Technical-Manual AGS-CW150CurtainWall Capral 2020 06 01

CW150
Index
TECHNICAL MANUAL HISTORY History..

Manual History 1
FEATURES & BENEFITS Section 1..

Features & Benefits 1
PRODUCT SPECIFICATIONS Section 2..

Product Specifications 1-2
Structural & Water Test Report Summary 3
Load Testing – Sun Shade Brackets 4
Span Table – Split Mullion 5
Span Table – Structural Mullion 6
Span Table – Tubular Transom 7
Span Table – Gutter Transom 8
EXTRUSIONS Section 3..

Extrusions 1-6
Extrusion Data 7
COMPONENTS Section 4..

Components 1-3
CONFIGURATIONS Section 5..

Wall Configuration 1
ARRANGEMENT DETAILS Section 6..

Vertical Arrangement 01 – Double Glazed Curtain Wall 1
Vertical Arrangement 02 – Double Glazed Frame 2
Vertical Arrangement 03 & 04 – Double Glazed Sill / Transom 3
Vertical Arrangement 05 – Double Glazed Tubular Transom 4
Vertical Arrangement 06 – Double Glazed Sill 5
Vertical Arrangement 07 – Single Glazed Curtain Wall 6
Vertical Arrangement 08 – Single Glazed Frame 7
Vertical Arrangement 09 & 10 – Single Glazed Gutter Sill 8
Vertical Arrangement 11 – Single Glazed Tubular Transom 9
Vertical Arrangement 12 – Single Glazed Sill 10
Horizontal Arrangement 13 & 14 – Panel Widths 11
Horizontal Arrangement 15 – Structural Panel Widths 12
Arrangement – Building Bracket & Lifting Lug 13
Arrangement – Sun Shade Brackets 14
GLAZING DETAILS Section 7..

Glazing Details – Double Glazed 1
Glazing Details – Single Glazed 2
Please read in conjunction with Important Conditions – Index (also available on Capral website)
© 01-06-2018
01-06-2020 Index - Page 1
CW150
Index
CUTTING FORMULAS & BOMs Section 8..

Formula Layout Widths 1
Formula Layout Heights 2
Cutting Formula & BOM – Head Panels (DG) 3
Cutting Formula & BOM – Head Panels (SG) 4
Cutting Formula & BOM – Stack Joint Intermediate Panels (DG) 5
Cutting Formula & BOM – Stack Joint Intermediate Panels (SG) 6
Cutting Formula & BOM – Stack Joint Ground Panels (DG) 7
Cutting Formula & BOM – Stack Joint Ground Panels (SG) 8
ASSEMBLY DETAILS Section 9..

Assembly – End / Start Panel 1
Assembly – Intermediate Panel 2
Assembly – Stack Joint End Start 3
Assembly – Stack Joint Intermediate Panel 4
Assembly – Structural Panel 5
Assembly – Head End Start Panel 6
Assembly – Head Intermediate Panel 7
Assembly – Structural Head Panel 8
Assembly – Building Bracket 9
Assembly – Stack Joint 10
Assembly – Split Mullion Joiner Clip - End /Start Panels 11
Assembly – Split Mullion Coupler - Intermediate Panels 12
Assembly – Sealing Detail 13
Assembly – End Dam 14
Assembly – Sun Shade Bracket 15 - 18
MACHINING DETAILS Section 10..

Machining – Bottom of Split Mullion 1
Machining – Gutter Sill EP11259 Intermediate Panel 2
Machining – Gutter Sill EP11259 End Start Panel 3
Machining – Frame for Structural Mullions 4
Machining – Lifting Lug / Building Bracket Support 5
Machining – Typical Gutter Sill EP11259 Drainage Pattern 6
Machining – Tubular Transom 7
Machining – Gutter Sill 8
Machining – Gutter Transom 9
Machining – Sub Head 10
Machining – Tubular Transom Drainage Patterns 11
Machining – Gutter Transom Drainage Patterns 12
Machining – Mullion for Sun Shade Bracket 13
Machining – Sun Shade Bracket 14
Machining – Building Bracket 15
Index - Page 2 01-06-2018

01-06-2020 ©
CW150
Index
IMPORTANT CONDITIONS ..
By using this manual you agree to the following:
DISCLAIMER ..
Whilst best efforts have been made to ensure the details contained herein are accurate and correct, Capral is not responsible
for any loss or damage whatsoever arising as a result of any errors contained in this manual. Interpretation of standards or
codes within this manual is Capral’s interpretation of such codes. Responsibility for code compliance remains with the user of
this manual. In some cases product specifications may vary without notice. Users should not act or rely upon any information
contained in this manual without obtaining appropriate professional advice relating to their particular circumstances. To the
maximum extent permitted by law Capral disclaims all liability for loss or damage suffered by anyone who acts or fails to act
in reliance of this manual.
COPYRIGHT ..
This manual remains the property of Capral and contains information which is the subject of copyright. The manual or any
part of it may not be reproduced, copied or loaned in any form without the prior written permission of Capral. The manual is to
be returned to Capral on request.
CAPRAL SUPPLY TERMS ..

Refer to www.capral.com.au/Terms-of-Trade for Capral’s Terms and Conditions of Sale for terms of supply by Capral of its
products.
© 01-06-2018
01-06-2020 Index - Page 3
CW150
Technical Manual History
The table below is a summary of this manual’s update history. Contact Capral for details of past updates.
RELEASE DATE UPDATE SUMMARY

08-02-2011 First release
09-2011 Sun Shade Bracket added. Glass height & glazing details updated
01-12-2012 Structural Mullions added
06-05-2013 Extrusion removed
01-09-2014 Mullion bracket clarified
01-06-2018 Machining updated
01-01-2020 Span tables & Machining updated
The table below shows the details of the latest manual update.
MANUAL RELEASE – 01-06-2020

DESCRIPTION AFFECTED PAGES
Building bracket details added 6.13
Sun Shade Bracket details updated 4.1
SG Glass options updated 7.2
© 01-06-2020 Manual History - Page 1

CW150
Features & Benefits
Sub frame including sill, jambs & head
Spandrel infill panels
Optional stack joint or tubular transom
Single or double glazed options
Split mullions or structurally glazed split

mullions
__________________________________________________________________________________________
Pressure equalised curtain wall. The principle NATA tested to Australian Standards
relies on the internal system being equal to the (AS/NZS4284-2008) Testing of building
external pressure which eliminates the tendency facades
to draw in moisture into the system.
Serviceability Limit State (SLS)
150mm x 75mm Frame Pressures up to 3000Pa*
Water Performance up to 900Pa* (Static)

Double Glazed Options as standard 1800Pa (Cyclic)
(Up to 28mm)
Air infiltration
Single Glazed Options as standard 0.33 l/s.m2 @ 75Pa Positive Test Pressure
(Up to 12mm with inlay bead) 0.31 l/s.m2 @ 75Pa Negative Test Pressure
Ultimate Limit State (ULS)

Structurally Glazed Mullions
Pressures up to 4500Pa*
Exclusively designed components to improve
the performance and function of the system. Movement capabilities
± 10mm vertical when set at nominal
Integrated lifting and hanging bracket with built location. (20mm overall) at stack joints.
in adjustment capabilities ± 5mm horizontal when set at nominal location.
(10mm overall) at split mullions.
Integrated shade bracket available for pocketed
mullions
© 01-12-2012
01-06-2020 Section 1 - Page 1
CW150
Product Specifications
SIZE LIMITATIONS
Panel Sizes:
Panel Height Panel Width
Minimum: 300mm Minimum: 300mm
Maximum: 3500mm* (refer notes below) Maximum: 1500mm* (refer notes below)
Building Height:
The maximum recommended installation height for this suite is 10 stories with a maximum overall
building height of 40m. ** (refer notes below)
Panel Weight
Maximum: 210kg *** (refer notes below)
Notes:
* The maximum panel heights and widths listed are for standard configurations. Where these are likely to
be exceeded please refer to your account manager for consideration by the Capral technical support
team. Verification by a suitably qualified engineer may also be required.
** Application of greater height may be possible depending on building details and performance
requirements, however any such proposals should be referred to your Account Manager for
consideration by the Capral technical support team.
*** The maximum weight has been based on the maximum panel size of 3.5m x 1.5m glazed with an
equivalent of 16mm of glass. (8mm / 12mm Air / 8mm)
SYSTEM PERFORMANCE
- Fixing of the Building Bracket to the building will need to be designed, assessed and verified by a
suitably qualified engineer.
- The maximum allowable stack joint movement in the vertical orientation has been designed at 20mm
(±10mm) it is the responsibility of the building designer to ensure that this movement allowance is not
exceeded.
- The maximum allowable Split Mullion movement in the horizontal direction has been designed at 10mm
(±5mm) it is the responsibility of the building designer to ensure that this movement allowance is not
exceeded.
TESTED PERFORMANCE TO AS4284, 2008 – TESTING OF BUILDING FACADES

