Professional Documents
Culture Documents
Srin 201600086
Srin 201600086
de
FULL PAPER
Evolution of Microstructure and Properties of Steel
22MnB5 due to Short Austenitization with Subsequent
Quenching
Anatolii Andreiev, Olexandr Grydin, and Mirko Schaper
In this work, the influence of rapid heat treatment with short low-temperature
austenitization at different soaking temperatures on strength properties of tool-quenched
low-carbon steel is presented. Two different modes of heat treatment for 22MnB5 have
been carried out: conventional austenitization for 300 s at 950 8C and short austenitization
for 2 s at soaking temperatures from 830 to 900 8C with subsequent quenching in water-
cooled dies. Subsequently, the mechanical properties of the heat-treated material have
been analyzed by means of tensile testing and hardness measurements. Furthermore, the
effect of the initial microstructure upon the mechanical properties and the resulting
microstructure after short time austenitization have been studied. It has been shown that
hardness, yield, and tensile strength are higher after all modes of rapid heat treatment with
involving short time austenitization in comparison with conventional furnace heat
treatments. Steels with an initial microstructure consisting of ferrite, bainite, as well as
pearlite exhibit improved mechanical properties after short austenitization comparing to
steels with an initial microstructure consisting of solely ferrite and pearlite.
ß 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim steel research int. 87 (2016) No. 9999 1
www.steel-research.de
FULL PAPER
costs and of an environment-friendly production process Another study of Gridnev et al. illustrates the depen-
stimulates the development of new heating methods. dence of prior austenite grain size from heating rate
During the last decade, the following rapid heating and austenitization temperature.[13] The samples from the
concepts have been developed with which the above- investigated steel 1.0511 were heated with heating rates
mentioned drawbacks can be avoided: ranging from 0.03 to 1000 K s 1 up to 900 and 1000 8C
and were then immediately quenched in water. The finest
1. Conduction heating: it was proposed by Mori et al. to grain size was achieved at a heating rate of 1000 K s 1
heat the blank in the same tool as the forming press up to a temperature of 900 8C. The austenite grain size of
while a direct current was applied to the blank.[7] The this sample was 0.002 mm while the austenite grain size
heating of the blanks results from the electric resistance of the sample heated with heating rate 0.03 K s 1 up to
of blank. Then, the heated sheet is deformed in water- 950 8C was about 0.025 mm.
cooled dies within a forming press. Extremely high Grange displayed the positive effect of combination of
heating rates can be realized in this case. The major rapid heating and short dwell durations of steel 1.0402 at
disadvantage of this method is the nonuniform heating the temperature of 870 8C on the austenite grain size.[14]
of blanks along the length.[8] Rose et al. investigated the effect of rapid heating,
2. Induction heating: Kolleck et al. determined that the austenitization temperature, and soaking duration upon
most uniform temperature distribution in flat blanks the austenite grain size and hardness of steel after
is achieved by using an induction heating with two quenching.[15] This relation between heating parameters
inductors.[9] At first, a blank is preheated up to the and properties of microstructure after quenching in water
Curie temperature by a longitudinal inductor and is is summarized with the help of the so-called isothermal
then heated up to the austenitization temperature by and continuous time–temperature–austenitization dia-
a face inductor. Such heating technology requires grams for a wide range of steels.
smaller floor space in comparison with conventional Lolla et al. and Vigilante et al. revealed that the rapid
heating technology and allows a significant reduction heating of low-carbon steel up to 1100 8C with heating
of heating time, a reduction of investment costs, as rates up to 410 K s 1 and soaking durations at this
well as production of press-hardened components temperature of 2 s with following cooling in water causes
with tailored properties.[8] The main downside of this an increase of strength, ductility, and toughness in
heating concept is the high complexity of the induc- comparison with conventional heat-treated material.[16,17]
tion heating equipment and the difficulty in achieving Holzweissig et al. investigated the rapid press heating of
a uniform heating through the blank with complex steel 22MnB5 which also showed that the mechanical
shape.[6] properties are improved after short time austenitiza-
3. Contact- or press-heating: for a contact heating the tion.[11] The observed material was heated in a heating
material is placed between two plates, which previously tool with temperatures of 1000 and 1100 8C, respectively.
