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Downhole Tool

Annex Technical Manual

Dongying Ruifeng Petroleum Technology Development Co., Ltd


Catalogue
Subsurface Safety Valve ......................................................................................................................... 1
Basic data ............................................................................................................................................... 2
Describe .................................................................................................................................................. 3
Applicable grade..................................................................................................................................... 3
Maximum allowable pressure of control pipeline .................................................................................. 3
Sealing inner diameter and plug gauge specifications and dimensions ................................................. 3
Calculation of running depth .................................................................................................................. 3
Disassembly procedure........................................................................................................................... 4
Inspection and testing procedures .......................................................................................................... 6
Switch operating procedure .................................................................................................................... 8
Field application ..................................................................................................................................... 9
Matters need attention .......................................................................................................................... 11
Troubleshooting and maintenance ........................................................................................................ 11
Packaging, transportation and storage .................................................................................................. 13
Guide for fault diagnosis of safety valves ............................................................................................ 15
AFX139-00 assembly drawing of downhole safety valve ................................................................... 17
Over-cable packer ................................................................................................................................ 19
Basic data ............................................................................................................................................. 20
Describe ................................................................................................................................................ 21
Characteristic ........................................................................................................................................ 21
Product grade ........................................................................................................................................ 21
Disassembly procedure......................................................................................................................... 21
Field application ................................................................................................................................... 25
Matters need attention .......................................................................................................................... 26
Storage suggestion ................................................................................................................................ 26
Assembly drawing of DF216 over-cable packer .................................................................................. 28
Deflation valve .................................................................................................................................... 30
Basic data ............................................................................................................................................. 31
Describe ................................................................................................................................................ 32
Characteristic ........................................................................................................................................ 32
Principle of operation ........................................................................................................................... 32
Disassembly procedure......................................................................................................................... 32
Field application ................................................................................................................................... 34
Matters need attention .......................................................................................................................... 35
Assembly drawing of P55 type bleeder valve ...................................................................................... 36
Y joint .................................................................................................................................................. 37
Technical parameter.............................................................................................................................. 38
Design feature....................................................................................................................................... 38
Y joint outline drawing ......................................................................................................................... 39
Sliding bush ......................................................................................................................................... 40
Basic data ............................................................................................................................................. 41
Describe ................................................................................................................................................ 42
Differential pressure balance structure ................................................................................................. 42
Disassembly procedure......................................................................................................................... 42
Switch and seal test .............................................................................................................................. 43
Field application and matters needing attention ................................................................................... 44
Drawing of TBX89 production sliding sleeve...................................................................................... 45
Ruifeng Petroleum Technology
Technical Manual of Completion Tools

Subsurface Safety Valve

Dongying Ruifeng Petroleum Technology Development Co,. Ltd.

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Basic data

Product Product
RF-AFX139-00 Subsurface safety valve
specifications/models name
Product
Product category SCSSV
features
Do you provide
be
services?
Metal material N80 (optional)
Diameter (mm) 2.813"
Total length (mm) 1905
Rated working pressure
5000
(psi)
Internal pressure
7500
resistance (psi)
Anti-extrusion (psi) 5000
Rated tensile strength (t) 93T
2200psi
Safety valve opening
pressure (psi)

The minimum opening


pressure (MPa) after the 20~35
safety valve is opened.
Minimum closing
700
pressure (psi)
Test pressure (psi) 7500
Control chamber test
7500
pressure (psi)
Temperature grade (℃) 150
Top buckle type 3-1/2" EUE BOX
Bottom buckle type 3-1/2" EUE PIN
Running mode Tubing feeding
Maximum depth (ft) 1200 (control fluid is hydraulic oil)
Recycling methods and
Tubing recovery
tools
Applicable grade V4-1
Operation manual
RF-AFX139-00-001
reference code

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Describe Calculation of running depth
Downhole safety valve is a control device for Net spring force FS(Lbs)

abnormal fluid flow in the well. It can automatically close Total piston area A(in2)

when there is an abnormal situation such as fire alarm and The seawater pressure gradient pfw (psi/ft) is 0.454.

pipeline rupture in offshore production facilities, so as to Hydraulic fluid pressure gradient PFD(PSI/ft) 0.354

control the fluid flow in the well. It is an important part of Safety factor 1.15

offshore completion production string. Generally, its Pressure PS (psi) due to spring force = fs/a.

installation position requires to be at least 20m below the Maximum running depth Hw(Ft)=Ps/ (PFW x 1.15)

submarine mudline. when seawater is in the control pipeline.

The AFX downhole safety valve produced by our Maximum running depth Hd(Ft)=Ps/ (PFD x 1.15)

company is a kind of downhole safety valve which when hydraulic fluid is in the control pipeline.

controls tubing recovery on the ground. Note: * This safety depth does not take into account

The upper joint of this safety valve has a shoulder the situation that there is heavier liquid in the annulus. If

and a sealing cylinder, and the lower joint contains the the liquid in the annulus is heavier than the liquid in the

sealing cylinder, the dimensions of which are in this control line, we must be informed, otherwise the control

manual. line may be broken. The hydraulic pressure applied to the

piston of the safety valve depends on the weight of the


Applicable grade
annular liquid. Therefore, if the annular liquid is heavier,
V4-1 standard environment
its failure safety depth will be reduced accordingly.
Maximum allowable pressure of
1. Maximum lowering depth of safety valve (MD)
control pipeline ft;
Running depth: 1200Ft;; 2. Total closing pressure (CP)psi;;
Maximum control pipeline pressure: 7500Psi;;
3. Control fluid pressure gradient (G)psi/ft
Sealing inner diameter and plug 4. Safety factor (SF);

The calculation formula is as follows:


gauge specifications and dimensions
MD=CP/(G*SF)
Inner diameter of seal: 3.813in.
Note: The above running depth is calculated based
Plug gauge product number: S-001

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on the closing pressure of the safety valve, the 2.2 For the assembly guide and parts list of each

pressure gradient of the liquid in the control pipeline work order, please refer to the corresponding

(the pressure gradient of hydraulic oil is 0.35psi/ft) assembly drawings, parts lists, functional test

and the depth safety factor is 1.15-1.25. data charts and documents.

Disassembly procedure 2.3 Record the serial numbers of all parts of the

safety valve, and do not mix the parts between


➢ assembly program
the two safety valves.
1 preparatory work/be about to work
2.4 Check that all non-metallic sealing parts are
1.1 Be familiar with the assembly relationship
correct in size and within the available shelf
and requirements of all parts.
life.

(1)Familiar with assembly relationship 2.5 If it is necessary to temporarily purchase

some hardware items, ensure that there are


(2)Assembly requirements:
suitable suppliers for fixing screws, fastening
 All pin ends are evenly coated with high-
parts, shear blocks, etc. in order to complete
quality thread oil;
the assembly.
 Thin-walled parts should not be clamped

too tightly;
2.6 Ensure that all parts are in good condition and

suitable for assembling safety valves.


 Remove all burrs caused by assembly.
2.7 Ensure that all threads and screw holes are
1.2 Check the parts and check the cleaning.
clean, free of burrs and surface damage.
(1)Sign and take parts;
Check that the coating of anti-burr thread is

(2)Check that all sealing surfaces and sealing uniform and well covered.

rings are in good condition without damage, 2.8 Ensure that all sealing surfaces are clean and

and clean all parts to remove iron filings and smooth without surface damage. Check that

burrs. all drag reduction layers are uniform and

2 Pre-installation inspection intact.

2.1 Ensure that all parts of each set of safety 2.9 Thread coating is uniform and well covered.

valves are complete and traceable. 2.10 Determine whether that piston rod assembly

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(4) can freely slide in the piston cylinder of (16) into the valve seat (14).

the upper joint (2) without bloc; 3.2 Install the valve seat (14) into the spring

2.11 Visually inspect all metal parts for physical chamber (10).

damage, corrosion or other factors that can 3.3 Install the valve plate assembly (19), pin (17)

negatively affect the working performance of and torsion spring (18) into the valve plate

the valve mounting box. Do not use worn, chamber (20).

pitted or damaged parts. 3.4 Screw the valve plate chamber (20) into the

2.12 Check whether the materials and processes of spring chamber (10).

nonmetallic sealing parts are defective. Do 3.5 Screw the lower joint (21) into the spring

not use cracked, pitted or damaged parts. chamber (10).

