Professional Documents
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Apparel Industry
Introduction:
Before going in to the details of the garment industry we should know what is garment, isn’t it? Any
object which can be used to wear is termed as garment / apparel / clothing. Such as shirt, pant,
sweater etc. Garment can also be used to achieve a specific function, for example fire resistance or
cut resistance, etc. Garments are a part of apparel, whereas apparel is a broad terminology. For
instance, shoes and hats are also included in apparel.
Figure 1:
Garment manufacturing process flow chart
Garment industry is the final stage of textile manufacturing where cloth is cut into different parts and
sews to make various types of apparel. All the process of garment manufacturing are done in
different sections in garment industry. In this article I will discuss different departments in garment
manufacturing industry.
Different Departments in Garment Industry:
Clothing or apparel industry consists of different departments. Every department is responsible for
better production. The various departments working flowchart are given in figure-2:
Figure 2:
Different Departments in Garment Industry
We will discuss of the different departments or sections in an apparel industry are given below:
1. Merchandising
2. Sampling department
3. Fabric sourcing
4. Purchasing department
5. Fabric inspection department
6. Accessory stores department
7. Planning department
8. Laboratory department
9. Machine maintenance
10. CAD section
11. Cutting section
12. Production department
13. Industrial engineering section (IE)
14. Embroidery department
15. Fabric washing section
16. Quality assurance department
17. Finishing department
Merchandising:
It is a vital process that involves planning, developing, executing and dispatching the order (product)
to the buyer. The merchandising process comprises guiding and supervising for the successful
processing of an order. The types of merchandising done in a garment unit are marketing
merchandising and product merchandising.
The main objective of marketing merchandising is development of product, costing and ordering, and
it has direct contact with the buyer. Product merchandising is carried out in the respective apparel
unit and involves all the responsibilities starting from sourcing to finishing.
Sampling department:
The sampling department coordinates with the merchandising and production department. It is
carried out to foresee finished product appearance and fit when produced in bulk and to confirm
whether there are any inconsistencies in the pattern according to the buyer’s specification. It also aids
to determine the fabric consumption along with that of thread and other accessories used.
Fabric sourcing:
Fabric sourcing is mainly engaged in deciding where and how the fabrics have to be procured. It
works in conjunction with the merchandising department and looks after the delivery of the required
garments within the scheduled time and cost.
Purchasing department:
The main difference between the sourcing and purchasing department is that the sourcing section
works for sourcing the fabrics alone whereas the nature of the work of the purchasing department
comprises sourcing of accessories and trims as well.
Laboratory department:
The laboratory or testing center in the industry should be equipped with all the essential instruments
that are mandatory for the testing of fabric and accessories. If the facility for specific tests mentioned
by the buyer is not available in the industry, it should be sent to external laboratories that are
authorized by the buyers.
Machine maintenance:
Undesirable quality of garments mostly results from ill-maintained machines. Breakdown and
preventive maintenance is mainly aimed toward reducing the downtime and increasing lifetime,
respectively.
CAD section:
Normally, large-scale garment industries have their own designing department for various garment
styles. The CAD department is accountable for the following functions:
Cutting section:
The cutting department normally receives the order from the production manager who has approved
the cutting order to cut a given quantity of garment styles. The cutting order sheet contains the
following information:
Production department:
The production department will obtain the details like
Embroidery department:
It comes into play only when the particular garment style demands. It receives the garment panel,
style and the embroidery details from the merchandisers and they will also get a sample of the
garment on which the embroidery has been already done and it will be used as a reference sample.
Finishing department:
The finishing department is the last section in the garment production prior to packing and dispatch
and it plays a significant role in the final garment appearance. It involves the following processes.
1. Trimming: It removes the extra threads from the garment at the stitched areas.
2. Inspection: The inspection is done as per the AQL 2.5 system and mainly depends on the buyer
requirements.
3. Pressing: This is carried out after the garment has been inspected completely and the garments
are pressed or finished based on the method of their folding during packing.
4. Tagging section: After the completion of fabric inspection and pressing, they are sent for
labelling, which includes the size labels, price tags and miscellaneous labels if any are
mentioned in the specification sheet.
5. Packing: The packing is done in the carton boxes. Individual packing of garments in the poly
bag and folding the garments and organizing them in the carton boxes without placing them in
the poly bag are the two types of packing followed in the garment industry.
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