Interplater 135 HD

Service Manual
InterPlater 85/135
Plate Processor + 68/85
HD
Polymer
Service manual
Plate Processor+ 68/85
Polymer
Edition BA, November 2012

This book has part No. 10061362
0-4
#
This manual is for Service Technicians only.
The directions given must not be followed by unauthorized personnel.
Always read the Safety Instruction Manual part No 21741 before installing or
operating the equipment.
This manual is published by: GLUNZ & JENSEN A/S

Selandia Park 1
DK-4100 Ringsted
Denmark
Phone:+45 57 68 81 81
E-mail: gjhq@glunz-jensen.com
Internet: www.glunz-jensen.com
Copyright © 2011 by GLUNZ & JENSEN A/S.
Service Manual - Plate Processors 68/85 1244

General information
0-3
The processor
Part 0: General information

Reservations
• This manual was written and illustrated using the best possible information
available at the time of publication.
• Any differences between this manual and the equipment reflect improvements
introduced after the publication of the manual.
• Changes, technical inaccuracies and typographic errors will be corrected in
subsequent editions.
• As a part of our policy of continuous improvement, we reserve the right to alter
design and specifications without further notice.
Notes, cautions, and warnings !

Throughout the manual notes, cautions, and warnings are written in bold like the
example below:
$
Always replace a fuse with one of the same size and rating as the old one.
Symbol Meaning Explanation

The operator should observe and/or act according to the
" Note information in order to obtain the best possible function of

the equipment.
The operator must observe and/or act according to the
$ Caution information in order to avoid any mechanical or electrical

damage to the equipment.
The operator must observe and/or act according to the
# Warning information in order to avoid any personnal injury.
Other manuals
Please see description of "Manuals available for the plate processor" later in this
chapter.
The processor
Approvals
• Approvals will appear from the labels attached to the name plate or the frame part
of the processor.
1244 Service Manual - Plate Processors 68/85

General information
0-4
The processor
Unintended use of the equipment

Glunz & Jensen A/S do not take any responsibility for any damage or accidents caused
by unintended use of the equipment:
• As the equipment is certified by accredited test laboratory (UL International Demko
A/S) it is absolutely prohibited to make any modifications, electrical nor
mechanical, of the equipment. If however this prohibition is disregarded, Glunz &
Jensen's warranty will no longer apply and the certification labels for UL, C-UL, and
CE certification of the equipment shall be removed as the certification will no longer
apply to the equipment.
Intended use of the equipment

• Development of photographic materials as specified in “Technical specifications” in
Part 1 in this manual.
Installation
• Never install the processor in explosive environments.
• It is the responsibility of the owner and operator/s of this processor that the
installation is made in accordance with local regulations, and by engineers
authorized to carry out plumbing and electrical installations.
• Installation, service and repair must be performed only by service technicians who
are trained in servicing the equipment. The installation procedure is described later
in this manual.
• The manufacturer cannot be held responsible for any damage caused by incorrect
installation of this processor.
• The processor is intended for installation in a restricted access location only.
Technical data
• Observe technical data from the processor name plate and from Part 1 in this
manual.
Chemicals
• It is the responsibility of the owner of this equipment that data is available
concerning possible health risk from the chemicals used with the equipment.
"End of lifetime" disposal

The equipment is designed for easy disassembling. All disposal of parts from the
machine must be made according to local regulations with special regards to following
parts:
• For recycling purposes significant components are marked with material
specification according to the ISO 11469 standard.
• PVC, tank etc., must be sent to a waste deposit with recycling in view. Alternatively
the PVC can be incinerated at a suitable incinerating plant.
• PCB's and other electric equipment must be sent to a suitable waste deposit.

General information
0-5
The processor
Service assistance
• If help is needed to correct any problem with the equipment, please contact your
local supplier.

0-6
Table of contents
Part 0: General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3

Reservations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Notes, cautions, and warnings ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
The processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Unintended use of the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Intended use of the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
"End of lifetime" disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Service assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-5
Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-6
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
Service manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
User manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
Part 1: Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

General environmental information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
The processor does not contain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Plastic parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
End of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chemical emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Heat emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Mechanical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Tank capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Water requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Water consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Voltage tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Noise level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

0-7
Part 2: Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Installation hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Installation hours for off-line machine: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Standard installation hours for on-line machine:. . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Customer training hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Preparing the installation site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Power outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Cleaning facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Drain connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Unpacking/preparing the processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Installation kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Transport through narrow doorways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Removing the fenders and stand panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Lifting the processor off the pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Transport security items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Jumper/fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Connecting the main power cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Rewiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Standard wiring 3W+N+PE, 400 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Single phase 2W+PE or 1W+N+PE, 230 V. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Changing from 3W+N+PE to 2W+PE or 1W+N+PE . . . . . . . . . . . . . . . . . . . . 2-11
Threee phase 3W+PE, 230 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Changing from 3W+N+PE to 3W+PE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
LED location on PSU, 225W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Stacker connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Processor/setter connections (ctp online processors) . . . . . . . . . . . . . . . . . . . . . . 2-14
Conveyor connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Installation of hand shower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Water connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Installing the cooler unit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Adjustment of lid switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Cleaning the processor tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Mounting of rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Mounting the exit table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Mounting the feed table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Installation of level sensors for replenish and waste . . . . . . . . . . . . . . . . . . . . . . 2-22
Placing containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Mounting fenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Mounting filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Filling up developer and wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

0-8
Finishing installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

Mounting panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Installation of setter interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Initial start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Software service settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Configuration and settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Calibration of valves and pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Setter interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Software user settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Part 3: Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Processor sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Replenishment/anti-oxidation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Top-up replenishment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Time replenishment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Off replenishment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Transport system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Electronic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Master input/output unit (MIO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Power control unit (PCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Touch screen control panel (MMI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Part 4: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Safety checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
IMPORTANT!. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Cleaning accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Cleaning of developer heating element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Cleaning of the circulation pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Cleaning of valves in the replenish pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Adjustment of spray tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Cleaning of spray tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Changing filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Rollers and brush rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Installation of rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Removing brush rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Installing brush rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Adjusting the brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

0-9
Processor conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Adjustment - method A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Adjustment - method B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Adjustment of gears for wash brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Important! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Procedure of adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Replacement of bearing bush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Preventive Maintenance Kit Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Part 5: Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Before starting trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Important! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Problems with the processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Problems with processed material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Appendix A:B1
Electrical diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
Main power distribution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Fuse panel and interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Motors and internal bus wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
24V DC distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Primary wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
230V AC control devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Low voltage wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Sensors and control devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

General information
0-10
Manuals
Manuals
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Service manuals
The manuals listed below are for service technicians only. In addition the service
technicians will need the manuals listed opposite as "User Manuals".
Processor Service Manual (1)

Language: English
Contents: Installation of the processor
Technical specifications
Functional description
Maintenance
Trouble shooting
Electrical diagrams
Processor Spare Parts Manual (2)

Language: English
Contents: Spare parts
Software Service Information (3)

Language: English
Contents: Menu structure (service menus)
Control Panel, Service Information
Calibration Procedures

General information
0-11
Manuals
User manuals
User manuals available for the processor:
CE Declaration of Conformity (4)

Language: Various
Contents: Survey of the directives to which the products conform
Safety Instruction Manual (5)

Language: Various
Contents: General Safety Information
Processor User Manual (6)

Language: 4
Contents: Operating and cleaning procedures in cartoon version.
Control Panel (user manual) (7)

Contents: Functional description
Menu structure (user available)
Operation and programming
Alarm list
Quick Guide (8)

Language: English
Contents: Survey of Control Panel User Functions
Keep the manuals with the machine for reference at all times.

General information
0-12
Manuals

1-1
General environmental information
Part 1: Technical specifications
General environmental information
The processor does not contain

• Ozone depleting substances according to Montreal protocol,
• Asbestos,
• Polychlorinated biphenyl or Poly- Cyclohexylenedimethylene Terephthalate,
• Mercury,
• Cadmium,
• Lead as additive to plastic parts.
Plastic parts
Plastic parts >50g are marked according to ISO 11469.
Batteries
No batteries in this equipment.
End of life
Estimated product life: 10 years
Spare parts and service period: 7 years after last sales.
Recycling
The processor should be disposed at a certified appliance recycling centre or
processing centre.
Recycling Passport with specifications of components and materials used in this
processor is available on www.glunz-jensen.com/support.
Packaging
Plastic packaging materials are marked according to ISO 11469.
Noise emission
Acoustical noise according to ISO 11201:1996
Sound pressure level

Operational mode: 63.5 dB
Stand-by mode: 48 dB

1-2
Mechanical specifications
Chemical emissions
3
Ozone: 0 mg/m
3
Dust: 0 mg/m
3
Styrene: 0 mg/m
Heat emission
Stand-by: 1200 W (4000 BTU/hour)
Process: 3600 W (12000 BTU/hour)
Maximum: 5000 W (17000 BTU/hour)
Performance
68 85
Plate types polymer offset plates
Plate width 200 - 675 mm 200 - 850 mm

min.- max. (7.9 - 26.6”) (7.9 - 33.5”)
Plate length 274 - 1100 mm 274 - 1100 mm

min.- max. (10.8 - 43.3") (10.8 - 43.3")
Plate thickness 0.15 - 0.30 mm 0.15 - 0.30 mm

min.- max. (0.006 - 0.012”) (0.006 - 0.012”)
Plate speed 40 - 140 cm/min 40 - 140 cm/min

(15.7 - 55.1“/min) (15.7 - 55.1“/min)
Brush speed
at 50 Hz 60 - 150 rpm
at 60 Hz
Tank capacities
68 85
Prewash 10.5 l 13.0 l
(2.8 US gal.) (3.5 US gal.)
Developer, total 17.0 l 22.0 l

ex. filter, pumps etc. (4.5 US gal.) (5.8 US gal.)
Wash 11.0 l 13.5 l

ex. filter, pumps etc. (2.9 US gal.) (3.6 US gal.)