can be preheated by resistance heating, by induction, or The heating rate was about 220 K s 1 and dwell durations
by conduction.[6,10,11] This type of heating is relatively varied from 3 to 15 s. Cooling was performed in a water-
new in comparison with other methods and seems like cooled die with a locking pressure of about 3 MPa. The
the best procedure for substituting conventional authors found that the material has the most optimal
furnaces. The main advantages of this heating method relation of strength and ductility by heating the specimens
are the homogeneity of temperature distribution in the in a tool with a temperature of 1000 8C and at low dwell
whole blank and the relatively simple realization of durations. The minimal dwell duration of 6 s was deter-
partial heating for production of load-bearing compo- mined as a sufficient duration for a complete austenitiza-
nents with tailored properties. tion of the microstructure. In the case of very low dwell
durations, e.g., of 3 s, the austenitic transformation was
As another significant advantage of rapid heating incomplete and which causes a dramatic decrease of
technologies an improvement of the mechanical proper- strength. However, evaluation of austenitization conditions
ties for “body in white” components can be achieved. based on results of the study is complicated due to absence
The effect of rapid heating on the mechanical properties of data on real metal temperature before quenching.
of steels is studied since the middle of the 20th century. Furthermore, some other studies confirm the influence
For example, Kidin showed a correlation between the of the steel’s initial microstructure upon the a-g transfor-
increasing hardness of steel 1.1645 and the increasing mation when the microstructures are rapidly heated and
heating rates up to austenitization temperature.[12] The soaked shortly. This issue influences the properties of the
samples were heated up to 860–1000 8C with five different microstructure after press hardening.
heating rates ranging from 1 to 200 K s 1 and were For example, Grange observed the influence of different
subsequently immediately quenched in water. The highest martensitic and ferritic–pearlitic microstructures of steel
increase of hardness up to 5% in comparison with 1.7035 on the minimum temperature needed for a
conventional heat treatment was achieved at heating up complete austenitization after rapid heating in liquid
to 970 8C with a heating rate of 200 K s 1. lead.[14] The soaking duration for both types of the initial
2 steel research int. 87 (2016) No. 9999 ß 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
www.steel-research.de
FULL PAPER
microstructures at the minimum temperature for com- 2. Identifying the optimal short austenitization para-
plete austenitization was the same 20 s. Austenitization meters for improving the mechanical properties of
temperature for the sample with an initial microstructure the final product.
of martensite was 815 8C while this temperature for the
sample with initial microstructure of ferrite–pearlite was The following study has been performed with the
870 8C. purpose to estimate the influence of relatively low
In another study, it was also shown that the austenite austenitization temperatures with short soaking duration
grain size of steel SAE 1541 depends on the initial after rapid conduction heating and quenching in water-
microstructure.[18] The samples with an initial microstruc- cooled dies upon the properties of steel 22MnB5. The
ture of martensite and ferrite–pearlite were heated with conduction heating was chosen due to its high accuracy at
heating rates from 1 to 1000 K s 1 up to 900, 1000, 1100, and rapid heating.
1200 8C, respectively, and then immediately cooled by a Furthermore, the effect of different initial microstruc-
direct spray of argon gas in Gleeble tester. The sample with tures on the strength properties of this material has been
an initial microstructure of martensite has the minimal investigated. In order to compare the results determined
austenite grain size of 0.0038 mm after heating with a in this study to a standard furnace process, heat treatments
rate of 1000 K s 1 up to 900 8C while the sample with initial in a furnace with subsequent quenching in water-cooled
microstructure of ferrite–pearlite at the same heating tool have also been conducted.
parameters exhibits an austenite grain size of approxi-
mately 0.007 mm.
