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A R T I C L E I N F O A B S T R A C T
Keywords: Downsizing a spark ignition (SI) engine with boost pressure is a proven way of increasing the thermal efficiency
Miller cycle and reducing CO2 emissions. However, the occurrence of abnormal combustion problems such as knock and
Split injection super knock could seriously damage the downsized SI engine and limit its efficiency improvement. In this study,
Knock the effects of the Miller cycle on anti-knock and engine power are experimentally investigated using a single-
Engine power
cylinder gasoline engine, the speed corresponded to 1600 rpm and air–fuel ratio corresponded to 1. The Miller
Boost pressure
cycle provides a good anti-knock performance because of its low in-cylinder temperature induced by the lower
effective compression ratio, however, it has a poor dynamic output. To increase the intake charge of the Miller
cycle, boost pressure was applied. The results showed a clear improvement in both the thermal efficiency and
torque of the engine. Furthermore, the knock tendency of the engine was reduced. However, compared with the
Miller cycle without boost pressure, the knock tendency with boost pressure was significantly higher. Therefore,
to improve both engine power and knock resistance, this study combined split injection to the Miller cycle with
boost pressure. The result indicates that the combined method can effectively decrease the knock tendency and
increase the engine torque. The best secondary start of injection timing for the Miller cycle with boost pressure
and split injection is 100 CAD BTDC. In conclusion, the Miller cycle with intake boost pressure and split injection
has a considerable potential for achieving both a better knock resistance and higher engine power.
⁎
Corresponding authors at: 92 Weijin Road, Nankai District, Tianjin, China
E-mail addresses: whq@tju.edu.cn (H. Wei), lei.zhou@tju.edu.cn (L. Zhou).
https://doi.org/10.1016/j.fuel.2017.11.006
Received 27 June 2017; Received in revised form 8 October 2017; Accepted 3 November 2017
Available online 09 November 2017
0016-2361/ © 2017 Elsevier Ltd. All rights reserved.
H. Wei et al. Fuel 214 (2018) 98–107
compression stroke. A longer expansion stroke can obtain more energy strategy has shown a potential to reduce the knock tendency [20];
from combustion [11], and thus, the Miller cycle can achieve a higher however, the comprehensive effect of split injection on engine perfor-
efficiency than the Otto cycle. Third, the Miller cycle can also reduce mance and anti-knock ability has not been completely studied. In ad-
NOX emissions by decreasing the charge quantity and temperature at dition, the split injection strategy is a potentially effective technique in
the end of the compression stroke [12,13]. Roskilly et al. [12] in- reducing emissions. To decrease the knock tendency and improve
vestigated the effect of the Miller cycle on NOX emissions and found torque in the Miller cycle with boost pressure, the split injection
that the minimum reduction rate was 8% with an engine power loss of strategy is used in this study. Zhao et al. [24] found that a late split
1% at full load. However, the Miller cycle has higher hydrocarbon and injection strategy is an effective approach on dealing with slow com-
CO emissions because of the low in-cylinder temperature [14]. In ad- bustion problem of EIVC. However, a Miller cycle combined with split
dition, the backflow induces a decreased torque at low speeds. Because injection strategy for improving thermal efficiency and suppressing
of the reduced inlet at low speeds than at high speeds, the amount of knock occurrence has not been reported before.
