ProCash 2000ng - Service Manual

Self-Service
Systems
ProCash 2000
Service Manual
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ProCash 2000 - Service Manual 01750030886 A

ProCash 2000
Service Manual
Edition August 2000

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© Wincor Nixdorf GmbH & Co. KG 2000
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ProCash 2000 - Service Manual 01750030886 A

C Contents..…………....………...….............
1 Introduction.............................................
(Safety precautions, descriptions, technical data)
2 Function and Integration........................
3 Basic Components.................................
(Power supply unit, power distributor, special electronics)
4 PCs and PC Cards .................................
5 Card Readers and Keyboards................
6 Monitors...................................................
7 Printer and Scanner................................
8 Cash-out Module / Deposit Unit.............
9 Multimedia...............................................
(Video equipment, telephone)
10 Miscellaneous.........................................
11 Removal / Installation of Components..

12 Maintenance and Service.......................
I Index.........................................................
01750030886 A ProCash 2000 - Service Manual 0-1

0-2 ProCash 2000 - Service Manual 01750030886 A
Contents
Introduction .................................................................................................. 1-1

Symbols used in this manual.......................................................................... 1-1
Important safety precautions .......................................................................... 1-2
General power interrupt.................................................................................. 1-4
Description of the device ................................................................................ 1-5
Function and use ..................................................................................... 1-5
Structure of the manual .................................................................................. 1-5
Outline ..................................................................................................... 1-5
Supplementary documentation................................................................ 1-6
Manual release ........................................................................................ 1-6
Technical data ................................................................................................ 1-7
Electrical characteristics of the supply network ....................................... 1-7
Device conditions .................................................................................... 1-7
Installation conditions .............................................................................. 1-8
Ambient conditions in accordance with DIN EN 60721 (IEC 721)........... 1-9
Mechanical conditions according to DIN IEC 721 ................................... 1-9
Noise emission in accordance with DIN EN 27779 ............................... 1-10
Compliance with standards and certifications ....................................... 1-11
Function and Integration ............................................................................. 2-1

Block diagrams............................................................................................... 2-1
System wiring diagram ............................................................................ 2-2
Cash-out module ..................................................................................... 2-3
Portrait camera ........................................................................................ 2-3
Audio Standard........................................................................................ 2-3
Powersave feature................................................................................... 2-4
Power supply.................................................................................................. 2-5
Mains voltage .......................................................................................... 2-5
Direct voltage supply ............................................................................... 2-5
Special electronics ......................................................................................... 2-7
Functions used ........................................................................................ 2-7
Signal assignment of user guidance........................................................ 2-7
Sound system Audio Standard....................................................................... 2-8
CCTV monitoring............................................................................................ 2-8
SOP button..................................................................................................... 2-8
01750030886 A ProCash 2000 - Service Manual C-1

Contents
System unit (PC) ............................................................................................ 2-9

Overview ................................................................................................. 2-9
LPT assignment ...................................................................................... 2-9
COM assignment................................................................................... 2-10
SCENIC PC system settings ................................................................. 2-11
Overview of PC cards............................................................................ 2-13
Monitors ....................................................................................................... 2-14
Operating the flat displays............................................................................ 2-15
Microswitch and jumper positions ......................................................... 2-15
Setting the graphics card....................................................................... 2-16
Setting the interface card ...................................................................... 2-17
PL adapter settings ............................................................................... 2-17
Printers......................................................................................................... 2-18
Card reader ID18 ......................................................................................... 2-18
Card reader ID24 ......................................................................................... 2-18
Keyboards and keypads............................................................................... 2-19
Uninterruptible power supply unit (UPS) ...................................................... 2-19
Power Supply Unit 00323501000 ................................................................ 3-1

Description ..................................................................................................... 3-1
Operating state indicator ......................................................................... 3-1
Power failure ........................................................................................... 3-1
Technical data................................................................................................ 3-2
Pin assignment........................................................................................ 3-2
Input voltages .......................................................................................... 3-4
Output voltages ....................................................................................... 3-4
Miscellaneous.......................................................................................... 3-4
Power Distributor 0323900000 .................................................................... 3-5
Special Electronics Module III 01750003214.............................................. 3-7

Controls and indicators .................................................................................. 3-7
Mode of operation .......................................................................................... 3-7
Switch-on characteristics ............................................................................... 3-8
Controlling the power supply.......................................................................... 3-8
UPS mode...................................................................................................... 3-9
System environment diagram ...................................................................... 3-10
Views of the special electronics ................................................................... 3-11
C-2 ProCash 2000 - Service Manual 01750030886 A

Contents
Pin assignment............................................................................................. 3-12

Power source, power supply unit control............................................... 3-12
Power distributor.................................................................................... 3-12
Internal inputs/outputs I ......................................................................... 3-13
Customer-specific inputs/outputs .......................................................... 3-14
V.24 control of the SE............................................................................ 3-15
Softkeys on the left ................................................................................ 3-15
Softkeys on the right.............................................................................. 3-15
Control of operator prompts (illuminated arrows) ................................. 3-16
PIN keyboard matrix .............................................................................. 3-17
2 externally accessible jumpers............................................................. 3-17
Internal inputs/outputs II ........................................................................ 3-18
SCENIC 6XX PCs .......................................................................................... 4-1

Overview of PC variants................................................................................. 4-1
Supplied software........................................................................................... 4-1
Technical data ................................................................................................ 4-2
SCENIC 651 PII/400 IDE CD-R64 MB .................................................... 4-2
SCENIC 651 PII/400 SCSI CD-R64 MB.................................................. 4-4
SCENIC 661 PIII/450 IDE CD-R64 MB ................................................... 4-6
SCENIC 661 PIII/550 IDE CD-R64 MB ................................................... 4-8
ATX system board D1107 ............................................................................ 4-10
Resource table ............................................................................................. 4-12
PCI bus interrupts......................................................................................... 4-13
Settings with switches .................................................................................. 4-14
Switch 1: ................................................................................................ 4-15
Switch 2: Recover system BIOS............................................................ 4-15
Switch 3: Write protection for floppy drive ............................................. 4-15
Switch 4: ................................................................................................ 4-15
Switches 5 to 8: Setting the clock frequency......................................... 4-16
Pentium II with 66 MHz Front Side Bus:................................................ 4-16
Celeron with 66 MHz Front Side Bus: ................................................... 4-17
Pentium II with 100 MHz Front Side Bus:.............................................. 4-17
Pentium III with 100 MHz Front Side Bus:............................................. 4-17
Extensions.................................................................................................... 4-18
Exchanging the processor............................................................................ 4-20
Inserting the processor.......................................................................... 4-21
Removing the processor........................................................................ 4-21
Upgrading main memory .............................................................................. 4-22
Inserting the memory module ................................................................ 4-23
Removing the memory module.............................................................. 4-23
Exchanging the lithium battery ..................................................................... 4-24

Contents
CMOS-SETUP ............................................................................................. 4-25

Bios version: V4.06 R 1.04.1107........................................................... 4-25
Main....................................................................................................... 4-25
Main > Hard Disk 1................................................................................ 4-25
Main > Boot Options.............................................................................. 4-26
Advanced .............................................................................................. 4-26
Advanced > Cache Memory.................................................................. 4-27
Advanced > Peripheral Configuration ................................................... 4-27
Advanced > PCI Configuration.............................................................. 4-28
Advanced > Advanced System Configuration....................................... 4-28
Advanced > Power On/Off .................................................................... 4-29
Advanced > System Management ........................................................ 4-29
Security ................................................................................................. 4-30
Power .................................................................................................... 4-30
Exit ........................................................................................................ 4-31
V.24 PCI Multiport Card ............................................................................. 4-33
EICON C21 (01750011987)......................................................................... 4-35

Item numbers incl. SW ................................................................................. 4-35
Card accessories ......................................................................................... 4-37
Required hardware resources...................................................................... 4-38
Overview of possible I/O addresses............................................................. 4-38
Interrupt setting ............................................................................................ 4-39
Installation .................................................................................................... 4-40
OSI gateway for DOS............................................................................ 4-40
OS/2, OSI or SNA Gateway .................................................................. 4-42
Windows NT 4.0: Connection for Windows NT V4R2 ........................... 4-44
Automatic installation ............................................................................ 4-45
Manual installation................................................................................. 4-47
Configuration of the WAN Services....................................................... 4-50
Testing the card with ECTEST..................................................................... 4-53
Technical data.............................................................................................. 4-54
Pin assignment............................................................................................. 4-55
Appendix ...................................................................................................... 4-56
Example for DOS .................................................................................. 4-56
Example: OSI Gateway (depending on the above directory entry) ....... 4-56
Examples for OS/2 ................................................................................ 4-56
Token Ring AT 16/4 Plus C30 01750012715............................................. 4-61

Hardware settings ........................................................................................ 4-62
Factory defaults..................................................................................... 4-62

Contents
Overview of possible settings....................................................................... 4-62

Configuration program.................................................................................. 4-63
Configuring the card ..................................................................................... 4-64
Command table ..................................................................................... 4-65
Software switches ........................................................................................ 4-66
SMARTLSP.EXE driver................................................................................ 4-68
Creating the SMARTLSP.EXE driver .................................................... 4-68
Ethernet 3C905B TX 01750019090 ............................................................ 4-71

Introduction................................................................................................... 4-71
DOS configuration program.......................................................................... 4-73
Adjustment of the card ................................................................................. 4-74
DU78-V Adapter 0175001284 ..................................................................... 4-75

Setting .......................................................................................................... 4-76
I/O address ............................................................................................ 4-76
DMA selection ....................................................................................... 4-77
Interrupt choice...................................................................................... 4-78
Default setting........................................................................................ 4-79
Interface ....................................................................................................... 4-80
Signal assignment universal DT interface ............................................. 4-80
DU78-Va/b Adapter 01750007738/-25516.................................................. 4-81

Setting .......................................................................................................... 4-81
I/O address ............................................................................................ 4-83
DMA selection ....................................................................................... 4-83
Interrupt choice...................................................................................... 4-84
Setting example..................................................................................... 4-85
Interface ....................................................................................................... 4-85
Signal assignment universal DT interface ............................................. 4-85
Audio Card TT SOLO 01750022769 .......................................................... 4-87

Technical data .............................................................................................. 4-87
Graphics Card Dotcard-690 AGP .............................................................. 4-89

Introduction................................................................................................... 4-89
Resources .................................................................................................... 4-89
DIP switches, connectors and jumpers ........................................................ 4-90
Description of connectors............................................................................. 4-91
Connector X8: External PanelLink......................................................... 4-91
Connector X9: Connection for analogue monitor .................................. 4-91
Connector X2: Connection for separate 12 V supply ............................ 4-91

Contents
Jumper settings............................................................................................ 4-92

JP4: BIOS access ................................................................................ 4-92
JP5: DISPON Polarity .......................................................................... 4-92
JP9: 12 V power supply........................................................................ 4-93
JP11 and JP12: Display CLK source .................................................. 4-93
JP19: 3.3 V Core voltage ..................................................................... 4-94
Potentiometer R117 ..................................................................................... 4-94
Adjusting the PanelLink signal peak...................................................... 4-94
Setting the DIP switches .............................................................................. 4-95
Fuse ............................................................................................................. 4-98
Pin assignment............................................................................................. 4-98
Connector X9 ........................................................................................ 4-98
Connector X2 ........................................................................................ 4-98
Connector X8 ........................................................................................ 4-99
Card Reader ID18 ......................................................................................... 5-1

Devices with hard-coded firmware ................................................................. 5-2
Devices with firmware download.................................................................... 5-3
Position of components.................................................................................. 5-5
Pin assignment............................................................................................... 5-6
RS232C Interface.................................................................................... 5-6
I/O Port .................................................................................................... 5-7
Power supply.................................................................................................. 5-8
Maintenance and service ............................................................................... 5-9
Cleaning and test utilities ........................................................................ 5-9
Test utilities ............................................................................................. 5-9
Cleaning utilities ...................................................................................... 5-9
Spare parts.............................................................................................. 5-9
Technical data.............................................................................................. 5-10
DIP Push-in Card Reader (ID24102114).................................................... 5-11

System connection....................................................................................... 5-12
Technical data.............................................................................................. 5-13
SWIPE Card Reader (ID24115214) ............................................................ 5-15

Schematic diagram ...................................................................................... 5-16
System connection....................................................................................... 5-17
Technical data.............................................................................................. 5-18
Cleaning ....................................................................................................... 5-18

Contents
EPP (Krone) ................................................................................................ 5-19

Description ................................................................................................... 5-19
Maintenance operations ............................................................................... 5-20
Replacing the EPP in the event of an error ........................................... 5-20
Replacing the battery............................................................................. 5-20
Battery type ........................................................................................... 5-21
Pin assignment............................................................................................. 5-21
Pin assignment (9 pin M, D SUB).......................................................... 5-21
10.4“ LCD Monitor (01750020552)............................................................... 6-1

Important safety precautions .......................................................................... 6-1
Module view and integration........................................................................... 6-2
Technical data LCD........................................................................................ 6-3
Mechanical and environmental conditions............................................... 6-3
Electrical properties (maximum values)................................................... 6-3
Electrical properties of background lighting............................................. 6-4
Pin assignment: Interface ........................................................................ 6-5
Pin assignment: Lamp connector ............................................................ 6-6
Inverter ........................................................................................................... 6-7
Technical data ......................................................................................... 6-7
Pin assignment: Input connector ............................................................. 6-8
Pin assignment: Lamp connector ............................................................ 6-8
Dotronic interface card ................................................................................... 6-9
Pin assignment............................................................................................. 6-10
Pin assignment: Inverter........................................................................ 6-10
Pin assignment: LC display ................................................................... 6-10
Pin assignment: Interface card .............................................................. 6-10
Removal/installation of background lighting ................................................. 6-11
10.4“ LCD Monitor (01750020555)............................................................. 6-13

Important safety precautions ........................................................................ 6-13
Module view and integration......................................................................... 6-14
Technical data LCD...................................................................................... 6-15
Mechanical and environmental conditions............................................. 6-15
Electrical properties (maximum values)................................................. 6-15
Electrical properties of background lighting........................................... 6-16
Pin assignment: Interface ...................................................................... 6-17
Pin assignment: Lamp connector .......................................................... 6-18
Inverter ......................................................................................................... 6-19
Technical data ....................................................................................... 6-19
Pin assignment: Input connector ........................................................... 6-20
Pin assignment: Lamp connector .......................................................... 6-20

Contents
Dotronic interface card ................................................................................. 6-21

Pin assignment............................................................................................. 6-22
Pin assignment: Inverter........................................................................ 6-22
Pin assignment: LC display ................................................................... 6-22
Pin assignment: Interface card.............................................................. 6-22
Removal/installation of background lighting................................................. 6-23
12.1“ LCD monitor (01750020892) ............................................................ 6-25

Important safety precautions........................................................................ 6-25
Module view and integration ........................................................................ 6-26
Technical data.............................................................................................. 6-27
General.................................................................................................. 6-27
LCD ....................................................................................................... 6-28
Pin assignment: Interface...................................................................... 6-29
Background lighting............................................................................... 6-30
Inverter .................................................................................................. 6-31
Pin assignment............................................................................................. 6-33
Removal/installation of background lighting................................................. 6-34
Dotcard-LVPL ............................................................................................. 6-37

Introduction .................................................................................................. 6-37
Placing DIP switches, connectors and jumpers ........................................... 6-38
Description of the connectors....................................................................... 6-39
Connector X4: Connection between graphics card and receiver .......... 6-39
Connector X2 and X5: Link for flat display ............................................ 6-39
Connector X7: External connection for backlight ON / OFF.................. 6-39
Jumper setting.............................................................................................. 6-40
JP1: Display voltage.............................................................................. 6-40
JP5: “DISPON” Signal level................................................................... 6-40
JP6: “DISPON” source .......................................................................... 6-41
Setting DIP switch S1............................................................................ 6-42
Fuse ............................................................................................................. 6-43
Pin assignment............................................................................................. 6-44
Connector X4 ........................................................................................ 6-44
Connector X2 ........................................................................................ 6-45
Connector X5 ........................................................................................ 6-46
Connector X7 ........................................................................................ 6-46
15“ LCD Monitor (01750020326) ............................................................... 6-47

Important safety precautions........................................................................ 6-47
Module view and integration ........................................................................ 6-48

Contents
Technical data .............................................................................................. 6-49

General.................................................................................................. 6-49
LCD ....................................................................................................... 6-50
Interface - Pin assignment..................................................................... 6-51
Background lighting ............................................................................... 6-52
Inverter .................................................................................................. 6-53
Pin assignment............................................................................................. 6-56
Removal/installation of background lighting ................................................. 6-57
Dotcard-PL Adapter ................................................................................... 6-61

Introduction................................................................................................... 6-61
Position of connectors and jumpers ............................................................. 6-62
Description of the connectors....................................................................... 6-63
Connector X4: Connection between Dotronic graphics card
and adapter ................................................................... 6-63
Connector X2: Connection for flat display ............................................. 6-63
Connector X7: External connection for backlight ON / OFF .................. 6-63
Jumper setting.............................................................................................. 6-64
JP1: Display voltage .............................................................................. 6-64
JP5: “DISPON” Signal level................................................................... 6-64
Potentiometer R150 ..................................................................................... 6-65
Fuse....................................................................................................... 6-65
Pin assignment............................................................................................. 6-66
Connector X4......................................................................................... 6-66
Connector X2......................................................................................... 6-67
Connector X7......................................................................................... 6-68
Touchkit 15“ 01750019703/-32690 ............................................................ 6-69

Components ................................................................................................. 6-69
Operation...................................................................................................... 6-71
LED display .................................................................................................. 6-72
Technical data .............................................................................................. 6-73
Touchscreen.......................................................................................... 6-73
Pin assignment of touch controller cable (9-pin D-SUB F) ................... 6-74
Journal Printer ND98.................................................................................... 7-1

Structure......................................................................................................... 7-1
Interfaces........................................................................................................ 7-1
Serial interface connectors ...................................................................... 7-1

Contents
Functions........................................................................................................ 7-2
Initialising the printer ............................................................................... 7-2
Indicators................................................................................................. 7-2
Status indicator........................................................................................ 7-3
Paper handling ............................................................................................... 7-3
Loading paper ......................................................................................... 7-3
Removing the paper ................................................................................ 7-3
Error handling................................................................................................. 7-4
Error indication ........................................................................................ 7-4
Offline status ........................................................................................... 7-4
Command monitoring .............................................................................. 7-4
Paper-low message................................................................................. 7-5
End-of-paper message............................................................................ 7-5
Hardware........................................................................................................ 7-6
Controller................................................................................................. 7-6
Functions................................................................................................. 7-6
Test programs ................................................................................................ 7-7
Controls ................................................................................................... 7-7
Internal test procedure ............................................................................ 7-7
Test levels ...................................................................................................... 7-8
Test level 1 (paper sensor test)............................................................... 7-8
Test level 2 (carrier sensor test).............................................................. 7-8
Test level 3 (carrier test).......................................................................... 7-8
Test level 4 (printer test).......................................................................... 7-9
If an error occurs ..................................................................................... 7-9
Technical data.............................................................................................. 7-10
Service life of printing unit ..................................................................... 7-10
Room classification ............................................................................... 7-10
Printing unit ........................................................................................... 7-10
Ribbon cartridge .................................................................................... 7-11
Paper feed unit ...................................................................................... 7-11
Print functions........................................................................................ 7-11
Paper specifications .............................................................................. 7-12
Dimensions and weights ....................................................................... 7-12
Electrical data........................................................................................ 7-12
Interface to the host............................................................................... 7-13
Receipt Printer ND9C / ND9E .................................................................... 7-15

Connection of the printer.............................................................................. 7-16
Power supply......................................................................................... 7-16
Data interface ........................................................................................ 7-16
Block diagram ND9C............................................................................. 7-17

Contents
Block diagram ND9E ............................................................................. 7-17

Views of thermal printer ND9C..................................................................... 7-18
Overall view ........................................................................................... 7-18
Individual modules................................................................................. 7-19
Views of needle printer ND9E ...................................................................... 7-23
Overall view ........................................................................................... 7-23
Individual modules................................................................................. 7-24
Paper path, position of photosensors (ND9C).............................................. 7-27
Paper path, position of photosensors (ND9E).............................................. 7-28
Paper path monitoring ........................................................................... 7-29
Status indicators........................................................................................... 7-30
Meaning of LEDs ................................................................................... 7-30
Indicators when online........................................................................... 7-30
Indicators in case of malfunction ........................................................... 7-31
Indicators in test mode .......................................................................... 7-31
Key functions at power up ............................................................................ 7-32
Key functions in normal operation ................................................................ 7-33
Internal test – key functions.......................................................................... 7-34
Internal test................................................................................................... 7-35
Displaying the test level................................................................................ 7-36
Binary displaying test level .................................................................... 7-36
Description of the test programs .................................................................. 7-37
Test level 1 (Paper sensor 1) ................................................................ 7-37
Test level 2 (Paper sensor 2) ................................................................ 7-37
Test 3 (Test carrier-sensors) (only ND9E)............................................. 7-38
Test 4 (Test carrier) (only ND9E) .......................................................... 7-38
Test level 5 (Cutter/Presenter) .............................................................. 7-39
Test level 6 (Print test)........................................................................... 7-39
Test level 7 (Mark control) ..................................................................... 7-40
Paper controlling .......................................................................................... 7-41
Procedure of Paper controlling .............................................................. 7-41
Mark detection ....................................................................................... 7-42
Reset when switching on.............................................................................. 7-43
Reset when switching on without mark control ..................................... 7-43
Reset when switching on with mark control .......................................... 7-43
Reset when feeding in ........................................................................... 7-44
Reset at feed-in without mark control .................................................... 7-44
Reset at feed-in with mark control ......................................................... 7-45
Formfeed ...................................................................................................... 7-46
Formfeed without mark control .............................................................. 7-46
Formfeed with mark control ................................................................... 7-46

Contents
Mark control ................................................................................................. 7-47

Switching on the mark control ............................................................... 7-47
Disabling the mark control..................................................................... 7-48
Enabling the mark control when switching on ....................................... 7-48
Eject ............................................................................................................. 7-49
Paper out...................................................................................................... 7-49
Physical paper out................................................................................. 7-49
Paper out during printing ....................................................................... 7-50
Paper out detection ............................................................................... 7-50
Paper low detection............................................................................... 7-50
Mark errors................................................................................................... 7-51
Error handling............................................................................................... 7-51
Pin assignment............................................................................................. 7-52
Data connector ...................................................................................... 7-52
24 V connector ...................................................................................... 7-53
Technical data.............................................................................................. 7-54
Power supply......................................................................................... 7-54
Power input (ND9C) .............................................................................. 7-54
Power input (ND9E) .............................................................................. 7-54
Service life............................................................................................. 7-55
Paper specification....................................................................................... 7-55
Mark detection.............................................................................................. 7-56
Mark position (ND9C)............................................................................ 7-57
Mark position (ND9E) ............................................................................ 7-58
Ribbon cartridge (only ND9E) ...................................................................... 7-59
Cash-out module with SAT 2X00 ................................................................ 8-1

Introduction .................................................................................................... 8-1
Structure of the SAT 2X00 cash-out module.................................................. 8-2
Rearload.................................................................................................. 8-4
Frontload ................................................................................................. 8-5
Central cash-out controller (ZAC) .................................................................. 8-6
Assignment of ZAC ................................................................................. 8-6
Function principle ......................................................................................... 8-11
Mode of operation of cash-out module SAT 2X00 and new MDMS II... 8-11
Main features of cash-out module SAT 2X00........................................ 8-21
Functions of the various modules of cash-out module-SAT 2X00 ........ 8-24
Overview of sensors and electromechanical components .................... 8-28
Explanation of abbreviations ................................................................. 8-29

Contents
Description of cash path (Frontload) ............................................................ 8-31

Cash-out ................................................................................................ 8-31
Bundle retract when notes are not removed.......................................... 8-33
Bundle reject.......................................................................................... 8-35
Bundle reject from wait position............................................................. 8-37
Error codes................................................................................................... 8-38
Start-up phase.............................................................................................. 8-39
Normal mode................................................................................................ 8-41
Camera 01750010360 ................................................................................... 9-1

Technical data ................................................................................................ 9-2
Pin assignment............................................................................................... 9-2
Customer Connector Panel 3338700112 .................................................. 10-1

Description ................................................................................................... 10-1
Technical data .............................................................................................. 10-3
Circuit diagram ...................................................................................... 10-3
Pin assignment ...................................................................................... 10-4
Operator Panel 01750018100..................................................................... 10-5

Mechanical construction............................................................................... 10-6
Labelling of keys and indicators ................................................................... 10-7
Switching on ................................................................................................. 10-9
Operation.................................................................................................... 10-10
Simulating the key-operated switch function ....................................... 10-10
Display lighting ........................................................................................... 10-11
Setup .......................................................................................................... 10-12
Setup program start mask ................................................................... 10-12
Setting the operator panel type ........................................................... 10-13
Setting the national language .............................................................. 10-13
Setting the interface parameters ......................................................... 10-14
Setting the display contrast ................................................................. 10-15
Calling the special functions ................................................................ 10-15
Special functions: keyboard test.......................................................... 10-16
Electronic test ...................................................................................... 10-17
Display test .......................................................................................... 10-17
Firmware version ................................................................................. 10-18
Maintenance............................................................................................... 10-19
Technical data ............................................................................................ 10-19
Pin assignment........................................................................................... 10-20

Contents
Smart UPS 700.......................................................................................... 10-21

Controls...................................................................................................... 10-21
Front side ............................................................................................ 10-21
Rear side ............................................................................................. 10-22
Switching on............................................................................................... 10-23
Switching off............................................................................................... 10-23
Self-test ...................................................................................................... 10-24
Indicators and warnings ............................................................................. 10-25
Error messages ................................................................................... 10-28
Data interface............................................................................................. 10-30
Pin assignment.................................................................................... 10-30
Technical data............................................................................................ 10-31
Safety precautions ..................................................................................... 10-32
Maintenance and installation...................................................................... 10-32
Special settings ................................................................................... 10-32
Meaning of the LED symbols .............................................................. 10-32
Voltage threshold ................................................................................ 10-33
Warning interval with low battery charge............................................. 10-34
Repairs and battery replacement ............................................................... 10-34
User Guidance.......................................................................................... 10-35

Control........................................................................................................ 10-35
4- / 6-digit user guidance............................................................................ 10-36
Pin assignment.................................................................................... 10-37
Powersave Print ....................................................................................... 10-39

Powersave Print without LED control......................................................... 10-39
Powersave Print with LED control.............................................................. 10-39
Views.......................................................................................................... 10-40
Powersave Print without LED control .................................................. 10-40
Powersave Print with LED control ....................................................... 10-41
Wiring plans ............................................................................................... 10-42
Powersave Print without LED control .................................................. 10-42
Powersave Print with LED control ....................................................... 10-43
Pin assignment........................................................................................... 10-44
X1: Signals from connector, internal in/outputs II from SE III.............. 10-44
X2: 24 V input from power supply unit................................................. 10-45
X3: Switched 24 V output for consumers ............................................ 10-45
X4: Connector for fan control and SE III /
power distributor connection ........................................................ 10-45
X5: Connector for fan control and SE III /
power distributor connection ........................................................ 10-46

Contents
X6: Output for power sources 9-12 and fans....................................... 10-47

X7: Output for power sources 13-16 and fans..................................... 10-48
Removal/Installation of Components RL ................................................. 11-1

Device views ................................................................................................ 11-1
Front view .............................................................................................. 11-1
Rear view............................................................................................... 11-2
Device door opened .............................................................................. 11-3
Safe door opened .................................................................................. 11-4
Opening the ProCash 2000.......................................................................... 11-5
Opening / closing the device door ......................................................... 11-5
Opening / closing the customer panel ................................................... 11-5
Pulling out the printer carriage............................................................... 11-6
Pulling out the pull-out unit .................................................................... 11-6
Pulling out the cash-out module ............................................................ 11-7
AZM output transport.................................................................................... 11-8
Operator panel ............................................................................................. 11-8
Special electronics ..................................................................................... 11-10
Powersave Print ......................................................................................... 11-10
Power distributor ........................................................................................ 11-11
Power supply unit ....................................................................................... 11-11
Capacitor (only ID18) ................................................................................. 11-12
Journal printer ND98 .................................................................................. 11-13
Receipt printer ND9C ................................................................................. 11-14
ID18............................................................................................................ 11-15
DIP push-in card reader reader.................................................................. 11-16
SWIPE card reader .................................................................................... 11-18
Customer connector panel ......................................................................... 11-18
MM converter ............................................................................................. 11-19
PC .............................................................................................................. 11-19
User guidance LEDs .................................................................................. 11-20
10,4’’ LCD monitor without Touchscreen ................................................... 11-20
Pane / softkey unit for 10,4’’ LCD............................................................... 11-21
15’’ LCD monitor......................................................................................... 11-25
Touch pane for 15’’ LCD monitor ............................................................... 11-27
Keyboard .................................................................................................... 11-29
PIN keyboard....................................................................................... 11-29
EPP keyboard...................................................................................... 11-29
Loudspeaker............................................................................................... 11-30

Contents
Removal/Installation of Components FL ............................................... 11-31

Device views .............................................................................................. 11-31
Front view............................................................................................ 11-31
Customer panel opened ...................................................................... 11-32
Safe door opened................................................................................ 11-33
Opening the ProCash 2000 FL .................................................................. 11-34
Opening / closing the device door ....................................................... 11-34
Opening /closing the customer panel .................................................. 11-34
Pulling out the printer carriage ............................................................ 11-35
Pulling out the pull-out unit .................................................................. 11-35
Pulling out the AZM cash-out module ................................................. 11-36
AZM output transport ................................................................................. 11-37
Operator panel ........................................................................................... 11-37
Special electronics ..................................................................................... 11-39
Powersave Print ......................................................................................... 11-39
Power distributor ........................................................................................ 11-40
Power supply unit....................................................................................... 11-40
Capacitor (only ID18) ................................................................................. 11-41
Journal printer ND98 .................................................................................. 11-42
Receipt printer ND9C ................................................................................. 11-43
ID18............................................................................................................ 11-43
DIP push-in card reader ............................................................................. 11-44
SWIPE card reader .................................................................................... 11-46
Customer connector panel ......................................................................... 11-46
MM converter ............................................................................................. 11-47
EDM module .............................................................................................. 11-47
PC .............................................................................................................. 11-48
User guidance LEDs .................................................................................. 11-48
10,4" LCD monitor without Touchscreen ................................................... 11-49
Pane / softkey unit 10,4’’ LCD .................................................................... 11-50
15" LCD monitor......................................................................................... 11-54
Touch pane for 15“ LCD monitor................................................................ 11-55
Keyboard.................................................................................................... 11-57
PIN keyboard....................................................................................... 11-57
EPP keyboard ..................................................................................... 11-57
Loudspeaker .............................................................................................. 11-58

Contents
Maintenance and Service .......................................................................... 12-1

Test options.................................................................................................. 12-1
Preventive maintenance............................................................................... 12-2
Keyboard ............................................................................................... 12-2
LCD monitor .......................................................................................... 12-2
User guidance display ........................................................................... 12-2
UPS ....................................................................................................... 12-2
ID card readers (ID18, DIP, SWIPE) ..................................................... 12-3
Printers .................................................................................................. 12-3
Approved maintenance materials................................................................. 12-4
Index ............................................................................................................... I-1

Contents

Introduction
This service manual has been compiled for authorised service personnel only.
The operating and installation instructions should also be read since certain
details are only described in these instructions.
Symbols used in this manual

Text following a dash represents an item in a list.
"" Text in quotation marks refers to other chapters or sections in this
document.
• Text following this symbol describes actions to be performed in the
specified order.
Text following this symbol should be given special attention in order to
avoid damage and injury.
Text following this symbol contains general information to facilitate

i use of the device and help avoid operating errors.

Important safety precautions Introduction
Important safety precautions

This device complies with the relevant safety regulations for information
processing equipment.
Please read the following notes carefully before doing any work on
the device.
− When moving the device from a cold to a warm environment, do not
operate it for at least two hours to prevent possible damage caused by
condensation.
− Only use the original packaging material to transport the device.
− Observe the warning and information labels on the device.
− The device is equipped with a safety-tested power cable which must be
connected only to a grounded outlet.
− Always hold the plug when removing the power cable. Never pull the cable
itself.
− Install cables in such a way that they will not be stepped on or tripped over
or damaged in any way.
− Make sure that there is always free access to the sockets used or to the
electrical circuit-breakers of the house installation.
− In case of an emergency (e. g. damaged cabinets, controls or power
cables, liquids or foreign objects in the device) observe the following
instructions:
• Switch off the device immediately.
• Pull the power plug.
• Inform the customer service office responsible for you.
Observe the notes in the section "General power interrupt".
− Connect any component later added to the device (e. g. a modem) to a

grounded socket with an approved power cable.
− Have damaged power cables replaced immediately.
− During a thunderstorm, data transmission lines may not be connected or
disconnected.
− Always keep the device’s ventilation slots free from obstruction to ensure
proper air circulation and to prevent malfunctions resulting from
overheating.

Introduction Important safety precautions
− Only use accessories and extension components which have been

approved by us. Nonobservance can result in damage to the system or
violations of regulations or certifications concerning safety, radio
interference and ergonomical requirements.
Note that there are only Safety Extra-Low Voltage circuits (SELV circuits) if
you want to feed voltage from an external source into prepared cables to install
additional electronics (e. g. EMA connection).
− To clean the device, only use the cleaning agents approved by us (see
chapter "Maintenance and Service").
Repair work
Repair work may only be carried out by authorised personnel.
Unauthorised opening of the device or repair work carried out
improperly could result in considerable danger to the user.
In case of noncompliance, Wincor Nixdorf GmbH & Co. KG excludes
all liability.
Lithium battery
Danger of explosion if replaced improperly.
Only use the same battery type or a type recommended by the
manufacturer.
Do not put the lithium battery into the household waste. It will be taken
back at no charge by the manufacturer, the dealer or their
representative for recycling or disposal.
Operating the device

Before operating the device, remove all parts inside of it which
i secure its components during transportation or check whether they
have been removed (see inclosed info sheet).

General power interrupt Introduction
General power interrupt

A general power interrupt has the following effects:
− All current transactions are immediately aborted (exception:
transport of the ID card).
− Dispensed banknotes remain in the transport path of the cash-out
module. They will be transported to the collecting tray or the reject
cassette of the cash-out module after the device has been turned on
again.
− Depending on the parameter setting, ID cards are either output,
retained or transported to the ID card reject tray. This transaction will
be properly completed.
• Only frontload: Open the front door (see chapter "Basic Operation").
• Open the safe door (see chapter "Basic Operation").
• Disconnect the plug connection of the power cable.
• Devices with UPS (option): Turn the UPS off.
How to switch off the UPS depends on the UPS unit used.
For more details see chapter "Smart UPS 700".
• To ensure that the entire device is disconnected from power, you must also
pull the plug of the power cable from the wall outlet or interrupt the power
supply in the distributor box of the building by switching off the circuit-
breaker or by removing the fuse.

Introduction Description of the device
Description of the device
Function and use

The ProCash 2000 is a monofunctional automated teller machine for indoor
installation. It is based on a modular system which, apart from the basic
functions of the cash output and information display, can be extended with the
following functions:
Load and unload electronic purse data
Print receipts or other documents
Issue and/or print tickets or vouchers from multi-use cassettes.
The various functions are implemented by the use of components which can
be combined as needed. They are described in detail in the following chapters.
Structure of the manual
Outline
The chapter "Introduction" describes the important safety precautions and the
general power interruption. It also gives an overview of the possible functions
of the ProCash 2000.
The features are also described in the chapter "Introduction" in the section
"Technical Data".
In the chapter "Function and Integration" you will find the block diagrams and a
short description of the main functions of the device.
This is followed by the chapters describing the components which are used or
can be used.
The next chapter "Removal/Installation of Components" provides detailed
information on how to remove and install each component.

Structure of the manual Introduction
Finally, the chapter "Maintenance" contains information on maintenance work

to be carried out regularly.
Supplementary documentation
For the operation and installation of the system, separate manuals are
available in several languages.
These manuals can be ordered from the publications office in Fürth, Germany.
They are also available in the Intranet.
Usually the manufacturers' original manuals for OEM components are included
in the shipment. They may contain more detailed information.
Manual release
Since production began, some components have been replaced for various
reasons (e. g. progress in technology, cost reduction).
Often the hardware replacement does not result in a changed construction of
the device (mechanical or electrical) or the functional integration.
In this case, the new component is added to the service manual and the
previous component remains in the respective chapter.
If the integration of a new component results in changes, the corresponding
chapters will be adapted (e. g. block diagrams, removal/installation, preventive
maintenance, etc.).

Introduction Technical data
Technical data
Electrical characteristics of the supply network
Line voltage: 110 - 120 V 220 - 240 V

Rated frequency: 50/60 Hz 50/60 Hz
Network type: TN (network with TN (network with PE
PE conductor) conductor)
Permissible tolerance for rated
voltage: - 10 % / + 6 % - 10 % / + 6 %
Permissible tolerance for rated
frequency: ±1% ±1%
Device conditions
General 110 - 120 V 220 – 240 V

Idle mode Maximum Idle Maximum
mode
Rated current consumption: 1.7 A 2.4 A 1.0 A 1.6 A
Apparent power consumption: 104 VA 281 VA 224 VA 352 VA
Real power: 170 W 260 W 180 W 330 W
Power factor: 0,84 0,93 0,78 0,91
Protection class: Ι Ι
Leakage current (maximum): 1.17 mA 2.14 mA
Power supply connection: Country-specific Country-specific
safety plug safety plug
Fuse: 10 A slow fuseor 16 A 10 A slow fuseor
automatic circuit- 16 A automatic
breaker circuit-breaker
Type of protection IP 20 IP 20
(DIN VDE 0470-1):

Technical data Introduction
Installation conditions
ProCash 2000 ProCash 2000
Rearload Frontload
Dimensions:
Height: 1472 mm 1472 mm
Width: 600 mm 600 mm
Depth: 900 mm 900 mm
Required floor space: 0.54 m² 0.54 m²
Operation and maintenance

space: 2.18 m² 1.15 m²
Weight:
CEN III safe
Device weight: 630 kg 630 kg
Surface load: 12.4 kN/m² 12.4 kN/m²
CEN IV safe
UL safe

Ambient conditions in accordance with DIN EN 60721

(IEC 721)
Class Ambient Relative

temperature °C humidity % r.h.
Operation (Indoor) 3K2 + 15 to + 35** 10 to 75
Limit range of 3K3 + 5 to + 40 5 to 85
operation *
Transport 1K2 - 25 to + 60 15 to 98
Storage 1K2 + 5 to + 40 5 to 85
* The device may only operated for a short period of time in the limit range of
operation.
** Deviating from the standard, the ambient temperature has been changed to
+ +35 °C.
Mechanical conditions according to DIN IEC 721
Class Comment
Operation 3M2 Building with minimum external
vibration.
Transport 3M2 All types of commercial vehicles and
(in original packing) trailers as well as rail and air transport.
Storage 1M3 Noticeable vibration and shocks, e.g. by
(in original packing) machines or passing vehicles.