1-3
Noise emission
68 85
Noise emission
max. 63.5dB
Temperatures
68 85
Developer 20 - 40 °C
min. - max. (68 - 104 °F)
Dryer, process 35 - 55 °C
min. - max. (95 - 131 °F)
Pre-heat 70 - 145 °C
min. - max. (158 - 293 °F)
Water requirements
68 85
Pressure >2 bar (29 psi)
Water consumption
68 85
Operation 28 l/min 32 l/min
(if no wash recirculation) (7.4 US gal/min) (8.4 US gal/min)
Stand-by 0.0 l/min 0.0 l/min

(if no wash recirculation) (0.0 US gal/min) (0.0 US gal/min)
Weights
Processor type 68 85
Weight, empty 265 kg 307 kg
(584 lbs) (677 lbs)
Weight, shipping 370 kg 430 kg

(816 lbs) ( 948 lbs)
Weight, with liquids approx. 300 kg approx. 350 kg

(650 lbs) (750 lbs)

1-4
Dimensions
The processor dimensions are specified in the following illustration.
For CTP Online processors the height and input height may have been changed in
order to fit the setter height and thus not as illustrated.
Side view
304.8 cm (120")
[with feed table : 344.7 cm (135.7”) (not all models)]
101.0 - 110.0 cm
(39.8 - 43.3")
82.8 - 91.8 cm
(32.6 - 36.1")
Polymer HW 76.3 - 85.3 cm
117.3 cm (46.2")
(30.0 - 33.6")
129.3 cm (50.9")
Top view
195.4 cm (76.9")
50.0 cm (19.7") 38.3 cm (15.8”)
68: 108.0 cm (42.5")

85: 125.5 cm (49.4")
68: 79.9 cm (31.5")
85: 97.4 cm (38.3")
93.2 cm (36.7")
75.7 cm (29.8")
T11282
39.9 cm (15.7”) 30.0 cm (11.8") 71.1 cm (28.0”)

1-5
Electrical specifications
Power supply
$
The requirements below are specifications for preparing the installation
protection. It is important to prepare the fuses/circuit breakers with adequate
capacity as specified here.
"
Specifications on the processor's name plate is the actual input current and
will thus not be identical to below mentioned.
Supply/fuse Recommended cable type 68 85

1W + N + PE, 230 VAC, Min. 3 x 2.5 mm2,
• •
1 x 22 Amps, 50/60 Hz type H05 RNF
EUR
3W + N + PE, 400 VAC, Min. 5 x 1.5 mm2,
• •
3 x 10 Amps, 50/60 Hz type H07 RNF
2W + PE, 230 VAC, Min. 3 x 10 AWG,
• •
1 x 22 Amps, 50/60 Hz type SJO
US
3W + PE, 230 VAC, Min. 4 x 12 AWG,
• •
3 x 15 Amps, 50/60 Hz type SJO
2W + PE, 200 VAC, Min. 3 x 12 AWG, (Japanese
• •
1 x 20 Amps, 50/60 Hz harmonized power cord)
JAP
3W + PE, 200 VAC, Min. 4 x 14 AWG, (Japanese
• •
3 x 13 Amps, 50/60 Hz harmonized power cord)
Voltage tolerances
All Voltage tolerance ± 10% • •
#
Please be aware of double pole/neutral fusing.
Power consumption
Max. power consumption at … 68 85

230 VAC operation:
• •
3600 W (12000 BTU/hour)
EUR/
Stand-by:
US/ • •
1200 W (4000 BTU/hour)
JAP
Maximum:
• •
5000 W (17000 BTU/hour)

1-6
Noise level
See "General environmental information" on page 1-1.

Installation
2-1
Installation hours
Part 2: Installation
Installation hours
How many working hours are planned for the installation?
Installation hours for off-line machine:

• Provided the machine is unpacked and will stay in the room and all electrical, water
and drain installations are in place, the estimated installation time is 4 – 5 hours .
• If the machine must be disassembled to get into the room before installation
add another 4 - 5 hours for disassembling and reassembling.
• Unpacking and transportation from pallet to the floor, add 2 – 3 hours.
Standard installation hours for on-line machine:

• Provided the machine is unpacked and will stay in the room and all electrical, water
and drain installations are in place, the estimated installation time, including
interface installation and connection to the setter, is 6 – 8 hours.
• If the machine must be disassembled to get into the room before installation
add another 4 - 5 hours for disassembling and reassembling.
• Unpacking and transportation from pallet to the floor, add 2 – 3 hours.
Customer training hours

How many working hours are planned for training the customer?
• Introduction and training of the customer (daily user) in normal use of the
processor, operating, etc., is estimated to 2 – 3 hours.
• Training of the customer (daily user) in normal daily cleaning and maintenance is
estimated to 2 – 3 hours.

Installation
2-2
Preparing the installation site
Space requirements
Make sure that the free space around the machine at the installation site makes
servicing possible.
The recommended minimum free space around the machine is specified in the
illustration below.
> 445 cm ( 175.2")
> 60 cm (23.6")
85 : > 285.5 cm (x112.4")
68 : > 268 cm ( 105.5")
Feed table
> 50 cm > 50 cm
Exit table
(optional)
(optional)
(19.7") (19.7")
Processor
> 100 cm (39.4")
T11281
CTP online
For the CTP On-line processors the space requirements at the processor front has to be
decided separately.

Installation
2-3
Power outlet
If not already there, a main power outlet should be installed in the room, where the
machine will be situated. Max. distance to the machine 2 m (6 ft.).
See power outlet and fusing requirements later in this manual.
Cleaning facilities
It is essential to have easy access to a sink and a water tap with hot water where
rollers, guides, and brushes can be washed.
The minimum recommended size of the sink is:
68 cm processors: 90 x 40 cm (35.4 x 16"),
85 cm processors: 100 x 40 cm (39.4 x 16").
Drain connections
"
Never lead drain hoses from the developer section to a drain, as most developers
are strong pollutants and it is strictly forbidden to empty this type of chemistry
into the public sewer system.
$
When establishing central reception systems for waste chemicals copper or
brass should not be used in the draining system as the chemicals involved are
highly corrosive.
Therefor plastic or rubber is recommended.
Check with the chemicals supplier for details.
Environmental requirements
Provide a heating and ventilating system capable of maintaining room temperature
between 15 and 25°C (59 and 77°F) and relative humidity on max. 80%.
"
Capacity of the air condition/ventilation system must be adequate for heat
emission of 4000 BTU/hour (1200 Watt) in stand-by and 12000 BTU/hour (3500
Watt) in process.

Installation
2-4
Unpacking/preparing the processor
General
Carefully unpack the machine and check that all parts are present according to the
enclosed packing list and in good condition.
Installation kit
Installation- and spareparts kits are included with the processor. They comprise the
different parts necessary to make the installation and some key components as
spareparts.
See the packing list(s) delivered with the equipment for further information.
Transport through narrow doorways

Dependent on the width of the door(s) through which the processor has to be
transported to the installation site, the Service Technician may have to perform the
actions described in the table below:
If width of the doorways are …
68 85 Then…
> 2140 mm > 2140 mm No action is required as the crated processor can be
(84.3") (84.3") transported immediately to the installation site.
2140 - 1100 mm 2140 - 1270 mm The Service Technician has to unpack the processor.
(84.3 - 43.3") (84.3 - 50")
< 1100 mm < 1270 mm The Service Technician has to unpack and strip down
(43.3") (50") the processor.
Removing the fenders and stand panels

In order to make the installation it will be necessary to remove covers, lids, left fender,
and the stand panels from the processor:
(See illustration on the following page.)

• Lift up the top cover (1), remove the pre-heat/pre-wash cover (2), the pre-heat lid
(3), and the dryer lid (4).
• Release the locks (5) of the stand panels by pulling them outwards.
• Lift off the panels (6).
• Loosen the 4 screws securing the pre-heat unit (7) and lift the pre-heat unit out of
the processor.
• Remove the screws (8) securing the left and right fenders (9) to the stand and lift off
the fenders.
"
Rollers are placed under the processor in separate boxes due to transport
security reasons. The boxes need to be removed from the pallet before lifting
up the processor from the pallet.

Installation
2-5
9 1
6
T32065 8
6

Installation
2-6
Lifting the processor off the pallet

Four persons are needed for lifting the processor down from the pallet. Alternatively a
forklift truck is recommended.
• Two persons are needed on each side of the processor for lifting. Please note that
processor without rollers, brushes, and heat sink model 68 weights app. 160 kg
(app. 253 lbs), 85 model weights app. 200 kg (app. 441 lbs).
• Mount the two pipe bars (1) enclosed with the processor as shown on the
illustration (2).
• The processor legs are placed in holes in the pallet. Make sure to lift the processor
out of the holes (3) when lifting it down the pallet.
• Place the processor on the installation site.
Transport security items

During transportation many of the parts outside and inside the processor have been
secured using tape, plastic, strips, and various pieces of sponge rubber. Make sure to
remove all items.
1
1
2 3
T32066

Installation
2-7
Leveling
"
The machine must be placed on a steady surface, so that it does not shake
easily and the chemicals cannot be spilled from one section to the other.
Do not rely on the floor being absolutely in level.
$
For CTP ONLINE PROCESSORS the final height from floor to bottom of the
processor entrance (1) must be: SETTER OUTPUT HEIGHT ÷2 mm
• Use the adjustable feet (2) in the legs to level out the processor.
It will be necessary to use ex. a crowbar (3) to lift the legs slightly before being able
to turn the feet and counter nuts.
• Level out the processor lengthwise by placing a spirit level on the left (4) and right
(5) tank side.
• Level out the processor crosswise by placing the spirit level on the guide (6) at the
entrance of the dryer section.
• Level out the processor by placing the spirit level inside the preheat (7), or between
the preheat and the prewash tank.
• It is necessary to control the level at the preheat also and adjust if necessary
• Check leveling in all 4 positions and make final leveling if required.
5
6
7
4
SETTER OUTPUT
HEIGHT ÷2mm
T32067
R
O
O
FL
3 2

