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GP 24-23 25 March 2009
GP 24-23 25 March 2009
GP 24-23
Applicability Group
Date 25 March 2009
GP 24-23
Group Practice
BP GROUP
ENGINEERING TECHNICAL PRACTICES
25 March 2009 GP 24-23
Active Fire Protection - Offshore
Foreword
This revision of Engineering Technical Practice (ETP) GP 24-23 includes updating the document
format, reorganisation of some clauses, and minor content change. The changes were so extensive that
revisions have not been identified in the margin as is normal practice.
In the event of a conflict between this document and a relevant law or regulation, the
relevant law or regulation shall be followed. If the document creates a higher obligation, it
shall be followed as long as this also achieves full compliance with the law or regulation.
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Active Fire Protection - Offshore
Table of Contents
Page
Foreword ........................................................................................................................................ 2
1. Scope .................................................................................................................................... 4
2. Normative references............................................................................................................. 4
3. Terms and definitions............................................................................................................. 4
4. Symbols and abbreviations .................................................................................................... 8
5. Requirements for active fire protection................................................................................... 8
5.1. Roles in fire hazard management ............................................................................... 8
5.2. System performance specifications............................................................................. 9
5.3. System inspection, maintenance, and repair............................................................. 10
5.4. Adverse effects ......................................................................................................... 10
6. Role of fire teams................................................................................................................. 10
7. Firewater infrastructure ........................................................................................................ 10
7.1. General..................................................................................................................... 10
7.2. Firewater demand and system capacity .................................................................... 10
7.3. Response time.......................................................................................................... 11
7.4. Fire pumps................................................................................................................ 11
7.5. Firewater system....................................................................................................... 14
8. Fixed firewater systems ....................................................................................................... 16
8.1. Deluge systems, including water curtains ................................................................. 16
8.2. Fixed monitors .......................................................................................................... 19
8.3. Fixed foam systems .................................................................................................. 20
8.4. Foam addition to deluge systems.............................................................................. 21
8.5. Hydrants and manual firefighting equipment ............................................................. 23
8.6. Sprinkler systems...................................................................................................... 23
9. Specialty extinguishing systems........................................................................................... 24
9.1. General..................................................................................................................... 24
9.2. Fine water mist ......................................................................................................... 25
9.3. Gaseous systems ..................................................................................................... 25
9.4. Galley systems ......................................................................................................... 26
10. Portable firefighting equipment ............................................................................................ 26
10.1. Hydrants ................................................................................................................... 26
10.2. Fire extinguishers...................................................................................................... 26
Bibliography .................................................................................................................................. 27
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Active Fire Protection - Offshore
1. Scope
a. This Group Practice (GP) provides requirements for the selection, design, and installation
of active fire protection for offshore exploration and production facilities.
b. This GP covers active systems, including firewater supply systems, fixed fire protection,
portable equipment, extinguishers, and the arrangements for manual firefighting.
c. This GP does not define the need for active fire protection or the standard for fire
protection.
d. This GP covers the protection of offshore fire hazards that may constitute a direct risk to
life through their immediate effects or through escalation, including well, well service,
riser, process hydrocarbon hazards, fuel, utilities, and accommodations.
e. This GP covers drilling and blowout hazards and equipment on production installations or
wellhead towers in which the drilling rig is an integral part of the facility. This GP does not
apply to mobile offshore drilling units (MODU) or the fire protection of “knock down”
drilling rigs that are owned by others and assembled as required on the facility.
f. This GP does not cover use of active systems to reduce the overpressure of explosions, but
it does cover the protection from fires that may occur following plant or structural damage
caused by the explosion.
2. Normative references
None.
For the purposes of this GP, the following terms and definitions apply:
Catastrophic hazards
Hazard of severity such that preservation of lives of personnel on facility cannot be demonstrated and
design is such that effects cannot be mitigated to allow controlled evacuation.
Catastrophic escalation
Escalation that could lead to destruction of the facility before safe evacuation can be achieved.
Compartment fire
Fire originating in a modular compartment of an offshore installation.
Confined fire
Fire within an area such that the shape of the flames is severely disrupted by the presence of walls or
ceilings, but the ventilation may not be restricted to the extent that it is ventilation controlled.
