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AGP-00000-FRM-GEN-Q01-

DOCUMENT SQUAD CHECKLIST 013.00

INSTRUCTIONS TO REVIEWERS:

1. Review the attached document for completeness, technical quality and coordination with other department.
2. Complete your review within ___ day(s) of receipt.
3. Mark document with comments as necessary.
4. Sign off date in space allowed.
5. Pass to next reviewer (or back to originator if last on list).
JOA NO.: PROJECT: PLEASE CHECK
22050 SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT QMS

CUSTOMER: TITLE: HSEMS


Other ___________
CEMEX-PHILIPPINES
DOCUMENT NO.: Project Specific
AGP-22050-ITP-PIP-Q01-0003.00 ITP FOR UNDERGROUND PIPING Documents
REV. NO.: INITIATOR:
0 JAB MAUHAY
NOTE TO REVIEWERS: POSITION:
For Internal Approval QAE
ORIGINATING DEPT.:
QAD
DATE INITIATED:
30-Sep-22
NO. DEPT. NAME COMMENTS SIGNATURE DATE

1 QAD EC Malibiran ATTACHED SEE TEXT NONE 03-Oct-22


2 QCD PT Marquez ATTACHED SEE TEXT NONE 04-OCT-22

3 QCD RP Garrido ATTACHED SEE TEXT NONE 04-OCT-22

4 PMO JR McCallum ATTACHED SEE TEXT NONE

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Rev. 4, 5 Sep. 2022
RPG /
0 28SEP22 Issued For Construction JABM ECM / PTM JR
MCCALLUM

Rev. Date Description Prepared Reviewed Approved Customer

Document INSPECTION AND TEST PLAN FOR INSULATION AND CLADDING


Title

Project/JOA
No. 22050 Solid Kiln 4 New Cement Line Expansion Project / 22050

AG&P Doc. No. AGP-22050-ITP-PIP-Q01-0003.00 Customer Doc. No.

Batangas Heavy Fabrication Yard Bauan-Mabini Road, San Roque, Bauan, Batangas 4201, Philippines
Phone: +63 (43) 740 5800 l www.agpglobal.com

This document is strictly confidential and the exclusive property of AG&P. It cannot be No. of Pages Attachments Rev.
copied, used, modified, adapted, disseminated, published or communicated, in whole
or in part, by any means, for any purpose, without express prior written authorization of 40 30 0
AG&P. Any violation of this clause may give rise to civil or criminal liability - © AG&P.

Ref. Template: AGP-22050-FRM-GEN-Q01-0016.00 Rev.0, 10 Mar. 2022

This document and all information and data herein or herewith is the confidential and proprietary property of AG&P and is not to be used,
reproduced or disclosed in whole or in part by or to anyone without the written confirmation from AG&P.
Page : 1 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0003.00
Underground Piping for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 28-Sep-22

JOA NO. : 22050 CUSTOMER : CEMEX PHILIPPINES


DESCRIPTION : Solid Kiln 4 New Cement Line Expansion Project CUSTOMER CONTRACT REF. : ---------

REVISION HISTORY ACTIVITY CODES

INSPECTION/TEST/
REV. DATE DETAILS PREPARED REVIEWED APPROVED DOCUMENTATION
VERIFICATION CODES

0 28-Sep-22 Issued for Construction A1 - 100% Actual Inspection R1 - 100% Documentation


JABM PTM/ECM RP GARRIDO Test * - Review
A2 - Sample Inspection R2 - Sample Document Review
Test **
(Notification for Inspection AP - Approval Required
shall be prepared for the
first activity only) IN -- For Information and
A1/A2 - 100% Initial Inspection Owner’s comments if any
of a Number of Items C - Verification Documents
Followed by Sampling * Required for PDB
H - Hold Point *
Held for Inspection
Before Proceeding to
the Next Operation
S - Surveillance
( Atleast once a week)
W1 - 100% Witness
Inspection and Test *
W2 - Sample Witness
Inspection **

(* - To Notify Customer or TPI for Inspection)


(** - To Customer or TPI for first Activity Inspection)
Page : 2 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0003.00
Underground Piping for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 28-Sep-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1 CONTRACT REVIEW

AGP-00000-P-Z-03-0001.00 Contract
1.1 Review Contract/Project Specification Contract Document Contract Documents R1 IN
Review
Applicable Codes and Standards, IFC AGP-00000-P-Z-03-0001.00 Contract
1.2 Review Approved Drawings Approved Drawings R1 IN
Drawings Review