Installation
2-8
$
The electrical installation must conform to local regulations and guidelines.
"
The required cable/plug is usually not delivered with the processor.
#
Please be aware of double pole/neutral fusing.
#
The processor is Class 1 equipment. It must therefore be connected to earth to
avoid electrical shocks.
$
The fuses must have a breaking capacity of min. 100 kA. If using automatic
circuit breakers, make sure they are Type D.
When selecting a cable type take the following into account:

• Chemical resistance: Chemicals may leak onto cable
• Mechanical resistance: The operator may step onto cable.
• Additional protection: Provide for additional cable protection, e.g. cable covers, if
cable is exposed to heavier transport such as forklift trucks etc.
$
The conductors in the power supply cable must be of copper.
Jumper/fuses
The fuse board is located in the electronics cabinet and holds a number of fuses and
jumpers which should be either installed or removed depending of the power supply.
Supply/fuse 68 85
1W + N + PE, 230 VAC, 1 x 25 Amps, 50/60 Hz • •
EUR
3W + N + PE, 400 VAC, 3 x 15 Amps, 50/60 Hz • •
2W + PE, 230 VAC, 1 x 30 Amps, 50/60 Hz • •
US
3W + PE, 230 VAC, 3 x 20 Amps, 50/60 Hz • •
2W + PE, 200 VAC, 1 x 20 Amps, 50/60 Hz • •
JAP
3W + PE, 200 VAC, 3 x 15 Amps, 50/60 Hz • •

Installation
2-9
Connecting the main power cable

(See illustration below).
The main power connection must be made in the field-wiring box located on the left
side of the processor next to the electronic cabinet.
$
When delivered your processor is wired for 3W+N+PE 400V (EUR-MODELS).
Before operating the processor you may need to perform a rewiring to match
your local supply voltage.
• Connect the cable to the terminal block (1). Lead the cable as shown below.
• If required, make rewiring as described on the following pages.
Processor
Front
T32068

Installation
2-10
Rewiring
Standard wiring 3W+N+PE, 400 V
ORANGE
YELLOW
• On arrival the processor is wired as shown
BROWN
BLACK
BLUE
opposite. Connect conductors in power cord
RED
to terminals:
– L1: 1
– L2: 2 1 3 5 N
– L3: 3 T
– N: 4 F10
• Protective earth: Ground (symbol).
2 4 6 N
$
The unit has double pole/neutral fusing.
X7
"
The unit is fused in the neutral conductor
- where, after operation of the fuse, parts 1 2 3 4
of the equipment remain energized. This
might represent a hazard during
servicing. L1 L2 L3 N PE
T2666

Installation
2-11
Rewiring
Single phase 2W+PE or 1W+N+PE,

230 V
ORANGE
YELLOW
BROWN
BLACK
BLUE
RED
• Connect conductors in power cord to
terminals:
– L1: 1
– L2 or N: 3 1 3 5 N
– Protective earth: Ground (symbol). T

F10
Changing from 3W+N+PE to 2W+PE

or 1W+N+PE 2 4 6 N
This configuration must only be used on Plate

Processors without preheat due to the power X7
1 2 3 4
consumption.
Modification on the Ground Fault Circuit Relay,
F10:
L1 L2 (N) PE
• Loosen screw in terminal 1, 3, 5 and N and T2667
remove all wires.

• Mount red, yellow and brown wire in terminal 1.
• Mount black, blue and orange wire in terminal 5.
• Add a jumper (see spare part box) from terminal 2 to N.
$
"
The unit is fused in the neutral conductor - where, after operation of the fuse,
parts of the equipment remain energized. This might represent a hazard
during servicing.

Installation
2-12
Rewiring
Threee phase 3W+PE, 230 V
ORANGE
YELLOW
• Connect conductors in power cord to
BROWN
BLACK
BLUE
terminals:
RED
– L1: 1
– L2: 2
– L3: 3 1 3 5 N
– Protective earth: Ground (symbol). T

F10
Changing from 3W+N+PE to 3W+PE.

2 4 6 N
Modification on the Ground Fault Circuit Relay,
F10:
• Loosen screw in terminal 1, 3, 5 and N and X7
remove all wires. 1 2 3 4
• Mount red, and orange wire in terminal 1.

• Mount black and yellowwire in terminal 3.
L1 L2 L3 PE
• Mount blue and brown wire in terminal 5. T2668
• Add a jumper (see spare part box) from

terminal 2 to N.
$
"
The unit is fused in the neutral conductor - where, after operation of the fuse,
parts of the equipment remain energized. This might represent a hazard
during servicing.

Installation
2-13
Power supply units
Power supply units

The Electronics is powered by switching power supply units which incorporate
universal AC input in the full voltage range from 90 to 264 V. No adjustments or
modifications are available on these units.
• A LED (green light emitting diode) is indicating power on. The LED is located near
the 24 Vdc output connector.
• The output is protected by an electronic limiter, which recovers automatically after
fault condition is removed.
• The primary AC input is protected by fuse F8 rated 6.3 AT located on the fuse PCB.
LED location on PSU, 225W

Installation
2-14
Power supply units
Stacker connection
Not all models (accessory equipment).
Cable for connection to a stacker is placed underneath the dryer section.
Unpack the cable and connect it to the stacker (see also the stacker manual).
#
When the cable is not in use, please reel it and secure the receptacle away
from liquid and readily accessible areas.
Processor/setter connections (ctp online processors)
"
The interface can be either a feed table or a setter interface.
Whether or not the processor is already fitted with some kind of interface panel you
should refer to the separate “INTERFACE MANUAL” for installation instructions and
other information relevant for your present type of interface.
Conveyor connection
Not all models (accessory equipment). See separate manual.
See the description for stacker connecting above.

Installation
2-15
Mechanical installation
Installation of hand shower
"
Not all models.
To mount the handshower please follow the description below and the illustration
opposite.
• The hose (1) is mounted underneath the processor.

• Pull the hose through the hole in the right side of the front panel (2).
• Mount the shower head (3) and the washer (4) on the hose (5).
• Fix the shower head to the snap locks (6) inside the front panel.
5
4
3

Installation
2-16
Water connection
The water supply connection is made
by means of the plastic hose and the
WATER
fitting (WRG) delivered with the TAP
processor.
As shown in the figure below the hose
must be connected between the water
tap and the water inlet solenoid valve GASKET SOLENOID
VALVE
located to the left, when standing in
front of the processor, underneath the NIPPLE
processor. 3/4" - 1/2"
(WRG)
The hose can be connected to a water
tap with ½" or ¾" male thread (WRG). GASKET
When connecting to ¾", the reduction
nipple shall not be used.
PLASTIC
HOSE
T3225
Installing the cooler unit (optional)

An external cooler unit can be connected to the developer section.
• Place the cooler (a) behind the processor.

• Lead the hoses from the cooler unit through the hole for hoses (b) in the rear panel.
• Connect the cooler hoses c) and (d) to the in- and outlets to the left underneath the
developer tank.
• Connect the cooler plug (e) to the plug (f) located next to the main power
connection box inside the fender on the right side of the processor.
For more information about the cooling unit please consult the cooler unit manual.

Installation
2-17
T31537

Installation
2-18
Adjustment of lid switches

(See illustration below.)
Adjustment of the lid switches may be needed after leveling of the processor.
Loosen the screws (1) and adjust the actuator (2) sidewards until it fits smoothly (3) into
the switch (4).
T32070

Installation
2-19
Cleaning the processor tanks

Before installing rollers and covers it is necessary to vacuum clean the tank to remove
sponge rubber remains and dust etc.
Labels with
roller configuration
T32071
Mounting of rollers
Inside the top cover is mounted a label showing the roller configuration. Install the
rollers as shown on the label.
Install the rollers standing on the left side of the processor.
Delivered with the processor is a tool for installation of brush rollers. Installation and
adjustment of brush rollers are described in chapter 3 in the processor service manual.

Installation
2-20
Mounting the exit table

Some models only.
The exit table is mounted from the factory and prepared for slanted position (A).
Follow the description below when mounting the supports for position A.
If straight position (B) is wanted please follow the description for B.
Slanted position (A)

• Lift the exit table to vertical position (1).
• Mount the supports through the holes in the exit table (2), turn them to lock them
inside the holes.
• Lead the supports through the lower holes in the rear panel (3a) and secure them
inside using the enclosed locking split pins (3c).
Straight position (B)

• Dismount the exit table.
• Dismount the 4 screws (4) holding
the exit guide (5). Be careful to 5
hold on to the exit guide when
removing the screws. Do not let
is slip down behind the rear
panel.
• Move the exit guide a little
upwards and mount the 4 screws
in the lower holes of the guide (6).
• Mount the exit table.
4
• Lift the exit table to vertical
position (1).
• Mount the supports through the
holes in the exit table (2), turn
them to lock them inside the holes.
• Lead the supports through the
holes in the rear panel (3b) and
secure them inside using the
enclosed locking split pins (3c).
Mounting the feed table

Offline processors only! 6
Mounting of the feed table is LOWER HOLES
described in the manual for the feed
T31594
table kit.

