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A numerical study of the design of ZnMgO window

layer for Cadmium-free thin-film CIGS solar cells


F. Troni. G. Sozzi, R. Menozzi
Department of Information Engineering
University of Parma
Parco Area delle Scienze 181A, 43124 Parma, Italy
fabrizio.troni@nemo.unipr.it

Abstract — The paper analyzes results of numerical simulation The aim of this work is therefore to provide theoretical
with the aim of providing theoretical indications for Cd-free indications for Cd-free CIGS solar cell design and
CIGS solar cell. Thickness, composition and doping of the new- manufacturing by showing results of numerical simulations
material ZnMgO window layer are taken into account, together of cells with varying Zn1-xMgxO bandgap (i.e., different Mg
with the effects of interface states at the heterojunction
content x), thickness, and conductivity, with and without
ZnMgO/CIGS.
defects at the Zn1-xMgxO/CIGS interface. These indications
Keywords - Photovoltaics, thin-film solar cells, CIGS, are meant to support the development of a novel
ZnMgO, Cd-free CIGS cells, modelling manufacturing technology for CIGS solar cells under way at
CNR-IMEM, Parma, Italy.
I. INTRODUCTION II. NUMERICAL MODEL
Thin-film solar cells based on Cu(In,Ga)Se2 (CIGS) show Simulations are performed using the Synopsys Sentaurus
record efficiencies among thin-film technologies, and are suite. The cell behavior in the dark is described by the
now experiencing the first phase of commercialization, with Poisson, electron and hole continuity, and drift-diffusion
manufacturers introducing mass production processes equations. Unlike most simulations found in the literature,
yielding cells with efficiencies in the 10-16% range [1]-[2]. our model of the illuminated cell (standard AM1.5D solar
Lab specimens can provide power conversion efficiency as spectrum) features a transfer matrix approach [8] for the
high as 20% [3]. The structure of the most popular cells calculation of light propagation: this approach accounts for
features, from top to bottom, a ZnO transparent contact layer, the effects of reflection at the interfaces between adjacent
an n-doped CdS buffer layer, a p-doped CIGS absorber layer, layers, a commonly overlooked effect that can significantly
and a backside metal (Mo) contact sitting on a soda lime impact the cell efficiency. The characteristics of the CIGS
glass or flexible substrate. However, the presence of toxic
absorber can be found in [9] (except that here we use a 2 μm-
Cadmium poses environmental concerns that prompted
thick absorber); since grain boundary effects have been
research efforts aimed at replacing the CdS buffer with Cd-
treated in [9] and here we focus on the window layer design,
free layers [4]-[7]. In this respect, ZnMgO has proven to be a
in this work we consider for simplicity the case of a single-
suitable replacement for CdS, due to its wide bandgap (i.e.,
crystal cell.
low absorption) and convenient band alignment with the
The first design parameter to consider for the Zn1-xMgxO
CIGS absorber.
window layer is the Mg concentration x, since its bandgap is
When designing the cell window layer, some of the factors
linearly increasing with x [10]. Larger bandgap means
that must be reckoned with are: (1) its transparency to the
smaller absorption loss: we have calculated that with x =
solar spectrum; (2) its thickness, electron concentration and
0.19 less than 1% of the AM1.5D radiation is absorbed by
mobility; (3) its band alignment with the underlying buffer or
Zn1-xMgxO, so for x ≥ 0.19 we can confidently neglect this
absorber, also in connection with the presence of interface
source of efficiency loss and consider the layer transparent.
defects. While band alignment has been discussed before [4]-
The Zn1-xMgxO bandgap on the other hand has a great impact
[6], very little can be found on factors (1) and (2), their
in terms of band alignment and therefore of collection
correlation, and combined effects with (3). In particular, data
efficiency [4]-[6]. In this paper we focus on two values: x =
on carrier density and mobility (hence, resistivity) of ZnMgO
0.19 and x = 0.36.
layers are very scarce and widely dispersed. The cell’s
electrostatics is obviously a function, among other factors, of III. SIMULATION RESULTS
window layer thickness and electron concentration; the
thickness also influences transparency, not only through A. Zn1-xMgxO thickness and doping
absorption (which is generally neglected, particularly for The Zn1-xMgxO thickness tW impacts the external quantum
relatively large Mg content) but due to reflection at the efficiency due to interference between waves reflected at the
air/ZnMgO and ZnMgO/CIGS interfaces, a commonly air/ZnMgO and ZnMgO/CIGS interfaces: the total reflection
overlooked phenomenon that becomes significant when the loss is therefore dependent on tW, as shown in fig. 1. This
layer thickness is reduced to limit the series resistance. effect is accounted for in our simulations, unlike in most