The literature review shows that the properties of steel
after rapid heat treatment with very high heating rates 2. Experimental Section, Equipment, and
and really short soaking durations at the austenitization Materials
temperature can be improved compared to a conventional
furnace heat treatment after quenching/press hardening, 2.1. Material
respectively.
However, only in a few studies, e.g., in Holzweissig et al., The analyzed 22MnB5 was uncoated and the sheets had a
the authors investigated the influence on rapid heat thickness of 2.0 mm. Furthermore, two different batches
treatment parameters involving short austenitization upon were investigated which are declared as steels A and B in
the resulting mechanical properties of steel 22MnB5 which the remainder of this document. The chemical composi-
is widely applied for press hardening.[11] tions of both steels are presented in Table 1.
In the above-mentioned study, an influence of a
relatively high tool temperature and a short austenitization
on the properties of steel 22MnB5 were investigated. 2.2. Conventional and Rapid Heat Treatment
Nevertheless, as it has been reported by other researchers,
lower temperature during austenitization is more prefera- As a reference heat treatment, the conventional austeni-
ble for achieving the finer prior austenite grain size and tization that usually is conducted before press hardening
thus the improvement of mechanical properties.[15,18,19] with subsequent cooling in two water-cooled dies was
In addition, previous studies demonstrated that the initial carried out. The steel blanks were heated in labor furnace
microstructure influences the a-g transformation and in an inert argon atmosphere up to 950 8C and soaked at
properties after cooling. Therefore, this influence should this temperature 300 s long. The temperature of the
be also investigated for steel 22MnB5, which is available in a samples was monitored using a thermocouple Type K
wide range of possible initial microstructures. with outer diameter of 0.5 mm. After the austenitization,
Thus, further investigations of short time austenitiza- the blank was transported within 4 s to the quenching
tion in a range of relatively low temperatures for 22MnB5 device, equipped with the water-cooled dies and was
before press hardening are highly interesting due to the quenched with a cooling rate higher than 30 K s 1.
following aspects: The investigation of the rapid heat treatments involving
short austenitization durations was carried out in a
1. A more energy-effective heating method compared to combined heating and cooling tool. A sample and the
the conventional furnaces. tool are schematically presented in Figure 1. Such form of
Element [%] С Si Mn Al Cr B Ti Nb V Fe
Steel A 0.247 0.315 1.211 0.028 0.142 0.0026 0.029 0.005 <0.001 Balance
Steel B 0.266 0.306 1.167 0.032 0.216 0.0026 0.036 0.008 <0.001 Balance
ß 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim steel research int. 87 (2016) No. 9999 3
www.steel-research.de
FULL PAPER
Figure 1. Sample which is conductively heated a) and schematic set-up used for the experiments b).
sample is favorable in comparison with rectangular in 2.3. Estimation of Mechanical Properties and Analysis of
terms to ensure greater contact surface with conductors Material Microstructure
and connected with this better temperature distribution in
the sample. Estimation of mechanical properties and analysis of
For heating the specimens, the sample was fixed materials microstructure were carried out for initial,
between two copper electrodes with possibility of sliding conventionally heat-treated, and rapid-austenitized con-
along the sample’s axis to compensate thermal extension ditions for both steels investigated.
of metal and was then heated due to its electrical The hardness values (HV1) for both steels and all their
resistance by direct current (cf., Figure 1). Steels A and states were measured in cross-section of the cold-mounted
B were heated with a rate of about 160 K s 1 without any samples, which were further used for microstructural
inert gas atmosphere up to 830, 845, 873, and 900 8C and analysis, in the center and near the edges, respectively. The
soaked at corresponding temperature for 3 s. The temper- arithmetical mean of five values is shown as a result of
ature was measured with an optical pyrometer in the the measurements for each material state.
