A

Industrial Training Report

On

“Vijay Foundry Equipments”

Submitted By:-

Name of Student Enrollment Number

Sairaj Sagar Patil 2117400178

Under the Guidance of

Prof . A.Mulla

Department of Mechanical Engineering

K. E. Society’s,
Rajarambapu Institute of Technology Rajaramnagar
(Diploma) [Academic Year 2022-23]

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 KASEGAON EDUCATION SOCIETY’S

RAJARAMBAPU INSTITUTE OF TECHNOLOGY, RAJARAMNAGAR

DEPARTMENT OF MECHANICAL ENGINEERING

CERTIFICATE
This is to certify that ,Mr. Sairaj Sagar Patil has successfully completed Inplant
training in “Vijay Foundry Equipments” under my supervision, in the partial
fulfilment of Diploma in Mechanical Engineering of Maharashtra State Board of
Technical Education, Mumbai.

Date: ___________

Place: ___________

Name of Guide Head of Department Dean

Prof . A.Mulla Department of Mechanical Rajarambapu Institute of
Engineering Technology, Rajaramnagar
(Diploma)

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 ACKNOWLEDGEMENTS

The internship opportunity we had with Vijay Foundry Equipments was a great chance for learning
and professional development. Therefore, we consider ourselves as a very lucky individual as we
were provided with an opportunity to be a part of it. We are also grateful for having a chance to meet
so many wonderful people and professionals who led us though this internship period Bearing in mind
previous we are using this opportunity to express our deepest gratitude and special thanks to the
Manager of Vijay Foundry Equipments who in spite of being extraordinarily busy with her/his duties,
took time out to hear, guide and keep we on the correct path and allowing us to carry out our project
at their esteemed organization and extending during the training.

We express my deepest thanks to Mr. Vijay Pawar Sir for taking part in useful decision & giving
necessary advices and guidance and arranged all facilities to make life easier. We choose this moment
to acknowledge his contribution gratefully is our radiant sentiment to place on record my best regards,
deeps! Sense of gratitude to

Mr. Amar Yadav Sir for their careful and precious guidance which were extremely valuable for our
study both theoretically and practically. We perceive as this opportunity as a big milestone in our
career development. We will strive to use gained skills and knowledge in the best possible way, and
we will continue to work on their improvement, in order to attain desired career objectives hope to
continue cooperation with all of you in the future.

Sairaj Sagar Patil (2117400178)

(Diploma in Mechanical Engineering)

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 INDEX

Sr. No. Title Page No.

INTRODUCTION

INFORMATION ABOUT FOUNDRY MACHINES &

EQUIPMENTS

INFORMATION ABOUT DIES, PATTERNS & CORE BOXES

MANUFACTURING
INFORMATION ABOUT VMC MACHINE

INFORMATION ABOUT LATHE MACHINE

INFORMATION ABOUT DRILLING MACHINE

PHOTO WHILE PERFORMING IN INDUSTRY

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 INTRODUCTION

VIJAY FOUNDRY EQUIPMENTS

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 ❖ Information

Vijay Engineers & Fabricators is a highly motivated and skilled organization with almost 17 years of
experience supplying quality products to the Indian and overseas foundry industry. Vijay engineers &
fabricators has been in the field of manufacturing of foundry equipment since 2006.

We are expert in producing fully automatic green sand plants as well as mini sand plants like green
sand, co2 sand, shell sand, lost Foam casting, sand dryer, sand coating etc. We at Vijay Engineers &
Fabricators believe in strengthening our customers by creating opportunities for their growth. We do
it by our continuous improvement, new technology adoption to our rigid and trouble free machines.
We are a highly motivated and skilled organization with almost 17 years of experience in supplying
quality products to Indian and overseas foundry industry. Our sister concern Vijay Foundry
Equipment is the one of leading manufacturers of all types of Patterns, Core Boxes, Moulding boxes,
GDC Dies and High Pressure Casting Dies.

