ﻭﺿﻌﻴﺖ‬
‫ﺍﻧﺠﺎﻡ ﺁﻧﻬﺎ ﺁﻭﺭﺩﻩ ﻣﯽ ﺷﻮﺩ‪ .‬ﺍﻳﻦ ﺟﺪﻭﻝ ﺣﺎﻭی ﻟﻴﺴﺘﯽ ﺍﺯ ﺗﺠﻬﻴﺰﺍﺕ ﺑﻮﺩﻩ ﮐﻪ ﺗﺤﺖ ﻳﮏ ﻳﺎ‬
‫ﭼﻨﺪ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻗﺮﺍﺭ ﺩﺍﺭﻧﺪ‪ .‬ﺍﻃﻼﻋﺎﺕ ﺍﻳﻦ ﻟﻴﺴﺖ ﺩﺭ ﻫﺮ ﺳﺎﺏ ﺳﻴﺴﺘﻢ‪،‬‬
‫ﺑﺮﺍی ﻫﺮ ﺩﻳﺴﻴﭙﻠﻴﻦ ﻭ ﺑﺮ ﺣﺴﺐ ﻧﻮﻉ ﺗﺠﻬﻴﺰ ﻭ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻣﺪﺍﺭک ﻓﻨﯽ ﻣﺜﻞ‬
‫‪ Instrument Index ،Cable List ، Piping List‬ﻭ ‪ ...‬ﺑﻄﻮﺭ ﻣﺠﺰﺍ‬
‫)ﺗﻮﺳﻂ ﻧﺮﻡ ﺍﻓﺰﺍﺭ ‪ (ICAPS‬ﺗﻬﻴﻪ ﻣﯽ ﮔﺮﺩﺩ‪ .‬ﺩﺭ ﺍﻳﻦ ﻟﻴﺴﺖ ﺗﻤﺎﻣﯽ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﭘﻴﺶ ﺭﺍﻩ‬
‫ﺍﻧﺪﺍﺯی ﺷﺎﻣﻞ ﭼﮏ ﮐﺮﺩﻥ ﮐﻠﻴﻪ ﺗﺠﻬﻴﺰﺍﺕ ﻭ ﺗﺴﺖ ﻫﺎﻳﯽ ﮐﻪ ﺑﺮﺍی ﺑﺮﺧﯽ ﺍﺯ ﺗﺠﻬﻴﺰﺍﺕ ﻣﻮﺭﺩ‬
‫ﻧﻴﺎﺯ ﺍﺳﺖ ﺁﻭﺭﺩﻩ ﺷﺪﻩ ﻭ ﺩﺭ ﺻﻮﺭﺗﯽ ﮐﻪ ﻓﻌﺎﻟﻴﺘﯽ ﺧﺎﺗﻤﻪ ﻳﺎﺑﺪ ﺗﺎﺭﻳﺦ ﺍﻧﺠﺎﻡ ﺛﺒﺖ ﺷﺪﻩ ﻭ‬
‫ﻣﻴﺰﺍﻥ ﭘﻴﺸﺮﻓﺖ ﺁﻥ ﺩﺭ ﺳﺘﻮﻥ ﻣﺮﺑﻮﻃﻪ ﺩﺭ ﺟﺪﻭﻝ ﺑﺼﻮﺭﺕ ‪ %100‬ﺩﺭﺝ ﻣﯽ ﺷﻮﺩ‪.‬‬
‫ﺑﻨﺎﺑﺮﺍﻳﻦ ﺟﺪﻭﻝ ‪ Status Index‬ﺭﺍ ﻣﯽ ﺗﻮﺍﻥ ﺟﺪﻭﻝ ﺧﻼﺻﻪ ﻭﺿﻌﻴﺖ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ‬
‫ﺍﻧﺪﺍﺯی ﻧﺎﻣﻴﺪ‪ .‬ﺍﻃﻼﻋﺎﺕ ﺗﮑﻤﻴﻠﯽ ﻣﺮﺑﻮﻁ ﺑﻪ ﻫﺮ ﮐﺎﺭ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺩﺭ ﺍﻳﻦ ﺟﺪﻭﻝ ﺛﺒﺖ‬
‫ﮔﺮﺩﻳﺪﻩ ﻭ ﺑﺪﻳﻦ ﺗﺮﺗﻴﺐ ﺍﻳﻦ ﻣﺪﺭﮐﯽ ﺍﺳﺖ ﮐﻪ ﺑﺮﺍی ﻧﻤﺎﻳﺶ ﭘﻴﺸﺮﻓﺖ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ‬
‫ﺍﻧﺪﺍﺯی ﻣﻮﺭﺩ ﺍﺳﺘﻔﺎﺩﻩ ﻗﺮﺍﺭ ﻣﯽ ﮔﻴﺮﺩ‪.‬‬

‫‪Page 80‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 Commissioning
Activities

Page 81 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﻓﻌﺎﻟﻴﺘﻬﺎی ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ﻣﺮﺍﺣﻞ ﻣﺨﺘﻠﻒ ﺁﻥ‬
‫ﻫﻤﺎﻧﮕﻮﻧﻪ ﮐﻪ ﻗﺒﻼً ﺍﺷﺎﺭﻩ ﮔﺮﺩﻳﺪ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ‪ ،‬ﻣﺠﻤﻮﻋﻪ ﺍی ﺍﺳﺖ ﺍﺯ‬
‫ﭼﮏ ﻫﺎ ﻭ ﺗﺴﺘﻬﺎی ‪ DYNAMIC‬ﻭ ‪ ) ENERGIZED‬ﻧﻴﺎﺯ ﺑﻪ ﺟﺮﻳﺎﻥ ﺑﺮﻕ ( ﮐﻪ‬
‫ﺑﻤﻨﻈﻮﺭ ﺣﺼﻮﻝ ﺍﻃﻤﻴﻨﺎﻥ ﺍﺯ ﺁﻣﺎﺩﮔﯽ ﺗﺄﺳﻴﺴﺎﺕ ﻭ ﺗﺠﻬﻴﺰﺍﺕ ﻧﺼﺐ ﺷﺪﻩ ﺟﻬﺖ‬
‫ﺍﻧﺠﺎﻡ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﮑﺎﺭ ﮔﺮﻓﺘﻪ ﻣﯽ ﺷﻮﺩ ‪.‬‬
‫ﺗﺴﺖ ﻫﺎی ﺗﺠﻬﻴﺰﺍﺕ ﺍﺻﻠﯽ ﮐﻪ ﭘﺲ ﺍﺯ ﺑﺮﻕ ﺩﺍﺭ ﺷﺪﻥ ) ‪ (Live Test‬ﻭ ﺗﻤﺎﻣﯽ‬
‫ﺗﺴﺖ ﻫﺎﻳﯽ ﮐﻪ ﺑﺎ ﻣﻮﺍﺩی ﻣﺸﺎﺑﻪ ﺑﺎ ﻣﻮﺍﺩ ﺍﺻﻠﯽ ﺍﻧﺠﺎﻡ ﻣﯽ ﺷﻮﻧﺪ ﻭ ﻳﺎ ﺩﺭ ﺑﺮﺧﯽ‬
‫ﻣﻮﺍﺭﺩ ﺩﺭ ﺣﻴﻦ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﺻﻠﯽ ﭘﺎﻻﻳﺸﮕﺎﻩ ﻓﻘﻂ ﺑﺎ ﻣﻮﺍﺩ ﺍﺻﻠﯽ ﺗﺴﺖ ﻣﯽ ﺷﻮﻧﺪ‬
‫ﺑﺨﺸﯽ ﺍﺯ ﻣﺮﺣﻠﻪ ﺭﺍﻩ ﺍﻧﺪﺍﺯی )‪ (Commissioning‬ﻣﯽ ﺑﺎﺷﻨﺪ‪.‬‬

‫ﺑﻄﻮﺭ ﮐﻠﯽ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺩﺭ ﺳﻪ ﺑﺨﺶ‬

‫‪Documentation ، Preparation ،Execution‬‬
‫ﺧﻼﺻﻪ ﻣﯽ ﮔﺮﺩﻧﺪ‪.‬‬

‫‪Page 82‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﻓﻌﺎﻟﻴﺘﻬﺎی ﻣﺮﺣﻠﻪ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﻣﺸﺎﺑﻪ ﺑﺎ ﺁﻧﭽﻪ ﮐﻪ ﺩﺭ ﻣﻮﺭﺩ ﻧﺤﻮﻩ ﻓﻌﺎﻟﻴﺘﻬﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﮔﻔﺘﻪ ﺷﺪ ﺩﺭ ﺍﻳﻦ‬
‫ﻣﺮﺣﻠﻪ ﻧﻴﺰ ﻣﻴﺒﺎﻳﺴﺖ ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺍﺯ ﻫﺮ ‪ Discipline‬ﺗﻮﺳﻂ ﻧﺎﻇﺮﺍﻥ‬
‫ﻭ ﻣﻬﻨﺪﺳﺎﻥ ﻓﻨﯽ ﺗﻴﻢ ‪ ICAPS‬ﺗﻬﻴﻪ ‪ ،‬ﺗﮑﻤﻴﻞ ﻭ ﺟﻬﺖ ﺗﻮﻟﻴﺪ ﻓﻌﺎﻟﻴﺘﻬﺎی ﻣﺮﺑﻮﻃﻪ‬
‫ﻣﻄﺎﺑﻖ ﺑﺎ ﻓﺮﺍﻣﻴﻦ ﺩﺳﻮﺭﺍﻟﻌﻤﻞ ‪ GS EP EXP 107‬ﺩﺭ ﺍﺧﺘﻴﺎﺭ ﺗﻴﻢ ﺍﭘﺮﺍﺗﻮﺭﻫﺎ‬
‫ﻗﺮﺍﺭ ﮔﻴﺮﺩ‪.‬‬
‫ﺩﺭ ﻣﺮﺣﻠﻪ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻓﻌﺎﻟﻴﺘﻬﺎ ﺑﻄﻮﺭ ﮐﻠﯽ ﺑﻪ ﭼﻬﺎﺭ ﺩﺳﺘﻪ ﺗﻘﺴﻴﻢ ﻣﻴﺸﻮﻧﺪ ‪:‬‬

‫‪PRC : Preliminary Check‬‬

‫‪FTS : Functional Test‬‬
‫‪OTP : Operational Test‬‬
‫‪PVP : Piping & Vessel Preparation‬‬
‫‪Page 83‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 Commissioning Activities Type

Documentation PRC
Commissioning
Activities

FTS
Execution
OTP

Preparation PVP

Page 84 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﻭﻇﺎﻳﻒ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﺯ ﻧﻘﻄﻪ ﻧﻈﺮ ﻣﺘﺪﻭﻟﻮژی ‪Opercom.‬‬
‫ﻭﺍﺭﺳﯽ ﮐﺎﺭﻫﺎی ﺍﻧﺠﺎﻡ ﺷﺪﻩ ﺗﻮﺳﻂ ﭘﻴﻤﺎﻧﮑﺎﺭ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ﺣﻀﻮﺭ ﺩﺭ ﺍﻧﺠﺎﻡ‬
‫ﺑﺮﺧﯽ ﺍﺯ ﺁﻧﻬﺎ ﺑﺮﺍﺳﺎﺱ‬
‫‪Site Pre-commissioning Witnessing By Commissioning Team‬‬

‫ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﻫﺎی ﻣﺮﺑﻮﻁ ﺑﻪ ﮐﺎﺭﺍﻳﯽ ﺑﺮﺧﯽ ﺍﺯ ﺗﺠﻬﻴﺰﺍﺕ‬

‫)‪(Functional Tests‬‬

‫ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﻫﺎی ﻋﻤﻠﮑﺮﺩی ﺑﺮﺍی ﺑﺮﺧﯽ ﺍﺯ ﺗﺠﻬﻴﺰﺍﺕ‬

