EMERGENCY LIGHT FIXTURE, MAINTENANCE, ELEC, 1Y

STD TEXT CODE: XXXXXX

OBJECTIVE:

Preventive Maintenance and Function test of Emergency Light Fixture.

GENERAL:

 This procedure shall be conducted under the guidance of a competent

electrical Technician / Maintenance supervisor who shall be responsible for
ensuring that the procedure is conducted correctly, safely, effectively,
and not to cause unplanned production deferment.
 Liaising with local control room operator, positively identify equipment
control supply is isolated to the panel.

TEST EQUIPMENT REQUIRED:

 Multi-meter
 Electrical toolbox

SPARE PARTS:

NA

SAFETY:

 Obtain work permit from designated authority.

 Ensure Circuit is dead and static energy to be discharged.
 Issue Electrical isolation certificate to designated authority.
 Use Personal Protection Equipment.
 Control Room must be informed that work is being carried out on Emergency
Light Fixture.
 Ensure adherence to proper PPE (helmet, ear plug/earmuff, gloves, goggles,
dust mask, high visibility clothing and safety footwear as applicable) and
confirm that the PPE satisfies the basic safety requirement.
 Ensure adherence to all Safety precautions and procedures.
 Conduct toolbox meeting before executing the job. Toolbox meeting should
explain the job step and risk involved in executing the job

BEFORE TEST:

Brief the operator the scope of work and assist him to engage safety
measures i.e. PTW, process reading interruption, vigilance and manning
requirement, risk, and its mitigation. Mutually agree with the operator
that safety measures are in place. obtain operators signature on the PTW
(Permit to Work).
PROCEDURE:

EMERGENCY LIGHT FIXTURE:

 Clean the light fixture.

 Check the terminal connection tightness.
 Check the healthiness of ballast.
 Check the battery functional test (If applicable).
 Check all cable connection are tight and in good condition.
 Check the integrity of earthing connection.
 Test the operation of light fixture.
 Check for any damage and replace blown lamp.
JUNCTION BOX:

 Clean the junction box.

 Visually check the seal/gasket condition, replace if required.
 Check the healthiness of fuse (If applicable).
 Carryout the insulation resistance test of the connector block with Cable.
 Check all cable connection are tight and in good condition.
 Check that all cable glands are tight, and shrouds are in good condition
and correctly fitted.
 Ensure the revalidation of Ex certificate (if applicable).
 Check the earth bonding connection of junction box.

DE-ISOLATION:

 Confirm electrical isolation has been removed.

CLOSE-OUT:

 Return and close the work permit.

 Record details of all observations & actual jobs carried out including
spares used.
 Collect all leftover items ensuring good housekeeping practices. Make
necessary arrangements to dispose of used items according to the
environmental protection regulation.
 Any abnormalities report for corrective actions.
 Enter observations / history into SAP for performance analysis through line
supervisor. This will be useful for future reference.

 Close the work order.