Installation
2-21
3b
3a
2
SLANTED
A EXIT TABLE
STRAIGHT
B EXIT TABLE
3c
T32072

Installation
2-22
Installation of level sensors for replenish and waste

Enclosed in the installation kit are 4 sets of level sensor kits for developer waste,
developer fill-up, and developer and gum replenishment containers.
Installing level sensor kit requires configuration of replenishment parameters in the
software. This is done when installation of the processor has been completed. The
parameters to be configured are:
DATA>CONFIGURATION>HARDWARE:
DEVELOPER CONFIGURATION>WASTE FULL LEVEL SENSOR = YES
REPLENISH LOW LEVEL SENSOR = YES
FILL LOW LEVEL SENSOR = YES
GUM CONFIGURATION>CONTAINER LOW LEVEL SENSOR = YES
• Locate the cables for level sensors (1). The cables are marked with name tags for
each sensor.
• Connect the enclosed sensor cables and mount sensors as shown on the
illustrations:
– "Dev repl min. cont. B10" to developer replenishment container (2).
– "Cont. min." to developer fill-up container (2).
– "Gum min. cont. B9" to gum replenishment container (2).
• Locate the hose for developer waste (3) and mount it to the developer waste tube
(4).
• Mount the "Dev. waste max. sensor B15" to developer waste container (5).
3
1
2 5
a b a
c 4
T1999_c8

Installation
2-23
Placing containers
Place the waste container (1) underneath the processor in the right side, and place the
replenishment containers (2) in the left side as shown on the illustration.
"
When inserting the gum return hose into the gum container, make sure that
the hose end is never below the gum surface (3).
WST
T32073
3
GU
M F
DE
V
DE
FI V
LL
DEV
i G DEV FILL
Blue Red White
Blau Rot Wiess
Bleu Rouge Blanc
Azul Rojo Blanco
GUM DEV DEV Blu Rosso Bianco
FILL Ìðëå Êüêêéíï Ëåõêü
Blauw Rood Wit
Sininen Punainen Valkoinen
Azul Vermelho Branco
Blå Röd Vit
Blå Rød Hvid
GU DE DE Blå Rød Hvit
M V V Blátt Rautt Hvítt
Ãîëóáîé Êðàñíûé Áåëûé

Installation
2-24
Mounting fenders
• Mount the (1) with the screws (2).
T32074

Installation
2-25
Mounting filter
Some models only.
Install the filter insert(s) enclosed in the installation kit. The filter(s) are placed
underneath the processor in the right side and mounted in a drawer unit for easy
access.
180°
O
PE
CL N
O
SE
D
CL
O
SE
D
T31557
Filling up developer and wash

At the control panel under level set up define mode how the pump will operate:
• Manual: If the processor has low level by starting up, or goes low level during
production, pump will be activated from Manual mode in the Tool box.
• Confirm: If the machine has low level by starting up, or goes low level during
production, note on the display will ask to fill up. Filling up will start upon
confirmation.
• Auto: If the machine has low level by starting up, or goes low level during
production, the pump will start automatically filling up to level.
Developer
The processor is equipped with a
fill-up pump for developer. If
replenish and fill-up containers are
installed as described earlier the
processor will be ready for automatic
fill-up when switched on.
Make sure that the developer drain
stand pipe is closed (see illustration).
Wash T31556
Wash water recirculation system.
If the processor is equipped with a
wash water recirculation system the
wash section will fill up automatically
when the processor is switched into
stand-by mode.
No wash water recirculation.
The water solenoid valve will let in
OPEN CLOSED
water when a plate is entered through the input slot.

Installation
2-26
Finishing installation
Pre-wash drain valve

Underneath the pre-wash section in the right side of the machine is mounted a ball
valve for pre-wash drain.
$
If the processor is configured for pre-wash with running tap water the valve
must always be in open position.
Open
T32406 Closed
Mounting panels
See illustration on the following page.)
• Install the pre-heat unit (8) and fasten it with the 4 screws. Install the rollers (7) from
the pre-heat section.
• Mount the left and right stand panels (6) and secure them by closing the locks (5).
• Mount the pre-heat lid (3), the dryer lid (4), the pre-heat/pre-wash cover (2)
• Mount the left and right fenders (10) and secure them with the screws (9).
• Close the top cover (1).
Installation of setter interface

See the setter interface manual.
When installation of the setter interface is complete please return to this manual for finishing
the entire installation by continueing with the instructions on the next page.

Installation
2-27
6 10 1
10
7
8
7
5
T32075 9
6

Installation
2-28
Initial start-up
When the processor has been properly installed, the initial start-up procedure can be
carried out.
"
Before starting make sure that developer replenishment container (7) is
empty, or that the hose is disconnected.
• Open the water tap (1).

• Make sure that the developer fill container (6) and the gum container (9) are full.
• Turn on the processor with the main switch. The processor will initialize and then
automatically switch to Ready mode.
• Press and hold on the control panel for min. 3 seconds to switch the processor to
Sleep mode.
#
When the machine is started up for the first time after have stayed off for
more than 72 hours the alarm appears:
High off repl .114

The amount of off repl. is high, maybe a chemistry change would be more
appropriate.
- YES will start the replenish pumping.

- NO will cancel the pumping.
Possible explanation:
The processor has been either off or in sleep mode for more than 72 hours.
Select NO otherwise the system will start replenishing based on how many
hours the machine has been switch off since the machine has been packed.
• The prewash section (2), developer section (3), wash section (4), and gum section (5)
will automatically fill up when the processor switches to Ready mode.
• Fill the developer fill container (6), developer replenishment container (7) and gum
container (9).
2 3 4 5 1
DEV DEV WASTE GUM

FILL REPL.
6 7 8 9 T32150

Installation
2-29
Software user settings
Software service settings

The processor is configured from the factory. If however any extra features like level
sensors for replenish containers etc. have been installed, an additional configuration is
needed in order to adapt the software to the extra features.
Please refer to the Software Manual "Control Panel Service Guide" for detailed
information of the procedures listed in the following.
Set control panel access level to "Service".
Configuration and settings

Additional configuration might be necessary to suit the individual customer needs.
Make additional configuration in " -> Configuration -> Hardware” and check all
parameters.
Also make sure to check all parameters in " ->Configuration -> Choices”.
Calibration of valves and pumps
Pumps
Refer to “Calibration” in Part 4 in the Software Manual.
Setter interfaces
If the processor is installed as an online system, you should now install the setter
interface as described in the Interface Manual.
Software user settings

A few adjustments of user program parameters are also needed before the installation
is finished.
Please refer to Part 5 in the User's Guide “Control Panel” for information of the
settings to be made before taking the processor into operation.

Installation
2-30

3-1
General
Part 3: Functional description
General
Processor sections
The processor contains six major sections, each performing a basic function to change
the exposed plate into a fully developed and dry plate, ready for handling (see
illustration below).
1 Pre-heat Hardening of the emulsion of the exposed plate by ciculation of hot air.
2 Pre-wash Washing and brushing off the PVA-coating from the plate.
Developing of the plate and removing of the remaining

3 Developer
unexposed/exposed emulsion.
4 Wash Washing off the developer chemicals from the developed plate.
Application of a thin layer of gum onto the developed and washed plate
5 Gum
to protect it from oxidation, dirt, fingerprints etc.
Drying of the plate to ensure immediate handling of the plate.
6 Dryer
The processor sections are described in detail on the following pages.
1 2 3 4 5 6
some models some models

only only
T11001

3-2
General
PRE-HEAT
S1
INPUT SENSOR
E10 + E11
HEATING ELEMENTS
R6
PRE-HEAT
TEMP. SENSOR
M7
M
PRE-HEAT
T1996
FANS
AIR

3-3
General
TAP WATER
PRE-WASH
TAP WATER
K6
VALVE
FLOW LIMITERS
SPRAY TUBE
DRAIN
CIRCULATION WATER
PRE-WASH
TAP WATER
K6
VALVE
SPRAY TUBE OVERFLOW
M8
PRE-WASH
B16
M PRE-WASH TANK
BRUSH
MOTOR MAX. SENSOR
DRAIN
VALVE
M5
PRE-WASH DRAIN T1997
CIRC. PUMP
(IWAKI)

3-4
General
DEVELOPER
S1
INPUT SENSOR
OVERFLOW
SPRAY-TUBE
M1 TRANSPORT B1 DEV. TANK OPTIONAL

ROLLER M MIN. SENSOR
MOTOR
CHILLER TUBE
M2 DEV.
M
BRUSH R1 E1 DEV. HEATING
MOTOR TEMP. SENSOR
FILTER
1 x 10"
20-150 my
M3
DEV. CIRC.
PUMP
(IWAKI) CHILLER
K1
FILL-UP DEV
DEVELOPER
MIN. B11
SENSOR OPTIONAL
OPTIONAL DEV. WASTE CONT.

MAX. SENSOR
B15
M4
DEV REPLENISH WASTE
REPLENISH
DEV REPL.
CONT. MIN. B10
SENSOR
T1989 ...
OPTIONAL

3-5
General
Replenishment/anti-oxidation system
The replenishment system automatically adds fresh developer to the developer section
to compensate for chemicals expended during processing and for lost activity caused
by plate development.
The processor measures the plate size to determine the correct amount of replenisher
for each plate.
"
Plate sizes must be entered in the "PLATE SIZES" menu in order to optain
exact calculation of replenishment.
Top-up replenishment
The top-up function can be set up to add fresh developer from the fill container to the
2 2
developer section based on m (ft ) of plates processed. Also the developer top-up
function automatically adds fresh developer to the developer section when low level is
detected.
Time replenishment
The time replenishment system adds fresh developer or replenish concentrate to the
developer section to compensate for lost activity caused by oxidation and evaporation.
The replenish amounts can be set individually for stand-by mode and off mode.
Off replenishment
The replenishment system also features an "off replenishment" function which adds an
amount of developer into the developer bath when the processor is turned on after
being off for a long period.
The replenishment/anti-oxidation developer is added to the section by means of a

pump.

