Rev.

Date Description Prepared Checked Approved

0 18.07.2023 LV Panel Syed Mohammed Qatar

MAINTENANCE Naveed Ikramullah Airways

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TABLE OF CONTENTS:

Clause Description Page

1. Scope of works……………………………………………………. 4
2. Tools and Testing Equipment……………………………… 4
3. Protective and Safety Equipment……………………. 4
4. Permit Requirement……………………………………………. 5
5. Responsibility………………………………………………………. 5
6. Risk Analysis……………………………………………………….. 5
7. Health and Safety………………………………………………. 6
8. Work Methodology………………………………………………. 6
9. Commissioning check lists ………………………………… 7
10. List of Personnel………………………………………………… 8

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1. SCOPE OF WORKS

 General maintenance will be carried out for LV Panel such as proper operation of
ACBs, MCCBs and Devices etc.
 General clearing of dust and foreign particles etc.
 Check all bolted connections applicable for bus bar and devices.
 Check operation of indicating lamps, meter and electrical operating components.
 Mechanical operation of all the devices to be carried out to ensure proper
operations.
 Electrical continuity of MCCB devices.
 Insulation resistance check.

2. TOOLS AND TESTING EQUIPMENT

A. Cleaning
1. Dry cloth.
2. WD-40 (Rust Preventer).
3. Air Blower

B. Tightening
1. Screw driver set.
2. Double ended spanner set.
3. Socket spanner set.
4. Torque wrench calibrated.
5. Allen key set.
6. Wiring tools.
7. General tools.

C. Lubrication
1. Petroleum Jelly.
2. Brush.
3. Contact cleaner.
4. WD-40

D. Testing
1. Multi meter- Fluke 376FC
2. Insulation Resistance Tester (Megger) 50V-1KV.
3. Voltage Detector.
4. Torque Wrench.

3. PROTECTIVE AND SAFETY GEAR (PPE) Personal PROTECTION Equipment:

 Coverall
 Clear goggles
 Hand Gloves
 Electrical hand gloves

4. PERMIT REQUIREMENT:

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 1. Work permit approval from Qatar Airways Engineer to be obtained prior start
of maintenance of LV Panel.
2. Prior permission must be obtained from Qatar Airways Engineer to disconnect
power supply.

5. RESPONSIBILITY:

Facility Engineer
Implement and ensure that all personnel perform their relative duties and
responsibilities on the given activity in accordance with the standard practicing
procedure.

Supervisor
The supervisor will be responsible for ensuring and implementing the client’s
standards and procedure.

HSE Officer
Strictly implement the safety rules and procedures for entire duration of
maintenance activity and ensure required signs, barricades and necessary safety
precautions are in place.

6. RISK ANALYSIS:

Sl.N WORK HAZARDS CAUSE RECOMMENDED

o. ACTIVITY CONTROLS

1. LV PANEL  Electrocution.  Incompetent person in  Live cable should be

 Short Circuit electrical works. identified and working
 Fire.  Contact with live cable, personal should be
Bus Bar aware.
 Tools are not in  Ensure to use proper
working condition. PPE’s
 Loose connection  Any defective or
tightness of Cables, damages tools,
Bus Bar equipment not to be
used.
 All testing tools,
equipment must be
calibrated.
 Competent operator shall
operate the electrical
equipment
 Lockout & Tag out
procedure must be
followed.

2. Lockout & Electrocution,  Incompetent person  All maintenance works

Tag out Burns involved in electrical shall be properly planned
Fire Hazards works. and coordinated
 Tools are not in good  Calibrated testing tools,
working condition. equipment used to verify
presence and absence of
power supply.

7. HEALTH AND SAFETY:

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 The following procedures are to be taken care during the maintenance of LV
PANEL:
a) To have adequate information about the LV PANEL which is going to be serviced /
maintained?
b) When monitoring or fault findings are to be carried out, doors, covers etc should
be removed, proper tools and gloves should be used and adequate notices to be
displayed.
c) Good working practices necessitates that the work place should be kept clean and
tidy and proper procedures followed. All short cuts must be avoided in order to
achieve safety.
d) Before starting any activity on the LV PANEL, ensure that the Main breaker is
completely de-energized.
e) Do not put your hands inside the ACB, when the main spring is charged.
f) Ensure your hands are free and away from the ACB mechanism, while tripping
the breaker manually.
g) All necessary safety measures should be taken care off during the commissioning
and qualified personnel to be engaged.

8. WORK METHODOLOGY:

NO DESCRIPTION STATUS
1 Visual inspection checks
2 Mechanical checks
3 Check all equipment and debris
4 Check bus bar connections
5 Check appearance, completeness, foreign parts in
LV PANEL, dirt etc
6 Check barriers in place
7 Check correct and complete protective conductor
connections
8 Insulation resistance test

9 Check the complete logic as per the drawing (

Interlock, alarm, Protection and monitoring
equipment)

10 Energize the power

11 Switch on main circuit individually

12 Check the warning and measuring equipment for

any unusual deviations if any

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9.COMMISSIONING CHECK LIST

NO ACTIVITY STATUS/ RESULT

1 Cleanliness of LV Panel and Surroundings

2 Checking tightness of Bus Bar connections

Checking tightness of Bus Bar tapping connected to
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MCCBs.
4 Check ACB manual closing

5 Check ACB electrical closing

6 Check manual operation of MCCBs

7 Functioning of indicator lamp.
8 Function of ammeters and voltmeters.
9 Check bus bar mounted fuse and CT connections
10 Checking neutral links
11 Insulation resistance test

TORQUES TEST - RECOMMENDED TIGHTENING TORQUES

Brand BRITOOL
Model No EVT 1200A
Bolt Thread Size M6 M8 M10 M12 M16
Torque Nm +/- 8 20 40 70 140
10 %

TESTING EQUIPMENT CALIBRATION REFERENCE

Multi Meter 01-C9569
Torque Wrench 06-C9359
Megger 01-C9571 / 01-C9343

Brand

Model

Insulation test Voltage

MIN SPECIFIED
Between Phase to Phase RECORDED
RECOMMENDED

L1 –L2 100 M ohm

L2 – L3 100 M ohm

L1 – L3 100 M ohm

N – L1 / L2 / L3 100 M ohm

E – L1 / L2 / L3 100 M ohm

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10.LIST OF PERSONNEL

NO NAME POST
1 Mohammed Ikramullah Factory Manager

2 Syed Iliyas Site Engineer

3 Dinesh QAC Technician

4 Nizam bus bar Technician
5 Hannan Technician
6 Baseer Bus bar Technician
7 Ismael Technician
8 Khurshid Wiring Technician
9 Azim Technician
10 Santosh / Dhanray Drivers