- The maximum serviceability rating of the facade should be stated at,
o ± 3000Pa when tested under Clause 8.3.5.
o The residual movement allowance of the suite should be stated at 4.5mm when tested under
Clause 8.3.6.
- The maximum air infiltration rating of the facade should be stated at,
o 0.35l/s.m2 at a differential pressure of ±75Pa when tested under Clause 8.4 or,
o 0.50l/s.m2 at a differential pressure of ±150Pa when tested under Clause 8.4 or,
o 0.75l/s.m2 at a differential pressure of ±300Pa when tested under Clause 8.4.
© 08-02-2011
01-06-2020 Section 2 - Page 1
CW150
Product Specifications
- The maximum water rating of the facade should be stated at,

o 900Pa Static water penetration resistance when tested under Clause 8.5 and
o 1800Pa Cyclic water penetration resistance when tested under Clause 8.6.
- The maximum Ultimate rating of the facade should be stated at,

o ±4500Pa when tested under Clause 8.8.
It should be noted that the testing regime under AS4284, 2008 – Testing of Building Facades is more onerous
than AS2047,1999 – Windows in Buildings – Selection and Installation. As a result the test report nominated
within this technical manual also satisfies the requirements of AS2047.1999 – Windows in Buildings – Selection
and Installation.
Section 2 - Page 2 08-02-2011

01-06-2020 ©
CW150
Test Report Summary
STRUCTURAL & WATER - TEST REPORT NUMBER: 2010-060-S2

Performed by: Ian Bennie & Associates Test Laboratory, Victoria – December, 2010
Test Drawing Number: 31-429
Configuration: Refer to above

Glass: 8 mm & 24 IGU (6/12/6)
Approved to Standard: AS4284-2008 (satisfies the requirements of AS2047.1999)
DEFLECTION TEST RESULTS:

+ Test Pressure - Test Pressure
Split Mullion: EP10807 / EP10808 3000Pa 3000Pa
(3500mm Span) (Span/331) (Span/279)
AIR INFILTRATION RESULTS:

0.33 l/s.m2 @ 75Pa Positive Test Pressure Achieved Air Conditioned Rating
0.31 l/s.m2 @ 75Pa Negative Test Pressure
WATER PENETRATION RESULTS:

Sill: EP10815 / EP11259 900Pa Static Pressure for a period of 15mins
Transom: EP10813 1800Pa Cyclic Pressure for a period of 5mins
ULTIMATE STRENGTH RESULTS:

+ Test Pressure - Test Pressure
4500Pa 4500Pa
© 08-02-2011
01-06-2020 Section 2 - Page 3
CW150
Test Report Summary
LOAD TESTING – SUN SHADE BRACKETS

Performed by: Capral Mechanical Test Laboratory, Victoria – May, 2011
TEST SETUP:
Both Sun shade brackets were fixed to mullions as per the technical manual pages attached, This involves
the use of the following specialized tools Avdel® Genesis® Hydro-pneumatic rivet tool nG3, ¼” Monobolt®
structural breakstem fastener (8 per bracket).6.5mmØ drill, Micro-stop counter sink tool and 100°counter sink
cutter.
x All tools are available from Infastech.
x Contact: Roland Havrilla: 03 9765 6400
The test setup was as per the drawing above and the load was 340mm above the face of the mullion
Two tests were conducted on the male & female sun shade brackets, the first being deflection using a
repeated load of 400kg and the second being an ultimate test.
DEFLECTION TEST RESULTS:

The 400kg load was applied / removed a total of eleven times, deflection measurements were taken at the
end of the bracket, before, during and after the load was applied.
Both brackets returned to their original starting position after the 400kg load was removed while the
maximum deflection under load per bracket was as follows.
x EP11753S Male Sun Shade Bracket - 6mm.
x EP11752S Female Sun Shade Bracket - 2mm.
ULTIMATE STRENGTH RESULTS:

The load to the male and female sun shade bracket was increased until failure, a total of four tests were
conducted to each bracket, two in the downward orientation and two in the upward orientation.
Results as follows.
x Male Sun Shade Bracket in the downward orientation, failed at approximately 500kg.
x Male Sun Shade Bracket upward direction, failed at approximately 560kg.
x Female Sun Shade Bracket in the downward orientation, failed at approximately 720kg.
x Female Sun Shade Bracket upward direction, failed at approximately 700kg.
In all cases above it was noted that the failure mode was buckling of the brackets.
Section 2 - Page 4 08-02-2011

01-06-2020 ©
CW150
Span Table
SPLIT MULLION - EP10807 / EP10808
Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 3000Pa.
Serviceability pressures have not been limited by water performance.

Where water performance is necessary, refer to Product Specifications page.
Mullion Height (mm) Maximum Design Pressure (kPa)

S (L/250) 3.000 3.000 2.979 2.751 2.560 2.397 2.258
3600
U 4.500 4.500 4.500 4.500 4.500 4.471 4.206
S (L/250) 3.000 3.000 3.000 3.000 2.794 2.618 2.468
3500
U 4.500 4.500 4.500 4.500 4.500 4.500 4.465
S (L/250) 3.000 3.000 3.000 3.000 3.000 2.867 2.704
3400
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 2.972
3300
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
3200
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
3100
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
3000
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2900
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2800
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2700
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2600
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2500
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2400
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2300
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
Mullion Spacing (mm) 900 1000 1100 1200 1300 1400 1500
/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH
NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
A maximum stress level of 110MPa has been applied when generating this table.
© 01-12-2012
01-06-2020 Section 2 - Page 5
CW150
Span Table
SRUCTURALLY GLAZED SPLIT MULLION - EP12593 / EP12594
Note:
Serviceability pressures have been limited to a maximum Serviceability Pressure
of 3000Pa.
Serviceability pressures have not been limited by water performance.

Where water performance is necessary, refer to Product Specifications page.
Mullion Height (mm) Maximum Design Pressure (kPa)

S (L/250) 1.900 1.720 1.574 1.453 1.352 1.266 1.193
3600
U 4.500 4.264 3.898 3.595 3.341 3.125 2.939
S (L/250) 2.070 1.875 1.717 1.586 1.476 1.383 1.304
3500
U 4.500 4.500 4.131 3.812 3.543 3.316 3.121
S (L/250) 2.262 2.050 1.877 1.735 1.616 1.515 1.429
3400
U 4.500 4.500 4.387 4.049 3.766 3.526 3.320
S (L/250) 2.478 2.246 2.058 1.903 1.773 1.664 1.570
3300
U 4.500 4.500 4.500 4.310 4.010 3.756 3.539
S (L/250) 2.723 2.470 2.264 2.094 1.953 1.833 1.732
3200
U 4.500 4.500 4.500 4.500 4.280 4.011 3.782
S (L/250) 3.000 2.723 2.498 2.313 2.158 2.027 1.916
3100
U 4.500 4.500 4.500 4.500 4.500 4.293 4.051
S (L/250) 3.000 3.000 2.766 2.562 2.393 2.250 2.128
3000
U 4.500 4.500 4.500 4.500 4.500 4.500 4.350
S (L/250) 3.000 3.000 3.000 2.850 2.663 2.507 2.374
2900
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 2.977 2.805 2.659
2800
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 2.993
2700
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2600
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2500
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2400
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2300
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
Mullion Spacing (mm) 900 1000 1100 1200 1300 1400 1500
NOTE: This table is based on theoretical section properties, not on approved tests as specified by AS2047.
Section 2 - Page 6 01-12-2012

01-06-2020 ©
CW150
Span Table
TUBULAR TRANSOM - EP10813
Note:
Serviceability pressures have been limited to a maximum Serviceability
Pressure of 3000Pa.
Serviceability pressures have not been limited by a water performance.
Where water performance is necessary, refer to Product Specifications
page.
No consideration has been given to the deadload component of loading.
To confirm suitability of transom for a specific project please contact

Capral Technology Solutions Group.
Transom Spacing
Maximum Design Pressure (kPa)
(mm)
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2000
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1950
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1900
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1850
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1800
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1750
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1700
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1650
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1600
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1550
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1500
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1450
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1400
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1350
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1300
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
Transom Width (mm) 900 1000 1100 1200 1300 1400 1500
NOTE: This table is based on a combination of approved AS2047 testing data and theoretical section properties.
© 01-12-2012
01-06-2020 Section 2 - Page 7
CW150
Span Table
GUTTER TRANSOM - EP10815 / EP11259
Note:
Serviceability pressures have been limited to a maximum Serviceability
Pressure of 3000Pa.
Serviceability pressures have not been limited by a water performance.
Where water performance is necessary, refer to Product Specifications
page.
No consideration has been given to the deadload component of loading.
To confirm suitability of transom for a specific project please contact

Capral Technology Solutions Group.
Transom Spacing
Maximum Design Pressure (kPa)
(mm)
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
2000
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1950
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1900
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1850
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1800
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1750
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1700
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1650
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1600
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1550
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1500
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1450
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1400
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1350
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
S (L/250) 3.000 3.000 3.000 3.000 3.000 3.000 3.000
1300
U 4.500 4.500 4.500 4.500 4.500 4.500 4.500
Transom Width (mm) 900 1000 1100 1200 1300 1400 1500
Section 2 - Page 8 01-12-2012

01-06-2020 ©
CW150
Extrusions Scale 1:1
150
P.P.
P.P.
60
EP10807
MALE SPLIT MULLION
Paint Perimeter: 184 mm
Anodised Perimeter: 724 mm
150
EP10808
FEMALE SPLIT MULLION
35
P.P.
P.P.
150
EP7709
D/G FRAME / MULLION
P.P.
55
P.P.
© 01-06-2020 Section 3 - Page 1