3-6
General
TAP WATER
WASH
TAP WATER
K8
VALVE
FLOW LIMITERS
SPRAY TUBE
DRAIN
CIRCULATION WATER
WASH
TAP WATER
REPLENISH
K8
VALVE
FLOW LIMITERS
OVERFLOW
SPRAY TUBE
WASH TANK B2
MIN. SENSOR
DRAIN
VALVE
CIRC. PUMP
M10
DRAIN
T1990

3-7
General
GUM
APPLICATION TUBE
M23
GUM CIRC. PUMP
OPTIONAL:
DRAIN
K1
GUM CIRC. PUMP
OPTIONAL
B9
GUM CONT.
MIN. SENSOR
T1991
GUM/FINISHER
DRYER
S2
OUTPUT SENSOR
R2
DRYER TEMP.
SENSOR
M M9
FAN
HEATING
ELEMENT
E2+E3 T1979

3-8
Transport system
Transport system
(See illustration below).
The plate is transported through the processor by a series of rollers and roller guides.
The rollers are driven by a drive motor and a worm gear drive system.
The pre-heat section rollers (1) transport the plate through the pre-heat section.
The first roller pair (2) in the pre-wash section leads the plate underneath the brush (3)
(optional) and the spray tubes (4) wash the plate on both sides. The roller (5) makes
sure of proper contact between brush and plate. The stop-roller (6) ensures that water
does not run back into the pre-heat section. The rollers (7) at the section exit squeeze
any residual water off the plate.
The rubber rollers (8) at the developer section entrance always run dry to ensure a
homogeneous development. The rollers (9) ensure that the plate is transported
correctly underneath the brushes (10) and the rollers (11) make sure of proper contact
between brushes and plate.
The rollers (12) at the developer tank exit squeeze any residual chemicals off the plate.
In the wash section the plate is washed on both sides by means of the spray tubes (13)
and brushed on the upper side by means of the brush (14) (optional). The stop-roller
(15) on top of the entrance rollers (16) prevents that the wash water runs back into the
developer section, and water is squeezed off the plate by the section exit rollers (17).
The gum section contains one roller pair (18) and a smaller roller (19) situated close to
the upper roller. The gum solution from the application tube (20) forms a small bath
between these two rollers and a thin layer of finisher is applied to the plate while the
extra finisher is forced backwards.
The exit roller pair (21) takes the plate when dry and leads it out of the processor.
1 6 3 4 7 8 9 10 12 15 14 13 17 20 21
2 5 4 11 16 13 19 18
some models some models

only only
T1100

3-9
Electronic control
Electronic control
See illustration on the following page . The electrical control system consists of:
Master input/output unit (MIO)

The electrical control system is controlled by the MIO board via the SOM (System on
Module).
There are two separate communication lines (buses):
• GNUIB for all internal communication in the processor (RS485).
• ETHERNET for Remote Enabling System.
The MIO-board is equipped with a platesetter interface for communication between

the processor and platesetter.
Power control unit (PCU)

The PCU-board holds all the high voltage in- and outputs for the control of heaters,
motors etc.
Touch screen control panel (MMI)

A graphical user interface colour display. The processor is operated on the touch
screen display. Control panel service information is described in the Software Manual.
T 6 6

3-10
Electronic control
REMOTE
ENABLING
(Optional)
ETHERNET
MMI
USB
INTERFACE
(Online installations only)
MASTER
I/O BOARD MIO SETTER
SOM
GNUIB (RS485)
T31649
SLAVE
I/O BOARD PCU

Maintenance
4-1
General
Part 4: Maintenance
General
This section contains special service information such as fuse list and roller adjusting
procedures etc.
For software related service information please refer to the separate “Software Service
Information” manual.
WARNING! DANGER
Please note that where this label ELECTRICAL SHOCK HAZARD
appears on the processor, electrical DISCONNECT ALL EXTERNAL POWER
SUPPLY BEFORE SERVICING
shock hazard still exists when the
TO BE SERVICED BY AUTHORIZED PERSONNEL ONLY
main switch is turned off.
RISQUE DE CHOC ÉLECTRIQUE
AVANT TOUTE INTERVENTION,

DÉBRANCHER TOUTES LES SOURCES DE COURANT
MAINTENANCE PAR PERSONNEL

AUTORISÉ SEULEMENT
WARNING!
When performing any service, maintenance, calibration, or trouble shooting
etc. it may be necessary to override the function of the processor’s
interlock switches. In these cases please be aware that the processor’s
JOG-function may still be active making the drive system run idle at
intervals.
Also be aware that the processor's heaters and motors will be in operation
during the initial startup if you have overridden the machine's safety
functions.

Maintenance
4-2
Safety checks
Safety checks
"
The described safety checks should be performed at least once a year.
Electrical
(Refer to the electrical diagrams in the back of this manual).
• Check proper function of:
– Lid switch. Processor must stop when the switch is deactivated. The "COVER
OPEN" message must appear in the control panel display.
– Main switch. Processor must turn off when set to "0".
– Emergency stop. The processor must turn off when activated.
Mechanical
• Check proper function/location of:
– Side fenders, left/right. Make sure the fenders are properly secured with 2
screws each.
– Lower side panels, left/right.
– Top covers, front/rear.
– Inner covers.
– Covers, electronics boxes. Make sure covers are secured by screws.
Fuses
Fuses for motors are placed on the motors behind the left fender.
Other fuses for the various functions are located in the electronics cabinet behind the
upper right fender. The fuses are placed on the fuse PCB behind the cover.
A fuse label on the inside of the cover for the wiring box shows the position and rate of
the fuses.
#
When changing a fuse, first switch off all power to the machine. Always
ensure that the new fuse is of the correct rating according to the label.
$
The unit has double pole fusing!
See the table on the following page for a description of the fuses.

Maintenance
4-3
Fuses
Fuse panel
Fuse Fuse for Type/Part no.

15AT,
F1 - F6 Main power supply
26508
6.3AT, 5 mm round
F8 Emergency stop
10049272
2AT, 6.3 x 32 mm
F10 Stacker
10057566
PCB PCU fuses

1AT, 5 mm round
F6 Dev. fill-up pump M11
10011284
1AT, 5 mm round
F7 Repl. pump
10011284
1AT, 5 mm round
F8 Gum pump
10011284
Motor fuses

4AT, 6.3 x 32 mm
F17 Transport motor M1
6896
4AT, 6.3 x 32 mm
F18 Brush motor M2
6896
4AT, 6.3 x 32 mm
F19 Prewash brush motor M8
6896
1224 Service Manual - Plate Processors 68-85

Maintenance
4-4
Cleaning
Cleaning
IMPORTANT!
Thorough cleaning of the processor tank interior, tank parts, pumps, filters etc.
on a regular basis will minimize the risk of sediment build-up in and around vital
parts of the equipment and prolong the lifetime of the equipment.
Cleaning accessories
$
Never use any hard tools or abrasive materials when cleaning any part of the
processor.
Apron, rubber gloves and eye goggles.

For personal protection
Lint-free cloth, sponge and soft brush.

For cleaning of rollers, guides, tank walls, and all surfaces, especially the exit table and
the feed table (if fitted).
Long-handled bottle brush and thin wire (i.e. Paper clip).

For cleaning the inside and the holes of the spray tubes.
Cleaning agents
#
Never use cleaning agents containing chlorinated solvents, acetic or
phosphoric acid. These constitute a health hazard and could damage the
processor.
$
Cleaning components with anything other than a mild detergent or a
recommended cleaning agent may cause irreversible damage and invalidate
any warranty.
Standard recommendations
Warm water 35-40°C (95-104°F).
For normal cleaning purposes and to rinse after using other cleaning agents.
Citric acid 10%/Nitric acid 5%

For major cleaning purposes.
Commercially available biocide/strong alkalic liquid

For cleaning off heavy algae-, fungal- or bacterial growth in the wash section.
Special recommendations
As some chemicals may require special cleaning agents, contact your chemicals
supplier for recommendations about cleaning agents for your processor.
Service Manual - Plate Processors 68-85 1224

Maintenance
4-5
Cleaning
Cleaning of developer heating element

CAUTION!
$
Keeping the developer heating element and it's surroundings clean,
eleminates the risk of sediment build-up underneath the heating element, and
eleminates the risk of heating damages of the tank.
When cleaning the tank, make sure to wash off all residues around the developer
heating element. Use plenty of water, a soft brush and a soft cloth to clean the gab
between the heating element and the tank bottom.
(See illustration below)
T32302

Maintenance
4-6
Cleaning
Cleaning of the circulation pumps

(See illustrations below)
If the circulation pump ceases to function properly clean the pump following this
description.
• Cut off the power to the unit by removing the top cover.
• Empty the tank section.
• Dismount the hoses from the pump. Be careful not to spill the chemicals on the
floor.
• Note the position of the outlet nozzle (5).
• Dismount the pump.
• Dismount the cover (4) and pull out the impeller (3) and the impeller housing (1).
• Clean the inside of the cover, the impeller and the impeller housing in warm water.
• Reinstall in reverse order, observing that the outlet nozzle (5) of the cover is placed
as it was before dismounting it, and that the O-ring (2) is placed correctly in the
groove of the impeller housing (1).
1
2
3
4
T31064

Maintenance
4-7
Cleaning
Cleaning of valves in the replenish pumps

If a replenishment pump ceases to VALVE
function properly, run it with some
VALVE
warm water in order to clear the pump
of chemicals.
If this does not help, take the pump
apart and clean both of the small valves
in warm water.
T436
Adjustment of spray tubes

The pressure in the spray tubes can be adjusted to obtain the best possible application
of water to the plate. Pressure is adjusted as shown on the illustration below.
The valve is fully open from the factory. Normally no adjustments are necessary.
Cleaning of spray tubes
Developer section
Clean the spray tubes in the developer section with hot water to remove potential
blocking of the holes.
Wash/Prewash section
Clean the spray tubes in the wash section with hot water to remove potential blocking
of the holes. Occasionally, depending on the local water quality, it may be necessary to
use a drill bit to clean the holes and remove sediments mechanically.
t31558

Maintenance
4-8
Changing filters
Changing filters
General
Clean the filter(s) regularly as described below:
• Close the valve (1).
• Open the drain valve (2) to empty the filter vessel (4) of chemicals.
• Loosen the filter vessel (4) by means of the filter key (3) and unscrew the vessel.
• Take the filter element (5) out and clean it in water or change with the new (6)
whatever is necessary.
• Install the filter element (5) again.
• Mount filter vessel (4) and make sure the O-ring (7) fits properly into the groove in
the filter vessel. Tighten with the filter key (3).
• Open the valve (1).
180°
6
7
5 4
3
2
T31592

Maintenance
4-9
Rollers and brush rollers
Rollers and brush rollers
General
On the top cover from inner side there is a label showing the roller configuration (a).
Each brush/roller is marked with a small number (b). Install the rollers by referring to
the roller numbers on the label.
Press down in each side on the upper rollers as indicated (NB! Drive side first) to lock
them. When the roller bearings (c) “click” they are properly secured.
b
10
CLICK
PRESS
T 2076
Installation of rollers
See illustration below.
$
Make sure to align the gears on the upper and lower rollers.
The gear on the lower rollers has a plate/guide that must fit into the gear of
the upper rollers.
T31590