Control systems
(In the context of control measures for hazards rather than instrumented control systems). Measures,
systems, procedures, or processes that limit the severity of hazards.
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Controllable hazards
Hazard that has potential for local damage, harm to personnel, and escalation to a higher category if
not effectively controlled and mitigated by inherently safer design (ISD) and safety critical design
measures (SCDM).
Deluge header
Piping arrangement that distributes firewater from fire pumps and mains to the inlets to deluge
systems.
Deluge system
System designed to distribute water spray onto specific targets either to suppress fires or to protect
equipment and structures from the effects of fire or thermal radiation.
Escape route
Route whereby persons can remove themselves from a dangerous location to a place of safety.
Escape system
Secondary means for escape from an installation in which the individuals need to depend upon their
own resources for survival (e.g., life rafts or descent devices).
Evacuation hazards
Hazard that has the potential, after a defined period of time under major accident conditions, to
endanger lives of personnel on a facility through progressive escalation or through eventual
impairment of muster locations, temporary refuge, and evacuation systems. ISD and SCDM combine
to delay escalation long enough for controlled evacuation to take place.
Evacuation route
Path of minimum length from a workstation that is accessible at all times for employees to reach the
evacuation system.
Evacuation system
A system consisting of boats, helicopters, or other means to evacuate the offshore installation.
Exposure protection
Fire protection offered from a suppression system for a specific type of fire event (e.g., jet fire or pool
fire).
External flaming
Effect that occurs outside a roofed module if the fire size or ventilation conditions are such that a
significant proportion of the flames extends beyond the module boundary to affect the areas to either
side and above.
Fixed monitor
Part of the active fire protection system. This device is fixed in a permanent location, connected to the
firewater supply, and capable of directing a straight or diffuse jet of water through a variable
horizontal trajectory and elevation towards a potential fire location. Typical monitors have a capacity
from 1 800 l/min to 3 600 l/min (475 gpm to 950 gpm).
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Fixed system
Permanently installed system that either extinguishes or controls a fire at the location of the system.
Hazard
Condition or practice with the potential to cause harm to people, the environment, property, or BP’s
reputation.
Integrated platform
Having all the facilities upon one supporting structure or floating hull. This may include processing,
wells, drilling facilities, riser utilities, and accommodations.
Jet fire
Fire caused by the release and ignition of a pressurised gas.
Manual firefighting
Involving personnel using portable or fixed firefighting equipment to extinguish a fire.
Muster location
Designated place where personnel can muster and survive the effect of a major hazard accident while
awaiting evacuation.
Performance standard
Describes the functionality (response time, duration, flow, or application rate), reliability (probability
of components, parts, and systems to perform their required functions for a desired period of time
without failure in specified environments with a desired confidence), and survivability (equipment
remaining operational after a fire or other event) of a protection system.
Pool fire
Turbulent diffusion fire that burns above a horizontal pool of vaporising hydrocarbon fuel in which the
fuel has zero or low initial momentum.
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Active Fire Protection - Offshore
Ring main
Method of distributing firewater around a platform such that any point can be supplied from at least
two different directions. In this GP, a ring main is only used for hydrants in process and well bay areas
and for supplies to nonhazardous areas. Deluge systems should be supplied through a deluge header.
Risk
A measure of loss/harm to people, the environment, compliance status, Group reputation, assets, or
business performance in terms of the product of the probability of an event occurring and the
magnitude of its impact. Throughout this Practice, the term “risk” is used to describe health, safety,
security, environmental, and operational (HSSE&O) undesired events.
Prevention
Design measures to prevent a major accident through effective monitoring and process safety
systems, with automatic executive action to remedy abnormal plant behaviour where
appropriate.
Control
These are the active and passive measures to prevent escalation of a major accident and to bring
the plant to a stable condition over a defined time period without operator intervention. Operator
intervention should be possible, but not relied upon to carry out essential incident control.
Mitigation
These are measures that provide reliable protection for personnel and critical equipment or
structure from the effects of a major accident. It is often through barriers, structural strength and
active fire protection.