Work partly funded by CNR-IMEM, Parma, Italy, under the PED4PV project.

978-1-4244-9137-7/11/$26.00 ©2011 IEEE 193


Figure 1 Cell reflectivity vs. window layer thickness.
published works. Together with electron density nW (and Figure 3 Short-circuit current vs. Zn1-xMgxO thickness for x = 0.36, and
for two values of nW, the electron concentration in the Zn1-xMgxO.
mobility μW), tW also contributes to determining the
electrostatics and current transport. Therefore, it must be η increase with tW because of reduced reflection loss (fig. 1),
investigated which combinations of x, tW and nW result in with a tendency to saturate or slightly decrease beyond tW =
better cell efficiency. 80 nm, possibly due to the reflectivity increase (fig. 1); on the
Fig. 2 shows the equilibrium band diagram for a cell with x = other hand, when nW is lower (nW = 1012 cm-3 in figs. 3 and 4)
0.36, tW = 80 nm, and different values of nW: the very wide and the window layer is depleted (fig. 2) the band alignment
range of nW values is consistent to what can be found in (or is such that electrons tend to be blocked before reaching the
inferred from) the literature (compare for instance [11], [12]). cathode, all the more so as the ZnMgO layer gets thicker, and
In these simulations we use a constant electron mobility in the both JSC and η are degraded.
ZnMgO, μW = 10 cm2/(Vs). Moving from low to high nW the The importance of the band alignment on the overall cell
Zn1-xMgxO goes from full depletion to almost total neutrality,
while the surface of the p-CIGS absorber gets depleted more behavior is confirmed by figs. 5 and 6, showing JSC and η,
and more by the cathode charge. This obviously has a big respectively, as a function of Zn1-xMgxO window layer
influence on the cell behavior, as will be shown below. thickness, for the case of x = 0.19. By reducing the Mg
content from 36% to 19%, the bandgap of Zn1-xMgxO shrinks
Fig. 3 shows that the cell’s short-circuit current JSC has from 3.75 eV to 3.49 eV, while the conduction band offset,
opposite dependence on tW, depending on the electron which represents a barrier to electron flow from the absorber
concentration, nW. Since the open-circuit voltage VOC (not to the cathode, drops from 0.22 eV to 0.04 eV. A comparison
shown here) does not change much, this reflects directly on of fig. 5 with fig. 3, and fig. 6 with fig. 4, shows that the
the behavior of the cell’s efficiency in fig. 4. For large values reduced conduction band offset significantly weakens the
of nW (like nW = 1018 cm-3 in figs. 3 and 4) the band alignment
importance of the electron density nW and, for the lower
favors electron injection into the cathode (fig. 2), and JSC and
densities, the dependence on the thickness tW.

Figure 2 Band diagram for the Zn1-xMgxO/CIGS interface. x = 0.36, tW =


80 nm. The arrow indicates increasing values of nW: 1012, 1016, 1017, 1018 Figure 4 Cell efficiency vs. Zn1-xMgxO thickness for x = 0.36, and for
cm-3. two values of nW, the electron concentration in the Zn1-xMgxO.

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Figure 7 Cell efficiency vs. Zn1-xMgxO electron concentration.

