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OCTOBER 2022
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inclusion in benchmark, however, the
presence of any advertisement should not be
considered to convey or imply any form of Cover image © Stephen Conlin, 1986. All Rights Reserved.
commendation by NAFEMS. Based on advice from Prof. John Byrne, TCD. Reproduced under license.
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E N C
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A V I E W F R O M Y O U R E D I T O R I A L T E A M
BENCHMARK@NAFEMS.ORG
n this special edition of Benchmark, we cast a reflective gaze on the evolution of Computational
Fluid Dynamics (CFD) over the last 100 years and try to imagine what the future might hold for
the discipline. In truth, the foundations are much older than a hundred years. They stretch back
to Isaac Newton in the 17th century and George Gabriel Stokes in the 19th century, and that’s
mentioning only a few of the many eminent mathematicians, engineers, and scientists who have
contributed to the making of what we today call CFD.
Of course, we cannot talk about CFD in the modern era without talking about Lewis Fry Richardson
(LFR) and his seminal work ‘Weather Prediction by Numerical Process’. Published 100 years ago, in
1922, LFR’s work laid the foundations of the modern weather forecast.
LFR was a fascinating character: a Quaker and a pacificist, in 1916 during the first world war, he joined
an ambulance unit on the Western Front. Undeterred by the fighting around him, he undertook his
calculations from muddy trenches and cold, wet billets in his spare time. At one point he decided to
attempt to numerically ‘hindcast’ the weather for an area of western Europe using the published
weather data for that particular date. His now famous work soon demonstrated the enormity of the
task, and he realised that he would need thousands of computers (people!) to calculate the one-day
weather forecast.
In this issue, Peter Lynch’s article reviews LFR’s work in much more detail and shows (with the benefit
of a certain amount of hindsight) how good LFR’s predictions were.
To illustrate the evolution of CFD during the last century, we have constructed a timeline using forward
and backward referencing from various reviews to develop a chronology for the publication dates of key
papers. In fact, there are several strands to the timeline representing the contributions from physical/
fluid-dynamic, mathematical, numerical/ computational, algorithmic, and technological (computer)
developments.
The development of CFD has been a truly evolutionary process with many, many contributors and
developments on different fronts, it is virtually impossible to recognise all of them in a single magazine
issue. Necessarily, ours is a somewhat personalised view of the history of CFD and its continued
evolution.
To help develop a more rounded picture of CFD, we have engaged with several of NAFEMS’ commercial
and academic partners and collaborators to find out their thoughts on the current CFD challenges and
how CFD might evolve in the coming decades. Their collected views form the basis of two further
articles. Our commercial contributors include, amongst others, Siemens, Simulia, and Flow Science.
And we have Professors Uwe Janoske (Bergische Universität Wuppertal), Nikos Markatos (National
Technical University of Athens), Koulis Pericleous (University of Greenwich), and Spencer Sherwin
(Imperial College) to give us the academic angle.
And finally, we have illustrated the magazine with several panels of real CFD cases that demonstrate
its importance in the modern world. We hope you enjoy this special edition of Benchmark. n
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EVENTS nafems.org/events
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Topics include:
• Where is upfront CFD applicable? • Is my simulation fit for purpose?
• The CFD process • Using results to improve designs
• Project reporting and data management • Where to go for help
The book will help inexperienced CFD users feel more comfortable and in control of their
process, as well as give them a resource to turn to for further guidance and skills development.
C-F1-D – Moving up
a Gear in Formula 1
2010 saw the first ever race worthy F1 car aerodynamically developed
using CFD rather than a wind tunnel. When the Virgin F1 team was
assembled, there was not enough time or budget to undertake a wind
tunnel programme, so with Wirth’s history of developing cars in IndyCar
and Le Mans prototypes in CFD, they decided to lead the aero
development with CFD. The final car was then mapped and verified in
full scale wind tunnel sessions.
nafe.ms/CFD100-1
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The Backstory Three of Artemis I’s four engines were fine; engine #3
Artemis is the US National Aeronautics and Space wasn’t. If the engine isn’t adequately prepared and the
Administration’s (NASA) program to land humans on Mars. super-cold liquids hit the ambient-temperature engine,
Artemis’s step-wise approach will help us relearn what we very bad things happen. The temperature shock can crack
knew during the Apollo days and explore the technological metal engine parts and cause sudden shrinkage. In either
advances since then. The last time humans left Earth's case, the engine fails.
orbit was nearly 50 years ago when Apollo 17 went to the
And, to top off the problems in this first launch window,
moon. That mission lasted less than two weeks; a Mars
the team discovered that frost had built up on a flange in
mission will take months to years, so almost everything
the inner stage tank. Fortunately, engineers found that this
must be re-engineered for this new objective.
wasn’t due to a crack in the tank. Investigation showed this
was due to damage in the external foam insulation. This
Artemis I is an un-crewed mission that will circle the moon
wasn’t a show-stopper since it meant there wasn’t a leak
and return to Earth. That might sound simple but it’s been
— but there were tense moments when a leak was a
so long since we’ve done this, and so much has changed
possibility.
that NASA wants to be sure the rocket (aka Space Launch
System) meets spec and that the heat shield on the Orion
As we go to print, we wait to see how the story ends. The
crew capsule can survive a re-entry through the Earth’s
Artemis I launch is delayed. Hopefully, it will have
atmosphere. Artemis II, scheduled for 2024, will also orbit
successfully launched by the time you read this. Are we
the moon, but with a vast difference: astronauts will be
ready to return to the moon? I certainly hope so!
onboard. Artemis III, in late 2025, will land on the moon
and discover whether the moon’s south pole has ice or Watching the live coverage of the launch attempt, I was
other resources that might be useful for long-term struck by how the commentating around science and
exploration. NASA says that the Artemis program will engineering had changed since I was a kid. The NASA
create a foundation for reaching further afield. announcers threw around terms like ‘simulation’ and
‘CFD’ as if their audience knew what those were. Further,
they assumed understanding of why these tools could be
The Launch used in a live launch timeframe to analyze the situation
The first launch window for Artemis I was August 29 2022. and help controllers recommend action plans. Of course,
After significant testing on everything imaginable, the as it turns out, the engineering team now has a few days to
giant rocket had already been rolled out to the launch pad troubleshoot the bleed and cooling operation, so we don’t
a few weeks ago. Using modern verification and validation need the instant simulation the announcers were talking
processes, systems had been designed, broken down to about, but still: CFD has gone mainstream.
the component level, and then simulated and tested as
components, subsystems, and full-up systems. Even so,
things go wrong. The Future is Bright
NASA has used CFD and other types of simulation from
Poor weather in Florida delayed things by about an hour. the earliest days of computing — and helped develop many
The crew then began loading the rocket’s core stage with of those codes. This issue of BENCHMARK celebrates the
super-cold liquid oxygen and liquid hydrogen. That didn’t history of CFD, which continues to play a significant role in
go as expected, and the team noticed a leak and pressure aeronautics. But it’s CFD’s future that is even more
spike. I’m not clear on how both can happen exciting. CFD has long been seen as one of the gnarliest
simultaneously, but Artemis I has several tanks, so simulation disciplines, but, if today’s broadcast is anything
perhaps this isn’t all about one tank. Those resolved, the to go by, this is changing: when a technology makes it into
team resumed filling the core stage and started filling the mainstream media and chat, it’s recognized as usable by
upper stage. many more people. Perhaps not to model super-cooled
engine bleed, but for routine, everyday problems seen by
You know that steam-like vapor that comes off the rocket designers and engineers across industries. n
before launch? That is called engine bleed; it occurs when
hydrogen is cycled through the engine to prep it for launch.
Monica Schnitger is passionate about engineering IT: CAD/CAM, CAE, PLM, AEC, IoT and the other technologies used to create the
world around us. She tries to explain what these are, how they affect product or asset creation and operations, and how businesses
can best implement these tools, to technology buyers, investors and developers. She holds a B.S. in Naval Architecture and Marine
Engineering from MIT and an honors MBA from the F.W. Olin School of Management at Babson College.
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Richardson’s Forecast:
The Dream and the Fantasy
Peter Lynch | University College Dublin
remarkable book on weather forecasting was published just one hundred years ago.
A Written by the brilliant and prescient applied mathematician, Lewis Fry Richardson,
Weather Prediction by Numerical Process [1] was published by Cambridge University
Press and went on sale in 1922 at a cost of 30 shillings (£1.50). With a print run of just 750
copies, it was not a commercial success and was still in print thirty years after publication. It
was re-issued in 1965 as a Dover paperback. Cambridge University Press reprinted the book
in 2007, with a foreword by Peter Lynch. Described as a second edition, it differs in no
essential way from the 1922 edition.
Weather Prediction by Numerical Process (WPNP) is a strikingly original scientific work, one
of the most remarkable books on meteorology ever written. In it, Richardson described a
systematic mathematical method for predicting the weather and demonstrated its application
by carrying out a trial forecast. Richardson’s innovative approach was fundamentally sound,
but the method devised by him was utterly impractical at the time of its publication and the
results of his trial forecast appeared to be little short of outlandish. As a result, his ideas
were eclipsed for decades. For a brief biographical sketch of Richardson, see the Benchmark
article by Lea [2] and for a full biography, see Ashford [3].
