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Visualization of Station

Introduction:
HMI is the acronym for Human Machine Interface, and can be designed as just that
an interface between the user and the machine. An HMI is considered an interface
industrial computers, household appliances, and office equipment. However, an HMI
is much more specific to manufacturing and process control systems.

For our project the HMI provides a visual representation of a control system and
provides real time data acquisition to increase productivity by having a centralized
control center that is extremely user-friendly.

Station -HMI representation:

In our project we linked our program with the interface through the WINCC flexible
software, the first reason because SIMATIC WINCC can be used in combination with
Siemens controllers, and in our case we work with TIA-PORTAL for this it will be very
easy to combine the two software to avoid the connection errors and the bugs.

And we use Win-CC to support the work of a project engineer as well as the use of
standardized preconfigured image components as well as user-definable image
components and faceplates. The use of these components allows the project
developer to do his job at any time in a much shorter time-to-market for the project

And there are other reasons why we have used WINCC:

 Efficient processing of mass data


 Tags and the optimized communication to the S7 PLCs
 Ready for worldwide applications
 Efficient diagnosis in the engineering using the cross-reference list
 Integrated user administration including SIMATIC Logon
 Efficient graphics system
WINCC

Operator
HMI

PC

PLC

Explanation interface feature:


Our visualization is composed by 3 screens the first 1 is for the general view
And the second is for the main program the third on is
3
1 2 4

5
5
Automatic cycle:

In this automatic cycle we have two function the first 1 is to bring material from the
storage and

The second 1 is to get back the finished material from station.

So let’s start with the first part when press the automatic button and the conveyer is
at start position (P1 H1) and there is a job from the CPU the cycle start.

 The hydraulic system starts up and the conveyer move up to take material we
can notice the difference interface when the top of the conveyor is full of
material.

 After taking the material the conveyer move to the next position we can see
that the position change with the actual position indicators and the animation in
the bottom.
 Next step the conveyer move down and move to the next position

 Now to continue the process we must press on the Death-main-button but this
action is controlled password for more security.
 After a correct access and holding death-main-button pressed the conveyer
move up and ride to the station machine for putting the material

 The next mission is to get back the finished material to the storage

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