CW150
107.5
P.P.
40
EP12593
MALE STRUCTURAL MULLION
Paint Perimeter: 366mm
Anodised Perimeter: 555mm
107.5
40
P.P.
EP12594
FEMALE STRUCTURAL MULLION
Section 3 - Page 2 01-06-2020 ©

CW150
161
P.P. P.P.
50
EP2210
SUB HEAD
157
P.P.
EN5327
2- pc SUB HEAD / JAMB BASE
50
P.P.
EP10813
75
TUBULAR TRANSOM
P.P. 150
© 01-06-2020 Section 3 - Page 3

CW150
P.P.
41
20
6
1.5
50
EP10814
E34020 BUILDING BRACKET WASHER(TOLL CUT 50mm)
ANGLE 20 x 50 x 1.6mm Paint Perimeter: N/A mm
FRONT COVER TOLL CUT TO 100mm Anodised Perimeter: 96 mm
END DAM TOLL CUT TO 155mm
6
P.P.
P.P.
50
55
13
EP7715 EP10811
GLAZING COVER BEAD SUB HEAD / JAMB COVER BEAD
Paint Perimeter: 100 mm Paint Perimeter: 100 mm
Anodised Perimeter: 147 mm Anodised Perimeter: 155 mm
Section 3 - Page 4 01-06-2020 ©

CW150
69.5
38.5
EP10806
MULLION COUPLER - Anodised Only
Paint Perimeter: N/A
69.5
17
P.P.
68.5
62.5
29.5
EP10805 EP11149
SPLIT MULLION JOINER CLIP- Anodised Only SG ADAPTOR (Split Mullion)
Paint Perimeter: N/A mm Paint Perimeter: 100 mm
Anodised Perimeter: 303 mm Anodised Perimeter: 144 mm
20
P.P.
18
20
P.P.
P.P.
31
25
18
EP2231 E31818 E31819

GLAZING BEAD SPANDREL INFILL SPANDREL INFILL
Paint Perimeter: 100 mm Paint Perimeter: 100 mm Paint Perimeter: 100 mm
Anodised Perimeter: 171 mm Anodised Perimeter: 179 mm Anodised Perimeter: 115 mm
© 01-06-2020 Section 3 - Page 5

CW150
150
P.P.
40
P.P.
EP10815
GUTTER TRANSOM
155
P.P.
P.P.
65
EP11259
GUTTER SILL
97
32
EP10812
GUTTER SILL SPLICE(TOLL CUT 200mm)
Paint Perimeter: N.A
Section 3 - Page 6 01-06-2020 ©

CW150
Extrusion Data
Structural Properties *
Extrusion Description
3 4 3 4 3 3 3 3
Ixx (10 mm ) Iyy (10 mm ) Zxx (10 mm ) Zyy (10 mm )
E31818 SPANDREL INFILL 26.065 14.639 1.590 0.629
E31819 SPANDREL INFILL 3.431 4.341 0.297 0.345
EN5327 2 - pc SUB HEAD / JAMB BASE 88.982 2032.461 2.074 23.004
EP2210 SUB HEAD 149.510 258.100 15.193 30.360
EP2231 GLAZING BEAD 13.720 13.980 0.553 0.109
EP7709 HEAD 298.722 2413.741 8.951 28.287
EP7715 GLAZING COVER BEAD 35.744 0.426 1.158 0.064
EP10805 SPLIT MULLION JOINER CLIP 279.946 308.655 8.000 8.571
EP10806 MULLION COUPLER 29.428 180.967 1.107 5.060
EP10807 MALE SPLIT MULLION 362.314 4240.260 8.832 53.660
EP10808 FEMALE SPLIT MULLION 142.244 2676.442 6.398 34.781
EP10812 GUTTER SILL SPLICE 303.533 421.516 13.208 8.054
EP10811 SUB HEAD / JAMB COVER BEAD 44.638 1.472 4.437 0.052
EP10813 TUBULAR TRANSOM 1099.431 3040.156 28.255 37.389
EP10814 BUILDING BRACKET WASHER 0.619 30.693 0.197 1.487
EP10815 GUTTER TRANSOM 135.071 1908.952 5.297 25.038
EP10819 BUILDING FIXING BRACKET 1123.940 9048.322 20.702 90.901
EP11149 SG ADAPTOR 122.775 3.507 6.651 0.276
EP11259 GUTTER SILL 374.602 2982.582 4.474 64.642
EP12593 MALE STRUCTURAL MULLION 388.730 2149.707 8.464 37.767
EP12594 FEMALE STRUCTURAL MULLION 136.833 1504.353 4.896 25.186
* NOTE: The structural properties listed above are using the orientations as listed within the extrusion pages.
© 01-06-2020
01-12-2012 Section 3 - Page 7
CW150
Components Not To Scale
315685 315686
MULLION BRACKET SUPPORT / BUILDING FIXING BRACKET
LIFTING LUG EACH - ALLOY 6082 - T6 TOLL CUT 200mm
EACH - ALLOY 5083 H112 (SPD03215)
(SPD04050)
315687
BUILDING BRACKET WASHER
EACH - TOLL CUT 50mm
(SPD03216)
715652
FEMALE SUN SHADE BRACKET
EACH
(SPD04535 / EP11752)
715654
MALE SUN SHADE BRACKET
EACH
(SPD04536 / EP11753)
© 01-06-2020 Section 4 - Page 1

CW150
315691 300841
CO-EXTRUDED V-SEAL SMALL PVC BULB SEAL
200m ROLL 250m ROLL
(M027403)
309156 313607
8g x 13mm CSK S/S SCREW DEEP POCKET FILLER
EACH 50 PACK
NON-STOCKED ITEMS REQUIRED FOR ASSEMBLY

10g x 50mm PAN HEAD S/S SCREW
10g x 75mm CSK S/S SCREW
BOLTS M16 - BUILDING BRACKET ASSEMBLY BOLTS M10 - BUILDING BRACKET JACKING BOLTS
2 SETS REQUIRED PER BRACKET 1 SET REQUIRED PER BRACKET
- M16 x 65mm S/S - M10 x 65mm S/S
- M16 FLAT WASHER S/S - M10 NUT S/S
- M16 SPRING WASHERS S/S
- M16 NUT S/S
NOTE: ALL BOLTS SPECIFIED TO BE HIGH TENSILE NOTE: ALL BOLTS SPECIFIED TO BE HIGH TENSILE
- STRUCTURAL SILICONE SETTING BLOCKS REFER TO FOLLOWING
FROM TREMCO Pty Ltd SIZES: 20 x 20 / 17 x 20 / 10 x 20 / 10 x10
SPECTRUM 1 (SINGLE PART SILICONE)
SPECTRUM 2 (TWO PART SILICONE)

NOTE: CHECK COMPATIBILITY WITH SILICONE
OPEN CELL FOAM ROD RUBBER BLOCK: 9 x 15 x 50
NOTE: CHECK COMPATIBILITY WITH SILICONE NOTE: CHECK COMPATIBILITY WITH SILICONE
SILICONE SPRAY DUCT TAPE
TSG
PAWLS
NOTE:SPRAY SILICONE ON V-SEAL ACTS AS LUBRICATE

USE WHEN ASSEMBLING CURTAIN WALL ON JOB SITE.
Section 4 - Page 2 01-06-2020 ©

CW150
NON-STOCKED ITEMS REQUIRED FOR SHADE BRACKET ASSEMBLY

AVDEL® GENESIS® HYDRO-PNEUMATIC MICRO-STOP COUNTERSINK TOOL.
RIVET TOOL nG3 Infastech™
(inc.1/4" Monobolt® nose assembly) Part No.ZT330-S
Infastech™
Part No.71224-00201
¼” MONOBOLT® STRUCTURAL FASTENER

100°CSK head
Infastech™
Part No.02764-00821
COUNTERSINK CUTTERS
Pilot: 1/4”
Angle: 100°.
Infastech™
Part No.MM305-3-1/4-100
© 01-06-2020 Section 4 - Page 3

CW150
Configurations Not To Scale
HEAD
01, 07 02, 08
01, 07 02, 08
01, 07 05, 11
01, 07 05, 11
01, 07 04, 10 03, 09
01, 07 04, 10 03, 09
JAMB JAMB
13 13
14 14
15 15
01, 07 06, 12
01, 07 06, 12
SILL
multiplying factor 5mm per panel
© 01-06-2020 Section 5 - Page 1
CW150
Vertical Arrangement 01 - Double Glazed Curtain Wall Scale 1:2.5
01
150 DG FLAT FILLER
EP7708
SUB HEAD
EP2210
STRUCTURAL SILICONE
SEAL FULL WIDTH OF SUB HEAD
MIN
20
SMALL BULB SEAL

300841
FOAM ROD
DG FRAME/MULLION 01
EP7709
STRUCTURAL SILICONE
GLASS SETTING BLOCK

20 x 10mm
V SEAL
315691
GUTTER SILL SPLICE

EP10812
NOM
12
OUTSIDE
FRONT COVER
E34020
100mm
GLAZING COVER BEAD

EP7715
GLASS SETTING BLOCK

20 x 20mm
TUBULAR TRANSOM
EP10813
STRUCTURAL SILICONE
GLAZING BEAD
EP2231
END DAM
20 x 50 x 1.5 x 155mm ANGLE
E34020
GUTTER TRANSOM
EP10815
NOM
GUTTER SILL
12
EP11259
© 01-06-2020 Section 6 - Page 1