Spray fire
Fire characteristics resulting from the release of pressurised liquid such that the droplet generation and
heat feedback cause the liquid to burn as a spray rather than dropping out to form a pool fire. A spray
fire is normally defined by the pool/spray transition pressure.
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For the purpose of this GP, the following symbols and abbreviations apply:
BC Bicarbonate.
EA Engineering authority.
HP High pressure.
LP Liquid petroleum.
TR Temporary refuge.
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5.2.1. General
Performance specifications shall be stated in terms of functionality, reliability, and survivability
in accordance with 5.2.2 through 5.2.4.
5.2.2. Functionality
a. Active fire suppression systems shall function to counteract hazards characterised in the
FEHM.
b. Active fire protection system coverage should be sufficient for the size of the event. The
extent of active fire protection coverage accounts for variations of coverage due to wind
strength and direction.
c. External flaming from confined modules and radiation and smoke effects from large fires
should be considered.
d. The functional performance standard should be achievable throughout the life of the
facility. This may require design contingencies to address performance deterioration of the
system over time or to minimise the impact of equipment downtime.
5.2.3. Reliability
a. The FEHM process determines the minimum required probability that a system, including
its supporting infrastructure (e.g., power supplies or control systems), will fulfil its role as
defined by the functional performance standard.
b. Reliability should consider system availability, given delivery system (e.g., pump and
mains), and potential effects from environmental conditions, including the effects of
temperature, wind, and the saline atmosphere.
c. Reliability should be verified by regular testing of components or the complete system.
d. Reliability targets should ideally be achieved by design allowances and the quality of
equipment selected rather than use of redundant systems. While this may not be applicable
to pumps and delivery systems, it should be applied to active systems (e.g., deluge piping
and nozzles and sprinkler systems).
5.2.4. Survivability
a. Fire protection systems shall be designed to remain operable during identified fire
conditions as described in the FEHM. Methods to achieve this include location, shielding,
protection, and rapid operation of the system itself.
b. Systems shall be designed to remain operable following explosions as described in the
FEHM plan. Methods to achieve this include location, shielding, and strengthening of
equipment.
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a. Fire teams shall not be used as the primary means of firefighting to control process, well,
or riser area hazardous events.
b. The size, capability, and role of the fire team on the facility should be assessed or agreed
with the operator on a new project before placing reliance on the team. Suitable and
sufficient portable equipment shall be provided to fulfil the identified roles.
7. Firewater infrastructure
7.1. General
The main design principles for the infrastructure should be simplicity, robustness, and suitable
layout (e.g., to avoid exposure to damaging fires or explosions).
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c. If the main deluge supply has the potential to be severely damaged due to explosion
scenarios, hydraulic modelling shall be undertaken, considering sections that are isolated to
simulate pipe ruptures.
d. Hydraulic modelling of the firewater systems shall be performed assuming a friction factor
relevant to the type of piping material and taking into account deterioration in the surface
during the working life of the facility. Sensitivity analysis should be performed to ensure
that the system (equipment, driver capacity, etc.) can operate under early life, low friction
factor conditions, as well.
e. Firewater systems demands shall also take into account any other water requirements, such
as pump cooling and foam making.
f. Design shall ensure that firewater supply is available for the duration of fire scenarios
considered in the FEHM.
7.4.1. General
a. Fire pumps shall have at least 12 hr fuel capacity at full load.
b. Fire pumps should comply with the intent (type, design, and installation) of industry fire
pump codes and BP practice.
c. Fire pump capacity shall be provided to comply with the performance standard determined
through the FEHM.
d. Selection of fire pumps should take into consideration facility type, layout, available space,
and the size of standard pump units that are readily available. This includes the pumps,
gearboxes, and diesel engines.
e. Main cooling water/sea water lift pumps that are regarded as spare firewater pumps shall
be designed to comply with all the performance criteria of the primary firewater pumps,
including power supply availability. If firewater demand reduces the amount of cooling
water available, the impact of loss of the pumps on the safe shutdown of the process should
be investigated.
f. Fire pumps shall provide indication of their unavailability (e.g., bypass and loss of power)
to a constantly attended location.
7.4.2. Reliability
a. The reliability of each fire pump should be at least 95%.
b. If repeated starts at full throttle are required, testing requirements should consider potential
adverse effects upon the reliability of diesel engines.
c. Fire pump configuration may use an electric pump powered from the main generation as
an alternative arrangement for the primary pump.