‫)‪(Operational Tests‬‬

‫ﺁﻣﺎﺩﻩ ﮐﺮﺩﻥ ﺧﻄﻮﻁ ﻟﻮﻟﻪ ﮐﺸﯽ ﻭ ﻣﺨﺎﺯﻥ ﺑﺮﺍی ‪Start-Up‬‬

‫) ‪(Piping & Vessel Preparation‬‬

‫‪Page 85‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﺍﺟﺮﺍی ﺗﻤﺎﻣﯽ ﺍﻳﻦ ﻋﻤﻠﻴﺎﺕ ﻫﻤﺎﻧﻨﺪ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺩﺭ ﻗﺎﻟﺐ‬
‫ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻫﺎ ﻭ ﺑﺎ ﺭﻋﺎﻳﺖ ﺗﺮﺗﻴﺐ ﻭ ﺍﻭﻟﻮﻳﺖ ﺍﺟﺮﺍء ﺁﻧﻬﺎ ﻃﻮﺭی‬
‫ﺻﻮﺭﺕ ﻣﯽ ﭘﺬﻳﺮﺩ ﮐﻪ ﺷﺮﻭﻉ ‪ Start-Up‬ﭘﺎﻻﻳﺸﮕﺎﻩ ﺗﺴﺮﻳﻊ ﮔﺮﺩﺩ‪.‬‬
‫ﺑﺮﺍﺳﺎﺱ ﺍﺳﺘﺮﺍﺗﮋی ﺗﺤﻮﻳﻞ ﺩﻫﯽ ﭘﺎﻻﻳﺸﮕﺎﻩ ﺑﻪ ﮔﺮﻭﻩ ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭ ﻭ ﺗﻌﻬﺪ‬
‫ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺩﺭ ﻗﺮﺍﺭﺩﺍﺩ ﺑﺎ ﮐﺎﺭﻓﺮﻣﺎ ﺩﺭ ﺍﻳﻦ ﺯﻣﻴﻨﻪ‪ ،‬ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﻣﻤﮑﻦ ﺍﺳﺖ ﻣﺴﺌﻮﻟﻴﺖ ﺍﺩﺍﺭﻩ ﻭ ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭی ﺑﺨﺸﯽ ﺍﺯ ﻭﺍﺣﺪ ﻫﺎی‬
‫ﭘﺎﻻﻳﺸﮕﺎﻩ‪ ،‬ﺧﺼﻮﺻﺎً ﻭﺍﺣﺪﻫﺎی ﻳﻮﺗﻴﻠﻴﺘﯽ ﺭﺍ ﺗﺎ ﺗﺤﻮﻳﻞ ﻣﻮﻗﺖ ﭘﺎﻻﻳﺸﮕﺎﻩ‬
‫ﺑﻌﻬﺪﻩ ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬
‫ﻋﻤﻠﻴﺎﺕ ‪ Commissioning‬ﺑﺎ ﺳﺎﺧﺘﺎﺭ ‪ Subsystem‬ﻭ ﺑﺎ‬
‫ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﭼﮏ ﻟﻴﺴﺖ ﻫﺎ ﻭ ﺗﺴﺖ ﺷﻴﺖ ﻫﺎی ‪Commissioning‬‬
‫ﺍﻧﺠﺎﻡ ﻣﯽ ﮔﺮﺩﺩ‪.‬‬
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 ‫‪PRC : Preliminary Checks‬‬
‫ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻋﻤﻼً ﺑﺎ ﺍﺟﺮﺍی ‪ Preliminary Checks‬ﻧﻮﻋﯽ ﺑﺎﺯﺑﻴﻨﯽ ﻣﻀﺎﻋﻒ ﺍﻧﺠﺎﻡ‬
‫ﻣﯽ ﺩﻫﺪ‪ .‬ﻭﻗﺘﯽ ﻳﮏ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﺑﻪ ﻣﺮﺣﻠﻪ ﺗﺤﻮﻳﻞ ﺩﻫﯽ ﺑﻪ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻧﺰﺩﻳﮏ‬
‫ﻣﯽ ﺷﻮﺩ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﺯﻳﺮ ﺑﺎﻳﺪ ﺗﻮﺳﻂ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﻧﺠﺎﻡ ﮔﺮﺩﻧﺪ ‪:‬‬

‫ﺑﺎﺯﺑﻴﻨﯽ ﻓﻴﺰﻳﮑﯽ ﺗﺠﻬﻴﺰﺍﺕ ﺩﺭ ﺳﺎﻳﺖ ﺑﻪ ﺻﻮﺭﺕ ﺭﺍﻧﺪﻭﻡ‬

‫ﻣﻄﺎﻟﻌﻪ ﻭ ﺑﺮﺭﺳﯽ ﮐﺎﻣﻞ ﭘﺮﻭﻧﺪﻩ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی )‪(Pre-Comm. Dossiers‬‬

‫ﺑﺎﺯﺑﻴﻨﯽ ﻓﻴﺰﻳﮑﯽ ﺗﺠﻬﻴﺰﺍﺕ ﺩﺭ ﺳﺎﻳﺖ ﺩﺭ ﻫﺮ ﺩﻳﺴﻴﭙﻠﻴﻦ ﺍﻧﺠﺎﻡ ﮔﺮﺩﻳﺪﻩ ﻭ ﮔﺰﺍﺭﺵ ﺩﻫﯽ ﺩﺭ‬
‫ﻓﺮﻡ ﻫﺎﻳﯽ ﺻﻮﺭﺕ ﻣﯽ ﮔﻴﺮﺩ ﮐﻪ ﻧﻤﻮﻧﻪ ﺁﻧﻬﺎ ﺩﺭ ﻣﺪﺭک ‪ GS EP EXP107‬ﻣﻮﺟﻮﺩ ﺍﺳﺖ‪.‬‬
‫ﺑﻤﻨﻈﻮﺭ ﭘﻴﺸﮕﻴﺮی ﺍﺯ ﺩﻭﺑﺎﺭﻩ ﮐﺎﺭی ﻣﻄﺎﺑﻖ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ‪:‬‬
‫‪، Site Pre-commissioning Witnessing By Commissioning Team‬‬
‫ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﺎ ﺣﻀﻮﺭ ﺩﺭ ﺑﺮﺧﯽ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻋﻤﻼً ﺍﻳﻦ ﺑﺨﺶ ﺍﺯ ﮐﺎﺭ ﺭﺍ‬
‫ﺍﻧﺠﺎﻡ ﻣﯽ ﺩﻫﺪ‪ .‬ﺩﺭ ﺍﻳﻦ ﻣﺮﺣﻠﻪ ﺍﺯ ﮐﺎﺭ ﺍﮔﺮ ﭘﺎﻧﭽﯽ ﺗﻮﺳﻂ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻣﺸﺎﻫﺪﻩ ﮔﺮﺩﺩ‪.‬‬
‫ﺑﺎﻳﺪ ﺩﺭ ﭘﺎﻧﭻ ﻟﻴﺴﺖ ﻣﺮﺑﻮﻁ ﺑﻪ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻣﺮﺑﻮﻃﻪ ﺛﺒﺖ ﮔﺮﺩﺩ‪ .‬ﭘﺲ ﺍﺯ ﺧﺎﺗﻤﻪ ﻋﻤﻠﻴﺎﺕ‬
‫‪ Preliminary Check‬ﺑﺮﮔﻪ ‪) PRC‬ﮐﻪ ﺗﻮﺳﻂ ﻣﺴﺌﻮﻟﻴﻦ ﻫﺮ ﺩﻳﺴﻴﭙﻠﻴﻦ ﺩﺭ ﺗﻴﻢ ﺭﺍﻩ‬
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‫‪J.Valipour‬‬ ‫ﺗﮑﻤﻴﻞ ﻭ‬
‫‪, ICAPS‬‬ ‫ﺍﻧﺪﺍﺯی‬
‫‪Dep. Ph.13‬‬
 ‫‪FTS : Functional Test‬‬
‫ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﻫﺎی ﻣﺮﺑﻮﻁ ﺑﻪ ﮐﺎﺭﺍﻳﯽ ﺗﺠﻬﻴﺰﺍﺕ‬
‫ﺍﻳﻦ ﺗﺴﺖ ﻫﺎ ﭘﺲ ﺍﺯ ﺑﺮﻕ ﺩﺍﺭ ﮐﺮﺩﻥ ﺗﺠﻬﻴﺰﺍﺕ ‪Instrument, Telecom, Electrical‬‬
‫ﺍﻧﺠﺎﻡ ﻣﯽ ﮔﺮﺩﻧﺪ‪ .‬ﺗﻌﺪﺍﺩی ﺍﺯ ﺗﺠﻬﻴﺰﺍﺕ ﻓﻮﻕ ﮐﻪ ﻣﯽ ﺗﻮﺍﻧﻨﺪ ﺗﺤﺖ ﺗﺴﺖ ﻫﺎی ﺍﺳﺎﺳﯽ ﻗﺮﺍﺭ‬
‫ﮔﻴﺮﻧﺪ ﻳﮏ ‪ Basic Function‬ﺗﻠﻘﯽ ﻣﯽ ﮔﺮﺩﻧﺪ‪.‬‬
‫‪ Basic Function‬ﮐﻮﭼﮑﺘﺮﻳﻦ ﻣﺠﻤﻮﻋﻪ ﺍی ﺍﺳﺖ ﮐﻪ ﻣﯽ ﺗﻮﺍﻥ ﺗﺴﺖ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺭﺍ ﺩﺭ‬
‫ﻣﻮﺭﺩ ﺁﻥ ﺍﻋﻤﺎﻝ ﻧﻤﻮﺩ‪ .‬ﺩﺭ ﻣﺪﺭک ‪ GS EP EXP107‬ﻟﻴﺴﺘﯽ ﺍﺯ ﺍﻧﻮﺍﻉ ﺍﺻﻠﯽ ‪Basic‬‬
‫‪ Function‬ﻫﺎ ﺷﺎﻣﻞ ‪Switchgears , Transformers, Heaters , Process‬‬
‫‪ Control Loops , ESDV's , Loud Speakers‬ﻭ ﻏﻴﺮﻩ ﺁﻭﺭﺩﻩ ﺷﺪﻩ ﮐﻪ ﺑﺮ‬
‫ﺍﺳﺎﺱ ﻣﺸﺨﺼﺎﺕ ﻓﻨﯽ ﻣﺮﺑﻮﻁ ﺑﻪ ﻫﺮ ﻳﮏ ﺍﺯ ﺍﻳﻦ ﺗﺠﻬﻴﺰﺍﺕ‪ ،‬ﺗﺴﺖ ﻫﺎ ﺍﻧﺠﺎﻡ ﮔﺮﺩﻳﺪﻩ ﻭ ﻧﺘﺎﻳﺞ‬
‫ﺩﺭ ‪ Functional Test Sheets‬ﮔﺰﺍﺭﺵ ﻣﯽ ﮔﺮﺩﻧﺪ‪.‬‬
‫ﺩﺭ ﻣﺪﺭک ‪ GS EP EXP107‬ﺑﺮﺍی ﻫﺮ ﻧﻮﻉ ﺗﺴﺖ ﺍﻳﻦ ﺑﺨﺶ ﻓﺮﻡ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﻭﺟﻮﺩ ﺩﺍﺭﺩ‬
‫ﮐﻪ ﺩﺭ ﭘﺎﻳﺎﻥ ﻫﺮ ﺗﺴﺖ ﺑﺎﻳﺪ ﺍﻳﻦ ﻓﺮﻡ ﭘﺮ ﺷﻮﺩ‪ .‬ﺍﻳﻦ ﺗﺴﺖ ﻫﺎ ﺑﺎﻳﺪ ﺑﺮﺍی ﺗﻤﺎﻣﯽ ﺗﺠﻬﻴﺰﺍﺕ ﻓﻮﻕ‬
‫ﺩﺭ ﻣﺤﻮﻃﻪ ﭘﺎﻻﻳﺸﮕﺎﻩ ﻳﺎ ﺗﺠﻬﻴﺰﺍﺕ ﭘﮑﻴﺠﯽ ﺑﻄﻮﺭ ﮐﺎﻣﻞ ﻭ ﺑﺪﻭﻥ ﺍﺳﺘﺜﻨﺎ ﺍﻧﺠﺎﻡ ﭘﺬﻳﺮﻧﺪ‪.‬‬