CW150
Vertical Arrangement 02 - Double Glazed Frame Scale 1:2
02
02
SUB HEAD
EP2210
150 DG FLAT FILLER
EP7708
STRUCTURAL SILICONE
MIN
20
SMALL BULB SEAL

300841
FOAM ROD
OUTSIDE
DG FRAME/MULLION
EP7709
STRUCTURAL SILICONE
Section 6 - Page 2 01-06-2020 ©

CW150
Vertical Arrangements 03 - 04 - Double Glazed Gutter Sill / Transom Scale 1:2
03
03
GLAZING BEAD
EP2231
FOAM ROD
GLASS SETTING BLOCK
20 x 10mm
V SEAL
315691
OUTSIDE
GUTTER TRANSOM
EP10815
GUTTER SILL SPLICE
12
EP10812
GUTTER SILL
NOM
EP11259
STRUCTURAL SILICONE
04
04
GLAZING BEAD
EP2231
FOAM ROD
GLASS SETTING BLOCK
20 x 10mm
END DAM
20 x 50 x 1.5 x 155mm ANGLE
E34020
V SEAL
315691
OUTSIDE
GUTTER TRANSOM
EP10815
GUTTER SILL SPLICE
12
EP10812
GUTTER SILL
NOM
EP11259
STRUCTURAL SILICONE
© 01-06-2020 Section 6 - Page 3

CW150
Vertical Arrangement 05 - Double Glazed Tubular Transom Scale 1:2
05
05
GLAZING COVER BEAD

EP7715
GLASS SETTING BLOCK

OUTSIDE
20 x 20mm
TUBULAR TRANSOM
EP10813
FOAM ROD
STRUCTURAL SILICONE
Section 6 - Page 4 01-06-2020 ©

CW150
Vertical Arrangement 06 - Double Glazed Sill Scale 1:2
06
06
GLAZING BEAD
EP2231
FOAM ROD
GLASS SETTING BLOCK
20 x 10mm
END DAM
20 x 50 x 1.5 x 155mm ANGLE
E34020
OUTSIDE
V SEAL
315691
GUTTER TRANSOM
EP10815
12
GUTTER SILL SPLICE

EP10812
GUTTER SILL
NOM
EP11259
© 01-06-2020 Section 6 - Page 5

CW150
Vertical Arrangement 07 - Single Glazed Curtain Wall Scale 1:2.5
NOTE: ALL SG ADAPTORS AR TO BE SEALED INTO PLACE. 07
SUB HEAD
EP2210
150 DG FLAT INFILL
EP7708
STRUCTURAL SILICONE
20
MIN
SMALL BULB SEAL

300841
SPANDREL INFILL 07
E31818
FULL WIDTH SILICONE SEAL
DG FRAME/MULLION
EP7709
SG ADAPTOR
E11149
V SEAL
315691
GLAZING BEAD
EP2231
GUTTER SILL SPLICE

EP10812
NOM
12
STRUCTURAL SILICONE
SPANDREL INFILL
OUTSIDE
E31819
FOAM ROD
GLAZING COVER BEAD

EP7715
SPANDREL INFILL
EP31818
GLASS SETTING BLOCK

20 x 20mm
RUBBER BLOCK
9 x 15 x 50mm @ 300 CTRS
TUBULAR TRANSOM
EP10813
GUTTER TRANSOM
EP10815
END DAM
20 x 50 x 1.6 x 155mm AMGLE
E34020
GLASS SETTING BLOCK

20 x 10mm
NOM
GUTTER SILL
12
EP11259
Section 6 - Page 6 01-06-2020 ©

CW150
Vertical Arrangement 08 - Single Glazed Frame Scale 1:2
NOTE: ALL SG ADAPTORS AR TO BE SEALED INTO PLACE. 08
08
SUB HEAD
EP2210
150 DG FLAT INFILL
EP7708
STRUCTURAL SILICONE
MIN
20
SMALL BULB SEAL

300841
SPANDREL INFILL
E31818
DG FRAME/MULLION
EP7709
STRUCTURAL SILICONE
FOAM ROD
© 01-06-2020 Section 6 - Page 7

CW150
Vertical Arrangements 09 - 10 - Single Glazed Gutter Sill Scale 1:2
NOTE: ALL SG ADAPTORS AR TO BE SEALED INTO PLACE.
09
09
SG ADAPTOR
E11149
GUTTER TRANSOM
EP10815
GLAZING BEAD
EP2231
V SEAL
315691
GLASS SETTING BLOCK
20 x 10mm
GUTTER SILL SPLICE
12
EP10812
GUTTER SILL
NOM
EP11259
STRUCTURAL SILICONE
SPANDREL INFILL
E31819
FOAM ROD
10
SG ADAPTOR 10
E11149
GUTTER TRANSOM
EP10815
V SEAL
315691
END DAM
20 x 50 x 1.6 x 155mm AMGLE
E34020
GLAZING BEAD
EP2231
GLASS SETTING BLOCK
20 x 10mm
GUTTER SILL SPLICE
12
EP10812
GUTTER SILL
NOM
EP11259
STRUCTURAL SILICONE
SPANDREL INFILL
E31819
FOAM ROD
Section 6 - Page 8 01-06-2020 ©

CW150
Vertical Arrangement 11 & 12 - SG Tubular Transom & Sill Scale 1:2
11
11
SPANDREL INFILL
EP31818
GLASS SETTING BLOCK

20 x 20mm
GLAZING COVER BEAD
EP7715
RUBBER BLOCK
9 x 15 x 50mm @ 300 CTRS
SPANDREL INFILL
E31818
TUBULAR TRANSOM
EP10813
STRUCTURAL SILICONE
FOAM ROD
© 01-06-2020 Section 6 - Page 9

CW150
Vertical Arrangement 12 - Single Glazed Sill Scale 1:2
12
12
STRUCTURAL SILICONE
SG ADAPTOR
E11149
GUTTER TRANSOM
EP10815
V SEAL
315691
END DAM
20 x 50 x 1.6 x 155mm AMGLE
E34020
GLAZING BEAD
EP2231
GLASS SETTING BLOCK
20 x 10mm
GUTTER SILL SPLICE
12
EP10812
GUTTER SILL
NOM
EP11259
FOAM ROD
Section 6 - Page 10 01-06-2020 ©

CW150
Horizontal Arrangements 13 & 14 - Panel Widths Scale 1:2
SUB HEAD / JAMB 40 START / END / PANEL WIDTH = PW

COVER BEAD
EP10811 20 5 DAY LIGHT 5
8g CSK x 13mm SS
309156
V - SEAL V - SEAL
315691 315691
ANGLE FLASHING FILLED AT EVERY STACK JOINT

EP10808
MALE SPLIT MULLION
END DAM AT STACK JOINT LOCATIONS
EP10807
SPLIT MULLION JOINER CLIP

EP10805
E34020 TOLL CUT TO 155mm
CSK FIXING
V - SEAL V - SEAL
315691 315691
USING SILICONE.
STRUCTURAL SILICONE
PACKER & CSK FIXING
STRUCTURAL SILICONE
SMALL BULB SEAL

300841
GLAZING POCKET FILLED AT EVERY TRANSOM,HEAD,SILL
2 pc SUB HEAD / JAMB BASE
EN5327
LOCATION USING DEEP POCKET FILLER AND SILICONE.
13 13
14 14
INTERMEDIATE / PANEL WIDTH = PW
5 DAY LIGHT 5
V - SEAL V - SEAL
315691 315691

EP10808
MALE SPLIT MULLION
EP10807
MULLION COUPLER
EP10806
V - SEAL V - SEAL
315691 315691
STRUCTURAL SILICONE
STRUCTURAL SILICONE
© 01-06-2020 Section 6 - Page 11

CW150
Horizontal Arrangement 15 - Structural Panel Widths Scale 1:2
SUB HEAD/ JAMB

START/ END / PANEL WIDTH = PW 40
COVER BEAD
EP10811
1 40 DAY LIGHT 5 20 8g CSK x 13mm SS
309156
V - SEAL
315691
FEMALE STRUCTURAL
ANGLE FLASHING FILLED AT EVERY STACK JOINT

SPLIT MULLION
EP12594
E34020 TOLL CUT TO 155mm

END DAM AT STACK JOINT LOCATIONS
EP10805
MALE STRUCTURAL
SPLIT MULLION
EP12593
MULLION COUPLER
108086
CLOSED CELL BACKING ROD
USING SILICONE.
GLAZING TAPE
STRUCTURAL SILICONE
SILICONE WEATHER SEAL SMALL BULB SEAL

300841
24
2 pc SUB HEAD / JAMB BASE
GLAZING POCKET FILLED AT EVERY TRANSOM HEAD & SILL EN5327
LOCATION USING DEEP POCKET FILLER & SILICONE
OUTSIDE
15 15
NOTE: THE SILICONE GLAZING TECHNIQUE & STRUCTURAL BITE

INDICATED SHOULD BE CONFIRMED WITH STRUCTURAL SILICONE
SUPPLIERS
NOTE: CAREFUL USE OF TRIGGER CLAMPS MAY BE REQUIRED
AT MULLIONS DURING PANEL INSTILLATION.
Section 6 - Page 12 01-06-2020 ©