fresh air is not sufficient. This suggests that medium and high speeds In summary, EGR, low CR, transforming the combustion chamber
are the best operating conditions for the Miller cycle. The Miller cycle shape, alternative fuels, and delaying IT to suppress knock could reduce
was applied to a range extended electric vehicle (REEV) and enabled it the thermal efficiency in general. Miller cycle and split injection are
to fully develop its efficiency [8]. The engine of an REEV does not di- good methods, which can suppress knock and decrease BSFC. In recent
rectly provide power; thus, its power requirement is lower than that of a years, increasing research works have been conducted on using Miller
conventional engine. As a result, the engine of an REEV with Miller cycle, whereas most of them did not combine Miller cycle with split
cycle can achieve sufficient torque and low specific fuel consumption. injection. Still limited information has been known about the perfor-
Another common method of increasing torque is to boost the pressure, mance of Miller with boost and split injection. The objective of this
so that more fresh air is taken into the cylinder. Currently, most ve- work is better comprehension of the effect of Miller with boost and split
hicles are equipped with superchargers or turbochargers. However, injection on knock suppression and engine performance. In particular,
pressure boosting increases the knock tendency. To decrease the knock the impacts of these different techniques on torque, percentage of knock
tendency, the Miller cycle with boost pressure is always combined with cycles, CA50, indicated thermal efficiency, and COV in terms of the
another strategy, such as EGR, which is a method of increasing inert Miller cycle with boost pressure and the combined method are com-
gases in the cylinder to reduce the end-gas autoignition. Knock of an SI prehensively investigated in the present experiment using a single-cy-
engine with natural gas can also be prevented by inert gases, such as N2 linder engine. The torque, CA50, indicated thermal efficiency and COV
and CO2 [15]. Meanwhile, EGR can increase the heat capacity of the are the average of 200 cycles, including knock cycles.
charge and lower the charge temperature. As a result, the knock ten-
dency can be suppressed [2–4]; however, the torque of an engine
equipped with EGR declines. 2. Experiment
It has been shown that split injection can optimize both a com-
pression ignition (CI) engine and an SI engine. In CI engine, the split 2.1. Experimental setup
injection strategy is a potentially effective technique in reducing
emissions. Pilot injection and main injection can decrease the flame The engine used for this experiment was a Ricardo E6 4-stroke SI
temperature [16]; therefore, split injection at low pressures assists in engine. Details of the engine specifications are provided in Table 1, and
reducing NOX emissions and noise, and post injection at high pressures a schematic view of the engine and instrumentation setup are shown in
helps in reducing soot and exhaust temperature [17]. The split injection
Table 1
strategy can also improve efficiency, owing to better combustion
Engine specifications.
phasing and higher heat release rates. Split injection can optimize both
a compression ignition (CI) engine and an SI engine. However, there are Engine type Single cylinder, 4-stroke
more studies on CI engines, including homogeneously charged [18] and
Bore × stroke (mm) 80 × 100
premix charged CI [19] engines. In SI engine, split injection can reduce
Sweep volume (L) 0.5
the knock tendency [20], improve engine power [21], and reduce cycle Compression ratio 10:1
variability. Turbulence can be improved by the split strategy, which can Valve mechanism 2-valve, VVT
result in an increased flame propagation speed [22]. Generally, knock Combustion system Direct injection
occurrence is strongly related to end-gas autoignition; therefore, a Intake valve close timing 130 CAD BTDC (baseline)
Intake valve open timing 370 CAD BTDC
technology for reducing combustion duration is applied to reduce the
Exhaust valve close timing 150 CAD ATDC
occurrence of end-gas autoignition. Both higher turbulence intensity Exhaust valve open timing 380 CAD ATDC
and shorter flame propagation distance can reduce the combustion Piston shape Flat
duration [23].Among the above presented strategies, the split injection Engine speed (rpm) 1600
99
H. Wei et al. Fuel 214 (2018) 98–107
Fig. 1. The cylinder bore, stroke, and CR are 80 mm, 100 mm, and 10:1, 2.3. Evaluation methods for onset and intensity of knock
respectively. To achieve split injection, a piezoelectric injector was
used. The injections, ITs, and injection durations are controlled by an The maximum amplitude of filtered pressure oscillations (MAPO) is
electronic control unit (MOTEC M400). Air is supplied by a compressor defined as the largest absolute amplitude of the band pass filtered
and metered with sonic nozzles to produce the desired intake pressures. pressure oscillations within a crank angle [26]. In this study, the cri-
Another major feature applied on the engine is a highly flexible elec- terion for MAPO is 0.1 MPa and a cycle is considered a knock cycle
trohydraulic valve train installed on both the intake and exhaust sides when MAPO is greater than 0.1 MPa [27]. An operating condition at
to achieve the Miller cycle. The valve lift curves used in the experiments which 10% of the total cycles are knock cycles is considered a knock
are shown in Fig. 2. The engine is equipped with a direct current dy- occurrence. The effective output torque and in-cylinder pressure for
namometer with a speed accuracy of ± 0.2% ( ± 1 rpm). The in-cy- 200 consecutive cycles were recorded. The cutoff frequency of the band
linder pressure was measured by a pressure transducer (Kistler 6118B) pass filter was set at 5–20 kHz to identify the knock-oscillated pressure
mounted in the cylinder. The signal was amplified by a charge amplifier traces.