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Richardson calculated the initial changes over a six-hour the theory of meteorology provided crucial understanding of
period in two columns over central Europe, one for mass atmospheric dynamics and the filtered equations necessary
variables and one for winds. This was the extent of his to calculate the synoptic-scale tendencies. Advances in
forecast. In this trial forecast, he calculated a change of numerical analysis led to the design of stable algorithms.
atmospheric pressure, at a point near Munich, of 145 hPa in Finally, the development of digital computers provided a
6 hours. This was a totally unrealistic value, two orders of way of attacking the enormous computational task involved
magnitude too large. The failure may be explained in terms in weather forecasting, all leading to the first weather
of atmospheric dynamics. We return to the cause of this prediction by computer [6]. The history leading to the
after first considering the reaction of other researchers to emergence of modern operational numerical weather
Richardson’s work. prediction is described in Lynch, 2006 [7].
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The absence of gravity waves from the initial data results Around 1926, Richardson made a deliberate break with
in reasonable initial rates of change, but it does not meteorological research. He was distressed that his turbulence
automatically allow the use of large time steps. The research was being exploited for military purposes. Indeed,
existence of high frequency solutions of the governing this knowledge impelled him to destroy a large volume of his
equations imposes a severe restriction on the size of the research papers. In a much later study, Richardson
time step allowable if reasonable results are to be investigated the separation of initially proximate tracers in a
obtained. The restriction, known as the CFL criterion, can turbulent flow and arrived empirically at his “four-thirds law”:
be circumvented by treating those terms of the equations the rate of diffusion is proportional to the separation raised to
that govern gravity waves in a numerically implicit the power 4/3. This was later established more rigorously by
manner; this distorts the structure of the gravity waves Andrey Kolmogorov using dimensional analysis.
but not of the low frequency modes. In effect, implicit
schemes slow down the faster waves, thus removing the
cause of numerical instability. Most modern forecasting Advances in Computing:
models avoid the pitfall that trapped Richardson by From ENIAC to PHONIAC
means of initialization followed by semi-implicit
The first weather forecast (technically, a hindcast) made with a
integration.
digital computer was performed on the ENIAC (Electronic
Numerical Integrator and Computer) by a team of scientists at
Princeton. The Princeton team were aware that Richardson’s
Richardson’s Later Work initial tendency field was completely wrong because he was not
After the First World War, Richardson’s research focussed able to evaluate the divergence. They realised that a filtered
primarily on atmospheric turbulence. He had system of equations would have dramatic implications for
encapsulated the essence of the cascade of turbulent numerical integration. It would obviate the problem of gravity-
energy in a simple and oft-quoted rhyme embedded in the wave noise and would permit a much larger time step to be
text of WPNP: Big whirls have little whirls that feed on used. They integrated the barotropic vorticity equation from
their velocity, and little whirls have lesser whirls and so real initial conditions and produced four realistic, if far from
on to viscosity. Richardson’s dense writing style is perfect, forecasts. For a full account, see Chapter 10 of Lynch,
occasionally lightened in this way by a whimsical touch 2006 [7].
as, when discussing the tendency of turbulence to
increase diversity, he writes “This one can believe without It is gratifying that Richardson was made aware of the success
the aid of mathematics, after watching the process of in Princeton; Jule Charney sent him a copy of the Tellus paper
stirring together water and lime-juice” (WPNP, page 101). [6]. In his response, Richardson congratulated Charney “on the
Several of his publications during this period are still remarkable progress which has been made in Princeton; and
cited by scientists. In one of the most important — The on the prospects for further improvement which you indicate”.
supply of energy from and to atmospheric eddies — he He concluded by saying that the ENIAC results were “an
derived a criterion for the onset of turbulence, introducing enormous scientific advance” on the single, and quite wrong,
what is now known as the Richardson Number. forecast in which his own work had ended.
Figure 1: ENIAC v ‘PHONIAC’ – The 'PHONIAC' (a standard Nokia 6300 from 2008) could compute a
24-hour forecast in less than one second, compared to the 24 hours it took the ENIAC, circa 1946.
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To illustrate the dramatic growth in computer power since computations’ by signalling with a spotlight to those who are
the days of the ENIAC, one of the forecasts was re-run on a racing ahead or behindhand.
small mobile phone, a Nokia 6300, which had raw
computational power comparable to a CRAY-1, the first In 1986, an Irish artist, Stephen Conlin, created an
super-computer acquired by the European Centre for illustration of the forecast factory (Figure 2). This painting, in
Medium-Range Weather Forecasts (ECMWF). The ink and water colours, is a remarkable work, replete with
computation time for a 24-hour forecast on ENIAC was narrative details. The painting depicts a large spherical
about 24 hours. The time on the Nokia, christened Portable building with a vast central chamber. Four banners identify
Hand Operated Numerical Integrator and Computer major pioneers of computing: John Napier, Charles
(PHONIAC), was less than one second [8]. Babbage, George Boole and the first computer programmer,
Ada Lovelace. The painting is described in detail in an article
in Weather [9].
Richardson's Fantastic Forecast Factory
The computation of his forecast was prodigious, taking There are surprising similarities between Richardson’s
Richardson some two years to complete. How could the forecast factory and a modern massively parallel processor
enormous number of calculations necessary for a practical (MPP). Richardson envisaged a large number of (human)
forecast ever be done? Richardson estimated that it would computers working in synchrony on different sub-tasks. In
require 64,000 people just to keep up with the weather. In the fantasy, the forecasting job is sub-divided using domain
WPNP, he described his fantasy: a “Forecast Factory” like a decomposition, a technique often used in parallel computers
large theatre-in-the-round – think of the Royal Albert Hall – today. Richardson’s scheme involved nearest-neighbour
a circular building with a great central chamber, the walls communication, analogous to message-passing techniques
painted to form a map of the globe. A large team of (human) used in MPPs. The man in the pulpit functioned like a
computers are busy within the building calculating the synchronization and control unit. Thus, the logical
future weather. The work is coordinated by a Director of structures of the forecast factory and an MPP have much in
Operations. Standing on a central dais, he ‘conducts the common.
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Summary References
Richardson's dream was that scientific The small selection of reference here may be supplemented by
weather forecasting would one day the extensive bibliography in Lynch, 2006 [7]
become a practical reality. Modern
weather forecasts are made by calculating [1] L.F. Richardson, Weather Prediction by Numerical Process.
solutions of the mathematical equations Cambridge University Press, 1922. Reprinted by Dover Publications,
governing the atmosphere. The solutions with a new Introduction by Sydney Chapman,1965. Second ed.,
Cambridge University Press, with Foreword by Peter Lynch, 2007.
are generated by complex simulation
models implemented on powerful [2] C. Lea, “Lewis Fry Richardson: The Father of Weather Forecasting,”
computer equipment. His dream has Benchmark, pp. 36-38, January 2012.
indeed come true. Available:
https://www.nafems.org/downloads/edocs/2012_01_lewis_fry-
richardson.pdf
The development of comprehensive
[3] O.M. Ashford, Prophet—or Professor? The Life and Work of Lewis Fry
models of the atmosphere is undoubtedly
Richardson. Adam Hilger, 1985.
one of the finest achievements of
meteorology in the twentieth century. [4] C. Abbe, “The physical basis of long-range weather forecasts,” Mon.
Wea. Rev., vol. 29, pp.551–561, 1901.
Numerical models continue to evolve, with
substantial developments in data [5] V. Bjerknes, “Das Problem der Wettervorhersage, betrachtet vom
assimilation to produce improved initial Standpunkte der Mechanik und der Physik,” (transl. “The problem of
weather prediction, considered from the viewpoints of mechanics and
conditions, new numerical algorithms for
physics.”) Meteor. Z., vol.21, pp.1–7,1904. [translated and edited by E.
more precise and faster computations, and Volken and S. Brönnimann,: Meteor. Z., vol.18, pp. 663–667, 2009.]
a probabilistic approach with ensemble
[6] J.G. Charney, R. Fjørtoft, and J. von Neumann, “Numerical integration
forecasts that quantify uncertainties in an
of the barotropic vorticity equation,” Tellus, vol.2, pp. 237–254, 1950.
operational environment. These
developments have made the dreams of [7] P. Lynch, The Emergence of Numerical Weather Prediction:
Richardson’s Dream. Cambridge University Press, 2006.
Abbe, Bjerknes and Richardson an
everyday reality. Meteorology is now firmly [8] P. Lynch and O. Lynch, “Forecasts by PHONIAC,” Weather, vol. 63, pp.
established as a quantitative science, and 324-326, 2008.
its value and validity are demonstrated [9] P. Lynch, “An artist’s impression of Richardson’s fantastic forecast
daily by the acid test of any science, its factory,” Weather, vol. 71, pp. 14-18,
2016
ability to predict the future. n
Prof. Peter Lynch is passionate about all things mathematical. He graduated from University College Dublin (UCD) in
1968 with a first class honours in mathematical science. The following year he was awarded an M.Sc. by UCD.
Much of Peter's career was spent with the Irish Meteorological Service, where he worked developing models for weather
prediction. In 1982 he was awarded a PhD from Trinity College Dublin, for research in dynamical meteorology. He later
became Head of Research and then Deputy Directer of Met Eireann.
Peter carried out extensive research on the development of computer weather forecasting. In 2006 he completed a
monograph, The Emergence of Numerical Weather Prediction: Richardson's Dream, which was published by Cambridge
University Press.