CW150
Arrangement - Building Bracket / Lifting Lug Scale 1:2
NOTE:BUILDING FIXING BRACKET EP10819 / 315686 MAXIMUM OVER HANG

FROM FRONT OF SLAB IS 30mm, MEASUREMENTS ABOVE MAX PLEASE REFER
TO TSG.
NOTE:MULLION BRACKET SUPPORT / LIFTING LUG 315985 MAXIMUM HEIGHT

ADJUSTMENT FROM TOP OF BUILDING FIXING BRACKET EP10819 / 315686 IS
10mm,MEASURMENTS ABOVE MAX PLEASE REFER TO TSG.
SPLIT MULLION
OPTIONAL
ADJUSTMENT BOLT
BY OTHERS
M16 BOLT / NUT

MULLION BRACKET SUPPORT / LIFTING LUG
315685
MAXIMUM
10
FIXING BOLTS
JOB SPECIFIC
BUILDING BRACKET WASHER

315687 / EP10814
BUILDING FIXING BRACKET
315686 / EP10819
REFER TO SECTION 10 FOR MACHINING
OUTSIDE
30
MAXIMUM
FRONT FACE
CONCRETE SLAB
© 01-06-2020 Section 6 - Page 13

CW150
Arrangement - Sun Shade Brackets Scale 1:2.5
NOMINAL POSITION CLOSED POSITION MAXIMUM POSITION

75 70 80
5 0 10
FEMALE SPLIT
MULLION
EP10808
MALE SPLIT
MULLION
EP10807
MALE SHADE BRACKET

FEMALE SHADE BRACKET 715654
715652
Section 6 - Page 14 01-06-2020 ©

CW150
Glazing Details - Double Glazed Scale 1:2
STRUCTURAL SILICONE EP10808
EP10813
EP7715 GLASS SETTING BLOCK

20 mm x 30 mm
FOAM ROD
STRUCTURAL
SILICONE
STRUCTURAL SILICONE
GLASS SIZE
FOAM ROD
24mm
26mm
28mm
STRUCTURAL GLAZING
FEMALE STRUCTURAL MULLION

EP12594
STRUCTURAL SILICONE
6 x 6mm GLAZING TAPE
6
30
© 01-06-2020 Section 7 - Page 1

CW150
Glazing Details - Single Glazed Scale 1:2
21
GLASS
STRUCTURAL SILICONE
SPANDREL INFILL
10
E31818
GLAZING COVER BEAD

EP7715
GLASS SETTING BLOCK
17 x 20 mm
FOAM ROD
RUBBER BLOCK
9 x 15 x 50 mm @ 300 CTRS
FOAM ROD
TUBULAR TRANSOM
EP10813
10
SPANDREL INFILL
E31818
STRUCTURAL SILICONE
GLASS
21
Note: Glass coverage common horizontal glazing.
EP10808
STRUCTURAL SILICONE
EP11149
GLASS SIZE
10mm
21
12mm
12 FOAM ROD
Note: Glass coverage common vertical glazing.
Section 7 - Page 2 01-06-2020 ©

CW150
Width Formula Layout Not To Scale
BUILDING OPENING WIDTH JOB SPECIFIC
5 5 5 5
30 30
40 40
STARTING / END PANEL WIDTH INTERMEDIATE PANEL WIDTH STARTING / END PANEL WIDTH
OVER ALL WIDTH OF NESTED PANELS
BUILDING OPENING WIDTH JOB SPECIFIC
© 01-06-2020 Section 8 - Page 1

CW150
Height Formula Layout Not To Scale
CTR
225
332
RL TOP
PANEL HEIGHT - HEAD
15
CTR
225
332
RL 2
BUILDING OVER ALL HEIGHT JOB SPECIFIC
PANEL HEIGHT - INTERMEDIATE
15
CTR
225
332
RL 1
PANEL HEIGHT - GROUND
35
RL GROUND
Section 8 - Page 2 01-06-2020 ©

CW150
Cutting Formula and BOM - Head Panels (DG)
HEAD HEAD
DAY LIGHT
DAY LIGHT
PH
PH
(Insert 2D image of configuration(s))
TUBULAR TRANSOM OPTIONAL TUBULAR TRANSOM OPTIONAL
DAY LIGHT DAY LIGHT
GUTTER TRANSOM GUTTER TRANSOM
PW PW
STARTING / END PANEL INTERMEDIATE PANEL
CURTAIN WALL HEAD PANELS DOUBLE GLAZED

Description Description (Abbreviation)
Building Opening Width BOW = SITE / JOB SPECIFIC
Over All Width Of Nested Panels OW = BOW - 60
Panel Width PW = [OW - 80 - (5mm x (Number of each panels - 1))] / Number of Panels
Building Opening Height BOH = SITE / JOB PACIFIC
Panel Height Head PH = (RLTOP + 332 -30) - (RL2 - 332 +15) *
Day Light All Panels DL = PW - 70 / DL = PH - 95
CUTTING FORMULAS STARTING / END PANEL INTERMEDIATE PANEL

Description Section Formula Quantity Formula Quantity
Female Split Mullion EP10808
PH 2 OR 1 1
Female Structural Split Mullion EP12594 PH
VERTICAL
Male Split Mullion EP10807

PH 2 OR 1 PH 1
Male Structural Split Mullion EP12593
Mullion Coupler EP10806 300 As Req. 1000
Split Mullion Joiner Clip EP10805 1000 300 As Req.
Sub Jamb EN5327 BOH
Sub Jamb Cover EP10811 BOH

Head EP7709 PW - 70** 1 PW - 70** 1
Sub Head EP2210 BOW
HORIZONTAL
Glazing Bead Tubular Transom EP7715 PW - 70** 1 PW - 70** 1

Glazing Bead Gutter Transom EP2231 PW - 70** 1 PW - 70** 1
Tubular Transom EP10813 PW - 70** 1 PW - 70** 1
Gutter Sill EP11259
Gutter Sill Splice EP10812
Gutter Transom EP10815 PW - 70** 1 PW - 70** 1
Sill EP10809 OW 1

Height PH - 75 PH - 75
Glass 1 1 1
Width PW - 46 PW - 46
GLASS
Height DL + 20 DL + 20
Glass 2 Tubular Transom 1 1
Glass 3 Structural Mullion 1 1
BILL OF MATERIALS STARTING / END PANEL INTERMEDIATE PANEL

Description Part No. UOM^ Quantity UOM^ Quantity
Mullion Bracket Support / Lifting Lug 315685 EACH 2 EACH 2
COMPONENTS
Building Fixing Bracket 315686 EACH 1 EACH 1

Building Bracket Washer 315687 EACH 2 EACH 2
Small PVC Bulb Seal 300841 METRE 200m ROLL METRE 200m ROLL
Co Extruded V - Seal 315691 METRE 250m ROLL METRE 250m ROLL
8G x 13mm Csk S/S Screw 309156 EACH EACH
Deep Pocket Filler 313607 EACH 50 PACK EACH 50 PACK
^ Part Number may not reflect Unit of Measure (UOM) Note: Panel width recommended not to exceed 1500mm
* Note: 332mm is based on the 225mm recommended distance from the mullion end to the mullion bracket support lug and the
building bracket support lug fully engaged into the building bracket.
© 01-06-2020
01-12-2012 Section 8 - Page 3
CW150
Cutting Formula and BOM - Head Panels (SG)
HEAD HEAD
DAY LIGHT
DAY LIGHT
PH
PH
DAY LIGHT DAY LIGHT
PW PW
CURTAIN WALL HEAD PANELS SINGLE GLAZED

Panel Width PW = [OW - 80 - (5mm x (Number of each panels - 1))] / Number Panels
Panel Height Head PH = (RLTOP + 332 -30) - (RL2 - 332 +15) *

PH 2 OR 1 1
PH 2 OR 1 1
VERTICAL
Male Structural Split Mullion EP12593 PH

Sub Jamb EN5327 BOH BOH
Sub Jamb Cover EP10811 BOH BOH
SG Adaptor Male Mullion EP11149 H 1 H 1
SG Adaptor Female Mullion EP11149 H 1 H 1
Head EP7709 PW - 70 1 PW - 70 1
Sub Head EP2210 BOW
Glazing Bead Tubular Transom EP7715 PW - 70 1 PW - 70 1
Glazing Bead Gutter Transom EP2231 PW - 70 1 PW - 70 1
HORIZONTAL
Tubular Transom EP10813 PW - 70 1 PW - 70 1

Gutter Sill EP11259
Gutter Sill Splice EP10812
Gutter Transom EP10815 PW - 70 1 PW - 70 1
Sill EP10809 OW 1
Single Glazed Adaptor EP11149 PW - 70 1 PW - 70 1
Spandrel Infill Head E31818 PW - 70 1 PW - 70 1
Spandrel Infill Tubular Transom E31818 PW - 70 2 PW - 70 2
Spandrel Infill Gutter Sill E31819 PW - 70 1 PW - 70 1
Glass 1 1 1
GLASS

COMPONENTS

^ Part Number may not reflect Unit of Measure (UOM) Note: Panel width recommended not to exceed 1500mm
Section 8 - Page 4 01-06-2020

01-12-2012 ©
CW150
Cutting Formula and BOM - Stack Joint Intermediate Panels (DG)
GUTTER SILL GUTTER SILL
DAY LIGHT
DAY LIGHT
PH
PH
DAY LIGHT DAY LIGHT
PW PW
CURTAIN WALL STACK JOINT INTERMEDIATE PANELS DOUBLE GLAZED