Figure 5 Short-circuit current vs. Zn1-xMgxO thickness for x = 0.19, and


for two values of nW, the electron concentration in the Zn1-xMgxO. TABLE I. INTERFACE TRAP PARAMETERS
Type Density NIT Energy Capture Cross-section
If we fix the Zn1-xMgxO thickness at tW = 80 nm, which Donor 11
10 to 10 [cm ]13 -2 CIGS
10-15 [cm2]
yields the peak efficiencies (figs. 4 and 6), and vary its midgap
electron concentration nW, we observe the results of fig. 7. As
noted above, for x = 0.36 low electron densities result in Figs. 9 to 12 summarize the cell performance in the presence
unfavorable band alignment, and only for nW ≥ 1018 cm-3 does of interface traps with concentrations ranging from 1011 to
the efficiency attain satisfactory values. On the other hand, 1013 cm-2, as a function of Zn1-xMgxO electron density nW. We
for x = 0.19, the lower conduction band offset between Zn1- focused on the case of x = 0.19 since, as shown by fig. 7,
xMgxO and CIGS makes the band alignment, shown in fig. 8, under no doping condition does the structure with x = 0.36
more forgiving even at low or very low electron offer any advantage over that with x = 0.19, while it is
concentrations, and η decreases much more gently for markedly inferior for low to moderate Zn1-xMgxO doping.
decreasing nW. For nW ≥ 1019 cm-3, yielding degenerate Zn1-
xMgxO, there is no more dependence of η on x, due to virtual The structure with the lowest trap density (NIT = 1011 cm-2)
absence of a barrier to electron flow. does not show any appreciable difference from the case of
ideal trap-free interface.
B. Interface states at ZnMgO/CIGS heterostructure On the other hand, NIT = 1012 cm-2 is enough to produce a
The presence of interface traps between Zn1-xMgxO and CIGS marked degradation of the cell’s performance. While the
quantitatively alters the picture as described so far. Tab. I short-circuit current (fig. 9) is unaffected by this trap
summarizes the trap parameters used in our simulations. concentration, the open-circuit voltage (fig. 10), as expected,
is significantly degraded by the increase of non-radiative
recombination. Together with some reduction of the fill factor

Figure 8 Band diagram for the Zn1-xMgxO/CIGS interface. x = 0.19, tW =


Figure 6 Cell efficiency vs. Zn1-xMgxO thickness for x = 0.19, and for 80 nm. The arrow indicates increasing values of nW: 1012, 1016, 1017, 1018
two values of nW, the electron concentration in the Zn1-xMgxO. cm-3.

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Figure 9 Short-circuit current vs Zn1-xMgxO electron concentration. Figure 11 Fill factor vs Zn1-xMgxO electron concentration. x=0.19. NIT=
x=0.19. NIT= 1011 cm-2 (squares), NIT= 1012 cm-2 (circles), NIT= 1013 cm-2 1011 cm-2 (squares), NIT= 1012 cm-2 (circles), NIT= 1013 cm-2 (triangles).
(triangles).

Figure 10 Open circuit voltage vs Zn1-xMgxO electron concentration. Figure 12 Cell efficiency vs Zn1-xMgxO electron concentration. x=0.19.
x=0.19. NIT= 1011 cm-2 (squares), NIT= 1012 cm-2 (circles), NIT= 1013 cm-2 NIT= 1011 cm-2 (squares), NIT= 1012 cm-2 (circles), NIT= 1013 cm-2 (triangles).
(triangles).
(fig. 11), the decrease of VOC causes significant efficiency In the presence of non-ideal ZnMgO/CIGS interface,
loss (fig. 12). This trend is accentuated for NIT = 1013 cm-2. increasing interface trap densities result, as expected, in
It should be noticed that for nW ≥ 1018 cm-3 the presence of open-circuit voltage and, consequently, efficiency
trap does not alter the cell’s behavior, no matter what is the degradation. Heavy doping of the ZnMgO layer (nW ≥ 1018
trap concentration. As shown in fig. 8, with heavily doped cm-3) results in full occupation, and inactivation, of the mid-
Zn1-xMgxO layer the band alignment is such that the interface gap traps.
traps (energetically located at the middle of the CIGS The results we obtained may serve as a starting point for the
bandgap) are far below the Fermi level; consequently, they design and development of Cd-free thin-film solar cells using
are always filled with electrons, and therefore inactive. ZnMgO as a buffer in place of the usual CdS layer.

IV. CONCLUSIONS References


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