Peter moved to UCD in 2004 as Professor of Meteorology in the School of Mathematics. He is now an emeritus professor
in the School. Since retiring he has written extensively about mathematics. His first mathematical collection, That's
Maths: The Mathematical Magic in Everyday Life, was published by Gill Books in 2016. He writes a regular mathematical
column in The Irish Times and maintains a mathematical blog, thatsmaths.com. His professional website is at
https://maths.ucd.ie/~plynch/
Peter is a keen walker. Over a thirteen-year period, he completed a walk around the coastal counties of Ireland. This is
described in his book Rambling Round Ireland: A Commodius Vicus of Recirculation, published in 2010 by The Liffey
Press.
Peter is a Member of the Royal Irish Academy.
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home
anywhere nafems.org/e-learning
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London’s Streets
are Paved with CFD
Developers and architects need to consider the complex nature of the wind when designing
tall buildings in environments like the City of London. With so many of these buildings in a
tight space, all with unique shapes and properties, how the buildings interact with each
other to affect wind flow is important. Wirth Research helps many organisations better
understand the complex nature of wind around and behind tall buildings, with aerodynamic
expertise and high resolution CFD modelling. Rarefied air indeed!
nafe.ms/CFD100-2
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A community can also help shape the very industry and technology they are
preparing students to enter. It seemed wise, therefore, to ask questions and
listen to the voices of experience when looking at what the future holds for CFD. Whilst
industry is often, necessarily, driven by profit and the bottom line, the academic
community can give some perspective on what is likely to happen in the future, without
having to stick to a company line or answer to shareholders.
We spoke to some of the heavyweights of the academic CFD community and got their
thoughts on where CFD is heading in the future.
Koulis Pericleous
Professor of CFD
University of Greenwich
Nikos Markatos
Professor Emeritus, Department of Chemical Engineering
National Technical University of Athens
Spencer Sherwin
Head of Aerodynamics and Professor of Computational
Fluid Mechanics | Department of Aeronautics
Director of Research Computing Service
Imperial College London
Uwe Janoske
Chair of Fluid Mechanics
University of Wuppertal
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The EBU became popular and is still widely used. Calculations also allow determination of how
many fluids are needed for accuracy. The analogy with spatial-grid-refinement tests is very
close.
To date, fixed, uniform, and structured population grids have been used. In the future, I believe
people will extend to them our knowledge of moving, non-uniform, unstructured, problem
adaptive, and other sophisticated geometric grids.
In my opinion, this is untrue, although most modellers believe it. Modish variants such as
Large Eddy Simulation (of which there are many) may create the illusion of novelty.
Such models perform badly when body forces act differently on, say, hotter and colder
elements in the turbulent mixture, as, in forest fires, for example. Fluid Population theory is
probably the best way forward
General-purpose codes
I think that general-purpose codes will survive in the future, but mainly out of sight. Instead,
CFD apps will occupy attention. CFD apps apply CFD to classes of equipment, i.e., Simulation
Scenarios, via application-specific menus. App users need to know much less about CFD than
general-purpose code users.
Why? General-purpose CFD codes simulate many classes of scenario; users need just one. To
particularize a general-purpose code requires specialist skills that users can ill afford to learn.
What? A CFD app is a one-scenario-class user- interface. Its creators provide the
particularization. CFD-apps ask only for inputs that users know about in application-specific
language e.g., ‘air-change/hour’. CFD-apps create grids without user intervention and set
numerical parameters likewise. CFD-apps supply results-displaying macros and automatically
write results-interpreting reports.
Currently, users choose one service provider, pay significant money, and get more than they
need, which they may think is the whole of CFD, but which is very often less than they need.
They must themselves create the grids and make other numerical settings- optimal or not- run
the code, and display and interpret the results.
In the future, users will choose the app they need, pay less, and for no more than they need.
They will have access to the whole of CFD, rely on settings made by the creator of that
application, but may use different creators for other applications.
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Multiphysics are likely to be dominant We currently have plenty of methods, and if history is anything to go by,
in new developments, e.g., for we will likely keep, as a community, most of these methods since it is not
aeroelasticity, MHD, materials clear one method is best at all problems and fidelities.
processing, aeroacoustics, and
ultrasonics. Handling the various The use of multi-physics coupling, fluid-structure interaction, transport of
complex interactions will be the different species (hydrogen) with the flow problems, and the interfaces of
challenge. Massive parallelisation is those species at physical boundaries are all more challenging problems.
the current route to billion cell
simulations. Quantum computing (if This is also a clear challenge in hardware and software, as most top-end
and when) presumably will cause its (Tier 0) supercomputers are GPU-based accelerated architecture and if
own problems in programming and this trickles down in the future, we have to evolve our software to utilise
code development. these resources.
How will we ensure that simulation predictions are fit for purpose?
How will this change in the next 20 years?
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What teaching and training will the CFD sector need in 20 years?
What should the university syllabus include for CFD?
Koulis Pericleous
CFD courses should be compulsory in Engineering and Environmental courses. When I say CFD, I don’t mean just the use
of CFD codes as black boxes, but the engine behind, the maths, physics, discretisation techniques, understanding of
accuracy, and iteration process.
Spencer Sherwin
Although it seems most students are computer literate, this is masked by an iPad/button- clicking interaction with
computing. To keep developing the tools of the future we have to do more to cover the basic computing skills that were
perhaps picked up organically previously. I do not think we need to be doing a lot of teaching on how to run tools, there
are plenty of online tutorials, blogs, and data that can be found on the web. However, we do need to teach students about
what the tools are solving so they can understand how best to apply CFD tools. We also need to teach good coding and
software engineering practice to keep evolving the CFD tools of the future.
Uwe Janoske
In academic teaching, there is a shift from the teaching of fundamental subjects like mechanics, thermodynamics, and
fluid mechanics to a larger portion of soft skills. On the other hand, the applications are becoming more and more
complex, which requires a deep understanding of the physics behind them. Therefore, it is essential that new
technologies assist the engineer in evaluating the quality of the results. Otherwise, CFD will again be referred to as
“Colours For Directors”, like it was in its early days. n
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Hydrogen will play a critical role in achieving net zero emission targets.
Among other topics, there will be a particular focus on the areas below:
R&D trends in modelling hydrogen transport/permeation through metals and composites.
Recent developments in manufacturing process simulation of parts for hydrogen service, including additive manufacturing.
Trends in digital certification and multiscale modelling-based qualification of products for hydrogen applications.
Developments in predictive models for lifetime prediction and fitness-for-service of assets in hydrogen service.
CFD - A Timeline
From the 17th Century
to the Present Day
David Kelsall, Steve Howell & Uwe Janoske
NAFEMS CFD Working Group
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CFD is now big business. Around the multinational corporate key players, a rich ecosystem
of customers, smaller companies and specialist consultants exist to service end-user
needs in industry sectors ranging from automotive, aerospace and defence, and electrical
and electronics to industrial machinery, energy, material and chemical processing, and
many more.
The emergence of a global market that serves virtually all engineering sectors and
geographic regions illustrates the importance of CFD to the engineering value chain. What
drives the CFD market is the need for competitive and superior products across all sectors
coupled with a demand for knowledge of how processes and designs will perform before
they are built.
Some of the social, technological, economic, environmental, and political (STEEP) factors
that will likely influence CFD developments in coming years include:
• Social: Post pandemic turmoil, transport preferences, increase in remote working/
working from home (WFH), green agenda (energy saving), food and fuel poverty.
• Technological: Remote working, even more fuel-efficient travel, EVs, Cloud computing.
• Economic: Inflation, green agenda (decarbonisation, renewable energy).
• Environmental: Climate change – urgent need for mitigation.
• Political: Increased international tensions polarising nation states.
The worldwide CFD market seems to be in a strong position following the COVID-19
pandemic. Recent market trend reports suggest it is currently worth about USD 2 billion
and is forecast to have a compound annual growth rate (CAGR) of 8-12% in the coming 5
years [1,2,3] .
Although, the foundations for the market were laid by Newton’s Laws of Motion over 300
years ago (Philosophiæ Naturalis Principia Mathematica, 1687), it was the invention of the
programmable computer in the 1940s that began to unleash the powerful tool that we call
CFD today.
In a sense, the development of CFD has been an evolutionary process with many, many
contributors. Here, we have tried to set out a timeline for this evolution. We realise that it
is nigh on impossible to be fair to all people that contributed to the development of CFD –
so it is a somewhat personalised view of the authors. We have tried to pick out the key
stages/phases. While the work of Lewis Fry Richardson (LFR) is seminal to the foundation
of CFD, LFR stands on the shoulders of giants.
From The Enlightenment in the 17th century, and the discovery of calculus with Isaac
Newton (1642-1727) applying calculus to formulate the Laws of Motion and, independently,
Gottfried Leibniz (1646-1716). The 18th century saw new methods in calculus developed by
some of the greatest mathematicians in history, such as brothers Jakob Bernoulli (1654-
1705) and Johann Bernoulli (1667-1748), as well as Leonhard Euler (1707-1783), whose
equations describe the conservation of mass and momentum for an inviscid fluid, Joseph
Louis Lagrange (1736-1813), and Pierre Simon Laplace (1749-1827). Son of Johann, Daniel
Bernoulli (1700-1782) derived the famous flow equation.