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7.4.3. Availability
a. The project team and future operator of the facility should agree the target availability for
the pumps. The default value for each fire pump is 95% (i.e., a maximum allowance of
18 d/yr when the pump may be taken offline for repair). During this time, the spare pump
shall be available to provide coverage.
b. The 5% unavailable time should include waiting periods for spare parts supply and pump
repair following tests that show the fire pump fails to meet the minimum functional
performance standards. If the pump is not duplicated for controllable events, a higher
availability may be required.
c. Critical spare parts required to maintain availability shall be identified. These spare parts
should be warehoused and readily available.
d. In cases for which there are particularly hazardous activities that could lead to events
requiring full water capacity, specific availability requirements may be set for those
operations.
7.4.4. Logic
a. Fire pumps should be designated as primary, first standby, second standby, etc. This status
should be selected at the control room.
b. The primary fire pump shall start automatically as follows:
1. On a low pressure signal from the deluge or ring main header.
2. On signal from the fire and gas panel in accordance with the cause and effects (safe)
charts.
3. On a demand signal from the helideck foam or deluge systems.
c. Fire pumps shall also have start buttons at the central control room and in the alternate
command centre, if provided.
d. Standby pumps shall start sequentially on the low pressure alarm, if either the duty pump
fails to start, or the demand exceeds its capacity as indicated by low main header pressure.
e. Fire pumps shall have a manual stop located at the pumps.
f. If one or more fire pumps are located below decks and/or some distance from the control
room, a manual stop facility in the control room should be considered.
7.4.5. Pump
a. Fire pumps shall not be hydraulically driven.
b. The pump specification should include a design safety factor of at least 1 bar (15 psig)
additional pressure for the lowest flow, highest pressure demand, and 10% additional flow
for the largest controllable hazard scenarios. Pumps shall also have a 25% capacity in
excess of this maximum demand at 80% of the pressure.
c. The pump performance curve shall be selected to match the flow and pressure needed for
each of the major fire scenarios identified. Scenarios of high pressure/low flow incidents,
such as helideck fires, and of high flow/low pressure incidents, such as process fires using
deluge systems, shall be considered.
d. Pump intakes shall be protected (e.g., screened) to prevent the ingress of marine debris.
e. Pump inlet design should take into account minimisation of prerotation and swirl at the
pump inlet.
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f. NPSHA shall be determined for the minimum tidal condition. This corresponds to the
maximum water temperature in combination with the following, as appropriate:
1. Lowest astronomical tide.
2. Maximum drawdown in stilling tubes.
3. If the minimum trough exceeds 10% of the NPSHA under continuous conditions as
determined in 1. and 2., allowance should be made for wave effect.
4. If determining NPSHA, 50% of the screens or strainers should be assumed to be
blocked.
5. A 10% margin should be provided on the calculated NPSHA to cover inaccuracies in
estimates of the suction conditions.
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c. Local pump control panels shall be located adjacent to the pump driver and shall not be
located on a blast wall.
d. Firewater pressure adjacent to the pump discharge manifold should be indicated locally
and repeated in the control room.
e. Diesel fire pumps should have battery start systems and an alternative means of starting,
either pneumatic or hydraulic.
7.5.1. General
a. Firewater systems should be constructed of cupro nickel, super duplex stainless steel, or
titanium. GRP, fibreglass, or other alternatives may be acceptable, subject to SPU EA
approval.
b. Design pressure of the system and its components shall be equal to or greater than the shut
in pressure of the fire pumps, plus any allowances to be made for differences in elevation
between the fire pump discharge and the lowest point, thus eliminating the need for
overpressure protection within the firewater system.
c. Potential for water hammer during startup and pressurisation of the system should be
analysed.
d. Causes of surge in the system shall be identified, studied, and minimised by engineering
design.
e. The firewater system shall be protected from freezing as required by environmental
conditions. A ring main supply system should be protected by maintaining a minimum
circulation in the system, but dead legs in which continuous flow is not possible should be
insulated and heat tracing installed as necessary to prevent freezing.
