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Harmonics - Carrier - Part-2 - Feb 3, 2019
Harmonics - Carrier - Part-2 - Feb 3, 2019
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Harmonics
Part-1
▪ Basics of Harmonics
▪ Harmonics Indices
▪ Limiting Harmonics and IEEE519-2014
▪ Overview of Harmonic Solutions
▪ Practical Recommendations
Part-2
▪ Insights into the Harmonic Solutions
▪ Performance Assessment of Harmonic Solutions
▪ Harmonic Calculation & IEEE519 Compliance Tool
▪ Case Study - Harmonic Solutions Assessment
▪ Practical Recommendations for Managing Harmonics
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Types of Harmonic Solutions
Integrated Solutions
(Point of Load Compensation)
(Individual compensation)
▪ Passive filter
▪ Active filter
▪ 12 Pulse VFD
External Standalone Solution ▪ Active Front End
(Point of Load Compensation)
(Individual Compensation)
▪ Passive filter
▪ Active filter
Depending on the installation needs, ANY of the above could be the best choice
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Danfoss Harmonic Solutions
AHF
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Point-of-Load Compensation
Danfoss Low Harmonic Drives combine the simplicity
LHD-A/P and the robustness of 6-pulse drives, as well as the top
Danfoss performance of Active/Passive Filters in one enclosure.
integrated solution
The Danfoss LHD’s have been designed for:
◼ Best mitigation performance also at pre-distorted
voltages
◼ Systems where efficiency is in focus
◼ Drives with high load dynamic
◼ Critical process application
Best Good
<3%
◼ Easy to install ◼ Power range
Total harmonic ◼ Compact
distortion, even ◼ High efficiency and sleep ◼ Enclosure types
up to 9kHz mode
◼ Best mitigation
Real LHD ◼ Failure robust
◼ Low harmonics > 2kHz
LHD drives current waveform
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VLT LHD-P, Enclosed Drives with Power Options
VLT Enclosed LHD-P with a passive harmonics filter as an input option ensures
THDi9kHz<3% and it is the best choice, when switching frequencies above 2kHz in
the power supply network is a concern
PLC or Individual Compensation
Available for T5/T7 voltages
VLT® HVAC Drive FC 102
VLT® Refrigeration Drive FC 103
Power range
90 kW to 500 kW (380-500 V)
90 kW to 710 kW (525-690 V)
<3% PLV302P7I315C1BMA1XX1XAWL54D3XXXXXD2XXXX
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VLT LHD-A, Stand-Alone Drives
VLT® LHD stand-alone drives have been designed to
meet IEEE 519 requirements for harmonics in
PLC or Individual
applications with drives.
Compensation
They combine the simplicity of the standard drive,
the performance of an Active Filter and the
robustness of 6-pulse drives in one enclosure.
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Point-of-Load Compensation
12-pulse
Danfoss High power 12-pulse drives
integrated solution requires an external phase-shift transformer.
~12%
Best Good
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Point-of-Load Compensation
AFE
Active Front End drives are regenerative units.
Danfoss
VACON® NXP can be configured for AFE and LHD
integrated solution
applications
<5%
Best Good
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Point-of-Load Compensation
AHF
Danfoss ▪ Advanced Harmonic Filter (Passive)
Standalone solution AHF005 or AHF010
▪ Standalone harmonic mitigation option.
▪ Deliver Optimised harmonic
performance for drives rated up to 250
kW.
▪ AHF 005 or AHF 010 is connected to the
input of a Danfoss drive.
▪ AHF005 delivers “Total Harmonic
Current Distortion” (THiD) of less than
5% at full load.
▪ AHF010 delivers THiD of less than 10%
at full load.
▪ Compact housing that easily
integrates into existing panel space.
▪ Well-suited for retrofit applications.