(Kistler 5018). A constant injection pressure of 125 bar was used for all
measurements. Fuel mass was measured by a fuel consumption meter
with an accuracy of ± 0.5%. The equivalence ratio was measured by a 3. Baseline case
wideband lambda sensor with a measurement accuracy and uncertainty
of ± 0.1% and ± 0.8%, respectively and response time within 0.15 s. A The start of injection (SOI) for a single injection can cause an in-
Siemens PID controller measured the coolant and oil temperatures with crease in the in-cylinder pressure and combustion speed. The turbu-
an uncertainty of ± 3 °C. Details of the engine and data acquisition can lence intensity is increased by the retarding injection, which can cause
be found in [25]. an increase in in-cylinder pressure. The equivalence ratio distribution is
changed by the retarding injection, which affects the flame speed. [21]
which also affects the knock tendency. This experiment involved
2.2. Operating conditions sweeping of SOI timings to obtain a baseline case for comparison with
other cases. Initially, SOI timings such as 120 CAD BTDC, 150 CAD
The measurements were performed at a constant engine speed of BTDC, 180 CAD BTDC, 210 CAD BTDC, and 240 CAD BTDC were swept
1600 rpm. IT sweeps were performed at 100% throttle openings. No
external EGR was used. The intake manifold temperature was 8 Intake Valve
20 ± 3 °C. Atmospheric backpressure was used for all intake pressures. EIVC60
7 LIVC50
The engine coolant temperature, which was controlled by the Siemens Exhaust
PID, was maintained at 80 °C. The gasoline used in this experiment was 6
Valve Lift (mm)
100
H. Wei et al. Fuel 214 (2018) 98–107
for studying the effects of SOI on knock and torque. The SOI timings of capability for knock resistance than EIVC. Overall, the Miller cycle with
120 CAD BTDC and 150 CAD BTDC were used during the compression both EIVC and LIVC can effectively reduce knock tendency, but the
stroke. The SOI of 180 CAD BTDC was located at the transition of the effects of EIVC and LIVC are significantly different. Compared with
compression and intake strokes. The SOI timings of 210 CAD BTDC and LIVC, EIVC increases the knock tendency. This result is primarily due to
240 CAD BTDC were located at the intake stroke. Therefore, the five the smaller amount of fresh air charged into the cylinder owing to the
SOI timings employed covered both intake and compression strokes. advancing of intake valve closure timing. More residual gas from the
Fig. 3 shows the percentage of knock occurrence cycles and the last cycle is left behind in the new cycle, resulting in a higher cylinder
maximum pressures (Pmax) of the 200 cycles in the cylinder. Note that temperature. On the contrary, with the delayed LIVC, the knock ten-
the knock sound could be clearly heard in the experiment when the IT dency decreases because of the low in-cylinder temperature. For LIVC,
was fixed at 24 CAD BTDC. Thus, the effect of SOI timings on knock and part of the intake charge is pushed out owing to the late intake valve
in-cylinder pressure was analyzed at an IT of 24 CAD BTDC. It can be closure, which can decrease the cylinder temperature. As a result, LIVC
observed that advancing the SOI timing increases the percentage of decreases the in-cylinder temperature, and suppresses knock more ef-
knock occurrence and Pmax, except at 180 CAD BTDC. Knock is the fectively than EIVC. As shown in Fig. 6, the in-cylinder temperature in
spontaneous combustion of the end of mixture. Firstly, the end gas has the intake stroke of LIVC 45 is the lowest among all the Miller cycle
sufficient time to auto-ignite, when the injection timing was advanced. cases. On the other hand, it has been proved that a retarded CA50 is
In addition, the advanced injection timing decreases turbulent kinetic very effective in controlling knock [29]. The best example is retarding
energy and the flame speed, therefore, the duration of the flame spreads IT, which retards CA50, thereby controlling knock. It can also be ob-
to the wall is increased. As a result, it is easier to increase the knock served in Fig. 5 that the CA50 of LIVC is greater than that of EIVC.