2 DOCUMENT APPROVAL

2.1 Project Assurance Execution Plan PC Quality Control AGP-22050-PLN-QLY-Q01-0001.00 Approved PAEP R1-AP IN

AGP-00000-P-K-12.0018 Preparation
2.2 Inspection and Test Plan PC Quality Control Approved ITP R1-AP IN
of Inspection and Test Plan

2.3 Underground Piping Procedure PC Quality Control - Approved Procedure R1-AP IN

3 PERSONNEL APPROVAL

WQTR
AGP-00000-FR-L-12-0007.00
Construction Mechanical Works sec. AGP-0000-P-K-12-0001.00 (Control
(Qualified Welders' List)
3.1 Welder's Qualification 5.2.4.1 of Welders and Welding Operators R1-AP-C IN
AGP-00000-FR-L-12-0008.00
ASME IX Qualification and Certification)
(Welder's and Welding Operator's
Continuity Record)
AGP-00000-P-N-12-0001 00
Construction Mechanical Works sec.
(Personnel Qualification and
3.2 NDE Personnel Qualification 5.3.1.3, Qualification Certificates R1-AP-C IN
Certification in Nondestructive
Applicable Codes & Standards
Examination)

4 WELDING PROCEDURES APPROVAL

Construction Mechanical Works sec. AGP-00000-P-L-12-0013.00 AGP-00000-FR-L-12-0012.00(Welding


4.1 Welding Procedure Specifications(WPS) 5.2.4.1 (Preparation and Qualification of Procedure Specification Index) R1-AP-C IN
ASME IX Welding Procedure) Approved WPS

5 WELDING CONSUMABLE CONTROL


Page : 3 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0003.00
Underground Piping for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 28-Sep-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1 CONTRACT REVIEW
AGP-00000-FR-T-13-0001.00
(Material Inspection Report)
AGP-00000-FR-U-84-0002 00
Construction Mechanical Works sec. AGP-00000-P-L-91-0002.00(Storage
(Notification for Inspection_Testing
5.1 Consumable Receipt and Inspection 5.2.1.2 Drying Handling Issuance of Welding A1-R1 A1-R1
of Raw Materials)
Applicable Code and Standards Consumables)
Material Test Report
AGP-00000-FR-U-84-0001.00
(Discrepancy Report Form)

Construction Mechanical Works sec. AGP-00000-P-L-91-0002.00(Storage AGP-00000-FR-L-91-0004.00


5.2 Monitor Electrode Storage 5.2.1.2 Drying Handling Issuance of Welding (Welding Consumable Drying Log S S
Applicable Code and Standards Consumables) Sheet)

AGP-00000-FR-L-91-0004.00
(Welding Consumable Drying Log
Construction Mechanical Works sec. AGP-00000-P-L-91-0002.00(Storage
Monitor Consumable Baking and Holding Oven Required Sheet)
5.3 5.2.1.2 Drying Handling Issuance of Welding S S
Temperature AGP-00000-FR-L-91-0003.00
Applicable Code and Standards Consumables)
(Welding Consumable Holding Log
Sheet and Quantity Record)
AGP-00000-FR-L-91-0003.00
(Welding Consumable Holding Log
Construction Mechanical Works sec. AGP-00000-P-L-91-0002.00(Storage
Sheet and Quantity Record)
5.4 Electrode/Flux Oven Temperature Calibration 5.2.1.2 Drying Handling Issuance of Welding S S
AGP-00000-FR-L-91-0005.00
Applicable Code and Standards Consumables)
(Welding Consumable Requisition
Card)
AGP-00000-FR-L-91-0003.00
(Welding Consumable Holding Log
Construction Mechanical Works sec.
AGP-00000-P-E-93-0004.00 (Oven Sheet and Quantity Record)
5.5 Consumable Issue to Workforce 5.2.1.2 S S
and Quiver Temperature Calibration) AGP-00000-FR-L-91-0005.00
Applicable Code and Standards
(Welding Consumable Requisition
Card)

6 SPOOL RECEIVING INSPECTION

Project Specification , AGP-00000-P-T-13-0001.00 AGP-00000-FR-T-13-0014.00


6.1 Check/Ensure Free from Damage A1/A2 A1/A2
Applicable Code and Standards (Inspection and Testing) (Inspection Release Note)
Page : 4 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0003.00
Underground Piping for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 28-Sep-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1 CONTRACT REVIEW
AGP-00000-P-T-13-0001.00
Project Specification , (Inspection and Testing) AGP-00000-FR-T-13-0014.00
6.2 Check Markings / Tagging A1/A2 A1/A2
Applicable Code and Standards AGP-00000-P-Z-91-0002.00 (Material (Inspection Release Note)
Traceability)