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8.1.1. General
a. Design considerations and performance standards are described in 8.1.2 through 8.1.11.
b. Deluge valve and actuation points shall be located outside the fire zone to be protected by
the deluge system concerned. They should be located in a nonhazardous location at a main
egress point to facilitate activation.
c. The extremities of the firewater distribution system shall have flushing points.
d. The deluge system should be designed to withstand blast overpressure or fire from
controllable events. Pipe supports should be passively fire protected to achieve this, if
necessary.
e. The detailed design of deluge systems should be based on standard industry practice.
f. Deluge headers should be of the minimum practical length and located in a safe area.
g. Deluge systems should be limited to 12 000 l/min (3 170 gpm) and 200 mm (8 in) feed
piping size.
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f. In confined (roofed) areas with prolonged high pressure liquid fires, high velocity direct
water spray application to the critical vessels should be used.
g. General area coverage of the well bay may be used. Specific dedicated deluge on
wellheads is typically not warranted.
h. Blowout preventers should be protected using high flow spray nozzles if they could be
exposed to fire for a significant period before they are actuated. This should not normally
be required, unless the facility layout is such that well fluids may cascade around them or
process area fires could impinge upon them during critical well operations. If either of
these scenarios could arise, protection should be provided using at least two large flow
fixed nozzles each with a minimum flow rate of 450 l/min (120 gpm).
i. Application rate shall be as follows:
Type Application rate
2 2
Pool and low pressure liquid fires 10 l/min/m 0,25 gpm/ft
2 2
High pressure liquid fires 20 l/min/m 0,5 gpm/ft
Blowout preventer 900 l/min min 240 gpm min
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b. Design performance standards should allow for some blockage of nozzles and piping over
time by basing the required coverage to be achieved with up to 10% of nozzles blocked.
8.2.1. General
a. Monitors should be included as indicated by the FEHM.
b. Monitors should not be used as the sole means of protection of process or wellbay
equipment, unless the monitors can be operated safely and effectively in the identified fire
conditions.
c. If required by class rules or local regulations, foam monitors should be used for the
protection of open top decks or storage tanks on FPSOs.
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b. If the FEHM specifically identifies a need, fixed foam system or the addition of foam
concentrate to deluge systems should be considered.
8.4.1. General
a. Foam addition to deluge system foaming should be manually initiated after allowing the
plant or facility to depressurise and stable combustion to be established.
b. Foam may be added by either inductors or pumped arrangements.
c. Foam concentrate used should be 3% foam. If polar solvents are involved (e.g., methanol),
foam shall be alcohol resistant.
d. The induction rate of foam concentrate shall be verified during commissioning to ensure
that the correct rate is achieved.
e. If the unavailability of foam could lead to critical reduction in fire hazard management
capability, foam pumps should be duplicated.
f. Foam system selection pushbuttons and foam pump start/stop pushbuttons should be on the
fire and gas control panel in the control room.
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2. Coverage: The full helideck reference area is covered by one monitor if two monitors
are provided (the minimum) and two monitors if three monitors are provided.
3. Foam concentrate: 3% foam concentrate is used.
4. Induction rate: Foam concentrate metering is from 2,7% to 3,5%.
5. Duration: Foam concentrate suppliers for each monitor are provided for a duration of
10 min at an induction rate of 3,5%.
6. Aspirated foam quality: There is not a performance standard for aspirated foam
quality, as the foam is applied through nonaspirating nozzles.
7. Nozzle type and characteristics: Nozzles have an adjustable angle from straight jet to
90 degrees. Nozzles should be suitable for the application of nonaspirated foam
solution.
8. Range: The monitors, in combination, are capable of applying foam at the designated
quantities over the whole area of the helideck during all weather conditions in which
normal helicopters are allowed to land.
9. Helideck should have at least two firewater monitors, supplied from the firewater ring
main header and equipped with dedicated self inducing foam nozzles. Three monitors
should be provided for helidecks with diameter greater than 22 m (72 ft) as follows:
10. Monitors should be positioned away from the lowest point of the slope on the
helideck, since pool fires flow in that direction.
11. Oscillating monitors should be used only if there are insufficient personnel to man all
the monitors during every landing.