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 ‫‪OTP : Operational Test‬‬
‫ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﻫﺎی ﻋﻤﻠﮑﺮﺩی ﺑﺮﺍی ﺑﺮﺧﯽ ﺍﺯ ﺗﺠﻬﻴﺰﺍﺕ‬
‫ﻭﻗﺘﯽ ﮐﻪ ﺗﺴﺖ ﻫﺎی ‪ Functional‬ﺩﺭ ﻣﻮﺭﺩ ﺗﺠﻬﻴﺰﺍﺕ ﺑﺮﻗﯽ‪ ،‬ﺍﺑﺰﺍﺭﺩﻗﻴﻖ ﻭ ﻣﺨﺎﺑﺮﺍﺕ‬
‫ﺧﺎﺗﻤﻪ ﻣﯽ ﻳﺎﺑﺪ ﺑﺮﺧﯽ ﺍﺯ ﺗﺠﻬﻴﺰﺍﺕ ﺍﺻﻠﯽ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻭ ﻳﺎ ﮔﺮﻭﻫﯽ ﺍﺯ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻫﺎ‬
‫ﻣﻮﺭﺩ ﺗﺴﺖ ﻫﺎی ‪ Operational‬ﻗﺮﺍﺭ ﻣﯽ ﮔﻴﺮﻧﺪ‪ .‬ﺩﺭ ﺍﻳﻦ ﻋﻤﻠﻴﺎﺕ ﺗﺴﺖ ﻫﺎﻳﯽ ﺑﺎ ﺷﺮﺍﻳﻂ‬
‫ﻧﺰﺩﻳﮏ ﺑﻪ ﮐﺎﺭﮐﺮﺩ ﻋﺎﺩی ﺍﻳﻦ ﺗﺠﻬﻴﺰﺍﺕ ﺑﺎ ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﺳﻴﺎﻻﺕ ﺧﻨﺜﯽ )ﮐﻪ ﺍﺯ ﻧﻈﺮ ﻣﺎﻫﻴﺖ‬
‫ﻓﻴﺰﻳﮑﯽ ﻧﺰﺩﻳﮏ ﺑﻪ ﺳﻴﺎﻝ ﺍﺻﻠﯽ ﺑﺎﺷﺪ( ﻭ ﻳﺎ ﺳﻴﺎﻻﺕ ﺍﺻﻠﯽ ﺍﻧﺠﺎﻡ ﻣﯽ ﮔﺮﺩﺩ ﺗﺎ ﺍﮔﺮ ﻣﺸﮑﻼﺕ‬
‫ﻣﮑﺎﻧﻴﮑﯽ ﻭ ﻳﺎ ﺑﺮﻗﯽ ﺍﺯ ﻗﺒﻴﻞ ﺁﺏ ﺑﻨﺪی ﺍﺗﺼﺎﻻﺕ‪ ،‬ﻣﻴﺰﺍﻥ ﻟﺮﺯﺵ ﻣﻮﺗﻮﺭ‪ ،‬ﮔﺮﻡ ﺷﺪﻥ ﺑﻴﺶ ﺍﺯ‬
‫ﺣﺪ ﻣﻮﺗﻮﺭ‪ ،‬ﻭ ﻳﺎ ﺑﺎﺭ ﺍﺿﺎﻓﯽ ﮐﺸﻴﺪﻥ ﻣﻮﺗﻮﺭ ﻣﺸﺎﻫﺪﻩ ﺷﺪ‪ ،‬ﻧﺴﺒﺖ ﺑﻪ ﺭﻓﻊ ﺁﻧﻬﺎ ﺍﻗﺪﺍﻡ‪ ،‬ﺗﺎ ﺩﺭ‬
‫ﺁﻳﻨﺪﻩ ﺩﺭ ﻋﻤﻠﮑﺮﺩ ﻧﺮﻣﺎﻝ ﺁﻧﻬﺎ ﻭﻗﻔﻪ ﺍی ﺍﻳﺠﺎﺩ ﻧﮕﺮﺩﺩ‪.‬‬
‫ﻫﺮ ﺗﺴﺖ ﻣﺸﺘﻤﻞ ﺑﺮ ﻓﻌﺎﻟﻴﺖ ﻫﺎﻳﯽ ﺩﺭ ﭼﻨﺪ ﺩﻳﺴﻴﭙﻠﻴﻦ ﺑﻮﺩﻩ ﮐﻪ ﻣﻄﺎﺑﻖ ﺑﺎ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻫﺎﻳﯽ‬
‫ﺍﻧﺠﺎﻡ ﻣﯽ ﮔﺮﺩﻧﺪ ﮐﻪ )‪ Operational Test Procedure (OTP‬ﻧﺎﻣﻴﺪﻩ ﻣﯽ ﺷﻮﻧﺪ‪.‬‬
‫ﺍﻳﻦ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻫﺎ ﺩﺭ ﻣﺮﺣﻠﻪ ‪ Commissioning Preparation‬ﺗﻮﺳﻂ ﺗﻴﻢ ﺭﺍﻩ‬
‫ﺍﻧﺪﺍﺯی ﺗﻬﻴﻪ ﻭ ﺑﻪ ﺗﺄﻳﻴﺪ ﮐﺎﺭﻓﺮﻣﺎ ﻣﯽ ﺭﺳﺪ‪ OTP .‬ﻫﺎ ﺑﻪ ﺻﻮﺭﺕ ﺍﺳﺘﺎﻧﺪﺍﺭﺩ ﻭﺟﻮﺩ ﻧﺪﺍﺭﻧﺪ‬
‫ﺯﻳﺮﺍ ﺑﺮﺍی ﻫﺮ ﭘﻠﻨﺖ ﻣﯽ ﺗﻮﺍﻧﺪ ﻣﺘﻔﺎﻭﺕ ﺑﺎﺷﺪ‪ .‬ﺩﺭ ﻣﺪﺭک ‪ GS EP EXP 107‬ﻓﺮﻣﺘﯽ‬
‫ﺑﺮﺍی ﺍﻳﻦ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻫﺎ ﺁﻭﺭﺩﻩ ﺷﺪﻩ ﺍﺳﺖ‪.‬‬
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 ‫‪OTP : Operational Test‬‬
‫ﺍﺩﺍﻣﻪ ﺑﺤﺚ ‪ :‬ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﻫﺎی ﻋﻤﻠﮑﺮﺩی ﺑﺮﺍی ﺑﺮﺧﯽ ﺍﺯ ﺗﺠﻬﻴﺰﺍﺕ‬
‫ﺩﺭ ﺍﻳﻦ ﻣﺪﺭک ﻧﻤﻮﻧﻪ ﺍی ﺍﺯ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻫﺎﻳﯽ ﮐﻪ ‪ Operational Test‬ﺩﺭ ﻣﻮﺭﺩ ﺁﻧﻬﺎ‬
‫ﺍﻧﺠﺎﻡ ﻣﯽ ﮔﺮﺩﺩ ﻋﺒﺎﺭﺗﻨﺪ ﺍﺯ ‪:‬‬
‫‪Fire Water Pumps , Air Compressors , Power Generators ,‬‬
‫‪Export Pumps Process Compressors , etc.‬‬
‫ﭘﻴﺶ ﺍﺯ ﺁﻣﺎﺩﻩ ﮐﺮﺩﻥ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻫﺎی ﺗﺴﺖ‪ ،‬ﺩﺭ ﺻﻮﺭﺗﯽ ﮐﻪ ﺍﻟﺰﺍﻣﺎﺕ ﻗﺮﺍﺭﺩﺍﺩی ﺩﺭ ﺯﻣﻴﻨﻪ‬
‫ﺗﺴﺖ ﻫﺎ ﻭﺟﻮﺩ ﻧﺪﺍﺷﺘﻪ ﺑﺎﺷﺪ ‪ ،‬ﺍﺻﻮﻝ ﻭ ﻣﺒﺎﻧﯽ ﺍﻳﻦ ﻗﺒﻴﻞ ﺗﺴﺖ ﻫﺎ ﺷﺎﻣﻞ‬
‫‪ Number Of Cycles‬ﻭ ‪ Duration Of test‬ﺑﺎﻳﺪ ﺗﻌﺮﻳﻒ ﮔﺮﺩﻳﺪﻩ ﻭ ﺑﻪ ﺗﺄﻳﻴﺪ‬
‫ﮐﺎﺭﻓﺮﻣﺎ ﺑﺮﺳﻨﺪ‪.‬‬
‫ﺍﺯ ﺁﻧﺠﺎ ﮐﻪ ‪ Operational Test‬ﻳﮏ ﻓﻌﺎﻟﻴﺖ ﮐﻠﻴﺪی ﺩﺭ ﻣﺠﻤﻮﻋﻪ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﻣﯽ ﺑﺎﺷﺪ‪ ،‬ﺑﺎﻳﺪ ﺑﺎ ﺣﻀﻮﺭ‪ ،‬ﭘﻴﮕﻴﺮی ﻭ ﮐﻨﺘﺮﻝ ﻧﻤﺎﻳﻨﺪﻩ ﮐﺎﺭﻓﺮﻣﺎ ﺍﻧﺠﺎﻡ ﮔﺮﺩﻳﺪﻩ ﺗﺎ ﻧﻬﺎﻳﺘﺎً ﻣﻨﺠﺮ‬
‫ﺑﻪ ﺻﺪﻭﺭ ‪ Operational Test Certificate‬ﮔﺮﺩﺩ‪ .‬ﺍﻳﻦ ﺗﺄﻳﻴﺪﻳﻪ ﺑﻴﺎﻥ ﻣﯽ ﺩﺍﺭﺩ ﮐﻪ‬
‫ﺳﻴﺴﺘﻢ ﻭ ﻳﺎ ﺗﺠﻬﻴﺰی ﮐﻪ ﺩﺭ ﺗﺄﻳﻴﺪﻳﻪ ﻣﺰﺑﻮﺭ ﻟﻴﺴﺖ ﮔﺮﺩﻳﺪﻩ )ﺗﺠﻬﻴﺰﺍﺗﯽ ﮐﻪ ﺗﻮﺳﻂ ‪Vendor‬‬
‫ﺗﺄﻣﻴﻦ ﺷﺪﻩ ﺍﻧﺪ ﻧﻴﺰ ﺷﺎﻣﻞ ﺍﻳﻦ ﻣﻮﺍﺭﺩ ﻣﯽ ﺷﻮﻧﺪ( ﺩﺭ ﺷﺮﺍﻳﻂ ﺁﻣﺎﺩﻩ ﺑﺮﺍی ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭی ﻗﺮﺍﺭ‬
‫ﺩﺍﺭﺩ‪.‬‬
‫‪Page 90‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫‪PVP : Piping & Vessels Preparation‬‬
‫ﺁﻣﺎﺩﻩ ﺳﺎﺯی ﺧﻄﻮﻁ ﻟﻮﻟﻪ ﻫﺎ‪ ،‬ﻣﺨﺎﺯﻥ ﻭ ﮐﻮﺭﻩ ﻫﺎ‬
‫)‪(Pre Start Up Activities‬‬