And this is where we start our timeline. If you have any comments, additions, notice any
glaring omissions, or would like to add any other thoughts, please get in touch at
benchmark@nafems.org
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1922 1932
GOVERNING 1822
EQUATIONS/ 1845 1877 1895 1908 1925
TURBULENCE
FINITE DIFFERENCE
1908 1910 1922 1925 1928
NUMERICS
1822/1845: Navier-Stokes
equation describing fluid flow 1910: Richardson demonstrates an approximate
is first published. arithmetical solution to differential equations by
the finite difference approach, applying the
method to the stresses in a masonry dam.
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1942 1952
1941 1945
1943 1950
FINITE ELEMENT
1943 1945
HARDWARE
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1952 1962
GOVERNING EQUATIONS/TURBULENCE
1956 1963 1967
NUMERICS
FINITE DIFFERENCE
1953 1963 1965 1967
FINITE ELEMENT
HARDWARE
1952: The T3 lab at Los Alamos 1963: Fromm and Harlow publish what is thought 1968: Chorin presents a
National Laboratory (LANL) to be the first time-dependent incompressible method for the solution of the
receives its first electronic Navier-Stokes solution for the vortex street in the Navier-Stokes equations
computer, the IBM 700. wake of a square cylinder, complete with a based on the artificial
realistic prediction for the shedding frequency. compressibility approach.
1953: Kawaguti publishes a numerical solution 1963: Smagorinsky proposes large eddy
of the Navier-Stokes equations for the flow simulation (LES) as a modelling approach
around a circular cylinder at a Reynolds number for turbulence for atmospheric air flows.
of 40. A monumental personal effort, Kawaguti
calculated this flow with a mechanical desk
calculator, working 20 hours per week for 1965: Harlow and Welch publish the Marker-and-Cell
eighteen months. (MAC) method for calculation of time-dependent
viscous incompressible flows with a free surface.
1953: Harlow develops the Particle-in-Cell (PIC) 1965: CFD is brought to the attention of the
method for calculating fluid flows. It tracks wider public by Fromm and Harlow in their
Lagrangian marker particles of constant mass article Computer experiments in fluid
through a fixed Eulerian mesh. dynamics, published in Scientific American.
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1972 1982
1969 1970
1968 ~1970
SMOOTHED PARTICLE
HYDRODYNAMICS 1977
1973
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1982 1992
GOVERNING EQUATIONS/TURBULENCE
1986 1995 1997
NAFEMS
founded ERCOFTAC
NAFEMS
founded
NUMERICS CFDWG
1990
FINITE VOLUME
1983
FINITE ELEMENT/SPECTRAL METHODS
1984
LATTICE BOLTZMANN
1986 1998
SPH
HARDWARE
SOFTWARE
1983 1985 1986
1983: Swithenbank, Boysan and Ayers from 1986: While at Imperial College, Gosman 1992: Spalart and Allmaras
the University of Sheffield secure funding and Issa found Computational Dynamics publish their one-equation
from Creare to develop their Tempest CFD to develop and launch a new commercial turbulence model, which has
code. This would become FLUENT. CFD software, STAR-CD. become popular for wall
bounded flow applications.
1983: Rhie and Chow publish their 1986: Yakhot and Orszag publish
interpolation technique. Until this point, many their version of the ke model 1992: Alexander, Chen, Chen
CFD codes had been formulated with a based upon Renormalisation and Doolen publish their
staggered grid arrangement, but Rhie-Chow Group (RNG) theory. Lattice Boltzmann model
interpolation would subsequently allow codes for compressible fluids.
to shift to a collocated arrangement.
1986: Frisch, Hasslacher and Pomeau
publish a paper on the lattice gas
1995: Shih, Liou, Shabbir,
1984: Patera publishes a spectral element method for solving the Navier-Stokes
Yang and Zhu publish their
method for fluid dynamics. Widely credited as equation on simple, massively
realizable formulation of the
the starting point for spectral methods, this is parallel computing machines.
ke turbulence model.
a rediscovery of the methods used by Diaz and
Wheeler in 1977, and Young in 1978.
1988: Wilcox self-publishes his 1997: Spalart proposes the
book on turbulence modelling for detached eddy simulation
CFD, which leads to a reawakening (DES) method, a hybrid
1985: AEA Technology, based at Harwell in the of interest in the kw model. approach which uses LES in
UK, start development of the CFD code
free flow regions and reverts
FLOW3D. It would later be renamed CFX to
to RANS in near-wall regions,
avoid confusion with the FLOW-3D code 1990: Hess presents an overview where the mesh required for
developed by Hirt in the US. of Panel methods for CFD in the LES may be prohibitive.
annual review of fluid mechanics.
1984: Anderson, Tannehill and Pletcher 1998: Chen and Doolen present an
publish the first edition of their classic CFD 1992: Chen, Wang, Shan and overview of the Lattice Boltzmann
book: Computational fluid mechanics and heat Doolen publish their paper on method for fluid flows in the annual
transfer. Lattice Boltzmann CFD in 3D. review of fluid mechanics.
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2002…
1989: Numerical computation of 2004: The FOAM code, developed at PowerFlow XFlow Palabos
internal and external flows, by Imperial College by Henry Weller, is
Hirsch. released into the public domain as an
open source CFD code, OpenFOAM. OpenLB FlowVision OpenFVM
This timeline is not intended to be an exhaustive database of the CFD industry to the present day, it is intended to highlight the major contributions over the
last 100 years. If there is something missing from the timeline that you think should be identified as a major contribution, please email
benchmark@nafems.org. This timeline is intended as a starting point and may be revised in future.
The final page of this timeline is intended to highlight the explosion in the use of CFD, specifically relating to CFD software and books.
We acknowledge that the above is not an exhaustive list of software codes and books – apologies if your book or CFD code is not included.
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|
nwc23.org
CALL FOR PAPERS
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Welcome to a World
of Engineering Simulation.
The NAFEMS World Congress 2023 in Tampa, Florida, USA, will bring the global engineering simulation community
back together again in person, from 15-18 May. We'll be pushing the technology forward creating a cross-industry,
cross-technology exchange of ideas, best practice, and information like never before, whilst getting down to the
business of what we all strive for; making simulation ever better and ever more accessible.
We Want You!
The community wants to hear your story, your experience, and your message. Every major software vendor,
industrial user, industry guru, and technology expert will be part of it - and you belong with them.
nwc23.org
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CFD in
Undergraduate
Curricula
Kamran Fouladi | InfoMec Consulting
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The increased access to CFD has been felt in three distinct in undergraduate research or senior keystone projects.
categories: research, engineering design, and education. As However, formal structured courses tailored to
the use of CFD in research and engineering design has undergraduate students are beneficial in building a sound
grown, so has the incorporation of CFD in educational foundation for future field practice. It is important that these
settings. A major reason for this growth has been the courses provide elements of practicality. For example, there
constant necessity for a pool of engineers with CFD should be an emphasis on concepts such as establishing the
capabilities and good knowledge of software to respond to flow domain, specifying boundary conditions, creating
the needs of research and engineering design fields. Years suitable meshes, and defining convergence criteria. These
ago, CFD-capable engineers were trained in graduate courses should also highlight errors and uncertainties
schools. However, most of the new CFD engineers are now awareness and best practices to eliminate and reduce them;
trained at the undergraduate level. There are several validation and verification should be a major theme.
reasons for this. First is the availability of academic versions
and licenses of CFD software. Not only are there now CFD-based textbooks are another necessary part of
several Open-source CFD software packages available to responding to curriculum design challenges. Many of the
students, but many commercial vendors now offer free or past CFD books have focused on the algorithm and scheme
low-cost licenses to colleges and universities. development. These textbooks serve as great resources for
developing a solid understanding of the fundamentals of the
A second reason CFD and other simulation tools have science of CFD. They are excellent references for graduate-
become widespread in undergraduate curricula is the level courses and those who endeavor to develop new or
increased access to powerful computers and simulation enhance existing CFD software. However, these traditional
tools. And finally, the third– and most important– reason is CFD textbooks do not meet the needs of students in
that current CFD software packages are significantly more undergraduate courses. The textbook for undergraduate
user-friendly than past versions, with features such as easy- courses and novice users should include how CFD would
to-set-up graphic user interfaces, warnings for improper tackle complex flow problems, including the intricacies of
setup, automated initial mesh suitable for CFD simulation, each step in the CFD process. Importantly, it must provide
and many more. Simultaneously, fluid dynamics and heat examples of how different strategies must be devised for
transfer instructors now reach for CFD simulations to different flow regimes or complex applications. It would be
describe and discuss complex phenomena in their lectures. best, however, if authors of any such work refrain from
Concepts such as vortex shedding, flow separations, shocks, focusing on any specific software, commercial or open-
and expansion are less cumbersome to explain and much source. This is because software packages continually
easier to visualize using CFD postprocessing. evolve and being too specific would soon render the textbook
or the information provided obsolete.