middle of the sample. The pyrometer was calibrated for For the determination of strength properties, tensile
the selected soaking temperatures range using a row of tests on two specimen types were carried out:
comparing measurements by means of thermocouple
type K before experiments. Due to the short austenitiza- (i) specimens with standard geometry (A50) for tensile
tion duration influence of oxide film on emission coeffi- test according to DIN EN ISO 6892, which were used
cient changing was neglected. Subsequently, the samples for analysis of initial state of material. Mechanical
were quenched in water-cooled tool (see Figure 1b). properties are presented as an arithmetical mean of
For each investigated temperature, two samples were values obtained from three samples for each steel;
identically heat treated. (ii) miniature dog bone-shaped specimens (see Figure 1a),
As it was mentioned above, the conduction heating which were used for the analysis of both steel grades
has significant disadvantages which stem from a non- after conventional and rapid heat treatment. For each
uniform temperature distribution along the sample heat-treated state, four samples were tested and the
during heating. Therefore, at first the area with homo- mechanical properties as an arithmetical mean from
geneous temperature distribution was determined. For obtained values are presented. Dispersion of values
this purpose, the sample was rapidly heat treated within one sample’s group has not exceeded 3%.
including a short time austenitization at 900 8C and the
resulting hardness profile in the rectangular central part The nonstandard tensile specimens (see Figure 1a) were
after quenching was measured. Hardness measurements used due to the small area with a uniform temperature
along the sample showed a homogeneous hardness distribution within the heated samples. Holzweissig et al.
level 510 HV1 3% in the middle zone of samples on note that the characteristic values from tensile tests of these
the length of 80 mm. In the area near the sample’s specimens cannot be directly compared with the results
shoulders, hardness decreases up to 200 HV1. In this way, obtained using standard specimens.[11] However, the usage
it was determined that a central zone with the length of miniature specimens with the same geometry for the
of 80 mm exhibits a constant hardness. This area was analysis of mechanical properties after both, conventional
accepted as uniformly heated. and rapid heat treatment, allows for estimating the effect
4 steel research int. 87 (2016) No. 9999 ß 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
www.steel-research.de
FULL PAPER
of short time austenitization. The elongation values are not
presented in this work because of high level of measurement
error caused by the usage of miniature specimens.
For the microstructural analysis the cross-section of the
samples in initial, conventionally heat–treated, and rapidly
heat-treated conditions were cold mounted, mechanically
polished, and afterward etched in alcoholic solution with
2% nitric acid. Subsequently, these samples were analyzed
using light microscopy. For the determination of different
microstructure components of the steels investigated
after short time austenitization, an additional etching of
polished samples was carried out. The etchant for this
purpose consisted of 15% concentrated hydrochloric acid
in 100 mL alcoholic solution, 4 g ammonium bifluoride,
and 0.1 g potassium disulfide. Furthermore, some of etched
samples were analyzed using scanning electron microscopy.
ß 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim steel research int. 87 (2016) No. 9999 5
www.steel-research.de
FULL PAPER
Figure 4. Microstructures of steel A a) and steel B b) in initial state: F ferrite, B bainite, P pearlite.
6 steel research int. 87 (2016) No. 9999 ß 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
www.steel-research.de
FULL PAPER
Figure 5. Microstructures of steels A and B after conventional and rapid heat treatment: a) and d) show steels A and B after conventional
heat treatment; b) and e) illustrate the microstructure after rapid heat treatment at 830 8C; c) and f) show the structures after short time
austenitization at 900 8C.
Comparing the microstructures of steels A and B etching showed that the resulting microstructure consists
after short austenitization at the same temperature (see of at least two components: martensite and bainite (see
Figure 5b and e or Figure 5c and f), it can be seen that steel Figure 7).
A in both cases has smaller packet sizes of martensite In Figure 7, arrows indicate the blue and gray regions
and/or bainite and hence higher strength properties. that presumably are martensite (M) and bainite (B).