‫ﺍﻳﻦ ﻋﻤﻠﻴﺎﺕ ﺷﺎﻣﻞ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﻭﻳﮋﻩ ﺍی ﺑﺸﺮﺡ ﺯﻳﺮ ﻫﺴﺘﻨﺪ ﺗﺎ ﺷﺒﮑﻪ ﺧﻄﻮﻁ ﻟﻮﻟﻪ ﻫﺎ ﻗﺒﻞ ﺍﺯ‬
‫ﻭﺭﻭﺩ ﺧﻮﺭﺍک ﺍﺻﻠﯽ ﺑﻪ ﭘﺎﻻﻳﺸﮕﺎﻩ ﺁﻣﺎﺩﻩ ﺑﺎﺷﻨﺪ ‪:‬‬
‫‪Leak Test‬‬ ‫)ﻧﺸﺖ ﻳﺎﺑﯽ(‬
‫‪Drying Out‬‬ ‫)ﺧﺸﮏ ﮐﺮﺩﻥ(‬
‫‪Inerting‬‬ ‫)ﺧﻨﺜﯽ ﺳﺎﺯی ﺑﻪ ﻣﻨﻈﻮﺭ ﻋﺎﺭی ﺑﻮﺩﻥ ﺍﺯ ﺍﮐﺴﻴﮋﻥ(‬
‫‪Loading Of Chemicals‬‬ ‫)ﺑﺎﺭﮔﻴﺮی ﻣﺨﺎﺯﻥ ﺍﺯ ﻣﻮﺍﺩ ﺷﻴﻤﻴﺎﻳﯽ ﻣﻮﺭﺩ ﻧﻴﺎﺯ(‬

‫ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﻓﻮﻕ ﻣﻄﺎﺑﻖ ﺑﺎ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻫﺎی ﻣﺮﺑﻮﻃﻪ ﺍﻧﺠﺎﻡ ﺷﺪﻩ ﻭ ﮔﺰﺍﺭﺵ ﻣﯽ ﮔﺮﺩﻧﺪ‪.‬‬
‫ﺍﻧﺠﺎﻡ ﺑﺮﺧﯽ ﺍﺯ ﺍﻳﻦ ﻓﻌﺎﻟﻴﺖ ﻫﺎ ﻣﻤﮑﻦ ﺍﺳﺖ ﻣﺨﺘﺺ ﻳﮏ ﺳﻴﺴﺘﻢ ﻭ ﻳﺎ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻧﺒﺎﺷﺪ‪،‬‬
‫ﻣﺜﻞ ﺗﺴﺖ ﻧﺸﺖ ﻳﺎﺑﯽ ﮐﻪ ﺑﺮﺍﺳﺎﺱ ﻣﻴﺰﺍﻥ ﻓﺸﺎﺭ ﻋﻤﻠﻴﺎﺗﯽ ﺧﻄﻮﻁ ﺍﻧﺠﺎﻡ ﻣﯽ ﭘﺬﻳﺮﺩ‪ ،‬ﻣﯽ ﺗﻮﺍﻧﺪ‬
‫ﺩﺭ ﺑﺨﺸﯽ ﺍﺯ ﺧﻄﻮﻁ ﺍﻧﺠﺎﻡ ﮔﺮﺩﺩ ﮐﻪ ﻓﺮﺍﺗﺮ ﺍﺯ ﻳﮏ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﺑﺎﺷﺪ‪.‬‬
‫‪Page 91‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 PVP : Piping & Vessels Preparation : ‫ﺍﺩﺍﻣﻪ‬

‫ﭘﺲ ﺍﺯ ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﻫﺎی ﻓﻮﻕ ﺩﺭ ﻫﺮ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻻﺯﻡ ﺍﺳﺖ ﻧﺘﺎﻳﺞ ﺣﺎﺻﻠﻪ ﺩﺭ ﮔﺰﺍﺭﺵ ﻫﺎی‬
‫ ﺯﻳﺮﺍ ﺩﺭ ﺧﺎﺗﻤﻪ ﮐﺎﺭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﻳﻦ ﮔﺰﺍﺭﺵ ﻫﺎ ﺟﺰﺋﯽ ﺍﺯ ﺿﻤﺎﻳﻢ‬،‫ﻣﺮﺑﻮﻃﻪ ﺛﺒﺖ ﮔﺮﺩﻧﺪ‬
.‫ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻣﺤﺴﻮﺏ ﻣﯽ ﮔﺮﺩﻧﺪ‬Commissioning Dossiers

Note : INERTING is Removal of oxygen from all Pipework

and vessels due to contain hydrocarbons.

Note : In no case are leak tests to be confused with

pressure tests/hydro test

Page 92 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 ‫ﭘﺎﻧﭻ ﻟﻴﺴﺖ ﻫﺎی ﺩﻭﺭﻩ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ‪Commissioning Punch List‬‬

‫ﺩﺭ ﻫﻨﮕﺎﻡ ﺍﻧﺠﺎﻡ ﻋﻤﻠﻴﺎﺕ ‪ Commissioning‬ﻭ ‪ Start-Up‬ﭘﺎﻧﭻ ﻟﻴﺴﺖ ﺩﻳﮕﺮی ﮐﻪ‬

‫ﻣﺮﺑﻮﻁ ﺑﻪ ﺁﻳﺘﻢ ﻫﺎی ﻣﺸﺎﻫﺪﻩ ﺷﺪﻩ ﺩﺭ ﺍﻳﻦ ﺯﻣﺎﻥ ﻣﯽ ﺑﺎﺷﺪ ﺑﻪ ﭘﺎﻧﭻ ﻟﻴﺴﺖ ﻗﺒﻠﯽ ﺍﺿﺎﻓﻪ‬
‫ﻣﯽ ﮔﺮﺩﺩ ﮐﻪ ﺍﻳﻦ ﻣﻮﺍﺭﺩ ﻧﻴﺰ ﺑﺎﻳﺪ ﺗﻮﺳﻂ ﭘﻴﻤﺎﻧﮑﺎﺭ ﻣﺮﺑﻮﻃﻪ ﻭ ﻳﺎ ‪ Vendor‬ﻣﺮﺑﻮﻃﻪ ﺍﺻﻼﺡ‬
‫ﮔﺮﺩﻧﺪ‪ .‬ﻟﻴﺴﺖ ﭘﺎﻧﭻ ﻫﺎی ﻣﻮﺭﺩ ﺗﻮﺍﻓﻖ ﭘﻴﻤﺎﻧﮑﺎﺭ ﺳﺎﺧﺖ ﻭ ﻧﺼﺐ ﺑﺎ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﮐﻪ ﺩﺭ‬
‫ﻣﺮﺣﻠﻪ ‪ RFC‬ﺗﻬﻴﻪ ﮔﺮﺩﻳﺪﻩ ﺑﻄﻮﺭ ﻣﺴﺘﻤﺮ ﺑﺎ ﺍﺿﺎﻓﻪ ﮐﺮﺩﻥ ﭘﺎﻧﭻ ﻫﺎی ﺟﺪﻳﺪ ﻭ ﺣﺬﻑ ﭘﺎﻧﭻ‬
‫ﻫﺎی ﺭﻓﻊ ﺷﺪﻩ ﺑﻪ ﺭﻭﺯ ﻣﯽ ﮔﺮﺩﺩ‪.‬‬
‫ﺩﺭ ﻣﺮﺣﻠﻪ ‪ Ready For Start Up‬ﺍﮔﺮ ﭘﺎﻧﭻ ﻫﺎی ﺟﺪﻳﺪی ﮐﻪ ﺗﻮﺳﻂ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻳﺎ‬
‫ﺗﻴﻢ ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭ ﻣﻌﺮﻓﯽ ﻣﯽ ﮔﺮﺩﻧﺪ ﻳﺎﻓﺖ ﺷﻮﻧﺪ ﻣﺠﺪﺩﺍً ﺑﻪ ﻟﻴﺴﺖ ﻗﺒﻠﯽ ﺍﺿﺎﻓﻪ ﺷﺪﻩ ﻭ ﺗﻤﺎﻣﯽ‬
‫ﺁﻧﻬﺎﻳﯽ ﮐﻪ ﻣﺎﻧﻊ ‪ Start‬ﺳﻴﺴﺘﻢ ﻣﯽ ﺷﻮﻧﺪ ﺑﺎﻳﺪ ﺑﺮﻃﺮﻑ ﺷﻮﻧﺪ‪.‬‬

‫‪Page 93‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
‫‪COMMISSIONING PREPARATION‬‬
‫ﺗﻤﻬﻴﺪﺍﺕ ﻋﻤﻮﻣﯽ ﺑﻤﻨﻈﻮﺭ ﺍﻧﺠﺎﻡ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﺗﻬﻴﻪ ﻭ ﺗﻮﺯﻳﻊ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ‪.‬‬

‫ﺗﻬﻴﻪ ﻭ ﺗﻮﺯﻳﻊ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻫﺎی ﻣﺮﺑﻮﻁ ﺑﻪ ‪ FAT‬ﻭ ‪. SAT‬‬

‫ﺳﺎﺧﺖ ‪BF‬ﻫﺎ ﺑﺮﺍی ﻣﺪﺍﺭﻫﺎی ‪. Instrument , Electrical & Telecomm‬‬

‫ﺑﺮﻭﺯ ﺭﺳﺎﻧﯽ ‪ Technical Database‬ﻣﺮﺣﻠﻪ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ‪.‬‬

‫ﺗﻮﻟﻴﺪ ﻓﻌﺎﻟﻴﺘﻬﺎی ﺁﻣﺎﺩﻩ ﺳﺎﺯی ‪ Piping & Vessel‬ﻣﻮﺭﺩ ﻧﻴﺎﺯ ﺑﺮﺍی ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﭘﺮﻭژﻩ‬

‫ﺗﻬﻴﻪ ﺗﻤﺎﻣﯽ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻫﺎی ﻣﺮﺑﻮﻁ ﺑﻪ ‪. Operational Tests‬‬

‫ﺗﻬﻴﻪ ﭘﺮﻭﻧﺪﻩ ﻫﺎی ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﺮﺍی ﻫﺮ ‪.Subsystem‬‬

‫ﺗﻌﻴﻴﻦ ﻭ ﺳﺎﺯﻣﺎﻧﺪﻫﯽ ﻫﻤﻪ ﺍﺑﺰﺍﺭ ‪ ،‬ﺗﺠﻬﻴﺰﺍﺕ ﻳﺪﮐﯽ ﻭ ﻣﻮﻗﺘﯽ ﻣﻮﺭﺩ ﻧﻴﺎﺯ ‪.‬‬

‫ﻫﻤﺎﻫﻨﮕﯽ ﺑﻴﻦ ‪ Vendor‬ﻫﺎ ﻭ ﺩﺳﺘﻴﺎﺭﺍﻥ ﻣﺘﺨﺼﺺ ﺩﺭ ﺻﻮﺭﺕ ﻧﻴﺎﺯ ‪.‬‬

‫‪Page 94‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
COMMISSIONING TASKS FLOW DIAGRAM

Comm.
BASIC
FUNCTIONS Data Base

ELECTRICAL
INSTRUMENT
TELECOMMS

OTP
PVP FTS
COMM
COMM
PRC
OPERATIONAL COMM
FUNCTIONAL COMM
TEST PIPING
TEST PRELIMINARY
PROCEDURES & VESSEL
SHEETS CHECKS
PREPARATIONS

Page 95 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

 PROJECT EQUIPMENT Leak tests at operating press.
BREAKDOWN
Drying out and Inerting
Project Loading of chemicals
Breakdown
Equipment
Project

SubProject
Inerting
Systems
SubSystems
Test system operation under
normal operating conditions

Commissioning
Piping & Vessel preparation
Commissioning

(PVP)
Breakdown
Equipment

Operational Tests
Basic Functions Energise elect dist network

Tasks
(OTS)
(BF) Functional Tests
(FTS) Electrical motor runs
Preliminary Checks
(PRC) Instrument loop tests
Precommissioning

Test Packs Telecom systems tests

Breakdown
Equipment

(TP)