Panel Height Intermediate PH = ( RL2 + 332 - 30 ) - ( RL1 - 332 + 15 ) *

PH 2 OR 1 PH 1
Female Structural Split Mullion EP12594
VERTICAL

PH 2 OR 1 PH 1
Sub Jamb EN5327 BOH 1 BOH
Sub Jamb Cover EP10811 BOH 2 BOH
Head EP7709 PW - 70** PW - 70**
Sub Head EP2210 BOW 1 BOW
HORIZONTAL

Gutter Sill EP11259 PW + 40 1 PW 1
Gutter Sill Splice EP10812 200 1 200 1
Sill EP10809 OW 1
Glass 1 1 1
GLASS
Glass 3 Structural Mullion Start Panel 1 1
Description Part No. UOM* Quantity UOM* Quantity

COMPONENTS

* Part Number may not reflect Unit of Measure (UOM) Note: Panel width recommended not to exceed 1500mm
building bracket support lug fully engaged into the building bracket. ** Wen useing Structural Mullions add 35 for each structural mullion
© 01-06-2020
01-12-2012 Section 8 - Page 5
CW150
Cutting Formula and BOM - Stack Joint Intermediate Panels (SG)
DAY LIGHT
DAY LIGHT
PH
PH
DAY LIGHT DAY LIGHT
PW PW
CURTAIN WALL STACK JOINT INTERMEDTIATE PANELS SINGLE GLAZED

Panel Width PW = [OW - 80 - 5mm x (Number of each panels - 1))] / Number Panels
Panel Height PH = ( RL2 + 332 -30 ) - ( RL1 - 332 + 15 ) *
CUTTING FORMULAS STARTING / END PANEL INTERMEDITE PANEL
PH 2 OR 1 1
PH 2 OR 1 PH 1
VERTICAL

Head EP7709 PW - 70 1 PW - 70 1
Sub Head EP2210 BOW BOW
HORIZONTAL

Gutter Sill Splice EP10815 PW - 70 1 PW - 70 1
Sill EP10809 OW 1
Glass 1 1 1
GLASS
BILL OF MATERIALS STARTING / END PANEL INTERMEDITE PANEL
COMPONENTS

Section 8 - Page 6 01-06-2020

01-12-2012 ©
CW150
Cutting Formula and BOM - Stack Joint Ground Panels (DG)
DAY LIGHT
DAY LIGHT
PH
PH
DAY LIGHT DAY LIGHT
PW PW
CURTAIN WALL STACK JOINT GROUND PANELS DOUBLE GLAZED

Panel Height Intermediate PH = ( RL1 + 332 ) - ( RL0 - 35 )*

PH 2 OR 1 PH 1
VERTICAL

PH 2 OR 1 PH 1
Sub Jamb EN5327 BOH 1 BOH
Sub Jamb Cover EP10811 BOH 2 BOH
Head EP7709 PW - 70** PW - 70**
Sub Head EP2210 BOW 1 BOW
HORIZONTAL

Sill EP10809 OW 1
Glass 1 1 1
GLASS

COMPONENTS

^Part Number may not reflect Unit of Measure (UOM) Note: Panel width recommended not to exceed 1500mm
** Wen useing Structural Mullions add 35 for each structural mullion.
© 01-06-2020
01-12-2012 Section 8 - Page 7
CW150
Cutting Formula and BOM - Stack Joint Ground Panels (SG)
DAY LIGHT
DAY LIGHT
PH
PH
TUBULAR TRANSOM OPTIONAL
(Insert 2D imageTUBULAR
of configuration(s))
TRANSOM OPTIONAL
DAY LIGHT DAY LIGHT
PW PW
CURTAIN WALL STACK JOINT GROUND PANELS SINGLE GLAZED

Panel Height PH = ( RL1 + 332 ) - ( RL0 - 35 ) *
CUTTING FORMULAS STARTING / END PANEL INTERMEDITE PANEL

PH 2 OR 1 PH 1
PH 2 OR 1 PH 1
VERTICAL


Head EP7709 PW - 70 1 PW - 70 1
Sub Head EP2210 BOW BOW
HORIZONTAL

Gutter Sill Splice EP10815 PW - 70 1 PW - 70 1
Sill EP10809 OW 1

Glass 1 1 1
GLASS
COMPONENTS

Section 8 - Page 8 01-06-2020

01-12-2012 ©
CW150
Assembly - End / Start Panel Not To Scale
V - SEAL
315691
MALE SPLIT MULLION

EP10807
GUTTER SILL
EP11259
V - SEAL 10G X 50 PH SS
315691
VIEW (A) V - SEAL

315691
VIEW (A)
V - SEAL
315691
VIEW (B)
EP10808
TUBULAR TRANSOM
EP10813
V - SEAL
315691
MALE SPLIT MULLION

EP10807
V - SEAL
315691
VIEW (B)
GLAZING COVER BEAD

EP7715
10G X 50 PH SS

EP10808
GUTTER TRANSOM
P10815 V - SEAL
315691
MALE SPLIT MULLION

EP10807
V - SEAL
315691
10G X 50 PH SS
GLAZING BEAD
EP2231
VIEW (C)
10G X 75 CSK SS
VIEW (C)
EP10808
© 08-02-2011
01-06-2020 Section 9 - Page 1
CW150
Assembly - Intermediate Panel Not To Scale
V - SEAL
315691
VIEW (A) MALE SPLIT MULLION

EP10807
GUTTER SILL
EP11259
V - SEAL
V - SEAL 315691
315691
VIEW (A)
10G X 50 PH SS
VIEW (B)
TUBULAR TRANSOM
EP10813
MALE SPLIT MULLION
EP10807
V - SEAL
315691
VIEW (B)
GLAZING COVER BEAD

EP7715
10G X 50 PH SS
GUTTER TRANSOM MALE SPLIT MULLION

EP10815 EP10807
V - SEAL
315691
GLAZING BEAD
EP2231
10G X 50 PH SS
VIEW (C)
VIEW (C)
10G X 75 CSK SS
Section 9 - Page 2 08-02-2011

01-06-2020 ©
CW150
Assembly - Stack Joint End Start Panel Not To Scale
V - SEAL
315691
VIEW (A)
MALE SPLIT MULLION
GUTTER SILL EP10807
EP11259
10G X 50 PH SS
V - SEAL
315691
VIEW (A) V - SEAL

315691
V - SEAL
315691

EP10808
TUBULAR TRANSOM
EP10813
MALE SPLIT MULLION

EP10807
VIEW (B) 10G X 50 PH SS

VIEW (B)
V - SEAL
315691
GLAZING COVER BEAD V - SEAL

EP7715 315691
EP10808
TUBULAR TRANSOM
EP10813
MALE SPLIT MULLION

EP10807
VIEW (C)
10G X 50 PH SS
V - SEAL
315691
GLAZING COVER BEAD V - SEAL

315691
EP7715
EP10808
VIEW (C)
GUTTER TRANSOM
EP10815
MALE SPLIT MULLION
EP10807
V - SEAL
315691
10G X 50 PH SS
VIEW (D)
V - SEAL
GLAZING BEAD 315691
EP2231
VIEW (D)
10G X 75 CSK SS
EP10808
© 08-02-2011
01-06-2020 Section 9 - Page 3
CW150
Assembly - Stack Joint Intermediate Panel Not To Scale
V - SEAL
315691
VIEW (A)
GUTTER SILL MALE SPLIT MULLION
EP11259 EP10807
V - SEAL
315691
10G X 50 PH SS
VIEW (A)
V - SEAL
315691
TUBULAR TRANSOM
EP10813
VIEW (B) V - SEAL

315691
MALE SPLIT MULLION

EP10807
GLAZING COVER BEAD

EP7715
VIEW (B)
10G X 50 PH SS
TUBULAR TRANSOM
EP10813
VIEW (C)
V - SEAL
315691
MALE SPLIT MULLION

EP10807
GLAZING COVER BEAD

EP7715
VIEW (C) 10G X 50 PH SS
GUTTER TRANSOM
EP10815
V - SEAL
VIEW (D) 315691
MALE SPLIT MULLION

EP10807
10G X 50 PH SS
GLAZING BEAD
EP2231
VIEW (D)
10G X 75 CSK SS
Section 9 - Page 4 08-02-2011

01-06-2020 ©
CW150
Assembly - Structural Panel Not To Scale
NOTE: INTERMEDIATE PANEL SHOWN AS EXAMPLE, END / START PANEL SIMILAR WITH STD JAMBS.
MALE STRUCTURAL
SPLIT MULLION
GUTTER SILL EP12593
EP11259
V - SEAL
VIEW (A) 315691
VIEW (A)
10G X 50 PH SS
VIEW (B)
TUBULAR TRANSOM
EP10813
GLAZING COVER BEAD

EP7715
VIEW (B)
GUTTER TRANSOM
EP10815
GLAZING BEAD
EP2231
VIEW (C)
VIEW (C)
© 01-12-2012
01-06-2020 Section 9 - Page 5
CW150
Assembly - Head End Start Panel Not To Scale
D/G FRAME / MULLION