tendency. Thirdly, the fuel-air ratio near the wall is increased by ad- Meanwhile, the CA50 of EIVC is obviously retarded because of the
vancing the injection timing. Above all, late injection timing suppresses advanced IVC timing. It also indicates that with LIVC, the engine will be
knock. much more knock resistant than with EIVC, and a more advanced or
Fig. 4(a) and (b) show the effect of IT on torque and indicated mean delayed IVC timing will result in a much more knock resistant engine.
effective pressure coefficient of variation (IMEP-COV), respectively. However, the torque in all tests with the Miller cycle is lower than
The torque of 240 CAD BTDC is the highest among all the cases, when the torque in the baseline case, as shown in Fig. 7(a). The highest drop
ITs are 20, 22 and 24 CAD BTDC. The error bar of all cases is lower than is 19.6% at LIVC45, due to the reduction of the injection duration. The
0.15 N∗m, except 120 CAD BTDC, which indicates the cases are stable. torque of EIVC is higher that of LIVC. The torque of EIVC15 is slightly
All the error bar in this paper is the standard deviation of the experi- higher than that of LIVC15, and the injection duration of LIVC15 is
mental data in the one condition, this method also was applied in other nearly equal to EIVC15, which indicates the thermal efficiency of
paper [28]. In addition, IMEP-COV is generally used to evaluate the LIVC15 is lower than EIVC15. The torque of EIVC30 is nearly the same
combustion stability of an engine. The IMEP-COV of different SOI with LIVC30. The torque of EIVC 45 is obviously higher than that of
timings, except for 120 CAD BTDC, was similar with a value below LIVC45. Nevertheless, all Miller cycle cases are stable, which can be
10%. However, the IMEP-COV at 120 CAD BTDC was more than 20%, indicated by the error bar of the torque. In addition, as observed in
which is much higher than in the other cases. It indicates that the Fig. 7(b), the IMEP-COV of the Miller cycle is lower than 6%, except for
combustion became unstable. In addition, the torque of 120 CAD BTDC LIVC30 at IT of 16 CAD BTDC, which has a value that is slightly greater
was also lower because of poor combustion characteristics owing to less than 6%. The main reason for the decline is the lesser charge of the
mixing time. Miller cycle as well as the equivalence ratio, which was set as unity in
It can been concluded from Figs. 3 and 4 that the knock tendency all tests; this resulted in less injection quantity in the Miller cycle as
and Pmax of 240 CAD BTDC are the highest, and the torque and IMEP- shown in Table 3.
COV are similar to the other single injection cases. Consequently, to A high boost pressure in the downsized boosted gasoline engine can
better understand the performance of the proposed and adopted stra- compensate for the decreased intake charge of the Miller cycle.
tegies for suppressing knock, the 240 CAD BTDC was set as the baseline Therefore, in order to improve the anti-knock capability and maintain
case of single injection for all the relevant cases. A summary of the engine power, the performance of the Miller cycle with boost pressure
baseline case parameters are provided in Table 2. was thoroughly investigated.
4. Results and discussion 4.2. Effect of Miller cycle with boost pressure
4.1. Effect of Miller cycle The Miller cycles typically produce a lower intake charge, which
may limit the torque. The benefit of the Miller cycle for knock
To analyze the impact of the Miller cycle on engine performance
and anti-knock capability, several experimental investigations were
carried out by comparing the CA50, torque, and percentage of knock
occurrence. To avoid the effect of fuel-air ratio on the knock resistance,
this experiment use different fuel mass to maintain the same equiva-
lence ration for different Miller cycles. Note that CA50, which is used to
describe the combustion phasing, is defined by a specific crank angle
where 50% of the total fuel energy is released. The intake valve close
timing is fixed at 130 CAD BTDC for the baseline without the Miller
cycle. In this study, to achieve the Miller cycle, the LIVC timings were
set at approximately 15 CAD, 30 CAD, and 45 CAD later than the close
timing of the baseline, and they were called LIVC15, LIVC30, and
LIVC45, respectively. EIVC timings that were set at approximately 15
CAD, 30 CAD, and 45 CAD earlier than the close timing of the baseline
were called EIVC15, EIVC30, and EIVC45, respectively.