2.13 Ensure that all kinds of assembly tools are 3.6 Screw the nipple (7) into the inflow pipe (8)

complete and intact. and screw on the screw (6).

2.14 When assembling moving parts, use pliers or 3.7 Install the spring (9) into the flow tube (8),

soft jaw chain pliers. then compress the spring and install the

2.15 When assembling small parts, use a standard retaining ring (11) and the circlip (12) into the

torque wrench or other suitable assembly flow tube (8).

tools. According to the assembly documents 3.8 A locking spr for clamping that circlip

and drawings, tighten the tightening torque as between the retain ring and the flow tube.

required. Tighten the connecting thread of the Ensure that the circlip (12) has reliably fixed

main body with a standard and slow make-up the spring (9) on the flow tube (8) and the

machine. spring (9) is in a compressed state. Otherwise,

2.16 Make sure there is qualified grease and the spring (9) will bounce off and hurt people.

lubricating fluid. 3.9 Install a combined seal Φ 12, spacer, support

2.17 100 # mechanical oil is used when assembling ring and another combined seal Φ 12 in turn,

static seals or ordinary parts need lubrication. and then screw the nut into the piston rod.

3 assembly program 3.10 Put the plug (15) on the piston rod assembly
3.1 Install the combined seal (13) and sealing ring (4). Insert the flow tube (8) into the hole in

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the middle joint and screw the plug (15) into people, and then eject the pin (17) from the

the middle joint (5). valve plate chamber (20). Remove the torsion

3.11 Screw the spring chamber (10) into the spring (18) and the valve plate assembly (19)

middle joint (5) and screw the lower joint (21) from the valve plate chamber (20).

into the spring chamber (10). 4.5 Unscrew the plug (15) from the middle joint

3.12 Screw the upper connector (2) into the middle (5), and then pull out the flow tube (8) from

connector (5). Screw the adapter (1) into the the middle joint (5).

upper adapter (2). 4.6 Remove the plug (15) and piston rod

3.13 Tighten the threads between all housings. assembly (4) from the flow tube (8).

3.14 Connect the product with the control pipeline 4.7 Unscrew the nut from the piston rod assembly

before running in the well. (4), and then remove the parts on the piston

4 Disassembly procedure rod in turn.

4.1 Unscrew the compression nut (3) from the 4.8 Compress the spring (9) by about 1 ",and

pressure inlet hole of the upper joint (2) and compress the outer diameter of the retaining

take out the control pipeline. ring (12) to take it out of the retaining ring

4.2 Loosen the threads between all housings. (11).

Attention: To prevent the connecting threads 4.9 Unscrew the screw 1/4(6) from the nipple (7);

and sealing surfaces from being damaged. Unscrew the nipple (7) from the flow tube (8).

Unscrew the adapter (1) and the lower adapter


Inspection and testing procedures
(21) from the product. Unscrew the upper
5 Appearance inspection
joint (2) and the spring chamber (17) from the
Clamp the downhole safety valve on a vise,
middle joint (11).
check the manufacturer, specification, product
4.3 Unscrew the valve plate chamber (20) from
number and serial number for scratches on the
the spring chamber (10) and knock out the
outside, and check whether the threads of the
valve seat (14) from the spring chamber (10).
control pipeline interface and the threads of the
4.4 Press the torsion spring (18) by hand to
upper and lower ends of the body are intact and
prevent it from bouncing off and hurting
record.

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6 Pressure detection 100%(+10%/-0%) working pressure. After the

pressure is stabilized, it will continue to


6.1 Put the dirty oil cylinder at the upper and
stabilize the pressure for 15 minutes (no
lower ends of the safety valve, connect the
pressure drop is qualified);
hydraulic control line of the hand pump to the

control line interface of the safety valve,


6.4 Slowly drain the control pipeline pressure and

the pressure on the upper part of the safety


slowly press it until the gas is completely
valve plate to zero in sequence, so that the
discharged, tighten the control line connector,
valve plate is completely closed, and the
continue to press it until the safety valve is
lower part of the valve plate is replenished to
completely opened, and then drain the
100%(+10%/-0%) working pressure. After the
pressure to 0. Repeat for 5 times, and record
pressure is stabilized, continue to stabilize the
the opening, full opening and closing
pressure for 15 minutes (no pressure drop is
pressures respectively;
qualified);
6.2 Control the pressure of the pipeline to

5000psi(+5%/-0%), and continue to stabilize


6.5 Reduce the pressure at the lower part of the

valve plate to 10%(+5%/-0%) working


the pressure for 30 minutes after the pressure
pressure, and continue to stabilize the
is stabilized (no pressure drop is qualified);
pressure for 15 minutes after the pressure is
6.3 Wrap the male buckle of the pressure test
stabilized (no pressure drop is qualified);
joint and the safety valve body with three

times of raw material belt clockwise, evenly


6.6 Test the self-balancing function of the valve

plate, press the control pipeline with a hand


coat the female buckle with lead oil, and
pump, and observe whether the pressure at the
tighten the connection with both ends of the
lower part of the valve plate drops to 0;
safety valve with pipe tongs. Connect the

pressure test pump pipeline to the pressure


6.7 Keep the pressure of the control pipeline to

make the valve plate in the open state, use a


test connector at the lower end of the safety
wrench to remove the pipeline connector of
valve and tighten it with a wrench. The
the pressure test pump, use a pipe wrench to
pressure of the control pipeline is reduced to
remove the pressure test connectors at both
2500psi, and the body is pressurized to

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ends of the safety valve to make the internal operators to stand at both ends of the safety

hydraulic oil flow out, and use a adjustable valve;

wrench to remove the hydraulic control d) When stabilizing the voltage, the operator

pipeline. should keep a safe distance from the high-

(Note: When tightening and disassembling the pressure pipeline and safety valve.

pressure test joint, be sure to play back tongs on


Switch operating procedure
the covered thread protector to avoid affecting
8 Opening and closing procedures of
the tightness of the threads of other tool parts.)
self-balancing safety valve
7 size measurement
8.1 Opening procedure without pressure
Check whether the thread of the control
difference on the valve plate:
pipeline interface and the thread of the upper and
(1)Close the wing valve.
lower ends of the body are damaged, properly

protect the thread, measure and record the length and (2)The hydraulic control pipeline is
total length of the body with a steel tape (the length pressurized at 2200psi.

of the male thread should be removed when


(3)Continue to apply pressure, and the
measuring), and measure and record the maximum
pressure gauge shows 5000psi to keep the
external diameter with an external caliper and a
valve fully open.
vernier caliper.
8.2 Opening procedure with pressure difference
Fill in the pressure test record, take the silk
between upper and lower valve plates
protector and put it in storage.
(maximum pressure difference between valve
Precautions:
plates is 5000psi):
a) When conducting pressure test, the stabilized
In order to have a safety valve with differential
pressure shall not be lower than the rated
pressure at the valve plate when opening and closing
working pressure of the safety valve;
the well, the ground must be closed. If the oil well is
b) When recording the test pressure, the interval
allowed to flow when the valve is opened, it will
shall not exceed 10 minutes;
only have a balance function and the oil well will be
c) During pressure test, it is forbidden for
produced through the balance valve.