Noise emission in accordance with DIN EN 27779
Noise values acc. to ISO 9296 Idle Mode/Standby Operation*

Sound power level LWAd 5.0 B 6.7 B
Workplace-related sound pressure 32 dB 50 dB
level LpAm (at adjacent workplace)
* typical operating cycle.

Compliance with standards and certifications
Standards met
Security standards: IEC 950
DIN EN 60950 / VDE 0805
CSA 22.2 No. 950
EMC standards: EN 55 022 / B
EN 50 082 – 1
EN 50 082 – 2
Conformity
The CE mark of conformity attached to the product or its package indicates
that the product complies with the requirements of the following EU
guideline(s):
EMC guideline 89/336/EEC including the amendment guideline 93/68/EEC
Low voltage guideline 73/23/EEC including the amendment guideline
93/68/EEC
The corresponding statement of compliance has been issued by
Wincor Nixdorf GmbH & Co. KG
Heinz-Nixdorf-Ring 1
33106 Paderborn
Notes concerning radio interference suppression and electrical safety

All other devices connected to this product must comply with the EMC
guideline 89/336/EEC including the amendment guideline 93/68/EEC and the
low voltage guideline 73/23/EEC including the amendment guideline
93/68/EEC.
Certification for data transmission

The certification number or CE mark of the data transmission module (if
present) is attached directly to the DT card or to the housing of the system
unit.


Function and Integration
This chapter provides information on the functions of the components and their
integration into the device.
Block diagrams
The following block diagrams show the connections between the individual
components.

Operator
2-2
keyboard
Operating Reardoor
Power input panel lock sensor IDCU
Stereo- Stereo- SOP
VGA only Rearload speaker speaker Loadspeaker button control (door 2)
Keyboard only Rearload Receipt printer
(left) (right) (door 1)
Mouse
COM 2 AZM
User guidance
COM 1
Block diagrams
LCD-lighting on/off Special electronics

(III)
print
Sensor
Power
Capacitor
LCD save
print DIP EDM
SWIPE push-in Camera
(+5,+12,-12,+24V)
System wiring diagram
CIM 86
Power distributor
card card IDCU Operator or
Touch- panel
reader reader
Softkey
Softkey
EPP
screen
A C
Controller Central power
supply
12 V B B B PIN
keyboard
V.24 9-channel case distributor

Channel 7
Channel 2
Channel 5
Channel 3
Channel 9
Control
switched
switched
Channel 4
Channel 6
switched
Channel 14
Channel 15
Power output
unswitched
ProCash 2000 - Service Manual

Power output Safe door
Power input sensor
Power distributor
Power switch
Receipt Cash-out module MM
Shutter interface
printer printer (ZAC-NG)
UPS
Safety switch
Customer
connection
MM
module
Logo
(in ATM frame!)
DCE Customer Intruder alarm system cable

connector V.24 video
Power socket Sensor (Camera)
(country specific)
01750030886 A
Function and Integration
Function and Integration Block diagrams
Cash-out module
Powersave-Print or
central power supply unit Safety
V.24 distributor V.24 switch
channel 4 AZM
Additional Safe door

transport sensor
Portrait camera
Voltage distributor 24V

Portrait
camera
Video
Audio Standard
Loudspeakers on / in the
customer panel
L R
PC sound card
Line Out
(Speaker Out)

Block diagrams Function and Integration
Powersave feature
Power
supply +24 V
unit
Powersave-Print
X3
(e.g. AZM)
24 V load
X4
X2
Connectors ‘Intern.
Inputs/Outputs II’
X5
Connector
‘Power distributor’
X6
and fan control
Extension unit
Activation of
Special
X1
lit arrows
electronics III X7
Power
distributor

Function and Integration Power supply
Power supply
Mains voltage
The device is equipped with the central power distributor 0323900000 to
supply the components with mains voltage.
The power distributor is connected with the UPS (optional) by means of a
power cable. The UPS is connected with the building installation by means of a
power cable.
Any optional modem that is installed must not be connected to the
power distributor. It must always be connected to an external power
outlet.
The on/off switch can be used as a central system switch for all components
connected to the power distributor.
The standard device is equipped with the 00323501000 power supply unit.
Direct voltage supply
The required DC voltages for all components without a power supply unit
of their own are generated in the central power supply unit.
Connection of cash-out module, receipt printer and journal printer

Due to the required power, these components must be connected to
the 24-V connectors B1, B2 and B3 of the power supply unit
0003235.xx (20 A outputs).
Connection of cash-out module (only operating system WinNT)

The 24 V voltage for the cash-out module can be controlled via the special
electronics by the application by means of the ’Powersave-Print’ assembly
(see the section "Powersave feature" in the block diagrams). Switching-off of
the cash-out module can be performed whenever there is no cash transaction
to be carried out.

Power supply Function and Integration
Power distribution
DC voltages are distributed through power cables with the necessary
branches.
Pin assignment for 5-pin AMP connector

Contact Voltage
1 GND
2 + 24 V
3 +5V
4 - 12 V
5 + 12 V
Pin assignment for 2-pin AMP connector

Contact Voltage
1 GND
2 + 24 V

Function and Integration Special electronics
Special electronics
Functions used
The following functions of the special electronics can be used:
− Central on/off switch
− Monitoring a power failure
− Monitoring the door contact
− Control of mains voltage
− Control of DC power supply
− Control of powersaving switch for cash-out module (Powersave Print)
− Switching on user guidance
− SOP switch for setting operator mode
− Customer connector panel input / output
− Keyboard signals from PIN keypad and softkeys
− Loudspeaker
Signal assignment of user guidance
Connector of SE 01750003214 (control of user guidance)

Signal Bit Component
Power source 1 0 IDCU
Control output 2 1
Power source 3 2 Receipt printer
Power source 4 3 Cash-out module
Power source 5 4
Power source 6 5
Power source 7 6
Control output 8 7

Sound system Audio Standard Function and Integration
Sound system Audio Standard

The system is supplied with the Audio Standard sound system.
The connection plan is shown in the block diagram in the section "Audio
Standard".
The loudspeakers in the customer panel are directly connected to the sound
card in the system unit.
Volume control is performed by the driver software for the sound card.
CCTV monitoring
The cash dispensing process can be monitored by a video camera.
The connection plan is shown in the block diagram in the section "Portrait
camera".
SOP button
If the system has a SOP button, the operator can press the button to tell the
application that he or she wishes to perform operating or maintenance tasks
on the system.

Function and Integration System unit (PC)
System unit (PC)
Overview
The ProCash 2000 cash dispenser is equipped with the following PC:
Description / CPU RAM HDD CD-ROM

Material no.
SCENIC 661 Pentium III 450MHz 64 MB 4.0 GB IDE 40-speed
01750025776 IDE
LPT assignment
The ProCash 2000 does not require a parallel interface.

System unit (PC) Function and Integration
COM assignment
Component on PC
UPS (optional) COM 1
Touch controller COM 2
Component on Rocketport
CH 1
Operator Panel CH 2
Special electronics III CH 3
Cash-out module CH 4
ID card reader, hybrid card CH 5
reader (also DIP or swipe card
reader if required)
Journal printer ND98 CH 6
EDM or EPP CH 7
CH 8
CIM 86 or modulated feature CH 9
module
CH 10
CH 11
CH 12
CH 13
Camera control CH 14
Receipt printer ND9C/ND9E CH 15
CH 16
COM Interface on PC
CH Channel on V.24 distributor (Rocketport)
The components are connected via the 9-channel case distributor

i (01750031729).

SCENIC PC system settings
Component Possible Set I/O Poss. Set Poss. Set Special

I/O addr. addr. interrupts IRQ DMA DMA features
(hex) (hex)
Keyboard - - 1 1 - -
COM1 02F8, 03F8 3,4 4 - - IRQ can be

03F8, switched off
02E8,
03E8
COM2 02F8, 03F8 3,4 3 - - IRQ can be
03F8, switched off
02E8,
03E8
Par.interface 0278, 0378 5, 7 7 1,3 IRQ can be
0378 switched
LPT1
off,
ECP
occupies
DMA
RTC - - 8 8 - -
USB contr. PnP - - -
Mouse contr. - - 12 - - - IRQ

switched off
Num. proc. - - 13 13 - -
IDE contr. 1 - 01F0 14 14 - -
-01F7
IDE contr. 2 - 0170 15 15 - -
-0177

System unit (PC) Function and Integration
Component Possible Set I/O Poss. Set Poss. Set Special

I/O addr. addr. interrupts IRQ DMA DMA features
(hex) (hex)
Free - - 5,9,10,11, 0,1,3,
resources 12 5,6,7
Rocketport PnP one IRQ -
16-channel
PCI
Audio card PnP
SOLO1
DU78 Va 0220, 0220 5, 10, 11, 5 0, 1, 0
0260, 12, 15 3, N
-022E 1
02A0,
02E0
EtherLink XL PnP one IRQ - -
3Com PCI
X.25 0200, 0360 3, 4, 5, 7, 5 - -
0210, ... 9, 10, 11,
Eicon C21 -036F
03E0 12, 15
Token Ring 0A20, 0A20 3, 5, 7, 10, 5 3, 5, 6 6
1A20, 11, 12, 15
Madge 16/4 + -0A2F
2A20,
3A20
LCD graphics 03C0 03C0 - - - -
card AGP
DotCard 690

Overview of PC cards
W wide area network S system control C components
L local area network D display M multimedia
Card BUS W L S D C M
Eicon card C21 ISA X

No.: 01750011987
Fast Etherlink XL 3C905B-TX PCI X
No.: 01750019090
Token-Ring AT 16/4 Plus C30 ISA X
No.: 01750012715
DU78-Va or DU78-Vb ISA X
No.: 01750007738 / 01750025516
+ adapter IHSS (DCE4 ADO
connection)
No.: 66660 00 5 12
V.24 Rocketport 16-channel PCI X
No.: 01750014685
Dotcard 690 AGP X
No.: 01750023889
Sound card TT Solo 1 PCI X X
No.: 01750022769

Monitors Function and Integration
Monitors
The following monitors can be integrated into the customer panel of the
ProCash 2000:
LCD box 10.4” SVGA Dotronic (01750020552) in conjunction with touch

(01750026957) or softkey version *
LCD box 10.4” VGA Dotronic (01750020555) in conjunction with touch
(01750026957) or softkey version *
LCD box 12,1" SVGA (01750020892) in conjunction with softkey version **
LCD box 15'' XGA (01750020326) in conjunction with Touchkit 01750019703
(without LCF) or with Touchkit 01750032690 (with LCF).
* Softkey keyboards for 10,4“ LCD monitors

The following softkey keypads can be used:
− Standard: (01750002167)
− Standard Braille: (01750016329)
− NDC: (01750002164)
− NDC Braille: (01750007465)
− DDC: (01750015713)
− DDC Braille: (01750010427)
** Softkey keyboards for 12,1“ LCD monitors

The following softkey keypads can be used:
− Standard: (01750025642)
− Standard Braille: (01750024267)
− NDC: (01750025643)
− NDC Braille: (01750024268)
− DDC: (01750025644)
− DDC Braille: (01750024269)
The Dotcard-690 AGP graphics card (01750023889) is needed in order to run

the monitors. In addition, either the Dotcard - LVPL or Dotcard PL adapter
interface card is needed depending on the monitor installed. For further
information please refer to the relevant chapters on the monitors.

Function and Integration Operating the flat displays
Operating the flat displays

To operate the various flat LC displays, the graphics card in the system control
unit and the interface card in the display assembly have to be configured
appropriately using microswitches and jumpers.
Microswitch and jumper positions

For the microswitch and jumper positions, please refer to the relevant sections
of the chapters on the graphics cards "Dotcard-690 AGP", "Dotcard-LVPL" and
"Dotcard-PL adapter".
Any jumpers not included in the following tables in this section must remain in
the manufacturer’s default settings.

Operating the flat displays Function and Integration
Setting the graphics card

The settings given in the table below apply to the Dotcard-690 AGP
i graphics card.
LCD assembly DIP switch S1 DIP switch S2 Jumper JP9

10,4“ VGA
ON 12 3 4 5 6 ON 12 3 4 5 6
01750020555 OFF OFF 1 2 3
10,4“ SVGA
ON 12 3 4 5 6 ON 12 3 4 5 6
01750020552 OFF OFF 1 2 3
12,1“ SVGA
ON 12 3 4 5 6 ON 12 3 4 5 6
01750020892 OFF OFF 1 2 3
15“ XGA
ON 12 3 4 5 6 ON 12 3 4 5 6
01750020326 OFF OFF 1 2 3

Function and Integration Operating the flat displays
Setting the interface card

The 10,4" and 12,1" flat displays detailed in the section "Setting the graphics
card" contain the Dotcard-LVPL.
DIP switch S1 Jumper JP1, JP5, JP6
Dotcard LVPL
ON 12 3 4 5 6
OFF 1 2 3
PL adapter settings
The 15" display described in the section "Setting the graphics card" contains
the Dotcard-PL adapter and is run in the default settings.
Jumper 1 Jumper 5
Dotcard PL adapter
1 2 3 1 2 3

Printers Function and Integration
Printers
The following printers can be used in the ProCash 2000:
− Receipt printer ND9E (01750020561),
− Receipt printer ND9C (01750017360) or (017500267542),
− Journal printer ND98 (01750003288).
For further information on the printers and different versions of printers that are
used, please refer to the block diagrams in this chapter and in the relevant
chapters on printers in this manual.
Card reader ID18

Card readers from the ID18 device family can be installed in the ProCash
2000.
For information on the versions used, please refer to the chapter "Card Reader
ID18".
Card reader ID24

Card readers of the ID24 device family (push-in card reader or SWIPE card
reader) can be installed in the ProCash 2000.
For information please refer to the chapters "DIP Push-In Card Reader
(ID24102114)" or "SWIPE Card Reader (ID24115214)".

Function and Integration Keyboards and keypads
Keyboards and keypads
The following keyboards and keypads can be used in the ProCash 2000:
− PIN keypad,
− EPP keyboard.
The optional softkeys are controlled via the special electronics module
01750003214.
The EPP keyboard is connected via the V.24 interface and the power
distributor. For assignment of the V.24 channels for EPP, please refer to the
block diagrams in this chapter.
The PIN keyboard is directly connected to the special electronics module
01750003214. If softkeys exist, they are connected to the special electronics
module via the print of the softkeys.
Uninterruptible power supply unit (UPS)

When the power supply is interrupted, the UPS starts supplying voltage to the
device.
For further details on the UPS installed in the device, please refer to the
chapter "Smart UPS 700".

Uninterruptible power supply unit (UPS) Function and Integration

Power Supply Unit 00323501000
Description
The power supply unit 03235.01 supplies all components which are not
equipped with a power supply unit with the necessary DC voltage. The rated
voltage (115 V or 230 V) is set via a slide switch. A built-in fan provides the
cooling. All outputs are protected against short-circuit as well as against
overvoltages or undervoltages. In addition, there is protection against
overtemperature. In case of overvoltage or overtemperature, the power supply
unit turns itself off immediately. It can only be turned on again by turning the
line voltage off and on. In the event of undervoltage or short-circuit conditions
at the outputs, the power supply unit also turns itself off immediately, but
power is restored automatically.
Operating state indicator

The green LED at the special electronics indicates that the special electronics
has switched on the power supply unit.
Power failure
In case of a power failure the power supply unit interrupts the switched
voltages (+ 24 V, + 5 V, + 12 V) unless this is prevented by the device
configuration setting of the special electronics.
The power supply unit automatically restores the voltages after the time of
interruption has elapsed, if the mains is available again.
The control is carried out via the signals NAN, NEN and STNANT.
NAN: The signal is created by the power supply unit, if the mains voltage
drops below 170 V (switch position 230 V) or 85 V (switch position
115 V) for more than 26 ( ± 4) ms.
NEN: The +5 V, +12 V and +24 V outputs for the switchable voltage are
controlled with this signal of the special electronics.

Technical data Power Supply Unit 00323501000
STNANT: Using this signal the special electronics can control via the
configuration job, whether the power supply unit turns the switchable
voltages off automatically in accordance with the NAN switch-off
conditions or not.
Technical data
Pin assignment
Nom. voltage selection

230
Conn. B1 Conn. B2 Conn. B3
Contact 1
Connector A Connector C
Contact 1

Power Supply Unit 00323501000 Technical data
Connector A (AMP, 8 pin M)

Special electronics and DC distribution connection
Pin Assignment
1 0V
2 * + 24 V (switched)
3 NEN
4 STNANT
5 NAN
6 + 12 V (Standby)
7 + 5 V (Standby)
8 - 12 V (Standby)
* Current limitation at the output to 8 A together with contact 2 of connector C
Connector B1, B2, B3 (AMP, 2 pin M)
Pin Assignment
1 0V
* Momentary peak current: max. 20 A
Connector C (AMP, 5 pin M)
Pin Assignment
1 0V
3 + 5 V (switched)
4 - 12 V (Standby)
5 + 12 V (switched)
* Current limitation at the output to 8 A together with contact 2 of connector A

Technical data Power Supply Unit 00323501000
Input voltages
Input voltage (switch-selectable): 220 - 240 V ( 187 - 264 V)
110 - 120 V ( 93 - 132 V)
Frequency: 48 - 65 Hz
Output voltages
Output Voltage Tolerance Comment

1 - 12 V ± 10 % standby
2 + 5,2 V ± 3% standby
3 + 12 V ± 10 % standby
4 + 5,2 V ± 3% switched
5 + 24 V * switched
6 + 12 V ± 10 % switched
* Voltage: max. 26.4 V / min. 24 V under load ≤ 10 A
Miscellaneous
Leakage current: max. 1 mA
Dimensions: 180 x 220 x 92 (width / length / height in mm)

Power Distributor 0323900000
Power is supplied via a rubber plug (position 4). Two of the three rubber plug
sockets used to supply the components with line voltage are switched over
relays.
The relays are controlled via the special electronics.
The power distributor has a two-pin On / Off switch. The built-in board has a
sensitive fuse (8 A / slow, dimensions: 6.35 x 31.75 mm).
Schalter Switch Commutateur Steckerbelegung Netzverteiler

Netzeingang maximaler Gesamtstrom = 8 A
Power input
Entrée du réseau Connector assignment
1 Power distributor
Netzausgang, ungeschaltet whole current maximum = 8 A
Power output, non-switched
Sortie du réseau commutée
2 Attribution de signaux sur le connecteur
Netzausgang, geschaltet Connecteur de tension
Power output, switched ampérage maximum = 8 A
Sortie du réseau on
3
Netzausgang, geschaltet
Power output, switched
Sortie du réseau on
If the device has a CRT monitor, the monitor is usually connected to the
switched power output 3 (monitor).

Power Distributor 0323900000
Pin assignment of power distributor control (Berg, 6-pin M)
Pin Name
1 +24 V
2 +24 V (relay control power output 2)
3 GND
4 GND
5
6 24 V (relay control power output 3) monitor

Special Electronics Module III
01750003214
The compact special electronics represents, in addition to the built-in PC, the
central control and monitoring unit of the system and is connected to the PC
via the V.24 interface.
The status messages of the special electronics are evaluated by the software
and the jobs are executed in accordance with the device configuration defined
in the software.
Controls and indicators

Specific operating states of the system can be recognised on the LED display
panel. The yellow LEDs are only significant for the UPS mode of a system with
an uninterruptible power supply.
A key is used to switch the system on and off.
An integrated volume control (e.g. for a built-in loudspeaker) and a monitor
switch are available. Using this switch you can define whether the monitor
should be permanently turned on independent of the software job.
Mode of operation
As soon as the line voltage is applied to the power supply unit, the special
electronics is ready to operate. The logic has 2 operating states.
− Switched on status Indicator: green LED
− Standby status Indicator: red LED

Switch-on characteristics Special Electronics Module III 01750003214
In the switched on state of the system, the red LED is alternately switched on
and off each time the pushbutton switch is operated. The lit status of the red
LED is communicated to the program as "switch-off request". The program
then switches the special electronics to standby status via a corresponding job.
Depending on the type of job, the logic is switched off as follows:
− Permanent OFF Indicator: red LED
− Momentary OFF (cold start) Indicator: red LED +
green LED flashes
In standby mode, all individual components of the system are switched off and
the special electronics processes only the signals of the key.
Switch-on characteristics
When the line power is turned on, the last operating state before the line power
was turned off will be restored automatically. If the special electronics is in
standby mode, the ON/OFF key must be pushed. The self-service system is
then powered up with a delay of approx. 6 seconds.
Controlling the power supply

The switchable voltages of the power supply are controlled by the signals
NAN, NEN and STNANT:
NAN: The signal is created by the power supply unit, if the line voltage
drops below 170 V (switch position 230 V) or 85 V (switch position
115 V) for more than 26 ( ± 4) ms.
NEN: The +5 V, +12 V and 24 V outputs for the switchable voltage are
controlled with this signal of the special electronics.
STNANT: Using this signal the special electronics can control via the
configuration job, whether the power supply unit turns the switchable
voltages automatically off in accordance with the NAN switch-off
conditions or not.

Special Electronics Module III 01750003214 UPS mode
UPS mode
Usually, specific status signals (e.g. end of capacity or switch-on status) can
be scanned electronically and an external control can be performed with
uninterruptible power supplies.
The two yellow LEDs may be used as follows:
UPS active/power failure Indication: yellow LED next to the red LED
End of capacity Indication: yellow LED next to the green LED

System environment diagram Special Electronics Module III 01750003214
System environment diagram
24 V
24 V on > 18 V
GND
Power socket
Logo illuminat.
Monitor
+24V
+12V
-12V
VCC
GND
NACHEK
NEN
STNANT
24 V
1
2
3
4
5
6
7
8
1
2
3
4
5
6
2
Magnet lock door 1
Magnet lock door 2
4 6 8 10 12 13 15 17 19 21 23 25 26
6 x---->
24 V
Magnet lock door 3
24 V
Ready indicator
Reserve output 1
Reserve output 2
switch
Monitor
Door 1 closed
button
On/off
Door 2 closed
Door 3 closed
5V
5V
24 V
SOP button / switch
6 x---->
Sensor
Reserve acknowledgement 1
Reserve acknowledgement 2
4 x---->
24-V device control On/off button external

3,4
1,2, 5,6 7
Tone generator
I²C bus- (only output)

5V
Remote switch-on
11 24
Loudspeaker
5V
9
LCD illumination on/off 1,3,5,7 24 V

14,16,18,20,22 GND
11
ATS power distributor

Volume
RxD
2 3 4 8 5
5V
TxD
24 V
Fan function inquiry DTR

13
CTS
5V GND
15
Logo illumination inquiry

4 x ---->
Customer relay 1
5 6 7 8 11 23 10 22 21 24 17 18 19 20
5V Customer relay 2
Customer relay 3
Customer relay 4
17
LCD illumination monitoring

4 x ---->
19,20 5 V Customer input 1

21,22 24 V Customer input 2
24 V
23 +12 V Customer input 3

24 -12 V GND Customer input 4
2 x ---->
8,10.12,14,16,18,25,26 UPS end of capacity

UPS switched on
12 V
Logo illumination
NACHECK
(Reserve output 3)
Current source
ST NANT
Door 3 closed
5V
UEMA relay NC
3 4 9
5V
UEMA relay NO
UEMA relay Common
12 x
1,2 5V
2x
6x
2x
14,15,16 24 V
12,13,25 GND
Softkeys
Jumper
Arrow illumination
Softkeys
Main keyboard

F ro n t v ie w
re d 1 6 1 1 14
01750030886 A
y e llo w
y e llo w
g re e n
1 1 1
Volu m e co ntro l
B u tto n M on ito r s w itc h Intern al R ig h t L e ft C u stom er -s p ecific

LE D b loc k O n / O ff O n / O ff in p u ts / o u tpu ts I V.24 so ftk eys inp uts / ou tp uts
S id e v ie w , le ft S id e v ie w , rig h t
Views of the special electronics

2 2 2 1 2
1 1 1 1 1
P ow er sou rce P o w er d istributo r Illu m in ate d P IN Jum p ers Intern al

P ow er sup p ly con tro l arr ow s key b oa rd in p u ts / o u tpu ts II
3-11
Special Electronics Module III 01750003214 Views of the special electronics
Pin assignment Special Electronics Module III 01750003214
Pin assignment
Power source, power supply unit control
Pin Assignment
1 24 V
2 + 12 V
3 - 12 V
4 5V
5 GND
6 NACHECK
7 NEN
8 STNANT
Power distributor
Pin Assignment
1 24 V
2 24 V, delayed switch-on
3 GND
4 Ecological power distributor
5 Logo illumination
6 Monitor

Special Electronics Module III 01750003214 Pin assignment
Internal inputs/outputs I
Pin Assignment
1 24 V
2 Door interlock 1
3 24 V
4 Door interlock 2
5 24 V
6 Door interlock 3
7 24 V
8 Control of the ready indicator
9 Reserved input
10 Reserved output 1
11 Loudspeaker
12 Reserved output 2
13 Feedback door 1
14 GND
15 Feedback door 2
16 GND
17 Feedback door 3
18 GND
19 Feedback SOP key
20 GND
21 Feedback proximity sensor
22 GND
23 Spare feedback 1
24 5V
25 Spare feedback 2
26 External ON/OFF key

Customer-specific inputs/outputs
Pin Assignment
1 5V
2 5V
3 NC UEMA relay (closed)
4 NO UEMA relay (open)
5 Relay for external features 1
9 Common UEMA relay
10 Feedback from customer contact 3
12 GND
13 GND
14 24 V
15 24 V
16 24 V
17 Logo illumination control
18 NACHECK
19 STNANT
20 Feedback door 3
21 Feedback from UPS: Battery capacity low
24 Feedback from UPS: power fail / UPS mode
25 GND

V.24 control of the SE
Pin Assignment
1
2 RxD
3 TxD
4 DTR
5 GND
6
7
8 CTS
9
Softkeys on the left
Pin Assignment
1 Matrix signal Y0
2 Matrix signal Y1
3 Matrix signal Y2
4 Matrix signal Y3
5 Matrix signal X2
Softkeys on the right
Pin Assignment
1 Matrix signal Y0
2 Matrix signal Y1
3 Matrix signal Y2
4 Matrix signal Y3
5 Matrix signal X3

Control of operator prompts

(illuminated arrows)
Pin Assignment
1 Power source 1
2 GND
3 Power source 2
4 GND
5 Power source 3
6 GND
7 Power source 4
8 GND
9 Power source 5
10 GND
11 Power source 6
12 GND
13 Power source 7
14 GND
15 Power source 8
16 5V
17 24 V
18 24 V
19 + 12 V
20 - 12 V

PIN keyboard matrix
Pin Assignment
1 Matrix signal Y0
2 Matrix signal Y1
3 Matrix signal Y2
4 Matrix signal Y3
5 Matrix signal Y4
6 Matrix signal Y5
7 Matrix signal Y6
8 Matrix signal Y7
9 Matrix signal X0
10 Matrix signal X1
11 Matrix signal X2
12 Matrix signal X3
2 externally accessible jumpers
Pin Assignment
1 Mode 1
2 GND
3 GND
4 Mode 2

Internal inputs/outputs II
Pin Assignment
1 24 V control 1
2 24 V control 2
3 24 V control 3
4 24 V control 4
5 I2C bus data, only output
6 I2C bus clock, only output
7 Remote power-on
8 GND
9 LCD illumination control
10 GND
11 Power distributor clock
12 GND
13 Fan monitoring
14 GND
15 Logo illumination inquiry
16 GND
17 LCD illumination inquiry
18 GND
19 5V
20 5V
21 24 V
22 24 V
23 + 12 V
24 - 12 V
25 GND
26

SCENIC 6XX PCs
Series SCENIC 6xx with ATX system board D1107
Overview of PC variants
− SCENIC 651, Audio optional, CD-ROM, Pentium II 400, 64 MB
SDRAM (order number 01750022338)
− SCENIC 651, Audio, CD-ROM, Pentium II 400, 64 MB SDRAM SCSI
(order number 01750023928)
− SCENIC 661, Audio, CD-ROM, Pentium III 450, 64 MB SDRAM
− SCENIC 661, Audio, CD-ROM, Pentium III 550, 64 MB SDRAM
Supplied software
− ISA configuration tool
DOS boot diskette for registering additional ISA cards.
− Driver for Cirrus GD5436/46
− Driver for MGA Millenium
If a different graphic resolution is required, this can be implemented
with the associated graphic drivers. The diskettes supplied contain
installation files for the various operating systems.
− Driver for audio
Only for PCs with audio. If the TT SOLO 1 sound card driver is not
available in the respective operating system, it can be installed using
the driver diskettes.
− Driver for CD-ROM
Only for PCs with CD-ROM drive. If the CD-ROM driver is not
available in the respective operating system, it can be installed using
the driver diskettes.

Technical data SCENIC 6XX PCs
Technical data
SCENIC 651 PII/400 IDE CD-R64 MB
ATX-motherboard D1107
Chip set Intel 440BX PIIX4E
Microprocessor PII 400 MHz (max. 450)
Processor base Slot 1
Front Side Bus 100 MHz
Second Level Cache 512 KB (integr. in PII)
Memory 64 MB (max. 768) SDRAM
DIMM slot 3 (SDRAM)
Flash EPROM BIOS-Update via diskette possible
Interfaces: 2 x serial (9 pin)

1 x parallel (25 pin, EPP, ECP)
1 x keyboard (PS/2)
1 x mouse (PS/2)
2 x USB
Floppy disk drive 3.5", 1.44 MB
Hard disk controller Ultra ATA-33

Hard disk capacity / Access time 4.3 GB / <=10ms
CD-ROM drive 32 x IDE
Graphics board Matrox MGA G100 (AGP)

Picture refresh memory 4 MB
Audio board Optional: TT Solo 1

SCENIC 6XX PCs Technical data
Slots 1 x AGP
1 x ISA (max. height of PCI-card)
1 x ISA / PCI (max. height of PCI-card)
4 x PCI
Slots for drives 5

accessible from the outside: 1 x 3.5", 2 x 5.25"
internal: 2 x 3.5"
Electrical ratings
Line voltage 110-120V/ 220-240V (switchable)
Line frequency 50-60 Hz
Max. power dissipation 145 Watt
Dimensions
Dimensions (H x W x D) 135 x 145 x 455 mm
Weight ca. 9 kg
Compatibility (references) Microsoft operating system

(HCT test / HCL entry)
Novell Netware
(Yes, Netware Tested and approved)
OS/2
(IBM compatibility list)

SCENIC 651 PII/400 SCSI CD-R64 MB
ATX-motherboard D1107
Microprocessor PII 400 MHz (max. 450)
Second Level Cache 512 kB (integr. in PII)
DIMM slot 3 (SDRAM)
Interfaces: 2 x serial (9-pin)

1 x keyboard (PS/2)
1 x mouse (PS/2)
2 x USB
Floppy disk drive 3.5", 1.44 MB
Hard disk UW
Hard disk capacity / Access time min. 4 GB / <=10ms
CD-ROM drive 40 x SCSI

SCSI-Controller AHA 2940 UW
Audio board TT Solo 1

Interfaces: 1 x microphone
1 x Game port
1 x Line in
1 x Line out / Speaker

Slots 1 x AGP
4 x PCI
Slots for drives 5

accessible from the outside: 1 x 3.5", 2 x 5.25"
internal: 2 x 3.5"
Electrical ratings
Line voltage 110-120V/ 220-240V (selectable)
Line frequency 50-60 Hz
Dimensions
Weight ca. 9 kg

Novell Netware
OS/2

SCENIC 661 PIII/450 IDE CD-R64 MB
ATX motherboard D1107

Micro processor PIII 450 MHz
Second Level Cache 512 kB (integr. in PIII)
DIMM slot 3 (SDRAM)
Interfaces 2 x serial (9 pin)

1 x keyboard (PS/2)
1 x mouse (PS/2)
2 x USB
1 x Monitor (15 pin VGA)
Floppy disk drive 3.5“, 1.44 MB
Hard disk Ultra ATA-33


Slots 1 x AGP (used for graphic)

4 x PCI

Slots for drives 5

accessible from the outside: 1 x 3.5“, 2 x 5.25“
internal: 2 x 3.5“
Electrical ratings
Line voltage 110 - 120V / 220 - 240V (switchable)
Line frequency 50 - 60 Hz
Dimensions
Weight ca. 9 kg

Novell Netware
OS/2

SCENIC 661 PIII/550 IDE CD-R64 MB
ATX motherboard D1107

Micro processor PIII 550 MHz
Second Level Cache 512 kB (integr. in PIII)
DIMM slot 3 (SDRAM)
Interfaces 2 x serial (9 pin)

1 x keyboard (PS/2)
1 x mouse (PS/2)
2 x USB
1 x Monitor (15 pin VGA)
Floppy disk drive 3.5“, 1.44 MB
Hard disk Ultra ATA-33


Slots 1 x AGP (used for graphic)

4 x PCI

Slots for drives 5

accessible from the outside: 1 x 3.5“, 2 x 5.25“
internal: 2 x 3.5“
Electrical ratings
Line voltage 110 - 120V / 220 - 240V (switchable)
Line frequency 50 - 60 Hz
Dimensions
Weight ca. 9 kg

Novell Netware
OS/2

ATX system board D1107 SCENIC 6XX PCs
ATX system board D1107

2 3
1
AGP
ISA2
ISA1
PCI 3
PCI 2
PCI 1
PCI5
PCI4
Slot 1
2 5
1 3 4 6
1 Serial port 4 Parallel port 1

2 PS/2 mouse connection 5 USB connection 2
3 PS/2 keyboard connection 6 USB connection 1

SCENIC 6XX PCs ATX system board D1107
1 2 3 4 5 67 8 9 10 11
15
14
2 3
1
13
AGP
ISA2
ISA1
PCI 3
PCI 2
PCI 1
PCI5
PCI4
Slot 1
12
1 I² connection* 8 Fan 2*
2 Serial chipcard reader interface 9 IDE drive 1 and 2 (primary)
or serial port 2 10 Connection for operating panel
3 Power supply 11 IrDA*
4 Floppy disk drive 12 USB chipcard reader*
5 IDE drive 3 and 4 (secondary) 13 Fan 1 (e. g. for processor) *
6 Wake On LAN 14 Power supply monitoring
7 On/Off push button* 15 Cabinet monitoring
* These plugs do not have to be available on the motherboard.

Resource table SCENIC 6XX PCs
Resource table
Used IRQ Usable Usable Assigned
IRQ address DMA
(hex)
Keyboard IRQ1
Serial port COM1 3 03F8, 02F8,
4 03E8, 02E8
Serial port COM2 3 02E8, 02F8
4 03E8, 03F8
Disc drive controller IRQ6 2
Parallel port LPT1 5, 7 0278, 0378, 0, 1, 3
03BC
RTC IRQ8
USB controller PnP
Mouse controller IRQ12
Numeric processor IRQ13
IDE controller 1 IRQ14 01F0-01F7
IDE controller 2 IRQ15 0170-0177
‘Used IRQ’ = Set interrupts when delivered.

‘Assigned IRQ’ = You can use these interrupts for the corresponding
software.
‘Assigned = You can use these address for the corresponding
address’ software.
‘Assigned DMA’ = You can use these DMAs for the corresponding
software.

SCENIC 6XX PCs PCI bus interrupts
PCI bus interrupts

The following table shows how the PCI bus interrupts are placed on the
motherboard.
PCI bus interrupts Unit on the motherboard

A PCI bus slot 5
A PCI bus slot 1
A AGP slot
B PCI bus slot 2
C PCI bus slot 3
D PCI bus slot 4
D USB controller

Settings with switches SCENIC 6XX PCs
Settings with switches

2 3
1
AGP
ISA2
ISA1
PCI 3
PCI 2
PCI 1
PCI5
PCI4
Slot 1
ON
1 2 3 4 5 6 7 8
OPEN / OFF
Switch 1 = must always be set to off Switch 5 = Clock frequency

Switch 2 = Recover system BIOS Switch 6 = Clock frequency
Switch 3 = Write protection for floppy drive Switch 7 = Clock frequency
Switch 4 = Reserved Switch 8 = Clock frequency

SCENIC 6XX PCs Settings with switches
Switch 1:
Switch 1 must always be set to ’off’.
Switch 2: Recover system BIOS

Switch 2 makes it possible to restore the system BIOS after a faulty update.
To restore the system BIOS you need a "Flash BIOS floppy".
Switch position Description

on The system BIOS starts from drive a: and the inserted
"Flash BIOS floppy" overwrites the system BIOS on the
motherboard.
off Normal operation (standard setting).
Switch 3: Write protection for floppy drive

Switch 3 defines whether it is possible to write and delete floppies with the
standard floppy drive if the write protection is disabled in the BIOS (set the field
Disk Write in menu Security to enabled).
Switch position Description

on Write protection is active for the floppy drive.
off Floppies can be read, written and deleted (default
setting).
Switch 4:
Switch 4 is reserved.

Settings with switches SCENIC 6XX PCs
Switches 5 to 8: Setting the clock frequency

For the inserted processor the switches have to be set as shown in
the following tables.
There are also processors, which always work with the right frequency
automatically - independent of the position of the switch.
As these new processors do not differ in appearance from the old
ones, we advise to set the switches always in accordance with the
processor type.
This motherboard can be operated with Pentium II processors with
66 MHz or 100 MHz Front Side Bus or with Pentium III processors
with 100 MHz Front Side Bus or with Celeron Processors with 66 MHz
Front Side Bus.
For information on the processors which can be used on this
motherboard, please contact your sales representative or our service
department.
Pentium II with 66 MHz Front Side Bus:
Processor Switch 5 Switch 6 Switch 7 Switch 8

233 MHz off off on on
266 MHz on on off on
300 MHz off on off on
333 MHz on off off on

SCENIC 6XX PCs Settings with switches
Celeron with 66 MHz Front Side Bus:

366 MHz off off off on
400 MHz on on on off
433 MHz off on on off
Pentium II with 100 MHz Front Side Bus:

Pentium III with 100 MHz Front Side Bus:

550 MHz off off off on

Extensions SCENIC 6XX PCs
Extensions
Before performing any of the operations described in this chapter,
please unplug the mains plug from the safety socket!
Even when the device has been run down, some parts of the device
(memory modules, AGP and PCI extension assemblies) are still alive.
Should this be the case, the voltage indication light-emitting diode is

on.
During operation, units can become very hot. Note this when you
make extensions on the motherboard. Danger of burning!

SCENIC 6XX PCs Extensions
5 6 7 8 9
4
2 3
3
2
1
AGP
ISA2
ISA1
PCI 3
PCI 2
PCI 1
PCI5
PCI4
Slot 1
1 Slot for processor with heat sink 6 Lithium battery

2 Slot Bank 1 for main memory 7 AGP slot
3 Slot Bank 2 for main memory 8 PCI slots 1, 2, 3, 4, 5
4 Slot Bank 3 for main memory 9 ISA slots 1, 2
5 voltage indication light-emitting
diode*
* This plug do not have to be available on the motherboard.

AGP and PCI slots support 3.3 V main and auxiliary voltage.
i

Exchanging the processor SCENIC 6XX PCs
Exchanging the processor

If you want to make an upgrade by means of a new processor, it may
i be necessary to first replace the processor holder on the
motherboard. Should such a replacement be necessary, please
contact our service department.
Depending on the construction of the processor case, the heat sink on
the processor can be moved and the processor can be moved inside
the holder. This is no installation error, but is in line with the
requirements of the manufacturer. Due to this float mounting, a
reliable contact between the processor and the heat sink is assured.
Latches inside the holder prevent the processor from sliding out of it.
If the heat sink on the processor can be moved, then the plugged-in
processor has to be movable inside the holder as well. This
guarantees optimal cooling.
When replacing the processor, hold the processor case at the
processor and the heat sink.

