MAHARASHTRA STATE BOARD TECHNICAL EDUCATION

INDUSTRIAL TRAINING REPORT

Starting Date of Training: 04-07-2022

End Date of Training: 14-08-2022

Diploma program in Mechanical Engineering

Final Year (2022-23)

Under the Guidance of
Prof. Mr. Swapnil Mistari Sir
Submitted to

GOVERNMENT
POLYTECHNIC,JALGAON.

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 Maharashtra State Board of Technical Education
Certificate of Completion
of Industrial Training

(By respective Head of the Institute & Head of the Department) Industrial
Training (22049) in FABRICATION
MIDC, PANVEL from
04-07-2022 to 14-08-2022 for partial
fulfillment towards
completion of diploma in Mechanical Engineering program from
Government Polytechnic, Jalgaon. Institute Code 0018.

Signature
Head Of Industry

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 Maharashtra State
Board of Technical Education
Certificate of Completion

of Micro-Project Assessment at the end of the Diploma .

(By respective Head of the Department & Head of the Institute)

This is to certify that Mr. Ganesh Dilip Patil with Enrollment

No.2000180145 has successfully completed INDUSTRIAL TRAINING
(22049) Micro-projects as in the enclosed 'Portfolio' during his/her tenure of
completing the Diploma program in VABA ALUMINIUM FORMWORKS
,PANVEL From 04/07/2022 to 14/08/2022 institute code 0018

Signature Signature
Head of the Department Head of the Institute

Seal of
Instituti

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ABSTRACT

This report is set out to give the reader full information about my industrial
training in VABA ALUMINIUM FORMWORKS PVT. LIMITED, TALOJA
MIDC. Industrial training is one of the compulsory curriculum in syllabus
which students need to complete whether in consultant, factory, company
organization. This course is sets up for students in order to given them
experience and knowledge in working environment before going through the
real working life. My industrial training is at VABA ALUMINIUM
FORMWORKS PVT.LIMITED, TALOJA MIDC, PANVEL

At this corporation, I have been assigned for the production of the fabrication
department and also operational and production section. These knowledge are
useful for me in future and gives me a lot of advantages to prepare myself for
any future career.

Last but not least, in this report included the introduction, brief background
about this corporation.

Here, I would like to thanks Swapnil Mistari Sir (Lecturer in Mechanical

Engineering), who kindly spend his time for assessor of my industrial training
report I was really grateful to him for his warm and comfortable attention
during this training. He was also kind and friendly towards me.

On the top of that, I would like to thanks my parents and company member
who always supported me during this period of training. Last but not least, I
would like to express my gratitude to Government Polytechnic, Jalgaon for
giving me a golden opportunity to gain experience in such a great organization.

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AKNOWLEDGEMENT

Industrial training is a coursework emitted to every students engagement

polytechnic, Jalgaon each student is given opportunity to choose their own
preferable company / organization. I am grateful dead I was grant golden
opportunity to complete my coursework in the VABA ALUMINIUM
FORMWORKS PVT.LIMITED,TALOJA MIDC, PANVEL.

First and foremost, I would like to express my gratitude to Mr.Swapnil Sir

for giving me the strength to complete my training in 6 weeks without facing
lots of difficulties. In addition, I would like to thank my mentor Mr. Swapnil
sir for their undivided attention to us. I would also like to thanks fellow
executives in the department for there help and experience sharing in working
with me.

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1. INTRODUCTION

1.1 INTRODUCTION OF COMPANY

Industrial training is an important part of a student life. A well planned and

properly executed industrial training helps in developing a professional
attitudeas well as it makes us confident and develop our personality.

It also develops an awareness of industrial approach to understand the

processand mode of operation of organization. It is part of diploma
program Mechanical Engineering.

As it was part of diploma program, we were allotted different industries by

ourcollage in group or individual. The company which was allotted to us
was VABA ALUMINIUM FORMWORKS PVT.LIMITED. The managing
head ofcompany is Manager. Jitendra S. Gotamare and is located at Taloja
MIDC
,Panvel.

In this plant Aluminium Farm works production they are used to

residentialprojects for cost effective and green Environment.

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2. PLANT LAYOUT

Factory Plant Layout

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3. NUMBER OF DEPARTMENTS

1. Human resources
2. Account and finance department
3. Designing department
4. Purchase department
5. Production department
6. Quality department
7. Dispatch department
8. Site department

4. MANUFACTURING PROCESS

1. Unloading raw material

2. Cutting process
3. Punching process
4. Slotting process
5. Fitting
6. MIG welding
7. Grinding process
8. Straightening process
9. Buffing
10. Lackering

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5. NATURE OF PRODUCTS

Production in Aluminium Formworks Industry:

• Main Products: Aluminium formworks manufacture as per design.