EP7709
MALE SPLIT MULLION

VIEW (A) EP10807
V - SEAL
315691
10G X 50 PH SS
SPANDRELL INFILL
E31818 V - SEAL
315691
SG ADAPTOR
EP11149
VIEW (A) 10G X 75 CSK SS

EP10808
GLAZING COVER BEAD

EP7715
SPANDRELL INFILL
E31818
TUBULAR TRANSOM
EP10813
SG ADAPTOR
EP11149
V - SEAL
315691
MALE SPLIT MULLION

EP10807
V - SEAL
315691
VIEW (B)
SPANDRELL INFILL
E31818
VIEW (B)
10G X 50 PH SS
VIEW (C) FEMALE SPLIT MULLION

EP10808
SG ADAPTOR
EP11149
GUTTER TRANSOM
EP10815
V - SEAL
315691
MALE SPLIT MULLION

EP10807
10G X 50 PH SS V - SEAL
315691
GLAZING BEAD SG ADAPTOR

EP2231 EP11149
VIEW (C)
10G X 75 CSK SS
Section 9 - Page 6 08-02-2011

01-06-2020 ©
CW150
Assembly - Head Intermediate Panel Not To Scale
D/G FRAME / MULLION

EP7709
MALE SPLIT MULLION

EP10807
V - SEAL
315691
10G X 50 PH SS
VIEW (A)
10G X 75 CSK SS
VIEW (A)
GLAZING COVER BEAD

EP7715
TUBULAR TRANSOM
EP10813
V - SEAL
315691
MALE SPLIT MULLION

EP10807
VIEW (B)
VIEW (B)
10G X 50 PH SS
GUTTER TRANSOM
EP10815
VIEW (C) V - SEAL
315691
MALE SPLIT MULLION

EP10807
10G X 50 PH SS
GLAZING BEAD
EP2231
VIEW (C)
10G X 75 CSK SS
© 08-02-2011
01-06-2020 Section 9 - Page 7
CW150
Assembly - Structural Head Panel Not To Scale
NOTE: INTERMEDIATE PANEL SHOWN AS EXAMPLE, END PANEL SIMILAR WITH STD JAMB
D/G FRAME / MULLION

EP7709
V - SEAL
315691
10G X 50 PH SS
VIEW (A)

EP12593
VIEW (A)
GLAZING COVER BEAD

EP7715
TUBULAR TRANSOM
EP10813
V - SEAL
315691
VIEW (B)
VIEW (B)
10G X 50 PH SS
GUTTER TRANSOM
EP10815
VIEW (C) V - SEAL

315691
10G X 50 PH SS
GLAZING BEAD
EP2231
VIEW (C)
Section 9 - Page 8 08-02-2011

01-06-2020 ©
CW150
Assembly - Building Bracket Not To Scale
NOTE: POCKETED MULLIONS SHOWN AS EXAMPLE. STRUCTURAL MULLIONS SIMILAR.

EP10808
M16 NUT
(BY OTHERS)
M16 FLAT WASHER BOLT

(BY OTHERS) (BY OTHERS)
MALE SPLIT MULLION

EP10807
WASHER
(BY OTHERS)
JACKING BOLT
(BY OTHERS IF REQUIRED)
BUILDING BRACKET
WASHER
EP10814 / 315687
HOLE BUILIDING FIXING BRACKET

(BY OTHERS
IF REQUIRED) 315686 / EP10819
MULLION BRACKET SUPPORT / LIFTING LUG NUT

315685
(BY OTHERS)
SPRING WASHER
NUT (BY OTHERS)
(BY OTHERS IF REQUIRED)
M16 FLAT WASHER

(BY OTHERS)
NOTE:ADJUSTEMNT OF PANEL CAN BE ACHIEVED AS INDICATED ABOVE OR

ALTERANATIVE METHODS SUCH AS SHIMING CAN ALOS BE USED.
M16 BOLT
(BY OTHERS)
MULLION BRACKET SUPPORT / LIFTING LUG ASSEMBLY
© 01-09-2014
01-06-2020 Section 9 - Page 9
CW150
Assembly - Stack Joint Not To Scale
STEP 1 - PLACE PANEL ONE INTO POSITION

ENGAGE PANEL TWO INTO PANEL ONE LEAVE A 5MM
GAP BETWEEN PANEL ONE AND PANEL TWO. GUTTER SILL SPLICE
EP10812
STEP 2 - INSERT DUCT TAPE INTO THE 5MM GAP
SILICONE SEAL OVER THE STACK JOINT. PANEL 2
GUTTER SILL STEP 1
STEP 3 - SLIDE THE GUTTER SILL SPLICE INTO PLACE EP11259
CENTRALISE GUTTER SILL SPLICE BETWEEN
PANEL ONE & PANEL TWO,SILICONE SEAL ALL V- SEAL
315691
EXPOSED EDGES OF THE GUTTER SILL SPLICE
STEP 4 - APPLY SILICONE TO THE BOTTOM OF THE DUCT TAPE

FRONT COVER FIRMLY PLACE INTO POSTION
CENTRALY ALIGN THE FRONT COVER BETWEEN THE PANEL 1
PANELS AND SILICONE SEAL ALL EXPOSED EDGES. MALE SPLIT MULLION GUTTER SILL
EP10807 EP11259
V- SEAL V- SEAL
MALE SPLIT MULLION 315691 315691
EP10807
FRONT COVER
E34020

EP10808
GUTTER SILL FEMALE SPLIT MULLION

EP11259 EP10808
STACK JOINT MULLIONS
STEP 3 & 4
V- SEAL
315691
V- SEAL V- SEAL
315691 315691
GUTTER SILL SPLICE
STEP 2 EP10812
V- SEAL
DUCT TAPE 315691
V- SEAL
315691
FRONT COVER
E34020
PANEL 2 PANEL 2
MALE SPLIT MALE SPLIT MULLION
MULLION EP10807
EP10807
PANEL 1 PANEL 1
FEMALE SPLIT MULLION FEMALE SPLIT MULLION
EP10808 EP10808
NOTE: CRITICAL SEALING AREAS INDICATED SOLID BLACK LINE
Section 9 - Page 10 08-02-2011

01-06-2020 ©
CW150
Assembly - Split Mullion Joiner Clip - End / Start Panels Not To Scale
FEMALE SPLIT MULLION STEP 1 - ENGAGE THE TWO SECTIONS AS PER DRAWING.
EP10808
STEP 2 - SLIDE THE SPLIT MULLION JOINER CLIP ALONG THE

FEMALE SPLIT MULLION EQUALLY SPACED.
(NOTE: THIS MUST BE DONE BEFORE SCREWS ARE PLACED)
STEP 3 - WHEN IN POSITION WITH A PAIR OF

PLIERS TWIST THE LEGS ABOVE AND BELOW OF
THE SPLIT MULLION JOINER CLIP AS PER DRAWING A.
THIS WILL KEEP THE CLIP IN POSITION
SPLIT MULLION JOINER CLIP STEP 4 - ASSEMBLE MALE MULLION AND SCREW FIX INTO POSITION.
EP10805

EP10805

EP10808
STEP - 1

EP10808
A
TWISTED LEGS
A LEGS TO BE TWISTED

EP10805
SCREWS
MALE SPLIT MULLION

EP10807
STEP - 2 STEP - 3
FEMALE SPLIT MULLION STEP - 4

EP10808

EP10805
© 08-02-2011
01-06-2020 Section 9 - Page 11
CW150
Assembly- Split Mullion Coupler- Intermediate Panels Only Not To Scale
STEP 1 - ENGAGE THE TWO SECTIONS AS PER DRAWING.

EP10808 STEP 2 - SLIDE THE SPLIT MULLION COUPLER CLIP ALONG THE
FEMALE SPLIT MULLION EQUALLY SPACED.
(NOTE: THIS MUST BE DONE BEFORE SCREWS ARE PLACED)
STEP 3 - WHEN IN POSITION WITH A PAIR OF PLIERS

TWIST THE LEGS ABOVE AND BELOW OF THE SPLIT
MULLION COUPLER CLIP AS PER DRAWING A.
THIS WILL KEEP THE CLIP IN POSTION.
SPLIT MULLION COUPLER CLIP
EP10806 STEP 4 - ASSEMBLE MALE MULLION AND CLIP INTO POSITION.