▪ Efficiency > 98%
▪ Enclosures: IP20 / 21
Filter current
▪ 10 A-480 A (380-415 V AC, 50 and 60 Hz)
▪ 10 A-436 A (440-480 V AC, 60 Hz)
▪ 15 A-395 A, (600 V AC, 60 Hz)
▪ 15 A-395 A (500-690 V AC, 50 Hz)
▪ Modules can be paralleled for higher power
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PCC Compensation
AAF Danfoss Advanced Active Filters are perfect for harmonics
Danfoss compensation at locations where multiple drives are
connected.
standalone solution
Active Filters are best for:
◼ Compensation of multi-drives installations
◼ Retrofitting
◼ Where mounting flexibility is required
◼ Applications typically running at partial load
Best Good
<5% ◼ Retrofit solution. ◼ HF harmonics > 2kHz
Total harmonic ◼ Sizable to meet a demand ◼ Less robust than passive
distortion and for harmonics (incl. filters
IEEE519) ◼ Requires external CTs
ability to scale
◼ Trip/failure robust
◼ High system efficiency
◼ Compact solution
Drive-Filter current waveform
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Advanced Active Filter AAF006
VLT® Advanced Active Filters have been
designed to meet IEEE 519 requirements for PCC or Group Compensation
harmonics in applications with drives. Solution
They can be used as a compact stand-alone
solution at a common point of coupling,
compensating for several consumers
simultaneously.
Voltage range
380 – 480V AC 50 – 60 Hz
Current range
190A, 250A, 310A, and 400A.
Up to 4 units can be paralleled
for higher power in master/slave mode.
<5%
Total harmonic Enclosure degrees
distortion
The IEEE 519 IP 21/NEMA Type 1
compliance IP 54/NEMA Type 12
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Advanced Active Filters Enclosed AAF007
PCC or Group
VLT® Advanced Active Filters AAF007 enclosed have
Compensation Solution
been designed to meet IEEE 519 requirements for
harmonics in applications with Danfoss drives. They are a
smart choice for new and retrofit installations with drives:
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Main Values of AAF for the customer
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Harmonics
Part-1
▪ Basics of Harmonics
▪ Harmonics Indices
▪ Limiting Harmonics and IEEE519-2014
▪ Overview of Harmonic Solutions
▪ Practical Recommendations
Part-2
▪ Insights into the Harmonic Solutions
▪ Performance Assessment of Harmonic Solutions
▪ Harmonic Calculation & IEEE519 Compliance Tool
▪ Case Study - Harmonic Solutions Assessment
▪ Practical Recommendations for Managing Harmonics
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Harmonics Solutions Summary
Product PLC PCC Comments
Notes:
* only for high power ~ 100 kW onwards
PLC … Point-of-Load Compensation
PCC … Point of Common Coupling
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Harmonics Solutions – Price Vs Performance
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Which Solution is the best one for your
Application?
Harmonics Solutions
LHD-P LHD-A AAF AFE 12-pulse
Full Load Performance (IEEE519) ●●● ●●● ●●● ●●● ●●
System Reliability 2)
●●● ●●● ●●● ●● ●●●
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Harmonics
Part-1
▪ Basics of Harmonics
▪ Harmonics Indices
▪ Limiting Harmonics and IEEE519-2014
▪ Overview of Harmonic Solutions
▪ Practical Recommendations
Part-2
▪ Insights into the Harmonic Solutions
▪ Performance Assessment of Harmonic Solutions
▪ Harmonic Calculation & IEEE519 Compliance Tool
▪ Case Study - Harmonic Solutions Assessment
▪ Practical Recommendations for Managing Harmonics
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MCT31 - Harmonic Calculation Software
https://www.danfoss.com/en-in/service-and-support/downloads/dds/vlt-motion-control-tool-mct-31/#tab-overview
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MCT31 Harmonic Calculation Software
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Harmonic Assessment for Plant Room Eqpmnt.
