Presentasi Teknologi dan Solusi

PT. Maccaferri Indonesia

Rapat Kerja dan Percepatan Pelaksanaan Pekerjaan
di Lingkungan Balai Pelaksanaan Jalan Nasional Gorontalo
TA. 2022

Date Wednesday, 13 July 2022

Author Aningtyas S
 TABLE OF CONTENTS

1 PROFILE – MACCAFERRI INDONESIA

2 SOLUTION – HYDRAULIC WORKS

SOIL EROSION

3 SOLUTION – MSE WALL

4 SOLUTION – EROSION CONTROL

5 SOLUTION – ROCKFALL MITIGATION

6 SOLUTION – FLOOD AND EMERGENCY WORKS

 TABLE OF CONTENTS

1 PROFILE – MACCAFERRI INDONESIA

 1 Profile – Maccaferri Indonesia

Presence in over 100 countries

Almost 70 subsidiaries
Over 30 factories
Nearly 3,000 employees
 1 Profile – Maccaferri Indonesia

Maccaferri was founded in 1879 and invented The Famous Gabion in 1893.
1 Profile – Maccaferri Indonesia

1989: Jakarta office 1989: Factory in Tangerang

 1 Profile – Maccaferri Indonesia
Environmental Product Declaration (EPD) Certification.
The goal of the study is the evaluation of the potential environmental impacts of the material.
1 Profile – Maccaferri Indonesia

Technical RecommendationFree of Charge

Production and Supply

Product AssistanceFree of Charge

Bangga Buatan Indonesia
Dengan Standardisasi Internasional
1 Profile – Maccaferri Indonesia
Rockfall Mitigation
Netting

Retaining Wall and

Rockfall Mitigation Soil Reinforcement
Barrier

Pavement
Reinforcement
Erosion Control
Sub-Drainage
System

Hydraulic Structure
Basal
Reinforcement
 TABLE OF CONTENTS

1 PROFILE – MACCAFERRI INDONESIA

2 SOLUTION – HYDRAULIC WORKS

SOIL EROSION
 21 Solution – Hydraulic Works
Material by Maccaferri Indonesia
Gabion – Bronjong
 21 Solution – Hydraulic Works
Gabion (Bronjong) – Buatan Indonesia
TKDN 119/SJ-IND.8/TKDN/2/2021 = 65.19 %
 21 Solution – Hydraulic Works
Material by Maccaferri Indonesia
Reno Mattress Plus – Bronjong Matras
 21 Solution – Hydraulic Works
Reno Mattress (Bronjong Matras) – Buatan Indonesia
TKDN 2820/SJ-IND.8/TKDN/6/2021 = 66.36 %
 21 Solution – Hydraulic Works
Material by Maccaferri Indonesia
Mactex – Geotekstil Non-Woven
 21 Solution – Hydraulic Works
The Four Paradigms:
Flexibility
 21 Solution – Hydraulic Works
The Four Paradigms:
Flexibility

Permeability
 21 Solution – Hydraulic Works
The Four Paradigms:
BS EN 10223-3:2013
in accordance with
Flexibility EN ISO 9223:2012

Permeability

Durability
 21 Solution – Hydraulic Works
Material by Maccaferri Indonesia
New Polymer Coating – POLIMAC

Abrasion Resistance
 21 Solution – Hydraulic Works
The Four Paradigms:
Flexibility