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8.2.1 Close the wing valve. of the safety valve is fully opened and record

8.2.2 Hydraulic control pipeline pressurization. the pressure when it is opened. After the

8.2.3 When the tubing pressure reaches the pressure has stabilized for 30min, start to

normal shut-in pressure, open the wing release the pressure. When releasing the

valve for production. pressure, check whether the valve plate of the

8.2.4 Maintain the pressure of hydraulic control safety valve is completely closed, and record

pipeline at 5000psi to keep it open. the pressure when the valve plate is closed. If

8.3 Close the program it is completely opened or closed, it is

8.3.1 Close the wing valve. qualified.

8.3.2 The hydraulic control pipeline is 9.3 Record the factory number of the safety valve

depressurized to zero. body and fill in the delivery record.

8.3.3 Open the wing valve to release the 9.4 After the safety valve is delivered to the well

pressure in the oil pipe on the valve and site, the factory number shall be re-verified,

ensure that the safety valve is closed. and the pressure test shall be conducted again

Note: The recommended maximum non- before running in the well, and the safety

equilibrium opening pressure is 5000psi. valve shall be confirmed by the supervisor.

Field application 9.5 Connect the tubing nipple to the upper part of

the safety valve, connect the safety valve to


9 Descending instruction
the pipe string, connect the hydraulic control
9.1 Connect the hydraulic control line connector
pipeline, pressure it to 4000psi-4500psi, open
and the hydraulic control line of the safety
the safety valve, and run the hydraulic control
valve in advance before going into the well,
pipeline with the safety valve at a constant
and start to press with the hand pump. Move
speed. When running in, someone must hold
the hydraulic control line connector of the
the hydraulic control pipeline bracket, and fix
safety valve to exhaust the safety valve cavity.
and protect the hydraulic control pipeline with
9.2 After the exhaust is completed, use a hand
hydraulic control pipeline protectors at both
pump to pressurize it to 5000psi. During the
ends of the tubing coupling.
pressurization, check whether the valve plate

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9.6 After the pipe string is lowered to the various design requirements and models in

specified position, cut the hydraulic control advance.

pipeline 2-3 meters above the tubing hanger, 11.3 Prepare the thickening nipple for connecting

wrap the hydraulic control pipeline around the the safety valve with the tubing in advance.

tubing hanger for one or two turns, thread the 12 Forced open tool operation
swagelok hydraulic control pipeline joint with
➢ Running program
the lower seal of the tubing hanger, and

tightly seal it with a wrench.


12.1 Before running the steel wire operation string,
balance the pressure through the tubing at the
9.7 After the hydraulic control pipeline passes
wellhead, and then run the steel wire
through the flange on the Christmas tree,
operation tool after the pressure on the valve
connect the swagelok control pipeline joint to
plate is balanced;
the upper part of the upper flange and seal it

tightly.
12.2 Connect appropriate fishing tools and install

steel wire lubricator;


9.8 Connect tee (with pressure gauge) and stop

valve at the head of hydraulic control pipeline.


12.3 Slowly open the wax removal valve for 1-2

turns, and the pressure in the well gradually


9.9 Wait for the instructions of the site supervisor,
enters the blowout preventer. Observe for
and open or close the downhole safety valve
10min, and pay attention to whether there is
with the hand pump.
leakage at the wellhead and blowout preventer.
10 Instructions for departure
If there is leakage, immediately close the wax
10.1 When the safety valve needs to be lifted out, removal valve and deal with it after pressure
the recovery of the safety valve can be
relief. If there is no leakage, continue to open
completed directly by pulling out the tubing.
the wax removal valve until it is fully
11 matters need attention opened. ;

11.1 All threads of hydraulic control pipeline joints 12.4 Wire tools should be lowered into place

are wrapped with raw material tape and slowly and steadily, and sent to the X-type

tightly sealed. stopper;

11.2 Prepare hydraulic control pipeline joints of ➢ Pull out the tools and string them into the blowout

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preventer. After ensuring that the tools have entered the wire operation state.

the blowout preventer, close the wax removal valve 6. Requirements for drifting:

and remove the internal pressure of the blowout 1) simulating the length and weight of the test

preventer. tool string;

➢ reclaimer 2) Do lifting and lowering test every 200m, and

densify the inclined section of the well;


1. Run special fishing tools for fishing and
3) Pay attention to the lowering speed and make
recover the plug.
records.
Matters need attention
7. Strictly control the actual tension of steel wire
1. If the pressure test of blowout preventer and
in operation not to exceed its rating.
wellhead Christmas tree valve is unqualified, it
8. Before running the tool, it must be ensured that
will not meet the requirements of pressure
there is no damage.
measurement and data acquisition.
9. Do well control in the whole operation.
2. The pressure test operation shall comply with

the relevant operating procedures of the


Troubleshooting and maintenance
platform, such as obtaining the pressure test

(cold work) license, etc. 13 fault diagnosis


3. Use warning tape to fence the pressure test area See Table 1 below.

and broadcast it at the same time to prevent


14 Maintenance of safety valve
irrelevant personnel from entering the
14.1 "Maintenance" refers to any activity related to
dangerous area.
the replacement of qualified parts within the scope
4. Do not approach the pressure test equipment at
defined by ISO 10417/API RP 14B. The repaired safety
will, and do not adjust, disassemble or repair
valve shall be inspected and evaluated to verify that it has
the equipment with pressure.
the same performance as the original one, and at least it
5. It is required that the surface safety valve and
shall meet the applicable international and domestic
downhole safety valve of the well are in the
standards that were valid at the time of production of the
open state, the production wing valve and main
valve. Repaired equipment refers to the equipment with
valve are in the closed state, and the well is in

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qualified parts replaced by qualified personnel and tested service center, the performance test required by ISO

and recorded in corresponding documents. 10432/API 14A must be carried out. If it is on-site

maintenance, if there are test facilities, performance tests


The maintenance of the oil pipe recovery safety
should also be carried out. If the product has the logo of
valve is only limited to replacing the sealing ring of the
API 14A, its performance test shall be conducted in the
connected oil pipe thread, the upper and lower joints of
facilities authorized by the logo of API 14A.
the safety valve or the connecting head of the control

pipeline, and does not involve disassembling the 14.3 Maintenance records

connection of the safety valve body. If the connection of


The authorized center shall keep records of its
the disassembly valve body involves hydraulic or
maintenance, which shall include the following contents:
operating parts, the "maintenance" will become "repair",
-Product number, serial number and unique
and this process will follow the provisions of ISO 10432/
identification number.
API 14A.

-Tickets used for work orders to identify the replaced


Each component used for replacement should be
parts and cross-reference them with the original collective
produced according to Ruifeng's quality assurance system,
tracking records.
and its quality reaches or exceeds the original component.

For safety valves with API logo, the components used for (The center shall keep maintenance tracking records).

replacement shall be produced by the manufacturer


-Maintenance personnel and date.
authorized by API 14A logo according to its QA/AC
-Data and results of bench test/performance test.
system.

-Other test data.


14.2 After maintenance, the safety valve must be

tested on the bench by qualified personnel at least (see the -Steps for maintenance.

bench test procedure below). The safety valve must be 15 repair


opened and closed for more than 5 times, and the
Repair operations include restoring the product to a
operation must be smooth and conform to the
state that meets the requirements of this standard or API
requirements of the operation manual.
Spec 14A version at the time of original manufacture.
If the maintenance is carried out in an authorized

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Repair records shall be maintained, including the plastic film before packaging. Thread is

results of any replacement parts and functional tests protected by thread protector and packed in

conducted in accordance with Appendix C.. special wooden box.