Such a difference can be attributed to different micro- The formation of bainite even at high cooling rates
structures in the initial state. Grange and Shutts showed following short time austenitization has been explained in
that the starting microstructure of bainite or martensite Holzweissig et al. and Lolla et al.[11,16] During short time
has more nucleation sites for austenite during phase austenitization of steel, the dissolution of carbon-rich
transformation after superheating of the a-phase.[14,18] cementite or other carbides of the initial structure is
Austenite usually nucleates at interfaces and thus since incomplete as there is not enough time for completing
bainite has more interfaces than ferrite or pearlite (steel A), the time-dependent carbon diffusion process. Thus, the
it causes more austenite grains with finer sizes compared carbon distribution within the austenite is not homoge-
to a ferritic–pearlitic initial structure (steel B). neous: austenite grains or regions near the carbides are
An analysis of the microstructure of both steel grades carbon-rich and remote grains or regions are almost
after short austenitization with the help of contrast carbon-free. So it is possible that due to the gradient of
Figure 6. Decarburization surface area in steel A after conventional heat treatment a) and after short austenitization at 900 8C b).
ß 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim steel research int. 87 (2016) No. 9999 7
www.steel-research.de
FULL PAPER
4. Conclusions
This work presents the investigation of the short time
austenitization upon the strength properties of steel after
quenching in water-cooled tool. 2 mm thick blanks of steel
Figure 8. Image of undissolved carbides after short time 22MnB5 with two different initial microstructures were
austenitization of steel B at 830 8C a); 1–EDX spectrum of a investigated. These were conventionally austenitized for
carbide and 2–EDX spectrum of the base material b). 300 s at 950 8C and also short time austenitized at 830,
8 steel research int. 87 (2016) No. 9999 ß 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
www.steel-research.de
FULL PAPER
845, 873, and 900 8C for 2 s with subsequent quenching in [4] A. Naganathan, L. Penter, in Sheet Metal
water-cooled dies. Rapid heating was realized by means Forming Processes and Applications (Eds: T. Altan,
of conductive heating. A. E. Tekkaya), ASM International 2012, 133.
Both investigated steel grades show distinctly higher [5] A. Turetta, S. Bruschi, A. Ghiotti, J. Mater. Process.
strength properties after short time austenitization com- Technol. 2006, 177, 396.
pare to a conventional heat treatment. In addition, lower [6] J. N. Rasera, K. J. Daun, M. D’Souza, ASME 2014
austenitization temperatures for both investigated steel International Mechanical Engineering Congress and
grades lead to higher values of strength. Steel A after rapid Exposition, Montreal, Quebec, Canada 2014.
heat treatment exhibits up to 9% higher hardness and up to [7] K. Mori, S. Maki, Y. Tanaka, CIRP Ann. Manuf.
13% higher tensile strength than in the conventionally Technol. 2005, 54, 209.
heat-treated stage. For steel B, this increase amounts up to [8] H. Karbasian, A. E. Tekkaya, J. Mater. Process.
5% for hardness and up to 11% for tensile strength. Technol. 2010, 210, 2103.
Significant grain refinement of austenite after rapid [9] R. Kolleck, R. Veit, M. Merklein, J. Lechler, M. Geiger,
heating with short soaking durations results in fine lath CIRP Ann. Manuf. Technol. 2009, 58, 275.
microstructures consisting of martensite and/or bainite [10] V. Ploshikhin, A. Prihodovsky, J. Kaiser, R. Bisping,
with undissolved carbides. This leads to higher strength H. Lindner, C. Lengsdorf, K. Roll, Tools and
properties of the material after quenching. Technologies for Processing Ultra High Strength
Moreover, the initial microstructure of steel also Materials, Graz, Austria 2011.
influences the properties of material after short austeni- [11] M. J. Holzweissig, J. Lackmann, S. Konrad, M. Schaper,
tization with followed quenching in water-cooled tool. A T. Niendorf, Metall. Mater. Trans. A 2015, 46, 3199.
