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8079 POWER PLUS

ENERGY EFFICIENT ELECTRICAL CONNECTIONS


GENERAL DESCRIPTION

Electrical Contact Resistance (ECR) = power


loss in busbars, cable joints, transformers,
rectifiers, tap connectors… causes:

- 10% plus direct wastage of total electrical


energy consumed in the plant.

- Hotspots / overheating / joint failures

- Breakdown & in extreme cases even fires

8079 Power Plus kit is a first time in India


solution to this problem of power losses & the
consequent wastage of electrical energy &
hotspots / overheating / joint failures:

1. 8079 Power Plus Cleaner – specially


designed to effectively clean copper &
aluminum oxidation.

2 8079 - Power Plus Nano Coating - Nano


technology coating, suitable for all similar
metal HT & LT joints – Cu to Cu & Al To Al
:

(A) Reduces electrical contact resistance /


power losses from upto 20-30% in Cu
to Cu joints & from upto 50%-60% in Al
to Al joints. = upto 2% plus direct
reduction of overall plant electrical
energy consumption.

(B) Prevents Hotspots & overheating in all


types of busbar joints, cable
connections… No Joint failures.

(C) Nano coating comprises of chemically


inert materials as will not heat age
thus providing long term performance &
protection.
3. 8079 Power Plus Sealer – SHP technology joint sealer to prevent oxidation /moisture
entry into the joints.

Power Loss Test Data : As per IS 3635 : 1966 (R2005)

A. ALUMINUM TO ALUMINUM BUS BAR JOINT


Voltage Drop Power Loss Difference in
Current power loss
Non-Coated Non-Coated
Applied Coated Coated (Non-coated vs
(Control) (Control)
coated)
50A 1.6 mili V 0.7 mili V 80 W 35 W 45 W
100A 3.5 mili V 1.3 mili V 350 W 130 W 220 W
200A 8.4 mili V 2.8 mili V 1680 W 560 W 1120 W
Electrical
Resistance at - - 0.0791 mΩ 0.0569 mΩ ∆Ω=0.0222 mΩ
20OC
B. COPPER TO COPPER BUS BAR JOINT
50A 1.0 mili V 0.7 mili V 50 W 35 W 15 W
100A 1.8 mili V 1.2 mili V 180 W 120 W 40 W
200A 3.7 mili V 2.4 mili V 740 W 480 W 260 W

Electrical
Resistance at - - 0.1016 mΩ 0.0951 mΩ ∆Ω=0.0065 mΩ
20OC

8079 POWER PLUS CLEANER

Before Application of 8079 Cleaner After


Application Areas

1. Power generation, transmission


& distribution
2. High energy consuming
industries such as steel
manufacturing, non ferrous
smelting, chlor alkali, chemical
plants, refineries, cement,
paper...
3. Railways
4. Furnaces, ovens, heaters, driers…
5. Large commercial establishments, malls…

How to use

- Open joint / connection

- Clean using 8079 Cleaner & light emery (provided in kit)

- Using hand, Uniformly apply 8079 Nano Coating, on both contact surfaces, Coating

is semi-dry type.

- After applying coating, re-assemble the joint / connection. No curing time required.

- Seal joint against moisture & oxidation using 8079 Sealer

Pack Size : 8079 Cleaner 350 gms


8079 Nano 200 gms
8079 Sealer 350 ml

8079 Power Plus – upto 2% plus direct overall electrical energy savings by reducing
power losses in all HT & LT Cu to Cu & Al to Al joints & connections.

STANVAC CHEMICALS (INDIA) LTD.


Corporate Office: 552, Sector-37, Pace City-II, Gurgaon, Haryana – 122001, India
Ph : +91-11-24647252, 24647199, 24638360, 24652337, 24649831 Fax : +91-11-24623826, 24633847
E-mail : sales@stanvac.com Web site : www.stanvac.com
Format No: SALLGN/TRF/GEN
Issue No:01, Issue Date: 01-04-2017
Page 1 of 2

CIN:U74220DL1998PLC092698 TEST REPORT


Test Report Issued To:
Test Report No: D201219005/D201219005-30
STANVAC CHEMICALS INDIA LTD. Date of Issue: 19-Dec-2020

552 SECTOR 37 PACE CITY-II, GURGAON, HARYANA,


INDIA, 122001,

Sample Booking/Receipt Date: 19-Dec-2020


Date of Start of Testing: 19-Dec-2020
Date of Completion of Test: 19-Dec-2020

Customer Relationship Number 39529

Sample Description :
Sample 3 (Copper to Copper bus bar ) - Power loss testing at 50
amp. , 100 amp. and 200amp.8079 (a) power plus

Customer Reference No :

Kind Attention : MR. AMIT SHARMA

E-Mail: asharma@superonindia.com Contact No: 9582220622

Sample Condition : GOOD

Sample Quantity (Approx) : - Sample Size (Approx) : -


SAMPLE NOT DRAWN BY OUR LABORATORY. THE RESULTS RELATE ONLY TO THE ITEMS TESTED

Report Issued by

Authencity of report can be verified by mail at verification@spectrolab.in


This is a Digitally Signed Report and hence doesn't require Physical Signature.