Permeability

Durability

Environmentally Friendly
Shoreline Protection
Thesen Island Marina, South Africa 2003
 21 Solution – Hydraulic Works
A. Riverbank Protection
 21 Solution – Hydraulic Works
Citragrand Cibubur, Jawa Barat
Riverbank Protection and MSE Wall
 21 Solution – Hydraulic Works
Citragrand Cibubur, Jawa Barat
Riverbank Protection and MSE Wall
 21 Solution – Hydraulic Works
Pabrik Indocement Bogor, Jawa Barat
Riverbank Protection
 21 Solution – Hydraulic Works
B. Channelized Stream
 21 Solution – Hydraulic Works
Heaven Memorial Park, Jawa Barat
Channelized Stream
Before
 21 Solution – Hydraulic Works
Heaven Memorial Park, Jawa Barat
Channelized Stream
After
 21 Solution – Hydraulic Works
Migas JTB Bojonegoro, Jawa Timur
Channelized Stream
 21 Solution – Hydraulic Works
Migas JTB Bojonegoro, Jawa Timur
Channelized Stream
 21 Solution – Hydraulic Works
Ciawi Dam, Jawa Barat
Stepped Weir – Drop Structure
 21 Solution – Hydraulic Works
C. Coastal Protection
Aston Anyer Coastline Protection
 21 Solution – Hydraulic Works
Maccaferri Software – Macra Studio
MACRA 1 Channel Cross Section Design
 TABLE OF CONTENTS

1 PROFILE – MACCAFERRI INDONESIA

2 SOLUTION – HYDRAULIC WORKS

SOIL EROSION

3 SOLUTION – MSE WALL

 31 Solution – MSE Wall
Terramesh System – Bronjong Angkur
 31 Solution – MSE Wall
Terramesh (Bronjong Angkur) – Buatan Indonesia
TKDN 117/SJ-IND.8/TKDN/2/2021 = 64.81 %
 31 Solution – MSE Wall
Green Terramesh System – Perkuatan Hijau
 31 Solution – MSE Wall
Green Terramesh (Perkuatan Hijau) – Buatan Indonesia
TKDN 2821/SJ-IND.8/TKDN/2/2021 = 43.92 %
 31 Solution – MSE Wall
Terramesh and Green Terramesh
 31 Solution – MSE Wall
Terramesh and Green Terramesh
 31 Solution – MSE Wall
Terramesh System and Geogrid
Mechanically Stabilized Earth (MSE) Wall
Geogrid as Primary Reinforcement
Terramesh System as facing and
Secondary Reinforcement
31 Solution – MSE Wall

ParaGridTM HF 150

Geogrid Uniaxial Tipe 3 (Kuat Tarik 150 kN/m)

31 Solution – MSE Wall
ParaLinkTM 300

Geogrid Uniaxial Tipe 5 (Kuat Tarik 300 kN/m)

 31 Solution – MSE Wall
Project at KUNINGAN DAM, Kuningan – Jawa Barat
 31 Solution – MSE Wall
Project at KUNINGAN DAM, Kuningan – Jawa Barat
 31 Solution – MSE Wall
Project at KUNINGAN DAM, Kuningan – Jawa Barat
 31 Solution – MSE Wall
Project at SOETTA RAILWAY, Tangerang – Banten
 31 Solution – MSE Wall
Project at SOETTA RAILWAY, Tangerang – Banten
 31 Solution – MSE Wall
Project at GARDU INDUK PLN, Panyabungan – Sumatera Utara
 31 Solution – MSE Wall
Project at NEW ROAD Singaraja-Mengwitani Paket 5 dan 6, Bedugul – Bali
 31 Solution – MSE Wall
Project at NEW ROAD Singaraja-Mengwitani Paket 5 dan 6, Bedugul – Bali
 31 Solution – MSE Wall
Project at ROADWAY Reconstruction, Batam – Kep. Riau
 31 Solution – MSE Wall

Project at ROAD LANDSLIDE, Kayulangi – Sulawesi Selatan

 31 Solution – MSE Wall
Maccaferri Software – Macstars
Commercial Software – Plaxis
90 Internal stability analysis (Calculation method : Rigid)
SF = 1.552 Legend
0. STRUCTURAL FILL
1. Lempung Soft
85 2. Lempung Stiff
3. Cemented
TERRAMESH FILL

80ACTIVITY

75

70

65

60

55

[m] 20 25 30 35 40 45 50 55 60

Proposal: Analisa Desain - Preliminary SG Date:

10/03/2018
MacStARS W Section: Borehole B1 Folder:
Maccaferri Stability Analysis of
Reinforced Slopes and Walls - Rel. 4.0 Site: Retaining Wall Section 6 File: Analisa Desain-B1_Static_Preliminary MAC (Geogrid)
 TABLE OF CONTENTS

1 PROFILE – MACCAFERRI INDONESIA

2 SOLUTION – HYDRAULIC WORKS

SOIL EROSION

3 SOLUTION – MSE WALL

4 SOLUTION – EROSION CONTROL

41 Solution – Erosion Control
 41 Solution – Erosion Control

Macmat HS (High Strength) adalah material HDPE Geomat yang dikombinasikan

dengan Jaring Kawat Anyaman Ganda (Double Twisted Wire Mesh).
 41 Solution – Erosion Control
Macmat HS (Selimut Pengendali Erosi) – Buatan Indonesia
TKDN 2819/SJ-IND.8/TKDN/6/2021 = 46.70 %
41 Solution – Erosion Control

MacMat® HS Detail

Macmat HS is categorized as
Pengendali Erosi Tipe III
Matras Perkuatan
41 Solution – Erosion Control

Macmat EM is categorized as
Pengendali Erosi Tipe II
Selimut Pengendali Erosi Polimer
 41 Solution – Erosion Control

Macmat HS is available with Roll Size of 2m x 30m (Default)

Customized Size is available upon request
41 Solution – Erosion Control

BENEFIT :
1. Easy Installation;
2. Adequate for Steep Slope;
3. Available for Combination
with Soil Nailing for Stabilization;
4. Free Drainage (Permeable);
5. Vegetation;
6. Economically Competitive.
41 Solution – Erosion Control

Free Trial
41 Solution – Erosion Control

Installation
 41 Solution – Erosion Control

Komposisi Material Metode Taplok (Mulching):

1) Media Tanah ;
2) Pupuk Tanaman ;
3) Bibit Tumbuhan LCC (KB, CP, CM) ;
4) Pengikat (dicampur dengan air menjadi larutan) ;
5) Seluruh material 1 – 4 diaduk dan selanjutnya siap untuk
diaplikasikan ke material Erosion Control.
 41 Solution – Erosion Control
Taplok / Templok Method (Mulching)
Maintenance / Watering takes ± 3 Months (depends on Weather and Soil Condition)
 41 Solution – Erosion Control
Project at LEUWIKERIS DAM, Ciamis – Jawa Barat
 41 Solution – Erosion Control
Project at SADAWARNA DAM, Sumedang – Jawa Barat
 41 Solution – Erosion Control
Project at SADAWARNA DAM, Sumedang – Jawa Barat
 41 Solution – Erosion Control
Project at SADAWARNA DAM, Sumedang – Jawa Barat
 41 Solution – Erosion Control
Project at CISUMDAWU TOLL ROAD, Jawa Barat
 41 Solution – Erosion Control
Project at CISUMDAWU TOLL ROAD, Jawa Barat
 41 Solution – Erosion Control
Project at JALAN LABUAN BAJO - RUTENG, Manggarai Barat – NTT
 41 Solution – Erosion Control
Project at PRESERVASI BATAS KOTA WAIKABUBAK, Sumba – NTT

Before
 41 Solution – Erosion Control
Project at PRESERVASI BATAS KOTA WAIKABUBAK, Sumba – NTT

After
 41 Solution – Erosion Control
Project at JALAN WAIKELO-BATAS SUMBA TIMUR, Sumba – NTT
 41 Solution – Erosion Control
Project at WAY SEKAMPUNG DAM, Pringsewu – Lampung
 41 Solution – Erosion Control
Testimoni Positif Kementrian PUPR – Bendungan Way Sekampung, Lampung
 41 Solution – Erosion Control
Testimoni Positif Kementrian PUPR – Bendungan Way Sekampung, Lampung
 TABLE OF CONTENTS