microstructure of ferrite, bainite, and pearlite in compari- [12] I. Kidin, Physical Principles of Electro-Thermal
son with a ferritic–pearlitic microstructure exhibits at short Processing of Metals and Alloys, Metallurgy, Moscow,
austenitization more nucleation sites for austenite grains Soviet Union 1969, p. 376.
that leads to finer austenite grains and thus to higher [13] V. Gridnev, Y. Meshkov, S. Oshkaderov, V. Trefilov,
strength properties. Physical Principles of Electro-Thermal Hardening of
In further work, the influence of short time austenitiza- Steel, Kyiv, Soviet Union 1973, p. 329.
tion upon the ductility will be investigated. In addition, [14] R. Grange, Metall. Trans. 1971, 2, 65.
the microstructure components in steel after short austeni- [15] A. Rose, J. Orlich, P. Wiest, Atlas for Heat Treatment of
tization should be quantitatively analyzed. This will allow a Steels, Verlag Stahleisen M.B.H., Düsseldorf, Germany
more definite description of the transformation mecha- 1973, p. 264.
nisms during heating and cooling. Finally, this will help [16] T. Lolla, G. Cola, B. Narayanan, B. Alexandrov,
to find the optimal parameters for a rapid heat treatment for S. S. Babu, Mater. Sci. Technol. 2011, 27, 863.
ensuring the best relation between strength and ductility. [17] G. Vigilante, M. Hespos, S. Bartolucci, Evaluation of
Flash Bainite in 4130 Steel, Armament Research,
Acknowledgements Development and Engineering Centre, USA 2011, p. 45.
[18] A. Shutts, Effects of Heating Rate and Prior
The authors would like to thank the Ministry of Innovation,
Microstructure on SAE 1541 Forging Steel, Colorado
Science and Research of the State of North Rhine-Westphalia
School of Mines, Colorado, USA 2004, p. 16.
for the financial support of the scientific work within the
[19] O. Grydin, D. Rodman, M. Schaper, Steel Res. Int.
scope of the project “Light Efficient Mobile.”
2012, 83, 1020.
[20] S. Morito, H. Saito, T. Ogawa, T. Furuhara, T. Maki,
Received: March 9, 2016; Revised: April 11, 2016
ISIJ Int. 2005, 45, 91.
[21] E. Hall, Proc. Phys. Soc. B 1951, 64, 747.
[22] N. J. Petch, J. Iron Steel Inst. 1953, 174, 25.
Keywords: short austenitization; press hardening; low-
[23] L. S. Kremnev, V. V. Svishenko, D. P. Cheprasov, Met.
carbon steel; microstructure; mechanical properties
Sci. Heat Treat. 1998, 40, 194.
[24] Y. Tomita, K. Okabayashi, Metall. Trans. A 1985, 16A, 73.
References [25] J. Barranco, P. Cote, J. Kapp, Tempering Effects for
Lower Bainite, Martensite, and Mixed Microstructures
[1] M. Vogt, Bestandsaufnahme Leichtbau in on Impact, Fracture and Related Mechanical Properties
Deutschland, VDI Centre for Resource Efficiency, of ASTM A723 Steel, Armament Research,
Berlin, Germany 2015, p. 41. Development and Engineering Centre, USA 1992, p. 54.
[2] M. Geiger, M. Merklein, C. Hoff, AMR 2005, 6–8, 795. [26] K.-T. Park, H.-J. Kwon, Met. Mater. Int. 2001, 7, 95.
[3] Patent GB1490535, Manufacturing a Hardened Steel [27] K. Abbaszadeh, H. Saghafian, S. Kheirandish, J. Mater.
Article, Norrbottens Jaernverk AB 1977. Sci. Technol. 2012, 28, 336.
ß 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim steel research int. 87 (2016) No. 9999 9