SCENIC 6XX PCs Exchanging the processor
Inserting the processor

The picture shows two types of holders and processors.
2
1
1
2
1
1
• If necessary, remove the terminating assembly.

• Place the processor in the holder (1).
• Push the processor down in the holder and press it into the slot until the
clips left and right click in place. (2).
• Adjust the clock frequency of the new processor with the switches 5 to 8 of
the switch block.
• If the processor has a temperature sensor or a ventilator, connect the
corresponding line with the connector for the temperature sensor or
ventilator on the motherboard.
• Plug in the voltage transformer for the second processor.
Removing the processor

• If the processor has a temperature sensor or a ventilator, lay the
corresponding line.
• Push the clips (2) outwards on both sides of the processor and pull the
processor up out of the holder. If necessary, use a screw driver.
• If necessary, place the terminating assembly in the slot.
• Pull out the voltage transformer for the second processor.

Upgrading main memory SCENIC 6XX PCs
Upgrading main memory

The installation slots for the main memory can be used for 16, 32, 64, 128 and
256 Mbyte SDRAM memory modules in the DIMM format .
Memory modules with different memory capacity can be combined.
DIMM = Dual Inline Memory Module
SDRAM = Synchronous Dynamic Random Access Memory
Only unbuffered 3.3 V memory modules are allowed. Buffered
memory modules are not allowed.
SDRAM memory modules have to be designed for a clock frequency
of 100 MHz or higher (according to PC100 specification).

SCENIC 6XX PCs Upgrading main memory
Inserting the memory module
• Turn the left and right holders of the respective slot outwards (refer to the
section "Removing the memory module").
• Plug the memory module in the slot (1) until the holders on both sides of
the memory module (2) click in place.
Removing the memory module
• Turn the right and left holders outwards (1).

• Remove the memory module from the slot (2).

Exchanging the lithium battery SCENIC 6XX PCs
Exchanging the lithium battery

Danger of explosion if replaced improperly.
Only use the same battery type or a type recommended by the
manufacturer (CR2032).
Don’t put the lithium battery into the household waste. It will be taken
back at no charge by the manufacturer, dealer or their representative
for recycling or disposal.
Make sure that the lithium battery is put in with correct polarity – plus
pole upwards!
• Lift up the contact spring only a few millimetres (1) so that you can remove
the lithium battery from the holder (2).
• Insert the new lithium battery (use identical type) into the holder (3).

SCENIC 6XX PCs CMOS-SETUP
CMOS-SETUP
Bios version: V4.06 R 1.04.1107

The device is shipped with the following default settings defined in the PC.
Main
System Time: [hh:mm:ss] current time

System Date: [mm/dd/yy] current date
Diskette A: [1.4M]
Diskette B: [None]
> Hard Disk 1: Value Mbyte (NONE with SCSI)

> Hard Disk 2: NONE
> Hard Disk 3: NONE
> Hard Disk 4: NONE
> Boot Options
Video Display: [EGA/VGA]
Base Memory: 640k

Extended Memory: 63M
Main > Hard Disk 1
Autotype Hard Disk: [Press Enter] (use autom. recognition!)

CMOS-SETUP SCENIC 6XX PCs
Main > Boot Options
POST Error Halt: [No Halt On Any Errors]

Quick Boot: [Disabled]
Quiet Boot: [Disabled]
Boot Sequence:
1. Diskette
2. Hard Disk
3. ATAPI CD-ROM
4. Network
Primary Display [AGP VGA]

> Hard Disk Boot Device
> Diskette Boot Device
Advanced
> Cache Memory

> Peripheral Configuration
> PCI Configuration
> Advanced System Configuration
> Power On/Off
>System Management
Plug & Play O/S: [No] 1)

Reset Configuration Data: [No]
Lock Setup Configuration: [No] 2)
Large Disk Access Mode: [DOS]
1) [No] The BIOS system handles all plug & play functions.
[Yes] The operating system handles part of the plug & play
functions;
Can only be chosen, if a plug & play capable operating system is
used (e. g. Windows 95).
2) [Yes] Allocated IRQ for PCI are handled in Win 95/98.

Advanced > Cache Memory
Cache: [Enabled]
Cache System BIOS Area: [Write Protect]

Cache Video BIOS Area: [Write Protect]
Cache DRAM Memory Area: [Write Back]
Advanced > Peripheral Configuration
Serial 1: [Enabled]
Serial 1 Address: [3F8h, IRQ4]
Serial 2: [Enabled]
Serial 2 Address: [2F8h, IRQ3]
Parallel: [Enabled]
Parallel Mode: [Printer] 1)
Parallel Address: [378h, IRQ7]
Parallel Drive: [Disabled]
Diskette Controller: [Enabled]

Hard Disk Controller: [Primary and Secondary] 2)
Mouse Controller: [Disabled]
1) [ECP] when printer with ECP interface is connected

2) [Disabled] PC with SCSI

Advanced > PCI Configuration
PCI Interrupt Mapping INTA#: [Auto] 1)

PCI Interrupt Mapping INTB#: [Auto]
PCI Interrupt Mapping INTC#: [Auto]
PCI Interrupt Mapping INTD#: [Auto]
PCI Interrupt Sharing [Auto] 2)
> PCI/PnP ISA IRQ Resource Exclusion 3)

> PCI/PnP ISA Memory Region Exclusion 3)
> PCI/PnP DMA Resource Exclusion 3)
1) [Auto] The PCI interrupt is assigned automatically in accordance

with plug & play guidelines.
[Disabled] No PCI interrupt is used for the PCI module implemented.
[IRQ03 ...] The PCI interrupt is switched to the selected ISA interrupt.
2) Number of IRQ for PCI can be limited.
3) IRQ, memory- and DMA areas can be reserved for ISA cards.
Advanced > Advanced System Configuration
ISA Memory Gap: [Disabled]

PCI Bus Parity Checking: [Disabled
ECC CPU Parity Checking: [Disabled]
ECC Memory Parity Checking: [Disabled]
ACPI: [Disabled]
Graphics Aperture: [64MB]
USB Legacy Support: [Disabled] 1)
1) [Enabled] Bios recognises if a USB keyboard is plugged in.

Advanced > Power On/Off
Power Off Source

Software: [Disabled]
Keyboard: [Disabled]]
Power Button: [Enabled]
Power On Source
Chipcard: [Disabled]
Remote: [Disabled]
LAN: [Disabled]
Timer: [Disabled]
LAN Wakeup Mode
Monitor: [Off]
Advanced > System Management
Fan Control: [Auto]

Error Halt: [No Halt On Any Errors]
Fan State
CPU: OK
Power Supply: OK
Auxiliary: OK
Thermal Sensor State

CPU: OK
System: OK
Auxiliary: None

Security
Setup Password Not Installed

System Password Not Installed
Set Setup Password: [Press Enter]

Set Setup Password Lock: [Standard]
Set System Password: [Press Enter]
System Password Mode: [System]
System Load: [Standard]

Setup Prompt: [Enabled]
Virus Warning: [Disabled]
Diskette Write: [Enabled]

Flash Write: [Enabled]
Sicrypt PC-Look [Disabled]
Cabinet Monitoring [Disabled]
Power
APM [Disabled]
Power Management Mode: [Customized]
Standby Timeout: [Disabled]

Suspend Timeout: [Disabled]
Suspend Mode: [Suspend]
Hard Disk Timeout: [Disabled]
Resume On Time: [Off]

Resume Time: [00:00:00]
> Activity Detection

Exit
Save Changes & Exit BIOS end, changes saved

Discard Changes & Exit BIOS end, changes not saved
Get Default Values
Load Previous Values
Save Changes


V.24 PCI Multiport Card
8-channel V.24 multiport card: Material no.: 01750014684
16-channel V.24 multiport card: Material no.: 01750014685
The connections of these PCI cards are compatible to the ISA-versions

54148.00.1.09 (8-channel) and 54149.00.8.09 (16-channel).
The PCI cards occupy addresses and IRQ in accordance with the Plug & Play
specification.
Example: 16-channel V.24 PCI multiport card

The V.24 PCI multiport cards 01750014684/-85 do not have any jumpers.

V.24 PCI Multiport Card
Operation of the Rocketport PCI card requires the latest driver releases which
you can find on the floppy supplied with the device or in the Intranet
(http://pdbh9a9a.pdb.siemens.de/webdatabase.nsf/framesets/frd0202?opendo
cument).
Other parameters may have to be set as well.
Starting with the following releases of the operating system, the update for
Rocketport PCI is included:
CSC-M/OS: 1.3/50
CSC-W32/OS: 1.1/20
CSC-O/OS: 1.2/40
If an older release of the operating system is used in the self-service system,

the driver has to be reloaded and the configuration may have to be adjusted.
i The new driver releases also support the ISA card.

EICON C21 (01750011987)
This card replaces the EICON X25 card and is used for the data traffic via the
following ports:
− X.25
− ‘X.25 via the ISDN D channel’ (X.31 interface)
Item numbers incl. SW

The order numbers for the EICON HW/SW have changed as follows.
Previously New
EICON card/PC 89413.01.5.12 EICON card/C21 01750011989

package DOS package DOS, OSI

package OS/2 package OS/2, OSI

package SNA package OS/2, SNA
EICON card/C21 01750012166

package NT4.0
only Project SIBS 1)
EICON card/C21 01750018371

package NT
1) When the stock of 01750012166 is used up, SIBS will also get general
released version 01750018371. The cards are identical. SW has changed.

Item numbers incl. SW EICON C21 (01750011987)
This card is delivered in two versions which differ only in the type of ISDN
connection. Version A requires the interface cable.
Version A is replaced by version B.
Version A Version B
1 14 LED 1
ISDN
LED
V.24
1 14
LED
V.24
DIN-4
Port
LED

EICON C21 (01750011987) Card accessories
Card accessories
− Interface cable (1) for the connection of the ISDN cable with RJ 45
connector (version A only)
− Terminator (2)
Version (A):
This terminator (2) is not required for the standard ISDN connection in
Europe (see the supplier’s Installation Guide for more detail).
Version (B):
If a terminator is required (e.g. outside Europe), the card version has to be
determined. Cards with the board designation 800-129-01 (s. Print) have a
switchable terminator on the card, card 800-128-01 has an enclosed
terminator (2). For more details see the enclosed supplier’s Installation
Guide.
− ISDN cable
− Driver software

Required hardware resources EICON C21 (01750011987)
Required hardware resources

This plug-and-play card does not have switches or jumpers. All settings are
made via the software on the PC.
Overview of possible I/O addresses

I/O address Comment
200h
210h
220h
Ä
360h Standard
370h
380h Standard for CIP and ProPrint
390h
Ä
3E0h
3F0h
10h addresses are occupied.

EICON C21 (01750011987) Interrupt setting
Interrupt setting
IRQ Comment
3
4
5 Standard
7
9
10
11
12
15

Installation EICON C21 (01750011987)
Installation
OSI gateway for DOS
(Copying the gateway SW from diskette to hard disk)

No plug and play utilities such as DWCFGMG.SYS are required. Install the
gateway software at the DOS level using the SETUP.EXE file on diskette 1.
Specify in which directory the SW is to be copied (specify the boot drive).
Answer with no when the setup software asks you whether you wish to install
X.PAD (OSI).
The same applies to the 802.2 protocol (SNA).
Ensure that the changes are written into a batch file, and, when
i exiting from the setup program, enter them manually in
AUTOEXEC.BAT before running NCPSTART.EXE.
Configuring
Select the ‘Communications Protocol Configuration’.
Press F4 for Config

Enter the following values:
Interface type Plug and Play
Number of cards 1
Card no. 1
Card type EC C21
Number of ports 1
Auto activate ports Yes
Auto detect No
IRQ 05
I/O port addr 380
Unique ID 000000FF
ISDN NO

EICON C21 (01750011987) Installation
Save the configuration with <F2 Save > and page with <F4 Config> to the
gateway settings.
Ask your network administrator for the values required for the setting. If an
executable installation already exist, you can print out the configuration and
then make the entries.
Save the setup py pressing <F2 Save> and quit by pressing <F10 Quit>.
Then edit the AUTOEXEC.BAT file as described above (also see the examples
in the appendix).
If settings are to be changed later, you can call the configuration program
ECCFG.EXE again.

OS/2, OSI or SNA Gateway
Copy OSI or SNA Gateway SW from diskette to hard disk and configure:
Call Setup in the OS/2 window:
[A:\]SETUP
OSI:’X.25 Connect VxRy Installation Utility’ screen is displayed, or
SNA: ‘SNA Connect VxRy Installation Utility’ screen is displayed.
Accept the SW License Agreement with <Continue>.
“Install”
Select the CONFIG.SYS update.
Confirm the product number xxx-xxx-xx; Version xx.xx.xx; feature: xxxx with
<OK> and have it installed.
The ’Install-directories’ screen is displayed.
Select the Eicon Card / PC (EC/PC) or C21 with the spacebar in the ‘Select
the components that you want to install’ field.
Select the installation directory and confirm with <Install>.
The configuration program ECCFG.EXE is started automatically.
The ‘Gateway Configuration’ screen is displayed.
Confirm the configuration file EC.CFG and the installation directory with <F4
Config>.
‘Hardware Configuration’ screen is displayed.
It is recommended the following parameters be set for an X.25 connection:
Interface type Plug and Play
Number of cards 1
Card no. 1
Card type EC C21
Number of ports 1
Auto activate ports YES
Auto detect NO
IRQ level 05
I/O port addr. 380
Unique ID 000000FF
ISDN NO

Save the parameters with <F2 Save>.

Page with <F4 Config> to the gateway settings. Ask the network administrator
for the gateway settings.
Save with <F2 Save> and exit the ECCFG.EXE configuration program with
<F10 Quit>.
With SNA Connect, the SNA configuration program ECSNACFG.EXE is also
called automatically: The ‘Node Configuration’ screen is displayed. Page with
<F3 Add> to the protocol selection. Select the required protocol with the
function keys and then enter the parameters. Save with <F2 Save> and exit
from the screen with <F10 Cancel>.
Page back with <F10 Quit> and confirm ‘Exit to System’ with <F1 Confirm>.
A message appears, which indicates that the SW has been installed and that
CONFIG.SYS has been modified.
It is recommended that you reboot your PC.
During the reboot the message is displayed that the Eicon Card Driver
ECBIOS is being installed. ECCARD START is called. The program is linked
at the first start, the card is initialised, and the ports are activated.
If settings are to be changed later, the configuration program ECCFG.EXE or
ECSNACFG.EXE can be called again. The programs are in the BIN
subdirectory of the default directory (e. g. \EICON\BIN\ECCFG).

Windows NT 4.0: Connection for Windows NT V4R2

Administrator rights are necessary for the installation of an Eicon card.
The Eicon card is installed by the network configuration of Windows NT.
Selection by menu: Start - Settings – Control Panel - Network
For an installation of X.25 or X.31, NT-Network support is not required.
The card is installed by the button <Network card - Add>.
− Selection of the network card: Floppy
− Specify the directory for the EICON CD in the window ‘Insert floppy’: e.g.
<CD-ROM-drive>:\
Select the card in the following window ’Select OEM option’:
EICON (S-Series, C-Series, Other).
The card can be installed automatically or manually. As the automatic

installation reads the PnP-Bios, this installation should be preferred for the C21
card.
If no PnP-Bios exists in the PC or if a EC/PC card is to be installed, manual
installation is preferable, since in this case the parameters can be defined
individually. Automatic installation will not result in the required settings.

Automatic installation
When the card is installed automatically, an attempt is made to detect the card
in the system and to define the hardware resources.
If the PC does have a PnP Bios, it is read. Manual installation should be used,
if automatic detection fails or if the card is to be provided with special
resources.
In the ’Installation’ mask, standard parameters are accepted by clicking <OK>:

Destination Directory: C:\EICON and Installation Group: EICON.
After this selection, Eicon Software prepares the installation and copies some
files to the hard drive.
The result of automatic detection is displayed in the ’Detection Results’ screen.
If parameters for IRQ and I/O-address are not stated, manual installation
should be used.

The comments in the lower part of the display can be helpful in analysing
possible errors.
The screen is acknowledged with the <OK> button.

The ‘Configuration’ screen appears. How to proceed from here, is described in
the section ‘Configuration of WAN-Services’.

Manual installation
In the ’Installation’ screen standard parameters are adopted by clicking <OK>:

Destination Directory: C:\EICON and Installation Group: EICON.
After this selection Eicon Software prepares the installation and copies some
files to the hard drive.
The card which is about to be installed has to be selected in the ‘Adapter

Properties’ mask,in this example the EC/PC card. If the button <Detect> is
pressed, automatic detection of the card starts.

By selection of the register card ‘Settings’, the desired hardware resources can
be set, e.g. the EC/PC card. The parameters which are to be set can be found
in the configuration settings.

The mask is acknowledged with the button <OK>.

The mask ‘Configuration’ appears. How to proceed from here is described in
the section ‘Configuration of WAN-Services’.

Configuration of the WAN Services

The following mask ‘WAN Services Install’ is displayed. The Eicon card and
the protocols can be configured by acknowledging with <Yes>.
Specified sections can be selected inside the directory structure. The

dependent data is displayed on the right side and can also be changed there.
The parameters are saved by calling the function ‘File-Save’.
Ask your network administrator for the parameters for protocol
i configuration.
The protocol configuration of the card can be saved by the function
‘File – Export’ and read again by the function ‘File-Import’. This way, a
once set configuration can be set on other systems. Hardware settings
of the card like I/O address, IRQ, etc. are not overwritten.

After leaving the program by means of the function ’File – Exit’, the program
will be closed. If the parameters were not saved, there will be an additional
request.
Answer the following query as to whether ‘Eicon Wan Services’ are to be
installed with ‘No’.
Installation and configuration are completed. The network installation window
can be closed by clicking the <Close > button. When leaving this mask,
Windows NT always tries to update WinSock from 1.1 to 2.0. As Winsockets
are not installed, this function will always fail and can be confirmed by clicking
the button <OK>.
After installation the computer has to be restarted.
The faultless function of the card can be checked with the program ‘ECCARD
STATUS’.
EiconCard Management Utility
Copyright (C) Eicon Technology Corporation 1993-1997. All Rights
Reserved.
EiconCard Configuration :
Card Type ID Status PCB IO Port IRQ Address
-------------------------------------------------------------------
1 C21 6154C040 LOADED 800268.1 360 5 n/a
EiconCard Port mapping :
Card Port Port name Protocol
-------------------------------------
1 01 P1 X25
EiconCard Memory status :
Card Type Free Total
-------------------------------------
1 C21 293 K 512 K
Command completed successfully.
Status LOADED indicates, that the card could be started without errors.

Following setting has to be made in the Bios of the PC: PnP OS = NO.
i
The installation described above can only take place if administrator or
comparable rights exists.
After a complete NT-Installation it is recommended to play in the
service pack 3.
If it is necessary to change the hardware parameters of the card (e.g.
IRQ or I/O-address), the only possible way is:
Start - Settings – Control Panel - Network – Network Card - EiconCard
xxx - Feature.
The parameters of an automatic C21 card installation in a PC with
PnP-Bios should not be changed.

EICON C21 (01750011987) Testing the card with ECTEST
Testing the card with ECTEST

Enter: ecbios start /readport any
ectest /force /show
Output e. g.:
EiconCard Self-Test Utility
ECTEST x.xx Rev. xx
Copyright (c) Eicon Technology Corporation 1996. All Rights Reserved.
-------------------------
Card #1: C21
CARD CONFIGURATION:
I/O Port Address : 380
Interrupt Request Level : 5
Memory size : 512 K
CARD DIAGNOSTIC:
EC<->HOST INTERFACE
First 4K Memory test : Passed
FPGA Registers test : Passed
Memory test
CPU->EC Memory test : Passed
Concurrent Memory Access test : Passed
HOST->EC Interrupt test : Passed
EC->HOST Interrupt test : Passed
ISDN S/T INTERFACE
S/T Registers Access test : Passed
ISDN S/T Interrupt test : Passed
CPU<=>SCC Loopback test : Passed
CPU<=>ISDN S/T Transceiver Loopback test : Passed
EiconCard C21, Diagnostic: Passed
-------------------------
DIAGNOSTIC SUMMARY:
Card #1: Success.
-------------------------
Under OS/2, the module ECBIOS.SYS is started in the

i CONFIG.SYS.
The output can differ for the various operating systems.

Technical data EICON C21 (01750011987)
Technical data
PC bus: ISA
Data encoding: NRZ, NRZI, FM
Transmission rate: max. 64 Kbps (V.24, NRZ)
External interfaces: V.24 (RS-232-C) via 25-pin D-Sub
connector
ISDN via DIN 4 connector
Voltage requirement: +5V current consumption 1.5 A
+ 12 V current consumption 50 mA
- 12 V current consumption 50 mA
Voltage tolerance: ±5%
Ambient conditions Temperature: 0 OC to 50 OC
(operation): Rel. humidity: 0 to 90 % (non-condensing)

EICON C21 (01750011987) Pin assignment
Pin assignment
V.24 interface connector

Pin Signal Description Direction
1 PGND Protective Ground Common
2 TXD Transmit Data Output
3 RXD Receive Data Input
4 RTS Request to Send Output
5 CTS Clear to Send Input
6 DSR Data Set Ready Input
7 SGND Signal Ground Common
8 DCD Data Carrier Detect Input
9
10
11
12
13
14
15 TCLK Transmit Clock (DCE) Input
16
17 RCLK Receive Clock Input
18 TEST Local Loopback Aviation Output
19
20 DTR Data Transmit Ready Output
21 RLB Remote Loopback Output
22 RI Ring Indicator Input
23
24 DTECLK Transmit Clock (DTE) Output
25 TI Test Indicator Input

Appendix EICON C21 (01750011987)
Appendix
Example for DOS

Under DOS, identical configurations can be used for the EC/PC and C21
cards. The two cards are only distinguished by the settings in the EC:CFG file.
Example: OSI Gateway (depending on the above directory

entry)
REM Eicon statement begin
C:
CD C:\OSIGATE
ECBIOS START /READPORT ANY
ECCARD START
REM Eicon statement end
Examples for OS/2

Example 1: X.25 Connect for OS/2 (OSI Gateway)
CONFIG.SYS for C21
LIBPATH=C:\EICON\DLL;...
SET PATH=C:\EICON\BIN;...
SET DPATH=C:\EICON\BIN;C:\EICON\CONFIG;C:\EICON\DLL;...
REM ******* Eicon Technology Corporation statements Start *******

SET CONFIG=C:\EICON\BIN;
DEVICE=C:\EICON\BIN\ECBIOS.SYS PNP
REM ******* Eicon Technology Corporation statements End *******
The EC/PC has to be started without the parameter PnP, otherwise a

i manual entry is required to acknowledge a faulty configuration.

EICON C21 (01750011987) Appendix
STARTUP.CMD
@ECHO OFF
CALL C:\EICON\BIN\X25CONN
EXIT
X25CONN.CMD
REM EICON statements begin
C:
CD C:\EICON\BIN
ECCARD START
REM Eicon statements end
Example 2: SNA Connect for OS/2 (SNA Gateway)

CONFIG.SYS for C21
LIBPATH=C:\EICON\DLL;...
SET PATH=C:\EICON\BIN;...
SET DPATH=C:\EICON\BIN;C:\EICON\CONFIG;C:\EICON\DLL;...
REM ******* Eicon Technology Corporation statements Start *******

SET CONFIG=C:\EICON\BIN;
DEVICE=C:\EICON\BIN\ECBIOS.SYS PNP
REM ******* Eicon Technology Corporation statements End *******
The EC/PC has to be started without the parameter PnP, otherwise a

i manual entry is required to acknowledge a faulty configuration.
STARTUP.CMD
@ECHO OFF
CALL C:\EICON\BIN\SNACONN
EXIT
SNACONN.CMD for C21

REM EICON statements begin
C:
CD C:\EICON\BIN
ECCARD START
ECSNA START /P 1 /N NODE1
REM Eicon statements end

Replace the term “node” with the generated terms in the SNACFG
i (e. g.: ECSAN START /P 1 /N Primary).
Example for an EC.CFG file for an X.31 connection (D channel)
C:\EICON\EC.CFG Fri Apr 18 10:13:27
Gateway Configuration Version 3 Revision 05.04
_______________________________________________________________[1]
Hardware Configuration
Interface type ...............Plug and Play

Number of cards .............................................1
Card number 1
Card type EC C21

Option module ISDN
Number of ports 1
Auto activate ports YES
Auto detect NO
I/O port addr 380
Unique ID 000000FF
ISDN YES
ISDN switch type EURO
_______________________________________________________________[2]
Protocol Configuration Card 1
OSI Gateway
Line protocol module .............................X.25

Dialer selection..................................SIG.+X25
______________________________________________________________[3]
Sync Driver Configuration Port 1 Card 1
Port name ...................................

Port number........................................01
Leased/Dial line interface : ..................DIAL
Duplex : ........................................FULL
Point-to-point/Multi-point ............POINT-TO-POINT

EICON C21 (01750011987) Appendix
Modem interface ................................RS232

Clocking : ..................................EXTERNAL
Data encoding : ..................................NRZ
DCD (off) -> RTS (on) delay (msec) ...............0000
CTS (off) -> CTS (on) delay (msec) ...............0000
RTS (on) -> RTS (off) maximum (msec) ............0000
DCD (on) -> DCD (off) maximum (msec) ............0000
_____________________________________________________________[4]
D Channel Configuration Port 1 Card 1
Static TEI ........................................01
_____________________________________________________________[5]
.25 Configuration Port 1 Card 1
Node type .....................................DTE

Node address ...........................
Basic/extended format packets ...............BASIC
Sequential assignment of virtual circuits ..............YES
Maximum window size ....002 Maximum packet size ..0128
Default window size ....002 Default packet size ..0128
Number of PVCs .........001
Number of IVCs .........000
Number of TVCs .........001
Number of OVCs .........000
Timer T20 (sec) ........180 Timer T21 (sec) .......200
Timer T22 (sec) ........180 Timer T23 (sec) .......180
Idle timer (sec) .......000 Ack. timer (msec) ....0010
Maximum retry count N3 ..................................03
HDLC or SDLC : ........................................HDLC
X25 Version ...........1984 TOA/NPI addressing .....
#PVC Window Size Packet Size #PVC Window Size Packet Size
001 002 0128
A PVC always has to be generated, even if there is only one SVC

i connection.

Known interdependencies when converting to the new Eicon software:
DOS:
The following products or modules have to be installed:
Product: SNA-LU0 Release 2.1/08
Product: NCEC-Trace:
NCEC_CHK.EXE 71.346 05.02.97 $MOD 950303 V01.07
NCEC_BUF.EXE 4.706 05.02.97 $MOD 970205 V01.08
NCEC_TRC.EXE 20.741 05.02.97 $MOD 970205 V01.08
OS/2:
If necessary, change the products that access the Eicon DLLs, since the
structure of the DLLs has changed.
Configuration files (EC.CFG and SNA.CFG)

The structure of the configuration files has changed; therefore the tools that
write directly to the files have to be adapted.
Windows NT:
Connection for Windows NT V4R2 is only planned for use with Windows NT
4.0 including service pack 3. Software for Windows NT 3.51 is not provided.
The version ‘Connection for Windows NT V4R2’ is delivered by Wincor Nixdorf
GmbH & Co. KG including the patch ECNB.SYS 23.07.98 4.2 (Build 88).
Without this patch, the EC/PC card cannot be operated in fast Pentium
computers.
The software layers of Eicon software have changed, not the API. Therefore, it
might be necessary to get the application updated. Fault indication: The
application stops at x25init.
As an environment for development, the following product is suggested: Eicon
Development Suite of July 1997 or later
(Eicon number: 714-079-01).

Token Ring AT 16/4 Plus C30
01750012715
This card replaces the type Smart 16/4 AT (90695.01.4.09). The card contains
a new chip set requiring new driver software which is downward compatible for
all Smart 16/4 AT cards.
Delivery package:
− Smart 16/4 AT Plus Ringnode card
− Set of ‘LAN Support Software‘ diskettes
Switch position

Hardware settings Token Ring AT 16/4 Plus C30 01750012715
Hardware settings
Factory defaults
Switch Parameter settings (all switches off)

Switch 1 and 2 I/O addresses and memory addresses (Smartrom)
(0A20 - 0A2F, CC000 - CDFFF)
Switch 3 Smartrom deactivated
Switch 4 4 Mbps transmission speed
Overview of possible settings

Switch 1 Switch 2 I/O Smartrom Comment
addresses addresses
off off 0A20 - 0A2F CC000 - CDFFF Standard
on off 1A20 - 1A2F DC000 - DDFFF
off on 2A20 - 2A2F CE000 - CFFFF
on on 3A20 - 3A2F DE000 - DFFFF
Switch 3 Smartrom socket Comment

off Deactivated Standard
on Activated
Switch 4 Transmission speed Comment

off 4Mbps Network dependent
on 16Mbps Network dependent
The hardware settings of the card can be overwritten or selected from the ‘LAN
Support Software’ configuration program.

Token Ring AT 16/4 Plus C30 01750012715 Configuration program
Configuration program
1. Insert diskette 1 of the LAN Support Software diskette set and ‘boot’ the
system as usual.
2. Press F1 to call the diagnostic menu and to output the current
parameters.
3. Press F2 to start the TRCFGC.EXE program.
The adapter which has been found is indicated, and the I/O address has to
be confirmed with Return.
Following this, the complete existing configuration is displayed and the
settings can be changed if required.
Example
Existing Configuration :-
Software configuration settings Adapter switch settings

------------------------------- -----------------------
A. I/O ADDRESS = 0A20 I/O ADDRESS = 0A20
B. SMARTROM = DISABLED SMARTROM = DISABLED
C. RING SPEED = 4Mbps RING SPEED = 4Mbps
D. INT CHANNEL = 5
E. DMA CHANNEL = 6 (ENABLED)
F. BUS TIMING = NORMAL
G. BUS MODE = ASYNCHRONOUS
H. I/O WIDTH = 16 BITS
INTERRUPTS = EDGE TRIGGERED
M. to force the configuration to Match the ADAPTER switches

R. to Restore the factory defaults
Q. to Quit and (optionally) update the configuration
Enter the letter corresponding to the parameter you wish to change

Configuring the card Token Ring AT 16/4 Plus C30 01750012715
Configuring the card

The card can also be configured using the TRCFGC.EXE program, which is
located in the main directory of the first diskette.
Use the following command structure for input:
TRCFGC <command-line options>
Each command line must begin with the TRCFGC command followed by
/IO=<I/O address>, which specifies the I/O address of the Token Ring card
to be configured. (The I/O address must always be defined).
Example:
TRCFGC /IO=0A20 /8_BIT
This entry defines the address 0A20 and operating mode 8-bit.
It is also possible to specify several selections simultaneously in a command
line.
Sample configuration of the Smart 16/4 AT Plus Ringnode card in the self-
service sector:
TRCFGC /IO=0A20 /DMA=6 /INT=5 /NORMAL /ASYNCH /16_Bit

/ROM_Disable /4MBITS /NOMORE
Error level of TRCFGC.EXE program

1 Successful
2 General error
3 Adapter card cannot be found at specified I/O address, or the switch
does not match the specified configuration.

Token Ring AT 16/4 Plus C30 01750012715 Configuring the card
Command table
Optional Description
commands
/IO=<hhhh> <hhhh> is the hexadecimal I/O address of the
Token Ring card to be configured
/DMA=<n> <n> is the DMA channel on which the Token Ring card is
to be operated. Valid entries: 0, 3, 5 and 6. If the value is
0, the DMA is deactivated and PIO mode is selected..
/INT=<nn> <nn> is the interrupt request channel (IRQ) to be used
for the Token Ring card.
Valid entries: 2, 3, 5, 7, 10, 11, 12 and 15.
/NORMAL Sets the clock frequency of the bus system to ‘normal’.
/OTHER Sets the clock frequency of the bus system to ‘other’.
/ASYNCH Selects asynchronous bus mode.
/SYNCH Selects synchronous bus mode.
/8_BIT Uses 8-bit I/O transmission.
/16_BIT Uses 16-bit I/O transmission .
/FACTORYDEF Resets the software configuration to the factory defaults
(apart from the transmission speed).
/NOMORE Deactivates the ‘screen paging’ function.
/READCONFIG Displays the current configuration of the Token Ring card
in read-only mode
/ENABLE Queries the switch positions of switches 1 through 4 and
transfers them to the current configuration.
/NEWIO=<hhhh> <hhhh> is the hexadecimal I/O address with which the
Token Ring card is to be used.
/ROM-ENABLE Smartrom activated.
/ROM-DISABLE Smartrom deactivated.
/4MBITS Selects a transmission speed of 4 Mbps.
/16MBITS Selects a transmission speed of 16 Mbps.

Software switches Token Ring AT 16/4 Plus C30 01750012715
Software switches
I/O address ROM Comment
0A20 CC000 Standard
1A20 DC000
2A20 CE000
3A20 DE000
DMA channel Comment

0 (PIO)
3
5
6 Standard
INT channel Comment

2
3
5 Standard
7
10
11
12
15
Ring speed Comment

16 Mbits Network dependent
4 Mbits Network dependent
I/O width Comment

16 Bits Standard
8 Bits

Token Ring AT 16/4 Plus C30 01750012715 Software switches
Bus Timing Comment

NORMAL Standard
OTHER
Bus mode Comment

SYNC
ASYNC Standard
Smartrom Comment
ENABLED
DISABLED Standard
If implemented in conjunction with the SAS-DUE adapter, the SAS-

i DUE adapter must be configured to I/O address 260h. In addition, the
drivers for this card must be assigned the corresponding parameters.
If implemented in CIP V0, the setting on the motherboard must be

changed to I/O address 260h. In order to use this setting, the driver
NCV24MX.SYS in CONFIG.SYS must be assigned the parameter
A1.

SMARTLSP.EXE driver Token Ring AT 16/4 Plus C30 01750012715
SMARTLSP.EXE driver
Madge Token Ring cards are used in the self-service sector in conjunction with
the SMARTLSP.EXE driver. This driver supports the LLC and NETBIOS
interface. In the new release 5.0 (2), this driver must be created from the
individual components before installation. To this end, the batch processing file
SMARTLSP.BAT is contained in the SMART directory on the third diskette.
The driver is downward compatible and runs on all Smart 16/4 AT cards.
Creating the SMARTLSP.EXE driver
First option:
1. Deactivate write protection on the first diskette or use a backup copy.
2. Start the batch processing file on drive A: in the SMART directory as
follows:
Input: SMARTLSP.BAT A:\SMART C:\DRIVER
The SMARTLSP.EXE driver is created on drive C: in the DRIVER directory.
Any existing SMARTLSP.EXE driver is not overwritten.

Token Ring AT 16/4 Plus C30 01750012715 SMARTLSP.EXE driver
Second option:
Create the SMARTLSP.EXE driver using a batch processing file from the
customer installation program.
rem Set source drive

set smt_path=a:\smart\
rem Set target drive
set lsp_path=c:\driver\
echo linking from %smt_path% to %lsp_path%
%smt_path%smtlink %lsp_path%smartlsp.exe
%smt_path%smart.exe %lsp_path%lsp&lpx.cfg
%smt_path%llc.smt %smt_path%netb.smt
del smtlink.tmp
Any existing SMARTLSP.EXE driver is not overwritten.

The SMART.EXE driver is created from the following components:
LLC.SMT
LSP&IPX.CFG
NETB.SMT
SMART.EXE
SMTLINK.EXE
The LSP&IPX.CFG configuration file must not be modified.
i

SMARTLSP.EXE driver Token Ring AT 16/4 Plus C30 01750012715

Ethernet 3C905B TX 01750019090
Introduction
The PCI Ethernet card 3C905B TX (No.: 01750019090) of 3Com is equipped
with a RJ-45 connector and is suitable for the operation with unshielded,
twisted cables.
TX
RJ-45 port 1
TX
ACT LED ACT

10 LNK LED L 10
N
100 LNK LED K 100
Delivery package: Card

2 driver disks EtherDisk XL

Introduction Ethernet 3C905B TX 01750019090
The card operates automatically with a data transmission rate of 10 Mbps, if

the link is made to a 10BASE-T Hub, or with 100 Mbps, if the link is made to a
100BASE-TX/T4 Hub.
The card has 3 light-emitting diodes to display the operating status with the
following meaning:
LED Description Flashing Continuous Off

light
10 LNK green: not possible good no connection

trouble free connection card/hub
connection card/hub
100 green: not possible good no connection
LNK trouble free connection card/hub
connection card/hub
ACT yellow: Data traffic intensive data no data traffic
data traffic traffic
with 10 or
100Mbps

Ethernet 3C905B TX 01750019090 DOS configuration program
DOS configuration program

1. Make sure that the card is connected to the network.
2. Boot the PC under DOS.
The configuration and diagnostic program does not run if the memory
manager or other device drivers are loaded.
3. Insert the EtherDisk disk into drive A and enter the following command:
a:install [Enter]
4. In the displayed menu select Configuration and Diagnostic Program and

confirm by pressing the key [ Enter ].
In the pull-down menu Install choose the option Configure Adapter and
confirm by pressing the key [ Enter ].
Then a picture with the parameter settings of the network card is

displayed.
5. Press the key [ tab ], to get to the main dialog box. Use the arrow keys for
the selection of an option and confirm with the key [ Enter ].
A second dialog box is displayed.
6. Use the arrow keys to scroll through the lists of configuration items in the
selected option.
Choose the setting for the selected option and confirm with the key
[ Enter ].
7. Continue the procedure for each option.
Use the online help for more information on the individual settings.
Press the key [ F1 ] when you have selected an option.

Adjustment of the card Ethernet 3C905B TX 01750019090
Adjustment of the card

The card is to be adjusted as follows. The card is also shipped with this
setting.
Option Default Remark
Optimise network driver Normal
Full Duplex Auto select
Boot PROM Disabled
Media Type Auto select
I/O Port Address F400H (PCI) Not adjustable
Interrupt Level X (PCI) Not adjustable
Full duplex with 100 Mbps uses the efficiency of switched node connections.
The 3C905-TX network card supports the full duplex operation with 10 or
100 Mbps. If the node switch supports the NWAY and full duplex
characteristics, the card will run automatically in full duplex operating mode.
The setting is saved in the card by clicking the menu item "OK".
The function of the card can be checked afterwards by selecting the menu item
"test".
For further information refer to the 3Com World Wide Web page
FAQ at http://www.3Com.com.

DU78-V Adapter 0175001284
The DU78-V adapter is an ISA board which can be used in standard PCs with
ISA or EISA bus. The bus interface is compatible with the ISA Standard AT
bus in accordance with IEEE-P996. The presence of other PC busses such as
a PCI or VL bus is irrelevant for the use of this adapter.
The board has an integrated data transfer interface which provides
synchronous and asynchronous point-to-point and multipoint connections via
various physical interfaces. The data transfer function is software compatible
with the data transfer section of all D663 and DU78 versions.