The repaired products shall be permanently marked


16.5 Mark the product name, specification, model,
manufacturer's name, address, production date,
according to the product identification and marking
implementation standard on the packing box,
documents.
and attach the product certificate.
The once-repaired safety valve is no longer used.
16.6 Tools shall be accompanied by the certificate
of approval, packing list, test report and
Packaging, Transportation and
operation manual signed by the inspector
Storage
before leaving the factory.
16 Packaging and transportation 16.7 It is forbidden to knock the product during
16.1 Please use seamless slings or soft-toothed transportation to avoid rain, and the packing

clamps when handling. box should ensure that the product is not

16.2 When lifting the safety valve assembly with extruded during transportation to deform the

up-and-down flow nipple, make sure that the product.

unsupported section of the assembly does not


17 store
exceed 10 feet, and use multi-point slings if
17.1 After the packing box is removed, the safety
necessary. Violation of this requirement can
valve should be placed in a ventilated and dry
damage the safety valve.
place indoors, erected or single-layer flat on
16.3 Both ends of the safety valve and the joint of the special tool rack, and should not overlap.
the control pipeline should be protected by
17.2 Safety valves should be protected from wear
thread protectors to prevent debris and fluid
and chemical corrosion that may cause
from entering the safety valve and the piston
damage.
cavity.
17.3 The safety valve should be far away from the
16.4 Safety valves should be cleaned, dried, coated heat source and not contact with corrosive
with anticorrosive grease and wrapped with
substances such as acid, alkali and salt.

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17.4 Safety valves should not be stored around

electrical devices that can generate ozone or

near radioactive equipment.

17.5 The storage period of safety valve is 1.5 years


from the date of production, and the storage

of built-in rubber parts should be based on the

date of production for no more than two years.

If it exceeds two years, it should be replaced

and retested.

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Guide for fault diagnosis of safety valves
Fault type Possible causes Possible solutions

If a control panel is used to operate the safety valve, ensure that the
panel works normally. Disconnect the control panel, connect the
Control panel failure manual hydraulic pump to the wellhead, and pressurize the control
pipeline to 2200psi (if the control pipeline cannot maintain pressure,
refer to the second paragraph). If the valve can be opened and closed
normally, check the pipeline of the control panel.
Replace the wellhead connecting pipeline and then pressurize it. If it
cannot be opened, check whether the borehole at the wellhead is
suitable and whether the connecting through hole is correct. The
The wellhead control pipeline is pressurized to the maximum allowable pressure of
connecting pipeline is 5000psi and then depressurized to accurately measure the returned
hydraulic oil. If the blocked part is moving, the return amount will
blocked. increase. Repeat this process until the valve starts to act or the blocking
part no longer moves. In either case, the control line is pressurized for
The valve 20 times. If the control pipeline cannot be unblocked, prepare to trip
out the safety valve.
won't open. Valve plate does not
The tubing is pressurized until the fluid passes through the valve plate.
move
Pressurize the control line at 2200psi or the maximum allowable
The piston of the pressure at 5000psi (whichever is greater), and check whether the
piston moves. If the valve can't be opened, get out and check whether it
valve does not move.
can be opened or closed on the ground. If the valve can't be sent to the
maintenance center of Ruifeng.
Pipeline This situation can only occur in double-tube completion or single-tube
separate production completion. If this happens, check to make sure
pressurization is
that the valve you want to switch is on and off, and the through hole of
normal, the wellhead is connected correctly.
Piston movement is
normal.
If a control panel is used to operate the safety valve, ensure that the
panel works normally.
Disconnect the control panel, connect the manual hydraulic pump to
Control panel leakage the wellhead, and pressurize the control pipeline to 2200psi (if the
control pipeline cannot maintain pressure, refer to the second
The control paragraph). If the valve can be opened and closed normally, check
whether the hydraulic pipeline of the panel leaks.
line cannot
Wellhead leakage Check whether the wellhead leaks, if so, contact the wellhead
maintain manufacturer and take remedial measures.
pressure. Relieve the pressure of the control pipeline, pressurize the annulus for
1000psi, and check whether the pressure of the pressure gauge
Underground control connected to the control pipeline rises. If the pressure of the gauge
rises, the parts that may cause leakage are:
pipeline leakage
1) Control the joint of pipeline and tubing hanger.
2) Connecting joint between control pipeline and safety valve
3) control pipeline rupture
The valve Let the oil well flow to try to clean the oil pipe, control the pipeline to
pressurize for 20 times to the maximum allowable pressure of 5000psi,
cannot be Piston has no motion.
carefully measure the returned fluid to see if there is any movement of
closed. the piston, and pull it out if it cannot be closed.
The opening Calculate opening The pressure required to control the pipeline when opening the valve
is, which is the pressure at the valve, not the pressure at the wellhead.
pressure of pressure
The static pressure of the control pipeline and the pressure in the oil
the valve is pipe should be considered when determining the opening pressure.
high. Pressure gauge
Ensure that the instrument for measuring the opening pressure has been
failure calibrated accurately.
There is pressure Ensure that the pressure at the valve plate is balanced. If there is
pressure difference, the opening pressure of the valve will increase.
difference under the
When the pressure on the valve plate is balanced, open and close the
valve plate valve for 5 times and record the opening pressure each time. If the
average opening pressure is unacceptable, contact the personnel of
Ruifeng.
AFX139-00 Assembly Drawing of Downhole Safety Valve
AFX139-00 Parts List of Downhole Safety Valve

Grade Name Quantity Figure number Remarks Grade Name Quantity Figure number Remarks

1 Adapter 1 AFX139-01 13 1 AFX139-13


Combined seal
2 Upper joint 1 AFX139-02 14 1 AFX139-14
valve seat
3 Gland nut 1 AFX139-03 15 1 AFX139-15
plug screw
4 Piston rod 1 AFX139-04 16 1 AFX139-16
O-ring
assembly
5 Middle joint 1 AFX139-05 17 1 AFX139-17
pin
6 Screw 1 AFX139-06 18 1 AFX139-18
torsional spring
7 Short piece 1 AFX139-07 19 1 AFX139-19
Valve plate
8 Flow tube 1 AFX139-08 20 assembly 1 AFX139-20
Valve plate chamber
9 Spring 1 AFX139-09 21 1 AFX139-21
Lower joint
10 Spring chamber 1 AFX139-10 22 1 AFX139-22
block up
11 Antiextrusion 1 AFX139-11 23 1 AFX139-23
Rear ferrule
ring
12 Closing ring 1 AFX139-12 24 1 AFX139-24
Front ferrule
Ruifeng petroleum technology
Technical manual of completion tools

Over-cable packer

19
本文件包含“瑞丰石油技术发展有限责任公司”的保密信息,本文件仅限于公司内部使用和为甲方提供必要的技术信
息。未经本公司授权,任何个人或单位均不能复制、修改或散发本文件,或用于上述之外的用途。
Basic data
Product
DF216 Product name Over-cable packer
specifications/models

Product category Packer class Product features Sealing and hanging

Do you provide services? be


Metal material N80 (optional)
Hydrogenated Ding Qing rubber has a temperature resistance of
Rubber tube material
150℃
Main diameter (in) 2.992
Main channel buckle type 4-1/2" VAM TOP Box×4-1/2" VAM TOP Box
Second channel buckle type 1.9”NU Box
Third channel buckle type 1.9”NU Box
Fourth channel buckle type 1.9”NU Box
Fifth channel buckle type NPT 3/8 Box
Sixth channel buckle type NPT 3/8 Box
Seventh channel buckle
NPT 3/8 Box
type
Total length (mm) 2051
temperature range ≤150℃
Nominal performance
have
envelope
Suitable casing 9 5/8 in
Running mode Tubing feeding
Pressure grade 5000psi
Maximum running outside
215.9
diameter (mm)
Seat sealing mode hydraulic pressure
Seat sealing pressure (psi) 1500-3000psi
Unsealing force (t) 18.2T
Recycling methods and
Lift and unseal
tools
quality control level Q1
Design certification grade V3
Operation manual reference
RF-DF216-01
code