EP10806

EP10808
STEP - 1

EP10808
TWISTED LEGS
A
LEGS TO BE TWISTED

EP10806
MALE SPLIT MULLION

EP10807
STEP - 2 STEP - 3
STEP - 4
EP10808

EP10806
Section 9 - Page 12 08-02-2011

01-06-2020 ©
CW150
Assembly - Sealing Detail Not To Scale
NOTE: CRITICAL DETAIL FOR ALL TRANSOM / MULLION CONNECTIONS / HEAD / MULLION / HEAD JAMB CONNECTIONS
ASSEMBLED VIEW UPSIDE DOWN TO

VIEW DEEP POCKET FILLER (313607) V - SEAL
315691
COMPLETLY SEALED INTO PLACE.
MALE SPLIT MULLION

EP10807
DEEP POCKET FILLER TUBULAR TRANSOM

313607
EP10813

EP12593
MALE SPLIT MULLION
EP10807
GUTTER TRANSOM
EP10815
V - SEAL
315691
TUBULAR TRANSOM
EP10813
ALL GAPS AND JOINTS BETWEEN MULLIONS

GUTTER TRANSOM,TUBULAR TRANSOM,
GUTTER SILL,FRAMES COMPLETELY SEALED
WITH SMALL JOINT SEALANT.
DEEP POCKET FILLER

313607
NOTE: DEEP POCKET FILLER (313607) WILL NEED TO BE TRIMMED TO SIZE.
© 08-02-2011
01-06-2020 Section 9 - Page 13
CW150
Assembly - End Dam Not To Scale
GUTTER SILL
EP11259
END DAM
E34020 ANGLE 50 x 20 x 1.6
Toll Cut to 155mm
GUTTER SILL
EP11259
SILICONE SEAL
GUTTER SILL
EP11259
Section 9 - Page 14 08-02-2011

01-06-2020 ©
CW150
Assembly - Sun Shade Optional Configurations Not To Scale
FEMALE SHADE BRACKET

715652
MALE SHADE BRACKET

715654
LOUVRE BLADE

715652
MALE SHADE BRACKET

715654
GLASS
© 01-09-2011
01-06-2020 Section 9 - Page 15
CW150
Assembly - Sun Shade Bracket to Mullion Not To Scale
MALE SPLIT MULLION

EP10807
STRUCTURAL RIVETS

EP10808
MALE SHADE BRACKET
715654

715652
STRUCTURAL RIVETS
Section 9 - Page 16 01-09-2011

01-06-2020 ©
CW150
Assembly - Sun Shade Bracket Not To Scale
MALE SPLIT MULLION
EP10807
STRUCTURAL RIVETS BY INFASTECH

EP10808
SHADE BRACKET MALE

715654
SHADE BRACKET FEMALE

715652

EP10808
SHADE BRACKET FEMALE

715652
MALE SPLIT MULLION
EP10807
ISOMETRIC VIEW MALE SUN SHADE BRACKET
SHADE BRACKET MALE

715654
ISOMETRIC VIEW FEMALE SUN SHADE BRACKET
© 01-09-2011
01-06-2020 Section 9 - Page 17
CW150
Sun Shade Bracket Height Not To Scale
TOP OF MULLION
DATUM LINE(TOP OF BRACKET)
HEIGHT
SUN SHADE BRACKET MALE - 715654
SUN SHADE BRACKET HEIGHT SET UP
STEP 1 - MEASURE THE REQUIRED DISTANCE FROM TOP OF MULLION TO DATUM LINE.
(THE MEASUREMENT NEEDS TO BE THE SAME FOR BOTH BRACKETS)
STEP 2 - MACHINE THE MULLIONS AS PER MACHINING DETAILS.
STEP 3 - PLACE BRACKET INTO POSITION AND DRILL HOLES INTO MULLIONS.(DRILL SIZE Ø 6.5)
STEP 4 - COUNTER SINK HOLES IN BOTH BRACKETS.(MICROSTOP COUNTERSINK TOOL REQUIRED)

& COUNTER SINK BIT)
STEP 5 - FIX INTO PLACE USING STRUCTURAL COUNTERSUNK RIVETS.
TOP OF MULLION
HEIGHT
SUN SHADE BRACKET FEMALE - 715652
NOTE: SUN SHADE BRACKETS TO BE FITTED AT JOB SITE,ON COMPLETED UNITS.

BRACKETS CANNOT NOT BE RETRO FITTED TO EXISTING CURTAIN WALLS.
Section 9 - Page 18 01-09-2011

01-06-2020 ©
CW150
© 01-06-2020 Section 10 - Page 1

CW150
Section 10 - Page 2 01-06-2020 ©

CW150
© 01-06-2020 Section 10 - Page 3

CW150
Section 10 - Page 4 01-06-2020 ©

CW150
© 01-06-2020 Section 10 - Page 5

CW150
Section 10 - Page 6 01-06-2020 ©

CW150
© 01-06-2020 Section 10 - Page 7

CW150
Section 10 - Page 8 01-06-2020 ©

CW150
© 01-06-2020 Section 10 - Page 9

CW150
Section 10 - Page 10 01-06-2020 ©

CW150
Machining - Tubular Transom Drainage Patterns Profile Scale 1:2
EP10613
TUBULAR TRANSOM
100
CTR
6
25
= =
EP7715
GLAZING BEAD
100
CTR
6
25
= =
© 08-02-2011
01-06-2020 Section 10 - Page 11
CW150
Machining - Gutter Transom Drainage Patterns Profile Scale 1:2
EP10815
GUTTER TRANSOM
100
CTR
6
25
= =
EP2231
GLAZING BEAD
100
CTR
6
25
= =
Section 10 - Page 12 08-02-2011

01-06-2020 ©
CW150
Machining - Mullion for Sun Shade Bracket Not To Scale
MALE SPLIT MULLION MALE SPLIT MULLION

EP10807 EP10807
DATUM
MACHINE LEG FLUSH

TO GLAZING POCKET
185
18.65

EP10808
EP10808
DATUM
185
3.7
MACHINE LEG FLUSH

TO GLAZING POCKET
© 01-09-2011
01-06-2020 Section 10 - Page 13
CW150
Machining - Sun Shade Bracket Holes Not To Scale
TOP OF MULLION
HEIGHT
P6.5 - THRU
(TYP 8)
SUN SHADE BRACKET MALE -715654
SUN SHADE BRACKET HOLE SETUP
STEP 1 - AFTER BOTH OF THE MULLIONS HAVE BEEN MACHINED SECURE SUN SHADE
BRACKETS INTO CORRECT POSITION.
STEP 2 - USE THE SUN SHADE BRACKET TO MARK HOLE POSITIONS ONTO THE
MULLIONS.
STEP 3 - REMOVE THE SUN SHADE BRACKETS AND DRILL HOLES THRU MULLIONS WITH
A Ø6.5 DRILL BIT.
TOP OF MULLION
HEIGHT
P6.5 - THRU
(TYP 8)
SUN SHADE BRACKET FEMALE -715652
Section 10 - Page 14 01-09-2011

01-06-2020 ©
CW150
Machining - Building Bracket Scale 1:2
80
CTR
Ø16.5
200
℄
R8.25
TYP
CTR
TYP
35
60 40
CTRS CTR
EP10819
BUILDING BRACKET
(315686 IS PRE-MACHINED)
© 08-02-2011
01-06-2020 Section 10 - Page 15

Technical-Manual AGS-CW150CurtainWall Capral 2020 06 01

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TECHNICAL MANUAL HISTORY History..

FEATURES & BENEFITS Section 1..

PRODUCT SPECIFICATIONS Section 2..

EXTRUSIONS Section 3..

COMPONENTS Section 4..

CONFIGURATIONS Section 5..

ARRANGEMENT DETAILS Section 6..

GLAZING DETAILS Section 7..

CUTTING FORMULAS & BOMs Section 8..

ASSEMBLY DETAILS Section 9..

MACHINING DETAILS Section 10..

Index - Page 2 01-06-2018

CAPRAL SUPPLY TERMS ..

RELEASE DATE UPDATE SUMMARY

MANUAL RELEASE – 01-06-2020

© 01-06-2020 Manual History - Page 1

Spandrel infill panels

Optional stack joint or tubular transom

Single or double glazed options

Split mullions or structurally glazed split

Water Performance up to 900Pa* (Static)

Ultimate Limit State (ULS)

TESTED PERFORMANCE TO AS4284, 2008 – TESTING OF BUILDING FACADES

- The maximum water rating of the facade should be stated at,

- The maximum Ultimate rating of the facade should be stated at,

Section 2 - Page 2 08-02-2011

STRUCTURAL & WATER - TEST REPORT NUMBER: 2010-060-S2

Configuration: Refer to above

Approved to Standard: AS4284-2008 (satisfies the requirements of AS2047.1999)

DEFLECTION TEST RESULTS:

AIR INFILTRATION RESULTS:

WATER PENETRATION RESULTS:

ULTIMATE STRENGTH RESULTS:

LOAD TESTING – SUN SHADE BRACKETS

DEFLECTION TEST RESULTS:

ULTIMATE STRENGTH RESULTS:

Section 2 - Page 4 08-02-2011

Serviceability pressures have not been limited by water performance.

Mullion Height (mm) Maximum Design Pressure (kPa)

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

Serviceability pressures have not been limited by water performance.

Mullion Height (mm) Maximum Design Pressure (kPa)

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

Section 2 - Page 6 01-12-2012

To confirm suitability of transom for a specific project please contact

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

To confirm suitability of transom for a specific project please contact

Section 2 - Page 8 01-12-2012

© 01-06-2020 Section 3 - Page 1

Section 3 - Page 2 01-06-2020 ©

© 01-06-2020 Section 3 - Page 3

Section 3 - Page 4 01-06-2020 ©

EP2231 E31818 E31819

© 01-06-2020 Section 3 - Page 5

Section 3 - Page 6 01-06-2020 ©

© 01-06-2020 Section 4 - Page 1

NON-STOCKED ITEMS REQUIRED FOR ASSEMBLY

10g x 75mm CSK S/S SCREW

SPECTRUM 1 (SINGLE PART SILICONE)

SPECTRUM 2 (TWO PART SILICONE)

OPEN CELL FOAM ROD RUBBER BLOCK: 9 x 15 x 50

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH

/(*(1'6 6HUYLFHDELOLW\3UHVVXUH8 8OWLPDWH3UHVVXUH