1 PROFILE – MACCAFERRI INDONESIA

2 SOLUTION – HYDRAULIC WORKS

SOIL EROSION

3 SOLUTION – MSE WALL

4 SOLUTION – EROSION CONTROL

5 SOLUTION – ROCKFALL MITIGATION

 51 Solution – Rockfall Mitigation
Steelgrid HR30 (Jaring Kawat Kekuatan Tinggi) – Buatan Indonesia
TKDN 117/SJ-IND.8/TKDN/2/2021 = 66.78 %
 51 Solution – Rockfall Mitigation
Steelgrid HR30 (Jaring Kawat Kekuatan Tinggi) – Buatan Indonesia
TKDN 117/SJ-IND.8/TKDN/2/2021 = 66.78 %
 51 Solution – Rockfall Mitigation
Tinjauan Pustaka dan Literatur :
1. Kementerian PUPR – Dirjen Bina Marga
Spesifikasi Khusus Interim SKh-1.3.16
Jaring Kawat (Wire Mesh) dan Net Kabel (Cable Net)
Sebagai Pengaman Lereng Batuan
51 Solution – Rockfall Mitigation
Tensile Punch
Wire Mesh Strength Strength
(kN/m) (kN)

Steelgrid HR 30 180 ± 10 155 ± 12

 51 Solution – Rockfall Mitigation
Secured Drapery System Simple Drapery System
 51
JOB TITLE : 1

UDEC (Version 4.00)

Solution – Rockfall Mitigation
JOB TITLE : 1

UDEC (Version 4.00)

JOB TITLE : .

UDEC (Version 4.00)

(*10^1) (*10^1) (*10^1)

LEGEND LEGEND LEGEND

Secured Drapery System 2.400 2.400 2.400

Nailing or Rock Bolts

25-Jan-07 6:21 25-Jan-07 6:32 27-Jan-07 15:24
cycle 34000 cycle 39000 cycle 114000
velocity vectors velocity vectors block plot
maximum = 4.082E+00 maximum = 2.447E+00 cable reinforcing plotted

0
block plot
2E 1 0
block plot
1E 1
Cable Node Numbers
2.000 2.000
Stabilize The Surficial
2.000

Unstable layer of
1.600 1.600 1.600

The Rock Slope or Cliff

JOB TITLE : . (*10^1)
JOB TITLE : . JOB TITLE : . (*10^1) (*10^1)
1.200 1.200 1.200
UDEC (Version 4.00)
UDEC (Version 4.00) UDEC (Version 4.00)

LEGEND
LEGEND LEGEND 2.400
2.400 2.400
25-Jan-07 6:56 0.800 0.800 0.800
27-Jan-07 18:23 25-Jan-07 6:46 cycle 60000
cycle 20000
Giorgio Giacchetti cycle 40000
Giorgio Giacchetti Giorgio Giacchetti
max axial force =-8.507E-02
max axial force =-8.840E-02
Belluno max axial force =-8.608E-02
Belluno Belluno
0.400 0.800 1.200 0.400 1.600 0.800 2.000 1.200 0.400 1.600 0.800 2.000 1.200 1.600 2.000
(*10^1) 0 5E -1 (*10^1) (*10^1)
0 5E -1 0 5E -1 block plot
2.000
2.000 2.000
block plot block plot principal stresses
principal stresses principal stresses
minimum = 1.000E+20
minimum = 1.000E+20 minimum = 1.000E+20 maximum = -1.000E+20
maximum = -1.000E+20 maximum = -1.000E+20
0 5E 20 1.600
0 5E 20 0 5E 20 joint hydr. aper. 1.600 1.600
joint hydr. aper. joint hydr. aper. max hydr aper = 0.000E+00
max hydr aper = 0.000E+00 max hydr aper = 0.000E+00 each line thick = 0.000E+00
each line thick = 0.000E+00 each line thick = 0.000E+00 reinforc. crossing joints
reinforc. crossing joints reinforc. crossing joints