Setting DU78-V Adapter 0175001284
Setting
The DT adapter DU78-V is configured via jumpers. The function of the jumpers
is printed on the board.
The following diagram shows the position of the jumpers and of the submodule
on the board:
I/O-ADDRESS RECEIVE TRANSMIT INTERRUPT REQUEST

DMA-CHANNEL DMA-CHANNEL IRQ-
S1 S 0 1 3 0 1 3 10 11 12 15
X9 X7 X6 X8
DT submodule
DT conn.
25 pins
I/O address
The jumpers S0 and S1 determine the I/O addresses, which the board
occupies in the address range of the ISA bus. All 16 address bits of the ISA I/O
area are decoded. The selection of the addresses by the jumpers is binary
coded.

DU78-V Adapter 0175001284 Setting
The following table shows the meaning of the jumper placement:
I/O address Jumper Comment

(hex) S1 S0
0220-0227, 022E placed placed
0260-0267, 026E placed open Standard
02A0-02A7, 02AE open placed
02E0-02E7, 02EE open open
DMA selection
On the AT bus the DMA channels 0, 1 and 3 are available for free selection.
The board supports a full-duplex data transfer, since for transmitting or
receiving a separate DMA channel can be selected. By placing the
corresponding jumper, the transmit or receive DMA channel is selected.
In principle, the combination of the DMA channels is free. The software and
the prioritisation of the DMA channels of the ISA bus permit the following
combinations:
DMA Channel
Receive Transmit
0
0 1
3
1 1
3
3 3

Setting DU78-V Adapter 0175001284
Per DMA channel only one receive or transmit channel can be

i selected.
If only one DMA channel is needed for transmitting and receiving, only
one bridge needs to be placed on the transmit or receive DMA
channel. However, both can be placed if they occupy the same DMA
channel.
Interrupt choice
The interrupt choice is directly determined by the placed interrupt channel.
Following interrupt lines can be placed:
− IRQ10,
− IRQ11,
− IRQ12,
− IRQ15
Please note that in PCs with PS/2 mouse, the mouse occupies the IRQ12.
Only one interrupt channel can be used.
i

DU78-V Adapter 0175001284 Setting
Default setting
The illustration below shows the default setting of the jumpers:
Standard setting: I/O addresses - 0260h-0267h, 026Eh

DT interrupt - IRQ 15
Receive DMA channel -0
Transmit DMA channel -1

Interface DU78-V Adapter 0175001284
Interface
Signal assignment universal DT interface

The signal assignment and the line physics of the universal DT interface
depends on the attached DT submodule. Submodules are available for IHSS,
V.24 and V.11 lines.
The figure below shows the 25-pin DSUB DT plug with its pin assignment on
the screen of the board:
1 13
Pins
14 25
For more details please refer to the documentation of the interfaces.

DU78-Va/b Adapter 01750007738/-
25516
The DU78-Va adapter is a ISA board, which is software-compatible in the DT
function for the DT section of all DU78 variants. In contrast to the DU78-V
adapter, this adapter can be adjusted to IRQ5.
If IRQ5 is to be used, a current driver with adjustable IRQ5 parameter must be
used in addition.
The DU78-Vb adapter is fully compatible with the DU78-Va adapter. It was
especially developed for the system units P6XX which require smaller
dimensions.
Setting
The DT adapter DU78-V is configured via jumpers. The function of the jumpers
is printed on the board.

Setting DU78-Va/b Adapter 01750007738/-25516
The following diagram shows the position of the jumpers and of the submodule
on the board:

S1 S 0 1 3 0 1 3 5 10 11 12 15
X9 X7 X6 X8
DT submodule
DT conn.
25 pins

DU78-Va/b Adapter 01750007738/-25516 Setting
I/O address
The jumpers S0 and S1 determine the I/O addresses, which the board
occupies in the address range of the ISA bus. All 16 address bits of the ISA I/O
area are decoded. The selection of the addresses by the jumpers is binary
coded.
The following table shows the meaning of the jumper placement:
I/O address Jumper Comment

(hex) S1 S0
0220-0227, 022E placed placed
0260-0267, 026E placed open standard
02A0-02A7, 02AE open placed
02E0-02E7, 02EE open open
DMA selection
On the AT bus the DMA channels 0, 1 and 3 are available for free selection.
The board supports a full-duplex data transfer, since for transmitting or
receiving a separate DMA channel can be selected. By placing the
corresponding jumper, the transmit or receive DMA channel is selected.
In principle, the combination of the DMA channels is free. The software and
the prioritisation of the DMA channels of the ISA bus permit the following
combinations:
DMA Channel
Receive Transmit
0
0 1
3
1 1
3
3 3

Setting DU78-Va/b Adapter 01750007738/-25516
Per DMA channel only one receive or transmit channel can be

i selected.
If only one DMA channel is needed for transmitting and receiving, only
one bridge needs to be placed on the transmit or receive DMA
channel. However, both can be placed if they occupy the same DMA
channel.
Interrupt choice
The interrupt choice is directly determined by the placed interrupt channel.
Following interrupt lines can be placed:
− IRQ 5
− IRQ10
− IRQ11
− IRQ12
− IRQ15
Please note that in PCs with PS/2 mouse, the mouse occupies the IRQ12.
Only one interrupt channel can be used.
i

DU78-Va/b Adapter 01750007738/-25516 Interface
Setting example

S1 S0 0 1 3 0 1 3 5 10 11 12 15
X9 X7 X6 X8
Setting example: I/O address - 0220h-0227h, 022Eh

Receive DMA channel -0
Transmit DMA channel -1
DT interrupt - IRQ 15
Interface
Signal assignment universal DT interface

The signal assignment and the line physics of the universal DT interface
depends on the attached DT submodule. Submodules are available for IHSS,
V.24 and V.11 lines.
The figure below shows the 25pin DSUB DT plug with its pin assignment on
the screen of the board:
1 13
Pins
14 25
For more details please refer to the documentation of the interfaces.

Interface DU78-Va/b Adapter 01750007738/-25516

Audio Card TT SOLO 01750022769
Technical data
Amplifier: Stereo amplifier 2 x 50 mW
Driver: MS-DOS 7.0, Windows 95/98, WindowsNT 4.0
System requirements: PCI slot
Connections and jumper settings
Connection audio-
JP1: Line OUT cable CD-ROM
(Connection amplifier)
Speaker OUT/
Line OUT
JP1: Speaker OUT
(Connection loudspeaker)
Line IN
Micro IN

Technical data Audio Card TT SOLO 01750022769

Graphics Card Dotcard-690 AGP
Material number: 01750023889
Delivery package: Dotcard-690 AGP

Driver disc for Windows 9X, NT 4.0
Driver disc for OS/2 3.0 / 4.0
Introduction
The Dotcard-690 AGP is a AGP 1x graphics card for the operation of flat
displays of different technologies and analogue monitors. The card is fully
compatible with the VGA standard and can be used in every commercial
computer system with an AGP card slot.
This manual is only valid for the board revision A of the Dotcard-690 AGP.
Resources
I/O area: 3B0h - 3BBh and 3C0h - 3DCh
Memory: A0000h - BFFFFh
BIOS: C0000h - CAFFFh

DIP switches, connectors and jumpers Graphics Card Dotcard-690 AGP
DIP switches, connectors and jumpers

R117
F1
F2
1
1
JP9
16
10
5
X9
X2
11
1
6
S2
OFF
OFF 123456
12345 6 ON
ON S1
1
36
35
18
17
JP11 JP4
JP12
1
X8
JP19
1
20
19
2
JP5
1 1

Graphics Card Dotcard-690 AGP Description of connectors
Description of connectors
Connector X8: External PanelLink

This 36-pin female connector is used for the connection of the Dotcard LVPL
receiver. Displays with integrated PanelLink receiver can also be connected.
Connector X9: Connection for analogue monitor

Commercial Multisync monitors can be connected to this 15-pin D-SUB female
connector.
With most of the flat display technologies supported by the Dotcard-690 AGP,
a simultaneous operation of monitor and flat display is possible.
The Dotcard-690 AGP always operates in simultaneous mode, regardless of
whether a monitor is connected or not.
Connector X2: Connection for separate 12 V supply

The Dotcard-690 AGP can be connected directly with the PC power supply by
means of this 4-pin connector.
Its design and pin assignment is the same as that of the voltage supply
connectors of 3.5" drives.
Separate voltage supply via this connector is only necessary if the display and
the Blacklightinverter take more than 1 A current. The max. current load of the
connector is 3 A.
Note the setting of jumper JP9!

Jumper settings Graphics Card Dotcard-690 AGP
Jumper settings
JP4: BIOS access

This jumper no longer exists on cards released starting November 1999.
Attention: Do not make modifications to the setting
Jumper setting Function

The card is equipped with a 44-KB Standard
BIOS. setting
May be used only when equipped with a

32-KB BIOS.
JP5: DISPON Polarity

The polarity of the signal DIPON is
3 2 1 active low.
The polarity of the signal DIPON is Standard

3 2 1 active high. setting

Graphics Card Dotcard-690 AGP Jumper settings
JP9: 12 V power supply

The Dotcard 690 AGP is supplied with Standard
12 V via the AGP bus. Adjustment for setting
1 2 3 display configurations, which need less
than 1 A.
The Dotcard 690 AGP is supplied via *
the plug X2 with 12 V. Setting for
1 2 3 display configurations, which need less
than 1 A.
* 15“ XGA TFT Samsung (01750020296)

10.4“ VGA TFT Emco (01750025012) High Brightness
10.4“ SVGA TFT Palomar (017500xxxxx) High Brightness
JP11 and JP12: Display CLK source
Jumper setting Use

JP11 For all TFT displays. Standard
1 2 3 setting
JP12
3 2 1
JP11 For all 24-bit colour STN and TFT
1 2 3 displays.
JP12
3 2 1
JP11 For all 16-bit colour STN.
1 2 3
JP12
3 2 1

Potentiometer R117 Graphics Card Dotcard-690 AGP
JP19: 3.3 V Core voltage

The core voltage for the Dotcard 690 Standard
AGP is produced by a controller on the setting
1 2 3 card
The 3.3 V core voltage is taken from the
AGP bus .
1 2 3
Potentiometer R117
Adjusting the PanelLink signal peak

With this potentiometer the signal peak of the differential output signals at
connector X8 can be adjusted. The pre-set value is approx. 240 mV.
The setting depends on the display used and the length of the transmission
link. Please adjust the signal peak by turning the potentiometer slowly to the
right or to the left, until the display no longer shows any pixel malfunctions.

Graphics Card Dotcard-690 AGP Setting the DIP switches
Setting the DIP switches
1 2 3 4 5 6 ON
OFF
S1: Selection of display

The following tables (table 1 and table 2) apply to BIOS version 1.0.6-P-01-01
or higher.
Panel ID # Display Type S1.5 S1.4 S1.3 S1.2
1 Not implemented
ON ON ON ON
2 XGA TFT; 1024 x 768; 18 Bit; with OFF
integrated PanelLink interface ON ON ON
3 VGA colour STN; 640 x 480; 16 Bit OFF
ON ON ON
4 XGA colour STN; 1024 x 768; 24 Bit OFF OFF
ON ON
5 SVGA colour STN; 800 x 600; 16 Bit OFF
ON ON ON
6 VGA TFT; 640 x 480; 18 or 24 Bit OFF OFF
ON ON
7 XGA TFT; 1024 x 768; 18 Bit; OFF OFF
2 Pixel/SHFCLK ON ON
8 SVGA TFT; 800 x 600; 18 or 24 Bit OFF OFF OFF
ON
Table 1
The shaded line marks the standard setting at the time of delivery.
The DIP switches S1.1 and S1.6 are reserved and must always be set to the
factory default OFF.

Setting the DIP switches Graphics Card Dotcard-690 AGP
Panel ID # Display name

1
2 15“ XGA TFT Samsung (01750020296)
3
4
5
6 10.4“ VGA TFT Toshiba (01750018806) Standard
setting
10.4“ VGA TFT Emco High Brightness
(01750025012)
7
8 10.4“ SVGA TFT Toshiba (01750011277)
10.4“ SVGA TFT Emco High Brightness
(0175002xxxx)
12.1“ SVGA TFT Toshiba (01750019261)
Table 2

Graphics Card Dotcard-690 AGP Setting the DIP switches
S2: PanelLink configuration

Switch # Function
S2.1 ON Display data P[0:23] is taken over on the falling CLK
edge (standard setting).
OFF Display data P[0:23] is taken over on the rising CLK
edge.
S2.2 ON DE and control signals are taken over on the falling
CLK edge (standard setting).
OFF DE and control signals are taken over on the rising
CLK edge.
S2.3 Do not modify this switch. Keep the standard setting OFF.
ON
OFF (Standard setting)
S2.4 ON Input voltage is 3.3 V.
OFF Input voltage is 5 V (standard setting).
S2.5 ON The transmitter synchronises on phase 2 (for Panel

ID #8).
OFF The transmitter synchronises on phase 1 (for Panel
ID #2 and #6).
(Standard setting)
S2.6 ON The transmitter is in power down mode (only for
testing!).
OFF Normal operation (standard setting)
Table 3

Fuse Graphics Card Dotcard-690 AGP
Fuse
Fuse Protected voltage Type
F1 + 12 V Display 3 A, fast, 125 V, version Picofuse
F2 + VDD Display 3 A, fast, 125 V, version Picofuse
Pin assignment
Connector X9
Pin Signal name

1 Red
2 Green
3 Blue
4 N.C.
5 GND
6 Red GND
7 Green GND
8 Blue GND
9 reserved
10 GND
11 N.C.
12 reserved
13 HSYNC
14 VSYNC
15 reserved
Connector X2
Pin Signal name Description

1 N.C. not used
2 GND
3 GND
4 + 12 V 12 V display power supply

Graphics Card Dotcard-690 AGP Pin assignment
Connector X8

1 TxC+ Strobe line, differential (positive)
2 GND
3 TxC- Strobe line, differential (negative)
4 GND
5 Tx0- Date line 0, differential (negative)
6 GND
7 Tx0+ Date line 0, differential (positive)
8 GND
9 Tx1- Date line 1, differential (negative)
10 GND
11 Tx1+ Date line 1, differential (positive)
12 GND
13 Tx2- Date line 2, differentially (negative)
14 GND
15 Tx2+ Date line 2, differentially (positive)
16 GND
17 VDISP Display voltage (5 V or 3.3 V), switchable
18 GND
19 GND
20 V0 Positive control voltage
21 GND
23 GND
24 RESRVD reserved
25 GND
26 RESRVD reserved
27 GND
28 DISPON Switching signal, high active
29 GND
31 GND
32 + 12 V Power supply for the receiver, switchable
33 GND
35 GND

Pin assignment Graphics Card Dotcard-690 AGP

Card Reader ID18
The ID18 card reader can process magnetic cards as well as chip cards. The
firmware can be loaded, if necessary, via the serial interface. The card reader
also features a I/O port which is used, for example, to control LEDs (stand-
alone version) or to connect an external pushbutton.
By pushing the pushbutton, cards that have been left inside the device can be
removed.
Magnetic card processing: ISO 7810 and ISO 7811 1 to 5.

Chip card processing: ISO 7816 1 to 3 (protocol T=0, T=1)
EMC 3.1.1 (only download version)
ZKA
Watermark: option
French cards option

(Cartes Bancaires)

Devices with hard-coded firmware Card Reader ID18
Devices with hard-coded firmware

WN delivery Manufactur- Magnetic Tracks Chip Comment
unit er’s name track card
position
ID183.01.0.14 MVFW1JD- Top/bottom T1 R/W Yes Standard
S01 T2 R/W version
T3 R/W
ID183.02.0.14 MVFW1JD- Top/bottom T1 R/W Yes Swiss version
S07 T2 R/W (without MM)
T3 R/W
ID183.03.0.14 MVFW1JD- Bottom T1 R/W Yes Magnetic track
B01 T2 R/W position only on
T3 R/W the bottom
ID183.04.0.14 MVFW1D- Top/bottom T1 R/W No
S02 T2 R/W
T3 R/W
ID183.05.0.14 MVFW7D- Top/bottom T2 R/W No
S06 T3 R/W
ID183.06.0.14 MVFW7D- Top/bottom T2 R No without MM
S08 T3 R
01750010380 MVFW1JD- Top/bottom T1 R/W Yes Standard
S09 T2 R/W version
T3 R/W ZKA cash card
01750010381 MVFW1JD- Bottom T1 R/W Yes Magnetic track
B09 T2 R/W position only on
T3 R/W the bottom
ZKA cash card
01750012262 MVFW1XD- Top/bottom T1 R/W Yes French version
S10 T2 R/W 16 pin
T3 R/W
current version

Card Reader ID18 Devices with firmware download
Devices with firmware download

WN delivery Manufactur- Magnetic Tracks Chip Comment
unit er’s name track card
position
01750017666 MVFW1JD- Top/bottom T1 R/W Yes Standard new
replaces P51 T2 R/W functions
01750011372 T3 R/W
01750017665 MVFW1JD- Bottom T1 R/W Yes DL-Bottom
replaces Q51 T2 R/W Down new
01750013781 T3 R/W
01750017663 MVFWR3W7 Top/bottom T0 R Yes DL version
replaces JD-P61 T1 R Watermark
01750012692 T2 R/W
T3 R/W
01750012263 MVFW1XD- Top/bottom T1 R/W Yes DL version old
S60 T2 R/W France
T3 R/W 16 pins
01750011372 MVFW1JD- Top/bottom T1 R/W Yes Standard in
discontinued S51 T2 R/W "Standalone"
T3 R/W and PTT
01750013781 MVFW1JD- Bottom T1 R/W Yes Bottom Down
discontinued B51 T2 R/W for CSC
T3 R/W 2xx/5xx
01750012692 MVFWR3W7 Top/bottom T0 R Yes DL version
discontinued JD-S61 T1 R Watermark
T2 R/W
T3 R/W
01750017664 MVFW1XD Top/bottom T1 R/W Yes DL Version
replaces P60 T2 R/W new France
01750012263 T3 R/W 16 pins
These devices allow the firmware to be loaded into the ID18 memory.
Download behaviour depends on the parameter settings in the autoexec.bat or
device.sb files.
current versions

Devices with firmware download Card Reader ID18
All versions (except type S07) are prepared for the inclusion of a MM-/CIM86
sensor. The sensors are screwed. Due to a symmetric arrangement of the card
supply slot (except type B01and Q51) the hybrid card reader can be installed
in standard position or turned around by 180°. As in former devices, functions
such as detection of the card width, magnetic track detection and shutter in the
card transport route are also available.
In case of a power failure, an orderly termination of the current function is

ensured by a built-in capacitor. The reaction to power failures, however, can
also be determined by the application.
i Older hybrid card readers, Type S01, up to serial number 5XX335,

have an adapter plugged on the power connector which must always
stay on the device. With higher serial numbers the adapter is
integrated in the ID 18 by a print change, Masterlabel 1K.
The same is valid for hybrid card readers, Type S02 (Swiss version),
with serial numbers higher than 610001. With the Masterlabel 1A
there is no longer a voltage adapter.

Card Reader ID18 Position of components
Position of components
Sensor MM / CIM Chipkartencontact

Chipcard Contactblock
Block
Shutter Shutter Sensor
Contact Block Sensor
Card width
Sensor
Carddnbreite
sensor Card position
Sensor sensor
Kartenposition
S0 S2 S4
Magnetspurerkennung
magnetic track detector
Magnetkopf
magnetic head
Older models of the hybrid card reader have a 4-pin DIP switch:
Switch 1-3: Factory setting (do not change).
Switch 4 Device reaction after a voltage failure and recovery of the
mains voltage.
OFF: A card which was inside the device before the
voltage failure will remain in the device after voltage
recovery (factory setting).
ON: A card which was inside the device before the
voltage failure will be transported automatically to
the card output.
Devices without a DIP switch will retain the card inside after restoration of the
power supply.

Pin assignment Card Reader ID18
Pin assignment
RS232C Interface
(D-SUB, 9 pin, F), DELC-J9SAF-10L9 (JAE Japan) or equivalent.
Pin Assignment IN/OUT Function

1 NC - Free
2 RXD IN Receive Data
3 TXD OUT Transmit Data
4 DTR OUT Data Terminal Ready
5 GND -
6 NC - Free
7 NC - Free
8 CTS IN Clear To Send
9 NC - Free

Card Reader ID18 Pin assignment
I/O Port
1
Pin Assignment Function

1 GND
2 Port 0 Output
3 Port 1 Output
4 Port 2 Output
5 Port 3 Output
6 Port 4 Output
7 Port 5 Output
8 Port 6 Output
9 Port 7 Output
10 Port 0 Input
11 Port 1 Input
12 Port 2 Input
13 Port 3 Input
14 +5 V

Power supply Card Reader ID18
Power supply
Type: 5046-04A (Molex Japan)
Pin Assignment
1 Mains voltage (+ 24 V)
2 Ground (GND)
3 Minus external capacitor (XGND)
4 Auxiliary voltage from external capacitor (X24 V)
The following pin assignment is valid for devices with a device release
i Masterlabel < 1K.
These devices have a separate voltage adapter switched between the
device and the power supply. When the ID 18 is exchanged, the
adapter must remain on the card reader.
to card
reader

Card Reader ID18 Maintenance and service
Maintenance and service
Cleaning and test utilities

Use the following cards for maintenance and service:
Test utilities
Hybrid test card 01750000093
Cleaning utilities
Sensor cleaning card 01750000094

Cleaning brush for MM / CIM 86 sensor 01750012317
Universal wet cleaning card for 10600018240 (Siemens Plus)
ChipPine and magnetic head or 01750016388
Spare parts
Capacitor 62213.07.5.35

Technical data Card Reader ID18
Technical data
Operating voltage: 24 V
Current consumption: max. 2.0 A (during operation)
500 mA (Standby)
Temperature range: 5 to 55 °C in operation
Interface: RS232C
Line speed: 1200, 2400, 4800, 9600, 19200 bps
(automatic detection)
Data Bits: 8
Parity: even
Stop Bits: 1
Life time: 1,500,000 passes or 5 years

(Chip Card Contact Block: 300,000 contacts)
The number of passes is system-dependent,
one transaction may consist of several passes
plus error correction.

DIP Push-in Card Reader (ID24102114)
The push-in card reader for magnetic cards can only read the tracks 2 and 3 of
the card.
The card tracks will only be evaluated when the card is inserted or pulled out.
The application software determines whether the card will be read when it is
inserted, pulled out or in both cases.
At the front of the card insertion slot there is a small window with 2 LEDs.
Red LED: Read error
Green LED: Read process faultless
In the idle state the green LED is lit. As soon as a card is inserted into the
track, the green LED will go out and light up again immediately after a faultless
reading process. When the card is pulled out, the LED is switched off as well,
and after a faultless reading process, the LED is switched on again.
Installation position:
Depending on the customer’s request, the push-in card reader can be installed
in such a way that the magnetic track of the DIP card can either be on top or
on the bottom.
Special holders for either mounting position are not required.

System connection DIP Push-in Card Reader (ID24102114)
System connection
The connection to the system is realised via the V.24 interface (RS 232 C).
Contact Signal Name IN/OUT* Function

1 +5V IN Voltage Vcc
2 GND - Ground
3 TXD OUT Transmit Data
4 RXD IN Receive Data
5 RTS OUT Control signal
6 CTS IN Control signal
7 SG - Ground
* IN = Input signal
OUT = Output signal

DIP Push-in Card Reader (ID24102114) Technical data
Technical data
Approved magnetic cards: acc. to ISO 7810, 7811, 7813

Weight: 120 g
Speed of card movement: 10 cm/s to 100 cm/s
DC power supply: +5V +5%
Current consumption: ≤ 100 mA
Climatic conditions:
Temperature Humidity
(relative humidity)
Operation: 0 °C to + 60 °C 10 % to 95 %
Storage: - 30 °C to + 70 °C 10 % to 95 %

Technical data DIP Push-in Card Reader (ID24102114)

SWIPE Card Reader (ID24115214)
The SWIPE card reader for magnetic cards can read tracks 2 and 3 of the
card.
The magnetic tracks can only be read when the card is pulled through
manually. It does not matter in which direction (forward or backward) the card
is pulled through the slot. It can be read either way.
Definition: The card is pulled through in a forward direction if it is inserted at
the funnel-shaped end of the slot (see picture).
The magnetic stripe must face the person pulling it through if the funnel-
shaped end is on the right side (as shown in above picture).

Schematic diagram SWIPE Card Reader (ID24115214)
Schematic diagram
3 5
1 Pull-through direction ’forward’

2 Pull-through direction ’backward’
3 Reading heads
4 Photosensor
5 Funnel-shaped end of SWIPE card reader
With the help of the photosensor, the electronics can identify the pull-through
direction and evaluates the data correspondingly.

SWIPE Card Reader (ID24115214) System connection
System connection
The card reader is connected with the system via a V.24 interface (RS 232C).
Contact Signal IN/OUT* Function

1 GND - Ground
2 +5V IN Voltage Vcc
3 SD OUT Send Data
4 RD IN Receive Data
5 - - Not used
6 RS OUT Control signal
7 CS IN Control signal
8 SG - Ground
9 - - Not used
10 - - Not used
* IN = Input signal
OUT = Output signal

Technical data SWIPE Card Reader (ID24115214)
Technical data
Approved magnetic cards: in acc. with ISO 7810, 7811, 7813

Weight: approx. 200 g
Speed of card movement: 10 cm/s to 100 cm/s
DC power supply: +5V +5%
Current consumption: ≤ 100 mA
Line speed: 1200, 2400, 4800 bps
Data bits: 7+1
Parity: even
Stop bits: 1
Lifetime: 300,000 passes
Climatic conditions:
Temperature Relative humidity
Operation: 0 °C to + 60 °C 10 % to 95 %
Storage: - 30 °C to + 70 °C 10 % to 95 %
Cleaning
Use the following cards for cleaning the SWIPE card reader:
Universal wet cleaning card for 10600018240 (Siemens Plus)

chip contacts and magnetic head or 01750016388

EPP (Krone)
Manufacturer: Krone
Description
The EPP module (Encrypted pin PAD) contains the following functional
elements:
− Keyboard with numeric pad (0 to 9) and 4 function keys for entering the
PIN and carrying out transactions,
− keyboard logic including extensive security circuit components for the
protection of the software and the secret keys used against manipulation
attempts on housings and electronics,
− functions for a secure encryption and decryption of the transmitted
information.
The keys for the PIN input, the analysing logic and encoding electronics are
accommodated in a safety housing.
The baud rate can be changed by the user software from 19,200 to 32,400
baud. Each time the device is switched on, the default of 19,200 baud will be
set.

Maintenance operations EPP (Krone)
Maintenance operations
Replacing the EPP in the event of an error

After replacing the unit, arrange for the initialisation and reloading of the keys.
Replacing the battery

The battery is on the rear side behind an adjustable cover.
To prevent data and keys from getting lost when replacing the battery,
the EPP must be connected to the supply voltage during this time.
When putting the new battery in, make sure that the polarity is correct.
-
+
The built-in lithium cell should be replaced every 5 years for security
i reasons.
To be able to check battery life, the battery should be built in in such a
way that the date of manufacture is readable.

EPP (Krone) Pin assignment
Battery type
Type: Lithium circular cell CR ½ AA
Nominal voltage: 3V
Manufacturer: Varta
Order no. (Wincor Nixdorf): 31456.07.0.39
Pin assignment
Pin assignment (9 pin M, D SUB)
Pin Name
1 + 24 V
2 RXD
3 TXD
4 -------
5 GND
6 -------
7 -------
8 -------
9 -------

Pin assignment EPP (Krone)

10.4“ LCD Monitor (01750020552)
The LCD module consists of the TFT LCD component (SVGA) and the
background lighting.
For the operation of the module an additional inverter board (AC-to-DC
converter) for the voltage supply of the lamps and an interface board are
needed.
The inverter is screwed to the monitor. The lamps for the background lighting
are connected with two cables which are situated at the monitor.

− If the LCD panel breaks and fluid seeps out, avoid contact with the
fluid and do not inhale the vapours.
If fluid gets into your mouth or eyes, immediately wash your mouth or eyes
with water.
Wash any areas of skin or clothing which come into contact with this fluid
with alcohol and then thoroughly rinse them with water.
− Always switch off the power supply when connecting or disconnecting
cables.
− The polarisation filter screen is very sensitive and must be protected
against scratches.
− To clean the display screen, wipe it off with a soft cloth only.
Before cleaning the screen, it may be advisable to breathe on the screen
or to slightly dampen the cloth with cleaning spirit.
− Avoid any mechanical pressure in order not to break the glass.

Module view and integration 10.4“ LCD Monitor (01750020552)
Module view and integration

The interface board is connected to the graphics controller and the special
electronics. Via the special electronics, the background lighting can be
switched on by means of the monitor switch as well as the application
software.
Controller inside PC Special electronics
LCD module
Dotronic Interface
Upper background lighting

Inverter
LC-Display
Lower background lighting

10.4“ LCD Monitor (01750020552) Technical data LCD
Technical data LCD
Mechanical and environmental conditions
Parameter Values
Picture diagonal 26 (10.4“) cm
Picture surface 211.2 x 158.4 (horizontal / vertical) mm
Pixel formatting 800 x 600 (horizontal / vertical)
Pixel dimension 0.264 x 0.264 (horizontal / vertical) mm
Pixel arrangement R, G, B in vertical orientation
Display mode Standard white
Outer dimensions 32.5 x 126.5 x 12 (W x H x D) mm
Weight 600 g
Display surfaces Anti-glare feature and hard coating
treatment Cloudiness: 25 ± 5 %
Operation Temperature: 0 to + 50 0C
Storage Temperature: - 20 to + 60 0C
Humidity: 10 to 90 % r.h.
Electrical properties (maximum values)
Parameter Max. Unit

Voltage supply 7 V
Signal input voltage + 0.3 V
Lamp voltage 2000 V

Lamp voltage frequency 100 KHz

Technical data LCD 10.4“ LCD Monitor (01750020552)
Electrical properties of background lighting
Parameter Min. Typ. Max. Unit

Supply voltage 9.0 12.0 19.0 V
’H’ Input 3.5 0.3 V
’L’ Input - 0.3 1.5 V
Lamp voltage 500 550 600 V
Lamp voltage frequency 25 30 35 KHz
Lamp starting voltage 1500 Veff

Pin assignment: Interface
Pin Signal Function

1 GND
2 NCLKCK Clock frequency
3 GND
4 R0 RED data signal (LSB)
5 R1 RED data signal
7 GND
10 R5 RED data signal (MSB)
11 GND
12 G0 GREEN data signal (LSB)
13 G1 GREEN data signal
15 GND
18 G5 GREEN data signal (MSB)
19 GND
20 ENAB Sync signal
21 GND
22 B0 BLUE data signal (LSB)
23 B1 BLUE data signal
25 GND
28 B5 BLUE data signal (MSB)
29 GND
30 VDD + 5.0 V supply

Pin assignment: Lamp connector
Pin Signal Function

1 VHIGH Lamp voltage
2 NC No connection
3 VLOW Lamp voltage

10.4“ LCD Monitor (01750020552) Inverter
Inverter
The inverter can be switched on and off with the signals V ON / OFF. The
signal ALM is used to monitor the background lighting lamp.
The unit does not make use of the technical features for controlling the lamp
brightness and for monitoring the background lighting.
Technical data
Parameter Values
Input voltage: 9 to 19 V DC
Lamp starting voltage: < 1500 V / 25 to 35 KHz
Operating conditions: Temperature: 0 to 50 0C
Storage conditions: Temperature: - 20 to 60 0C
MTTF > 50,000 h (at 25 °C and 65 % r.h.)

Inverter 10.4“ LCD Monitor (01750020552)
Pin assignment: Input connector
Pin Signal Function

1 NC No connection
2 ALM Lamp monitoring alarm signal (output)
Signal < 0.4 V: normal operation
3 * VR Connection of external potentiometer
(10 KΩ) between pins 3 and 5 for brightness
control
4 NC No connection
5 * VR60 Connection of external potentiometer
control
6 V in 12 V (9 to 19 V)
7 V in 12 V (9 to 19 V)
8 V ON/OFF Open collector TTL
’L’: lamps ON ’H’ or ’Open’: OFF
9 GND Ground
10 GND Ground
* 0 Ω: maximum brightness
10 KΩ: minimum brightness
Pin Signal Function

1 VFL Lamp voltage
2
3 VFLG Lamp voltage

10.4“ LCD Monitor (01750020552) Dotronic interface card
Dotronic interface card
Dotcard – LVPL
1
2 1
X7
X2
19
JP1
20
1
2
1
32 31
X4
JP5
2 1 JP6
1
17
35
18
36
1
X5
S1
F1
ON
F2
26 25
OFF 1 2 3 4 5 6
Connector X4: Connection between Dotronic graphics card and interface

card.
The cable for the Dotronic graphics card will be connected to this female
connector.
Connector X2 / X5: Connection for flat display
These 32-pin and 26-pin male connectors are used to connect the flat display
with the Dotcard-LVPL.
Connector X7: External connection for background lighting ON / OFF
Signal from the special electronics.
Setting of the microswitch and jumpers

The settings will be shown in the chapter "Function and Integration", section
"Operating the flat displays". Further information about this interface card is
contained in the chapter "Dotcard-LVPL".

Pin assignment 10.4“ LCD Monitor (01750020552)
Pin assignment
Pin assignment: Inverter

See section "Inverter" in this chapter. (1:1-connection)
Pin assignment: LC display

See section "Technical data LCD" in this chapter.
Pin assignment: Interface card

See chapter "Dotcard-LVPL".

10.4“ LCD Monitor (01750020552) Removal/installation of background lighting
Removal/installation of background lighting

• Please note the section "Important safety precautions" in this chapter.
The lives of the background-lighting lamps (cold-cathode fluorescent tube)

depend on the operating conditions; the minimum value is 10,000 h.
In the event of a failure, always replace both lamps.
Proceed as follows to replace the lamps:

Remove the mounting screws (1) to
(4) and remove the cover.
Disconnect plugs (1) and (2) for the

background lighting and
plug (3).

Removal/installation of background lighting 10.4“ LCD Monitor (01750020552)

(4) and remove the case.

(4) and take out the LC display.

(4) and take out the background
lighting lamps.
The installation is carried out in the
reverse order of steps.

10.4“ LCD Monitor (01750020555)
The LCD module consists of the TFT LCD module (VGA) and the background
lighting.
converter) for the voltage supply of the background lighting lamp and an
interface board are needed.
The inverter is screwed to the monitor, the lamps for the background lighting

− If the LCD panel breaks and fluid seeps out, avoid coming into
contact with the fluid and do not inhale the vapours.
If fluid gets into the mouth or eyes, immediately wash your mouth or eyes
with water.
with alcohol and carefully rinse them with water afterwards.
cables.
against scratches.
− To clean the display screen, only wipe it off with a soft cloth.
Before cleaning the screen, it may be advisable to breathe on the screen or
to slightly dampen the cloth with cleaning spirit.
− Avoid any mechanical pressure in order not to break the glass

Module view and integration 10.4“ LCD Monitor (01750020555)

software.
LCD module
Dotronic Interface

Inverter
LC-Display

Technical data LCD
Mechanical and environmental conditions
Parameter Values
Picture surface 211.2 x 158.4 (horizontal / vertical) mm
Pixel formatting 640 x 480 (horizontal / vertical)
Pixel dimension 0.33 x 0.33 (horizontal / vertical) mm
Pixel arrangement R, G, B n vertical orientation
Outer dimensions 32.5 x 126.5 x 12 (W x H x D) mm
Weight 380 g
treatment Cloudiness: 25 ± 5 %
Operation Temperature: 0 to + 50 0C
Electrical properties (maximum values)
Parameter Max. Unit

Voltage supply 20 V
Signal input voltage + 0.3 V
Lamp voltage 2000 V

Lamp voltage frequency 100 kHz

Electrical properties of background lighting

Supply voltage 9.0 12.0 19.0 V
’H’ Input 3.5 0.3 V
’L’ Input - 0.3 1.5 V

Pin Signal Function

1 GND
2 NCLKCK Clock frequency
3 GND
7 GND
11 GND
15 GND
19 GND
20 ENAB Sync signal
21 GND
25 GND
29 GND

Pin Signal Function

1 VHIGH Lamp voltage
2 NC No connection
3 VLOW Lamp voltage

10.4“ LCD Monitor (01750020555) Inverter
Inverter
The inverter can be switched on and off with the signals V ON / OFF. The
signal ALM is used to monitor the background lighting lamp.
The unit does not make use of the technical features for controlling the lamp
brightness and for monitoring the background lighting.
Technical data
Parameter Values
Input voltage: 9 to 19 V DC
Lamp starting voltage: < 1500 V / 25 to 35 KHz
Operating conditions: Temperature: 0 to 50 0C
Storage conditions Temperature: - 20 to 60 0C
MTTF > 50,000 h (at 25 0C and 65 % r.h)

Inverter 10.4“ LCD Monitor (01750020555)
Pin Signal Function

1 NC No connection
2 ALM Lamp monitoring alarm signal (output)
Signal < 0.4 V: normal operation
3 * VR Connection of external potentiometer
control
4 NC No connection
5 * VR60 Connection of external potentiometer
control
6 V in 12 V (9 to 19 V)
7 V in 12 V (9 to 19 V)
8 V ON/OFF Open collector TTL
’L’: lamps ON ’H’ or ’Open’: OFF
9 GND Ground
10 GND Ground
* 0 Ω: maximum brightness
10 KΩ: minimum brightness
Pin Signal Function

1 VFL Lamp voltage
2
3 VFLG Lamp voltage

10.4“ LCD Monitor (01750020555) Dotronic interface card
Dotcard – LVPL
1
2 1
X7
X2
19
JP1
20
1
2
1
32 31
X4
JP5
2 1 JP6
1
17
35
18
36
1
X5
S1
F1
ON
F2
26 25
OFF 1 2 3 4 5 6
Connector X4: Connection between Dotronic graphics card and interface

card.
connector.
Setting of the microswitch and jumpers:

The settings will be shown in the chapter "Function and Integration", section
"Operating the flat displays". Further information about this interface card is
contained in the chapter "Dotcard-LVPL".

Pin assignment 10.4“ LCD Monitor (01750020555)
Pin assignment

See section "Inverter" in this chapter (1:1-connection).


See chapter "Dotcard-LVPL".

10.4“ LCD Monitor (01750020555) Removal/installation of background lighting

The live of the background lighting lamps (cold-cathode fluorescent tube)

depends on the operating conditions; the minimum value is 10,000 h.
In the event of a failure always replace both lamps.

Disconnect plugs (1) and (2) for the

background lighting and plug (3).

Removal/installation of background lighting 10.4“ LCD Monitor (01750020555)

(4) and remove the case.

(4) and take out the LC display.

(4) and remove the background
lighting lamps.
Reinstall it by following the same
steps in reverse order.

12.1“ LCD monitor (01750020892)
The LCD module consists of the TFT LCD component (SVGA) and the

− If the LCD panel breaks and fluid seeps out, avoid coming into
contact with the fluid and do not inhale the vapours.
If fluid gets into the mouth or eyes, immediately wash your eyes or mouth
with water.
with alcohol and carefully rinse them with water afterwards.
cables.
against scratches.
− To clean the display screen, only wipe it off with a soft cloth.