Project Specification , AGP-00000-P-T-13-0001.00 AGP-00000-FR-T-13-0014.00


6.3 Check Protection/end caps A1/A2 A1/A2
Applicable Code and Standards (Inspection and Testing) (Inspection Release Note)

7.0 PRE-INSTALLATION AND ASSEMBLY INSPECTION

Check and verify the trench dimension and depth of


excavation:

Width :
• 1/2" to 6" dia pipe, the trench width will be 0.60m.
• 8" to 12" dia pipe, the trench widths will be 0.75m
• 16" to 24" dia pipe, the trench width will be 1.10m.

Depth
• Underground pipeline that do not cross highways or EETIM75010/13900 Selection of AGP-00000-FR-T-92-0001.00
7.1 railroad tracks, minimum depth of 0.70m (from the top of Pipes, Valves and Accessories Underground Piping Procedure Dimensional Survey Report A1-C A1/A2
the pipe). sec. 701
• Underground pipelines that crosses access road or
highway crossings, minimum depth of 0.90m
The depth of the trench will be 10cm deeper than the
desired depth for the pipe (from the bottom of the pipe).
• Underground pipelines that crosses railroad, minimum
depth 1.20m.

The depth of the trench will be 10cm deeper than the


desired depth for the pipe (from the bottom of the pipe)
Page : 5 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0003.00
Underground Piping for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 28-Sep-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1 CONTRACT REVIEW
EETIM75010/13900 Selection of
Chek and verify the 10cm thick compacted earth fill
7.2 Pipes, Valves and Accessories Underground Piping Procedure - A1/A2 S
placed at the base prior to placing of pipeline.
sec. 701

EETIM75010/13900 Selection of
Check and verify steel casings for road and railroad
7.3 Pipes, Valves and Accessories Underground Piping Procedure Approved Drawings A1/A2 S
crossings (as applicable)
sec. 701

8 FIT UP INSPECTION

Check
• Check Markings / Shop Marks and Tagging WPS AGP-00000-FR-Z-91-0004.00
Project Specification ,
8.1 • Root Gap AGP-00000-P-T-13-0001.00 (Inspection Request) A1/A2 S
Applicable Code and Standards
• Edge Preparation (Inspection and Testing) Approved Fabrication Drawings
• Alignment and Straightness/Squareness

Check
• Orientation AGP-00000-FR-Z-91-0004.00
Project Specification , AGP-00000-P-T-13-0001.00
8.2 • Proper Elevation and Plumbness (Inspection Request) A1/A2 S
Applicable Code and Standards (Inspection and Testing)
• Assembly Approved Fabrication Drawings
• Dimension of spools and pipe supports

9 WELDING INSPECTION

AGP-00000-FR-L-12-0012.00
(Welding Procedure Specification
Construction Mechanical Works sec.
Check Welders Qualification and WPS parameters AGP-0000-P-K-11-0005.00 Index)
9.1 5.2.2, 5.2.3, 5.2.4 S S
application (Production Welding Inspection) Approved WPS
ASME IX
AGP-00000-FR-L-12-0007.00
(Qualified Welders' List)

Construction Mechanical Works sec.


Visual Inspection of All Completed Welds both externally AGP-22050-PRO-NDT-Q01-0001.00 AGP-22050-FRM-IAT-Q01-0013.00
9.2 5.3.1.4.5 , A1-C A1
and Internally where Accessible (Visual Examination Procedure) (Line Inspection Summary List)
Applicable Code and Standards
Page : 6 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0003.00
Underground Piping for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 28-Sep-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1
10 CONTRACT
BOLT REVIEW
INSPECTION

Flange Bolt Management Procedure AGP-22050-FRM-IAT-Q01-0015.00


Project Specification ,
10.1 Check Bolt and Washer Type, Grade, Length, Size AGP-00000-P-T-13-0001.00 Flange Management Bolt Tightening A1/A2 S
Applicable Code and Standards
(Inspection & Testing) Report