About Company Basic Information

Nature Of Business Manufacturer
Additional Business Exporter and Service Provider
Company CEO Vijay Pawar
Year of Establishment 2006

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 INFORMATION ABOUT FOUNDRY MACHINES &
EQUIPMENTS
1. GREEN SAND PLANT EQUIPMENTS
Fluidised Vibro Sand Coolers:

When sand come out from knock out its temperature is high. The quantity of heat to be removed
depends on the sand to metal ratio and the holding time of metal in the mould. That sand sent to sand
cooler through air valve for cooling. Thorough cooling is maintained by exposing the sand to water
cooling pipes running the length of the sand bed. This sand drops on fin tubes where it comes direct
contact with cooling tubes. Cold water is continuously circulated in fin tubes that causes heat transfer
from sand to water. At the bottom bed nozzles are provided which shoots air at high pressure is
supplied by a Centrifugal fan by adjustable damper valves, this cause's heat transfer of sand also
passes sand from one place to another place. Since there are no moving parts in contact with the sand,
maintenance is at an absolute minimum. The unit is supplied with inspection windows, flanged
discharge connection mounted on the side and adjustable exhaust damper valves for connection to a
dust extraction system (optional extra), which must provide a slightly negative pressure over the
fluidized sand bed.

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2. Metal Pouring And Handling Equipments :

❖ Lip Pouring Ladles:

For lip pour design the ladle is tilted and the molten metal pours out of the ladle like water
from a pitcher. The bail arm is strong enough to withstand heat & load for years together
without any distortion. Vent holes are provided to remove gases. A locking device is provided
to keep the ladle vertical during handling. Gear box is provided for easy tilting of the ladle
while pouring. Ladle can be designed as per customer requirement.

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 ❖ Tea Spout Ladles:

The teapot spout design, like a teapot, takes liquid from the base of the ladle and pours it out
via a teapot spout. Any impurities in the molten metal will form on the top of the metal so by
taking the metal from the base of the ladle, the impurities are not poured into the mould. The
bail arm is strong enough to withstand heat & load for years together without any distortion.
Vent holes are provided to remove gases. A locking device is provided to keep the ladle vertical
during handling. Gear box is provided for easy tilting of the ladle while pouring. Ladle can be
designed as per customer requirement.

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 ❖ Bottom Pouring Ladles:

Bottom pouring ladles are used for Steel Casting. For bottom pour ladles, a stopper rod is inserted
into a tapping hole in the bottom of the ladle. To pour metal the stopper is raised vertically to allow
the metal to flow out the bottom of the ladle. To stop pouring the stopper rod is inserted back into the
drain hole. Any impurities in the molten metal will form on the top of the metal so by taking the metal
from the base of the ladle, the impurities are not poured into the mould. The bail arm is strong enough
to withstand heat & load for years together without any distortion. Vent holes are provided to remove
gases. A locking device is provided to keep the ladle vertical during handling. Gear box is provided
for easy tilting of the ladle while pouring. Ladle can be designed as per customer requirement.

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 INFORMATION ABOUT DIES, PATTERNS & CORE
BOXES MANUFACTURING
Foundry Patterns Equipments:

The moulding box play a vital role in the foundry industry, a molding box divided into two halves
(known as casting flask, the top and bottom halves of which are known respectively as the cope and
drag) is prepared to receive the pattern. Which itself is divided along this parting line. Molding boxes
are made in segments that may be latched to each other and to end closures. Ribs are provided on
molding box. These ribs are specially provided for larger boxes for avoiding the mould breaking by
sand load. Both the Top and the Bottom of the mould boxes are machined completely to get the
parallel by this positive closing can be achieved.

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INFORMATION ABOUT VMC MACHINE
❖ VERTICAL MACHINING CENTER (VMC):

Vertical Machining Centre (VMC) also known as verticle milling centre(VMC) . VMC
machining is a manufacturing operation that uses a vertically oriented machining center . In a
vertical machining center (VMC), the cutting tool can be moved along 3 axis that are X Y Z
axis, and a computer system controls their movement .

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 PARTS OF VMC

1 . Tool magzine

Tool magazine that stores various tools having capacity to store 16 tools.

2 . Tool holder

Tool holder is fitted to spindle that holds a tool.

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3 . Automatic Tool Changer (ATC)

ATC works as pickup tool from tool magazine and fix it to the spindle. it is used for changing the
tools.

4 . Machine Table

Job is rigidly fixed on Machine Table . The dimenshions of table are 600 by 350 mm. Table can
move in X and Y directrion according to order of control panel or programme .

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5 . Control Panel

Control panel is for setting of program . For doing any kind job or work first we have to set programe
on control panel using coding ( m codes ).

This machine is of BFW (Bharat Fritz Werner Ltd) company and having fanuc series of oi -mo
system. Operations perform on VMC machine are drilling , boring , taping , champering , cutting,
counter sinking , etc .