Whilst this all represents progress, there are challenges
looming on the horizon. For example, for most higher
education institutions in the United States, undergraduate
CFD courses are, if offered, technical electives. Therefore, Takeaways
undergraduate students are generally self-taught and often With advances in simulation over the past 10-20 years, CFD
rely on material on the internet. Students’ forums, tutorial use by companies and organizations is rising. This increase
videos, and wiki websites are where students turn to in in use requires a supply of engineers capable of flow
order to gather information or learn more. Therefore, simulation for research, design, and development. These
software vendors must strengthen and expand their free engineers must graduate from universities with a good
educational offerings on the web. These resources will also understanding of the CFD process and practical knowledge
benefit users with commercial licenses, which has the of applying CFD to complex flow phenomena. Readily
added benefit of reducing user support demands. available and openly disseminated resources from CFD
software makers, practical undergraduate CFD courses, and
The role of university programs in increasing the use of CFD updated textbooks are necessary to continually develop the
in education cannot be understated. Many undergraduate required pool of engineers. n
students who learn CFD in these institutions often use CFD
Kamran Fouladi Ph.D., PE. is an Assistant Professor of Mechanical Engineering at Widener University teaching undergraduate
and graduate thermal fluid courses. He is an educator, researcher, and specialist in CFD and thermal management with more
than 25 years of engineering and teaching experience. Kamran is a licensed Professional Engineer in Pennsylvania. He has been
a NAFEMS tutor since 2011, delivering several e-learning courses on CFD each year, as well as providing in-person training.
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Comme pour nos précédents événements, notre Comité de programme animé par Jean-Marc Crepel a finalisé un
programme attractif avec plus de 70 interventions dans 13 sessions parallèles traitant les disciplines traditionnelles
couvertes par NAFEMS comme:
• les structures mécaniques,
• la CFD,
• la méthodologie simulation et le SPDM,
• les jumeaux numériques,
• la corrélation essais-simulation avec l’ASTE,
• les matériaux et processus de fabrication avec le CETIM,
• l’interopérabilité et les standards avec l’AFNeT,
• la convergence de l’ingénierie des systèmes complexes avec l’AFIS,
• la fabrication additive avec MICADO, etc.
Cette année une attention particulière sera apportée à l’évolution des architectures de calcul et des modes de
travail associés, le green IT et le cloud avec Teratec et le pôle Systématics. L’IA, le data analytics et les applications
quantiques seront également abordés. Comme en 2020, la simulation biomécanique sera largement présente en
partenariat avec MICADO et l’Alliance Avicenna.
Réservez votre place nafems.org/nrc22
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Register
insights on critical topic areas in a manner
that maximizes the “take-away” value for
attendees. An event agenda and concept
championed by several leading figures in
the automotive industry will provide the
opportunity to learn about the latest
technologies and practices, which
attendees can later share and apply
within their own organizations.
Today!
Our Sponsors
Platinum Standard
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Katherine used Euler's method to calculate that trajectory revealing that she “computed the path that would get you
there. We told them how fast they would be going, and the moon would be there when you got there”.
Bear in mind that whilst Katherine and her team were working to send the human race safely into space, they were
doing so whilst being treated as second-class citizens in a society where the horrific Jim Crow laws mandated racial
segregation. And as if racial discrimination and prejudice weren’t enough, they were also dealing with endemic
sexism in the workplace, paid less than their male counterparts, and referred to as ‘subprofessionals’.
Her daughter, Moore Johnson, described Katherine as “an exciting, quiet thunder who managed to open up the world
of space”. Even before the Apollo mission, Katherine and her team had calculated Alan Shepard’s trajectory for his
brief foray into space in 1961, then calculated and plotted John Glenn’s path in 1962 when he was sent safely into orbit
and back. It is reported that Glenn refused to even start that journey without Katherine verifying the calculations
provided by the machines – perhaps the ultimate in Verification and Validation.
nafe.ms/CFD100-4
In a landmark use of CFD, simulations undertaken by Simcox et al. of AERE Harwell were
instrumental in the public inquiry investigation’s finding that a previously unknown ‘trench
effect’ was a significant contributor to the flashover. The trench effect confounded expert
opinion at the time, but was subsequently demonstrated by 1/3 scale fire tests undertaken by
HSE Buxton as part of the same public inquiry thereby validating the CFD simulation results.
nafe.ms/CFD100-6
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Vendor Viewpoint
f CFD is to continue its evolution, the people behind the software need to have a
I clear vision of how the technology will develop. NAFEMS prides itself on being
fiercely code-independent – that’s a strength rather than a weakness. As opposed
to keeping the software vendor community at arms-length, we welcome each and
every company involved in developing the software, on an equal footing, so that the
discussion around the technology features every voice not just one or two.
So, we asked our vendor network to give us their thoughts on where CFD is heading;
they did not disappoint. Here, we have a fascinating insight into how the CFD software
community sees the next 10, 20, and even 50-100 years playing out, from their own
unique perspectives.
Flow Science
Michael Barkhudarov & C.W. Hirt
Cadence
John Chawner
ANSYS
Dipankar Choudhury
Particleworks
Massimo Galbiati
ESTECO
Enrico Nobile
SIMULIA
Dean Palfreyman
EnginSoft UK LTD
Bipin Patel
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NAFEMS
...
How do you see CFD evolving over the next 20 years?
Certainly, we all recognize today that CFD and other physics-based simulation techniques have
fundamentally and positively changed the design process. The future of CFD is much less about the
individual technology winners and losers and more about its impact on how systems are designed,
manufactured, and maintained. Even today, it’s recognized that physics-based simulation can address
innovation and quality but also reduced time to market, cost, and risk. Based on its current trajectory,
CFD will expand its range of applicability improving its ability to handle turbulent separated flows around
complex geometries while doing so in a timely manner relative to the design environment.
I don’t think there’s any magic here. Production CFD software will become more robust, faster, and more
accurate. Advanced CFD methods will start coming online to expand the boundaries of what we can do.
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Vendor Viewpoint
I do expect, however, that meshless methods will start to gain more and more popularity, in particular in
those areas of application where they have already proved their capabilities and, even more importantly,
the reduced effort/time required to the user (e.g., no meshing required).
Turbulence
Due to the continuous increase in computational performance and capabilities of hardware– from
workstations to departmental servers up to the most powerful HPCs– Scale-Resolving Simulations
(SRS), e.g., DES, DDES, and SAS, will become more and more popular, in particular for those applications
where standard RANS (Reynolds Averaged Navier Stokes) simulations have shown their intrinsic
limitations, e.g., highly separated/unsteady flows at moderate to not-too-high Reynolds number.
Additionally, Machine Learning /Artificial Intelligence (ML/AI) will be used in order to enhance modelling
accuracy using data-assimilation techniques. This will lead to application- or user-specific models that
combine canonical turbulence modelling with ML/AI trained on specific user data.
Real-time CFD
There are already some lower-fidelity 3D CFD solvers that are able to (almost) run in real-time, thanks to
the choice of proper algorithms and data structure and dedicated (GPUs) hardware. This trend will
continue, with more solvers/platforms capable of running in real-time expected to become available.
Many high-fidelity, accurate CFD simulations will still require overnight (or even more) runs.
Democratisation
Application-specific wrappers will be generated in order to facilitate end-users, either through public or
private clouds, to launch and interpret CFD calculations.
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The first is with well-established industries like Transportation & Mobility, Aerospace & Defense, and
High-Tech. Under the framework of the digital twin, the continued drive toward virtual certification of
products will lead to the need for more advanced technologies and higher computing resources to reach
the level of accuracy necessary to certify products virtually. This will help reduce expensive physical
tests and provide greater insight into product behavior.
We have seen this with our PowerFLOW suite, where customers have dramatically reduced wind tunnel
testing on vehicles due to the high accuracy achieved with PowerFLOW. Continued development of
numerical methods for high-fidelity simulations will remain a core focus of every CFD development team.
In the near term, emerging computing resources like GPUs will enable faster “real-time” simulations and
longer-term computing methods like quantum computing to accelerate simulation speeds dramatically.
Continued automation of simulation model preparation and meshing techniques will enable more
complex geometric assemblies to be simulated at the same time and provide greater insight into the
interplay between different parts of the assembly and its subsystems.
The second is the proliferation of CFD into other industries and users who have not been classically
trained in CFD numerics and methods. It is beholden upon every software development organization to
“internalize” the complexity of all aspects of the simulation processes to reach new users and set up
simulations specific to their intended scenario. We don’t believe a strategy of simplifying the physics is
the right approach since all types of users will want to perform sophisticated simulations at a level of
accuracy that impacts the design process. Turnaround time is vital, and new hardware like GPUs to
massively accelerate the compute time is critical. Providing near real-time simulation results will enable
designers to quickly assess their product and make informed changes accordingly, but the results must
be sufficiently accurate and robust to be trusted by the user and effective in the design process.
The third is the linking of different physics and scales. This applies both to the basic exchange of
physics data to other simulation disciplines and to the orchestration of sophisticated multiphysics
simulations to capture more realistic behavior. We don’t believe users in 20 years will think along
traditional lines defined by different physics; instead, they will want to focus on the scenario to be
simulated. All CFD software providers need to provide the ability to seamlessly and robustly link physics
models together.
One final issue is data. With the expanded use of CFD, particularly linking to optimization methods where
thousands of scenarios can be simulated, the ability to data-mine results and look for insights and trends
will be vital to maximizing the impact of the simulations on the design. Emerging technology like
Machine Learning will help users provide this deep insight.
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All of this was discussed at length in the NAFEMS CFD Community panel event in December 2020. You can replay
the event, view the slides, read the related summary article, and indeed join the CFD community, at the link below.
nafe.ms/CFD100-7
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Real-Time CFD
Large, long, detailed simulations will remain important, at least as a niche, for cases where simulation
time is less important than accuracy and insight. Experience shows that the complexity of simulations
consistently outruns the advances in performance. At the same time, meteorological and climate
simulations, which use some of the most complex numerical and mathematical models, have been
running faster than real time for decades already. Nevertheless, the ‘overnight’ CFD tools will proliferate
in the future, tailored to specific applications and processes, where simplifications are possible.