Spectro Analytical Labs Limited S-1, GNEPIP, Surajpur Industrial Area,Phase-V, Kasna, Greater Noida-201308 (India)

Phone : +91-120-2341252,2341251 || URL : www.spectro.in || Email: care@spectro.in


BIS & DDA Approved, ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Certified Laboratory
Please refer to our Website http://www.spectro.in/spectro-policies.html for Terms & Condition
Format No: SALLGN/TRF/GEN
Issue No: 01, Issue Date: 01.04.17

CIN: U74220DL1998PLC092698
TEST REPORT Page 2 of 2
Report No. D201219005/D201219005-30

Power Loss Bus Bar Joints of Copper to Copper

S.NO. TEST PARAMETER OBSERVED RESULT TEST METHOD

1. Power Loss Test: Current Non Coated Coated Loss


(P) (P) (P)

50 A 50 W 35 W 15 W

100 A 180 W 120 W 40 W IS 3635 :


1966(R2005)
200 A 740 W 480 W 260 W Guideline
2. Electrical Resistance:
0.1016 mΩ 0.0951 mΩ ΔΩ= 0.0065 mΩ
 At 20°C

-- End of Test Report --

Analyst Signature Authorised Signatory

BIS & DDA Approved, ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Certified Laboratory
Format No: SALLGN/TRF/GEN
Issue No:01, Issue Date: 01-04-2017
Page 1 of 2

CIN:U74220DL1998PLC092698 TEST REPORT


Test Report Issued To:
Test Report No: D201219005/D201219005-10
STANVAC CHEMICALS INDIA LTD. Date of Issue: 19-Dec-2020

552 SECTOR 37 PACE CITY-II, GURGAON, HARYANA,


INDIA, 122001,

Sample Booking/Receipt Date: 19-Dec-2020


Date of Start of Testing: 19-Dec-2020
Date of Completion of Test: 19-Dec-2020

Customer Relationship Number 39529

Sample Description :
Sample 1 (Aluminum to Aluminum bas bar) - Power loss testing at
50amp , 100 amp. and 200amp, 8079 (a) power plus

Customer Reference No :

Kind Attention : MR. AMIT SHARMA

E-Mail: asharma@superonindia.com Contact No: 9582220622

Sample Condition : GOOD

Sample Quantity (Approx) : - Sample Size (Approx) : -


SAMPLE NOT DRAWN BY OUR LABORATORY. THE RESULTS RELATE ONLY TO THE ITEMS TESTED

Report Issued by

Authencity of report can be verified by mail at verification@spectrolab.in


This is a Digitally Signed Report and hence doesn't require Physical Signature.

Spectro Analytical Labs Limited S-1, GNEPIP, Surajpur Industrial Area,Phase-V, Kasna, Greater Noida-201308 (India)

Phone : +91-120-2341252,2341251 || URL : www.spectro.in || Email: care@spectro.in


BIS & DDA Approved, ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Certified Laboratory
Please refer to our Website http://www.spectro.in/spectro-policies.html for Terms & Condition
Format No: SALLGN/TRF/GEN
Issue No: 01, Issue Date: 01.04.17

CIN: U74220DL1998PLC092698
TEST REPORT Page 2 of 2
Report No. D201219005/D201219005-10

Power Loss Bus Bar Joints of Aluminium to Aluminium

S.NO. TEST PARAMETER OBSERVED RESULT TEST METHOD

1. Power Loss Test: Current Non Coated Coated Loss


(P) (P) (P)

50 A 80 W 35 W 45 W

100 A 350 W 130 W 220 W IS 3635 :


1966(R2005)
200 A 1680 W 560 W 1120 W Guideline
2. Electrical Resistance:
0.0791 mΩ 0.0569 mΩ ΔΩ = 0.0222 mΩ
 At 20°C

-- End of Test Report --

Analyst Signature Authorised Signatory

BIS & DDA Approved, ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Certified Laboratory
Format No: SALLGN/TRF/GEN
Issue No:01, Issue Date: 01-04-2017
Page 1 of 2

CIN:U74220DL1998PLC092698 TEST REPORT


Test Report Issued To:
Test Report No: D210315017/D210315017-10
STANVAC CHEMICALS INDIA LTD. Date of Issue: 16-Mar-2021

552 SECTOR 37 PACE CITY-II,


GURGAON, HARYANA - 122001,
INDIA
Sample Booking/Receipt Date: 15-Mar-2021
Date of Start of Testing: 16-Mar-2021
Date of Completion of Test: 16-Mar-2021

Customer Relationship Number 39529

Sample Description :
8079 POWER PLUS SAMPLE - I,ALUMINIUM TO ALUMINIUM
BUS BAR @ 200 AMP

Customer Reference No :

Kind Attention : MR. AMIT SHARMA

E-Mail: asharma@superonindia.com Contact No: 9582220622

Sample Condition : GOOD

Sample Quantity (Approx) : - Sample Size (Approx) : -


SAMPLE NOT DRAWN BY OUR LABORATORY. THE RESULTS RELATE ONLY TO THE ITEMS TESTED

Report Issued by

Authencity of report can be verified by mail at verification@spectrolab.in


This is a Digitally Signed Report and hence doesn't require Physical Signature.

Spectro Analytical Labs Limited S-1, GNEPIP, Surajpur Industrial Area,Phase-V, Kasna, Greater Noida-201308 (India)

Phone : +91-120-2341252,2341251 || URL : www.spectro.in || Email: care@spectro.in


BIS & DDA Approved, ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Certified Laboratory
Please refer to our Website http://www.spectro.in/spectro-policies.html for Terms & Condition
Format No: SALLGN/TRF/GEN
Issue No: 01, Issue Date: 01.04.17

CIN: U74220DL1998PLC092698
TEST REPORT Page 2 of 2
Report No. D210315017/D210315017-10

Power Loss Bus Bar Joints of Aluminium to Aluminium

S.NO. TEST PARAMETER OBSERVED RESULT TEST METHOD

1. Power Loss Test: Current Non Coated Coated Loss IS 3635 : 1966
(Control) (Power Plus-1) Guideline

200 A 1860 W 720 W 1140 W

-- End of Test Report --

Analyst Signature Authorised Signatory

BIS & DDA Approved, ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Certified Laboratory

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