Items Check the Precom Dossier

(IT)
Check the Precom work

Equipment Commissioning Punch List

Engineering Equipment Lists

Page 96 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13

Page 97 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 ‫ﻣﺴﺘﻨﺪﺍﺕ ﻭ ﺳﻮﺍﺑﻖ ﻣﺮﺑﻮﻁ ﺑﻪ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻫﺮ‬
‫‪ Subsystem‬ﺩﺭ ﻗﺎﻟﺐ ﭘﺮﻭﻧﺪﻩ ﺧﺎﺻﯽ ﺗﻨﻈﻴﻢ ﻣﯽ ﮔﺮﺩﺩ ﮐﻪ‬
‫ﺣﺎﻭی ﺗﻤﺎﻣﯽ ﺍﻃﻼﻋﺎﺕ ﻣﻮﺭﺩ ﻧﻴﺎﺯی ﺍﺳﺖ ﮐﻪ ﻧﺸﺎﻥ ﻣﯽ ﺩﻫﺪ ﺁﻥ‬
‫‪ Subsystem‬ﺁﻣﺎﺩﻩ ﺁﻏﺎﺯ ﺍﺟﺮﺍء ﻋﻤﻠﻴﺎﺕ ‪Start-up‬‬
‫ﻣﯽ ﺑﺎﺷﺪ‪.‬‬
‫)‪(Ready For Start-up Status‬‬

‫‪Page 98‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
  READY FOR STARTUP CERTIFICATE
 BASIC FUNCTIONS AND FUNCTIONAL TESTS
 PRELIMINARY CHECKS
 TECHNICAL DATABASE ( TDB )
 PIPING & VESSEL PREPARATION
 LEAK TEST AND INERTING REPORTS
 OPERATIONAL TEST PROCEDURES
 OTP RESULTS AND REPORTS
 VENDOR PROCEDURES AND REPORTS
SUPPLIED
 MARKED UP AS-BUILT DRAWINGS
BY
ICAPS  CONSOLIDATED PUNCH LIST
 DETAILS OF ALL MODIFICATIONS

For Each Subsystem

Page 99 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
‫‪Technical Data Base‬‬
‫ﻟﻴﺴﺘﯽ ﺍﺯ ‪ Basic Function‬ﻫﺎی ﺗﺸﮑﻴﻞ ﺩﻫﻨﺪﻩ ﻳﮏ ﺳﺎﺏ ﺳﻴﺴﺘﻢ‪،‬‬
‫ﻣﺸﺎﺑﻪ ﺑﺎ ﺁﻧﭽﻪ ﮐﻪ ﺩﺭ ﻣﻮﺭﺩ ‪ Status Index‬ﺩﺭ ﻣﺮﺣﻠﻪ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﮔﻔﺘﻪ ﺷﺪ ‪،‬‬
‫‪ Technical Data Base‬ﺩﺭﻭﺍﻗﻊ ﻟﻴﺴﺖ ﻭﺿﻌﻴﺖ ﻫﻤﻪ ‪ BF‬ﻫﺎﺳﺖ ﮐﻪ ﻧﺸﺎﻥ ﺩﻫﻨﺪﻩ‬
‫ﻣﻴﺰﺍﻥ ﺍﻧﺠﺎﻡ ﺗﺴﺘﻬﺎی ﮐﺎﺭﺍﺋﯽ ﺗﺠﻬﻴﺰﺍﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﺳﺖ‪ .‬ﺩﺭ ﺍﻳﻦ ﺟﺪﻭﻝ ﻟﻴﺴﺖ ﻓﻌﺎﻟﻴﺖ‬
‫ﻫﺎی ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﻪ ﻋﻨﻮﺍﻥ ﻣﺪﺭک ﺭﺍﻫﻨﻤﺎی ﻭﺿﻌﻴﺖ ﺍﻧﺠﺎﻡ ﺁﻧﻬﺎ ﺁﻭﺭﺩﻩ ﻣﯽ ﺷﻮﺩ‪ .‬ﺍﻳﻦ‬
‫ﺟﺪﻭﻝ ﺣﺎﻭی ﻟﻴﺴﺘﯽ ﺍﺯ ‪ BF‬ﻫﺎ ﺑﻮﺩﻩ ﮐﻪ ﺗﺤﺖ ﻳﮏ ﻳﺎ ﭼﻨﺪ ﺗﺴﺖ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻗﺮﺍﺭ ﻣﻴﮕﻴﺮﻧﺪ‪.‬‬
‫ﺍﻃﻼﻋﺎﺕ ﺍﻳﻦ ﻟﻴﺴﺖ ﺩﺭ ﻫﺮ ﺳﺎﺏ ﺳﻴﺴﺘﻢ‪ ،‬ﺑﺮﺍی ﻫﺮ ﺩﻳﺴﻴﭙﻠﻴﻦ ﻭ ﺑﺮ ﺣﺴﺐ ﻧﻮﻉ ‪ BF‬ﻭ ﺑﺎ‬
‫ﺍﺳﺘﻔﺎﺩﻩ ﺍﺯ ﻣﺪﺍﺭک ﻓﻨﯽ ﺑﻄﻮﺭ ﻣﺠﺰﺍ )ﺗﻮﺳﻂ ﻧﺮﻡ ﺍﻓﺰﺍﺭ ‪ (ICAPS‬ﺗﻬﻴﻪ ﻣﯽ ﮔﺮﺩﺩ‪ .‬ﺩﺭ ﺍﻳﻦ‬
‫ﻟﻴﺴﺖ ﺗﻤﺎﻣﯽ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ‪ FTS‬ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺁﻭﺭﺩﻩ ﺷﺪﻩ ﻭ ﺩﺭ ﺻﻮﺭﺗﯽ ﮐﻪ ﻓﻌﺎﻟﻴﺘﯽ ﺧﺎﺗﻤﻪ‬
‫ﻳﺎﺑﺪ ﺗﺎﺭﻳﺦ ﺍﻧﺠﺎﻡ ﺛﺒﺖ ﺷﺪﻩ ﻭ ﻣﻴﺰﺍﻥ ﭘﻴﺸﺮﻓﺖ ﺁﻥ ﺩﺭ ﺳﺘﻮﻥ ﻣﺮﺑﻮﻃﻪ ﺩﺭ ﺟﺪﻭﻝ ﺑﺼﻮﺭﺕ‬
‫‪ %100‬ﺩﺭﺝ ﻣﯽ ﺷﻮﺩ‪.‬‬
‫ﺑﻨﺎﺑﺮﺍﻳﻦ ﺟﺪﻭﻝ ‪Technical Data Base‬ﺭﺍ ﻣﯽ ﺗﻮﺍﻥ ﺟﺪﻭﻝ ﺧﻼﺻﻪ ﻭﺿﻌﻴﺖ‬
‫ﻋﻤﻠﻴﺎﺕ ﺗﺴﺘﻬﺎی ﮐﺎﺭﺍﺋﯽ ﺗﺠﻬﻴﺰﺍﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻧﺎﻣﻴﺪ‪ .‬ﺑﺪﻳﻦ ﺗﺮﺗﻴﺐ ﺍﻳﻦ ﻣﺪﺭﮐﯽ ﺍﺳﺖ ﮐﻪ‬
‫ﺑﺮﺍی ﻧﻤﺎﻳﺶ ﭘﻴﺸﺮﻓﺖ ﻋﻤﻠﻴﺎﺕ ﺗﺴﺖ ﻫﺎی ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻣﻮﺭﺩ ﺍﺳﺘﻔﺎﺩﻩ ﻗﺮﺍﺭ ﻣﯽ ﮔﻴﺮﺩ‪.‬‬
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 Start-Up
Activities

Page 101 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 ‫‪ Start-Up‬ﻭ ﻣﺮﺍﺣﻞ ﺁﻥ‬
‫ﻣﺘﺪﻭﻟﻮژی ‪ OPERCOM‬ﺩﺭ ﻣﺮﺣﻠﻪ ‪ Start-up‬ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﺧﺎﺻﯽ ﺍﺭﺍﺋﻪ ﻧﺪﺍﺩﻩ ﻭ‬
‫ﺍﺟﺮﺍی ﺍﻳﻦ ﻣﺮﺣﻠﻪ ﺍﺯ ﭘﺮﻭژﻩ ﺭﺍ ﺑﻴﺸﺘﺮ ﺑﻪ ﺗﺠﺮﺑﻪ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭﺍﮔﺬﺍﺭ ﮐﺮﺩﻩ ﺍﺳﺖ‪.‬‬
‫ﺍﺯ ﺩﻳﺪﮔﺎﻩ ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭی‪ ،‬ﻗﺒﻞ ﺍﺯ ﺷﺮﻭﻉ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﺍﺟﺮﺍﻳﯽ ‪ ،Start-Up‬ﺍﻳﻦ‬
‫ﻓﻌﺎﻟﻴﺘﻬﺎ ﺑﺎ ﺗﻬﻴﻪ ﺑﺮﺧﯽ ﻣﻘﺪﻣﺎﺕ ﻭ ﺣﻀﻮﺭ ﺩﺭ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺁﻏﺎﺯ ﮔﺮﺩﻳﺪﻩ‬
‫ﻭ ﺳﭙﺲ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ‪ Operational‬ﺩﺭ ﻣﺮﺍﺣﻞ ﻗﺒﻞ ﻭ ﺑﻌﺪ ﺍﺯ ﻭﺭﻭﺩ ﮔﺎﺯ ﺑﻪ‬
‫ﭘﺎﻻﻳﺸﮕﺎﻩ )‪ (Gas In‬ﺍﻧﺠﺎﻡ ﻣﯽ ﮔﺮﺩﻧﺪ‪.‬‬

‫ﺁﻣﺎﺩﻩ ﺳﺎﺯی‬
‫ﺍﻳﻦ ﻓﻌﺎﻟﻴﺖ ﺷﺎﻣﻞ ﻣﻮﺍﺭﺩ ﺯﻳﺮ ﻣﯽ ﺑﺎﺷﺪ ‪:‬‬
‫ﺗﻬﻴﻪ ﺑﺮﻧﺎﻣﻪ ﻓﻌﺎﻟﻴﺖ ﻫﺎ‬
‫ﺗﻌﺮﻳﻒ ﺭﻳﺰ ﻓﻌﺎﻟﻴﺖ ﻫﺎ‬
‫ﺗﺄﻣﻴﻦ ﭘﻴﺶ ﻧﻴﺎﺯﻫﺎ‬
‫ﭘﻴﺶ ﺑﻴﻨﯽ ﺧﻄﺮﺍﺕ ﺍﺯ ﺩﻳﺪ ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭی ﻭ ﺍﺛﺮﺍﺕ ﺯﻳﺴﺖ ﻣﺤﻴﻄﯽ‬
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 ‫ﺣﻀﻮﺭ ﺩﺭ ﻫﻨﮕﺎﻡ ﻋﻤﻠﻴﺎﺕ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫)‪(Witness During Commissioning‬‬

‫ﺑﻪ ﻣﻨﻈﻮﺭ ﺍﻃﻤﻴﻨﺎﻥ ﺍﺯ ﺗﮑﻤﻴﻞ ﺷﺪﻥ ﻭ ﺩﻗﺖ ﺍﻧﺠﺎﻡ ﻋﻤﻠﻴﺎﺕ‬

‫ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺑﺎﻳﺪ ﺗﻴﻢ ﺍﺳﺘﺎﺭﺕ ﺁپ ﺩﺭ ﺑﺮﺧﯽ ﺍﺯ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﺍﺻﻠﯽ‬
‫ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻣﺜﻞ ‪ Operational Test , Leak Test‬ﺣﻀﻮﺭ‬
‫ﺩﺍﺷﺘﻪ ﺑﺎﺷﺪ‪.‬‬