An extreme case of such simplified models is that of ‘digital twins’ that can produce fast and reliable
solutions for small components of a larger process, to provide real-time control and adjustments to the
process. By necessity, these tools must capture only a small, mathematically well-defined part of the
whole.
• Machine Learning sounds promising, but hard to debug/trust and question the results in a
meaningful way. Only used in a very narrow, well-tested and trained area, which by definition limits
the usefulness of AI as a research tool.
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And yet there will not be a one-size-fits-all CFD meshing solution but an automated, intelligent, and
adaptive choice of the most suitable method for a given problem. In all cases, any suitable approach and
meshing technology will be faster than today’s solutions. Ensuring high fidelity while reducing
engineering time for simulation set-up and hardware configuration and access is an important driver for
the continuous investment in CAE solutions at Siemens. This will enable CFD engineers to model the
complexity of today’s products with adequate meshing technology while staying integrated into a single
CFD simulation environment.
Turbulence
Like for meshing or meshfree approaches, it will be no different from today, there will not be a single
solution in turbulence modeling. Turbulence modeling will still be based mainly on a combination of
statistical modeling Reynolds Average Navier-Stokes (RANS) and scale-resolving simulation (SRS), like
large-eddy simulation (LES) or Detached-eddy simulations (DES). Some improvements in both methods
will likely come from a combination of physical assumptions and machine learning (ML). The major
challenge will remain the same; accurately predicting unsteady turbulent flows with the determination of
separation. And as RANS alone will be unlikely to cope with this challenge in a fully predictive way, while
LES remains rather computationally expensive, a difference compared to today will be the way the two
approaches are combined; either in a segregated manner, where they are the most appropriate or in
conjunction, where the local solution of the SRS models will inform, locally, the statistical model (e.g., via
Machine Learning).
As engineers increasingly leverage such AI-based model choices in CFD simulation, they must have a
sound understanding of those models and clear visibility of which model a simulation uses, when, and
where. Despite the many benefits AI may bring, due to the nonlinear nature of turbulence, this field will
require critical judgment through engineering or researcher experience and strict validation.
With continuously increasing computational power, high fidelity models, LES, or Direct Numerical
Simulation (DNS) will further get into industry space where appropriate and dominate most of the
research in turbulence. However, engineers will continue using the most efficient solution to answer the
engineering question. Hence RANS will remain the state-of-the-art industrial CFD approach to go faster
unless results prove it has hit its limits to solve a given turbulent flow problem.
Real-time CFD
Going faster is the precondition to exploring the possibilities to find innovative flow solutions and
modeling the complexity of products with the required high fidelity for predictive engineering.
While real-time CFD is the ultimate ideal, overnight runs will still play their role in this high-fidelity design
space exploration engineering for some time. Compared to today, such simulations’ sophistication level
will increase as engineers create even more comprehensive multidisciplinary digital twins in response to
more complex product requirements.
At the same time, as the industrial metaverse evolves, the need for rapid, real-time fluid dynamics
predictions will become a new application class. AI and low-fidelity physics approaches will play a
significant role in this ambitious goal, just like new hardware: Quantum computing would be the ultimate
disruptor in that respect. Until then the continued exploration of intelligent speed-up technologies and
leveraging next-generation CPU (Central Processing Unit) based HPC (High-Performance Computing),
GPU (Graphics Processing Unit), ARM, and low-latency cache technology, will be of paramount
importance to get closer to real-time fluid dynamics simulation.
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To summarise, neither for meshing/modeling nor for the general technology of fluid mechanics predictions
will there be a single methodology to serve all needs. Like today, but on a more diversified range, there will
be a spectrum of methods to choose the most appropriate compromise between required fidelity and
response time. Methodologies may range from “traditional” high-fidelity CFD methods, through rapid
meshfree simulations like SPH, to AI-supported fluid dynamics prediction. For simulations, AI may be a
supportive force in modeling choices, but engineering expertise and judgment of CFD results will remain
essential. However, with the continuous embedding of this breadth of CFD technologies into unified
platforms/code environments, engineers can stay integrated while making the best possible simulation
choices and going faster.
Accessibility
The offering and usage of cloud-based CFD solutions will massively increase. With the flexibility and
scalability of SaaS business models, companies of all sizes and individuals already today have instant
access to the exact amount of hardware and software needed at a given time for their specific CFD project.
Pre- and post-processing will move away from workstations and into a web browser. The recently released
Simcenter Cloud HPC by Siemens allows you to run your CFD simulations on optimized hardware
configured and managed by Siemens, using the underlying Amazon Web Services (AWS) infrastructure.
Moving a simulation to the cloud takes as little as two clicks of the mouse, without leaving the Simcenter
STAR-CCM+ user interface, and jobs can be monitored through a web browser on any device. Pre-paid
credits cover the cost of hardware, software, data transfer, and storage. This results in a single pay-as-you-
go charge for each simulation run which greatly simplifies budget management for businesses of all sizes.
This trend will continue, cloud technology will further evolve, and such offerings will become an increasingly
important strategy for companies needing flexible access to CFD.
Democratisation
The barriers to high-fidelity CFD will further decrease on all levels. Cloud-based offerings (see above) will
grant anyone with some device and browser access to CFD software and the required hardware. Modern
CFD solutions will leverage client-server technology with its decoupled back end (solver, physics) and front
end (GUI, pre- and post-processing, automation). Such architectures enable the independent creation of
dedicated, tailormade app-like front ends for specific applications using low-code approach, opening up
CFD to new end-user bases. CFD experts will be able to deploy these app-like front ends by incorporating
and maintaining best practices with minimum effort. To further boost democratization AI embedded into
graphical user interfaces is already starting to simplify setup procedures and mitigate errors. AI-assisted
model preparation, like CAD/geometry preparation through intelligent part recognition, is becoming the
norm because it significantly speeds up and simplifies the CFD setup procedure. Novel input and output
device technology (touch pads, Virtual Reality (VR), Augmented Reality (AR)) will make it easier to both set
up and explore simulation results.
All these User Experience (UX) enhancements will further open up the usage of CFD to non-CFD analysts on
a much broader scale and more regular basis. An increasing number of designers and application-focused
(non-CFD expert) engineers will leverage predefined simulation methodologies. The industrial metaverse
may add another whole new user class for fluid mechanics simulation, further extending the audience and
user base for CFD simulation to an even younger generation on a broader educational level than just
engineering or research.
Digital twins
Digital twins offer the ability to replicate the real world realistically. They are a vital technology for the
metaverse where the real and digital worlds will merge almost seamlessly. Not only in the industrial
metaverse can we expect that CFD plays a significant role in the creation of holistic digital twins. With the
increasing breadth of simulation (not just CFD) methodologies, the digital twin of a product will consist of a
range of models to represent the product in various stages of fidelity, from real-time-ready representations
for the metaverse to very accurate representations for close-to-production and validation purposes. As
such, managing digital twins with their instances of different levels of realism through Product Lifecycle
Management (PLM) solutions becomes increasingly important. Engineers can leverage adequate model
fidelity for a given engineering challenge – this may even be a process supported by AI.
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The overall fidelity of a digital twin will further increase by modeling the complexity of today’s
products across engineering disciplines in an integrated manner. CFD will be further embedded into
a seamless ecosystem of multidisciplinary and multiscale simulations. Thanks to increasing
computing power and novel simulation methodologies, real-time digital twins will become a
significant game changer in unforeseen ways – even for comparably complex fluid dynamics
problems.
It can reduce computational, design program, and operational costs by offering the ability to assess
more designs per simulation at a faster turnaround time. Furthermore, AI allows the reduction of
process and program development turnaround time with ML-based surrogate models and intelligent
AI-driven workflows to expedite turnaround time. It can enhance the accuracy of simulations by
flagging anomalies and providing knowledgebase workflow assistance in the CFD process. This
includes CAD, physics modeling, mesh settings, and post-processing. In conjunction with CFD, AI
will improve product performance and efficiency by creating an ecosystem to simulate, predict, and
seamlessly optimize products. Providing knowledgebase workflow assistance, AI will further lower
the barrier of setting up meaningful CFD simulations faster.
But despite those benefits potentially offered by ML/AI, well-educated engineers will remain a
critical factor in method development and assessment. In that sense, considering AI as the solution
to every fluid dynamics problem is naïve. The nonlinear nature of fluid mechanics, well captured by
Navier-stokes equations and established turbulence models, will pose a challenge to AI. On top of
assessing data quality, appropriate data selection and validation to train AI and machine learning
algorithms require engineering and AI knowledge. Delivering AI capabilities in CFD designs and
simulations requires talent in machine learning, deep learning techniques, and CFD skills.
Hence, for the successful adoption of AI in CFD, it will be of paramount importance that software
vendors deliver integrated solutions and consulting services for CFD and AI, something that
Siemens is already doing and continues to invest heavily in.
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We are already seeing this today, in applications like Ansys Discovery, which provides users with near-
instantaneous insight into their evolving fluid flow simulations thanks to the pervasive use of GPU
hardware in all steps of the simulation. Extending such a fully GPU-native CFD solver to large clusters
with distributed memory is next, and will open doors to types of simulations that were previously
impractical in most industrial applications – in particular, inherently transient scale-resolved simulations.