1.200
1.200 1.200
 51 Solution – Rockfall Mitigation
Simple Drapery System

Horizontal Top Cable

Horizontal Top Cable

Top Anchor
±3m

Mesh Top Anchor

Mesh
 51 Solution – Rockfall Mitigation
Rockfall Netting Software – Secured Drapery
 51 Solution – Rockfall Mitigation
Rockfall Netting Software – Simple Drapery
 51 Solution – Rockfall Mitigation
Project at ROADWAY Protection, Maros – Sulawesi Selatan
 51 Solution – Rockfall Mitigation
Project at ROADWAY Aegela-Batas Ende, NTT
 51 Solution – Rockfall Mitigation
Project at ROADWAY Ruas Giriwoyo-Glonggong, Jawa Tengah
 51 Solution – Rockfall Mitigation
Project at ROADWAY Ruas Giriwoyo-Glonggong, Jawa Tengah
 51 Solution – Rockfall Mitigation
Project at BBWS Ciliwung Cisadane, Jakarta
 51 Solution – Rockfall Mitigation
Rockfall Barrier Components

DOWNSLOPE

UPSLOPE
 51 Solution – Rockfall Mitigation
Rockfall Barrier Components – Full System
 51 Solution – Rockfall Mitigation
Project at ROADWAY South Bandung, West Java
 51 Solution – Rockfall Mitigation
Project at Agincourt Martabe Gold Mining, North Sumatera
 TABLE OF CONTENTS

1 PROFILE – MACCAFERRI INDONESIA

2 SOLUTION – HYDRAULIC WORKS

SOIL EROSION

3 SOLUTION – MSE WALL

4 SOLUTION – EROSION CONTROL

5 SOLUTION – ROCKFALL MITIGATION

6 SOLUTION – FLOOD AND EMERGENCY WORKS

 61 Solution – Flood and Emergency Works
Bencana Pada Tanggul (The International Levee Handbook, 2013)
 61 Solution – Flood and Emergency Works
Bencana Pada Tanggul (The International Levee Handbook, 2013)
 61 Solution – Flood and Emergency Works
Penanggulangan Darurat
1. Peningkatan Tinggi Tanggul
2. Pembangunan Tanggul Sementara
3. Bagian Inti pada Tanggul Permanen
 61 Solution – Flood and Emergency Works
Ukuran Material:
Panjang x Lebar x Tinggi = 5m x 1m x 1m

Geotextile Internal
Lining

Spirals

Reinforced Double Twisted Wire Mesh

Connection Between Units Using

Connection Pins.
 61 Solution – Flood and Emergency Works
• Buatan Indonesia – TKDN 9068/SJ-IND.8/TKDN/9/2021 = 71,31%

112
3. FlexMac® DT
Proses Instalasi
1. Persiapan Unit Material FlexMac® DT

Video-1

113
2. Pembukaan dan Perletakkan Unit FlexMac® DT
3. FlexMac® DT
Proses Instalasi
3. Koneksi antara Unit FlexMac® DT menggunakan Connection Pin

Video-2
114
3. FlexMac® DT
Proses Instalasi
4. Pengisian Tanah ke dalam FlexMac® DT menggunakan Alat Berat dan Sekop Manual

Video-3
115
 61 Solution – Flood and Emergency Works
Perbandingan FlexMac® DT vs Sandbag/Soilbag
 61 Solution – Flood and Emergency Works
Pengalaman Proyek
 61 Solution – Flood and Emergency Works
Pengalaman Proyek
 61 Solution – Flood and Emergency Works
Pengalaman Proyek
 61 Solution – Flood and Emergency Works
Maccaferri Indonesia Siap Untuk Melakukan Trial
 Herdriansyah Apriharto
Business Development
+62 812 9909 1118
h.apriharto@maccaferri.com

QUESTION Buha Edyson

Sales Engineer
AND +62 822-9941-1808
DISCUSSION b.edyson@macceferri.com

Aningtyas Safitri
Technical Engineer
+62 838 4397 0481
a.safitri@maccaferri.com