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 INFORMATION ABOUT HMC MACHINE

❖ Horizontal Machining Centre (HMC)

HMC machining is a manufacturing operation that uses a horizontaly oriented machining center to
perform operations such as taping , milling , drilling ,etc. on different materialsMainly HMC
Machines have only three axis that move in x, y and z direction and having one additional axis
which is rotating table of workpiece .it fully rotate about 360 degree . On Standard HMC the cutter
stays in horizontal directions .

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 PARTS OF HMC MACHINE
1 . Tool magazine

Tool magazine that stores various tools having capacity to store 20 tools . it gives tool to tool
holder/spindle by using ATC (automatic tool changer).

2 .Machining Table

Job is rigidly fixed on Machine Table . The dimenshions of table are 1000 by 1000 mm. Table
can fully rotate about 360 degree according to order of control panel or programme.

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3 .Tool Holder

Tool holder is fitted to spindle that holds a tool.

4.ATC (Automatic Tool Changer )

ATC works as pickup tool from tool magazine and fix it to the spindle. it is used for changing
the tools.

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5 . Control Panel

Control panel is for setting of program . For doing any kind job or work first we have to set
programe on control panel using coding ( m codes ).

6 . HMC machine programming codes

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 HMC enable two-pallet changer integration, which may improve spindle uptime and
minimize human error. If we go more thorough description, we can state that horizontal
machining, also known as milling, depends on rotary cutters to remove metal from a
workpiece. HMC machine includes a tool changer, tools for cutting, Index table, Tool-
interchange arm, Travelling column, Spindle, Spindle Carrier, CNC control Panel, Pallets, and
bed. A horizontal-spindle machining center equipped with an automatic tool changer.

We produce this job of Kirloskar travels head engine the operation we perform on this job
are drilling threading.

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 INFORMATION ABOUT LATHE MACHINE

❖ LATHE MACHINE
The main purpose Lathe Machine is to remove material from rotating workpiece to give it desire
shape and size . To cut the material ,material of tool should be harder than workpiece that should be
machined . The Lathe machine is operated by person turning handles on top slide and cross slide .

❖ PARTS OF LATHE MACHINE

1. Lathe bed – it is made of cast iron . Accurately machined slideways headstock on upper end
of Lathe bed .
2. Head Stock- It holds the spindle and gear .chuck is fitted to spindle .chuck is hallow For
holding the jobs .
3. Tailstock – It cam slides over the bed. Can be clamped on any location . Inside traped hole
for holding drill chuck or other end of job while maching centre.
4. Carriage – moves along bed between tailstock and headstock. apron hang in front.
5. Cross slides-Fitted on the saddle. move cutting tool at right angle to lathe bed.
6. Top slides -fitted to top of cross slide . carries toolpost and cutting tool
7. Tool Post – Fitted on top slides and carries the cutting tool holder. Can adjust the height of
tool.

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 INFORMATION ABOUT DRILLING MACHINE

Function: A drilling machine uses a rotating drill bit to cut into materials, creating holes for various
purposes, such as fastening, joining, or creating cavities. Components: A drilling machine typically
consists of a base, column, spindle, drill head, and a worktable. The spindle holds and rotates the drill
bit, while the worktable supports the material being drilled. Types: There are different types of drilling
machines, including bench drills (small and stationary), pillar drills (floor-standing with adjustable
height), and radial arm drills (versatile and capable of handling larger workpieces). Operations:
Drilling machines are used for basic drilling, counterboring (enlarging the opening at the top of a
hole), countersinking (creating a conical recess), and tapping (adding threads to a hole). Materials:
Drilling machines can work with a variety of materials such as metal, wood, plastic, and composites.
The choice of drill bit and drilling speed depends on the material being drilled. Applications: Drilling
machines are essential in industries like construction, manufacturing, woodworking, metalworking,
and more. They're used for creating holes in everything from tiny electronic components to large
structural pieces. Safety: Proper safety measures, including eye protection and secure workpiece
clamping, are crucial when operating a drilling machine due to rotating parts and potential flying
debris. Advantages: Drilling machines provide precision and consistency when creating holes,
making them indispensable for tasks that require accurate hole placement and sizing

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 PHOTO WHILE PERFORMING IN INDUSTRY
❖ Performing In Industrial Training With VMC Machine

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❖ Performing In Industrial Training With Laser Cutting

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❖ Performing In Industrial Training With Various Equipments

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