20
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息。未经本公司授权,任何个人或单位均不能复制、修改或散发本文件,或用于上述之外的用途。
7. Mechanical locking in the setting position
Describe
8. Double-claw and cage slips: it is not necessary
DF packer is mainly used in ESP completion, and it can
to continuously apply hydraulic pressure, and
achieve dual functions of pumping and injecting in the
the upper and lower cones push the slips to bite
same well. The DF packer contains a bypass hole and
the casing wall and can bear bidirectional load;
passes through the sealing element to make the cable pass
9. Bear pressure from up and down directions:
through the packer to provide power for the electric
when the liquid is pressurized from up and
submersible pump. This packer can be used with both flat
down directions, the sealant cylinder and slip
cable #1 and round cable #1. The packer is reserved with
will become tighter and tighter;
a 1.9 "NU outlet which can be connected with the gas
10. Threaded connections can be applied to many
release valve, and three 3/8"NPT chemical injection holes.
crossing systems.
Characteristic
Product grade
1. It is different from and modified from the
1. The product quality control level is Q1;
double-tube packer, with simple design, few
2. Product design certification level is V3;
parts and easy recovery and maintenance;

2. Easy setting and unsealing: hydraulic setting Disassembly procedure


and unsealing directly on the upper body; ➢ assembly program
3. Short length and compact structure: its length
18 preparatory work/be about to work
(less than 3 feet) is easy to run and handle, and
18.1 Be familiar with the assembly relationship
it is more reliable than the packer with a length
and requirements of all parts.
of up to;
(1)Familiar with assembly relationship
4. With independent exhaust pipe;

5. Can be designed for special needs: the number (2)Assembly requirements:


of holes passing through the packer can be  All pin ends are evenly coated with high-

selected; quality thread oil;

6. There is no relative movement between the  All "O" rings need to be coated with

cable and the oil pipe: the damage of the cable butter;

is eliminated;  Thin-walled parts should not be clamped

21
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息。未经本公司授权,任何个人或单位均不能复制、修改或散发本文件,或用于上述之外的用途。
too tightly; 20.3 Apply grease to the water release anchor of

 The interference of assembled aprons is the main body and install the hydraulic anchor

0.6-0.8 mm; (31) on the main body (1).

 Remove all burrs caused by assembly. 20.4 Install the hydraulic anchor side spring (29)

18.2 Check the parts and check the cleaning. and the hydraulic anchor middle spring (30)

on the main body (1) and fix them with


(1)Sign and take parts;
screws (32). The screw head must not exceed
(2)Check that all sealing surfaces and sealing
the outer surface of the main body.
rings are in good condition without damage,
20.5 The special sleeve testing device is used to
and clean all parts to remove iron filings and
test the pressure of the hydraulic anchor and
burrs.
the main assembly.
19 Cooperate with inspection
20.6 Place the center tube (7) on a vise, clamp it
19.1 Confirm that the piston (5) can slide freely in under the groove of the bottom limit ring (10),
the main body (1);
and coat the center tube (7) with grease (from
19.2 Confirm that the piston (5), the upper slip
the lower limit ring to the fine thread section);
cone (19) and the lower slip cone (24) can
20.7 Slide the rubber tube lower press sleeve (17)
freely slide at the specified positions on the
onto the central tube (7);
central pipe (7);
20.8 Align the holes on the lower pressure sleeve
19.3 The slip upper cone (19) and the slip lower
(17) of the rubber tube and the central tube (7),
cone (24) can be sleeved into the slip cover
and install the scissors (18). Ensure that the
(21).
nail shearing head is (14.10±1)mm; away
19.4 Install the lock ring (11) into the center tube from the outer surface of the lower press
and make sure that it can easily enter.
sleeve after installation;
20 Start assembly
20.9 Install the rubber tubes (15 and 16 2) on the
20.1 Place the main body (1) on the floor rubber. center tube (7). (Note: spacer rings (35) are
20.2 Apply grease to the groove hole of the O-ring added on both sides of the middle rubber
(3) and install the O-ring on the hydraulic
tube);
anchor (31).

22
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息。未经本公司授权,任何个人或单位均不能复制、修改或散发本文件,或用于上述之外的用途。
20.10 Install the upper pressure sleeve (14) of the 20.17 Lubricate and install a new O-ring (3) on

rubber tube on the central tube (7); the main body (1).

20.11 Coat the inner slip (13) with grease, install 20.18 Grease is coated in the main body (1) and

the inner slip (13) and the spring retaining the piston (5) is installed on the main body (1).

ring (12) on the center pipe (7) and enter the 20.19 Assemble the central oil pipe (2) to the

upper pressure sleeve (14) of the rubber tube; main body (1).

20.12 Install the limit ring (10) on the center pipe 20.20 Assemble the center tube (7) and its

(7); associated parts to the main body (1).

20.13 Coat thread oil on the upper sliding sleeve 20.21 Align the holes on the main body (1) and

(8), and install the inner slip spring (11) and the upper sliding sleeve (8) and install the

the upper sliding sleeve (8) on the central pipe scissors (9). Ensure that the nail shearing head

(7). Fix the upper pressure sleeve (14) of the is (0 ~ 2.16) mm away from the external

rubber cylinder, install the upper sliding surface of the main body after installation.

sleeve (8) on the upper pressure sleeve (14) of 20.22 Install the limit ring (10) on the center tube

the rubber cylinder, and check the NOGO (7).

surface clearance with a feeler gauge, which 20.23 Install the slip upper cone (19) into the slip

should be less than 0.04 mm.. The upper and frame (20).

lower parts between the upper sliding sleeve 20.24 Install the outer slip (20) and the outer slip

(8) and the rubber cylinders (15 and 16) are leaf spring (23) into the slip frame (21). Pay

respectively padded with a copper plate with a attention to the installation direction of leaf

thickness of about (2-4) mm; spring.

20.14 Lubricate and install new O-rings (4 and 6) 20.25 Slide the slip frame (21) and its associated

on the piston (5); components onto the central pipe (7).

20.15 Remove the above parts from the vise, and 20.26 Install the slip upper cone (19) and its

then put the main body (1) on the vise. related components to the rubber cylinder

20.16 Install the sealing plug (33) and the dead lower press sleeve (17).

plug (28) on the main body (1). 20.27 Install the slip lower cone (24) to the slip

23
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息。未经本公司授权,任何个人或单位均不能复制、修改或散发本文件,或用于上述之外的用途。
frame (21). 4. Remove the limit ring (10) from the center pipe

20.28 Align the holes on the slip frame (21), the (7).

slip lower cone (24) and the central pipe (7), 5. Slide the rubber tube lower press sleeve (17),

install unsealed shear nails (26), and ensure rubber tubes (15 and 16) and spacer ring (37)

that the installed shear nail head is flush with down from the center tube (7).

the step surface in the stepped hole of the 6. Remove the sheared part of the shears (18)

lower cone sleeve. from the lower press sleeve (17) of the rubber

20.29 Install the limit screw (2) to the slip lower tube.

cone (24) through the slip frame (21). 7. Fix the upper sliding sleeve (8) and remove the

20.30 Align the holes on the slip frame (21) and upper pressure sleeve (14) of the rubber

the slip upper cone (19), and install the cylinder.

scissors (18). Ensure that the nail shearing 8. Remove the inner slip (13), the spring retaining

head is (0 ~ 1) mm away from the outer ring (12) and the inner slip spring (11) from the

surface of the slip frame after installation. center pipe (7).

20.31 Assemble the cap (22) to the center pipe 9. Remove the center tube (7) and its associated

(7). components from the main body (1).

20.32 Remove the indentation of vise and 10. Disassemble the piston (5) and the upper sliding

wrench. sleeve (8) from the main body (1), and remove

➢ Disassembly procedure the cutting part of the scissors (9).