Situation-1: Standard Danfoss Drives with built-in filters
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Situation-1: Standard Danfoss Drives with built-in filters
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Situation-1: Standard Danfoss Drives with built-in filters
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Situation-1: Standard Danfoss Drives with built-in filters
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Situation-1: Standard Danfoss Drives with built-in filters
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Situation-1: Standard Danfoss Drives with built-in filters
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Situation-1: Standard Danfoss Drives with built-in filters
Non-compliance to IEEE519-2014
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Situation-2: Standard Danfoss Drives with advanced
external harmonic filtering (<10% THID)
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Situation-2: Standard Danfoss Drives with advanced
external harmonic filtering (<10% THID)
Compliance to IEEE519-2014
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Situation-3: Standard Danfoss Drives with Advanced
External Group Compensation (<5% THID)
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Situation-3: Standard Danfoss Drives with Advanced
External Group Compensation (<5% THID)
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Situation-3: Standard Danfoss Drives with Advanced
External Group Compensation (<5% THID)
Compliance to IEEE519-2014
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Situation-3: Standard Danfoss Drives with Advanced
External Group Compensation (<5% THID)
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Harmonics
Part-1
▪ Basics of Harmonics
▪ Harmonics Indices
▪ Limiting Harmonics and IEEE519-2014
▪ Overview of Harmonic Solutions
▪ Practical Recommendations
Part-2
▪ Insights into the Harmonic Solutions
▪ Performance Assessment of Harmonic Solutions
▪ Harmonic Calculation & IEEE519 Compliance Tool
▪ Case Study - Harmonic Solutions Assessment
▪ Practical Recommendations for Managing Harmonics
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Case Study: HVAC Application
THDv (IEC-61xxx) versus TDD (IEEE-519)
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Case Study: HVAC Application
Application 6-Pulse drives with basic harmonic filters (DC or AC Chokes)
Drive harmonics current [A] 2,9 3,9 5,3 7,8 10,7 13,2 20,9 31,4 43,1 224,5
Total drive harmonics
current[A]
12,8 13,7 21,4 42,4 105,9 52,8 83,6 81,5 111,9 583,8 887,9
TDD Drive Groups 0,2% 0,2% 0,4% 0,8% 1,9% 0,9% 1,5% 1,5% 2,0% 10,4% 15,9%
* Costs of losses calculation: Utilization – 80% /24Hours; Electricity costs - 0.1EUR/kWh; Runtime – 10 years. Losses of harmonics in
transformer are also included.
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Case Study: HVAC Application
Evaluation:
Possible Solutions
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Case Study: HVAC Application
Application with 6-Pulse and 4x400kW + 4x75kW AFE’s
Motor Shaft Power [kW] Total Values
Drive harmonics current [A] 2,9 3,9 5,3 7,8 10,7 13,2 20,9 31,4 6,2 32,1
Total drive harmonics
current[A]
12,8 13,7 21,4 42,4 105,9 52,8 83,6 81,5 16,0 83,4 410,8
TDD Drive Groups 0,2% 0,2% 0,4% 0,8% 1,9% 1,0% 1,5% 1,5% 0,3% 1,5% 7,4%
* Costs of losses calculation: Utilization – 80% /24Hours; Electricity costs - 0.1EUR/kWh; Runtime – 10 years, losses of
harmonics in transformer are included also. The 4x400kW and 4x75kW are LHD‘s, based on AFE; THDi=5%, Losses=5%
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Case Study: HVAC Application
Application with 6-Pulse and 4x400kW AFE’s
Motor Shaft Power [kW] Total Values
Drive harmonics current [A] 2,9 3,9 5,3 7,8 10,7 13,2 20,9 31,4 43,1 32,1
Total drive harmonics
current[A]
12,8 13,7 21,4 42,4 105,9 52,8 83,6 81,5 111,9 83,4 487,6
TDD Drive Groups 0,2% 0,2% 0,4% 0,8% 1,9% 1,0% 1,5% 1,5% 2,0% 1,5% 8,8%
* Costs of losses calculation: Utilization – 80% /24Hours; Electricity costs - 0.1EUR/kWh; Runtime – 10 years, losses of
harmonics in transformer are included also. The 4x400kW drives are LHD‘s, based on AFE; THDi=5%, Losses=5%
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Case Study: HVAC Application
Conclusions:
4x400kW drives are LHD-P‘s (Losses 3.5%) 8,8% 741.688 € 205.568 € 50 < 100
4x400kW drives are AFE’s, (Losses 5%) 8,8% 947.256 € 411.136 € 50 < 100
* Costs of losses calculation: Utilization – 80% /24Hours; Electricity costs - 0.1EUR/kWh; Runtime – 10 years,
losses of harmonics in transformer are included also.
6p-Drives and 4x400kW + 4x75kW LHD’s ensure acceptable TDD of 7,4% for practically
all networks (Isc/IL=20 and higher) and guarantee Savings of 682.336€ - 244.988€ =
437.348€ for electricity costs, compare to applying all drives with AFE based ULHD’s.
If the Isc/IL=50 and higher, addition Savings of 244.988 € -205.568 € = 39.420 € are possible.
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Active Front End and Harmonics
Low order
harmonics are
pushed into the
high order
spectrum
Leakage current
and bearing stress
issues.
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Practical Recommendations for Managing
Harmonics
❑ There are no regulations, which require THDi≤5% at
drive mains terminals.
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Questions ?
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