Module view and integration 12.1“ LCD monitor (01750020892)

software.
LCD module
Dotronic Interface

Inverter
LC-Display

12.1“ LCD monitor (01750020892) Technical data
Technical data
General
Parameter Values
Outer dimensions 290.0 x 220.0 x 15.0 (W x H x D) mm
Weight 840 ± 30 g
Operation Temperature: 0 to + 50 °C
Lifetime 50000 h (at 25 °C and 65 % r.h.)
(without background lighting)

Technical data 12.1“ LCD monitor (01750020892)
LCD
Mechanical conditions
Parameter Values
Picture surface 246.0 x 184.5 (horizontal x vertical) mm
Pixel formatting 800 x 600 (horizontal x vertical)
Pixel dimension 0.3075 x 0.3075 (horizontal x vertical) mm
Display-Mode Standard white
treatment
Recommended operating conditions

Voltage supply (VDD) 4.75 5.00 5.25 V
'H' Input 3.5 VDD V
'L' Input 0 1.5 V
Maximum operating conditions
Parameter Max. Unit

Voltage supply (VDD) 7 V
Signal input voltage VDD + 0.3 V

Pin Signal Function

1 GND
2 NCLK Clock frequency
3 NC
4 NC
5 GND
12 GND
19 GND
26 ENAB Sync signal
27 GND
30 GND

Technical data 12.1“ LCD monitor (01750020892)
Background lighting

Lifetime 30000 h
Parameter Max. Unit

Lamp voltage 2000 V
Pin assignment
Pin Signal Function

1 VFLH Lamp voltage (High Voltage)
2 NC No connection
3 VFLL Lamp voltage (Low Voltage)

Inverter
Pin Signal Function

1 NC No connection
2 BRT_ADJ 0-5V
3 NC No connection
4 BL ON/OFF CCFL controlling (active high)
5 NC No connection
6 GND Ground
7 NC No connection
8 GND Ground
9 GND Ground
10 DC -IN 12 V DC voltage
12 NC No connection
Pin Signal Function

1 HOT (High 1)
2 HOT (High 2)
3 NC No connection
4 COLD Ground

Dotronic interface card 12.1“ LCD monitor (01750020892)

Dotcard – LVPL
1
2 1
X7
X2
19
JP1
20
1
2
1
32 31
X4
JP5
JP6
2 1
17
35
18
36
1
X5
S1
F1
ON
F2
26 25
OFF 1 2 3 4 5 6
Connector X4: Connection between Dotronic graphics card and interface card.
connector.
Setting of the microswitch and jumpers:

The adjustment will be shown in the chapter "Function and Integration",
section "Operating the flat displays".
Further information about this interface card is contained in the chapter
"Dotcard-LVPL".

12.1“ LCD monitor (01750020892) Pin assignment
Pin assignment

See section "Inverter" in this chapter.


See chapter "Dotcard LVPL".

Removal/installation of background lighting 12.1“ LCD monitor (01750020892)

The live of the background-lighting lamps (cold-cathode fluorescent tube)

depends on the operating conditions. The average amounts to 30,000 h.
In the event of a failure always replace both lamps.

• Remove the LCD-monitor (see chapter "Removal/Installation of
Components").
Loosen the mounting screws (1) to

(4), pull the cover a little toward you
and remove it.

12.1“ LCD monitor (01750020892) Removal/installation of background lighting
Disconnect the plugs (1) to (2) for the

Turn the case so that the LC display
shows up.

(4) and take the LC display out of the
case.
Disconnect the plug (1).

Removal/installation of background lighting 12.1“ LCD monitor (01750020892)
Remove the corresponding screws

(1) and (2) or (3) and (4) and take out
the elements of the background
lighting.

During installation make sure that the
cables are positioned as shown in the
picture.

Dotcard-LVPL
Introduction
The Dotcard-LVPL interface is used for the transfer of digital flat display
signals over longer distances without degradation in quality. The max. distance
between graphic card and flat display can amount to 10 m.
The following diagram illustrates how the Dotcard-LVPL interface operates.
System control unit
Dotcard graphics card

parallel signals
Graphics controller
TTL level
Serial signals,
differential,
low voltage
Dotcard-LVPL receiver
parallel signals
Flat panel
TTL level
LCD unit

Placing DIP switches, connectors and jumpers Dotcard-LVPL
Placing DIP switches, connectors and jumpers
1
2 1
X7
X2
19
JP1
20
1
2
1
32 31
X4
JP5
JP6
2 1
17
35
18
36
1
X5
S1
F1
ON
F2
26 25
OFF 1 2 3 4 5 6

Dotcard-LVPL Description of the connectors
Description of the connectors
Connector X4: Connection between graphics card and

receiver
The connection cable for the Dotronic graphics card will be connected at this
female connector.
Connector X2 and X5: Link for flat display

to the Dotcard-LVPL receiver. The receiver supports active displays with a
max. data bus width of 36 bits.
Connector X7: External connection for backlight ON / OFF
Attention: The signal which fits here is only effective, if the jumper
JP6 is in the position 1 - 2!
Pin assignment Function Circuit suggestion
To switch the backlight inverter on
1 SWITCH or off, an external switching signal 1
2 GND can be connected to this plug. 2
The signal should have TTL levels
(standard: GND = display OFF;
5 V = display ON).

Jumper setting Dotcard-LVPL
Jumper setting
JP1: Display voltage

Standard
Display voltage is 5 V. setting
3 2 1
Display voltage is 3.3 V.

3 2 1
JP5: “DISPON” Signal level

The output DISPON works as Open Standard
3
2 Drain. setting
1 The max. current load is 100 mA.
The output DISPON carries the signal

3
2 level which is fed via X7 or from the
1 Dotronic graphics card generated TTL
level (see also connector X7).

Dotcard-LVPL Jumper setting
JP6: “DISPON” source
1
The signal DISPON (backlight ON/Off) is Standard
2 externally generated and fed over X7 (see setting
3 also connector X7).
1 The signal DISPON (Backlight ON/Off) is

2 generated by the Dotronic graphics card.
3
The signal has TTL level.

Jumper setting Dotcard-LVPL
Setting DIP switch S1
Switch # Function
S1.1 Pixel per CLK. (see Table 1 for further details)
ON The Dotcard LVPL receiver outputs data with one pixel
per CLK. The display data P[0:23] is adjacent at the plug
X2 (standard setting).
OFF The Dotcard LVPL receiver outputs data with two pixels
per CLK. The display data P[0:35] is adjacent at the plug
X2 and X5.
S1.2 CLK Polarity (see Table 1 for further details)
ON DE and check signals are synchronised on the rising
CLK edge (standard setting).
OFF DE and check signals are synchronised on the falling
CLK edge.
S1.3 Reserved
Do not modify this switch. Keep the standard setting OFF.
ON
OFF (Standard setting)
S1.4 Select the terminating resistor (contact the manufacturer before
making any modifications!)
ON The terminating resistor of the receiver unit is in the 55 Ω
to 70 Ω range.
OFF The terminating resistor of the receiver unit is in the of 40
Ω to 57 Ω range (standard setting).
S1.5 Mask CLK (see Table 1 for further details)
ON The CLK signal is continuous (standard setting).
OFF The CLK signal is stopped, when DE is low.
S1.6 Power Down Mode
ON The PanelLink receiver is in the power down mode.
OFF Normal operation (standard adjustment)
1 2 3 4 5 6 ON
OFF

Dotcard-LVPL Fuse
S1.5 S1.2 S1.1 Display Description

OFF ON ON STN CLK divided by 1 and taken over at DE low.
OFF OFF ON NONE
OFF ON OFF STN CLK divided by 2 and taken over at DE low.
OFF OFF OFF STN CLK divided by 4 and taken over at DE low.
ON ON ON TFT One pixel per CLK with unsolicited clock
ON OFF ON TFT One pixel per CLK with unsolicited clock,
signal inverted
ON ON OFF TFT Two pixels per CLK with unsolicited clock
ON OFF OFF TFT Two pixels per CLK with unsolicited clock,
signal inverted
Table 1
The settings for the STN displays, shown in the table, are not supported by the
customised version of the LVPL receiver.
Fuse
F1 + 12 V Display 3 A, fast, 125 V, version Picofuse

Pin assignment Dotcard-LVPL
Pin assignment
Connector X4
1 TxC+ Strobe line, differential (positive)
2 GND
3 TxC- Strobe line, differential (negative)
4 GND
5 Tx0- Data line 0, differential (negative)
6 GND
7 Tx0+ Data line 0, differential (positive)
8 GND
10 GND
12 GND
14 GND
16 GND
17 N.C. Not connected
18 GND
19 GND
20 V0 Positive controlled voltage (optional)
21 GND
23 GND
25 GND
27 GND
29 GND
31 GND
32 + 12 V Power supply
33 GND
35 GND

Dotcard-LVPL Pin assignment
Connector X2

1 GND
2 VSYNC Display vertical synchronisation
3 GND
4 HSYNC Display horizontal synchronisation
5 GND
6 CLK Display clock (max. 65 MHz)
7 GND
8 ENAB Display data enable
9 P1 Display data bit 1

Pin assignment Dotcard-LVPL
Connector X5

2 DISPON Display or background lighting On / Off
4 GND
6 GND
8 GND
10 GND
12 GND
14 GND
16 GND
18 V0 positive controlled voltage only as option (0.8 V –
3.9 V)
20 VDD Switchable display power supply (3.3 V or 5 V)
25 12VDISP Switchable 12 V power supply
26 12VDISP Switchable 12 V power supply
Connector X7
Pin Signal name
1 Switching input
2 GND

15“ LCD Monitor (01750020326)
The LCD module consists of the TFT LCD component (XGA) and the
For the operation of the module, an additional inverter board (AC-to-DC
are connected with two cables which are located at the monitor.

− If the LCD panel breaks and fluid seeps out, avoid contact with the
fluid and do not inhale the vapours.
If any fluid gets into your mouth or eyes, immediately wash your eyes or
mouth with water.
Wash any areas of skin or clothing which have come into contact with this
fluid with alcohol and then thoroughly rinse them with water.
cables.
against scratches.
− To clean the display screen, wipe it off with a soft cloth only.

Module view and integration 15“ LCD Monitor (01750020326)

switched on by means of the monitor switch or by means of the application
software.
LCD module
Dotronic Interface

Inverter
LC-Display

15“ LCD Monitor (01750020326) Technical data
Technical data
General
Parameter Values
Outer dimensions 368.0 x 275.0 x 20.0 (W x H x D) mm
Weight 1550 g

Technical data 15“ LCD Monitor (01750020326)
LCD
Mechanical conditions
Parameter Values
Picture diagonal 38 (15“) cm
Picture surface 304.1 x 228.1 (horizontal x vertical) mm
Pixel formatting 1024 x 768 (horizontal x vertical)
Pixel dimension 0c297 x 0c297 (horizontal x vertical) mm
Display surface Anti-glare feature and hard coating
treatment

Voltage supply (VDD) 4.75 5.00 5.25 V
Parameter Max. Unit

Voltage supply (VDD) 6 V

Interface - Pin assignment
Pin Signal Function

3 GND Ground
4 GND Ground
5 RX2+ Data input (positive)
6 RX2- Data input (negative)
7 GND Ground
10 GND Ground
13 GND Ground
14 RXC- Data input (negative)
15 RXC+ Data input (positive)
16 GND Ground
17 NC No connection
18 NC No connection
19 GND Ground
20 GND Ground

Technical data 15“ LCD Monitor (01750020326)
Background lighting

Lamp voltage 690 Veff
Lamp starting voltage 1100 (25 °C) Veff
1420 (0 °C)
Lifetime 20000 h
Parameter Min. Max. Unit

Lamp currency 4.0 12.0 mA
Lamp voltage frequency 30 80 KHz
Pin assignment
Pin Signal Function

1 Hot 1 Lamp voltage (High Voltage)
2 Hot 2 Lamp voltage (High Voltage)
3 NC No connection
4 Cold Ground

Inverter
Pin Signal Function

1 NC No connection
2 BRT_ADJ 0-5V
3 NC No connection
4 BL ON/OFF CCFL controlling (active high)
5 NC No connection
6 GND Ground
7 NC No connection
8 GND Ground
9 GND Ground
12 NC No connection
Pin Signal Function

1 HOT (High 1)
2 HOT (High 2)
3 NC No connection
4 COLD Ground

Dotronic interface card 15“ LCD Monitor (01750020326)

Dotcard – PL Adapter
1
2 1
X7
JP5
X2
19
20
1
2
JP1
32 31
1 1
X4
F2
17
35
18
36
R150
Connector X2: Connector for flat display

This 32-pin male connector is used to connect the flat display with the Dotcard-
PL Adapter.
Connector X4: Connection between Dotronic graphics card and adapter

The cable for the Dotronic graphics card will be connected to the 36-pin female
connector.


15“ LCD Monitor (01750020326) Dotronic interface card
Adjustment of the PL adapter card:

The factory jumper setting from this card does not have to be changed (see
chapter "Function and Integration", section "Operating the flat displays").
For further information on this interface card refer to the chapter "Dotcard-PL".

Pin assignment 15“ LCD Monitor (01750020326)
Pin assignment

See section "Inverter" in this chapter.

See section "Technical data – LCD" in this chapter.

See chapter "Dotcard – PL adapter"

15“ LCD Monitor (01750020326) Removal/installation of background lighting

The life of the background lighting lamps (cold-cathode fluorescent tube)

depends on the operating conditions; the minimum value is 20,000 h.
In the event of a failure, always replace both lamps.

• Remove the LCD monitor (see chapter "Removal/Installation of
Components").
The knurled screws shown in the following pictures are no longer

used in the current systems since the monitor is in part mounted
using spring locating pins.

(3), slightly pull the cover to the left
and remove it.

Removal/installation of background lighting 15“ LCD Monitor (01750020326)
Disconnect plug (1).


(4) and take the LC display out of the
case.

15“ LCD Monitor (01750020326) Removal/installation of background lighting
Disconnect plugs (1) and/or (2) for

the background lighting.
Remove the mounting screw (1) of

the corresponding background
lighting.
Remove the elements of the

background lighting to the left (see
arrow).

Removal/installation of background lighting 15“ LCD Monitor (01750020326)

Dotcard-PL Adapter
Introduction
The Dotcard-PL adapter is used for easy connection of flat displays with
integrated PanelLink receivers to Dotronic cards with an integrated PanelLink
transmitter. The Dotcard-PL adapter generates all the voltages which are
needed by the display from an 12 V input voltage which is supplied by the
Dotronic graphics card. The following diagram illustrates the signal flow of the
Dotronic graphics card to the flat display.
System control unit

Dotronic graphics card PanelLink
Transmitter
parallel signals Dotronic 1:1 Twinax cable
Flat panel
PLI
graphics
TTL level plug (Serial signals,
controller
differential,
low voltage)
PanelLink Receiver
Dotronic
Flat panel PLI
Serial signals, plug
differential,
low voltage
LCD unit

Position of connectors and jumpers Dotcard-PL Adapter
Position of connectors and jumpers
1
2 1
X7
JP5
X2
19
20
1
2
JP1
32 31
1 1
X4
F2
17
35
18
36
R150

Dotcard-PL Adapter Description of the connectors
Description of the connectors
Connector X4: Connection between Dotronic graphics

card and adapter
The connection cable for the Dotronic graphics card is connected at this 36-pin
female connector.
Connector X2: Connection for flat display

This 32-pin male connector is used to connect the flat display to the Dotcard-
PL adapter. The adapter supports all displays with an integrated PanelLink
receiver.
Connector X7: External connection for backlight ON / OFF
Pin assignment Function Circuit suggestion
1 SWITCH To switch the backlight inverter 1

2 GND on or off an external switching 2
signal can be connected to this
connector. The level of the used
signal depends on the used
backlight inverter (standard: TTL
level GND = display OFF; 5 V =
display ON).

Jumper setting Dotcard-PL Adapter
Jumper setting
JP1: Display voltage

Display voltage is 5 V. Standard
setting
3 2 1
Display voltage is 3.3 V.

This setting is not supported.
3 2 1
JP5: “DISPON” Signal level

The signal fed in at X7 is inverted and
3 transmitted to the DISPON output.
2
1 Only use this setting when TTL input
level is used!
The max. current load is 100 mA.
The DISPON output carries the signal Standard
3
2 level, which is fed in via X7 (see also setting
1 connector X7).

Dotcard-PL Adapter Potentiometer R150
Potentiometer R150
With this potentiometer the controlled voltage V0 can be set.
The controlled area ranges between V0min = VDISP * 0.002 and
V0max = VDISP * 0.914.
V0min is the factory setting.
Fuse


Pin assignment Dotcard-PL Adapter
Pin assignment
Connector X4
1 RxC+ Strobe line, differential (positive)
2 GND
3 RxC- Strobe line, differential (negative)
4 GND
5 Rx0- Data line 0, differential (negative)
6 GND
7 Rx0+ Data line 0, differential (positive)
8 GND
10 GND
12 GND
14 GND
16 GND
18 GND
19 GND
20 V0 Positive controlled voltage (optional)
21 GND
23 GND
25 GND
27 GND
29 GND
31 GND
33 GND
35 GND

Dotcard-PL Adapter Pin assignment
Connector X2

1 VDISP Display supply voltage, 3.3 V or 5V; adjustment JP1
3 GND
4 GND
5 RxC+ Strobe line, differential (positive)
6 RxC- Strobe line, differential (negative)
7 GND
10 GND
13 GND
16 GND
17 VADJ 3.3 V (independent from VDISP)
19 GND
20 GND
23 V0 Positive controlled voltage
(V0min=VDISP* 0.002 / V0max=VDISP*0.914)
25 DISDON Switching on signal for the background lighting inverter
27 GND
29 GND
30 GND
31 12VDISP 12 V power
32 12VDISP 12 V power

Pin assignment Dotcard-PL Adapter
Connector X7
Pin Signal name

1 Switching input
2 GND

Touchkit 15“ 01750019703/-32690
Mat. no. 01750019703: Touchkit with touch pane without LCF
Mat. no. 01750032690: Touchkit with touch pane with LCF
Components
The touchkit consists of the following components:
Touch pane with connector
Remove the litz wires of a new touch pane with side-cutting pliers
right at the connector. The litz wires are not needed.

Components Touchkit 15“ 01750019703/-32690
Touch controller
Cable for keyboard connection

Touchkit 15“ 01750019703/-32690 Operation
Operation
The touch system employs the analogue-capacitive technology; it consists of a
glass plate with a fused-on transparent conductive thin film coating. An
additional glass coating protects the sensor. Thin electrodes are arranged
along the edges which create a uniform low voltage AC field over the
conducting layer.
When touching the monitor surface with the finger, the capacitive coupling with
the electric field causes a brief electrical current flow to the point of contact.
The electrical current from each point of contact is proportional to the distance
of the finger to the edges. The controller measures this ratio, on the basis of
which it determines the point of contact and signals its position via the
interface to the PC.

LED display Touchkit 15“ 01750019703/-32690
LED display
The controller has an LED display which enables a visual check of the ready
status and operability. The LED is lit as soon as the controller is provided with
voltage. After receiving a valid command, the LED display becomes weaker.
A touch of the sensor is indicated by a brightly shining LED. The LED flashes if
the power-on self-test reveals a problem.
Error Flashing frequency within 10 seconds

RAM error 1
ROM error 2
A / D error 3
EEPROM error 4
Analogue error 5
If one of these errors appears, the controller is faulty. The complete monitor
must be replaced.

Touchkit 15“ 01750019703/-32690 Technical data
Technical data
Touchscreen
General information
Technology: Analogue to capacitive

Resolution: 1024 touch points per axis within the
calibrated field
Speed: Max. 115 touches per second
Active touch area: Exact coordinates from 0.1" distance from
the electrodes on the edges
Light transmission: 85 – 95 % at 550 mm
Sensor thickness: 0.125" (± 0.01)
Reliability
FCC certification: Class A

Technical data Touchkit 15“ 01750019703/-32690
Pin assignment of touch controller cable

(9-pin D-SUB F)
Pin Signal Description Explanation

1 DCD Carrier detect Connected to DSR and DTR
2 RXD Received data Data to the PC

3 TXD Transmitted data Data from the PC
4 DTR Data terminal ready
5 SGnd Signal Ground
6 DSR Data set ready
7 RTS Request to send
8 CTS Clear to send
9 ----- -----
A connector pin at the connector housing provides the controller with power.

Journal Printer ND98
Type Material number Description
ND98 01750003288 Installed at front sides
ND98 ND98301003 Installed at the sides
Structure
The journal printer is a modular roll printer. It consists of a print module, a
control unit, a paper holder and a winder. The modules are assembled on a
mounting plate which contains the controller. The interface connector, the
power connector, the controls and status indicators are on the mounting plate.
The printing unit contains the print head, the ribbon cartridge, the platen and
the paper feed unit. The paper holder contains the receptacle for the winder
located on top of it. The winder is driven with a drive belt by the paper feed unit
of the printing unit.
The control unit is held by the mounting plate. The end-of-paper sensor is on
the spring plate used for guiding the paper.
Interfaces
Serial interface connectors

The connector to the host is a 9-pin D-Sub connector (male) with the following
assignment:
Pin Input/output Signal/function
2 Input RxD Receive Data
3 Output TxD Transmit Data
8 Input CTS Clear to send
4 Output DTR Data Transmit ready
5 - Signal Ground

Functions Journal Printer ND98
Functions
Initialising the printer

The printer is initialised by the following procedure:
− Power on,
− command-driven initialisation.
The following functions are executed during the initialisation:

− Hardware test of the controller, all LEDs ON (only hardware test or switch
on),
− move carrier into home position,
− set printer online,
− set print parameters to default.
In case of an error, the red LED flashes. The flash frequency is approx. 2 Hz. If
a hardware fault is detected, for example a RAM check error, a ‘fatal error’ is
indicated (all LEDs ON). Functions can no longer be executed in this case.
This status can only be interrupted by switching the power off/on.
All error messages are reported via the status to the host.
Indicators
The statuses in the journal printer are indicated by 3 LEDs. The status of the
individual LEDs are as follows:
− Green (permanent): Online/ready
− Yellow (permanent): paper low/end of paper
− Green (flashing): Error

Journal Printer ND98 Paper handling
Status indicator
green yellow red Status

on flashing off Online end of paper
on on off Online paper low
on off on Online data in buffer
flashing off off Online data traffic
on off off Online no data
Paper handling
Loading paper
Lift paper pressure rollers by means of the lever and insert paper until it is
above the print area; release the lever. The paper can then be transported to
the winder by pressing the feed key. Insert the paper into the winder and then
feed it with the feed key until it is tightly wrapped around the core.
Removing the paper

The paper can be pulled manually out of the printer.

Error handling Journal Printer ND98
Error handling
Error indication
green yellow red Status

on on off Hardware fault (fatal)
on off flashing No home position (carrier)
off on flashing No clock signal (carrier)
Offline status
The offline status is identified by the error bit set in the status byte. When an
offline status occurs, the printer waits for the status inquiry ’Esc v’ . The printer
goes online again by the status inquiry. The error messages are not deleted by
the status inquiry. If the offline status is ignored and further print jobs are sent
to the printer, they will be destroyed (data loss). The bit "loss of job" will then
be set in the extended error message, and the printer will remain offline.
After an error has occurred, the cause of the fault must be cleared by a
CANCEL command. Depending on the error, an operator intervention may first
be required. The printer resets after the CANCEL command, and the error bit
in the status byte and the error messages in the extended error message are
updated.
Command monitoring
If an error occurs while a command is being processed, the error bit is set in
the status byte (Esc ’v’). The fault causes are indicated in the extended error
message (data request, extended error message). The proper execution of the
command can be monitored by querying the status byte and, if necessary, the
extended error message after every command. The printer goes offline when
an error condition occurs.

Journal Printer ND98 Error handling
Paper-low message
The paper-low message is issued at the latest at a remaining number of
approx. 1800 lines (at 6 lpi). It is adjustable and can be set to another number
of remaining lines. The message is only transferred in the status byte (Esc ’v’)
and has no influence on the printer control.
End-of-paper message
The end-of-paper sensor is provided to the system in the status byte (Esc ’v’).
After detection of the end of the paper supply, 20 lines (6 lpi) can still be
printed. If these values are exceeded, the user error bit is set in the extended
error message and the printer goes offline. When the end of paper is indicated,
the operator must load a new roll of paper. A CANCEL must then be carried
out by the system to reset the printer.
If a CANCEL command is issued at end of paper before the remaining 20 lines
have been printed, the printer can no longer continue printing , since the
counter for the remaining lines has been deleted. In this case, the printer can
only be used again after inserting a new roll of paper.

Hardware Journal Printer ND98
Hardware
Controller
The central control of the printer is implemented by an 8-bit microcontroller that
is compatible with the Intel 8032. The controller accommodates the interfaces
to the sensors monitoring mechanical procedures, such as paper monitoring,
carrier reset, etc.. The power logic is also located on the controller card and
provides all electromechanical components with the necessary voltages and
currents.
It consists of:
− Power driver for the paper feed unit stepper motor
− Power driver for the DC carrier motor
− Power driver for the 9 needles of the print head.
Functions
The following functions and elements are monitored by the controller:
Carrier control
Home position Reed switch, signals the 0 position of the carrier and
synchronises the clock signal.
Clock signal Inductive sine wave generator, generates 401 clock
pulses for controlling the print head.
Paper control
End of paper Microswitch; allows you to print another 20 lines (at 6
lpi).
Paper low Microswitch; the message is only fed through and has
no influence on the printer control. Variable setting,
residual amount dependent on the setting, min. 18 mm,
max. 28 mm roll diameter; (max.1800 lines with a pitch
of 1/6").

Journal Printer ND98 Test programs
Test programs
The printer controller provides a test program divided into various test levels.
This program allows you to check the main printer functions.
Controls
The following controls are required for the internal test:
‘Test’ button The ‘Test’ button is used to start the internal test and the test
levels and to terminate the test levels.
‘Feed’ button The ‘Feed’ button is used to select the test levels within the
internal test.
LED When on selection level (LED flashing), the LEDs indicate the
selected test level in binary format when pressing the Feed
button. The LEDs have the following value:
LED red = Value 4
LED yellow = Value 2
LED green = Value 1
Internal test procedure

Procedure:
• Press the ‘Test’ key when switching on the printer and wait until all of the
LEDs have gone out. When the key is released, the printer is in the
selection level of the internal test (all LEDs flashing).
• Select a test with the ‘Feed’ key, start the test by pressing the ‘Test’ key.
• Exit the test level by pressing the ‘Test’ key. The printer has returned to the
selection level (all LEDs flashing).
• Exit the internal test by pressing the ‘Test’ key for more than 2 seconds in
the selection level.
When entering the internal test, the controller disables the V.24 interface. After
completion of the internal test, the printer is initialised, the interface is opened
again and the power failure message provided.

Test levels Journal Printer ND98
Test levels
Test level 1 (paper sensor test)

The two end-of-paper and paper-low sensors are shown in level 1 after
actuation. The order of the actuation is not specified. A status change of a
sensor is shown by a lit LED.
− LED green = End of paper
− LED yellow = Paper low
Test level 2 (carrier sensor test)

The carrier home position sensor is shown in level 1 after actuation. The
actuation is performed by moving the carrier drive by hand. A status change of
the sensor is shown by illuminating a green LED.
The timing can only be shown from of a certain carrier speed on since the
signal is produced inductively. This speed cannot be reached manually. The
timing should be tested with test 3.
Test level 3 (carrier test)

In level 3, the carrier is moved back and forth and the home position and
timing carrier sensors are indicated. The status changes of the sensors are
indicated by the LEDs lighting up.
− LED green = Home position
− LED yellow = Timing

Journal Printer ND98 Test levels
Test level 4 (printer test)

The printer is tested in test level 4. Paper must be loaded for this test,
otherwise, the program will return to the selection level without a message.
The printer reports as journal printer NDxx, printing n lines with information
about reference number, program release, etc. After this, 20 print lines with the
character H are printed to test the symmetry of the printed image.
Next, a test staircase pattern is printed to test the printhead needles. The
linefeed is then tested by outputting 6 lines at 6 lpi. Finally, the standard
character set is printed with 4 different pitches. The test is terminated
automatically after one run (printer returns to the selection level without a
message).
If an error occurs
In the case of an error, the program exits the test level to enter the error
handling mode which can only be exited by switching the printer off and on.

Technical data Journal Printer ND98
Technical data
Service life of printing unit

Print head: min. 40,000,000 characters
Printing unit: min. 1,500,000 lines
Room classification
Storage temperature: - 20 °C – + 60 °C
Operating temperature: 0 °C – + 50 °C permanent
Relative humidity:
Storage: 5 % – 90 %
Operation: 10 % – 90 %
Temperature variation: 7 K/hour
Shock: 3 AXIS (5 cm)
Vibration: 0.25 g
Printing unit
Print head
Print mode: Impact serial
Printing method: 9 needles
Vertical needle distance: 0.35 mm
Needle diameter: 0.30 mm
Max. needle frequency: 735 Hz
Life: 40 Mio. characters
Copies: 1 original

Journal Printer ND98 Technical data
Ribbon cartridge
Cartridge: Rod-type cartridge
Ribbon: Nylon fabric ribbon
Width: 10.5 mm
Length: 10 m
Tinctorial power: Colour
Black: 1,000,000 characters
Purple: 3,000,000 characters
Paper feed unit

Drive: Bipolar stepper motor
Step width: 1/54"
Micro stepping: 1/216"
Feeding rate: 108 pps or 50 mm/sec
Feed keys: 1
Print functions
Print direction: unidirectional
Print width: max. 68.5 mm
Print matrix: 10 x 9, 12 x 9, 19 x 9 (h x v)
Character set: IBM character set II
Country-specific character sets: Download of user-defined
characters possible
Printer emulation: ND71
Font attributes: Normal type
Double width
Underlined
Bold type
Print character buffer: 8 KB

Paper specifications
Paper width: 76 mm or 3"
Roll diameter: 80 mm max.
Core diameter: 12.5 mm
Paper weight: 60 g/sqm
Paper thickness: 0.07 to 0.09 mm
Paper supply: 60 m, depending on paper weight
approx. 13,000 lines at 6 lpi
Dimensions and weights

Depth: 285 mm (without connectors)
Width: 150 mm
Height: 185 mm
Weight: < 5 kg
Electrical data
Supply voltage: 24 V + 5 %
Power consumption: approx. 40 VA when printing
briefly approx. 80 VA
approx. 5 VA in standby mode
Connectors: 2-pin AMP moduIe

Journal Printer ND98 Technical data
Interface to the host

A V.24 compatible interface is available. The setting for the interface cannot be
changed and has the following operating data:
Operating data of V.24
Baud rate: 9600

Start bit: 1
Data bits: 8
Stop bit: 1
Parity: odd
Protocol: handshake DTR/CTS
Number of bytes until buffer overflow
256 bytes = DTR off, buffer 512 bytes free = DTR ON


Receipt Printer ND9C / ND9E
This chapter describes the following versions of the thermal printer ND9C and
the needle printer ND9E:
Thermal printer ND9C
Material number Description

01750017274 Presenter: 40 mm
Paper width: 80 mm
Roll diameter: 180 mm
01750031090 Presenter: 40 mm
Paper width: 80 mm
Memory expansion
01750017360 Presenter: 120 mm
Paper width: 80 mm
01750026742 Presenter: 120 mm
Paper width: 80 mm
Memory expansion
Needle printer ND9E
Material number Description

01750017277 Presenter: 40 mm
Paper width: 70, 76 and 82.5 mm
01750020561 Presenter: 120 mm
01750033320 Presenter: 120 mm
Current version

Connection of the printer Receipt Printer ND9C / ND9E
The thermal (needle) printer ND9C (ND9E) is a modular printer with a thermal
printing unit (needle printing unit), integrated cutter and the presenter for
variable receipt length. The paper path is controlled by several paper sensors.
The following description contains no information on the normal operation of
the printer. You can find this information in the Operating Manual of the cash-
out system. Installation and removal are described in the Service Manual of the
respective system.
Connection of the printer

Connect the printer only when the system is disconnected from the
power supply.
Power supply
The printer is operated with 24 V DC. The 5 V voltage for the logic is
generated internally.
Data interface
The serial data interface (V.24 / RS232) is connected to the COM channel
defined in the cash or terminal system.

Receipt Printer ND9C / ND9E Connection of the printer
Block diagram ND9C
Mark controlling Paper holder Cutter Printing unit HTP576/832
Sensors Sensors Motor Sensors Print Paper Sensors

head transport
Interface thermal Controlling Interface needle

Interface paper sensors Interface cutter printing unit
printing unit paper feed
MP312N
Controller receipt printer

V.24
V.24 driver Flash 128 KB Controlling receipt/journal
SRAM 32 KB
MCU 8x930Ax with bootsector needle
FPGA XiIinx
INTEL 256 Bit EEPROM
optional extension
512 KB over I/O
optional extension
USB 512KB over I/O
Interface
Customer panel
Interface presenter + 5 V power supply
display
Motor Sensors
Presenter
Power supply
Block diagram ND9E
Printing unit
Mark controlling Paper holder Cutter Paper feed
MP312N
Paper
Sensors Sensors Motor Sensor
feed
Interface thermal Controlling Interface needle

Interface paper sensors Interface cutter printing unit
printing unit paper feed
MP312N
Controller receipt printer

V.24
V.24 driver Flash 128 KB Controlling receipt/journal
SRAM 32 KB
MCU 8x930Ax with bootsector needle
FPGA XiIinx
INTEL optional extension
256 Bit EEPROM
512 KB over I/O
optional extinsion
USB 512 KB over I/O
Interface
Customer panel
Interface presenter + 5 V power supply
display
Motor Sensors
Presenter
Power supply

Views of thermal printer ND9C Receipt Printer ND9C / ND9E
Views of thermal printer ND9C
Overall view
4 5
2 6
3
1
8
7
1 Presenter (illustration shows the 40 mm model)

2 Cutter
3 Thermal printing unit
4 Paper drive
5 Paper supply
6 Electronic box
7 Paper-low sensor – weekend sensor
8 Manual paper feed

Receipt Printer ND9C / ND9E Views of thermal printer ND9C
Individual modules
1 Lever for lifting thermal head

2 Paper entry

3
2
4
1
1 Presenter (Illustration shows the 120 mm model)

2 Operator keys
3 Display (LED)
4 Paper supply

Receipt Printer ND9C / ND9E Views of thermal printer ND9C
1 2
1 Lever for adjusting paper-low sensor and weekend sensor

2 Position core Ø

1 Power supply connector

2 Master-slave interface connector (without function)
3 V.24 / RS232 connector
4 USB connector (without function)

Receipt Printer ND9C / ND9E Views of needle printer ND9E
Views of needle printer ND9E
Overall view
4 5 2
8
3
7
6 1
1 Chassis
2 Electronic box
3 Paper supply
4 Paper input
5 Paper width adjustment
6 Needle printing unit
7 Cutter
8 Presenter (illustration shows the 40 mm model)

Views of needle printer ND9E Receipt Printer ND9C / ND9E
Individual modules
2 4
1 6
1 Lever for adjusting the paper-low sensor and the weekend sensor
2 Paper-low sensor (PVE)
3 Weekend sensor (PWE)
4 Paper roll holder
5 Notch for paper roll
6 Position core Ø

Receipt Printer ND9C / ND9E Views of needle printer ND9E
2 3
4
1 Print table
2 Carrier
3 Ribbon holder
4 Print head

Views of needle printer ND9E Receipt Printer ND9C / ND9E
1 Sensor presenter input (PrE)

2 Manual drive
3 Sensor presenter output (PrA)
4 Drive

Receipt Printer ND9C / ND9E Paper path, position of photosensors (ND9C)
Paper path, position of photosensors (ND9C)
Paper path
PE Paper out detector (middle)
PWE Paper weekend sensor
MK2 Mark detection 2 (rh)

MK1 Mark detection 1 (lh)
TOF Top of form detector

PVE Paper-low sensor
PrA Presenter output

PrE Presenter Input
Receipt output
LS1
LS2
LS3
LS4
LS5
LS6
LS7
LS8
Long presenter: The photosensor LS8 is located at the appropriate position at

the exit.

Paper path, position of photosensors (ND9E) Receipt Printer ND9C / ND9E
Paper path, position of photosensors (ND9E)
path Paper
BOF Bottom of form detector (middle)
PWE Paper weekend sensor
MK2 Mark detection 2 (rh)

MK1 Mark detection 1 (lh)
TOF Top of form detector

PVE Paper-low sensor
PrA Presenter output

PrE Presenter Input
Receipt output
LS1
LS2
LS3
LS4
LS5
LS6
LS7
LS8
Long presenter: The photosensor LS8 is located at the appropriate position at

the exit.

Receipt Printer ND9C / ND9E Paper path, position of photosensors (ND9E)
Paper path monitoring
Paper-low sensor PVE: The photosensor LS1 detects the paper low
indicator mark on the paper. The photosensor is
placed at the paper roll holder.
Weekend sensor PWE: The photosensor LS2 detects that the paper
supply is insufficient for a weekend. The
photosensor is placed at the paper roll holder.
End-of-paper sensor The photosensor LS5 detects that the paper
PE: supply is completely used up. It is used for
automatic feeding in of the paper. The
photosensor is placed at the paper feed unit.
Top-of-form sensor: The photosensor LS6 controls the paper feed to
ToF the cutter and to the first print position. The
photosensor is placed at the paper feed unit.
Mark detection: The photosensors LS3 and LS4 are used for mark
MK 1, MK 2 controlling.
The photosensors are placed on the left and right
edge. The right sensor is adjustable, the left
sensor is fixed.
Presenter input PrE: The photosensor LS7 is used to control the paper
path through the presenter. The photosensor is
placed at the presenter entry.
Presenter output PrA: The photosensor LS8 is used to control the paper
path through the presenter. The photosensor is
placed at the presenter exit.

Status indicators Receipt Printer ND9C / ND9E
Status indicators
The status of the receipt printer is displayed by 3 LEDs.
Meaning of LEDs
Colour Function
Green: Online/Ready
Yellow: Paper low/end of paper
Red: Malfunction (when flashing)
Indicators when online
Green Yellow Red Meaning

1 X 0 No error
1 Flashing 0 End of paper
1 1 0 Paper low
1 0 1 Data in buffer
Flashing 0 0 Data transfer
1 0 0 No data
Meaning:
0 = Off
1 = On
x = 0 or 1

Receipt Printer ND9C / ND9E Status indicators
Indicators in case of malfunction

1 1 1 Hardware problem (fatal)
1 0 Flashing ND9C: Not used
ND9E: no home position (carrier)
0 0 Flashing Paper feed error
0 1 Flashing ND9C: Error during print output
ND9E: no clock signal (carrier)
1 1 Flashing Cutter error
Flashing Flashing Flashing ND9C: Thermal line over temperature
ND9E: Print head over temperature
Indicators in test mode

Flashing Flashing Flashing Test mode (selection level)
Meaning:
0 = Off
1 = On
x = 0 or 1

Key functions at power up Receipt Printer ND9C / ND9E
Key functions at power up

When switching on the printer (e. g. by connecting the V 24 plug) some special
settings can be executed with certain keys before the mechanical initialisation
starts.
Pressed keys Function

None Normal turn-on characteristics of the printer.
TEST The internal test will be switched on.
FEED Forms control is enabled using mark detection.
TEST+FEED Parameters are set to standard values, EEPROM is
saved.