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 ‫ﺍﻧﺠﺎﻡ ‪ Start-Up‬ﻭ ‪Performance‬‬
‫ﺩﺭ ﺍﻳﻨﺠﺎ ﺑﺪﻟﻴﻞ ﮔﺴﺘﺮﺩﮔﯽ ﻭ ﺍﻫﻤﻴﺖ ﻣﻮﺿﻮﻉ ﻓﻘﻂ ﺑﻪ ﺧﻼﺻﻪ ﻋﻤﻠﻴﺎﺕ ‪ Start-up‬ﺍﺷﺎﺭﻩ‬
‫ﮔﺮﺩﻳﺪﻩ ﻭ ﺑﻪ ﻋﻼﻗﻤﻨﺪﺍﻥ ﭘﻴﺸﻨﻬﺎﺩ ﻣﯽ ﮔﺮﺩﺩ ﺟﻬﺖ ﺁﺷﻨﺎﻳﯽ ﺑﻴﺸﺘﺮ ﺑﺎ ﺍﻳﻦ ﻓﻌﺎﻟﻴﺖ ﻫﺎ ﺑﻪ‬
‫ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ » ‪ GS EP EXP 101‬ﻓﺼﻞ ﻫﻔﺘﻢ« ﻣﺮﺍﺟﻌﻪ ﻧﻤﺎﻳﻨﺪ‪.‬‬

‫ﺧﻼﺻﻪ ﺑﺮﺧﯽ ﺍﺯ ﻋﻤﻠﻴﺎﺕ ﻣﻬﻢ ﺑﺮﺍی ‪Start-up‬ﻋﺒﺎﺭﺗﻨﺪ ﺍﺯ ‪:‬‬

‫ﺁﻧﻼﻳﻦ ﮐﺮﺩﻥ ﺧﻄﻮﻁ ﻭ ﻣﺨﺎﺯﻥ )…‪(Valves, PSV's , Locking Devices ,‬‬

‫ﮐﻨﺘﺮﻝ ﻭﺿﻌﻴﺖ ﺷﻴﺮﻫﺎﻳﯽ ﮐﻪ ﺑﺎﻳﺪ ﺩﺭ ﺣﺎﻟﺖ ﺑﺴﺘﻪ ﻭ ﻳﺎ ﺑﺎﺯ ﻗﻔﻞ ﺑﺎﺷﻨﺪ‪ ،‬ﻣﻄﺎﺑﻖ ﻧﻘﺸﻪ ﻫﺎی‬
‫ﻣﺮﺑﻮﻃﻪ‬
‫ﮐﻨﺘﺮﻝ ﻭﺿﻌﻴﺖ )‪ Isolations (Spading, Blinds‬ﻣﻄﺎﺑﻖ ﺑﺎ ﻧﻘﺸﻪ ﻫﺎی ﺗﺄﻳﻴﺪ ﺷﺪﻩ‬
‫ﮐﻨﺘﺮﻝ ﻭ ﻭﺍﺭﺳﯽ ﻭﺿﻌﻴﺖ ﭘﺎﻧﭻ ﻫﺎ‬
‫ﺍﻧﺠﺎﻡ ‪First Filling‬‬
‫ﺣﺼﻮﻝ ﺍﻃﻤﻴﻨﺎﻥ ﺍﺯ ﺭﻓﻊ ﺗﻤﺎﻣﯽ ﻣﻮﺍﻧﻊ ﺑﺮﺍی ﻭﺭﻭﺩ ﮔﺎﺯ )‪(Gas In‬‬

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 ‫ﺍﺩﺍﻣﻪ ‪ :‬ﺍﻧﺠﺎﻡ ‪ Start-Up‬ﻭ ‪Performance‬‬

‫ﭘﺲ ﺍﺯ ﻣﻬﻴﺎ ﺷﺪﻥ ﺷﺮﺍﻳﻂ ﺗﺄﻳﻴﺪﻳﻪ »‪«Ready For Gas-In Certificate‬‬

‫ﺻﺎﺩﺭ ﻭ ﭘﺲ ﺍﺯ ﺁﻥ ﮔﺎﺯ ﻭﺍﺭﺩ ﺳﻴﺴﺘﻢ ﻣﯽ ﮔﺮﺩﺩ‪ .‬ﺩﺭ ﺻﻮﺭﺗﯽ ﮐﻪ ﺑﺮﺧﯽ ﺍﺯ ﻋﻤﻠﻴﺎﺕ‬
‫‪ Operational Test‬ﻣﺮﺑﻮﻁ ﺑﻪ ﻭﺍﺣﺪ ﻫﺎی ﻣﻬﻤﯽ ﮐﻪ ﺣﺘﻤًﺎ ﻣﯽ ﺑﺎﻳﺴﺖ ﺑﺎ ﻣﻮﺍﺩ‬
‫ﺍﺻﻠﯽ ﺗﺴﺖ ﻣﯽ ﺷﺪﻧﺪ‪ ،‬ﺩﺭ ﺍﻳﻦ ﻣﺮﺣﻠﻪ ﺍﻳﻦ ﺗﺴﺖ ﻫﺎ ﻗﺎﺑﻞ ﺍﻧﺠﺎﻡ ﺧﻮﺍﻫﻨﺪ ﺑﻮﺩ‪.‬‬
‫ﺍﺛﺒﺎﺕ ﻇﺮﻓﻴﺖ ﺗﻮﻟﻴﺪ ﻣﺤﺼﻮﻻﺕ ﺑﺎ ﻣﺸﺨﺼﺎﺕ ﻣﻨﺪﺭﺝ ﺩﺭ ﻣﺪﺍﺭک ﻓﻨﯽ ﭘﺮﻭژﻩ ﺩﺭ‬
‫ﻗﺎﻟﺐ ‪ Performance Test‬ﺩﺭ ﺍﻳﻦ ﻣﺮﺣﻠﻪ ﺍﻧﺠﺎﻡ ﻣﯽ ﭘﺬﻳﺮﺩ‪.‬‬

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 ‫‪Performance Test‬‬

‫‪ Performance Test‬ﻳﺎ ﺁﺯﻣﺎﻳﺶ ﻫﺎی ﺗﻀﻤﻴﻦ ﻋﻤﻠﮑﺮﺩی ﺷﺎﻣﻞ‬

‫ﺗﺴﺖ ﻫﺎﻳﯽ ﺍﺳﺖ ﮐﻪ ﺩﺭ ﻃﯽ ﺍﻧﺠﺎﻡ ﺍﻳﻦ ﺗﺴﺖ ﻫﺎ ﮔﺮﻭﻩ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﭘﺎﻻﻳﺸﮕﺎﻩ ﺭﺍ ﺑﺎ ﺧﻮﺭﺍک ﺍﺻﻠﯽ ‪ Start‬ﻧﻤﻮﺩﻩ ﻭ ﺑﺎﻳﺪ ﺩﺭ ﻣﺪﺕ ﻣﻌﻴﻦ‬
‫ﺍﺛﺒﺎﺕ ﻇﺮﻓﻴﺖ ﻭ ﮐﻴﻔﻴﺖ ﻣﺤﺼﻮﻻﺕ ‪ Plant‬ﻭ ﺗﺠﻬﻴﺰﺍﺕ ﺭﺍ ﺑﻪ ﻋﻤﻞ‬
‫ﺁﻭﺭﺩ‪ .‬ﺍﻳﻦ ﺗﺴﺖ ﻫﺎ ﺑﺮﺍﺳﺎﺱ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻣﺴﺘﻘﻠﯽ ﺗﺤﺖ ﻋﻨﻮﺍﻥ‬
‫‪ Performance Test Procedure‬ﺍﻧﺠﺎﻡ ﻣﯽ ﮔﻴﺮﻧﺪ‪ .‬ﺍﻳﻦ‬
‫ﻣﺪﺭک ﻗﺒﻼً ﺑﻪ ﺗﺄﻳﻴﺪ ﮐﺎﺭﻓﺮﻣﺎ ﺭﺳﻴﺪﻩ ﻭ ﻣﺸﺨﺼﺎﺕ ﺗﺴﺖ ﻫﺎی ﻻﺯﻡ ﺩﺭ‬
‫ﺁﻥ ﺑﻄﻮﺭ ﻣﻔﺼﻞ ﺑﻴﺎﻥ ﮔﺮﺩﻳﺪﻩ ﺍﺳﺖ‪.‬‬

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 ‫ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭی ﻭ ﺗﻌﻤﻴﺮ ﻭ ﻧﮕﻬﺪﺍﺭی ﺗﺎ ﺍﺟﺮﺍی‬
‫‪Performance Test‬‬

‫ﻭﻗﺘﯽ ﮐﻪ ﻭﺍﺣﺪﻫﺎی ‪ Utility‬ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺷﺪﻩ ﻭ ﺗﻮﻟﻴﺪ ﻣﺤﺼﻮﻝ‬

‫ﻣﯽ ﻧﻤﺎﻳﻨﺪ ﺑﺎﻳﺪ ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭی ‪ ،‬ﺗﻌﻤﻴﺮ ﻭ ﻧﮕﻬﺪﺍﺭی ﺍﻳﻦ ﻭﺍﺣﺪ ﻫﺎ‬
‫)‪ (Operation & Preservation‬ﺗﺎ ﺭﺳﻴﺪﻥ ﺑﻪ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ‬
‫ﺗﻮﻟﻴﺪ ﻣﺤﺼﻮﻝ ﺩﺭ ﻭﺍﺣﺪ ﻫﺎی ﭘﺮﻭﺳﺴﯽ ﻭ ﺳﭙﺲ ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﻫﺎی‬
‫‪ Performance Test‬ﺍﺩﺍﻣﻪ ﻳﺎﺑﺪ‪ .‬ﺍﻳﻦ ﺑﺨﺶ ﺍﺯ ﻋﻤﻠﻴﺎﺕ ﺑﻬﺮﻩ‬
‫ﺑﺮﺩﺍﺭی ﻭ ﺗﻌﻤﻴﺮ ﻭ ﻧﮕﻬﺪﺍﺭی ﻗﺒﻞ ﺍﺯ ﺗﺤﻮﻳﻞ ﺑﻪ ﮔﺮﻭﻩ ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭ‬
‫ﮐﺎﺭﻓﺮﻣﺎ ﺍﻧﺠﺎﻡ ﻣﯽ ﺷﻮﺩ‪.‬‬

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 ‫ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ‪ PAC‬ﻳﺎ‬

‫‪Provisional Acceptance Certificate‬‬

‫ﺑﺮﺍی ﻳﮏ ﻳﺎ ﭼﻨﺪ ‪ System‬ﺗﻮﺳﻂ ﮐﺎﺭﻓﺮﻣﺎ ﺗﺎﺋﻴﺪ ﻭ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﻣﺮﺑﻮﻃﻪ )‪ (PAC‬ﺟﻬﺖ‬
‫ﺍﺩﺍﻣﻪ ﺍﻧﺠﺎﻡ ﻓﻌﺎﻟﻴﺘﻬﺎی ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺻﺎﺩﺭ ﻭ ﺑﻪ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﻋﻄﺎ ﻣﻴﮕﺮﺩﺩ‪:‬‬

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 ‫ﭘﺲ ﺍﺯ ﺧﺎﺗﻤﻪ ﻣﻮﻓﻘﻴﺖ ﺁﻣﻴﺰ ﺗﺴﺖ ﻫﺎی ﺗﻀﻤﻴﻦ ﻋﻤﻠﮑﺮﺩی‬
‫)‪ (Performance Tests‬ﻭ ‪ ، First Production‬ﮐﺎﺭﻓﺮﻣﺎ‬