11. 11. Remove the limit ring (10) from the center
1. Place the packer on a vise and clamp the main
tube (7).
body (1).
12. Remove the center oil pipe (2) from the main
2. Fix the center tube (7) and remove the retaining
body (1). If a nipple is installed on the central
cap (22).
oil pipe, remove the nipple from the central oil
3. Fix the lower pressure sleeve (17) of the rubber
pipe (2).
cylinder, remove the upper cone (19) of the slip
13. Put the slip upper cone (19) and its related parts
and its related parts, slide this part out along the
on a vise and clamp the slip frame (21).
bottom of the central pipe (7) and put it aside.

24
本文件包含“瑞丰石油技术发展有限责任公司”的保密信息,本文件仅限于公司内部使用和为甲方提供必要的技术信
息。未经本公司授权,任何个人或单位均不能复制、修改或散发本文件,或用于上述之外的用途。
14. Remove the limit screw (25. anchor (31).

15. 15. Remove the lower slip cone (24) from the 25. Remove and discard all used O-rings.

slip frame (21). 26. Clean and check all parts for wear or damage.

16. Note: When the lower slip cone (24) is removed, Field application
the outer slip (20) and the outer slip leaf spring
➢ Instructions for use (Inoue installation
(23) will slide down freely.

17. Remove the outer slip (20) and the outer slip
procedures)
1. Connect the bleeder valve and chemical
leaf spring (23) from the slip frame (21).
injection valve to the cable packer for hydraulic
18. Remove the sheared part of the shear nail (18)
control pipeline crossing.
from the slip lower cone (24).
2. Smooth the hydraulic control pipeline and cable,
19. Remove the slip upper cone (19) from the slip
and run it with the tubing at a constant speed.
frame (21).
Someone must hold the hydraulic control
20. Remove the sheared part of the shear nail (18)
pipeline support when running in.
from the slip upper cone (19) and the slip frame
3. After the packer is lowered to the specified
(21).
position, put the hydraulic control pipelines
21. Remove the hexagon socket sealing plug (33 or
connected with the gas release valve and
34) and the dead plug (28) from the main body
chemical injection valve on the tubing hanger
(1).
and the flange of the Christmas tree, and fix and
22. Remove the screw (32) from the hydraulic
seal them.
anchor side spring (29) and the hydraulic
4. Set and check the packer: The double-seal
anchor middle spring (30).
packer is set by pressing the oil supply pipe, so
23. Remove the hydraulic anchor side spring (29)
the packer must be connected with a seat joint,
and the hydraulic anchor middle spring (30)
a pressing ball seat, a hydraulic piston joint or
from the main body (1).
other temporary plugging devices.
24. Remove the hydraulic anchor (31) and all

sealing plugs from the main body (1), and ➢ Running and setting procedures
remove the O-ring (27) from the hydraulic The over-cable packer is set by pressing the tubing

25
本文件包含“瑞丰石油技术发展有限责任公司”的保密信息,本文件仅限于公司内部使用和为甲方提供必要的技术信
息。未经本公司授权,任何个人或单位均不能复制、修改或散发本文件,或用于上述之外的用途。
connected to the main channel on the packer.
matters need attention
1. Run the packer to a predetermined depth;
1. Remove all external packaging materials and
2. Temporarily plug the tubing string connected to
thread protectors of the packer before going into
the main channel of the packer;
the well;
3. Press to 3000psi to cut off all shear pins, set the
2. The packer running speed should not be too fast.
packer and keep the pressure for at least 5
It is recommended that the fastest running speed
minutes;
of tubing is 60 feet/minute to prevent the packer
4. Release the pressure, remove the plug, or
from setting ahead of time.
pressurize the ball to the ground.
3. When the packer is set, the pipe must be scraped
➢ Setting and unsealing process to pass through the well to prevent the rubber

1. By pressurizing the blocked tubing, it is tube from being scratched;

transmitted to the packer body hole at the upper 4. The connection between the cable joint and the

part of the packer piston. When the pressure BIW cable crossing rod joint must be tight, so as

difference increases to 1000psi-1500psi, the pin to ensure good sealing and avoid burning the

on the piston is cut, and the pin on the slip and cable;

the lower cone is also cut; When the pressure 5. All pipe threads must be coated with special

difference increases to 3000psi, the setting is thread oil.

completed.
Storage suggestion
➢ Unsealing/recycling program 1. Unpack all packers. Packers passing through

1. The over-cable packer is equipped with an cables should be placed in a ventilated and dry

unsealing pin. When unsealing, it can be place indoors. They should be placed vertically

unsealed by lifting the tubing string to provide or in a single layer on a special tool rack without

enough tension to cut the shear pin. overlapping.

2. After unsealing, directly lift the tubing string to 2. The over-cable packer should be far away from

recover the cable packer. heat source and not contact with corrosive

substances such as acid, alkali and salt.

3. The storage period of the over-cable packer is 1

26
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息。未经本公司授权,任何个人或单位均不能复制、修改或散发本文件,或用于上述之外的用途。
year from the date of production. If it exceeds 1

year, the seal should be replaced and re-tested.

27
本文件包含“瑞丰石油技术发展有限责任公司”的保密信息,本文件仅限于公司内部使用和为甲方提供必要的技术信
息。未经本公司授权,任何个人或单位均不能复制、修改或散发本文件,或用于上述之外的用途。
Assembly drawing of DF216 over-cable packer
Parts List of DF216 Over-cable Packer

grad quantit quantit


name figure number remarks grade name figure number remarks
e y y
1 main body 1 DF216-01 19 Slip upper cone 1 DF216-16
2 Central tubing 1 DF216-02 20 Waikawa 4 DF216-17
3 O-ring 1 2-260 21 Slip cover 1 DF216-18
4 O ring 2 2-366 22 Stop cap 1 DF216-19
5 piston 1 DF216-03 23 Outer slip spring 4 DF216-20
6 O ring 2 2-364 24 Slip lower cone 1 DF216-21
7 central tube 1 DF216-04 25 Limit screw 2 DF216-22
Nail scissors 9/16
8 Upper sliding sleeve 1 DF216-05 26 4 DF216-23
18UNSX0.36
Nail scissors
9 1 DF216-06 27 O ring 6 2-231
1/4X3/8
1/8NPT Hexagon
10 Limit ring 2 DF216-07 28 1 DF216-24
Seal Plug
Hydraulic anchor
11 clamping ring 1 DF216-08 29 6 DF216-25
side spring
Hydraulic anchor
12 spring collar 1 DF216-09 30 3 DF216-26
intermediate spring
13 Necava 1 DF216-10 31 Hydraulic anchor 6 DF216-27
Rubber cylinder
Screw 3/8
14 upper pressure 1 DF216-11 32 9 DF216-28
16UNSX0.5
sleeve
Upper and lower 3/8NPT Hexagon
15 2 DF216-12 33 3 DF216-29
rubber cylinder Seal Plug
Intermediate rubber 1/4NPT Hexagon
16 1 DF216-13 34 1 DF216-30
tube Seal Plug
Lower pressure
17 1 DF216-14 35 spacing ring 2 DF216-31
sleeve
Nail scissors
18 1 DF216-15 36
5/16X3/8,5000psi
P 型排气阀
版本:Rev1,2015/03
文档编号:RFP55-00-01

Ruifeng petroleum technology


Technical manual of completion tools

Deflation Valve
P 型排气阀
版本:Rev1,2015/03
文档编号:RFP55-00-01

Basic data

Product model: P55-00

Total length: 925mm(30.3in)

Maximum outside diameter: 55mm (2.598 in)

Materials: N80 (optional)

Upper buckle type: NPT 1/4” Box

Lower buckle type: 1.9"NU Pin

Running mode Packer connected with cable is run


with tubing.
Pressure grade: 5000psi

Temperature grade: 150℃

Nominal working pressure 5000psi

Fully open minimum pressure 2200psi+ shut-in pressure

Maximum failure setting depth when the 1800Ft (548.64m)


annulus is hydraulic fluid.
Yield strength: internal pressure resistance 7500psi

Yield strength: outward extrusion resistance 5000psi

Backwashing flow area 907.5mm2(1.41in2)