Receipt Printer ND9C / ND9E Key functions in normal operation
Key functions in normal operation

By pressing keys during normal operation of the printer it is possible to give
some functions a higher priority.
Pressed key Function
None None
TEST None
FEED Paper feed by 1/6 inch. If the key is pressed for more
than 2 seconds, the continuous paper feed will start
until the key combination is changed.
TEST+FEED Initiates a paper feed-in.
The key functions start functions of the machine control via a spontaneous
order channel. These functions are assigned a higher priority than the
functions of the emulation. During operation the user should not interfere with
or change the emulation functions by executing key functions.

Internal test – key functions Receipt Printer ND9C / ND9E
Internal test – key functions

After switching on the internal test (see section "Internal test") the selection
mode is activated. By pressing the keys the internal test can be controlled.
Pressed key Mode Function

TEST Selection mode: If the key is pressed for less than 2
seconds, the execution mode will be
switched on and the test function will be
started (if valid). If the key is pressed for
more than 2 seconds, the test mode will
be turned off.
Execution mode: The selection mode is turned on and the
test function is turned off.
FEED Selection mode: Increment selection of test function.
Execution mode: None
TEST+FEED None

Receipt Printer ND9C / ND9E Internal test
Internal test
The print controller provides a test program divided into different test levels.
This program facilitates the check of the main printer functions.
The test mode is started when the ’Test’-button is pressed when the printer will
be switched on.
The controller disables the interface when starting the internal test. After
termination of the internal test the printer is initialised, the interface is re-
enabled and the ’power failure’ message is issued.
The test levels 1 to 4 are general test functions which can be helpful in
diagnosing a fault.
The test levels 5 to 7 use functions of the emulation and can only be selected
and executed when paper has been loaded. Test levels 5 and 6 turn the mark
control off and test level 7 turns the mark control on. This setting is not saved.
When the test mode is terminated, the firmware is restarted and a complete
initialisation performed.
Automatic paper feeding in the test mode is not possible. When paper sensors
are tested, a feed in operation is started when paper is detected in paper out
condition at PE (LS5). Feeding is suppressed, because no initialisation of the
device control is carried out when the test mode is started, and thus paper
feeding is not enabled.

Displaying the test level Receipt Printer ND9C / ND9E
Displaying the test level

In the selection mode (LEDs are flashing), the LEDs show the selected test
level in binary code when the feed-button is pressed. The LEDs have following
significance:
LED Significance
Red 4
Yellow 2
Green 1
Binary displaying test level
Red Yellow Green Test level Marking

0 0 1 1 Paper sensors (PE/PVE/PWE)
0 1 0 2 Paper sensors (MK1/MK2)
0 1 1 3 ND9C: NOP
ND9E: Carrier-sensors
1 0 0 4 ND9C: NOP
ND9E: Carrier
1 0 1 5 Cutter/Presenter
1 1 0 6 Print test
1 1 1 7 Mark control
Meaning
0 = Off
1 = On

Receipt Printer ND9C / ND9E Description of the test programs
Description of the test programs
Test level 1 (Paper sensor 1)

In this test level the paper out, paper low and paper weekend sensors are
indicated after their actuation. The order of actuation is not specified.
The operating state of the photosensors are indicated by LEDs of the internal
indicator panel.
LED Function
Green Paper out (PE)
Yellow Paper low status (PVE)
Red Paper weekend sensor (PWE)
Test level 2 (Paper sensor 2)

In this test level the ToF, left-margin-mark and right-margin-mark are indicated
after their actuation. The order of actuation is not specified.
The operating state of the photosensors is displayed by LEDs.
LED Function
Green ToF
Yellow Mark on left (MK1)
Red Mark on right (MK2)

Description of the test programs Receipt Printer ND9C / ND9E
Test 3 (Test carrier-sensors) (only ND9E)

In this test level, the two sensors for home position and timing are indicated
after their actuation. The actuation is made by moving the carrier drive by
hand. The operating state of the sensors is indicated by LEDs.
LED Function
green Home position
yellow Timing T1
red Timing T2
Test 4 (Test carrier) (only ND9E)

The carrier is moved back and forth in this test, causing the home position and
timing sensors to be indicated. The operating state is of the sensors by LEDs.
LED Function
green Home position
yellow Timing T1
red Timing T2

Receipt Printer ND9C / ND9E Description of the test programs
Test level 5 (Cutter/Presenter)

In this test level the paper is fed for about 100 mm (receipt length), cut off with
the cutter and put out via the presenter. Then the paper is retracted to the 1st
print position. The operating state of the photosensors is indicated by LEDs.
LED Function
Green Cutter home position
Yellow Presenter input sensor (PrE)
Red Presenter output sensor (PrA)
Test level 6 (Print test)

In level 6 follows the configuration print takes place.
After this, 20 lines with the sign ’H’ will be printed, to check the symmetry of the
print diagram.
The next action is to print a test staircase to check the printer unit. After that,
the line feed will be tested by giving out 6 lines with 6 lpi. At the end, the
standard character set will be printed in 4 different character pitches.
Afterwards the paper is fed out with normal receipt length, cut off with the
cutter and put out via the presenter. Then the paper is retracted to the 1st print
position. In case of paper with marks, this marks will be used for controlling the
receipt length. The test is terminated automatically after one run (return to the
test selection without message).
For this test, paper must be inserted, or the program will return to the test
selection level without a message.

Description of the test programs Receipt Printer ND9C / ND9E
Test level 7 (Mark control)

This test level is used to check the mark control. The printer prints the text "1st
print position" at the 1st print position and then performs a formfeed, FF. The
FF looks for the next mark, the paper is then transported to the cutter, cut off
and put out via the presenter. The paper is automatically fed backwards to the
1st print position.
Malfunctions:
In the case of an error test levels, which use functions from the emulation (print
output, paper positioning), are no longer practicable. Activated test levels will
be closed in case of an error. The program is in the error handling routine,
which can only be terminated by switching the power supply off/on. Test levels
that request the photosensors can be used in case of an error.

Receipt Printer ND9C / ND9E Paper controlling
Paper controlling
Procedure of Paper controlling

The device control can move the paper in two ways:
1. A paper feed is executed by a number of motor steps and is not dependent
on the state of any paper sensors. No paper feeding error can be detected
during this type of feed operations. Paper feeds are for example initiated by
LF from the application.
2. Paper positioning is carried out to move to special positions in the printer
(cutting position, print position, receipt output in the presenter). The device
control positions the paper dependent on the status of the paper sensors.
Paper positioning is started, for example, by commands (formfeed, eject,
feed-in) from the emulation to the device control. Only the device control
knows the exact positions.
In the printer, the PE and ToF photosensors are used for positioning. The PrE
and PrA photosensors are used in the presenter. Paper feeding is carried out
exclusively by the stepper motor for feeding in the printer. When the paper
reaches the presenter, the stepper motor in the presenter is driven in addition.
When the paper is ejected after a cut, only the stepper motor in the presenter
is driven.
The minimum paper length which is cut off at feeding in and the minimum
distance of the marks on the paper has to be so large that secure paper
feeding in the printer is always ensured.

Paper controlling Receipt Printer ND9C / ND9E
Mark detection
The marks on the paper are detected with enabled mark control and enabled
mark detection during paper forward feeding. If the paper is fed backwards
with mark detection enabled, a function-disabled counter for mark detection is
incremented for this distance. As long as a value is in the function-disabled
counter, no mark detection is carried out. Thus, the furthest selected mark is
always used for synchronisation. When mark detection is enabled, the two
photosensors MK1 and MK2 are activated for mark monitoring, with the
photosensor MK1 being given the highest priority. When the beginning of the
mark is securely detected by a photosensor, the other photosensor is switched
off. Synchronisation on a mark takes place when the rear mark edge is
detected. If the length of a mark is exceeded, an error message ‘mark error’ is
issued, and the mark detection disabled. The mark is on the printable side of
the receipt.

Receipt Printer ND9C / ND9E Reset when switching on
Reset when switching on

When the printer is switched on, mark detection is disabled. When there is no
paper in the printer, the reset procedure will be stopped. Paper reset is then
performed by automatic feeding in. If paper is in the printer in front of the ToF
photosensor, the paper is advanced at normal paper feeding speed beyond
the ToF photosensor. The function is continued depending on the setting of the
mark control. If paper is in the printer behind the ToF photosensor, the paper is
fed backwards at the normal paper feeding rate until it reaches the ToF
photosensor. If no change of the photosensor is detected after the max. eject
distance, a feed error is indicated. In the positive case the paper is positioned
to the 1st print line.
Reset when switching on without mark control

After passing the ToF photosensor, the paper is fed backwards until the
leading edge of the paper is detected by the ToF photosensor. The paper is
then positioned on the 1st print line.
Reset when switching on with mark control

Resetting to the print position is similar to the resetting procedure without mark
control. The mark detection is enabled when the print position is reached. A
synchronisation on the next mark takes place only with FF, feeding in by
pressing the appropriate button or enabling the mark control.

Reset when switching on Receipt Printer ND9C / ND9E
Reset when feeding in

A reset by feeding in is started if paper is detected at the PE photosensor while
the printer is empty or if feeding in is requested by button operation (test and
line feed).
In the feed-in operation, the paper is transported to the ToF photosensor at
slow speed and with mark detection disabled. The function is continued
depending on the setting of the mark control. The following paper feed
operations are carried out at a normal paper transport rate.
If the paper is reset properly with the 1st print position to the print position, no
errors and no mark errors, the emulation goes into online status and the status
information will be deleted.
Reset at feed-in without mark control

After reaching the ToF photosensor the paper is fed forward until a paper
section with the minimum length can be obtained. The paper is cut off and the
section is transported out through the presenter. The paper in the printer is fed
backwards until the leading edge of the paper is detected at the ToF
photosensor. The paper is placed on the 1st print line then.

Receipt Printer ND9C / ND9E Reset when switching on
Reset at feed-in with mark control

After positioning to the ToF photosensor, mark detection is enabled and
forward paper feeding is started. When synchronising on a mark, this mark is
fed to the print position. With mark detection disabled, the paper is then fed to
the cutting position, the paper is cut and the section is fed out by the presenter.
The paper in the printer is fed backwards until the leading edge of the paper is
detected by the ToF photosensor. Then the paper is positioned to the 1st print
line. At the print position, the mark detection is re-enabled.
If, after the enabling of the mark detection, no synchronisation on a mark takes
place (paper without marks) and no paper feed error has occurred, mark error
is indicated and the feed-in function continues.

Formfeed Receipt Printer ND9C / ND9E
Formfeed
With unprinted data, a print release is carried out. If both the print position and
the line position are on the margin of the 1st line (ToF), the command is
ignored. Whether the function is continued depends on the setting of the mark
control. After finishing the paper feed, the new forms length is set and the
position in the form is on the first print line on the left margin.
Formfeed without mark control

The distance from the current position in the form up to the end of the form is
calculated and the calculated length of paper is transported forward at normal
transport speed. Then the paper is fed from the print position to the cutting
position and the paper cut. The section is fed out by the presenter. The paper
in the printer is fed backwards until the leading edge of the paper is detected at
the ToF photosensor. The paper is then positioned to the 1st print line.
Formfeed with mark control

If a detected mark is in front of the print position, the mark is fed directly to the
print position. If the last mark detected is behind the print position or no mark
has been detected yet, the next mark is searched for and moved to the print
position. The paper is then transported with enabled mark detection from the
print position to the cutting position and cut.
The section is fed out via the presenter. The paper in the printer is fed
backwards until the leading edge of the paper is detected at the ToF
photosensor. The paper is then positioned to the 1st print line. At the print
position the mark detection is re-enabled.
If no synchronisation on a mark takes place when a new mark is searched for,
and no paper feed error has occurred, a mark error is indicated, and the
formfeed function continues.

Receipt Printer ND9C / ND9E Mark control
Mark control
Switching on the mark control

With unprinted data, a print release is carried out. If the mark control has
already been enabled, the function is terminated without an error message. If
the mark control is in the disabled condition, it is now enabled, and mark
detection is also enabled. The next mark is searched for and fed to the print
position. With mark detection disabled, the paper is fed from the print position
to the cutting position, the paper is cut and the section is fed out by the
presenter. The paper in the printer is fed backwards until the leading edge of
the paper is detected at the ToF photosensor. Then the feeding from the ToF
photosensor to the print position is executed. At the print position, mark
detection is re-enabled. If the procedure has been completed without errors,
the mark control setting is saved in the parameter memory. If the procedure
has been finished with an error, the mark control and the mark detection are
disabled and the emulation goes into offline status.

Mark control Receipt Printer ND9C / ND9E
Disabling the mark control

If the mark control is in the disabled condition, the function is ignored. If it is in
the enabled condition, the mark control and the mark detection are disabled
and the setting is saved in the parameter memory. Paper feeding does not
take place.
Enabling the mark control when switching on

If, when the printer is switched on, the FEED button is pressed until the printer
initialisation starts, form control by mark detection is enabled. If possible, there
should be no paper in the printer at this time.
After the parameters have been loaded from the parameter memory, the
parameter setting for form control by marks is carried out and the parameters
are saved in the parameter memory. The printer behaves as if the setting of
the mark control is already available in the memory area.
Without paper in the printer, synchronisation on a mark will take place at the
next feed-in (automatic by inserting paper) (see "Reset at feed-in with mark
control"). If there is paper in the printer, automatic synchronisation on a mark
takes place at form feeding by the emulation or by a feed-in function on the
keypad (press TEST and FEED simultaneously while the printer is in
operation).
A deactivation of the mark control when switching on is only possible by setting
all parameters to default values.

Receipt Printer ND9C / ND9E Eject
Eject
If there is no paper in the printer, the function is ignored. If there is paper in the
printer, the paper is fed backwards (maximum feeding length is the eject
length = 250 mm). When the leading edge of the paper is detected by ToF, the
distance from the ToF to the PE is moved in backward direction. Then the
printer waits until the paper is removed. The function is terminated if no paper
is detected. Then the printer is in the paper-out status and a new paper roll can
be loaded using the automatic feed-in feature.
Paper out
Physical paper out

If no paper is detected at the PE sensor any longer during cyclical monitoring,
paper out is defined and the status is reported internally. This internal
message is also sent when paper is removed manually after a paper feed
error. The internal message is retained until paper is fed in properly. An error
handling is not activated.
If the internal paper out message is present when the status is queried, paper
out is set in the status information.
If paper is detected at the PE sensor during the paper out status, automatic
feeding-in is started.

Paper out Receipt Printer ND9C / ND9E
Paper out during printing

If the device control unit detects the status paper out or no paper at the PE
sensor, during the start printing order, a serious error has occurred.
The print function is aborted and an error handling procedure for paper out
during printing is activated.
The status information indicates a loss-of-job error, user error and paper feed
error. The emulation is set offline.
The error handling procedure indicates the error on the indicator panel
(analogous with paper feed error). The error handling does not end
automatically.
The paper in the printer must be fed out manually by pressing the appropriate
button. Automatic paper feeding after manual removal of the paper is not
possible during this error handling. This is only possible after an initialisation of
the device control.
Paper out detection

The status of the PVE photosensor is reported to the host as paper out
message. The message is used to define the quantity of the paper supply.
When the message appears you can print at least another 210 mm, depending
on the setting of the PVE sensor. The message does not have any influence
on the paper control.
Paper low detection

The status of the PWE photosensor is reported to the host as paper low status.
The message is used to determine the last print job. The message does not
have any influence on the operation of the paper control.

Receipt Printer ND9C / ND9E Mark errors
Mark errors
If a mark that is too large is detected at the mark detection, the mark error
status is internally indicated, and the mark detection is disabled.
If no mark is found when searching for a mark, the mark error status is
internally indicated and the mark detection remains active.
If the internal mark error status occurs with the feed-in or formfeed functions,
mark error is entered in the status information and the emulation is set offline.
Error handling is not activated.
Error handling
During an error handling procedure, the device control is disabled for
commands from the emulation. Starting functions in the device control via the
keypad is possible.
When an error handling is started, the emulation is switched offline and all
edited print data is lost. This is necessary because an emulation function can
be blocked while waiting for a free bitmap, thus hindering further processing of
emulation commands.
If CANCEL or INIT is executed in the emulation during error handling, the
active error handling is terminated and the device control initialised according
to the switching-on procedure. Commands waiting in the job buffer for the
device control are destroyed during the initialisation.

Pin assignment Receipt Printer ND9C / ND9E
Pin assignment
Data connector
Pin Name I/O

1
2 RXD I
Serial data transmission from host to controller
Transmission of all print and control characters
3 TXD O
Serial data from controller to host
4 DTR O
Data set ready
5
6
7
8 CTS I
Processor ready to receive data
9 Ground

Receipt Printer ND9C / ND9E Pin assignment
24 V connector
Pin Name
1 24 V
2 Ground

Technical data Receipt Printer ND9C / ND9E
Technical data
Power supply
Supply voltage 24 V DC +/- 5 %
Connector AMP Mod I 2 pin.
Power input (ND9C)

Operating mode 24 V DC Typ. 1.2 A
Standby 24 V DC Typ. 0.14 A
Power peak 24 V DC Typ. 3.5 A
The printer has a integrated fuse.
Power input (ND9E)

Operating mode 24 V DC Typ. 1.8 A
Standby 24 V DC Typ. 0.15 A
Power peak 24 V DC Typ. 4 A
The printer has a integrated fuse.

Receipt Printer ND9C / ND9E Paper specification
Service life
Printing unit ND9E
Print head: min. 100,000,000 characters

Printing unit: min. 5,000,000 lines
Thermal printing unit ND9C

Print head: 50 km
Paper specification
Paper width max. 82.5 mm
Roll diameter ND9C: up to 260 mm
ND9E: up to 1800 mm
Core diameter 11, 18, 25, 40 or 50 mm
Paper quality ND9C: TF50KS-E2C or equivalent
ND9E: Z100 / Recycling
Paper weight: ND9C: 60 to 90 g/m2
ND9E: 60 to 80 g/m2
Paper thickness 0.07 to 0.1 mm

Mark detection Receipt Printer ND9C / ND9E
Mark detection
Mark position On print side (see drawing)
PCS value > 70 % acc. to DIN 66 236
Opacity (opaque) > 85 % acc. to DIN 53 146
Mark position On the left, on the right or both
Mark width ND9C: min. 5 mm, max. 8 mm
ND9E: < 8mm ± 1 mm
Scan sector ND9C: 4 mm on the left and on the right from the edge
ND9E: 4 mm ± 1 mm left and on the right from the edge
Height of mark 3 to 10 mm
Mark on the left Firmly
Mark on the right Firmly
Inhibited zones for ND9C: 8.0 mm on the right / on the left
forms ND9E: 8.4 mm on the right / on the left
Paper width Max. 82.5 mm

Receipt Printer ND9C / ND9E Mark detection
Mark position (ND9C)
4
Scan area
Front edge
Cutting edge
4.23
1st. print line

mm
left max.print area 66.5/98 mm right

margin 8.0 mm 8.0 mm margin
max. paper width 82.5/114 mm
Print directon
Mark on the printing side

is virtually adjustable to the
cutting edge
4.23
last line
mm
Paper width 114 mm is cancelled.

Mark detection Receipt Printer ND9C / ND9E
Mark position (ND9E)
4
Scan area
Front edge
Cutting edge
4.23
1st. print line

mm
left max.print area 65.7 mm right

margin 8.4 mm 8.4 mm margin
Transport direction
Mark on the printing side

is virtually adjustable to the
cutting edge
4.23
last line
mm

Receipt Printer ND9C / ND9E Ribbon cartridge (only ND9E)
Ribbon cartridge (only ND9E)

Cassette Bar cassette
Ribbon Nylon
Width 13 mm
Colour purple (standard),
black (optional)
Model No. purple: part no. 80980980
Part Name: INK RIBBON CARTRIDGE C300P
black: part no. 80981610
Part Name: INK RIBBON CARTRIDGE C300P
Productivity purple: 6 million character
black: 1.6 million character
Drive trough carrier-drive

Ribbon cartridge (only ND9E) Receipt Printer ND9C / ND9E

Cash-out module with SAT 2X00
Introduction
The various SAT-2X00 models (Frontload / Rearload) and a variable number
of dispenser modules (1 or 2 with 2 cassette slots each or dispenser module
with 1 cassette slot) means that every user can choose the right version of the
device for his needs. The SAT 2X00 is only used in indoor automatic teller
machines.
Each note is checked within the SAT 2X00 after withdrawal. Detected faults,
e.g. double dispensing or note too narrow/ too wide, are corrected internally.
The AZM cash-out module of the SAT 2X00 is operated by means of the
standard V.24 interface (DIN 66 348 / ISO 7498).
The V.24 line can be operated with encryption. The decision to use of this
security option is left to the operator.
The controller of the AZM SAT 2X00 is equipped with a bootstrap loader that
enables the control program matching the device version to be loaded.
The SAT 2X00 AZM can be loaded with the firmware on installation with a
program on hard disk and a PC. The advantage of loadable firmware is that
there is no need for an engineer call-out when changes are required (PROM
replacement).
Firmware ‚AZM_FL_.BIN‘ must be loaded for the SAT 2X00 cash-out
module.

Structure of the SAT 2X00 cash-out moduleCash-out module with SAT 2X00
Structure of the SAT 2X00 cash-out module

The dispenser for indoor automatic teller machines consists of the following
components:
− Up to two dual dispenser modules placed one above the other; the central
cash-out controller is located on these.
− The collecting tray, including the reject/retract cassette, is above the
dispenser modules.
The collecting tray is still in the safe area.
− The cash-out module is contained in the top of the automatic teller

machine.
The cash-out module is different for Frontload and Rearload models.

Cash-out module with SAT 2X00Structure of the SAT 2X00 cash-out module
The position of the modules and assemblies can be seen in the following
diagram:
Stacker
Tresor (wall thickness)
Reject/Retract Collecting tray

cassette
Central
Cash-out Cassette
Controller
Dual dispenser module 1
Cassette
Cassette
Dual dispenser module 2
Cassette

Structure of the SAT 2X00 cash-out moduleCash-out module with SAT 2X00
Rearload
Direction of cash output, Rearload
Stacker
Safe wall
Collecting tray RR cassette
MDMS ZAC II
Cassette 1
Central
Cash-out
Controller Cassette 2
Cassette 3
Dispenser module 2
Cassette 4

Cash-out module with SAT 2X00Structure of the SAT 2X00 cash-out module
Frontload
Direction of cash output, Frontload
Stacker
Safe wall
Collecting tray
RR cassette
MDMS ZAC II
Cassette 1
Central
Cash-out
Controller Cassette 2
Cassette 3
Dispenser module 2
Cassette 4

Central cash-out controller (ZAC) Cash-out module with SAT 2X00
Central cash-out controller (ZAC)
Assignment of ZAC
4
1
5
14
1 Battery jumper
2 Reset jumper
3 Function button
4 Status display (two 7-segment displays, 1st position uppermost)
Example: Status message ‘14’
5 Jumper panel 1 – 14

Cash-out module with SAT 2X00 Central cash-out controller (ZAC)
Battery jumper
The battery jumper must be connected when the controller is in use.
Reset jumper
Device initialization!
Connecting this jumper momentarily causes all hardware-specific
parameters (photosensors, pressure sensors, reference values for
banknotes, counters) to be deleted.
The cash-out cassettes must be removed before the reset jumper is
connected.
The reference values for the notes must then be re-recorded.
Assignment of the function button

When the function button is pressed on the ZAC central cash-out controller ,
test sequences can be started and the cash-out module can be reset. To start
a test function, the cash-out module must be in normal mode. The status
display then shows “00”. Pressing and holding down the function key causes
the status display to change successively to displays 1, 2 and 3. The
significance of these displays is shown in the following table. To start a
particular sequence, release the button when the status display shows the
relevant value.
The functions described below can only be carried out when the
safety isolation switch (cash-out module in cash-out position).
Functions 2 and 3 may only be activated in normal mode (display
“00”) or after it has been ensured that all transport paths are free.

Display Function Description of function

00 Normal mode -
1 RESET Start-up cash-out module with status display
‘—‘ (approx. 10 sec.). If an error is detected
that hinders or threatens the operational
readiness of the cash-out module (dirty
photosensors), the relevant error or a warning
is then indicated on the status display.
This test function is identical with the start-up
when the cash-out module is inserted into
dispensing position (close the safety isolation
switch).
2 Overall test In this test the mechanical components of the
+ RESET cash-out module are activated in sequence.
Any errors detected are shown on the status
display. The lifting magnets for the retaining
shaft and the electromagnetic clutch can only
be subjected to a visual function test in this
case. If no errors are detected during the test,
a RESET is then carried out.
3 Test dispensing + In this test the cash paths and the dispensing
RESET function of all installed cassettes containing
banknotes are checked: two banknotes are
withdrawn from the top cassette and one note
is withdrawn from each of the other cassettes;
these are then transported by the collecting
tray to the wait position (shutter remains
closed) and then to the reject compartment.
Any errors detected are shown on the status
display. If no errors are detected in this
function, a RESET is then carried out.

Cash-out module with SAT 2X00 Central cash-out controller (ZAC)
Jumper settings
Table 1:
Jumper no. Open Closed
1 odd Parity even Parity
2 19200 Baud 9600 Baud
3 Parity No Parity
4 Dispenser module
5 See table 2
6 front load rear load
7 No horizontal transport Horizontal transport facility
facility available available
8 No shutter available Shutter available
9 Ignore door sensor when Do not ignore door sensor when
encryption used encryption used
10 No Z module available Z module available
11 For dispensing modules
see table 2
12 For variant see table 3
13 For variant see table 3
14 Reserve
Jumper 1 is located on top of the controller board.

i
Default settings
This jumper assignment is mandatory for cash-out module SAT 2X00.

Table 2:
Number of dispenser Jumper no.4 Jumper no.5 Jumper no.11
modules
1 dispenser module open open closed
2 dispenser modules open open open
3 dispenser modules open closed closed
4 dispenser modules open closed open
5 dispenser modules closed closed open
6 dispenser modules closed open open
Reserve closed open closed
Reserve closed closed closed
Table 3:
Jumper no.12 Jumper no.13
No variant open open
Scope extension * closed open
IBM 4733i Emulation * open closed
Reserve closed closed
* in planning

Cash-out module with SAT 2X00 Function principle
Function principle
Mode of operation of cash-out module SAT 2X00 and new

MDMS II
General information
The central cash-out controller (ZAC) controls the whole hardware of cash-out
module SAT 2X00 and of the new mechanical thickness measuring station
(MDMS II) as well as communication with the superordinate system unit.
The control program (firmware) must be loaded in the controller. The
advantage of loadable firmware is the fact that there is no need to call out an
engineer to make changes (PROM replacement).
The controller of cash-out module SAT 2X00 is equipped with a bootstrap
loader that can be used to load the control program associated with the
relevant version of the device.
After power-on, a power-up test (PUT) and a self-test are used to check the
central cash-out controller and the functioning of the entire dispenser in
several steps. Malfunctions are shown on a 2-digit status display on the central
cash-out controller.
The control program in the controller ensures that the total number of notes to
be dispensed does not exceed the device-specific maximum value of 60
banknotes. It withdraws banknotes from the various cassettes in accordance
with the given distribution of notes.
The distributed notes are transported by the MDMS into the uppermost
dispenser module. Banknotes found to be faulty (e.g. double dispensing, note
too narrow/ too wide) are detected by the MDMS and are subjected to a
special procedure (see “Detection of double dispensing and width
measurement with MDMS II“).
Correctly dispensed notes are collected into a bundle in order to be paid out to
the customer by means of the stacker after dispensing.

Function principle Cash-out module with SAT 2X00
Photosensor amplifier
The cash transport paths in cash-out module SAT 2X00 are monitored by
photosensors. The current and amplification values of each photosensor are
set by means of controlling microprocessors.
The photosensor program stores the current and amplification values for each
photosensor in the buffered RAM. When the SAT 2X00 cash-out module is
started for the first time, the current and amplification values for all
photosensors must be determined.
When the photosensors are initialized in this way, the associated current and
amplification values are stored in a reference table.
The current and amplification values are stored in a second table, the working
table, when adjustments are made to current requirements.
The reference table is not changed when adjustments are made. The work
table and reference table can be used to determine the change in the
photosensors over time since initialization.
Initialization always takes place automatically when no tables as yet exist. This
may be the case when the central cash-out controller is switched on for the
first time of when the tables do not match the device type set at power-on, e.g.
the tables belong to a two-way cash-out module and the jumper settings for
the central cash-out controller are for a four-way-cash-out module.
For initialization purposes it is necessary for all photosensors to be available
and free. This is the only way to ensure that the right current values are
determined and used.
When a photosensor is covered, initialization is not carried out and an error is
reported. If a photosensor is partially occluded during initialization, or if the
current value detected is too high , then no error is detected and the value is
used until the next adjustment.
Every photosensor is operated with its associated current and amplification
value, so that a fixed set reception level is reached when the cabinet is open. If
this level is undershot by a certain amount due to aging and/or dirt, then the
photosensor is reported to be “occluded”.
This is why all photosensors are adjusted at regular intervals.

It is ensured that no semi-occluded photosensors are adjusted because the
current and amplification values found when measuring occluded
photosensors are far too high.

Adjustment is carried out in the following circumstances:

− Every time operational voltage is established after the cash paths have
been cleaned
− After every reset (job or function button)

− Approx. every 3 minuets in idle mode when the device is on
To prolong the service life of the send LEDs, the photosensors are only
switched on for the duration of a device operation (dispensing or transport).
The photosensors are checked in a fixed sequence of intervals.
Reject/retract behavior
The retract behavior of cash-out module SAT 2X00 should correspond to that
of cash-out module-NG and not that of the ProCash Compact. A major
distinction should be drawn between ‘Retract’ and ‘Retract and Quit’.
The ‘Retract’ function is mainly used in banking applications. In this function,
the retracted cash is stored in the retract compartment. It is possible to
execute the function several times in succession (application). This means that
the retracted cash of several bank customers can be collected in the retract
compartment of the reject/retract cassette.
In the case of applications in which the ‘Retract and Quit’ function is also used,
it should be assumed that an operator is used after this command. The
machine goes out of order after this function. As a rule, two retracts have taken
place in this case and the retracted cash has been stored in such a way that it
can be assigned to customers. In the case of cash-out module NG, one
retracted amount would be located in the retract compartment, while the
second retract would be between the belts in the horizontal transport facility.

In the case of the SAT 2X00, the first retract is also located in the retract
compartment, while the second retract is transported to the collecting tray. The
notes can thus only be removed by opening the door (1 x from retract
compartment, 1 x from stacker collecting tray).
In the case of the SAT 2X00, the retract compartment can hold up to 60 bank
notes (retract with 60 notes function). Up to 60 notes can be transported to the
stacker table using the ‘Retract and Quit’ function.
In the case of the bundle reject/ retract, a distinction is generally made
between bundles with n > 30 notes and n ≤ 30 notes. The reject/ retract
sequence is controlled by the firmware as follows (see also the “Overview of
sensors and electro-mechanical components” section):
Bundle with n > 30 banknotes:

− If this has not already happened, the bundle of notes is transported to the
cash-out area until photosensor L28 is occluded.
− The bundle is fanned out by reverse transport (differential speed between
the upper and lower belts). Photosensor L28 is uncovered at the start. The
bundle is transported backwards until photosensor L21 in the reject/retract
cassette inlet is occluded. During this procedure, the number of steps of
stepper motor SM4 is recorded. If the number of steps exceeds a limiting
value, then it is assumed that the bundle is not yet sufficiently fanned out.
The bundle is then once again transported to L28 and again fanned out
through reversing. This shuttling is repeated up to three times (condition for
cancellation: limiting number of steps undershot).
Bundle with n ≤ 30 banknotes:

− In this case the bundle is only fanned out once by reversing. When the
bundle is subsequently transported to the reject/ retract cassette, SM4 and
M1 continue to run until L21 is free again.

After a retract (condition: L21 is free) M1 (which drives the feed rollers)
i should continue to run for 500 ms after the retract magnet has dropped,
so as to push any notes in front of it into the retract compartment. This
allows the compartment to drop down fully. Any necessary reject is not
impeded by notes in front of the compartment.
After a reject with n > 30 banknotes (condition: L21 is free) M1 should
also continue to run. At the same time, the retract magnet should be
activated briefly twice to enable notes in the back area of the retract
compartment to be removed.
Detection of double dispensing and width measurement with MDMS II

The SAT 2X00 does not have a single reject deflector. This means that
individual notes cannot be separated, as is the cash with cash-out module NG.
Nonetheless, in order to keep the reject rate at a low level, the SAT 2X00 is
only configured together with a mechanical thickness measurement station
(MDMS II). The MDMS II can differentiate between one, two or more than two
banknotes.
Thus, the MDMS II is used to check the dispensed banknotes in cash-out
module SAT 2X00. This is located in the uppermost dispensing unit. In
addition, the distance between the various banknotes is also measured. The
banknotes are measured in the MDMS II by means of two Hall sensors. These
are each positioned opposite a magnet at a distance of 40 mm. The Hall
sensors are linked with a non-magnetic spring plate using Outsert technology
(2 touching levers, 1 per sensor). A Flexprint connects the sensors with the
MDMS print. The spring plate presses against a guide finger (counter plate)
mounted on an injection molded aluminum cross arm with a force of approx.
1.3 Newtons per lever. This cross arm also holds the permanent magnets. The
banknotes glide between the spring plate and guide finger through the
thickness measurement facility. The spring plate and therefore the Hall
sensors are thereby activated, resulting in a measurement signal.

The mean value of the measurements is compared with a reference value

determined during reference value initialization.
The expected threshold values for 1 and 2 banknotes from the determination
of reference values are compared with the voltage signal of the MDMS II. A
‘volume measurement’ takes place, based on the length and width of the
banknote. Thus, single and double dispensing transactions are detected and
processed securely.
The transport speed of the notes in the MDMS is about 1.2 m/sec.
This yields a theoretical width measurement with a precision of approx. +/-0.24
mm. Also to be taken into account are expected oblique feeding, mechanical
tolerances and the steepness of the measurement signal, so that a measuring
accuracy of approx. +/-1 mm can be achieved.
The faulty situations to be differentiated mainly appear as follows:

− Dispensing is generally aborted when the MDMS II reports faulty
dispensing (irrespective of the type of fault)(the clutch is opened, the
retaining magnet is energized).
− If the MDMS II does not return a clear result (number and width of the
notes) then a bundle reject is carried out. After this, a test note may be
dispensed in order to check whether the note transport path is free.
Dispensing is then repeated.
− A bundle reject is carried out when the MDMS II registers double
dispensing with the last note.
− A bundle reject takes place in the event of multiple dispensing (n > 2).

The following table describes the other conceivable errors and the relevant
firmware-related measures:
Fault Measure by firmware

Overlapping notes (no gap between the All notes are placed in a stacker
notes) wheel compartment
Not enough space between the notes The main drive mechanism is
(rear edge-front edge less than 90 mm; stopped, after which the subsequent
with a transport speed of 1.2 m/s and a notes are individually stored at low
stacker wheel activation time of 75ms) speed by means of the stacker wheel.
A bundle reject takes place.
Cassette handling and function / low cash sensor

After cash-out module SAT 2X00 has entered operation, the cassette
EEPROMs are read out. This information is used to decide whether or not a
cassette is available.
Handling instructions ensure that all cassettes are removed at initial start-up.
The minimum value of the pressure sensor is determined. When the cassette
is then inserted, the stack of notes is moved until the pressure sensor reaches
its maximum value. These two values are then stored as reference values
(min./max. pressure) in the CMOS area.
If cassettes are exchanged during operation, then the relevant parameters are
adjusted as required.
If a cassette has been inserted correctly, this is confirmed with an acoustic
signal.
During dispensing, pressure is adjusted in proportion to the number if
dispensed notes by means of the pressure motor.

The cassettes can be fitted with an optional so-called low-cash sensor.

In the case of this function, a
microswitch (1) may indicate that
there is only a certain number of
banknotes in the cassette
(microswitch (1) is located on the
underside of the module).
This number is toe be set by the

operator before the cassette is filled
in a range of approx. 0 – 500
banknotes by means of a mechanical
green slide mechanism (1).
The slide mechanism is located
inside in the floor of the cassette and
can be moved by hand.
If the slide is located directly on the pressure carriage (extreme left in

i the picture), then the microswitch is not activated.
Dispensing banknotes
Each dispenser module is assigned a dispensing photosensor.
Notes are dispensed from the bottom of the cassette by friction. A separator
immediately ensures that only one note reaches the transport facility.
The correct dispensing of a note is controlled by means of the dispensing
photosensor.

Note jam during dispensing

If a note jam occurs, the transport motor is energized again after a short time.
Transportable notes are moved to the collecting position. After this, a note is
withdrawn from the bottom of the cassette and transported to the collecting
tray in order to check the cash path.
Banknote reaches the collecting position:

The transport path is free again when the banknote reaches the collecting
position. The original dispensing procedure is repeated after a bundle reject.
Banknote does not reach the collecting position:

The procedure is repeated twice. After that an error message is output, so that
the operator needs to check the cash path.
Cash transport
Cash transport is divided into dispensing, collecting and output operations.
The dispensing module dispenses notes from the cassettes and transports
them to the stacker; transport is monitored.
The MDMS II, where the notes are checked, is located on the uppermost
dispensing module.
The notes can be output after the required number of notes has been feed into
the collecting tray as a bundle. Banknote output is complete when the notes
have been removed.
Notes that have not been removed can be retracted and placed in the retract
compartment of the reject cassette in no particular order. The number of times
this happens is counted.
As an option, a bundle can be retracted and placed in the collecting tray of the
SAT 2X00. However, no further device operations are possible after this until
the bundle is removed by an operator and the disable is lifted by software
means.

Transport check
The transport path of the banknotes is monitored by photosensors from the
withdrawal of the notes to their output. The status of each photosensor is
determined cyclically.
Cleaning is necessary as soon as a photosensor becomes very dirty. Cleaning
can be carried out by the operator.
Output movement
When the cash bundle is output, the transport path to the customer or to the
reject compartment (bundle reject) is monitored by photosensors.
The transport job is confirmed as free of errors when the notes have reached
the removal position and all other monitoring photosensors are free again.
Note jam during output

If a note jam occurs, an attempt is made to clear the jam by energizing the
transport motor in both forward and reverse directions. If this is successful,
then the cash is output.
If the attempt to clear the jam fails, the cash remains on the transport facility
and the job is confirmed with an error.

Main features of cash-out module SAT 2X00
General information
− Can be used in frontload or rearload machines.
− The withdrawal and transport speed during dispensing is approx. 6 notes
per second. Up to 60 notes can be collected and output.
− It is ensured that the cassettes can be inserted and removed in a definite
manner (acoustic signal when inserted).
− No adjustment is required, i.e. no electrical or mechanical adjustment is
needed after installation in the field.
− All banknote sizes currently released for cash-out module SAT 2X00 and
cash-out module NG can be handled (see “paper sizes” in this section).
− Combined operation with different currencies is possible (one type of note
per cassette).
− Banknotes are automatically placed in the correct compartment of the
reject/retract cassette when rejected or retracted.
− Standard interface V.24 (RS 232).
− There is a security function (DES) for line encryption.
− Power connection +24 V low-voltage.
− There is a connection for a security switch that ensures that cash-out
module SAT 2X00 is only ready to operate in the safe.
− User-friendliness and access for the operator were primary concerns; the
whole note path can be seen.
− There is a self-test option with error display. Errors are displayed and can
be evaluated by the operator; the messages are also made available to the
application.
− All states of cash-out module SAT 2X00 are stored in the buffered RAM of
the central cash-out controller. They can be called up at any time by means
of a SW job.
− Individual rejects are not permitted, double dispensing is detected and note
width is checked.
− The cassette can be emptied down to the last note (empty indicator).