Maintenance
4-10
Adjusting the brushes
Removing brush rollers

Follow the instruction below:
• Stand to the right of the processor.
• Remove the spray tubes from the developer section (1).
• Use the special tool (2) delivered with the processor when removing brush rollers.
• Insert the roller key between the upper brush roller and the lower support roller as
shown (3).
• Lift up the roller key and force the upper brush roller out of the bearing.
• Use the roller key to lift up the brush roller end (4) out of the bath/tank.
• Repeat (3) and (4) for the gear end of the brush roller.
1 2 3 4
T31578
Installing brush rollers

• Inside the top cover is mounted a label showing the position of the rollers (page 3-4).
• Stand on the right side of the processor and hold the brush roller with both hands.
• Place the gear end of the brush roller on the gear of the support roller in the left side
of the tank wall.
• Use the roller key (1) to lower the right end of the rollers into the bath/tank (2).
• When mounting upper roller insert the roller key between the upper roller and the
lower roller as shown (3).
• Press the upper roller into the bearing by pressing the roller key upwards (3).
• Repeat (2) and (3) for the gear end of the brush roller.
• Mount the spray tubes (4).
1 2 3 4
T31579

Maintenance
4-11

General
The following describes a standard adjustment for the brushes in the prewash*,
developer and wash* sections (* = not all models). The brush adjustment can vary from
one processor to another since it must apply to the specific plate and chemical type etc.
Tools:
– 5 mm hex T-key
– Test plate 100 x 200 x 0.15 mm (developed)
Processor conditions
The processor must be running and ready to process.
Set developer brush speed according to recommendations from the plate
manufacturer.
Preparations
See the illustration on the following page.
• Open the processor top cover.
• Remove the upper roller (1) in the developer section and activate the interlock
switch (2).
Adjustment - method A
• While the brush (3) runs use the test plate (4) to test the brush pressure in both sides
and in the middle. Make sure that the test plate (4) is entered at right angles (4a) to
the rollers.
• Adjust the brush pressure on the screws (5) (clockwise = tighten) until you feel a
slight grip ("kiss'n touch"). Make sure that you obtain a uniform grip in both sides
and in the middle.
• From this point turn the screws (5) 1/4 turn clockwise in each side. 1/4 turn is a
common pressure which will work in most occasions. Please refer to plate
manufacturer´s specifications.
Adjustment - method B
Use a strip of film and a spring balance and proceed as follows:
• Fill the tank with water.
• Insert a strip of polyester film (7) (10 cm wide, approximately 50 cm long, 0.10 mm
thick/4 x 20 x 1/128”) (6) between the brush roller (8) and the lower roller (or
pressure plate).
• Activate the brush drive (120 rpm) and hold the film strip with the spring balance
(7) against the rotation of the brush, pulling the spring balance upwards.
• Adjust the pressure to a balance depending on a recommendation from plate
manufacturer over the entire brush roller width.
• Repeat the procedure for the other developer brush roller and the brush rollers in
the prewash and rinse section. All brushes should be adjusted to the same settings.

Maintenance
4-12
Adjustment of gears for wash brush
Adjustment - method A
5 2
4a 90°
3 4
Adjustment - method B
6
400
300
200
100
7
8
T31942

Maintenance
4-13
Important!
$
When the main drive shaft has been dismounted/remounted due to change of
parts, service checks, etc. it is very important to make a final adjustment
according to the description below.
Procedure of adjustment
See illustration on the following page.
• Mount the main drive shaft (1) on the tank wall and tighten the 2 screws (2) on each
of the 4 brackets (3) holding the shaft.
• Loosen the screws (2) on each bracket (3) 1/4 turn.
• Place a 0.5 mm feeler gauge (4) between the gear (5) and the bearing (6).
Alternatively use pieces of offset plate equal to 0.4 mm - 0.6 mm (e.g. 2 x 0.3 mm
offset plate).
• Turn the gear (7) manually to adjust the space gap between the gear (5) and the
bearing (6) to fit the feeler gauge (4).
• Tighten the screws (2) on the brackets (3) for the main drive shaft.
• Remove the feeler gauge (4).
• Finally make sure that the adjustment has left a small gap between the gears (5) and
(7).
Replacement of bearing bush

• Remove the spring (1) from the roller bearing (2) by using screwdriver.
• Replace the bearing bush (3).
• Compress the spring and insert it into the roller bearing as shown in the illustration.
T31946
3

Maintenance
4-14
3
1
3
2
5
6
4
7
T31584 6

Maintenance
4-15
Preventive Maintenance Kit Program

To ensure continues high quality and maximize productivity and processor up-time, it
is recommended to carry out preventive maintenance at regular intervals.
To facilitate this a Preventive Maintenance Program has been developed, consisting of

a number of relevant service-parts to be replaced at specific service intervals.
It is recommended that the following Preventive Maintenance Kits are implemented, at

the mentioned intervals, at which point the cycle will start over.
• Minor Preventive Maintenance at 500 production hours or every year what comes
first.
• Medium Preventive Maintenance at 1000 production hours or every year what
comes first.
• Minor Preventive Maintenance at 1500 production hours or every year what comes
first.
• Major Preventive Maintenance at 2000 production hours or every year what comes
first.
"
Please refer to the Spare Parts manual for order numbers for particular kits.
"
Read more about our Preventive Maintenance Kits onwww.glunz-jensen.com
and see the content of the Preventive Maintenance Kits - or contact us at
order-department@glunz-jensen.com.

Maintenance
4-16

Trouble shooting
5-1
General
Part 5: Trouble shooting
General
If the processor does not work properly, refer to the following pages to find the
paragraph that comes closest to your problem.
The troubleshooting guide is divided into two sections:
a. Problems with the processor
b. Problems with the processed material
For information about alarm messages see the “Control Panel” manual. For cleaning
and maintenance subjects see the processor user manual. For information about fuses
see page 4-2.
Use the test function via the touch screen control panel (MMI) in the processor´s sleep
mode. See the control panel Quick Guide.
The electrical diagrams are located in Appendix A.
"
To change a fuse, switch off all power to the machine first. Always ensure that
the new fuse is of the correct rating according to the diagram.
WARNING!
When performing any service, maintenance, calibration, or trouble
shooting etc. it may be necessary to override the function of the
processor’s interlock switches.
In these cases please be aware, that the processor’s JOG-function is still
active, making the drive system run idle at intervals.
There will be NO advice when the JOG function starts.
Also be aware that the processor's heaters and motors will be
in operation during the initial startup if you have overridden the
machine's safety functions.

Trouble shooting
5-2
Before starting trouble shooting
Before starting trouble shooting
Important!
Plates and chemicals are very sensitive materials and correct storage is vital to obtain a
satisfactory production result. Incorrect storage may very well result in unsatisfactory
processing quality etc.
Contact your local supplier for information about storage requirements for plates and
chemicals.
$
Before making adjustments of the equipment make sure that incorrect storage
of plates and chemicals can be excluded.
Problems with the processor
SYMPTOM PROBABLE CAUSE REMEDY

NO FUNCTION ACTIVE • Mains switch turned off or • Connect cable to main
power cable not connected power outlet and/or turn
to main power outlet. main switch on.
• Fuse(s) blown. • Replace fuse.
PROCESSOR CANNOT • Configuration error. • Reload software.
INITIALIZE (If main power has been cut
off temporarily the processor
switches to off mode -
green led flashes).
• Defective PCB. • Replace PCB.
• Cables not properly • Check cables and make
connected. proper connections.
MACHINE WILL NOT • MMU-PCB defective. • Replace defective part.
START UP
MACHINE DOES NOT • Input sensor(s) defective. • Replace defective sensor.
START WHEN A PLATE IS
INSERTED
NO WASH WATER • Water tap closed. • Open water tap.
ALTHOUGH MACHINE IS • Water solenoid valve • Replace valve.
IN “PROCESS” MODE defective.
• Water solenoid valve filter • Clean filter.
clogged.
• Processor with filter: Filter • Open valve.
valve closed.
• Processor with level sensor: • Check sensors and clean/-
Level sensor in wash dirty replace whatever is
or defective. necessary.
• Electronics defective. • Replace defective
electronics.

Trouble shooting
5-3
Problems with the processor

DRYER BLOWER WORK, • Fuse(s) blown. • Replace fuse.
HEATER DOES NOT • Temperature sensor • Replace temperature sensor.
defective.
• Heating element defective. • Replace heating element.
electronics.
DRYER BLOWER DOES • Fuse(s) blown. • Replace fuse.
NOT WORK • Blower defective. • Replace blower.
electronics.
• Capacitor defective. • Replace capacitor.
NO GUM ALTHOUGH • Gum container empty. • Refill container.
MACHINE IS IN • Gum hose blocked. • Clean hose.
“PROCESS” MODE • Pump valves blocked or • Clean or replace valve.
defective.
• Pump defective. • Replace pump.
• Fuse(s) blown. • Replace fuse.
electronics.
GUM PUMP RUNS • Gum hose blocked. • Clean hose.
BUT NO FINISHER • Pump valves blocked or • Clean or replace valve.
(NO ALARMS) defective.
DEVELOPER • Fuse(s) blown. • Replace fuse.

REPLENISHMENT • Pump defective. • Replace pump.
PUMP DOES NOT WORK • Electronics defective. • Replace defective
electronics.
• Wrong configuration • Re-configure the processor.
DEVELOPER • Replenishment hose • Clean hose.
REPLENISHMENT blocked.
PUMP RUNS BUT NO • Pump valves blocked or • Clean or replace valves.
REPLENISHMENT defective.
• Replenish container empty. • Refill container.
REPLENISHMENT SYSTEM • Replenishment parameters • Make correct settings.
DOES NOT WORK settings not correct.
ALTHOUGH • Electronics defective. • Replace defective
THE MACHINE IS IN electronics.
”PROCESS” MODE
NO DEVELOPER • Replenish container empty. • Fill replenish container.
CIRCULATION • Fuse(s) blown. • Replace fuse.
• Processors with filter: Filter • Replace filter insert.
clogged.
• Processors with filter: Filter • Open valve.
valve closed.
• Developer circulation pump • Replace pump.
defective.

