Professional Documents
Culture Documents
LB - 1000 - Blue - Family 3
LB - 1000 - Blue - Family 3
1 General information
2 Electrical diagram
3 Hydraulic diagram
4 Maintenance schedules
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
1
General information
1/6
• Preface
• Safety information
• Safety specifications
• Residual risks
• Warehousing
• Scrapping
• Transport
Preface
This manual contains information, safety instructions, spare parts and wiring
diagrams to carry out the correct maintenance and to solve eventual problems.
All rights reserved by Lavazza S.p.A. including the rights to reproduce the text
and images of this document or part of it.
Before leaving the factory this specific machine's model has been submitted to
a strict control in order to guarantee reliability; therefore you should verify that
during transportation the dispenser has not incurred structural damages that
could compromise its operation and safety.
Some items illustrated in the figures of this manual could be different of those
on the machine; some components may be omitted to obtain illustrations.
Safety information
Failure to comply with basic safety rules and precautions could cause
accidents during machine operation, maintenance and repair. An accident can
often be avoided by recognising potential hazardous situations before they
occur. The operator has to pay attention to potential hazards and have training,
competences and correct tools to carry out these tasks properly.
The improper use of the machine either during operation or maintenance could
be dangerous and cause serious accidents.
Do not operate the machine or carry out maintenance until these instructions
have been read and understood.
Safety precautions and warnings are given in this manual and indicated on the
machine. If the operator does not pay attention to these warnings he could
have an accident with serious consequences for himself and others.
Lavazza S.p.A. does not foresee every possible situation that could be
potentially dangerous.
The warnings in this manual and on the machine are not exhaustive.
If tools, procedures, working methods or techniques not expressly
recommended by Lavazza S.p.A. are used, make sure that there is no risk of
personal injury or injury for other people.
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
1
General information
4/6
Safety specifications
The following indications cannot completely protect from all dangers which
could be incurred while operating the “LB 1000” machine, good sense should
be used at all times and only experienced personnel should carry out
maintenance, along with measures to prevent accident.
In each section ulterior safety specific prescriptions for different operations are
described.
Residual risks
The accurate analysis of the risks provided by Lavazza and filed in the technical
dossier, has eliminated most of risks related with the use and maintenance of
the machine. The users shouls remember to strictly follow the instructions,
procedures and recommendations contained in this manual and the safety
rules in force, including the use of the protection devices, both integrated in the
machine and individual.
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
1
General information
5/6
To guarantee its correct operation, the “LB 1000” machine must be positioned
in a place protected from atmospheric agents (rain, hail, snow, fog, dust etc...)
with an environmental temperature between 0°C and 32 °C and with relative
damp not above 70%.
The working environment must be clean, sufficiently bright and free from
explosive or corrosive atmosphere.
Storage / Warehousing
Store the “LB 1000” machine in a place protected from atmospheric agents with
temperatures between 0°C and 40°C, possibly in the original packing or by
protecting it with nylon sheets to avoid the accumulation of dust.
Demolition / Scrapping
The demolition happens at the end of the working cycle of the machine that in
normal conditions of use and maintenance should last more than 10 years.
In case of demolition all the components must be disposed in appropriate
dumps following the law in force. Before demolition it is necessary to separate
the different parts (plastics or rubber, electric and electronic material etc...).
The section made of plastic, aluminium and steel material may be recycled..
Transport
Loading and unloading operations and in general all handling operation of the
“LB 1000” machine must be done with extreme care. For occasional transport
use the original packaging, which will contain and protect the machine.
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
1
General information
6/6
List of tools necessary for maintenance
8 mm socket
9 14 mm spanner; 10 spanner; 11 5 mm Hexagonal 12 Large flat-tip
key; screwdriver;
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
“ “LB 1000
T1
M4
Blue Family”
“LB 1000 BLUE FAMILY”
P1 P2
Board
TMF
T2
N
CN 1
Rear plug
M2
R1
8
TMF M3
Wiring diagram
L1 L2
TMF= SAFETY THERMAL FUSE L1= GREEN LED MACHINE READY “LIGHTED”
T 1-2= THERMOSTATS L2= ORANGE LED MACHINE IN TEMPERATURE “LIGHTED”
M1= MICROSWITCH FOR PUMP CONTROL R1= RESISTANCE
M2= MICROSWITCH FOR USED CAPSULES Cn1= CONNECTORS
M3= MICROSWITCH FOR COVER
M4= MICROSWITCH FOR STEAM
2
1/1
Blue Family”
Coffee valve Steam valve
Air
Water
9
Coffee
Filter
Heating unit
Hydraulic diagram
Air
Cylinder
Water
Water tank
1/1
Steam Close
Open Open
valve
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
Preliminary operations of 4.1
case maintenance
1/9
A
CAUTION
Remove plug from power outlet before any
! maintenance operations!
Never start the machine during maintenance
operations.
Slide and remove the water tank, hold from the cover “A”
and pull upward
Remove the drop and capsule drawer, catch on the rear side
“A” and pull to the external side.
1 A
B
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
Preliminary operations of 4.1
case maintenance
4/9
D
C A
B E
Make a rotation “A” of about 90° of the upper
frame; release the micro switch “C” with
relative electric system from the upper frame
passing through the hole “D” in the direction of
the arrow “E”, slide the upper frame in the
direction of the arrow “B” and remove it.
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
Preliminary operations of 4.1
case maintenance
6/9
B A
D C
Push on the two hooks “A” right and “B” left in
the direction of the arrows, sliding the front
panel “C” in the direction “D” of about 1-2
cm. With a combined movement of sliding and
traction downwards and some little rotations,
remove the entire steam dispenser tube “D”,
now extract the front panel.
