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Technical Note
Effect of sludge retention time in sludge
holding tank on excess sludge production in
the oxic-settling-anoxic (OSA) activated sludge
process
Fen-Xia Ye,∗ Rui-Fen Zhu and Ying Li
Institute of Chemical Engineering, Ningbo University of Technology, 20 Houhe Lane, WenHua Road, Ningbo 315016, China
Abstract
The activated sludge process is a core technology in wastewater treatment plants. Excess sludge produced in
the process must be treated and disposed of properly and may account for up to 60% of total plant operating
cost. Therefore, it is necessary to develop new biological concepts to minimize excess sludge production. The
oxic-settling-anoxic process (OSA process), a modified activated sludge process, may produce less excess sludge
than the conventional activated sludge process. The effect of sludge retention time in the sludge holding tank of the
OSA process on excess sludge yield has been studied. Four pilot-scale activated sludge systems were employed,
one of which was a conventional activated sludge process, and was used as the control system. The other three
were OSA systems operated with different sludge retention times (5.5 h, 7.6 h, and 11.5 h) in the sludge holding
tank. All systems were operated with synthetic wastewater for 7 months. Results showed that the three OSA
processes with 5.5 h, 7.6 h, and 11.5 h sludge retention time reduced the excess sludge by 33%, 23% and 14%,
respectively. Compared to the control process, chemical oxygen demand (COD) removal efficiency and effluent
NH3 –N concentration were not significantly influenced, but total nitrogen (TN) removal efficiency decreased by
0–9%. Total phosphorus (TP) removal efficiency of OSA processes with 7.6 h and 11.5 h sludge retention time
increased by 19%. Sludge settleability was excellent in the three OSA processes. No distinct shift in the diversity
of the predominant species was found in microbial populations. We conclude that the OSA system could reduce
excess sludge production. Results suggest 6–7 h sludge retention time would be optimal.
2007 Society of Chemical Industry
Keywords: activated sludge process; excess sludge reduction; sludge yield; oxic-settling-anoxic (OSA) process
∗
Correspondence to: Fen-Xia Ye, Institute of Chemical Engineering, Ningbo University of Technology, 20 Houhe Lane, WenHua Road, Ningbo 315016, China
E-mail: yefenxia@hotmail.com
(Received 21 March 2007; revised version received 23 July 2007; accepted 23 July 2007)
Published online 15 October 2007; DOI: 10.1002/jctb.1781
400
migration ceases. The point of denaturation is 11.5h (y=2.06)
production (g SS)
350
dependent upon the DNA sequence, which is a
300
function of the bacterial species. Mixed populations
that contain a mixed number of DNA types will 250
produce a ‘ladder’. However, these DNA analysis 200
techniques do not distinguish active cells from those 150
that are dead or dormant. Analysis of small molecular 100
weight rRNA directly has been used to determine the 50
active population of bacteria. 0
1 21 41 61 81 101 121 141 161 181 201
The aim of population investigation is to discern
Time (days)
whether a population shift occurs and identify any
resulting loss in the efficacy of the process. Therefore Figure 2. Cumulative excess sludge production in the control system
microscopic and molecular analysis of sludge was and three OSA systems during 7-month continuous operation.
7.6h (Rm=30%)
40 OSA biomass contained about 60% of polyphosphate
11.5h (Rm=30%)
accumulating bacteria (poly-P), in contrast to 10%
35 in the conventional activated sludge system. It is
30 concluded that the anaerobically or anoxically treated
microorganisms are subjected to a physiological shock
25 created by a lack of oxygen and food. Under the above
20
conditions, they use ATP and polyphosphates as a
source of energy. When they are returned to aerobiosis
15 and supplied with exogenous substrate, they rebuild
their energy reserves at the expense of growth. An
10
1 28 49 76 96 118 136 160 180 200 important part of the substrate is oxidized in order
Time (days) to provide the energy accumulated in the cells and
utilized later under anaerobic conditions. It seems that
Figure 5. Variations of effluent TN removal efficiencies in the control
the bacteria selected by these oxic/anoxic conditions
system and three OSA systems during 7-month continuous operation.
possess a certain kind of memory that enables them to
regulate an overaccumulation of energy. This energy
100 is thus stored by means of the intracellular ATP
control (Rm=49%) pool and the surplus is transferred in polyphosphates
90 5.5h (Rm=48%)
accumulated by poly-P bacteria. Consequently, this
Total phosphate removal rate (%)
7.6h (Rm=59%)
80 phenomenon may be explained by the presence of
11.5h (Rm=58%)
70 uncoupling of catabolism and anabolism, resulting in
decreased sludge production.
60
50
Effect of OSA system on sludge characteristics by the oxic/anoxic cycling in the OSA process. TP
Figure 7 shows that SVI values remained below 100 removal rate increased.
throughout the entire 7-month OSA process, which (3) Sludge settleability was comparable with that of
was consistent with the results of Saby et al.8 This may the sludge from the control system, but the SVI
be attributed to the release of intracellular polymers value for the OSA system with 11.5 h sludge reten-
under anaerobic condition since they can act as floc tion time increased sharply due to the failure of a
bridging agents to improve sludge settleability. SVI temperature controller. Microscopic examination
values in the OSA process with a sludge retention and PCR-DGGE technique identified no distinct
time of 11.5 h were higher than those in the control shift in the predominant microbial species after
unit and the other two OSA systems, which was due uncoupled metabolism for 210 days. The reduced
to the failure of the temperature controller on day capital and operating costs of the OSA process
192, when the temperature decreased sharply. After with a sludge retention time of 6–7 h make it a
1 week, the same fault occurred in the OSA system novel method to reduce excess sludge production,
with a sludge retention time of 7.6 h. Afterwards, the well worth further investigation.
SVI value of the sludge in the control system increased
and process performance decreased. The OSA system
with a sludge retention time of 7.6 h operated well all ACKNOWLEDGEMENTS
the time. This implies that an OSA system with sludge The author would like to express her thanks to NSFC
retention time of 6–7 h in the sludge holding tank is a (The National Natural Science Foundation of China)
feasible approach from the viewpoint of both cost and for financial support under No.50478043.
process performance.
Microscopic examination showed that after 210 days
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