P 型排气阀
版本:Rev1,2015/03
文档编号:RFP55-00-01

Describe 1.1.1 Familiar with assembly relationship

1.1.2 Assembly requirements:


P55 type bleeder valve is a kind of bleeder valve
 All pin ends are evenly coated with high-
directly installed on the upper part of double-tube packer,
quality thread oil;
over-cable packer or electric submersible centrifugal
 All "O" rings need to be coated with
pump and operated by control pipeline.
butter;
Characteristic
 Thin-walled parts should not be clamped
P55 bleed valve is a normally closed valve, which is
too tightly;
opened by controlling the pressure of the pipeline, and the
 The interference of assembled aprons is
operation is simple.
0.6-0.8 mm;
Its rated working pressure is 3000psi. Due to the
 Remove all burrs caused by assembly.
existence of liquid in the hydraulic control pipeline, its
1.2 Check the parts and check the cleaning.
failure depth is 1800 feet (548.64m).
1.2.1 Sign and take parts;
Principle of Operation 1.2.2 Check that all sealing surfaces and

The relief valve is used in conjunction with the sealing rings are in good condition

cable packer, and the communication channel between the without damage, and clean all parts to

relief valve and the annulus is opened by pressing from remove iron filings and burrs.

the hydraulic control pipeline, and the pressure in the 2 Cooperate with inspection
control pipeline is relieved, so that the relief valve can 2.1 Put the piston rod (9) into the connecting

close the communication channel under the action of the sleeve (13), check whether the piston rod can

spring. slide freely, and check whether there are knife

marks in the inner hole of the connecting


Disassembly Procedure
sleeve (13);
➢ assembly program
2.2 Sleeve the closing sleeve (14) into the sealing
1 preparatory work/be about to work
cylinder (17) to ensure that it can pass
1.1 Be familiar with the assembly relationship
through smoothly and slide smoothly;
and requirements of all parts.
2.3 Do not install all aprons first, connect the
P 型排气阀
版本:Rev1,2015/03
文档编号:RFP55-00-01

piston rod (9), connecting sleeve (13), sealing 3.6 A vise clamps the connecting sleeve (13);

cylinder (17) and closing sleeve (14) 3.7 Connect the sealing cylinder (17) with the

according to the assembly drawing, and slide connecting sleeve (13), tighten the chain

the piston rod to check the coaxiality to tongs and screw in the anti-rotation pin;

ensure its smooth movement; 3.8 The lower gasket ring (10) is sleeved into the

2.4 Check whether the roughness of the inner piston rod (9) and is aligned with the left end

hole of the sealing cylinder (17) can reach of the connecting sleeve (13), and the spring

Ra1.6;; (7) and the upper gasket ring (6) are

2.5 Check the roughness of the outer surface of sequentially sleeved from the left end of the

the closing sleeve (14) to ensure that it piston rod (9). Finally, the adjusting nut (5) is

reaches Ra1.6;; connected with the piston rod (9), the end

2.6 Check all threads to make sure they are free faces are aligned and tightened, and the

of burrs. hexagon socket set screws with flat point (4)

3 Start assembly is installed;

3.1 Check all threads for burrs; 3.9 Tighten the spring barrel (8) and the chain

3.2 Check whether the roughness of all sealing tongs of the threaded connection sleeve (13);

surfaces can reach Ra3.2. Do not use it if it 3.10 Install the upper joint (1) into the O-ring (3)

does not conform to or is damaged; and tighten it with the pliers for threaded

3.3 The closing sleeve (14) is installed into the O- connection with the spring barrel (8), and

ring (15) and the sealing combination (16); install the anti-rotation pin;

3.4 Insert the piston rod (9) into the O-ring (12) 3.11 Assemble the tools, pack them and put them

from the left end of the connecting sleeve (13), in storage;

and connect the closing sleeve (14) with the ➢ Disassembly procedure
piston rod (9) from the right end of the
1. Remove all anti-rotation pins, and clamp the
connecting sleeve and tighten it with pliers;
connecting sleeve (13) in a vise;
3.5 The connecting sleeve (13) is installed in the
2. Dismount the sealing cylinder (17);
O-ring (11),
P 型排气阀
版本:Rev1,2015/03
文档编号:RFP55-00-01

3. Remove the spring barrel (8); whether the vent hole of the vent valve is

4. Remove the screw (4) from the adjusting nut completely closed, and record the pressure of

(5). Remove the adjusting nut (5), the upper the vent hole closure. If it is completely opened

backing ring (6), the spring (7) and the lower or closed, it is qualified.

backing ring (10) in turn; 3. Record the factory number of the bleeder valve

5. Remove the piston rod (9) and the closing body, and fill in the delivery record.

sleeve (14) and take them out; 4. After the relief valve is transported to the well

6. Remove all rubber parts and discard them; site, it will be confirmed by the supervisor after

7. Assemble all disassembled parts according to passing the pressure test again before running in

the assembly procedure. the well.

5. The bleeder valve and its connected hydraulic


Field application
control pipeline are lowered at a uniform speed
➢ Instructions
along with the cable packer. Someone must
1. Before going into the well, connect it to the
hold the hydraulic control pipeline support
cable packer in advance, connect the hydraulic
when running in.
control line connector and the hydraulic control
6. After the pipe string is lowered to the specified
line of the relief valve, and start to press with
position, cut the hydraulic control pipeline 2-3
the hand pump, and move the hydraulic control
meters above the tubing hanger, wrap the
line connector of the relief valve to exhaust the
hydraulic control pipeline around the tubing
air in the cavity of the relief valve.
hanger for one or two turns, thread the
2. After exhausting, use a hand pump to pressurize
swagelok hydraulic control pipeline joint with
it to 3000psi. During the pressurizing process,
the lower seal of the tubing hanger, and tightly
check whether the vent hole of the vent valve is
seal it with a wrench.
completely opened, and record the pressure
7. After the hydraulic control pipeline passes
when it is opened. After the pressure has
through the flange on the Christmas tree,
stabilized for 30min, start to release the
connect swagelok hydraulic control pipeline
pressure. When releasing the pressure, check
joint to the upper part of the upper flange and
P 型排气阀
版本:Rev1,2015/03
文档编号:RFP55-00-01

seal it tightly.
Matters need attention
8. Connect tee (with pressure gauge) and stop
1. All threads of hydraulic control pipeline joints are
valve at the head of hydraulic control pipeline.
wrapped with raw material tape and tightly sealed;
9. Wait for the supervisor's instructions, and open
2. Prepare hydraulic control pipeline joints of
or close the bleeder valve with hand pump.
various design requirements in advance.
Assembly drawing of P55 type bleeder valve

P55-00 Parts List of Bleed Valve


Grade Name Quantity Figure number Remarks Grade Name Quantity Figure number Remarks

1 Upper joint 1 P55-01 10 Undercushion ring 1 P45-06


2 Anti-rotation pin 4 GB/T77 M6*5 11 O ring 2 40.8*2.65

3 O ring 1 40.8*2.65 12 O ring 2 13.6*2.65

4 Anti-rotation pin 2 GB/T77 M6*5 13 adapter sleeve 1 P55-03


5 adjusting nut 1 P45-02 borrow 14 Closing sleeve 1 P55-04
6 Upper cushion ring 1 P45-03 borrow 15 O ring 2 39*3.55

7 spring 1 P45-05 borrow 16 Sealing combination 1 P55-05


8 Spring cylinder 1 P55-02 17 Sealing cylinder 1 P55-06
9 piston rod 1 P66-03 borrow 18
Ruifeng petroleum technology
Technical manual of completion tools

Y joint
Technical parameter
Product model: Type 211 (9 5/8in)Y connector

Maximum outside diameter: 210.82mm(8.3”)