• Standard Panels: Ex
1..600*2400 mm
2. 500*2400 mm
3. 450*2400 mm
4. 400*2400 mm
5. 300*2400 mm
6. 250*2400 mm
This is the main panels in aluminium formworks.

• Attachment: We also manufacture aluminium formworks sub products

such as adjustable brackets, props, wall brackets , Weller, etc

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6. COMPANY PRODUCTS

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7.MACHINE MAKES AND SPECIFICATION

SR. MACHINING MANUFACTURED MODEL AND

NO SPECIFICATION
NAME BY
1 CNC Degree CBS Machinery China 380-400
Cutting Machine
3 Phase

2 Straight Cutting CBS Machinery China 380-400

Machine
3 Phase

3 Punching Machine CBS Machinery China 380-400

150 Ton

4 Slotting Machine CBS Machinery China 380-400

8 Head

5 Welding OTC Pulse Machine 400 Amp

6 Straightening CBS Machinery China 380-400

3 Phase
7 Buffing Bosh 220-240
Single Phase
8 Lackering CBS Machinary China 380-400
3 Phase

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1. CNC DEGREE CUTTING MACHINE

2. STRAIGHT CUTTING MACHINE

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3. PUNCHING MACHINE

4. SLOTTING MACHINE

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5. WELDING MACHINE

6. STRAIGHTENING

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 7. BUFFING

8. LACKERING

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8. MAINTENANCE OF VARIOUS MACHINES

1. CNC Degree Cutting Machine

• Check cooled oil daily
• Check air pressure
• Check cutting bolts nuts
• Check machine sensors

2. Straight Cutting Machine

• Check cooled oil daily
• Check air pressure
• Check cutting bolts and nuts same as CNC machine
• Check linear bearing
• Check LM guide

3. Punching Machine
• Checking hydraulic oil level in oil tank
• Check punch proper way
• Check bush
• Check solenoid valve in hydraulic motion

4. Slotting Machine
• Check air pressure
• Check all head in proper position
• Check machine sensor
• Check CNC control panel setting

5. Straightening
• Check oil pressure
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9. MEASURING INSTRUMENTS & THEIR APPLICATIONS

1. Vernier Calliper : Small length, thickness & O.D. as well as I.D.

2. Micrometre/ Setting ring: Especially for internal dia.
3. Illet Gauge: For welding inspection, leg length & throat length inspection.
4. Measuring Tapes: To measure length.
5. Hardness Yesterday : To check hardness in BHN

10. RAW MATERIAL USED

1. Aluminium 6061
2. Ms Mild steel

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 11. ADVANTAGES OF FORMWORK SYSTEM

• Speed :
Due to its easiness of assembly, 6 days guaranteed compared to 7-10
days cycle for conventional formwork system.

• Quality
Due to the smooth surfaces and accurately dimensioned panels, no need
for plastering or remedial work after concrete casting.

• Safety
No need to remove props and prop heads when dismantling slab panels

• Easy Assembly
Due to its easiness of assembly, no need for skilled workers nor
carpenters.

• All-in-one System
With Vaba Aluminium Formwork System, brackets for wall, slab,
elevator and external working platform are provided.

• Mobility
The formwork to the next level can be done through material transfer box
on the slab without using the crane.

• Freedom of design & jobsite planning

Unlike tunnel or flying formwork, Vaba Aluminium Formwork System
is a modular” formwork. It can be used for any architectural and
structural layout. 4 floor per month (6 days per floor + 6 days for
uncontrollable factors e.g. access problems, unavailability of workers and
etc.

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12. WEEKLY DIARY

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13. CONCLUSION

After the completion of industrial training we enhanced competencies &

competitiveness in our respective area of specialization. We tried to relate
the experience in the workplace with knowledge learned in the institute &
applied the knowledge on the job under supervision.

Here, we gained the experience & knowledge that can be used for suitable
job without delay after studies.

We learned to hone soft skills appropriate to the work environment. Also

get improvised in communication skills. We assessed career ability,
knowledge & confidence as well as enhanced our marketability to be more
competitive.

With experience, knowledge & skills acquired during industrial training we

will be better prepared to face working world.

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14. OPINION ABOUT INPLANT TRAINING

In plant training provides the industrial exposure to the students how to face
the industry once they foot out from the campus. The industrial knowledge
is essential for all students to get success in their job. Once students step
into the industry they should ready to face competitive world with
knowledge. The core competence area extending its boundary daily as
technology grows.

Student need to update day to day stuff from innovative

technologies.

On successful completion of our in plant training students be skill enough &

ready to shine. Job opportunity for students who has certificate on the in
planttraining is high compared to the non-trained student, because company
will know that student’s knowledge will be boosted by in plant training

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15. Reference

https://m.indiamart.com/vaba/
http://vaba.co.in/
https://in.linkedin.com/in/jitendra-gotmare-
a89b5212b?trk=public_profile_browsemap

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