Trouble shooting
5-4
Problems with processed material

NO WATER CIRCULATION • Pump defective or clogged. • Clean and/or repair pump.
• Water filter clogged. • Replace filters.
• Water spray bar clogged. • Clean spray bar.
See Part 3.
• Fuse blown. • Replace fuse.
• Level sensor in wash dirty • Check sensor and clean/-
or defective. replace whatever is
necessary.
ROLLER DRIVE MOTOR • Drive gears and/or worms • Check all gears and worms
RUNS, BUT NO PLATE defective. gears on rollers, and make
TRANSPORT sure they move freely.
Replace any defective part.
Problems with processed material

PLATE IS NOT • Dryer temperature is set too • Set dryer temperature a
COMPLETELY DRY low. little higher.
• Gum section applying to • Check gum section.
much gum.
• Dryer section is • Check dryer section.
malfunctioning.
PLATE HAS STRIPES • Defective or dirty rollers or • Take rollers and/or guides
LENGTH-WISE OR guides. out, inspect and wash them.
CROSSWISE Rollers with dents or other
marks must be changed.
• Wash spray tubes clogged. • Clean the spray tubes.
See Part 3.
WASHING NOT • Spray tube clogged. • See earlier in this chapter.
SUFFICIENT Clean spray tube.
• Brush not turning. • Check the brush and fix the
problem.
• Brush pressure not • Adjust brush pressure.
sufficient.
• Water circulation pump • See "Cleaning of the pumps"
does not run. in Part 4.
• Rollers dirty in wash section. • Clean rollers.
PLATE HAS AN UNEVEN • Gum container nearly • Refill container.
GUM empty.
• Gum rollers dirty. • Take rollers out and clean
them.
• Gum distributing roller not • Correct the placement of
in place. the roller.
• Gum pump clogged. • Take pump apart and clean
valves.

Appendix A:
A-1
Electrical diagrams
Appendix A: Electrical diagrams
This chapter includes all electrical diagrams for the processor.
The diagrams (4 pages) cover:

• Page 1 of 4:
Main power distribution
Fuse panel and interlocks
• Page 2 of 4:
Motors and internal bus wiring
• 24V DC distribution
• Page 3 of 4:
Primary wiring
• 230V AC control devices
• Page 4 of 4:
Low voltage wiring
• Sensors and control devices

A-2
Fuse panel and interlocks

A B C D E
Three Phases Without Neutral, 230V, 3W + PE Return 1*

1
X7 Line 1*
X3 C1 C2 C3 2
PE 10nF 10nF 10nF Return 2*
Ground Fault F1 15 AT To PCU
Main switch Orange A 3 shown on
Circuit Interruptor Return 1 RV1
S21 Line 2* page 2
F10 C4 R1
220nF 470k 4
Brown B F2 15 AT Return 3* 10052775
4 Blue N N Blue Line 1 5
N N
F3 15 AT Line 3*
4 Blue C 6 4
3 Black 5/L3 6/T3 Black Return 2
L3 6 5
C5 R2 X11
In<0.03A 220nF 470k
2 White 3/L2 4/T2 White Yellow D F4 15 AT
L2 4 3 Line 2
1 Red 1/L1 2/T1 Red Black E F5 15 AT

L1 2 1 Return 3
10053871 10053872 C6 R3
220nF 470k
Field Wiring Box Red F F6 15 AT F13 N.M.
Line 3
10053862 C7 C8 C9 1
10nF 10nF 10nF F15 N.M.
2
F8 6.3 AT L1
Single Phase, 230V, 2W + PE or 1W + N + PE F12 F10 3
F11 N.M.
X7 Use only on thermal variants (without preheater) 4
N.M.
2 AT
X3
PE E-stop Cover Cover Cover Cover Follow E-stop + cover Follow E-stop F14 N.M. 5
Main switch Ground Fault Orange A
S21 Circuit Interruptor 6
F10
Brown B X12
4 Blue N N Blue 1 2 3 4 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 3 4 1 2 3 4
X2
X4
N N C11 C12
X52
X51
X50
X43
X42
X40
X41
X39
10nF 10nF
10nF C10
Blue C
3
3 Black 5/L3 6/T3 Black 3
L2 6 5
(N) In<0.03A
blue
2 White 3/L2 4/T2 White Yellow D

brown
4 3 26077 X10 Mains for stacker

1 Red 1/L1 2/T1 Red Black E
L1 2 1
10053871 10053872
10001547
10001547
10001547
10057523
Field Wiring Box Red F
10053862 U2 To PCU X1,1
24 VDC SUPPLY, 225W CN2 To PCU X1,4

1
For motors 2
Three Phases With Neutral, 400V, 3W + N + PE +24 VDC 3
4
5
X7 6 To PCU X1,2
X3 7
GND 8
CN1 9 To PCU X1,5
PE Ground Fault A 10
Main switch Orange 11 L5
Circuit Interruptor 1
S21 12
2 +24 VDC
F10 13
3
14
Brown B 15
4 Blue N N Blue 16
10053863
N N 17 To PCU X1,3
N GND 18
Blue 19 To PCU X1,6
C 20
3 Black 5/L3 6/T3 Black 10061549
2 L3 6 5 2
In<0.03A D Connections for cover switch(es)

2 White 3/L2 4/T2 White Yellow X42
L2 4 3 for Polymer versions
1 Red 1/L1 2/T1 Red E X42 1 2 3 4 5 6
L1 2 1 Black
10053871 10053872 1 2 3 4 5 6
Field Wiring Box F
10061443
Red
10053862 10061536
IMPORTANT X43 X42 S8

X109
Check wiring at main terminal X7 and ground fault interruptor F10 before the power 1 2 3 4 5 6 1 2 3 4 5 6 Cover Switch
supply is switched on. 1 2 3 4
Rewire if necessary accordingly to table below. 10061443 10061443
Line Voltage: Ground Fault Interruptor, F10: Wiring between Fuse PCB and Ground Fault Interruptor, F10: S47
Three Phases without Neutral, Jumper between Red: X3,F to F10,1 Yellow: X3,D to F10,3 Brown: X3,B to F10,5 S3 S8
1 N and 2 Black: X3,E to F10,3 Blue: X3,C to F10,5 Orange: X3,A to F10,1 1
230V, 3W + PE Emergency Stop Cover Switch Cover Switch
(optional) Prewash Section Dev Section
Single Phase without Neutral Jumper between Red: X3,F to F10,1 Yellow: X3,D to F10,1 Brown: X3,B to F10,1 Front right
230V, 2W + PE N and 2 Black: X3,E to F10,5 Blue: X3,C to F10,5 Orange: X3,A to F10,5
Title: Number: Rev.:
Single Phase with Neutral Jumper between Red: X3,F to F10,1 Yellow: X3,D to F10,1 Brown: X3,B to F10,1 Date: Tuesday, April 24, 2012
230V, 1W + N + PE N and 2 Black: X3,E to F10,5 Blue: X3,C to F10,5 Orange: X3,A to F10,5
Main Power Distribution MLS 10061639 E
Constructor:
Red: X3,F to F10,1 Yellow: X3,D to F10,3 Brown: X3,B to F10,5 Function: ELECTRONIC AND MECHANICAL ENGINEERING
Three Phases with Neutral, Doc. No.:
400V, 3W + N + PE Black: X3,E to F10,N Blue: X3,C to F10,N Orange: X3,A to F10,N Approval: This drawing belongs to Glunz & Jensen A/S
Fuse Panel And Interlocks and must not be used or handed over to any
unauthorized person without our specific permission.
Page: 1 Of: 4 OrCAD
A B C D E
A-4
24V DC distribution

Part of Power Control Unit, PCU P1
DC F20 2.5 AT
+ 3.3 Vdc
4 #4
DC (mikrocontroller circuitry) TX
F19 4AT 8 #8
3 2 + 24 Vdc TX
X1
U37 (DC output supply) 2 #2
F18 .
RX
4 LM78L05
CN5, 5 8 1 + 5 Vdc Q411 7 #7
IN OUT RX 98516
GND
24 Vdc from CN 2 on +
1 3 #3
3
PSU 2 CN5, 1 0.6 AT 0V GND
(interrupted by E-stop) 100 R 1 #1
+ 24 Vdc 6 #6
5 #5
5 Dual Motor Controller
CN2,3
9 #9
+
2
24 Vdc from CN 2 on CN2,6
BTN7930
PSU 2
BTN7930
6 P1
(interrupted by cover CN2,15
switch and E-stop) +
3 4
CN2,18 TX
8
IN 6
IN 7
10061549 TX
2
RX
7
RX
BTN7930
BTN7930
BTN7930
BTN7930
X36 1 2 3 4 5 6 7 8 9 10 3
GND
#1
#2
#3
#4
#5
#6
#7
#8
#9
100 R 1 P2
6
1
2
3
4
5
6
7
8
9
Part of Master In- and Out, MIO

5 See page 4 of 5 for connection to input
10057540
and temperature sensors
signal
signal
9
X5 X4 X12 X13
+ + + +
1 4 2 6 3 5 1 4 2 6 3 5 1 4 2 6 3 5 1 4 2 6 3 5
3
5
4
M1,1
M1,2
3
5
4
3
5
4
J4 J16
M2,1
M2,2
M1,1
M1,2
Display driver plug-in PCB 10062307
J3
10061746
10053887
10053913
OUT RED
IN
3
OUT GREEN
OUT (EXTRA)
DISPLAY (SERIAL)
IN 1
IN 2
IN 4
IN SIGNAL E-STOP
GND
GND
GND
GND
GND
GND
GND
OUT WHITE
+12VDC
+12VDC
+12VDC
+12VDC
+12VDC
GND
GND
J2
X1 X2 X3
1
2
1
2
3
4
1
2
3
4
1
2
3
4
7
8
9
10
11
13
14
15
16
12
10062011
DISP.,2
DISP.,1
10062070
X4,1
X4,4
X5,4
X5,1
X5,2
X5,5
X5,3
X4,2
X4,5
X4,3
X12,1
X12,4
X12,2
X12,5
X12,3
F18 F17 F19
4AT 4AT 4AT
2 1 6 3 4 5 2 1 6 3 4 5 2 1 6 3 4 5
X2,3
X2,1
Blue
Blue
Blue
Red
Red
Red
1 2
Green
Brown
Green
Brown
Green
Brown
White
White
White
Man Machine Interface, MMI
1nF 1nF 1nF 1nF 1nF 1nF TOUCH DISPLAY
6.5uH 6.5uH 6.5uH 6.5uH 6.5uH 6.5uH
M
M
M
Dev Brush motor M2 Encoder S31 Transport motor M1 Encoder S30 Prewash Brush Motor M8 Encoder S30
Not all models