Fig. 5 shows that the knock tendencies of LIVC30 and LIVC45 are far
lower than those of EIVC. The knock tendency of LIVC15 is lower than Fig. 3. Knock tendency of single injection under different SOI timings. Percentage of
knock cycles and Pmax obtained at IT 24 CAD BTDC.
that of EIVC15 and EIVC30. This result indicates that LIVC has more
101
H. Wei et al. Fuel 214 (2018) 98–107
102
H. Wei et al. Fuel 214 (2018) 98–107
Table 3 greater than that of EIVC60. On one hand, the torque is related to intake
Fuel consumption of Miller cycle. charge. The intake charge of the Miller with boost pressure is higher
than that without Miller and boost. Therefore, the torque of the Miller
Cases Fuel injection Quantity (kg/h)
with boost pressure is higher than in the original one. On the other
EIVC15 1.62446 hand, the torque is also related to mechanical loss. The WOT of all
EIVC30 1.47633 measurements is 100% and, therefore, the pump loss of LIVC50 is the
EIVC45 1.352888
same as that of EIVC60.The piston of EIVC 60 still moved for a distance
LIVC15 1.612116
LIVC30 1.519535
after the intake valve closed, which create a depression inside the cy-
LIVC45 1.346716 linder, consequently induces additional mechanism loss. Meanwhile,
Baseline case 1.642977 the pressure in the compression stroke of LIVC50 is lower than that of
EIVC60, as shown in Fig. 9(b). Hence, the resistance of LIVC50 is lower
than that of EIVC60, and therefore, the torque of EIVC60 is lower than
Fig. 10 shows that the torque of the Miller cycle with boost pressure that of LIVC50.
is higher than that of the baseline case. The torque of LIVC50 increased As mentioned above, the best way of this experimental condition to
by approximately 6%, and that of EIVC60 increased by approximately reduce the knock tendency and improve engine power is the Miller
4%. The error bars of both cases are lower than 0.15 N∗m, nearly 0.3% cycle of LIVC50 with boost pressure.
of the experimental data, which indicates both cases are stable. Fig. 10
also shows that the indicated thermal efficiency and torque of LIVC50
are greater than those of EIVC60. Compared with the baseline case, the 4.3. Effect of the proposed method
increase is approximately 3% and 2.5% in LIVC50 and EIVC60, re-
spectively. The thermal efficiency is only related to thermal losses. The It can be concluded that the Miller cycle with boost pressure has the
intake charge of EIVC60 is continually expanded after the intake valve capability to suppress knock as well as improve engine torque.
closure, resulting in a higher temperature and heat transfer from the hot However, compared with the Miller without boost pressure, the knock
cylinder wall to ambient. The thermal loss of EIVC60 is higher than that tendency with boost pressure is higher. To improve the torque and
of LIVC50 and thus, the indicated thermal efficiency of LIVC50 is knock resistance, a combination of the Miller cycle with boost pressure
and split injection is proposed, and its effect is thoroughly investigated.
10
CA50 (CAD ATDC)
40
15
Pmax (MPa)
8
30
14 6
20
4
13
10
2
0
0 12 0
Baseline case LIVC50+1.2bar EIVC60+1.2bar EIVC45 LIVC45
103
H. Wei et al. Fuel 214 (2018) 98–107
1 0.2
0 0.0
LIVC50+1.2bar+dual 140 CAD BTDC LIVC50+1.2bar+dual 100 CAD BTDC LIVC50+1.2bar+dual 60 CAD BTDC
0.8
0.6
0.4
0.2
0.0
0 100 200 0 100 200 0 100 200
Cycles
104
H. Wei et al. Fuel 214 (2018) 98–107
(a) Single injection 240 CAD BTDC (b) Miller with boost pressure
(c) Miller with boost pressure and split injection (d) Heat release rate and MFB
Fig. 12. Pressure, pressure oscillation, heat release rate, and MFB for different strategies at IT 24 CAD BTDC.