‫» ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﺗﺄﻳﻴﺪ ﻣﻮﻗﺖ «‬

‫‪(Provisional Acceptance Certificate) PAC‬‬
‫ﺭﺍ ﺑﻪ ﭘﻴﻤﺎﻧﮑﺎﺭ ﺍﻋﻄﺎ ﻣﯽ ﻧﻤﺎﻳﺪ‪ .‬ﺻﺪﻭﺭ ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﻫﺎی ‪ PAC‬ﺑﺮﺍی ﺳﻴﺴﺘﻢ ﻫﺎی‬
‫ﻳﮏ ‪ ،Plant‬ﮔﻮﻳﺎی ﺍﻳﻦ ﺍﺳﺖ ﮐﻪ ﺗﺴﺖ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ﻋﻤﻠﮑﺮﺩی ﻣﻄﺎﺑﻖ ﺑﺎ‬
‫ﺷﺮﺍﻳﻂ ﻓﻨﯽ ﻗﺮﺍﺭﺩﺍﺩ ﺑﻮﺩﻩ ﻭ ﮐﺎﺭﻫﺎی ﻣﺮﺑﻮﻃﻪ‪ ،‬ﺍﺯ ﺟﻤﻠﻪ ﻧﻬﺎﻳﯽ ﮐﺮﺩﻥ ﻣﺪﺍﺭک ﻣﻮﺭﺩ‬
‫ﻧﻴﺎﺯ ﺍﻳﻦ ﺗﺴﺖ ﻫﺎ‪ ،‬ﺗﮑﻤﻴﻞ ﮔﺮﺩﻳﺪﻩ ﺍﻧﺪ‪.‬‬

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 ‫ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ‪ FAC‬ﻳﺎ‬

‫‪Final Acceptance Certificate‬‬

‫ﮔﻮﺍﻫﻴﻨﺎﻣﻪ ﺍی ﺍﺳﺖ ﮐﻪ ﮐﺎﺭﻓﺮﻣﺎ ﺩﺭ ﭘﺎﻳﺎﻥ ﻣﺪﺕ ﮔﺎﺭﺍﻧﺘﯽ ﻭ ﭘﺲ ﺍﺯ ﺩﺭﻳﺎﻓﺖ ﮐﻠﻴﻪ‬
‫ﻣﺪﺍﺭک ﻓﻨﯽ ﻭ ﻣﺴﺘﻨﺪﺍﺕ ﭘﺮﻭژﻩ ﺑﻪ ﭘﻴﻤﺎﻧﮑﺎﺭ ﺍﺻﻠﯽ ﭘﺮﻭژﻩ ﻣﯽ ﺩﻫﺪ‪ .‬ﺩﺭ ﻣﺪﺕ ﮔﺎﺭﺍﻧﺘﯽ‬
‫ﮐﻠﻴﻪ ﻭﺍﺣﺪﻫﺎی ﭘﺎﻻﻳﺸﮕﺎﻩ ﻣﯽ ﺑﺎﻳﺴﺖ ﺑﺪﻭﻥ ﻧﻘﺺ ﻭ ﺑﺼﻮﺭﺕ ﺍﻳﻤﻦ ﻣﺤﺼﻮﻻﺕ ﺍﺻﻠﯽ‬
‫ﻭ ﻓﺮﻋﯽ ﺭﺍ ﻣﻄﺎﺑﻖ ﻗﺮﺍﺭﺩﺍﺩ ﺗﻮﻟﻴﺪ ﻧﻤﺎﻳﻨﺪ‪.‬‬

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 ‫‪Witnessing General Principles‬‬
‫ﺑﻤﻨﻈﻮﺭ ﻣﺘﻘﺎﻋﺪ ﺳﺎﺧﺘﻦ ﺫﻳﻨﻔﻌﺎﻥ ﺩﺭ ﮐﻨﺘﺮﻝ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﻣﺨﺘﻠﻒ ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‪ ،‬ﺣﻀﻮﺭ ﻧﻤﺎﻳﻨﺪﮔﺎﻥ ﮐﺎﺭﻓﺮﻣﺎ ﻭ ﻧﻤﺎﻳﻨﺪﮔﺎﻥ ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺩﺭ ﻫﻨﮕﺎﻡ ﺍﺟﺮﺍی‬
‫ﺑﺮﺧﯽ ﺍﺯ ﺗﺴﺖ ﻫﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ﺣﻀﻮﺭ ﺗﻴﻢ ﺑﻬﺮﻩ ﺑﺮﺩﺍﺭ ﻭ ‪ Start-Up‬ﺩﺭ‬
‫ﻫﻨﮕﺎﻡ ﺍﺟﺮﺍی ﺑﺮﺧﯽ ﺗﺴﺖ ﻫﺎ ﮐﻪ ﺗﻴﻢ ‪ Commissioning‬ﺍﻧﺠﺎﻡ ﻣﯽ ﺩﻫﺪ‪ ،‬ﻻﺯﻡ‬
‫ﻣﯽ ﺑﺎﺷﺪ‪ .‬ﺣﻀﻮﺭ ﻣﺸﺘﺮک ﻧﻤﺎﻳﻨﺪﮔﺎﻥ ﮔﺮﻭﻩ ﻫﺎی ﻣﺨﺘﻠﻒ ﻣﻮﺟﺐ ﻣﯽ ﮔﺮﺩﺩ ﺗﺎ ﻓﻌﺎﻟﻴﺖ ﻫﺎی‬
‫ﺗﺤﻮﻳﻞ ﺩﻫﯽ ﺳﺎﺏ ﺳﻴﺴﺘﻢ ﻫﺎ ﺍﺯ ﻫﺮ ﻓﺎﺯ ﺑﻪ ﻓﺎﺯ ﺑﻌﺪی ﺗﺴﻬﻴﻞ ﮔﺮﺩﻳﺪﻩ ﻭ ﺍﺯ ﺩﻭﺑﺎﺭﻩ ﮐﺎﺭی‬
‫ﺍﺟﺘﻨﺎﺏ ﮔﺮﺩﺩ‪.‬‬
‫ﺑﺮﻧﺎﻣﻪ ﻧﺤﻮﻩ ﺣﻀﻮﺭ ﻧﻤﺎﻳﻨﺪﮔﺎﻥ ﮔﺮﻭﻩ ﻫﺎی ﻣﺨﺘﻠﻒ ﺩﺭ ﻣﺮﺍﺣﻞ ﺍﺟﺮﺍی ﻋﻤﻠﻴﺎﺕ ﭘﻴﺶ ﺭﺍﻩ‬
‫ﺍﻧﺪﺍﺯی ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺩﺭ ﺩﺳﺘﻮﺭﺍﻟﻌﻤﻞ ﻫﺎی ﺟﺪﺍﮔﺎﻧﻪ ﺍی ﺑﻪ ﺷﺮﺡ ﺯﻳﺮ ﺁﻭﺭﺩﻩ ﺷﺪﻩ ﺍﺳﺖ‪.‬‬

‫‪Site Pre-Commissioning Witnessing By Commissioning Group‬‬

‫‪Commissioning Activities Witnessing By Company‬‬

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 ‫ﻣﻮﺍﺭﺩی ﮐﻪ ﺩﺭ ﺫﻳﻞ ﺁﻭﺭﺩﻩ ﺷﺪﻩ ﺍﺳﺖ ﺣﺪﺍﻗﻞ ﺑﺮﻧﺎﻣﻪ ﺣﻀﻮﺭ ﻧﻤﺎﻳﻨﺪﮔﺎﻥ ﮔﺮﻭﻩ ﻫﺎی‬
‫ﻣﺨﺘﻠﻒ ﺩﺭ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﻭ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺧﻮﺍﻫﺪ ﺑﻮﺩ‪.‬‬
‫ﺣﻀﻮﺭ ﻧﻤﺎﻳﻨﺪﮔﺎﻥ ﮔﺮﻭﻩ ﻫﺎی ﻣﺨﺘﻠﻒ ﺩﺭ ﺳﻪ ﺳﻄﺢ ﺯﻳﺮ ﺗﻌﺮﻳﻒ ﻣﯽ ﮔﺮﺩﺩ ‪:‬‬

‫‪A ) HOLD‬‬

‫‪B ) WITNESS‬‬

‫‪C ) MONITOR‬‬

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 ‫‪HOLD :‬‬
‫ﻣﻮﺍﺭﺩی ‪ HOLD‬ﺗﻠﻘﯽ ﻣﯽ ﮔﺮﺩﻧﺪ ﮐﻪ ﺣﻀﻮﺭ ﻭ ﺗﺄﻳﻴﺪ )ﺍﻣﻀﺎء(‬
‫ﻧﻤﺎﻳﻨﺪﻩ ﻣﺮﺑﻮﻃﻪ ﺍﻟﺰﺍﻣﯽ ﺍﺳﺖ ﻭ ﺩﺭ ﺻﻮﺭﺗﻴﮑﻪ ﻧﻤﺎﻳﻨﺪﻩ ﻣﺰﺑﻮﺭ ﺩﺭ‬
‫ﺯﻣﺎﻥ ﺍﺟﺮﺍی ﺁﻥ ﻓﻌﺎﻟﻴﺖ ﺩﺭ ﻣﺤﻞ ﺍﻧﺠﺎﻡ ﻓﻌﺎﻟﻴﺖ ﺣﻀﻮﺭ ﻧﺪﺍﺷﺘﻪ‬
‫ﺑﺎﺷﺪ ﺗﺴﺖ ﻗﺎﺑﻞ ﺍﻧﺠﺎﻡ ﻧﺒﻮﺩﻩ ﻭ ﺿﻤﻨﺎً ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﺑﻌﺪی ﮐﻪ ﺑﺪﻧﺒﺎﻝ‬
‫ﺍﻳﻦ ﻓﻌﺎﻟﻴﺖ ﺑﺎﻳﺪ ﺍﻧﺠﺎﻡ ﭘﺬﻳﺮﻧﺪ ﺍﻣﮑﺎﻥ ﭘﺬﻳﺮ ﻧﺨﻮﺍﻫﺪ ﺑﻮﺩ‪.‬‬

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 ‫‪WITNESS :‬‬
‫ﻣﻮﺍﺭﺩی ﺩﺭ ﺳﻄﺢ ‪ WITNESS‬ﻗﺮﺍﺭ ﻣﯽ ﮔﻴﺮﻧﺪ ﮐﻪ ﺣﻀﻮﺭ ﻧﻤﺎﻳﻨﺪﻩ‬
‫ﻣﺮﺑﻮﻃﻪ ‪ ،‬ﻋﻠﻴﺮﻏﻢ ﺩﻋﻮﺕ ﺑﺮﺍی ﺣﻀﻮﺭ‪ ،‬ﺑﺮﺍی ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﺍﻟﺰﺍﻣﯽ‬
‫ﻧﻴﺴﺖ ﻭ ﺑﺪﻭﻥ ﺣﻀﻮﺭ ﻭی ﺗﺴﺖ ﻗﺎﺑﻞ ﺍﻧﺠﺎﻡ ﻣﯽ ﺑﺎﺷﺪ ﻭﻟﯽ ﻧﻤﺎﻳﻨﺪﻩ‬
‫ﻣﺬﺑﻮﺭ ﺍﻟﺰﺍﻣﺎً ﺑﺎﻳﺪ ﻣﻄﺎﺑﻖ ﺗﻮﺍﻓﻘﺎﺕ ﺷﻔﺎﻫﯽ ﻓﺮﻡ ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﺭﺍ‬
‫ﺍﻣﻀﺎ ﻧﻤﺎﻳﺪ‪.‬‬