Date: Thursday, April 26, 2012
Motors and Internal Bus Wiring
Constructor: MLS 10061639 E
Function: ELECTRONIC AND MECHANICAL ENGINEERING
Doc. No.:
Approval: This drawing belongs to Glunz & Jensen A/S
24 Vdc distribution and must not be used or handed over to any
Page: 4 Of: 4 OrCAD
A-6
Primary wiring
Primary wiring
230V AC control devices

Power Control Unit, PCU
6 hot 3
5 return 3
4 hot 2
From X11,
on Fuse PCB 3 return 2
2 hot 1
1 return 1
Non interrupted
Non interrupted
X6 RV17 RV13 RV18 RV14 RV27 RV21 RV19 RV20 RV22 RV26 RV31 RV32 RV15 RV16 RV29 RV30
BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
Q36 Q28 Q38 Q30 Q47 Q44 Q40 Q42 Q46 Q53 Q64 Q66 Q22 Q34 Q59 Q61
F6 F8 F7
1AT 1AT 1AT
Max 1A
Max 1A
Max 1A
Max 1A
X102
X101
X109
X104
X103
X108
X105
X106
X107
8 7 4 3 5 6 1 2 4 2 3 1 8 7 4 3 6 5 1 2 8 7 4 3 5 6 1 2 4 2 3 1 6 5 2 4 1 3 8 7 4 3 6 2 5 1 4 2 3 1 8 7 4 3 6 5 1 2
X16,3
X26,3
X17,2
X17,1
X46,2
X46,1
X14,2
X14,1
X20,3
X14,4
X14,3
X20,2
X21,1
X46,4
X46,3
X46,6
X46,5
X12,2
X12,1
X27,2
X27,1
X16,2
X37,2
X37,1
X15,2
X15,1
X37*,2
X37*,1
X15*,2
X15*,1
X26,2
X26,1
X29,2
X29,1
X19,2/X29,2
X19,1/X29,1
X39,2; M32,2
X39,1; M32,1;X16,1
POLYMER VERSION ONLY

Ground screw
in Electronics
10063895
10055271
10061550
X104,5
X104,1
X104,7
X104,4
X102,6
X102,1
X46
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
X109,2
X21,2
X20,1
X102,7
X102,4
X109,5
X103,1
X103,3
X19
X108,5
X108,2
X107,5
X107,1
X106,2
X106,3
X106,1
X107,7
X107,4
X101,3
X101,1
X101,4
X101,2
X101,3
X101,1
X101,1
X105,6
X105,1
X105,6
X105,1
X105,4
X105,5
X105,1
X29
X105,8
X105,2
3 2 1 X17
X12 X15 X26 X37 X14 X20 X21 X39 M32 X27 3 2 1 3 2 1
3 2 1 3 2 1 4 3 2 1 3 2 1 4 3 2 1 4 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1
X29,4
X29,3
X29,2
S13,P1
S13,P3
E10
E11
X33,1
Blue
Black
Yl/grn
Brown
M M
M M M 75 °C 75 °C M M M X16 M K1
10061526
750W
C1 M13 M5
M3 M4/M8 M23 750W 750W M9 M34 M32 M11
3 2 1
E2 E3
X46,1
70 °C
X29,1
X46,2
X46,1
X33,2
X46,14
X46,5
X46,6
X46,4
X46,3
Dev water
X46,11
Dev. Repl. Gum Pump Dryer Motor Cooling Fan Dev. Fill. X29 X33
Dryer Heating, Motor Capacitor Elbox Cooling Fan Wash. Circ. pump
Pump E1 Blower Pump PreWash. Circ.
250W
Dev. Circ. E2 : basis Dryer Blower Pump 4 3 2 1 3 2 1
Pump Pump
E3 : reg.
Connection For
Dev. Heating Chiller
OPTIONAL OPTIONAL X17
X107,7
X107,3
X107,5
X107,2
X37* Preheater
X15* K1 is used on Raptor+ processors. Chassis
1
3 2 1 3 2 1 M
M13 is used on Rapzac processors. F21 C2
2
M7
240°C
3
Preheat
blower
Dev Repl. Pump:
Notation M4 is used on Raptor+ processors.
Notation M8 is used on Rapzac processors.
E10 E11
1350W 800W
Prewash
800W E11
Plate travel
1350W E10
Entry

Primary Wiring
Constructor: MLS
ELECTRONIC AND MECHANICAL ENGINEERING
10061639 E
Function:
Doc. No.:
230 VAC Control Devices and must not be used or handed over to any
Page: 2 Of: 4 OrCAD
A-8
Low voltage wiring
Low voltage wiring
Sensors and control devices

J17
Master In - Out, MIO Serial Peripheral Interface Bus, SPI
1 2 3 4 5 6 7 8 9 10 (for external use)
Processor Interface
Module, PIM
J10 J11 J12 P3 P2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 8 20 2 3 4 5
1
2
S1,1
S1,2
S2,1
S2,2
R1,1
R2,2
R6,1
R6,2
R2,1
R2,2
10041307
Red
Blue
Green
Yellow
Optional
10035580
2
1
J10,1
J10,2
J10,3
J10,4
J10,5
J10,6
J10,15
J10,16
J10,13
J10,14
5
3
1 1 1 1
1 Plate Setter
See Setter manual for actual
R1 R6 R2 S2 S1 pin connections, or contact your S27
Service Suplier.
Rntc 10K Rntc ??K Rntc 10K
NC NC
Developer Conductivity
Sensor (If fitted)
2 2 2 2 2
Dev temp Preheat temp Dryer temp Output Input

sensor sensor sensor sensor sensor
(optional)
Power Control Unit, PCU

0 Vdc +24Vdc +24Vdc
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
X9 X10 X11
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
K6,1
K6,2
K6,2
K6,1
X44,2
X44,1
B1,2
B1,1
K8,1
K8,2
10055255
B2,1
B2,2
B9,1
B9,2
B11/12/14,2
B16/17/19,1
B16/17/19,2
10053843
B1/20,1
B1/20,2
B11/12/14,1
B15,1
B15,2
10061551
X11,4
X11,3
X9,8
X44
X9,6
X9,5
X9,7
X11,16
X11,12
X11,11
X11,15
1 2
H21 H21 1
1 1 1
X10,3
X10,4
J10,13
J10,14
15k
J10,9
J10,5
J10,7
J10,6
J10,8
15k
1 1 1
J10,11
J10,10
J10,12
1 1 24V B16
K8 24V K6
2
B1 2 2 2
15k
15k
15k
15k
15k
1
Wash valve 2 2 2 PreWash valve
Dev tank 2 2 Prewash tank
min sensor max sensor
15k
B2
2 Cont. Min. Cont. Min. Sensor: Cont. Max. Sensor: Cont. Min. Sensor: Tank Min. Only Polymer Version
Wash tank Sensor: Dev. fill-up - B11, Dev Waste - B15 Water - B22 Sensor :
max sensor Dev repl. - B10, Gum - B9

Low Voltage Wiring
Constructor: MLS
ELECTRONIC AND MECHANICAL ENGINEERING
10061639 E
Function:
Doc. No.:
Sensors And Control Devices and must not be used or handed over to any
Page: 3 Of: 4 OrCAD
A-10

PLATE PROCESSOR 68/85
1244 3.11

Interplater 135 HD

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Interplater 135 HD

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Service Manual

Edition BA, November 2012

The directions given must not be followed by unauthorized personnel.

This manual is published by: GLUNZ & JENSEN A/S

Copyright © 2011 by GLUNZ & JENSEN A/S.

Service Manual - Plate Processors 68/85 1244

Part 0: General information

Notes, cautions, and warnings !

Symbol Meaning Explanation

" Note information in order to obtain the best possible function of

The operator must observe and/or act according to the

$ Caution information in order to avoid any mechanical or electrical

The operator must observe and/or act according to the

# Warning information in order to avoid any personnal injury.

1244 Service Manual - Plate Processors 68/85

Unintended use of the equipment

Intended use of the equipment

"End of lifetime" disposal

Service Manual - Plate Processors 68/85 1244

1244 Service Manual - Plate Processors 68/85

Part 0: General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3

Part 1: Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Service Manual - Plate Processors 68/85 1244

Part 2: Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

1244 Service Manual - Plate Processors 68/85

Finishing installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

Part 3: Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Part 4: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Service Manual - Plate Processors 68/85 1244

Processor conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Part 5: Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

1244 Service Manual - Plate Processors 68/85

if nec spo system ver com

Alt T236. T236

nee Alt Alt

ope wit eve

d sol cti use

y che ort rol

Processor Service Manual (1)

Processor Spare Parts Manual (2)

Software Service Information (3)

Service Manual - Plate Processors 68/85 1244

CE Declaration of Conformity (4)

Safety Instruction Manual (5)

Processor User Manual (6)

Control Panel (user manual) (7)

Quick Guide (8)

1244 Service Manual - Plate Processors 68/85

Service Manual - Plate Processors 68/85 1244

Part 1: Technical specifications

General environmental information

The processor does not contain

Sound pressure level

1244 Service Manual - Plate Processors 68/85

Plate types polymer offset plates

Plate width 200 - 675 mm 200 - 850 mm

Plate length 274 - 1100 mm 274 - 1100 mm

Plate thickness 0.15 - 0.30 mm 0.15 - 0.30 mm

Plate speed 40 - 140 cm/min 40 - 140 cm/min

Developer, total 17.0 l 22.0 l

Wash 11.0 l 13.5 l

Service Manual - Plate Processors 68/85 1244

Stand-by 0.0 l/min 0.0 l/min