12. The water supply to all monitors shall be remotely operable from any of the monitors,
as well as the helicopter landing office if it overlooks the helideck.
13. Oscillating monitors should not be located directly beside escape routes, as they could
impede escape. Oscillating monitors should be powered by integral firewater driven
turbines over an adjustable arc from 40 degrees to 115 degrees at up to 8 cycles/min.
Monitor elevation may be set manually from +60 degrees to -20 degrees from
horizontal. Oscillating monitors should have a simple disengagement mechanism of
the oscillation to allow manual override and to reinstate automatic action.
14. Each monitor operating position should have separate access that does not require the
operator to cross the helideck. There should be a location where the operator can
shelter below the helideck level during takeoff and landing. Each monitor should be
able to discharge a minimum of 1 800 l/min (475 gpm) of foam solution at 7 barg
(100 psig) with a still air range of 35 m (115 ft).
15. Monitors should have a minimum internal diameter of 75 mm (3 in) and have double
ball race swivel joints for traverse and elevation.
16. Oscillating monitor nozzles should have spring indents or locks to set the spray angle
to 10 degrees to prevent injury to personnel escaping from the helicopter.
17. Foam induction should be via a self inducing nozzle fitted with an armoured stainless
steel suction hose leading to a dedicated storage tank. The hoses shall be top entry
into the nozzles to prevent water backflow into the tank.
18. Tanks should be stainless steel or glass fibre, fitted with vacuum breakers and
arrangements for the prevention of rain water ingress.
19. Helideck drains should be capable of taking the combined flow of all the monitors
operating simultaneously.
20. Other helideck equipment
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a) Manned and not routinely occupied platforms shall have two manual foam
stations in different locations around the helideck. Each station shall have
aspirated foam branchpipes of 450 l/min (120 gpm) capacity that have sufficient
foam concentrate for 20 min. If both stations use the same concentrate storage
tanks as the monitors, they should have additional capacity for these
requirements. The branchpipes should provide high quality foam aspiration with
a minimum 25% drainage time of 2 min.
b) Manned and not routinely occupied helidecks shall have a solid hose reel
capable of delivering 100 l/min (25 gpm) for extinguishing cabin fires.
c) At least two wheeled 50 kg (110 lb) BC dry powder extinguishers shall be
provided for each helideck. Alternatively, one of these two extinguishers may be
a CO2 fire extinguisher with extended reach to reach into the engine
compartment.
8.6.1. General
a. Sprinkler systems should be provided as indicated by the FEHM.
b. If provided, the sprinkler system design should comply with a recognised code or standard.
8.6.2.1. General
a. Accommodation areas should be designed to comply with requirements of industry and
BP.
b. Accommodations shall have effective smoke detection in all cabins and alarms that are
audible in all areas. The finishes, fixings, fittings, and furniture should have a low
flammability and surface spread of flame.
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9.1. General
a. Specialty fixed systems should be provided as indicated in the FEHM.
b. Gas turbines and diesel engines over 750 kW (710 hp) should have fixed extinguishing
systems.
c. Fixed extinguishing systems are not typically required in control rooms, telemetry rooms,
and instrument rooms, provided that they have installed cables, fixings, and fittings with
low flammability and surface spread of flame and the areas have smoke detection systems
together with a power isolation facility.
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10.1. Hydrants
Sufficient firefighting equipment should be provided equal to the number of fire hydrant outlets,
including:
a. Lengths of lay flat hose to suit hydrant spacing.
b. One spray jet branch pipe.
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Bibliography
BP
[1] GIS 24-071, Fine Water Mist Spray Systems.
[16] API RP 14G, Fire Prevention and Control on Fixed Open-type Offshore Production Platforms.
[20] ICAO CAP 437, Offshore Helicopter Landing Areas - Guidance on Standards.
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[22] ISO 13702, Petroleum and natural gas industries - Control and mitigation of fires and explosions on
offshore production installations - Requirements and guidelines.
[26] NFPA 15, Standard for Water Spray Fixed Systems for Fire Protection.
[28] NFPA 16, Standard for the Installation of Foam-Water Sprinkler and Foam-Water Spray Systems.
[29] NFPA 20, Standard for the Installation of Stationary Pumps for Fire Protection.
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