We can expect such scale-resolved simulations to become the norm rather than the exception in the
coming years and decades, bringing common industrial CFD applications to the next level of fidelity. And
with the continued evolution of hardware, even such highly computationally-intensive scale-resolved CFD
simulations can become sufficiently fast to allow users to see their flow simulations evolve and adapt to
changes ‘live’ and even interactively.
While second-order finite volume methods have been repeatedly challenged, they can be expected to
remain the workhorse for general industrial CFD across a wide range of applications, thanks to their
geometric flexibility, combined with high speed and parallel scalability. These methods also offer a highly
intuitive framework for physics modeling across all applications, Mach, and Reynolds numbers,
compared to other methods like LB, which can be expected to remain a niche technology due to its
limitation to Cartesian lattices. Higher order methods can however play an increasing role in the
development of efficient and robust implicit formulations suited for specific applications like highly
resolved LES calculations.
Democratization of CFD has taken big steps in recent years with the latest generation of highly
accessible, highly usable, easy-to-learn, and easy-to-remember user experience in software like Ansys
Discovery that has focused on a larger swathe of the potential customer base such as design engineers
and users new to CFD. The latest advances in immersive user interfaces have been combined with a high
degree of automation of workflows and automated mesh generation methods. These advances have
also benefited flagship general purpose products such as Ansys Fluent. Application-specific CFD tools
such as Ansys Icepak (for electronics cooling) also expand the accessibility of CFD; however, it is
important to note that the best-in-class application-specific tools such as Icepak are special-purpose use
of general-purpose CFD engines such as Fluent. The advantage of this approach is that the full power,
performance, and accuracy of the general-purpose engines are available and used in the context of the
application without compromise. The availability of cloud computing and advanced HPC computers on
the cloud will allow far more customers to access CFD computing on demand.
Finally, very significant advances in reduced order methods, hybrid analytics, machine learning,
component, and platform technology, and coupling of these with industry-standard IoT platforms have
allowed very advanced, accurate, and broadly usable digital twins to become practical in CFD. Examples
of mainstream use of digital twins can be found in the industry with Ansys Digital Twin software. Aside
from being an innovative method in the creation and use of Digital Twins, machine learning is now
starting to find novel uses in CFD including performance and resource predictions, solver steering and
tuning, and refinement of mathematical models such as turbulence modeling and even new solver
classes. The use of machine learning in CFD simulation is expected to grow very significantly in the
coming years.
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NAFEMS
...
What will the limitations of CFD be in 20 years?
What will be the barriers to CFD and its development?
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There are two views, or choices of reference frame, used to advance the equations of motion. One is the
Lagrangian method in which the fluid elements move with the fluid, while the other is the Eulerian method in
which the grid, for example, remains fixed in space and the fluid is moved through it. Historically, only the
Lagrangian method was used in the early days of computing to study converging and expanding spherical
fluids associated with explosions being developed by the Manhattan Project during WWII. Simple, one-
dimensional, Lagrangian models were also used to investigate shock interactions passing through layers of
different materials. Because of the limited memory and speeds of the earliest computers, these models were
typically confined to a small number of fluid elements.
The extension of the Lagrangian models to more dimensions raises some difficult problems. Foremost is the
fact that such things as grid elements do not maintain their shape as they move, for example, they typically
undergo shears that distort them so much that they can no longer be used for accurate numerical
approximations. Overcoming this requires resorting to some sort of rezoning of the grid, and that means
introducing some sort of averaging process to convert between old and new grid shapes.
Averaging always introduces some smoothing and so may reduce the loss of fine scale details, something
that is difficult to avoid. Many researchers have proposed a wide variety of averaging methods attempting to
reduce the smoothing process and, in some cases, have obtained improved results. However, there is no
perfect answer because deciding what distribution material might be in a grid element is unknown. The
amounts of material may be known, but how it might be distributed is not. Thus, subdividing the material for
a new rezoned distribution cannot be perfect.
Incompressible flows have been a great success, but they are not without their limitations. A simple example
will illustrate one of the difficulties of CFD that needs more attention; the collapse of a steam bubble in a
pool of water associated with steam suppression in light-water nuclear reactors. The injection of the steam
bubble is slow enough that the water can be treated as incompressible, but as the steam condenses, the
bubble is collapsing. At the instant of collapse, all the water rushing to fill the bubble space must instantly
be stopped. This requires a very large pressure pulse to terminate the flow, one that is much larger than
experimentally observed. The problem is that the final collapse happens over a small time- interval and the
assumption of incompressibility in the fluid is not satisfied. For this case, some compressibility must be
allowed for the pressure to propagate out a finite distance that only stops the fluid out to the distance the
pressure wave has travelled. This complicates the numerical solution but is necessary for physical accuracy.
Importantly, it illustrates the need for considerable caution in developing numerical models. Effort must be
made to prepare for exceptions and the possible need for the addition of more physical processes to general
model development.
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A new challenge results from setups with the help of AI/ML as automated modeling choices pose a risk
of becoming opaque to the end user. Hence, modeling approach changes on the fly need to be reported,
allowing engineers to assess AI choices and, ultimately CFD results. This re-emphasizes the
fundamental importance of engineering and CFD know-how despite or because of AI progress.
Another challenge comes with the amount of data that is being created as more and more simulations
can be run in the same amount of time. The capability to handle and investigate these vast amounts of
datasets stemming from a wide range of sources is of paramount importance to not limit the value of
CFD in making the best possible engineering decisions. Hence both PLM and data postprocessing
systems must be prepared for big data management and to support engineers in their analyses.
Parallelization of pre- and postprocessing is hence equally important to the parallelization of the
calculations themselves.
Physics/multiphysics
The demand for higher fidelity in the digital twin results in multiscale and multidisciplinary modeling
requirements. Models need to become more accurate, more detailed, and interconnected. Quantum,
molecular, micro, meso, and macro scales need to be considered, and yet at the same time, those
complex models should run faster. This will be a continuous challenge asking for clever techniques like,
e.g., hybrid multiphase modeling.
Computer hardware/resource
Generally, the introduction of new hardware architectures and technologies may require the adjustment
of CFD algorithms. A light version of this transition is the current porting of solvers from CPU to GPU. As
supercomputers may consist of more and more heterogeneous architectures, combing multicore GPU
and CPU, with shared memory, hierarchical networks, etc., modern CFD codes will need to be prepared for
a multitude of architectures, with algorithms and architectures that are leveraging the best of each
world.
But this is minor compared to what development teams will be facing when the disruption from von
Neumann to Quantum Computing (QC) occurs. In principle, quantum computers are tailor-made for
simulation in many respects. The potential is enormous. However, introducing QC will mark a true
disruption for any CFD code as it will require a completely new algorithm implementation. In QC, nothing
will be portable from traditional von Neumann architectures. In other words, QC requires a complete code
rewrite of every current CFD software. To add to the challenge, while powerful and applicable in many
CFD simulation areas, QC is not useful at all for other CFD-related tasks, while traditional von Neumann
architecture is. So, the only efficient solution is a hybrid solution. This, in return, will require developers
that can cope with either architecture. To date, the classic path to CFD code development is mostly that
someone with sound physics understanding comes in and learns the programming part. And while
object-oriented programming is comparatively easy to learn, this will no longer be true for QC algorithm
implementation. As there is no compiler assistance in QC, it requires developers that can write QC-able
code requiring deep knowledge of such algorithms.
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Another aspect that will become more and more important is the power consumption of computing
hardware. As the trend to leverage massive compute power for CFD continues, costs associated with
energy consumption become a significant factor. Hence, new energy-efficient technologies like reduced
instruction set computers (RISC) play an increasing role in the positioning of time-to-solution vs. energy-
to-solution to achieve optimum cost-to-solution.
Generally, it is a society and industry challenge to ensure CFD engineering and computer science is an
(even more) attractive career path for the next generations. Talented and well-educated engineers are
crucial for humanity to cope with the challenges of climate change and its consequences.
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Complex multiphysics modeling, from a precision of mathematical modeling and resource usage point of
view, will remain a challenge, particularly in the context of multi-disciplinary optimization (MDO).
The evolution of energy costs could also play a more significant role going forward: while compute
power will become cheaper, dramatically rising power costs would put a lid on the balance between cost
and accuracy. That balancing act might force more simulations away from scale-resolved simulations
using high-performance computing, and towards lower fidelity methods like RANS and even Reduced
Order Modeling. This would then reinforce the continued strong need for low-fidelity modeling. The
introduction of GP-GPU computing in HPC has led to very significant power and cost savings; however, it
is a well-known mantra in CFD that when more cost and power-efficient resources are available, problem
sizes grow to fully stretch the available resources!
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Bringing together best-in-class simulation technologies like RANS and LBM and other emerging
numerical methods into one workflow and allowing users to select whichever technology for a given
simulation problem is a more near-term challenge but essential to exploit the benefits for a broader class
of problems. The same is true for new compute hardware like GPUs in the near term and more exotic
hardware like quantum computers in the longer term. We foresee a massive escalation of computing
resources applied to CFD.
A primary barrier will continue to be how to accurately and efficiently handle turbulence modeling. This
has been an area of active research for more than 50 years. The trend is to rely less on modeling and
more on resolving turbulent scales because improved turbulence models have not yet materialized.
Harnessing data analytic technologies like machine learning to help automate processes and guide
users accordingly will be a challenge in ensuring the algorithm(s) “learn” sufficiently to be effectively and
robustly deployed for various workflows. The ability to handle large datasets and synthesize data will be
another challenge; imagine running 20,000 simulations on 50 million elements overnight, how to make
effective use of this data?