− Compact and modular form of the individual variants.

− There is no need to store spare parts for servicing cash-out module SAT
2X00 with the customer.
− Galvanically chromed sheet metal is used.

Paper thickness/ weight

The permitted paper weights that can be processed by the SAT 2X00 are in a
range from 70 to 120 g/m2. This corresponds to a paper thickness of 0.08 to
0.12 mm.
If paper outside these specifications is to be processed, then these should be
checked for suitability in a separate test.
Paper sizes
The SAT 2X00 can handle banknote formats of the following dimensions:
Length: 54 to 92 mm
Width: 85 to 182 mm
If paper outside these specifications is to be processed, then these

i should be checked for suitability in a separate test.
Dimensions
Length: 2 way ~ 680 mm
4 way ~ 955 mm
Width: ~ 340 mm
Depth: Frontload ~ 610 mm

Rearload ~ 640 mm

Functions of the various modules of cash-out module-

SAT 2X00
The central cash-out controller

The central cash-out controller monitors processes in the cash-out module.
The collecting tray and stacker (SAT 2X00)

The SAT 2X00 is located in the uppermost dispenser module. In both FL and
RL models it consists of a collecting tray and stacker module. The collecting
tray is identical in both cases, while the stacker differs in the FL and RL
models.
− SAT 2X00 Frontload:

Cash is output to the cassette insertion side of cash-out module SAT 2X00
(see the “Cash path description” section).
− SAT 2X00 Rearload:

Cash is output to the dispensing and transport side of cash-out module
SAT 2X00.
The SAT 2X00 collects perfect notes in the collecting station. Problematic
notes are placed in the reject/retract cassette by means of a bundle reject if is
there is no way to count and output them (see the “Detection of double
dispensing and width measurement with MDMS II” section).
A bundle from the collecting tray can be transferred to the following positions:
− Customer output cassette insertion side (Frontload cash dispensing)
− Customer output dispensing side (Rearload cash dispensing)
− Reject/retract cassette or reject box

A bundle of notes can be transported from the customer output position to the
retract compartment of the reject/retract cassette or into the collecting tray by
means of the retract function (see the “Reject/retract behaviour” and “Cash
transport” section)
The SAT 2X00 can handle bundles of up to 60 notes.
The bundle of notes can be transported at about 33 cm/sec, yielding a run-time
of about 3.5 to 4 sec from the collecting tray to the withdrawal position.
The bundle reject deflector is driven by a stepper motor.
The reject/retract cassette or reject box can simply be inserted into the SAT
2X00. It engages in final position and is locked. The cassette position is
checked by means of a switch. A lever on the SAT 2X00 is used to unlock the
cassette. The cassette is ejected approx. 1-2 cm from the stacker.
The cash path can be seen and is accessible throughout the collecting tray
and through the stacker.
The reject box and reject/retract cassette

The reject box is a simple, open box that can accommodate up toe 400 notes.
Two versions of the reject/retract cassette are available. Depending on the

version, they can be opened by means of a key or with a toggle. It is also
possible to affix a lead seal.
The reject/retract cassette contains two separate compartments in which the

banknotes can be inserted with the help of software. The compartment is
selected by means of a magnet in the SAT 2X00.
The reject box has a capacity of up to 400 notes, while the retract
compartment can accommodate up to 60 notes.

The lockable reject/retract cassettes contain a re-insertion block. The status of

the re-insertion block can be recognized at a window in the backplane.
After the cover has been opened, the lockable cassette can only be inserted
into the SAT 2X00 once. The cassette is stopped at any subsequent attempt to
insert it. A display window on the back of the cassette indicates the locking
status:
green Cassette ready for insertion,

red Cassette must be opened before insertion.
The housing is made from welded sheet metal and the internal parts are made
from sheet metal and plastic. The insertion mechanism is installed from the
front.
The note is inserted obliquely from above to the front. A toothed wheel on the
right side of the cassette drives two feed rollers, one of which is spring-loaded.
Actuated by the spring, these rollers transport the individual notes or bundles
of notes into the cassette. The drive energy is drawn off by the SAT 2X00.
The feed area of the reject/ retract cassette is opened on insertion into the
SAT NG by means of side tappets that are moved in side panels in the SAT.
The cassette shutter is designed as a visor.
The cassette is unlocked in final position; a switch indicates when this position
is reached.
The two cassettes are released after being unlocked by hand.
To enable notes to be removed from the retract compartment, the
compartment can be swung into removal position by means of a lever when
the cassette cover is open.

The dispenser module

The description of the dispenser module can be found in the service
instructions for cash-out module NG.
The cash-out cassette

The description of the cash-out cassette is contained in the user guide.
The cash-out cassette can also be fitted with an optional low cash sensor (see
the “Cassette handling and functions / low cash sensor“ section).

Overview of sensors and electromechanical components
G11/G10 L28 L27
SM7
SM4
L21
SM6
M1 G4
G2 G8/G9
G1/G3
H6
SM1 SM5
L1 L18
S1
MDMS II
HR 1
RL 1
LKL 1
LAM 1
EK 1
HR 2
RL 2
LKL 2
LAM 2
EK 2
The overview of sensors and electromechanical components is based

i on the example of a Frontload model.
The designations also apply to the Rearload.

Explanation of abbreviations
Abbreviation Meaning
EKx Electromagnetic clutch (x = dispenser module item)
G Bifurcated photosensor
H Lifting magnet
HRx Lifting magnet retaining shaft (x = dispenser module item)
L Photosensor
LAMx Dispensing sensor (x = dispenser module item)
LKLx Cassette empty indicator (x = dispenser module item)
M Motor
MDMS II Mechanical thickness measurement station II
RLx Reflex photosensor (x = dispenser module item), Pressure
controller
S Switch
SM Stepper motor
STx Cassette connector (x = dispenser module item)
Characters Meaning
L1 Note counter, controls stacker wheel
L18 Notes in collecting tray
L21 Monitoring reject/retract
L27 Notes in output position, Frontload / Rearload
L28 Cash monitoring photosensor in 2X00 stacker
G1/G3 Bifurcated photosensor collecting tray in home position
G2 Bifurcated photosensor for stacker wheel position
G4 Position sensor for reject/retract cassette (next to H6)
G8/G9 Bifurcated photosensor 2X00 lifting cam in collecting tray in
home position/ note output
G10/G11 Bifurcated photosensor locking shutter open / closed
M1 Function 1 main drive motor for dispensing and collecting
notes
M1 Function 2 drive for drawing notes into the reject/ retract
cassette
H6 Lifting magnet, retract compartment
S1 Reject/retract cassette inserted switch
SM1 Stepper motor for driving the stacker wheel

Characters Meaning
SM4 Stepper motor for 2X00-stacker
SM5 Stepper motor for lifting cam drive in collecting tray
SM6 Stepper motor for collecting tray pressure rake
SM7 Stepper motor for locking shutter

Cash-out module with SAT 2X00 Description of cash path (Frontload)
Description of cash path (Frontload)
Cash-out
L28 L27
G10
G11
SM7
SM4
L21
5
SM6
G1/G3
M1
G8/G9 4
S1
SM5
3
L1 1 2
L18
MDMS II
HR
RL
LKL
LAM
EK

Description of cash path (Frontload) Cash-out module with SAT 2X00
− Dispensing of the required number of notes from the cassette. Drive force
provided by motor (M1). Controlled and monitored by the electromagnetic
clutch (EK), the dispensing sensor (LAM), the reflex photosensor (RL), the
photosensor for cassette empty signaling (LKL) and the lifting magnet
retaining cam (HR).
− Transport of the individual notes to the measuring station (MDMS II).
− The notes are placed on the lifting cam (3) in the collecting compartment
by means of the stacker wheel (1). Monitoring is provided by (L1) and
(L18).
− When all notes are in the collecting tray, the pressure fingers (2) are turned
onto the notes of the lifting cam by means of the motor (SM6). The
deflector (4) swings to output position and the guide fingers (5) turn
downwards. Controlled by (G1/G3).
− The drive momentum provided by the motor (SM5) causes the lifting cam to
move into the upper position in the collecting tray where the notes are
transferred to the already running additional transport facility and
transported to the wait position under the photosensor (L28).
− Open the shutter by means of a motor (SM7). Controlled by photosensor
(G10/G11).
− Transport the notes to the removal position under the photosensor (L27).
− Close the shutter after the cash has been removed.

Bundle retract when notes are not removed
L28 L27
G10
G11
SM7
SM4
L21
5
SM6
G1/G3 D 6
M1
G8/G9 4
E S1
SM5
3
L1 1 2
L18
MDMS II
HR
RL
LKL
LAM
EK
− The sequence is the same as for cash-out.

− The notes are not removed within the waiting time.
− Execution of the bundle retract.

i The sequence for the bundle retract depends on application

programming.
There are two options/ sequences for bundle retract:
- Bundle retract to the retract compartment
- Bundle retract to the collecting tray
Bundle retract to the retract box

− The bundle is drawn back to the wait position under the photosensor (L28).
− The shutter is closed.
− The bundle is transported to the retract compartment (a). Monitoring is by
means of photosensor (L21).
The device is once again ready to operate.

i
Bundle retract to the collecting tray

− The bundle is drawn back to the wait position under the photosensor (L28).
− The shutter is closed.
− The bundle is transported to the collecting tray (b). Monitoring is by means
of photosensor (L18).
− The device sets the device block internally (status display 13) and goes
out of action.

Bundle reject
L28 L27
G10
G11
SM7
SM4
L21
5
SM6
G1/G3
M1
G8/G9 4
S1
SM5
3
L1 1 2
L18
MDMS II
HR
RL
LKL
LAM
EK
retaining cam (HR).
− The dispensing procedure is aborted if an error is detected. No more notes
are withdrawn from the cassette.

− The faulty note or the last withdrawn note is placed on the lifting cam (3) in
the collecting tray by means of the stacker wheel (1). Monitoring is by
means of (L1) and (L18).
transported to a stop position above the deflector (4).
− The lifting cam (3) moves downwards. The deflector (4) and the retaining
finger (5) switch to reject position.
− The bundle is transported to the reject cassette. Monitoring is by means of
photosensor (L21).

Bundle reject from wait position
L28 L27
G10
G11
SM7
SM4
L21
5
SM6
G1/G3
M1
G8/G9 4
S1
SM5
3
L1 1 2
L18
MDMS II
HR
RL
LKL
LAM
EK
retaining cam (HR).
− The notes are placed on the lifting cam (3) in the collecting compartment
by means of the stacker wheel (1). Monitoring is provided by (L18).

Error codes Cash-out module with SAT 2X00
transported to the wait position under the photosensor (L28).
− The lifting cam (3) moves downwards. The deflector (4) and the retaining
finger (5) switch to reject position.
− The bundle is transported to the reject cassette. Monitoring is by means of
photosensor (L21).
Error codes
The texts corresponding to the error codes listed in this section do not match
those displayed on the monitor or operator panel in every case or with the
texts in the operating system specific error message manuals.
Because of the constructional differences between the standard-cash-out
module and the solution for the ProCash 2100 and ProCash 2000 systems, it
is not possible to provide a standard text for all solutions.
For this reason, the following texts have been specially written for the above-
mentioned systems.

Cash-out module with SAT 2X00 Start-up phase
Start-up phase
No. Meaning Reaction
Off No power supply Switch on device
Controller faulty Replace controller
Controller test after power None

on
(the displays flash and
change continuously)
Warning: Battery too weak Replace battery
Controller faulty Replace controller
Start firmware (RESET) None

Determine validity of -> Error 11
firmware -> Initialisation of
Check CMOS parameters photosensors -> CMOS
Errors L xx, 22
Test mechanical -> Errors 25 ... 28
components
Clearing run -> Errors 18,19, 29, 71..99

Start-up phase Cash-out module with SAT 2X00
No. Meaning Reaction

Error during photosensor Check and clear photosensor
xx initialisation after change of xx, try RESET again.
configuration or Replace module or controller if
replacement of controller necessary.
(the display alternates (See also table 6 - 2)
between ‘L’ and the
photosensor number ‘xx’)
Start-up complete without
error
Microcontroller None
burn / load FW
Comparison after load None
Successful loading of None

microcontrollers

Cash-out module with SAT 2X00 Normal mode
Normal mode
Error Meaning Explanation/Measures
code
Off No mains power supply Switch on
Power-up (after reset or Wait until power up is complete
electronic self-test) (approx. 10 sec.)
No error -
Software faulty Select ‘1’ on function button (reset)
Controller faulty When starting the cash-out module

the power-up test detected a serious
fault in the electronics of central cash-
out controller II. The controller must
be replaced.
Software missing Reload firmware
(download)
Safety switch open Close the safety switch (place cash-

out module in safe in cash-out
position).
Device block pending A retract has been carried out in
which the customer’s forgotten cash
is deposited in the collecting tray.
After this, all transport functions of the
cash-out module are blocked by
software means .
Remove the notes from the collecting
tray and then reset the device block
using the system software.
Cash-out module In order to operate, the cash-out
minimum configuration module requires at least one ready
missing cash-out cassette and the reject/
retract cassette.
Insert the reject/retract cassette and
filled cash-out cassette(s) and
register them using the system
software.

Normal mode Cash-out module with SAT 2X00

code
Cash jam during A cash jam was detected during
dispensing dispensing in the dispensing areas,
vertical transport facilities of the
dispenser modules or in the 2X00
stacker (photosensors LAMx, L18, L1 or
thickness sensor of mechanical
thickness measuring station MDMS II).
Check the cash path from the cassettes
to the collecting tray for jammed notes/
scraps.
Make sure the connectors to central
cash-out controller II or to the
photosensor elements fit correctly. Then
return the cash-out module to cash-out
position in the safe, thereby closing the
safety isolation switch and starting the
cash-out module again (reset). If the
status display continues to show ‘18’
after this start, then either the jam has
not been eliminated or another jam has
occurred.
Use the appropriate self-test program to
test the ‘Status of the Photosensors’
(DYK). If a photosensor (other than the
‘cassette empty’ photosensors’) is
registered as ‘occluded’, then determine
the cause and eliminate the fault.
If you cannot find a fault and ‘18’ still
appears after the next restart, then the
2X00 stacker, the relevant dispensing
unit or the controller should be replaced.


code
Cash jam in the 2X00 A jam has been detected in the 2X00
stacker/ collecting tray stacker or in the inlet area of the reject
cassette. Remove all banknotes in the
cash path from the collecting tray to the
cash output or in the reject cassette
inlet.
Make sure the connectors to central
cash-out controller II or to the
photosensor elements and to the
electronics of the 2X00 stacker fit
correctly.
Then return the cash-out module to
cash-out position in the safe, thereby
closing the safety isolation switch and
starting the cash-out module again
(reset). If the status display continues
to show ‘19’ after this start, then either
the jam has not been eliminated or
another jam has occurred.
Use the appropriate self-test program
to test the ‘Status of the Photosensors’
(DYK). If one of the photosensors L18 -
L28 is registered as ‘occluded’, then
determine the cause and eliminate the
fault.
If you cannot find a fault and ‘19’ still
appears after the next restart, then the
2X00 stacker, the relevant dispensing
unit or the controller should be
replaced.
Thickness measurement The dispensing unit in the uppermost
station MDMS II faulty double dispensing module or the
controller must be replaced.


code
Photosensor Check all cash paths from the cassettes to the
amplifier is collecting tray, from the collecting tray to the cash
faulty or output and the inlet area of the RR cassette for
photosensor jammed notes/ scraps and remove these as
initialisation is necessary.
unsuccessful Then return the cash-out module to cash-out
position in the safe, thereby closing the safety
isolation switch and starting the cash-out module
again (reset). If the status indicator continues to
show ‘22’ after restart, then the controller must be
replaced.
Retract drive Empty the reject cassette (see the “Empty reject
mechanism cassette” section).
faulty / lifting Check that the retract compartment can move
magnet H6 within the reject cassette.
blocked Replace the 2X00 stacker or controller.
Dispensing It was not possible to bring the main motor (M1)
drive up to minimum speed after a short start-up
mechanism period. Check that the connector to central cash-
(M1) faulty/ out controller II fits correctly. Select ‘1’ (Reset) on
blocked the function button.
If the motor tries to start, but loud running sounds
can be heard: check the cash paths of the cash-
out module for a major cash jam. Check the inlet
to the reject/retract cassette for jammed notes.
Set the cash-out module in the safe to cash-out
position (security isolation switch closed) and
select test function 2 (mechanical test) on the
function button after starting up the cash-out
module: monitor running sounds and the
transport function of the main motor.
If the main motor does not turn or if this test
function once again ends with status display ‘25’,
then the 2X00 stacker or the controller must be
replaced, otherwise the cash-out module cannot
be operated.


code
Controller for Check the 2X00 stacker in the area of the
pressure rake collecting tray for jammed cash/ scraps and
of lifting cam remove these as necessary.
faulty/ blocked
(SM6 or SM5)
position (security isolation switch closed) and
select test function 2 (mechanical test) on the
function button after starting up the cash-out
module: if this test function once again ends with
status display ‘26’, then the 2X00 stacker or the
controller must be replaced.
Shutter error Check the output area of the 2X00 stacker and
shutter for foreign matter that impede the
movement of the shutter flap.
Check that the connectors to the central cash-out
controller II and to the electronics of the 2X00
stacker fit correctly.
Set the cash-out module to cash-out position
(security isolation switch closed).
Select test function 2 (mechanical test) on the
function button and monitor the movement of the
shutter. It is safe to clear the shutter even while
the test function is running – then repeat test
function 2 without intervening in the movement of
the shutter. If this test again ends with status ‘28’,
then the 2X00 stacker or controller must be
replaced.


code
Output Check the note output area of the 2X00 stacker-
photosensor is and shutter for foreign matter that impede the
occluded function of the output photosensor.
(manipulation)
Check that the connectors to the central cash-out
controller II and to the electronics of the 2X00
stacker fit correctly.
position (safety isolation switch closed) and select
‘1’ (Reset) wit the function button. If the status
display still shows ‘29’ after the cash-out module
has been started, then the 2X00 stacker or
controller should be replaced.


code
Too many Bundle rejects are executed on the ProCash
bundle rejects 2X00 when the measuring station detects a faulty
x
(x=1-6) banknote. The cause may be banknotes that are
dispensed extremely obliquely or in an
uncontrolled manner, or photosensor faults.
This error can be ignored the first time it occurs
(warning). However, if this error has already
occurred several times, proceed as follows:
1.) Remove the cassette from dispenser module
‘x’ and check the banknote inset. Is the right type
of banknote in the cassette? Are the first notes
crumpled on one side? Is the pressure on the first
notes the same on both sides?
2.) With the cassette removed, check the
dispensing area in the dispensing module for
jammed scraps.
3.) Check the transport path from cassette ‘x’ to
the collecting tray for jammed cash/ scraps. Has
the transport belt run off the rollers?
4.) Check that the connectors to central cash-out
controller II and to the various photosensor
elements fit correctly.
5.) Check the correct lift of the magnet for the
retaining cam by pressing on the anchor (if
necessary check the movement of the magnet in
test function 2 (mechanical test).
6.) Determine the reference value.


code
Cash cannot be A) No cash could be dispensed from cassette
x dispensed or ‘x’ or
incorrect B) The required pressure could not be
pressure on established when inserting the cassette.
notes when Procedure in case A):
inserting a 1.) Remove cassette ‘x‘ and check the
cassette (x=1-6) banknote inset. The notes must be upright in
the cassette. Are the first notes very
crumpled? Curved notes should bend towards
the pressure carriage. Are the first notes stuck
or jammed together?
2.) When the cassette is removed, check the
dispensing area in the dispenser module for
jammed cash/ scraps.
3.) Check that the connectors to central cash-
out controller II and to the clutch on dispenser
module ‘x’ fit correctly.
4.) Then insert filled cassette into dispenser
module ‘x’ and select ‘3’ (test dispensing0 on
the function button with the safety isolation
switch closed. If this test again ends with error
code 4x, select test dispensing again and
check the function of the clutch and retaining
cam. If the clutch or retaining cam is not
activated, the dispensing unit or controller
must be replaced.
Procedure in case B):
1.) Remove cassette ‘x’ and check the
banknote inset.‘ The notes must be upright in
the cassette. Are the first notes very
crumpled?
Í Continued on the next page

Error code Meaning Explanation/Measures

Cash could not Curved notes should bend towards the
be dispensed or pressure carriage! If necessary, transfer
x
faulty note notes from the back of the cassette to the
pressure when front. If the stack of banknotes rubs
(Continued) inserting a excessively against the side note guides
cassette (x=1-6) (notes protrude to the side or are bent
backwards), then the stack of notes should
be better aligned.
2.) Re-insert the cassette. Can you hear
the pressure carriage moving forward?
- If you cannot hear any noise, check that
the connectors to the central cash-out
controller II and to the cassette fir correctly.
Carry out the test using a different
cassette: If the motor still is not activated,
then the controller is faulty.
- If you can hear the motor, but error
message 4x still appears after a few
seconds (together with three acoustic
signals), remove the cassette and check
the lift of the dispensing shaft by hand.
Remove the cassette, open it and place it
in dispensing position by hand. Check the
smooth movement of the return bar.
3.) If you cannot find the cause of the
problem and if the same problem occurs in
this dispenser module with a different
cassette, then it is necessary to check the
quality of the pressure sensor using the
DYQ self-test program ‘check status of
cassette pressure’. If an error occurs, the
dispensing unit or controller should be
replaced.


code
Too many More than 5 notes were found to measure
x poor quality incorrectly during dispensing from one cassette
notes (too long, too short, too oblique).
Is the wrong denomination in the cassette? If
necessary determine a new reference value.
Cassette is The banknote data stored in cassette ‘x’ cannot be
x faulty read or re-written.
Check that the connector to central cash-out
controller II and the cassette connector fit
correctly. If the fault also occurs with a different
cassette in this dispenser module, then the
controller should be replaced.
Thickness Check thickness measuring station MDMS II for
measuring jammed cash/ scraps.
station
Check connectors to the MDMS II and to the
MDMS II is not
controller.
ready to
operate After this, select function ‘1’ (Reset) on the
function button. If status code ‘70’ reappears after
the dispenser is started, then the dispenser unit
with the measuring station or controller must be
replaced.


code
Dispensing A) If a cassette can be inserted in dispenser
sensor is dirty module ‘x’ without error (single acoustic signal),
x
or pressure then the error message indicates a very dirty
sensor is faulty ‘dispenser sensor’ (LAMx) photosensor in
(x=1-6) dispenser module ‘x’ which must be cleaned.
Then execute a reset (set cash-out module to
dispensing position).
Use the ‘DYK’ self-test program (check status of
photosensors/photosensor amplifiers) to check the
level of dirt on all photosensors: Photosensors
that show status ‘3’ (Service error) must be
cleaned. The improvement in status can be
checked after reset.
Note: The cash-out module can continue to
operate the first time this error occurs until
operation is automatically discontinued due to
accumulated dirt
B) If it is not possible to insert a cassette in
dispenser module ‘x’ (and there is no acoustic
signal even after a few seconds), then the
dispensing unit or controller must be replaced
after inspection of the connectors to central cash-
out controller II and to the pressure sensors (RLx).


code
Cassette Clean photosensor ‘KLx’ in the relevant dispenser
x empty sensor module and the associated prism in the pressure
is dirty (x=1-6) carriage. Then execute a reset (set cash-out
module to dispensing position).
Use the ‘DYK’ self-test program (check status of
photosensors/photosensor amplifiers) to check the
level of dirt on all photosensors: Photosensors
that show status ‘3’ (Service error) must be
cleaned. The improvement in status can be
checked after reset.
operate the first time this error occurs until
operation is automatically discontinued due to
accumulated dirt.


code
Photosensor is Photosensor ‘9x’ is dirty and is in urgent need
dirty of cleaning: the accumulation of dust on the
surfaces of the relevant transmitter/ receiver
and the associated prism should be removed
with a brush or with compressed air. After
2X00 stacker: cleaning, set the cash-out module to home
Photosensor L1 position again and wait for start-up or select ‘1’
(Reset) on the function button.
2X00 stacker: Use the ‘DYK’ self-test program (check status

Photosensor L18 of photosensors/photosensor amplifiers) to
check the level of dirt on all photosensors:
Photosensors that show status ‘3’ (Service
2X00 stacker: error) must be cleaned. The improvement in
Photosensor L21 status can be checked after reset.

2X00 stacker: operate the first time error code ‘9x’ occurs,
until operation is automatically discontinued
Photosensor L27 due to accumulated dirt (status ‘9x’ is also
displayed in this case).
2X00 stacker:
Photosensor L28


Camera 01750010360
1 24 V power supply 2 Video output

Technical data Camera 01750010360
Technical data
Parameter Value
Manufacturer Videotronic
Type GS-456/I SNI
Dimensions (WxHxD) PCB: 46 x 52 x 34.5 mm
Power supply cable Length 900 mm, 2-pin AMP plug
Case Sheet steel
Voltage 24 V DC
Video signal Coaxial plug
Pin assignment
Power supply (AMP 2 pin F)
1
Pin Name
1 GND
2 + 24 V

Customer Connector Panel
3338700112
Description
External signal equipment can be controlled by the system using the customer
connector panel.
Connectors A, B, C, D
Each of these 3-pin connectors is fitted with a relay switch-over contact. The
relays can be switched via the application. The max. load of a switch-over
contact is 24 V / 1 A.
Connector E
This 4-pin connector is reserved for monitoring an optional UPS by the
application software.
This connector is used to route messages from a UPS to the special logic.

Description Customer Connector Panel 3338700112
Connector F
Not assigned.
Connectors G, H
These 4-pin connectors are used to route signals from customer installations
(customer return messages), e. g. photosensors, proximity switches etc., to the
special electronics.
Connector I
Connector for the connecting cable to the special electronics.
See the following circuit diagram for the correct assignments of the
connectors.

Customer Connector Panel 3338700112 Technical data
Technical data
Circuit diagram
Free/unused
M = Central
Ö= Normally closed
S= Normally open
Example:
Contact jumpered
Feedback is generated
1 Relay 1 6 UPS end of capacity

2 Relay 2 7 Customer feedback 1
5 UPS switched on 10 Customer feedback 4

Technical data Customer Connector Panel 3338700112
Pin assignment
Connector I (D-SUB, 15-pin M)
Pin Assignment Pin Assignment

1 24 V 9 GND
2 10 UPS switched on
3 Customer relay 1 11 UPS end of capacity
4 Customer relay 2 12 Customer input 1
7 15 Customer input 4
8 GND

Operator Panel 01750018100
The lit operator panel replaces the panels used up to now. In its basic setting,
it is largely compatible with the older types 6562.00 (high end) and 6578.00 /
6578.01 (low end with/without key-operated switch); however, if necessary it
can be set to full compatibility with the respective types via the setup
procedure.

Mechanical construction Operator Panel 01750018100
Mechanical construction
Cap
F1
MGL(S)-240128T F2
F3
F4
A D 1 2 3 Abbruch Kunde
B E 4 5 6 Korrektur Geld
C F 7 8 9 , Papier
* 0 .
Service
Bestä-
Betrieb
tigung
Housing Cap Logic board

Operator Panel 01750018100 Labelling of keys and indicators
Labelling of keys and indicators

The labelling of the keys and indicator elements can be customised using the
supplied sets of labels.
F1
Replaceable
Replaceable
MGL(S)-240128T F2
lable
lable
F3
F4
A D 1 2 3 Abbruch Kunde
B E 4 5 6 Korrektur Geld
C F 7 8 9 , Papier
* 0 .
Service
Bestä-
Betrieb
tigung
Replaceable
Operator panel
logic unit
lable

Labelling of keys and indicators Operator Panel 01750018100
Perform the following steps to change the labels:
• To avoid damage to the logic by static, discharge the static by touching a

grounded surface.
• Release the connector lock and disconnect the connector from the operator
panel.
• Remove a cap by loosening the respective screws on the rear of the
housing.
• Remove the M4 countersunk screw on the rear of the device.
• Remove the electronics module from the guides of the housing.
• Replace the labelling strip.
• Reassemble in reverse order of removal.
If only the label strip of the lower key block must be changed, it is
i sufficient to remove the lower cap.

Operator Panel 01750018100 Switching on
Switching on
As soon as the supply voltage is applied, the operator panel switches on
automatically and performs a power-on routine with an internal test.
A beep sounds at the beginning and at the end of this test. The device is ready
to operate after completion of the test.
The following screen is displayed briefly after completion of the test.

Message if
HARDWARE TEST an error
occurred
Check sum ok
Display ok error
Extern RAM ok error
Intern RAM ok error
Displ. RAM ok error
EEPROM ok error
error
Quit program .. CANCEL
If the used connecting cable is not suitable for operation with lighting
i (usually in systems that were delivered until the end of 1998), the
following display appears:
Cable without 12/24V
If an error occurred during the internal test, the red Service LED is lit, provided
that it is not disabled by the application.
Replace the device if the error keeps occurring after the unit has been
i switched on repeatedly.

Operation Operator Panel 01750018100
Operation
In the operating mode, the operation of the operator panel including the LED
indicators is taken over by the application.
Simulating the key-operated switch function

In the high end and low end mode, the function of the key-operated switch is
shown on the upper two function keys (F5 and F6) to the left of the display.
This can be made clear by using the enclosed labelling strip.
F5 (1st key from top) = key-operated switch ON
F6 = key-operated switch OFF

Operator Panel 01750018100 Display lighting
Display lighting
With the operator panel 01750018100 it is possible to activate an LCD
background lighting. This requires a cable which supplies the operator panel
with 12 V or 24 V.
The lighting is activated after switching on, and 10 minutes after activation or
the last time a key was pressed it switches to save mode. In order to reach the
max. MTBF of the display, it is recommended that the lighting not be activated
constantly.
The lighting can be switched on again by activating the keyboard, by V.24
lighting jobs and by using keys.
The effect of key acknowledgements on the lighting or the output of key codes
in the individual OP modes is shown in the following table.
Low End High End LE/H Mode

Mode Mode
Keyboard switched off, light off light on light on
Keyboard switched on, light off light on + key light on light on + key
code code
Keyboard switched off, light on light on for Light on for
another 10 another 10
min. min.
Keyboard switched on, light on Light on for Light on for Light on for
another 10 another 10 another 10
min. + key min. + key min. + key
code code code

Setup Operator Panel 01750018100
Setup
The setup mode is invoked if any key is pushed during the internal test in the
power-up phase (time frame: between the two beeps).
Setup program start mask
SETUP-PROGRAMM:
WARNING: This program is for
authorized personnel only!
Exit program................ 0
OperatorpaneTyp............. 1
Language.................... 2
Line Setup ................. 3
Display Contrast Settings .. 4
Special Functions .......... 5
Press the corresponding numeric keys to select the setting menus.

Operator Panel 01750018100 Setup
Setting the operator panel type
OPERATORPANEL-TYP:
Low End OP ........... 0

High End OP .......... 1
HighEnd & LowEnd...... 2
Active Mode: 2
Quit Program ......... CANCEL

Values OK ............ ACCEPT
HighEnd & LowEnd-OP(2) = Default value
During system installation and running application, the default setting

i can lead to a faulty display output. In this case it is recommended to
set the compatible mode (0 or 1) supported by the application.
Setting the national language

When entering 0, 1, 2 or 3, the screen changes immediately to the
respective language version which, however, is only stored when the
CONFIRM key is pressed.
LANGUAGE:
German ............... 0
English .............. 1
French ............... 2
Spanish .............. 3


Setting the interface parameters
INTERFACE PARAMETERS
Baudrate: 9600 9600 baud

= Default
value
Correction necessary.. CORR.
When ABORT or CONFIRM is pressed, the following menu is displayed.

Save the baud rate setting by pressing CONFIRM.
INTERFACE PARAMETERS
Baudrate: 38400 Even

Parity: even
= Default
Quit menu item ....... ABORT value
Change setting ....... CORR.
Setting OK ........... CONFIRM
CONFIRM saves the setting and ABORT exits the menu item without
saving baudrate and parity.

Setting the display contrast
DISPLAY CONTRAST SETTING:
Display brighter.... 0
Display darker ..... 1
Quit Program ....... CANCEL

Values OK .......... ACCEPT
Calling the special functions
SPECIAL FUNCTIONS
Keyboard Test ........ 0

Hardware Test ........ 1
Display Test ......... 2
Firmware Version...... 3

Special functions: keyboard test
SPECIAL FUNCTIONS

Display Test.......... 2
Key:
Output of function keys

next to the display:
left F5 to F8
right F1 to F4
Output of function keys next to the

numeric pad:
CORR / , / ACCEPT

Electronic test
A beep sounds when starting the test and all LEDs are selected during the
test.
HARDWARE TEST
Checksum ok
Display ok
Extern RAM ok
Intern RAM ok
Displ. RAM ok
EEPROM ok
Cable with 12/24V
Quit Program ....... CANCEL
In the event of an error, the message changes from ok to error.

If the connecting cable used is not suitable for operation with lighting, the
following display appears:
Cable without 12/24 V
Display test
In the character mode 2 (30 x 10 character) first characters are displayed from
20 (hex) to FF (hex) on the display. Next a displaced chessboard pattern
appears which makes it possible to detect the defective lines or columns. After
a few seconds the display is completely dark, so the adjustment for the display
window can be checked. Then the setup main menu appears.

Firmware version
SPECIAL FUNCTIONS
Display Test ......... 2
Firmware: Release.Version - Date
Example:
Firmware: 02.01 - 18.09.96
corresponds to release 02, version 01 of 18 Sept 96.

Starting with FW release 03.00, the improvement in performance and the
lighting control are included and the date format has changed to comply with
ISO 8601.
Example: 1998-09-28

Operator Panel 01750018100 Maintenance
Maintenance
Due to the lack of compatibility with the predecessor types regarding
i connectors and mechanical securing, old and new units cannot be
interchanged.
Technical data
Dimensions: 239 mm x 170 mm x 28.5 mm (L x W x H)
Power source: 5V
12 V or 24 V for lighting
Interface: RS 232

Pin assignment Operator Panel 01750018100
Pin assignment
1
8 pin Western plug, F
Pin Signal name Function

1 TxD Transmit data
2 RxD Receive data
3 RTS Request to send (output)
4 CTS Clear to send (input))
5 GND Ground
6 GND Ground
7 5V Supply voltage electronic
8 12 V / 24 V Supply voltage lighting

Smart UPS 700
Type Material number Description
120 V 01750007996 UPS for 120 V power supply systems
240 V 0324000000 UPS for 240 V power supply systems
Controls
Front side
Voltage reduction On/Test

Overload
Battery charging/
Devices mains voltage
Online Battery mode

Voltage amplification Off Replace battery

Controls Smart UPS 700
Rear side
Configuration switch
Computer interface port Configuration LED
TVSS earthing Accessories slot
Power output
Mains connection Automatic output

switch

Smart UPS 700 Switching on
Switching on
Press ON /Test switch (upper
switch).
The UPS issues an acoustic signal

and carries out a self-test, while the
connected devices are immediately
supplied with power.
(See the section "Self-test").
Switching off
Press the OFF switch (bottom switch)
to switch the output power of the
UPS off.
Under certain circumstances it may

be useful to use the ON and OFF
switches of the UPS as the mains
switches for the devices connected.
The UPS is switched on (the internal processor is running) when

i the power cable is connected and mains power is available. Even
after the UPS has been switched off, it maintains the battery charge
and responds to commands from the computer interface port and
the accessories board.

Self-test Smart UPS 700
Self-test
The self-test can be used to test the
UPS operation and the battery
charge level.
If the UPS is connected to a normal
safety socket, a self-test is carried out
when the ON / OFF switch is
pressed.
The UPS issues a beep, and the

Online-LED flashes.
As a default, the UPS carries out a self-test whenever it is switched

i on, and every 14 days.
During the self-test the UPS supplies the connected devices with
battery power for a short time (the battery LED shines). If the UPS
passes the self-test, it switches back to line power. The battery
LED goes off, and the Online-LED shines constantly.
If the UPS does not pass the self-test, it switches to line power
immediately, and the LED indicating that the battery needs
replacing, lights up. The connected devices are not affected by a
replacement. Charge the battery over night and repeat the self-test.
If the LED "Replace battery" still lights up after the battery has been
charged, the battery must be replaced. (See the enclosed,
separate description of the UPS for information on how to replace
the battery).

Smart UPS 700 Indicators and warnings
Indicators and warnings

LED Indicator Meaning Audible alarm
Online Permanent The connected devices are
light provided with mains power.
Flashing Executing the self-test. Beep
Voltage Permanent The UPS compensates for
increase light low voltage (no power-fail
mode).
Voltage Permanent The UPS compensates for
reduction light low voltage (no power-fail
mode).
Overload Permanent Load of > 700 VA / 450 W Continuous tone
light
Battery Permanent The connected devices are 4 beeps every
operation light provided with mains power 30 sec.
via the battery.
Replace Permanent End of battery life. Short beeps of
battery light 1 min.
repeat interval
every 5 hours.
Left row of Permanent Device load >
LEDs light
80 % 67 % 50 % 33 % 17 %

Indicators and warnings Smart UPS 700

Right row of Permanent Battery capacity >
LEDs light
100 % 80 % 60 % 40 % 20 %
Bottom LEDs are flashing:

2 minutes operating time
left.
Push and hold ON/ test pushbutton switch.
Permanent Mains voltage >
light
264V 247V 230V 213V 196V


Configuration permanent Voltage threshold
(rear side) light normal (default)
bright
permanent Voltage threshold
light reduced setting
faint
off Voltage threshold
low setting
If ON/test key is pressed
bright Warning time setting 2
minutes
faint Warning time setting 5
minutes
off Warning time setting 7
minutes
all LEDs continuously Switching off the UPS via
alternating computer interface.
all LEDs Permanent Internal UPS problem. Continuous tone
light Turn off immediately and
repair!

Indicators and warnings Smart UPS 700
Error messages
Problem Possible cause Elimination

UPS cannot be A test key has not Press ON/test switch key to switch
switched on. been pressed. the UPS and the system on.
UPS automatic cutout Disconnect connected components
tripped. from the UPS and examine for
mains faults. Eliminate errors,
connect components and push in
automatic cutout.
Very low or no line Check mains power supply with
voltage. voltmeter.
UPS cannot be Problem with the Interrupt the connection to the
switched ON or computer interface. computer interface. If the UPS
OFF. works normally, check the
interface cable and the connected
system control unit.
UPS works with Very high, low or Check the input voltage on the line
battery distorted line voltage. voltage indicator of the UPS. Fuel-
although driven generators of moderate
normal line quality can lead to voltage
voltage is distortion. Reduce voltage
available. threshold of the UPS, if necessary.
UPS beeps Normal UPS None.
occasionally. operation.
Indicators on The UPS was turned None.
the front flash off by the system The UPS restarts as soon as
one after the control unit (PC). mains power is available again.
other.