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 ‫‪MONITOR :‬‬
‫‪ MONITOR‬ﺑﻪ ﺳﻄﺤﯽ ﺍﺯ ﻓﻌﺎﻟﻴﺖ ﻫﺎ ﺍﻃﻼﻕ ﻣﯽ ﮔﺮﺩﺩ ﮐﻪ ﺣﻀﻮﺭ‬
‫ﻧﻤﺎﻳﻨﺪﻩ ﻣﺮﺑﻮﻃﻪ ﺩﺭ ﺍﻧﺠﺎﻡ ﺁﻥ ﻓﻌﺎﻟﻴﺖ ﺍﺧﺘﻴﺎﺭی ﺍﺳﺖ ﻳﻌﻨﯽ ﺑﺪﻭﻥ‬
‫ﺣﻀﻮﺭ ﻭی ﺍﻧﺠﺎﻡ ﺁﻥ ﻓﻌﺎﻟﻴﺖ ﺍﻣﮑﺎﻥ ﭘﺬﻳﺮ ﻣﯽ ﺑﺎﺷﺪ ﻭ ﺩﺭ ﺍﻧﺘﻬﺎ‬
‫ﺍﻣﻀﺎی ﻓﺮﻡ ﺍﻧﺠﺎﻡ ﺗﺴﺖ ﺗﻮﺳﻂ ﻧﻤﺎﻳﻨﺪﻩ ﻣﺬﮐﻮﺭ ﻧﻴﺰ ﺍﺧﺘﻴﺎﺭی ﺑﻮﺩﻩ‬
‫ﻭ ﺑﺪﻭﻥ ﺍﻳﻦ ﺗﺄﻳﻴﺪﻳﻪ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﺑﻌﺪی ﮐﻪ ﻣﺮﺗﺒﻂ ﺑﺎ ﺍﻳﻦ ﻓﻌﺎﻟﻴﺖ‬
‫ﻫﺴﺘﻨﺪ ﻗﺎﺑﻞ ﺍﻧﺠﺎﻡ ﺧﻮﺍﻫﻨﺪ ﺑﻮﺩ‪.‬‬

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 ‫ﭘﻴﻤﺎﻧﮑﺎﺭ ﺑﺎﻳﺪ ﺑﺮﻧﺎﻣﻪ ﺍﺟﺮﺍی ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﻣﺮﺑﻮﻁ ﺑﻪ ﺩﻭ ﻫﻔﺘﻪ ﺁﻳﻨﺪﻩ ﺑﺎ ﺟﺮﺋﻴﺎﺕ ﮐﺎﺭﻫﺎی ﻣﻮﺟﻮﺩ ﺩﺭ ﻫﺮ‬
‫ﻫﻔﺘﻪ ﺭﺍ ﺑﺮﺍی ﭘﻴﮕﻴﺮی ﮐﺎﺭﻓﺮﻣﺎ ﺗﻬﻴﻪ ﻧﻤﺎﻳﺪ‪ .‬ﺗﻴﻢ ﺭﺍﻩ ﺍﻧﺪﺍﺯی‬
‫ﻧﻴﺰ ﻫﻤﻴﻦ ﺑﺮﻧﺎﻣﻪ ﺭﺍ ﺑﺮﺍی ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺗﻬﻴﻪ‬
‫ﻣﯽ ﻧﻤﺎﻳﺪ‪.‬‬
‫ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﻣﺮﺑﻮﻁ ﺑﻪ ﺣﻀﻮﺭ ﻧﻤﺎﻳﻨﺪﮔﺎﻥ ﺩﺭ ﻃﯽ ﺟﻠﺴﺎﺕ‬
‫ﺭﻭﺯﺍﻧﻪ ﻭ ﻫﻔﺘﮕﯽ ﻣﻮﺭﺩ ﺑﺤﺚ ﻭ ﺗﺒﺎﺩﻝ ﻧﻈﺮ ﻗﺮﺍﺭ ﺧﻮﺍﻫﺪ‬
‫ﮔﺮﻓﺖ‪ .‬ﺩﻗﺖ ﮔﺮﺩﺩ ﮐﻪ ﻧﻤﺎﻳﻨﺪﻩ ﮐﺎﺭﻓﺮﻣﺎ ﺑﺮﮔﻪ ﻫﺎی ﺍﻧﺠﺎﻡ‬
‫ﺗﺴﺖ ﻫﺎﻳﯽ ﺭﺍ ﮐﻪ ﺩﺭ ﺁﻧﻬﺎ ﺣﻀﻮﺭ ﺩﺍﺭﺩ ﺣﺘﻤﺎً ﺍﻣﻀﺎء ﻧﻤﺎﻳﺪ‪.‬‬

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 ‫ﻧﻤﻮﻧﻪ ﻫﺎﻳﯽ ﺍﺯ ﻟﻴﺴﺖ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﭘﻴﺶ ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﮐﻪ ﺩﺭ ﺳﻄﺢ‬
‫ ﺑﻮﺩﻩ ﻭ ﺣﻀﻮﺭ ﻭ ﺗﺄﻳﻴﺪ ﻧﻤﺎﻳﻨﺪﻩ ﮐﺎﺭﻓﺮﻣﺎ ﻭ ﻧﻤﺎﻳﻨﺪﻩ‬HOLD ‫ﻧﻈﺎﺭﺗﯽ‬
: ‫ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﺍﻟﺰﺍﻣﯽ ﺍﺳﺖ ﺩﺭ ﺫﻳﻞ ﺁﻭﺭﺩﻩ ﺷﺪﻩ ﺍﺳﺖ‬

Pre-Commissioning Witnessing LEVEL 1: HOLD

Overall NDT Clearance
Hydrostatic/Pressure Testing
Air Flushing Operation
Vessel Inspection
Insulation Test
Page 117 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 ‫ﻧﻤﻮﻧﻪ ﻫﺎﻳﯽ ﺍﺯ ﻟﻴﺴﺖ ﻓﻌﺎﻟﻴﺖ ﻫﺎی ﺭﺍﻩ ﺍﻧﺪﺍﺯی ﮐﻪ ﺩﺭ ﺳﻄﺢ ﻧﻈﺎﺭﺗﯽ‬
‫ ﺑﻮﺩﻩ ﻭ ﺣﻀﻮﺭ ﻭ ﺗﺄﻳﻴﺪ ﻧﻤﺎﻳﻨﺪﻩ ﮐﺎﺭﻓﺮﻣﺎ ﺍﻟﺰﺍﻣﯽ ﺍﺳﺖ ﺩﺭ‬HOLD
: ‫ﺫﻳﻞ ﺁﻭﺭﺩﻩ ﺷﺪﻩ ﺍﺳﺖ‬

Commissioning Witnessing LEVEL 1: HOLD

Operational Tests
Energizing
ESD And F&G Demonstration
Piping And Vessels Preparations
Page 118 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 PART II

ICAPS
(Commissioning Management Tools)

Page 119 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 I ntegrated

ommissioning

nd

rogress
ystem
Page 120 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 ‫ﺁﺷﻨﺎﻳﯽ ﺑﺎ ﻧﺮﻡ ﺍﻓﺰﺍﺭ ‪ ICAPS‬ﻭ ﻗﺎﺑﻠﻴﺖ ﻫﺎی ﺁﻥ‬
‫ﻧﺮﻡ ﺍﻓﺰﺍﺭ ‪ ICAPS‬ﺍﺑﺰﺍﺭی ﺍﺳﺖ ﺑﺮﺍی ﺳﺎﺯﻣﺎﻧﺪﻫﯽ ‪ ،‬ﻣﺪﻳﺮﻳﺖ ﻭ ﮐﻨﺘﺮﻝ ﺍﺟﺮﺍی ﺗﻤﺎﻣﯽ‬
‫ﻋﻤﻠﻴﺎﺕ ‪ Pre-commissioning‬ﻭ ‪ Commissioning‬ﺑﺮ ﺍﺳﺎﺱ ﻣﺘﺪﻭﻟﻮژی‬
‫‪ OPERCOM.‬ﺍﺳﺎﺱ ﮐﺎﺭ ﺁﻥ ﻣﻮﺍﺭﺩ ﻣﻬﻢ ﺯﻳﺮ ﻣﯽ ﺑﺎﺷﺪ‪:‬‬

‫ﻣﺪﯾﺮﯾﺖ ‪ Status Index‬ﻭ ‪Technical Data Base‬‬

‫ﺗﻮﻟﻴﺪ ﺍﺗﻮﻣﺎﺗﻴﮏ ﺷﺮﺡ ﻋﻤﻠﻴﺎﺕ ‪Pre-Comm. & Comm.‬‬

‫ﺛﺒﺖ ﻭ ﭘﻴﮕﻴﺮی ‪Punch List‬‬

‫ﻧﻤﺎﯾﺶ ﻭﺿﻌﻴﺖ ﻭ ﻣﻴﺰﺍﻥ ﭘﻴﺸﺮﻓﺖ ﻋﻤﻠﻴﺎﺕ ‪Pre-Comm. & Comm.‬‬

‫‪Page 121‬‬ ‫‪ICAPS & Opercom. Course‬‬ ‫‪J.Valipour , ICAPS Dep. Ph.13‬‬
 ‫ﻣﻨﻈﻮﺭ ﺍﺯ ﺗﻮﻟﻴﺪ ﺍﺗﻮﻣﺎﺗﻴﮏ ﺷﺮﺡ ﻋﻤﻠﻴﺎﺕ ﭼﻴﺴﺖ ؟‬
‫ ﺑﻪ ﻧﺮﻡ ﺍﻓﺰﺍﺭ ﺩﺍﺩﻩ‬ICAPS ‫ﺑﺎ ﺑﺮﻧﺎﻣﻪ ﻭ ﺩﺳﺘﻮﺭی ﮐﻪ ﺍﺯ ﻗﺒﻞ ﺗﻮﺳﻂ ﺗﻴﻢ ﺍﭘﺮﺍﺗﻮﺭی ﻭﺍﺣﺪ‬
‫ ﻧﺮﻡ ﺍﻓﺰﺍﺭ ﻗﺎﺩﺭ ﺧﻮﺍﻫﺪ ﺑﻮﺩ ﮐﻪ ﺑﺮﺍی ﺗﺠﻬﻴﺰﺍﺕ ﻣﺨﺘﻠﻒ ﻭ ﺑﺎ ﺩﺭ ﻧﻈﺮﮔﺮﻓﺘﻦ ﺗﻨﻮﻉ‬، ‫ﻣﻴﺸﻮﺩ‬
‫ﻭ ﮔﻮﻧﺎﮔﻮﻧﯽ ﺁﻧﺎﻥ ﭼﮏ ﻟﻴﺴﺘﻬﺎ ﻭ ﺗﺴﺖ ﺷﻴﺘﻬﺎی ﻣﺮﺑﻮﻃﻪ ﺭﺍ ﺑﺼﻮﺭﺕ ﺍﺗﻮﻣﺎﺗﻴﮏ ﺗﻮﻟﻴﺪ‬
: ‫ ﺑﻪ ﻋﻨﻮﺍﻥ ﻣﺜﺎﻝ ﺑﻪ ﺟﺪﻭﻝ ﺯﻳﺮ ﺗﻮﺟﻪ ﮐﻨﻴﺪ‬.‫ﮐﻨﺪ‬
Precommissioning Matrix Table / Mech. Discipline / Pumps
Item Type Name Item Type Code Activity Code Form Number
CCK CGX03
CENTRIFUGAL PUMPS PUMP_CENT
STS TMX08
ELECTRO SUBMERSIBLE PUMPS PUMP_SUB CCK CGX05
METERING PUMPS PUMP_MET CCK CGX06
CCK CGX01
RECIPROCATING PUMPS PUMP_REC
STS TMX08
CCK CGX08
ROTARY PUMPS PUMP_ROT
STS TMX08
VERTICAL CENTRIFUGAL PUMPS PUMP_CENT_VERT CCK CGX02

Page 122 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13
 ENGINEERING PREPARATION PRECOMMISSIONING EXECUTION
COMMISSIONING SUBSYSTEM
Ready for
Comm.

Tests SITE
Line
List

PRECOM
Equip.
List
TASKS
MAN
HOURS

Cable %
List SUB
COM ICAPS SYSTEM
TASKS
Instr. %
List DISCIPLINE

Other REMAIN
Lists TO DO
Check SITE
s

Subsystem Equipment
List DataBase SUBSYSTEM
/ Ready for

SUBSYSTEM Punch Start-up

List
Page 123 ICAPS & Opercom. Course J.Valipour , ICAPS Dep. Ph.13