5. Conclusions
(1) The Miller cycle with LIVC and EIVC can efficiently suppress knock.
Fig. 13. Torque of Miller cycle with boost pressure and split injection at different ITs. Because the intake valve closure timing is retarded in LIVC, the
Miller cycle can obtain a better knock resistance. As for EIVC, the
knock tendency also decreases as the intake valve closure timing is
100 CAD BTDC is the best secondary SOI timing.
advanced. In addition, it was found that although increasing the
Fig. 14(a) shows the torque of most of the cases in this study as
Miller degree could further suppress the knock occurrence, the
listed in Table 4. It can be observed that the torque of the Miller cycle
engine power is also significantly decreased. Without boost pres-
with boost pressure and split injection tests is greater than the torque of
sure, the torques of the engine in EIVC and LIVC are lower than
the other cases. There must be a best IT in these cases because boost
those without the Miller cycle, owing to the low charge quantity.
pressure can increase intake charge while split injection can increase
Compared to the baseline case, the knock cycle of LIVC50 is zero;
turbulence. Fig. 14(b) shows the percentage of knock cycles of most
however, the torque decreased by 19.6%. Therefore, by only using
cases in this study. It can be observed that the percentages of knock
the Miller cycle, the anti-knock capability and engine power are
cycles of the Miller cycle with boost pressure and split injection tests are
compromised.
lower than the percentages of the other cases. Meanwhile, Fig. 14(c)
(2) A high boost pressure in a downsized gasoline engine can com-
follows the same trend, showing that the CA50 of the Miller cycle with
pensate for the decreased intake charge of the Miller cycle. Using a
boost pressure and split injection is much larger than that of the other
1.2 bar boost pressure, it was found that both EIVC and LIVC could
test cases. Both Fig. 14(b) and Fig. 14(c) indicate that the Miller cycle
achieve a better engine efficiency and suppress knocking. It was
with boost pressure and split injection is the best strategy in this study.
105
H. Wei et al. Fuel 214 (2018) 98–107
(c) CA50
Fig. 14. Torque, percentage of knock cycles, and CA50 of the cases listed in Table 4.
Table 4 22%.
Cases for Fig. 14. (3) During the experiment, it was found that the Miller cycle employing
boost pressure and split injection strategy has the capability to
Cases
suppress knock and improve engine torque. An injection strategy is
Case 1 EIVC15 proposed in this study for achieving maximum capability of elim-
Case 2 EIVC30 inating knock and enhancing engine power. In the present study,
Case 3 EIVC45
different secondary SOI timings were investigated in terms of the
Case 4 LIVC15
Case 5 LIVC30
Miller cycle with boost pressure. It was shown that the secondary
Case 6 LIVC45 SOI at 100 CAD BTDC combined with LIVC50 and an intake boost
Case 7 1.2 bar Miller LIVC50 pressure of 1.2 bar achieved the best performance in all experi-
Case 8 1.2 bar Miller EIVC60 mental cases. Compared with the baseline case, its torque is higher
Case 9 1. 2 bar Miller with split injection and secondary SOI of 180 CAD BTDC
by over 10% and its knock percentage is lower by more than 35%.
Case 10 1.2 bar Miller with split injection and secondary SOI of 140 CAD BTDC
Case 11 1.2 bar Miller with split injection and secondary SOI of 100 CAD BTDC
Case 12 1.2 bar Miller with split injection and secondary SOI of 60 CAD BTDC
Acknowledgments
found that LIVC is better than EIVC in terms of knock resistance and This study is supported by the National Natural Science Foundation
indicated efficiency, primarily owing to the lower in-cylinder tem- of China (Grant Nos. 91641203, 51476114, 51606133).
perature of LIVC50. Compared with EIVC60, the torque of LIVC50
is higher by approximately 3%, and its knock percentage is lower by
106
H. Wei et al. Fuel 214 (2018) 98–107
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