Materials: N80 (optional)

Upper buckle type: 3-1/2" EUE B

Buckle type of the lower joint of the first 2-7/8" EUE B


channel:
Second channel lower joint buckle type: 3-1/2" EUE B

Inner diameter of the first channel: 76mm(2.992")

Inner diameter of the second channel: 62mm(2.441")

Pressure grade: 5000psi

Temperature grade: 150℃

Nominal working pressure 5000psi

Smooth chamfering structure (chamfering is


Remarks not less than 30 degrees) inside and outside;
The inner diameter through hole is smooth
and erosion-resistant. It has the structure of
Design feature passing through two 4# round cables (outer
diameter 29.5±0.5mm).
➢ Widely used in electric pump completion or selective completion.
➢ Cable and control pipeline crossing slots are reserved.
➢ The seat nipple or sealing cylinder is connecte to that lower part of the Y joint.
Y joint outline drawing
Ruifeng petroleum technology
Technical manual of completion tools

Sliding Bush
Basic data
TBX89 production sliding sleeve
Product number:

Length: 1327mm

Maximum outside diameter: 108.71mm

Minimum inner diameter: 65mm

Materials: Optional

Upper buckle type: 3 1/2"EUE Box

Lower buckle type: 3 1/2"EUE Pin

Anti-extrusion: 76.9Mpa

Internal pressure resistance: 72.9Mpa

Tensile strength: 98200Kg


and requirements of all parts.
Describe
1.1.1 Familiar with the assembly relationship.
TBX production sliding sleeve is a kind of
1.1.2 Assembly requirements:
balanced sliding sleeve, which can make the inside of
All pin ends are evenly coated with high-
tubing communicate with the annulus for liquid
quality thread oil;
circulation, or be used to select the oil layer for
All "O" rings need to be coated with
production.
butter;
TBX production sliding sleeve with special
Thin-walled parts should not be clamped
switch tool adopts standard wire operation mode, which
too tightly;
can open or close the sliding sleeve.
The interference of assembled aprons is
This kind of sliding sleeve has a large opening
0.6-0.8 mm;
area, so when the sliding sleeve is opened, the resistance
Remove all burrs caused by assembly.
of liquid flow or airflow is small.
1.2 sign the parts and check the cleaning.
Differential pressure balance
1.2.1 Sign and take parts;
structure 1.2.2 Check that all sealing surfaces and sealing

The TBX production sliding sleeve has a rings are in good condition and free from damage,

differential pressure balance structure (see Assembly and clean all parts to remove iron filings and burrs.

Figure 11), which can make the oil pipe communicate 2. Cooperate with inspection
with the annular space in advance and carry out liquid 2.1 Install the closing sleeve (2) into the upper

circulation during the opening process of the sliding joint (1) without V-ring as shown in the

sleeve, so as to avoid damage to the sliding sleeve seal figure, and confirm that it can be installed

caused by pressure excitation during the opening smoothly;

process. 2.2 Install the closing sleeve (2) into the lower

connecting sleeve (4) without V-ring as


Disassembly procedure
shown in the figure, and confirm that it can
➢ Assembly program
be installed smoothly.
1. preparatory work/be about to work
3. Start assembly
1.1 Be familiar with the assembly relationship
3.1 Coat butter on the outer surface of the a suitable sliding sleeve switch tool, and

closing sleeve (2), and install a group of V- ensure that the sliding sleeve is completely

shaped steel rings (6), V-shaped steel rings opened by checking whether the liquid flow

(7) and double V-shaped steel rings (8) from holes on the closing sleeve (2) and the

the right end of the closing sleeve (2) (the connecting sleeve (3) are completely aligned;

arrangement order is as shown in the figure, 2. Turn the closing sleeve (2) to the closed

and the V-shaped steel rings (7) should not position and observe whether it is completely

be installed with sharp tools); opened;

3.2 Install an O-ring (5) on the connecting 3. Drive the sliding sleeve to the open position

sleeve (3), coat butter on its inner side, and with a dynamometer, and record the maximum

clamp the connecting sleeve (3) on a vise; and minimum switching forces during the

3.3 Insert the closing sleeve (2) from the right opening of the sliding sleeve; Bring a

end of the connecting sleeve (3); dynamometer to push the sliding sleeve to the

3.4 Install another group of V-shaped steel rings closed position, and record the maximum and

(6), V-shaped steel rings (7) and double V- minimum switching forces during the closing

shaped steel rings (8) at the right end of the of the sliding sleeve. If there is no

closing sleeve (2); dynamometer, then the sliding sleeve switch

3.5 Connect the upper joint (1) with the right tool with copper pin must be used to open and

end of the closing sleeve (2); close the sliding sleeve. In the process of

3.6 Connect the lower connecting sleeve (4) opening and closing a sliding sleeve, the pin

with the left end of the connecting sleeve (3); shall not be cut;

3.7 Connect the lower joint (5) with the lower 4. Connect a test plug or an internal pressure

connecting sleeve (4); tester at one end of the sliding sleeve, then

3.8 Remove burrs caused by assembly, package press it to 35Mpa from the inside of the sliding

and put in storage. sleeve, and keep the pressure stable for 10min,

during which the leakage or pressure drop


Switch and seal test
shall not be greater than 0.5 Mpa. Relieve the
1. Hit the sliding sleeve to the open position with
pressure and remove the test plug. pressure of tubing and annulus is balanced,

➢ Disassembly procedure the tool string continues to vibrate downward

until it is released, which indicates that the


1. Fix the connecting sleeve (3) on the vise
sliding sleeve has been opened.
with the left end facing outwards;
3. Lift the tool string up and out of the sliding
2. Remove the upper joint (1) and a group of
sleeve, and then shake it down again. Repeat
V-shaped steel rings (6), V-shaped rings (7)
several times to ensure that the sliding sleeve
and V-shaped steel rings (2) at the left end;
is fully opened.
3. Turn around and clamp, and remove the
4. Lift the tool string out of the wellhead, check
lower connecting sleeve (4) and the lower
the shear pin and ensure that the pin is not cut.
joint (5);
If the pin is cut, it needs to be replaced with a
4. Remove the closing sleeve (2) from the
new pin, and then repeat the above procedure
lower end of the connecting sleeve (3), and
to ensure that the sliding sleeve is completely
then remove a group of V-shaped steel rings
opened.
(6), V-shaped rings (7) and V-shaped steel
5. When closing the sliding sleeve, the switch
rings (2) at the right end;
tool must be turned upside down in the wire
5. Remove the connecting sleeve (3) from the
operation tool string, and then the tool string
vise and remove the O-ring (5);
is lowered into the well until the tool string is
6. All the removed sealing rings will be
lower than the sliding sleeve.
scrapped.
6. Lift the switch tool until it engages with the
Field application and matters
sliding sleeve, and then jar it upward until the
needing attention switch tool drops.

1. When the sliding sleeve is opened, the switch 7. Repeat the closing procedure to ensure that

tool is connected with the standard wire string, the sliding sleeve is completely closed.

and the tool string is lowered into the well 8. Lift out the switch tool and check the state of

until the tool string stops in the sliding sleeve. the shear pin to ensure that the pin has not

2. The tool string vibrates downward. When the been cut.


Drawing of TBX89 production sliding sleeve

List of parts of TBX89 production sliding sleeve


Grade Name Quantity Figure number Remarks
1 Upper joint 1 TBX89-01
2 Closing sleeve 1 TBX89-02
3 adapter sleeve 1 TBX89-03
4 Lower connecting 1 TBX89-04
sleeve
5 Lower joint 1 TBX89-05
6 V-ring 4 TBX89-06
7 V-ring 12 TBX89-07
8 Double v-shaped steel 2 TBX89-08
ring
9 O ring 1 84×3.55
10 O ring 1 90×3.55
11 Differential pressure
balance structure

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