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Allison Transmission HD4060 Operator Manual 22
Allison Transmission HD4060 Operator Manual 22
CAUTION: The fluid level rises as fluid temperature rises. DO NOT fill
the transmission above the COLD CHECK band if the transmission fluid
is below normal operating temperature. During operation an overfull
transmission can become overheated, leading to transmission damage.
A COLD CHECK may be made after initial start-up and the presence of
transmission fluid has been confirmed—the sump fluid temperature is then
typically 16°–49°C (60°–120°F). To perform a COLD CHECK, do the following:
1. Move the vehicle to a level surface, put the transmission in N (Neutral),
and set the parking brake.
2. With the engine idling (500–800 rpm), shift to D (Drive) and then to
R (Reverse) to clear air from the hydraulic circuits.
3. Run the engine at idle (500–800 rpm) in N (Neutral) for about one minute.
4. Remove the dipstick and wipe it clean. Insert the dipstick into the fill tube,
pushing down until it stops.
5. Remove the dipstick and observe the fluid level. If the fluid on the dipstick
is within the COLD CHECK band (refer to Figure 11), the level is
satisfactory. If the fluid level is not within this band, add or drain fluid as
necessary to bring the level within the COLD CHECK band.
6. Perform a HOT CHECK at the first opportunity after normal operating
temperature (71°–93°C; 160°–200°F) is reached.
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