A key challenge today is sharing physics results from other disciplines – displacement, thermal loads,
etc. Engineers spend unnecessary time finding data and then using scripts to import and apply the data
to their simulation. Furthermore, the ability to link multiphysics across multiscales hasn’t been fully
addressed from a broader workflow perspective.
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NAFEMS
...
Which single technology will have the biggest impact on
CFD in the next 20 years?
Additive Manufacturing (AM) has just opened up new ways of bringing product designs to life that are no
longer constrained by traditional manufacturing methods. Leveraging CFD-based topology optimization,
engineers can explore the possibilities for designs of uncompromised high-performance flow solutions.
While their production had been entirely unthinkable in the past, AM and 3D printing are opening the door
for this new engineering era. AM and topology optimization make the flow the actual product designer,
putting the traditional design- simulate- refine loop upside down.
The ultimate disruption will, however, result from the successful introduction of Quantum Computing into
the CFD simulation space. Going faster by orders of magnitude with CFD simulation will change the pace
of innovation in yet unseen ways.
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The Piper
Alpha Disaster
The catastrophic loss in the North Sea of the Piper Alpha oil platform,
120 miles off the coast of Aberdeen, Scotland, claimed the lives of 167
people. On 6 July 1988, a small explosion caused secondary damage that
resulted in a second larger explosion and then a sustained major fire.
Lord Cullen led the subsequent public inquiry into the tragedy, and his
report outlined 106 recommendations for changes to safety procedures
in the UK sector of the North Sea. In the aftermath of Piper Alpha and
the Cullen Inquiry, a new focus was placed on modelling approaches for
predicting fire and explosion events, including the use of computational
fluid dynamics for mitigating the risk of fire and explosion damage. The
lessons learned following the disaster, through validation of numerical
tools via experimental programmes, have greatly improved our
understanding of explosions and mitigation methods, which has helped
to make our offshore facilities safer places to live and work.
nafe.ms/CFD100-8
Simulation Process and Data Management (SPDM). When companies use digital technologies
to innovate engineering design processes, there is a need for a reliable platform that helps run
multidisciplinary simulations and manage huge amounts of data efficiently. With VOLTA,
ESTECO Enterprise platform for SPDM and design optimization, it is possible to scale up the
usage of simulation models and design exploration and optimization techniques across teams
and different organisations to deliver better products, faster.
AI and Deep ML. When approaching the design of a new product, knowing upfront the
performance potential and the development time is key to stay competitive. At the same time,
an in-depth understanding of the design space is reached with the development of a set of
optimized physical or virtual prototyping experiments, validating the realistic product
performances. ESTECO Autonomous Optimization approach, based on Artificial Intelligence,
guides the user to the optimal solution freeing time and resources to focus on value-added
tasks. pilOPT proprietary algorithm encloses multiple numerical investigation strategies to offer
a smart exploration of the design space within CFD. Designers benefit from search capabilities
in multiple scenarios in the explorative concept phase; when little knowledge about variable
behaviour/problem characteristics is available and when resources, both in terms of
computational capability and time slots, are scarce.
Multi-physics, meshless methods, either particle-based or not. Although at this time most
commercial or open-source meshless solvers are particle-based, other approaches will probably
gain popularity, for instance, Radial Basis Function-Finite Differences (RBF-FD).
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• Highly automating the process of preparing a model for simulation will be critical to expanding the
use of CFD to most large geometric assemblies and accelerating the total turnaround time for a
simulation to affect the design process.
• Harnessing existing numerical technologies (RANS, LBM, etc.) into one workflow will be critical to
exploiting the best-in-class method for the problem. Additionally, building robust machine learning
algorithms to guide a user for a particular workflow and providing much deeper insights into large
amounts of data will be essential to democratizing simulation to new users as well as accelerating
the design process through ‘learning’ of past simulation results and converging faster on the
optimal design.
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NAFEMS
...
How will we ensure simulation predictions are fit for
purpose? How will this change in the next 20 years?
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Compared to “traditional” CFD simulation, AI / ML-based fluid dynamics prediction will require significant
validation. Due to the lack of the abstraction level, i.e., a governing equation, analytical description, etc.
AI and ML need engineers’ judgment to probe for critical areas outside the training range in certification
processes.
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From a process perspective, embedding industrial best practices – mesh criteria, numerics, turbulence
models, etc. – for a given simulation within the CFD software coupled with understanding a user’s intent
as they build a simulation, will allow the CFD software to provide guidance to ensure the simulation
attributes are defined correctly.
Continued validation and verification of CFD, particularly as users move toward more complex
multiphysics problems, will be essential to ensure accuracy to meet customer needs, particularly critical
as customers want to move toward full digital certification of products and systems, hence the need to
meet the stringent accuracy requirements to replace physical tests.
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NAFEMS
...
What will be the application areas where CFD might
contribute most in the next 20 years?
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Biomedical applications including both devices and patient-specific scenarios are a potential area for the
growth of CFD, especially for pulmonary and hemodynamic applications. CFD can potentially deliver a lot
of benefits as long as some of the challenges discussed above are overcome such as complex geometry,
complex flow physics, and unsteady flows.
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Further democratising the capability by developing UIs that allow many stakeholders to ask ‘what-if’
questions will also be key, i.e., the model is an asset that belongs to the company and not the modelling
team; thought needs to be given to how we provide sensible access to different stakeholders in the
company (strategists, finance, etc.)
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NAFEMS
...
What teaching and training will the CFD sector need in 20
years? What should the university syllabus include for
CFD?
Having more labs that encompass a variety of tools/methods would be the way forward. Vendors also
need to play their part by offering easy access to software in the cloud for students to explore. Academia
should not be seen as a revenue stream but as a knowledge development and exploration hub.
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The challenge this scenario presents is ensuring that students are able to use their evolving engineering
knowledge to assess whether or not the results computed are realistic. In my role on my alma mater’s
advisory board, I repeatedly advise that an undergraduate engineering education is not a trade school in
which students learn how to use specific software packages. They need to learn the fundamentals of
fluid dynamics and solid mechanics and thermodynamics to have the core knowledge they need to
assess the results of computer simulation. A case can be made that they need to learn programming
also to develop an appreciation for what goes into writing a CFD solver and all the different ways a solver
can fail.
And there will always be graduate courses in CFD development followed by research opportunities
involving the leading edge of the current state of the technology.
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Broader than this is the use of simulation (all physics) in university syllabuses at all education levels to
help students understand numerical fundamentals and provide a deeper insight into physical
phenomena. Data analytics, artificial intelligence, and machine learning methods will help students gain
a deeper understanding of these emerging technologies as they apply to simulation.
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NAFEMS ...
2 April 2019
Undoubtedly, the Navier-Stokes equation is a brilliant piece of math and physics. Given its impact on the
way we can predict the motion of fluids and, based on that, engineer products, it is an outstanding
success. But, deep down we all know that it remains an approximation. Describing the motion of fluids
as a continuum is after all a non-analytical description of reality and hence from a theoretical standpoint
poses the risk that we miss fundamental elements that result from the complex interaction of billions of
molecules. In all honesty, we often forget about this approximation, however, it is both an obvious and
impactful one. No doubt, his was the historical achievement of Navier: merging the pragmatic
hydrodynamics engineering world with the theoretical fluid dynamics through the introduction of a
viscosity concept. An ingenious idea. But the fundamental underlying continuum assumption for fluids
forced us to introduce concepts like turbulence and viscosity to overcome the deficiencies in the Navier-
Stokes equation and make it of some practical usage.
Now, obviously with sufficient computational power one could solve Newton’s equation for each and
every molecule and, provided we know the intermolecular forces, predict the bulk motion. Today's
computational chemistry codes do exactly that, even going beyond length and time scales where
quantum effects become relevant. But even within the next 100 years it might be a bit naïve to expect
this to be a feasible solution for external aerodynamics of a car.
But, what if some day in the coming 100 years someone comes along, with something that fits in
between? Something that closes the gap between molecular dynamics and continuum descriptions,
something that absorbs Navier-Stokes into a more generalized, more complete, and more powerful
description of fluids and puts the description of turbulence on analytic grounds rather than modeling
attempts…?
Thanks to all the people that helped me to gaze into the crystal ball for the future of CFD on behalf of Siemens
through great and insightful conversations, comments, and their publications: Patrick Niven, Boris Marovic,
Jens Prager, Bastian Thorwald, Samir Muzaferija, Christina Kothlow, Justin Hodges, Sylvain Lardeau, Ravi
Shankar, and Jean-Claude Ercolanelli.
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In 100 years: multi-physics multi-disciplinary cloud-based (maybe hosted on Quantum Computers); real-
time CFD accessible everywhere from every device, in particular, wearable devices (google lenses), with
the capability, enabled by AI and ML, to recognize and reverse engineer systems and environments in
front of the user; advanced augmented/artificial reality.
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In 100 years - a complete digital twin running in parallel with live monitoring to predict the future. The
world in 100 years will be based on "What decision can I make by predicting tomorrow's scenario using
today's data." It’s a multiparametric approach to support the next-minute decision using live data.
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In 100 years - DNS for widespread industrial use perhaps? Today, DNS is not practical except for simple
problems and flow conditions at lower speeds. If the trend of computing processing power doubling
roughly every two years continues for the foreseeable future, we should have the wherewithal to tackle
even complex industrial cases.
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