Problem Possible cause Elimination

UPS does not The battery is weak Charge battery. The batteries of
offer the due to a recent line the UPS must be charged after a
expected power failure or has longer power failure. Batteries get
backup time. only a short lifetime weak faster if they are operated
left. often or at increased
temperatures. If the battery has
reached almost the end of its life,
it could be replaced even if the
indicator for battery replacement
did not yet come on.
UPS is overloaded. Check the load on the UPS device
load indicator. Check connected
components.
All indicators Internal UPS problem. Do not use the UPS, turn off
are lit and a immediately and repair.
continuous tone
sounds.
The low battery The UPS is turned off None.
LED is lit and and the battery is The UPS returns automatically to
the online LED exhausted due to an normal operation as soon as
is off. extended power power is restored and the battery
failure. is charged sufficiently.
The LED for Weak battery. Charge the batteries for at least
replacing the four hours. Replace the batteries if
battery is lit. the problem still exists after
charging.
Replacement batteries Check the battery connections.
not connected
properly.
For detailed operating and maintenance instructions refer to the
i enclosed separate UPS device description.

Data interface Smart UPS 700
Data interface
To evaluate the status messages of the UPS and to control the switching on /
off, a data interface is available.
Pin assignment
1 2 3 4 5
6 7 8 9
Pin Assignment Meaning

1 UPS switch-off/TX input (V.24)
2 Line failure/RX output (V.24)
3 Switching contact, N/O contact between pin Battery operation
3/4
4 Base contact for the switch contacts 3, 5, 6
5 Switching contact, N/O contact between pin Weak battery
4/5
6 Switching contact, N/C contact between pin
4/6
7 UPS ON/OFF (input signal)
8 Unregulated output, 24 V DC
9 GND

Smart UPS 700 Technical data
Technical data
Rated power 700 VA / 450 W
Input
Voltage ≈ 176 to 282 V
Rated frequency: 50 or 60 Hz ± 5 %
Primary fuse Resettable automatic cutout
Output (battery operation)
Output voltage ≈ 196 to 253 V
Output frequency 50 Hz, ± 1%
Waveform Sinusoidal wave with low distortion
Mains buffering
Transfer time mains ⇔ battery max. 4 ms
Batteries
Battery type Lead, sealed and maintenance-free
Charging period Approx. 2 to 5 h
Lifetime: 3 to 6 years (depending on
temperature and number of discharge
cycles)
Ambient conditions
Electrical safety EN 50091
Electromagnet. compatibility IEC 801
Ambient temperature (operation) 0 to 40 °C at max. 95 % r.F
Dimensions:
Height / width / depth 158 x 137 x 358 mm
Weight 13.1 kg

Safety precautions Smart UPS 700
Safety precautions
− Unplug the mains connector of the UPS before installing the UPS computer
interface cable. Reconnect the power cord only after all signal connections
have been restored.
− The UPS is equipped with an internal energy source (battery).
The current output is active even if the device is not connected to the
mains.
− Press the OFF key for at least one second to interrupt the power supply of
the UPS so that the UPS is turned off. Then disconnect the power plug of
the UPS. Finally, disconnect the power supply by the battery.
Maintenance and installation
Special settings
The settings are made by pressing the configuration key on the back side of
the UPS with a pointed object (e.g. a ball-point pen). The settings change by
one value within the adjustment range each time the key is pressed.
Meaning of the LED symbols
Bright Faint Dark

Smart UPS 700 Maintenance and installation
Voltage threshold
normal
reduced
low
The UPS senses irregularities in the line voltage like voltage peaks, black-outs,
under- and overvoltages as well as distortions which are caused by fuel-driven
generators of moderate quality. The UPS reacts to irregularities by utilising the
battery to protect the devices. The UPS changes to battery operation more
frequently if the current is of bad quality. If the devices function normally under
these conditions, battery performance and capacity can be improved by
lowering the UPS sensitivity.

Repairs and battery replacement Smart UPS 700
Warning interval with low battery charge
Press the configuration key and hold down the ON/Test key on the
i device front at the same time to change this setting.
The UPS is pre-set so that you are warned two minutes before the battery runs
out. If this warning time is not sufficient in the application, it can be set to a
higher value.
Repairs and battery replacement

Repairs and battery replacement must be carried out by the repair center.

User Guidance
Control
The user guidance arrows can only be controlled via the special electronics
module III. By means of the application different states can be preset:
Permanent light
Flashing light at 0.5 Hz
Flashing light at 1 Hz

4- / 6-digit user guidance User Guidance
4- / 6-digit user guidance

4-digit user guidance:
Order number: 01750022270
6-digit user guidance:

Order number: 01750022271

User Guidance 4- / 6-digit user guidance
Pin assignment
1 2 3
Pin Name
1 Power source
2 + 24 V
3 GND

4- / 6-digit user guidance User Guidance

Powersave Print
Powersave Print without LED control

Reference number: 0074400815
In order to save energy in standby mode, devices can be equipped with a
’Powersave Print’ (devices running WinNT only). The electronics boards uses
the first of the 4 control outputs of special electronics III (24 V controller) to
activate and deactivate 24 V consumers in the device (e.g. cash-out modules)
by means of an MOS-FET. In addition, the Powersave Print also contains an
integrated voltage monitor and power-on current limiter.
Powersave Print with LED control

Reference number: 0066900015
This board is the same as the ’Powersave Print without LED Control’.
It has two additional functions:
− This PCB is equipped with an I²C bus expander, enabling a further 8
power sources for LEDs and user guidance systems, for example in
auxiliary cabinets for teller machines, to be activated (irrespective of the
operating system).
− There are 2 electronic switches for controlling fans in the auxiliary cabinet;
these are controlled by means of a signal from special electronics III
(WinNT only).

Views Powersave Print
Views
1 X4: Fan controller & connector SE III / power dist. 6-pin Berg connector
3 X1: Connector for internal in/output II from SE III 26-pin Dubox
4 X7: Not connected or not installed (depending on revision level)
5 X6: Not connected or not installed (depending on revision level)
6 X2: 24 V input from power supply unit 2-pin AMP socket
7 X3: Switched 24 V output for consumers 2-pin AMP socket

Powersave Print Views
2 X5: Fan controller & connector SE III / power dist. -pin Berg connector
3 X1: Connector for internal in/output II from SE III 26-pin Dubox
4 X7: Output for power sources 13-16 and fans 20-pin Dubox
5 X6: Output for power sources 9-12 and fans 18-pin Dubox
6 X2: 24 V input from power supply unit 2-pin AMP socket
7 X3: Switched 24 V output for consumers 2-pin AMP socket

10-42
Wiring plans
Wiring plans
Switched 24 V output 24 V input from Internal inputs/ outputs II

Fan control and connection to SE III / Power distr. for consumer (e.g. AZM) power supply unit of SE III
Connector X5, 6-pin Berg Connector X4, 6-pin Berg Connector X3, 2-pin Connector X2, 2-pin Connector X1, 26-pin Dubox
AMP connector AMP fem. connector
Gate control
Voltage monitoring,
Inrush current limitation,

01750030886 A
Powersave Print
Switched 24 V output 24 V input from Internal inputs/outputs II
Fan control and connection to SE III / Power distr. for consumer (e.g. AZM) power supply unit of SE III
Connector X5, 6-pin Berg Connector X4, 6-pin Berg Connector X3, 2-pin Connector X2, 2-pin ConnectorX1, 26-pin Dubox
AMP connector AMP fem. connector
01750030886 A
Powersave Print
Gate control
Switch
Switch
Voltage monitoring
Inrush current limitation
24 V
2 Slave
Signal
I C bus expander
(Inter-Integrated-Circuit-Serial-Bus) address:
0100000
conditioning

Power
Power
Power
Power
Power
Power
Power
Power
source
source
source
source
source
source
source
source
Fan
Fan
11
12
10
9
15
14
13
16
Connector X7, 20-pin Dubox Connector X6, 18-pin Dubox
Output power sources 13-16 and fan Output power sources 9-12 and fan
Wiring plans
10-43
Pin assignment Powersave Print
Pin assignment
X1: Signals from connector, internal in/outputs II from SE

III
These connectors are used to control the user guidance systems in the
extension units.
Pin Assignment
1 24 V controller 1
2 Not connected
3 Not connected
4 Not connected
5 I²C bus data, input only
6 I²C bus clock, input only
7 Not connected
8 GND
9 Not connected
10 GND
11 Not connected
12 GND
13 Not connected
14 GND
15 Not connected
16 GND
17 Not connected
18 GND
19 +5 V
20 +5 V
21 +24 V
22 +24 V
23 Not connected
24 Not connected
25 GND
26 GND

Powersave Print Pin assignment
X2: 24 V input from power supply unit
Pin Assignment
1 GND
2 + 24 V
X3: Switched 24 V output for consumers
Pin Assignment
1 GND
2 Switched + 24 V
X4: Connector for fan control and SE III / power

distributor connection
Connectors X4 and X5 have the same assignment. They are required in order
to be able to use the signal from special electronics III (contact 4) in the
Powersave Print for fan control and to supply power for the fans in the auxiliary
cabinet. All other contacts are simply used to establish the relevant
connections between the special electronics and power distributor.
Pin Assignment
1 + 24 V (connected with contact 1 of X5)
2 24 V delayed switching (connected with contact 2 of X5)
3 GND (connected with contact 3 of X5)
4 Signal for fan control (connected with contact 4 of X5)
5 Logo illumination (connected with contact 5 of X5)
6 Monitor (connected with contact 6 of X5)

X5: Connector for fan control and SE III / power

distributor connection
Connectors X4 and X5 have the same assignment. They are required in order
to be able to use the signal from special electronics III (contact 4) in the
Powersave Print for fan control and to supply power for the fans in the auxiliary
cabinet. All other contacts are simply used to establish the relevant
connections between the special electronics and power distributor.
Pin Assignment
1 + 24 V (connected with contact 1 of X4)
2 24 V delayed switching (connected with contact 2 of X4)
3 GND (connected with contact 3 of X4)
4 Signal for fan control (connected with contact 4 of X4)
5 Logo illumination (connected with contact 5 of X4)
6 Monitor (connected with contact 6 of X4)

Powersave Print Pin assignment
X6: Output for power sources 9-12 and fans

(’Powersave with LED Control’ variant only)
Pin Assignment
1 Power source 9
2 Power source 10
3 + 24 V
4 + 24 V
5 GND
6 GND
7 Power source 11
8 Power source 12
9 + 24 V
10 + 24 V
11 GND
12 GND
13 Switched fan voltage (+24 V)
14 GND for fans
15 +5V
16 + 24 V
17 GND
18 GND

X7: Output for power sources 13-16 and fans

(’Powersave with LED Control’ variant only)
Pin Assignment
1 Power source 13
2 Power source 14
3 + 24 V
4 + 24 V
5 GND
6 GND
7 Power source 15
8 Power source 16
9 + 24 V
10 + 24 V
11 GND
12 GND
13 Switched fan voltage (+24 V)
14 GND for fans
15 +5V
16 + 24 V
17 GND
18 GND
19 Not connected
20 Not connected

Removal/Installation of Components
RL
This chapter describes the removal and installation of the ProCash 2000
Rearload components.
Device views
Front view
1 Logo 5 Table
2 LCD colour monitor 6 Logo
3 Cash output 7 Receipt output
4 Keyboard 8 IDCU, DIP or SWIPE

Device views Removal/Installation of Components RL
Rear view
1 Lock of operator panel 4 Handle of safe door

2 Lock of device door 5 Lock of safe door
3 Number combination lock

Removal/Installation of Components RL Device views
Device door opened
1 PC 5 Knob for unlocking customer

2 Power supply unit panel
3 Receipt printer 6 Power distributor
4 Journal printer 7 Special electronics
8 Operator panel

Device views Removal/Installation of Components RL
Safe door opened
1 MM converter
2 Cash-out module
3 Customer connector panel

Removal/Installation of Components RL Opening the ProCash 2000
Opening the ProCash 2000
Opening / closing the device door
Turn the key (1) 90° to the right.

Lift the device door up.
Close the device door by following
the same steps in reverse order.
Opening / closing the customer panel
• Open the door of the operating unit (see section "Opening / closing the
device door").
Push the lever (1) down to open the

customer panel.
Pull out the customer panel as far as
it will go.
To close the customer panel touch it
in the middle and push it into the
device until it is engaged.

Opening the ProCash 2000 Removal/Installation of Components RL
Pulling out the printer carriage
device door").
Pull the locking knob (1) and, using

the green handle (2), pull out the
printer tray as far as it will go.
Pulling out the pull-out unit
device door").
• Remove the operator panel (see section "Operator panel").
Remove the screw (1) and pull out

the pull-out unit as far as it will go.

Removal/Installation of Components RL Opening the ProCash 2000
Pulling out the cash-out module
• Open the safe door (refer to the Operating Manual).
Grasping the green handle (1), pull

out the cash-out module as far as it
will go.

AZM output transport Removal/Installation of Components RL
AZM output transport
• Pull out the customer panel (see section "Opening the ProCash 2000
RL").
Disconnect the plug (1), loosen the

screws (2) and pull the AZM output
transport somewhat toward you.
Use the green handle to pull the AZM
output transport up out of the device.
Operator panel
• Open the door of the operating unit (see section "Opening the ProCash
2000 RL" ).

Removal/Installation of Components RL Operator panel
Loosen the screws (1) and (2), push

the holder a little to the right and
remove it including the operator
panel.
Turn the holder upside down, loosen

the screw (1) and remove the
operator panel from its holder.

Special electronics Removal/Installation of Components RL
Special electronics

• Pull out the pull-out unit (see section "Opening the ProCash 2000 RL").
Disconnect all plugs from the special

electronics module.
the special electronics module a little
to the right and lift it up.
Powersave Print

Remove the power supply unit (1)

(see section "Power supply unit").
Disconnect all plugs from the
powersave print (2).
Pull the board upwards out of the
mounting clips.

Removal/Installation of Components RL Power distributor
Power distributor

Disconnect all plugs from the power

distributor.
Loosen the screws (1) and (2).
Lift the power distributor up some
and remove it to the front.
Power supply unit


supply unit and loosen the two
screws (1).
Pull the power supply unit a little
toward you, lift it up and remove it.

Capacitor (only ID18) Removal/Installation of Components RL
Capacitor (only ID18)
• Pull out the printer carriage (see section "Opening the ProCash 2000 RL").
• Remove the paper roll of the receipt printer (see the Operating Manual
which is enclosed with the device).
Loosen the screw (1).

Pull the capacitor from the clip to the
left (see arrow).

Remove the cable binder and the
rubber cover (2) to remove the
connection cable.
When installing the capacitor, be sure to take note of the polarity of

the connecting cables.

Removal/Installation of Components RL Journal printer ND98
Journal printer ND98
Loosen the two screws (1).

Pull the journal printer a little toward
you and lift it up some.
Remove the two plugs (1) and (2)

and lift the journal printer up and out.

Receipt printer ND9C Removal/Installation of Components RL
Receipt printer ND9C
Disconnect the plugs (1) and (2).
Disconnect the screw (1) on the left

side.

Removal/Installation of Components RL ID18
Loosen the screw (1) on the right

side and lift the receipt printer up and
out.
ID18

Pull the locking pin (3) upwards and
push the ID18 with holder in the
direction of the arrow.
If necessary, open the customer
panel and remove the ID18 with
holder to the fronts.

DIP push-in card reader reader Removal/Installation of Components RL
Loosen the screws (1) and (2)

underneath the ID18.
Push the ID18 a little in the direction
of the arrow and remove it.
DIP push-in card reader reader
RL").
Disconnect the plug (1) from the DIP

Push-in card reader.
Remove the screws (2) and (5).
Remove the push-in card reader with
holder and cover.
Hold on to the cover while
you remove the push-in
card reader.

Removal/Installation of Components RL DIP push-in card reader reader
Remove the cover (1).
Remove the screws (1) to (4) and

remove the holder (5).

SWIPE card reader Removal/Installation of Components RL
SWIPE card reader
RL").

disconnect the plug (4).If necessary,
loosen the cable binder.
Push the SWIPE card reader in the

direction of the arrow out of the
customer panel.
Customer connector panel
• Pull out the cash out module (see section "Opening the ProCash 2000
RL").

customer connector panel and loosen
the screws (1) and (2). Push the
customer connector panel a little to
the left and remove it.

Removal/Installation of Components RL MM converter
MM converter
• If necessary, pull out the AZM (see section "Opening the ProCash 2000
RL").
Disconnect all plugs, loosen the

screws (1) and (2) and pull out the
MM converter.
PC
• Open the door of the operating unit (see section "Opening the ProCash
2000 RL" ).
Pull the PC (1) out of the device far

enough to be able to access the back
side.
Disconnect all plugs from the back
panel of the PC.
Remove the PC from the device.

User guidance LEDs Removal/Installation of Components RL
User guidance LEDs

Three LEDs are provided for ProCash 2000 user guidance. They are all
removed in the same way.
RL").
Disconnect the plug (1) and remove

the screws (2).
10,4’’ LCD monitor without Touchscreen
RL").
Remove the screw (1) and

disconnect the plugs (2) and (3).
Loosen the knurled screws (4) on the
right side.

Removal/Installation of Components RL Pane / softkey unit for 10,4’’ LCD
Loosen the knurled screw (1) on the

left side and lift the LCD monitor up
and out.
Pane / softkey unit for 10,4’’ LCD
• Pull out the customer panel (see section "Opening the ProCash 2000 RL")
and remove the LCD monitor (see section "10,4’’ LCD monitor").
Disconnect the plugs (1).

Pane / softkey unit for 10,4’’ LCD Removal/Installation of Components RL
Remove the screw (1) on the right

side of the customer panel.
Remove the screw (1) on the left side

of the customer panel.

Removal/Installation of Components RL Pane / softkey unit for 10,4’’ LCD
Remove the four screws (1).
Remove the four screws (1) and

remove the pane / softkey unit.
Disconnect the plug connections (1)

and/or (2).

Pane / softkey unit for 10,4’’ LCD Removal/Installation of Components RL
Turn the pane/softkey unit around.

Remove the screws (1) to (6).
Turn the pane/softkey unit around

and remove the cover (1).

and remove the screws (1) and (2) on
the left and/or the right side.
Pull off the corresponding softkeys.

Removal/Installation of Components RL 15’’ LCD monitor

Make sure that the recess for the
softkey cables are at the right
position when you install the cover
(see arrow).
15’’ LCD monitor
RL").

Removal/Installation of Components RL
Disconnect the plugs (1) and (2) and

loosen the screws (3).
Pull the locking pins (1) and (2)

simultaneously outwards.
Remove the monitor upwards out of
the holder.

Removal/Installation of Components RL Touch pane for 15’’ LCD monitor
Touch pane for 15’’ LCD monitor
RL").
• Remove the 15’’ LCD monitor (see section "15’’ LCD monitor").
Remove all cable binder. Disconnect

the two plug connections (1) and (2).
Remove the 4 lower screws (3) to (6).
Remove the 4 upper screws (1) to

(4).

Touch pane for 15’’ LCD monitor Removal/Installation of Components RL
Remove a screw on the left and the

right side of the operator panel.
The picture shows only the left screw
(1).
Remove the touchscreen with holder.

Remove the Frame of touch pane (5)
from the touch pane holder (6).
Remove the touch pane.

Removal/Installation of Components RL Keyboard
Keyboard
PIN keyboard
RL").

remove the keyboard downwards.
EPP keyboard
RL").
Disconnect the plug (1), remove the

four screws (2) and remove the
keyboard.

Loudspeaker Removal/Installation of Components RL
Loudspeaker
The ProCash 2000 is equipped with three loudspeakers which are all removed
in the same way.
RL").
Disconnect the plugs (1), remove the

screws (2) and remove the
loudspeaker.

Removal/Installation of Components
FL
This chapter describes the removal and installation of the ProCash 2000
Frontload components.
Device views
Front view
1 Logo 6 Lock of device door

2 LCD colour monitor 7 Logo
3 Cash output 8 Receipt output
4 Keyboard 9 IDCU, DIP or SWIPE
5 Table

Device views Removal/Installation of Components FL
Customer panel opened
1 PC 5 Receipt printer
2 Power distributor 6 ID18
3 Special electronics 7 Knob for unlocking customer
4 Cash-out module (AZM) panel

Removal/Installation of Components FL Device views
Safe door opened
1 Handle of AZM 3 EDM module

2 MM converter 4 Cash-out module

Opening the ProCash 2000 FL Removal/Installation of Components FL
Opening the ProCash 2000 FL
Opening / closing the device door
Turn the key (1) 90° to the right.

Pull the door handle toward you and
turn it counterclockwise.
Opening /closing the customer panel
• Open the device door (see section "Opening / closing the device door").
Push the lever up (see arrow).

Holding on to both sides, pull out the
customer panel as far as it will go.

Removal/Installation of Components FL Opening the ProCash 2000 FL
Pulling out the printer carriage
• Pull out the customer panel (see section "Opening /closing the customer
panel").
Pull the locking knob to the right (1)

and, using the green handle (2), pull
out the printer tray as far as it will go.
Pulling out the pull-out unit
• Pull out the customer panel (see section "Opening /closing the customer
panel").
Remove the screw (1) and pull out

the equipment carriage as far as it
will go.

Opening the ProCash 2000 FL Removal/Installation of Components FL
Pulling out the AZM cash-out module
• Open the safe door (refer to the Operating Manual).
Grasping the green handle (1), pull

out the cash-out module as far as it
will go.

Removal/Installation of Components FL AZM output transport
AZM output transport
• Pull out the customer panel (see section "Opening the ProCash 2000 FL").
Disconnect the plug (1) and loosen

the screws (2).
Push the output transport back a
little.
Use the green handle (3) to pull the
AZM output transport up out of the
device.
Operator panel
• Open the device door (see section "Opening the ProCash 2000 FL").
Push the Operator Panel holder up

(see arrow).
Make sure that the latch (1) clicks in
place.

Operator panel Removal/Installation of Components FL
Loosen the screw (1) and lift the

Operator Panel up and out of its
holder.
To return the holder to its original

position, lift it up some and push
against the latch from underneath
(see arrow).

Removal/Installation of Components FL Special electronics
Special electronics
• Pull out the pull-out unit (see section "Opening the ProCash 2000 FL").
Disconnect all plugs from the special

electronics module.
the special electronics module a little
to the right and lift it up.
Powersave Print

• Pull out the pull-out unit (see section "Opening the ProCash 2000 FL").
Remove the power supply unit (1)

(see section "Power supply unit").
powersave print (2).
Pull the board upwards out of the
mounting clips.

Power distributor Removal/Installation of Components FL
Power distributor
• Pull out the customer panel and the pull-out unit (see section "Opening the
ProCash 2000 FL").

distributor.
Lift the power distributor up some
and remove it to the front.
Power supply unit
• Pull out the customer panel and the pull-out unit (see section "Opening the
ProCash 2000 FL").

supply unit and loosen the two
screws (1).
Pull the power supply unit a little
toward you, lift it up and remove it.

Removal/Installation of Components FL Capacitor (only ID18)
Capacitor (only ID18)
• Remove the paper roll of the receipt printer (see the Operating Manual
which is enclosed with the device).

Pull the capacitor from the clip to the
left (see arrow).

Remove the cable binder and the
rubber cover (2) to remove the
connection cable.
When installing the capacitor, be sure to take note of the polarity of

the connecting cables.

Journal printer ND98 Removal/Installation of Components FL
Journal printer ND98
Disconnect the two plugs (1) and (2).
Disconnect the two plugs (1) and (2).

Pull the journal printer a little toward
the inside of the device, lift it up and
out.

Removal/Installation of Components FL Receipt printer ND9C
Receipt printer ND9C

Lift the receipt printer up and out.
ID18

Pull the locking pin (3) upwards and
push the ID18 to the front.
Remove the ID18 to the front.

DIP push-in card reader Removal/Installation of Components FL
Loosen the screws (1) and (2)

underneath the ID18.
Push the ID18 a little in the direction
of the arrow and remove it.
DIP push-in card reader
Disconnect the plug (1) from the DIP

Push-in card reader.
Remove the push-in card reader with
holder and cover.
Hold on to the cover while
you remove the push-in
card reader.

Removal/Installation of Components FL
Remove the cover (1).

remove the holder (5).

SWIPE card reader Removal/Installation of Components FL
SWIPE card reader

disconnect the plug (4).If necessary,
loosen the cable binder.
Push the SWIPE card reader in the

direction of the arrow out of the
customer panel.
• Pull out the AZM (see section "Opening the ProCash 2000 FL").

customer connector panel and loosen
the screws (1) and (2). Push the
customer connector panel a little to
the left and remove it.

Removal/Installation of Components FL MM converter
MM converter
• If necessary, pull out the AZM (see section "Opening the ProCash 2000
FL").
Disconnect all plugs, loosen the

screws (1) and (2) and pull out the
MM converter.
EDM module
(Encryption / Decryption Module)
• Pull out the AZM (see section "Opening the ProCash 2000 FL").

Grasping the handle (2), pull out the
EDM module toward you.

PC Removal/Installation of Components FL
PC
Pull the PC (1) out of the device far

enough to be able to access the back
side.
Disconnect all plugs from the back
panel of the PC.
Remove the PC from the device.
User guidance LEDs

Three LEDs are provided for ProCash 2000 user guidance. They are all
removed in the same way.

Remove the screws (2).
Remove the user guidance LED.

Removal/Installation of Components FL10,4" LCD monitor without Touchscreen
10,4" LCD monitor without Touchscreen
Remove the screw (1) and

disconnect the plugs (2) and (3).
Loosen the knurled screws (4) on the
right side.
Loosen the knurled screw (1) on the

left side and lift the LCD monitor up
and out.

Pane / softkey unit 10,4’’ LCD Removal/Installation of Components FL
Pane / softkey unit 10,4’’ LCD
• Pull out the customer panel (see section "Opening the ProCash 2000 FL")
and remove the LCD monitor (see section "10,4’’ LCD monitor without
Touchscreen").
Disconnect the two plug connections

(1).
Remove the screw (1) on the right

side of the customer panel.

Removal/Installation of Components FL Pane / softkey unit 10,4’’ LCD
Remove the screw (1) on the left side

of the customer panel.
Remove the four screws (1).

Pane / softkey unit 10,4’’ LCD Removal/Installation of Components FL

remove the pane / softkey unit.
Disconnect the plug connections (1)

and/or (2).
Turn the pane/softkey unit around.


Removal/Installation of Components FL Pane / softkey unit 10,4’’ LCD

and remove the cover (1).

and remove the screws (1) and (2) on
the left and/or the right side.
Pull off the corresponding softkeys.

Make sure that the recess for the
softkey cables are in the right
position when you install the cover
(see arrow).

15" LCD monitor Removal/Installation of Components FL
15" LCD monitor
Disconnect the plugs (1) and (2) and

loosen the screws (3).

Removal/Installation of Components FL Touch pane for 15“ LCD monitor
Pull the locking pins (1) and (2)

simultaneously outwards.
Remove the monitor upwards out of
the holder.
Touch pane for 15“ LCD monitor
• Remove the 15’’ LCD monitor (see section "15’’ LCD monitor").
Remove all cable binders.

Disconnect the two plug connections
(1) and (2).
Remove the 4 lower screws (3) to (6).

Touch pane for 15“ LCD monitor Removal/Installation of Components FL
Remove the 4 upper screws (1) to

(4).
Remove a screw on the left and the

right side of the operator panel.
The picture shows only the left screw
(1).
Remove the touch pane with holder.

Remove the Frame of touch pane (5)
from the touch pane holder (6).
Remove the touch pane.

Removal/Installation of Components FL Keyboard
Keyboard
PIN keyboard

Remove the four screws (2) and pull
the keyboard down to remove it.
EPP keyboard
Disconnect the plug (1), remove the

four screws (2) and remove the
keyboard.

Loudspeaker Removal/Installation of Components FL
Loudspeaker
The ProCash 2000 is equipped with three loudspeakers which are all removed
in the same way.
Disconnect the plugs (1), remove the

screws (2) and remove the
loudspeaker.

Maintenance and Service
The information required for carrying out troubleshooting and maintenance on
the individual components can be found in the sections on the various
components in this manual.
When carrying out work on components and modules that carry an

electrical charge, this equipment must first be disconnected from the
mains. Due to construction, it is not enough to switch off the mains
switch on the power distributor. In addition, the safety plug must be
disconnected from the power distributor.
Additional equipment such as heaters or UPS (Uninterruptible Power
Supply) have separate power lines.
If the system is equipped with a UPS, you should note that the UPS
continues to supply power even after it has been disconnected from
the mains.
Systems with UPS: see also chapter "Smart UPS 700".
Test options
− All components of the system unit (PC) can be tested using the SDIAG
test program.
− As a rule, the integrated components can be checked with KDIAG or, in
individual cases, with PDIAG.
− It is also possible to carry out a check at user level with SOT (SOP Online
Test).
The current versions of the test programs are announced in Service bulletins.

Preventive maintenance Maintenance and Service
Preventive maintenance
Preventive maintenance should be carried out once each year or after about
100,000 transactions.
Keyboard
Test the functioning of the keyboard and softkeys.
LCD monitor
Clean the display and protective screen on every call-out.
User guidance display

Check the functions.
UPS
See chapter "Smart UPS 700".

Maintenance and Service Preventive maintenance
ID card readers (ID18, DIP, SWIPE)

The following cards should be used for maintenance and service purposes:
Test resources
Test card with magnetic track 01750013347

Hybrid test card (only ID18) 01750000093
Cleaning materials
Sensor cleaning card (only ID18) 01750000094

Cleaning brush for MM / CIM 86-sensor 01750012317
(only ID18)
Universal wet cleaning card (chip 10600018240 (Siemens Plus)
contacts and magnetic head)
Printers
Remove any paper scraps, paper dust and foreign material in the printing area.
Carry out an internal test.

Approved maintenance materials Maintenance and Service
Approved maintenance materials

Commercial name/ product name Code number Warehouse
number
Data medium cleaning solution, 250 ml NCA:32246.00.9.52 6386105
LUBRA metallic care fluid, pen with TDG:55002 2030522
needle, 12 ml
Maintenance fluid, 100100 ml — pump TPI=VC891 2030745
spray
Compressed air R134A, 500500 ml MSG:79507167 2031656
Touch-up pen, 9 ERGO Gray 611, 9ml PKY:LACKS- 2031441
ERGOGRAU-611
Touch-up pen, 9 Light Gray WN PKY:LACKS- 2031440
Standard, 9ml HELLGRAU-WN
Screw lacquer, 20 red, 20ml 39692.00.0.52 6410170
Screw lacquer, 20 black, 20ml 36701.00.3.52 6403310
Screw lacquer, 20 gray, 20ml 32018.00.6.52 6385222
UHU Plus permanent 300 (bonding 44270.00.4.52 6420028
agent, 8 g / hardener, 6 g)
Please note the manufacturer’s instructions on the packaging and

i information leaflet.
The product can be damaged or soiled if non-approved materials are
used or if the product is handled improperly.

Index
Structure 8-2
A CCTV monitoring 2-8
Audio card Central cash-out controller (ZAC)
TT SOLO 01750022769 4-87 8-6
Audio Standard 2-3 COM assignment 2-10
B 3338700112 10-1
Block diagram D
System wiring diagram 2-2
Block diagrams Description of the device 1-5
Cash-out module 2-3 DIP push-in card reader
Portrait camera 2-3 ID24102114 5-11
Powersave feature 2-4 Dotcard-LVPL 2-17, 6-37
Dotcard-PL 6-61
C
Dotcard-PL adapter 2-17
Camera 01750010360 9-1 DU78
Card reader ID18 2-18, 5-1 DU78-V adapter 0175001284 4-
Cash-out module 75
Central cash-out controller 8-6, DU78-Va/b adapter
8-24 01750007738/-25516 4-81
Collecting tray and stacker 8-24
Description of cash path 8-31 E
Error codes 8-38
EICON C21 (01750011987) 4-35
Explanation of abbreviations 8-
29 EPP (Krone) 5-19
Functions of the various Ethernet 3C905B TX
modules 8-24 01750019090 4-71
Main features 8-21
Mode of operation of cash-out G
module SAT 2X00 and new
MDMS II 8-11 General power interrupt 1-4
Overview of sensors and Graphics card
electromechanical Dotcard-690 AGP 2-16
components 8-28
01750030886 A ProCash 2000 - Service Manual I-1

Index
Graphics card Dotcard-690 AGP Operator panel 01750018100 10-

(01750023889) 4-89 5
Overview of PC cards 2-13
I
P
ID18 card reader 5-1
Interface Dotcard - LVPL 6-37 PC
Overview 2-9
K SCENIC 6XX PCs 4-1
Pin assignment
Keyboards and keypads 2-19
Card reader ID18 5-6
L Power distributor 0323900000 3-5
Power distributor 0323900000 2-5
LPT assignment 2-9 Power interrupt 1-4
M Power supply 2-5

Power supply unit 00323501000
Maintenance and service 12-1 2-5
Manual (Structure) 1-5 Power supply unit 3235 3-1
Monitor Powersave Print 10-39
10.4’’ LCD SVGA Printer ND98 01750020687 7-1
(01750020552) 6-1
10.4’’ LCD VGA (01750020555) Printers 2-18
6-13 Push-in card reader ID24102114
12.1’’ LCD SVGA 5-11
(01750020892) 6-25
LCD 15’’ (01750020326) 6-47 R
Monitors 2-14
Receipt printer ND9C / ND9E 7-15
multiport card
Removal/Installation of
PCI 4-33
Components FL
10,4’’ LCD-Monitor without
N touchscreen 11-49
ND98 01750020687 7-1 15 11-54
AZM output transport 11-37
Customer connector panel 11-
O
46
Operating the flat displays 2-15 Device views 11-31
DIP push-in card reader 11-44
I-2 ProCash 2000 - Service Manual 01750030886 A

Index
EDM 11-47 Pane / softkey unit for 10,4 11-

ID18 11-43 21
Journal printer ND98 11-42 PC 11-19
Keyboard 11-57 Power distributor 11-11
Loudspeakers 11-58 Power supply unit 11-11
MM converter 11-47 Powersave Print 11-10
Opening the device 11-34 Receipt printer ND9C 11-14
Operator panel 11-37 Special electronics 11-10
Pane / softkey unit for 10,4 11- SWIPE card reader 11-18
50 Touch pane for 15'' LCD monitor
PC 11-48 11-27
Power distributor 11-40 User guidance LEDs 11-20
Power supply unit 11-40
Powersave Print 11-39 S
Receipt printer ND9C 11-43
Special electronics 11-39 Safety precautions 1-2
SWIPE card reader 11-46 SCENIC PC system settings 2-11
Touch pane for 15’’ LCD monitor Smart UPS 700 10-21
11-55
User guidance LEDs 11-48 SOP button 2-8
Removal/Installation of Sound system Audio Standard 2-8

Components RL Special electronics III
10,4’’ LCD-Monitor without 01750003214 3-7
touchscreen 11-20 Special electronics module 2-7
15 11-25 Structure of the manual 1-5
AZM output transport 11-8
Capacitor (only ID18) 11-12, 11- SWIPE card reader ID24115214
41 5-15
Customer connector panel 11- System unit (PC) 2-9
18
Device views 11-1 T
DIP push-in card reader 11-16
ID 18 11-15 Technical data 1-7
Journal printer ND98 11-13 Token Ring AT 16/4 Plus C30
Keyboard 11-29 01750012715 4-61
Loudspeakers 11-30 Touchkit 15 6-69
MM converter 11-19
Opening the device 11-5
Operator panel 11-8
01750030886 A ProCash 2000 - Service Manual I-3

Index
U User guidance 4- / 6-digit 10-36
Uninterruptable power supply unit V

(UPS) 2-19
UPS 2-5 V.24 multiport card
16-channel 4-33
User guidance - signal assignment
2-7 V.24 PCI multiport card
8-channel 4-33
I-4 ProCash 2000 - Service Manual 01750030886 A

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comments on this manual. Any Handbuchredaktion
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Criticism, suggestions and corrections:
01750030886 A ProCash 2000 - Service Manual

Published by
Wincor Nixdorf GmbH & Co. KG
33094 Paderborn
Germany
Printed in Germany
Order no.: 01750030886 A

ProCash 2000ng - Service Manual

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ProCash 2000 - Service Manual 01750030886 A

Edition August 2000

© Wincor Nixdorf GmbH & Co. KG 2000

All rights, including rights of translation

All rights, including rights created by patent

All names of hardware and software

This manual was

ProCash 2000 - Service Manual 01750030886 A

2 Function and Integration........................

4 PCs and PC Cards .................................

5 Card Readers and Keyboards................

7 Printer and Scanner................................

8 Cash-out Module / Deposit Unit.............

11 Removal / Installation of Components..

01750030886 A ProCash 2000 - Service Manual 0-1

Introduction .................................................................................................. 1-1

Function and Integration ............................................................................. 2-1

01750030886 A ProCash 2000 - Service Manual C-1

System unit (PC) ............................................................................................ 2-9

Power Supply Unit 00323501000 ................................................................ 3-1

Power Distributor 0323900000 .................................................................... 3-5

Special Electronics Module III 01750003214.............................................. 3-7

C-2 ProCash 2000 - Service Manual 01750030886 A

Pin assignment............................................................................................. 3-12

SCENIC 6XX PCs .......................................................................................... 4-1

01750030886 A ProCash 2000 - Service Manual C-3

CMOS-SETUP ............................................................................................. 4-25

V.24 PCI Multiport Card ............................................................................. 4-33

EICON C21 (01750011987)......................................................................... 4-35

Token Ring AT 16/4 Plus C30 01750012715............................................. 4-61

C-4 ProCash 2000 - Service Manual 01750030886 A

Overview of possible settings....................................................................... 4-62

Ethernet 3C905B TX 01750019090 ............................................................ 4-71

DU78-V Adapter 0175001284 ..................................................................... 4-75

DU78-Va/b Adapter 01750007738/-25516.................................................. 4-81

Audio Card TT SOLO 01750022769 .......................................................... 4-87

Graphics Card Dotcard-690 AGP .............................................................. 4-89

01750030886 A ProCash 2000 - Service Manual C-5

Jumper settings............................................................................................ 4-92

Card Reader ID18 ......................................................................................... 5-1

DIP Push-in Card Reader (ID24102114).................................................... 5-11

SWIPE Card Reader (ID24115214) ............................................................ 5-15

C-6 ProCash 2000 - Service Manual 01750030886 A

EPP (Krone) ................................................................................................ 5-19

10.4“ LCD Monitor (01750020552)............................................................... 6-1

10.4“ LCD Monitor (01750020555)............................................................. 6-13

01750030886 A ProCash 2000 - Service Manual C-7

Dotronic interface card ................................................................................. 6-21

12.1“ LCD monitor (01750020892) ............................................................ 6-25

Dotcard-LVPL ............................................................................................. 6-37

15“ LCD Monitor (01750020326) ............................................................... 6-47

C-8 ProCash 2000 - Service Manual 01750030886 A

Technical data .............................................................................................. 6-49

Dotcard-PL Adapter ................................................................................... 6-61

Touchkit 15“ 01750019703/-32690 ............................................................ 6-69

Journal Printer ND98.................................................................................... 7-1

01750030886 A ProCash 2000 - Service Manual C-9

Receipt Printer ND9C / ND9E .................................................................... 7-15

C-10 ProCash 2000 - Service Manual 01750030886 A

Block diagram ND9E ............................................................................. 7-17

01750030886 A ProCash 2000 - Service Manual C-11