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
Preliminary operations of 4.1
case maintenance
7/9
A
Remove the coffee distributor “A”: use a small
flat-tip screwdriver “4” and with a light traction
lift upwards.
E D
C
3
A
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
Preliminary operations of 4.1
case maintenance
8/9
C
B D
Loosen the tube clip “D” from the right side panel
C and disconnect the three silicone tubes “A” - “B” -
“C”.
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.2
Hydraulic section maintenance
1/10
5
5
A F
X X
4 After having removed the tank valve “A”
from the panel, if you want to replace the
joint “F” use a small flat-tip screwdriver “4”
levering on “X” points until the upper cover
valve is released and remove the joint “F”.
3 4
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.2
Hydraulic section maintenance
2/10
D E
G F
Before removing the electromagnetic pumps you
have to carry out the following operations:
H G - disconnect the four power faston terminals
“A”;
D
To remove the pump “A” use the 12 mm
E1 spanner “6” to clamp the pump tube “B” in
F such way that it does not rotate, by means of
15 mm spanner “7” unscrew the connector “D”
F1 with its joint “E1”; to remove the pump “C”
B A proceed following the above description with
the only difference that you have to unscrew
the tube union “F” by hand with its joint “F1”.
6
7
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.2
Hydraulic section maintenance
3/10
A D
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.2
Hydraulic section maintenance
4/10
B B A
8
B
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.2
Hydraulic section maintenance
5/10
E D
C
Before removing the dispenser it is necessary to
carry out the following operations in this order:
C B C
A
A
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.2
Hydraulic section maintenance
6/10
3 3
4
A A
D F G
B E C
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.2
Hydraulic section maintenance
8/10
3
A 4
B
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.2
Hydraulic section maintenance
9/10
A B
D
9
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.2
Hydraulic section maintenance
10/10
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.3
Electric section maintenance
1/2
A
A
A
A
D C D
E 10
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.3
Electric section maintenance
2/2
A B
To replace the thermal fuses “A” and “B” loosen
the fixing screw “C” for thermal fuse support “D”
and disconnect the thermal fuse from the two
cables “E”.
D
C
Termofusibile
“E” “E”
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.4
Heating unit maintenance
1/6
4 B
C It is possible to disassemble the unit section per
X section. To disassemble the heating unit “A”
disconnect beforehand all the electric (faston
terminals) and hydraulic connections of the
A heating unit, after that, release the spring “B”,
levering with a small flat-tip screwdriver “4”,
now keeping the unit steady with one hand,
approximately on the “X” point, rotate the
heating unit “A” with the other hand in the
B
direction of the arrow “C” . At this point it is
completely removed.
6 7 10
D
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.4
Heating unit maintenance
2/6
A
Caution: the unit “A” can be also slid before the
complete heating unit is removed.
B
By means of the proper tool “A” exert a downward
pressure on the presser capsule “B” until the
stroke end signalled by the exit of the points “C”.
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.4
Heating unit maintenance
3/6
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.4
Heating unit maintenance
4/6
C B
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.4
Heating unit maintenance
5/6
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.4
Heating unit maintenance
6/6
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.5
Piston unit maintenance
1/10
11
11
B
A
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.5
Piston unit maintenance
2/10
11
11
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.5
Piston unit maintenance
3/10
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.5
Piston unit maintenance
4/10
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.5
Piston unit maintenance
5/10
C A
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.5
Piston unit maintenance
6/10
C
A Remove by hand the cap “A” making an
upwards pressure in the zone “B” in such way
as to release it from the connector “C”, now it
should be completely released and you can
remove it from the top.
B
You can also remove the spring “D” and the
joint “E”.
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.5
Piston unit maintenance
7/10
12
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.5
Piston unit maintenance
8/10
D D
13
13
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.5
Piston unit maintenance
9/10
B
C
B
X
Remove the pin “A” with its spring “B”, lock
14 the piston “C” in a vice and making a light
5 pressure on the “X” point by the cotter key
pusher “14” and the hammer “5” until the pin
exits from the opposite side of 2-3 cm, after
that remove it completely by hand.
A
5 14
C
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.5
Piston unit maintenance
10/10
A
B
15
3 15
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
Board frame 4.6
maintenance 1/1
E A
12
B
12
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.7
Frame maintenance
1/1
A
Removing the dispenser unit “A”. Using a
4 small flat-tip screwdriver “4” levering on the
four fin “B” alternatively until their release
from the frame and then remove the
compartment “A” sliding it in the arrow
direction.
B
4
A
B A
X X 8
C
C
Remove from the frame the two hooks “A” and
“B”, unscrew the two screws “C” by means of a
cross tip screwdriver ph2 “8” and make a
pressure on the hook on the surface indicated
by the “X” to extract it completely.
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
Micro switch 4.8
maintenance 1/2
12
12
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
Micro switch 4.8
maintenance 2/2
16 B
8
To disassemble the dispenser compartment you
have to carry out the following operations:
Remove the micro switch “A” from the
compartment “B” unscrewing the two fixing
D A screws “C” by means of a cross tip screwdriver
C
ph2 “8” and 5,5 mm spanner “16” for the nuts
“D”. Unscrew the fixing screw “E” using the
screwdriver “8” remove the spring “F” the came
for micro adjustment “G” and the spring “H”.
8 16
F
H
G 8
E
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.9
Base maintenance
1/2
A
C B
4
A 4
8
8 C
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine
4.9
Base maintenance
2/2
A
B
“LB 1000 BLUE FAMILY” COD. 83346 / REL. 1.00 / SEPTEMBER 2004
“
Downloaded from www.Manualslib.com manuals search engine