Flange Bolt Management Procedure AGP-22050-FRM-IAT-Q01-0015.00


Project Specification ,
10.2 Check Bolt Tensioning/Torquing AGP-00000-P-T-13-0001.00 Flange Management Bolt Tightening A1-C A1
Applicable Code and Standards
(Inspection & Testing) Report

11 NON-DESTRUCTIVE EXAMINATION (AS REQUIRED)

Construction Mechanical Works sec. AGP-22050-PRO-NDT-Q01-0006.00 AGP-00000-FR-N-13-0004.00


11.1 Radiographic Examination A1-C W1-R1
5.3.1.4 (Radiographic Examination) (RT Report)
Construction Mechanical Works sec. AGP-22050-PRO-NDT-Q01-0002.00 AGP-00000-FR-N-13-0002.00 (PT
11.2 Liquid Penetrant Examination A1-C W1-R1
5.3.1.4 (Liquid Penetrant Examination) Report)

Construction Mechanical Works sec. AGP-22050-PRO-NDT-Q01-0003.00 AGP-00000-FR-N-13-0003.00 (MT


11.3 Magnetic Particle Examination A1-C W1-R1
5.3.1.4 (Magnetic Particle Examination) Report)

Construction Mechanical Works sec. AGP-22050-PRO-NDT-Q01-0004.00 AGP-00000-FR-N-13-0005.00 (UT


11.4 Ultrasonic Examination A1-C W1-R1
5.3.1.4 (Ultrasonic Examination of Welds) Report)

12 REPAIRS

AGP-00000-P-L-91-0004.00
Project Specification , AGP-00000-FR-L-91-0002.00 (Weld
12.1 Register All Weld Repairs Repair of Weld and Base Metal R1 R1
Applicable Code and Standards Repair Log Sheet)
Defects

AGP-00000-P-L-91-0004.00 NDE Reports (As Appropriate)


Project Specification ,
12.2 Carry Out Weld Repair Using Approved Method Repair of Weld and Base Metal AGP-22050-FRM-IAT-Q01-0013.00 A1-C S
Applicable Code and Standards
Defects (Line Inspection Summary List)

AGP-22050-PRO-SPC-P02-0001.00 AGP-00000-FR-T-13-0004.00 (Surface


Project Specification ,
12.3 Repair of Painted Spools Surface Preparation and Coating Preparation & Coating Inspection A1-C S
Applicable Code and Standards
Application) Record)
Page : 7 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0003.00
Underground Piping for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 28-Sep-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1
13 CONTRACT
LINE REVIEW
CHECKING AND PUNCHLISTING

As-built drawings
Project Specification , AGP-00000-P-T-13-0001.00
13.1 Pre-line Checking AGP-00000-FR-Z-13-0001.00 A1-C A1-R1
Applicable Code and Standards (Inspection & Testing)
(Punchlist)
As-built drawings
Project Specification , AGP-00000-P-T-13-0001.00
13.2 Issues and identify punchlist category AGP-00000-FR-Z-13-0001.00 A1-C A1-R1
Applicable Code and Standards (Inspection & Testing)
(Punchlist)
As-built drawings
Project Specification , AGP-00000-P-T-13-0001.00
13.3 Check Rectified/Cleared Punch Items AGP-00000-FR-Z-13-0001.00 A1-C A1-R1
Applicable Code and Standards (Inspection & Testing)
(Punchlist)

14 HYDROTESTING

EETIM75010/13900 Selection of
AGP-0000-P-K-12-0001.00
Pipes, Valves and Accessories Calibration Certificates,
14.1 Check Gauge Calibration (Control of Monitoring, Measuring A1-C R1
sec. 600 Test Package
and Test Equipment)
ASME B31.3
EETIM75010/13900 Selection of
AGP-22050-FRM-IAT-Q01-0013.00
Verify that final Visual Inspection and NDE requirements Pipes, Valves and Accessories AGP-0000-P-X-91-0004.00
14.2 (Line Inspection Summary List) H-R1-C R1
are met and Category A Punchlist Cleared sec. 600 (Piping Pressure Testing)
Test Package
ASME B31.3
EETIM75010/13900 Selection of
Pipes, Valves and Accessories AGP-0000-P-X-91-0004.00
14.3 Check water/medium requirement Test Package A2-C R1
sec. 600 (Piping Pressure Testing)
ASME B31.3
EETIM75010/13900 Selection of
Pipes, Valves and Accessories AGP-0000-P-X-91-0004.00
14.4 Check actual pressure test and duration Test Package A1-C W1
sec. 600 (Piping Pressure Testing)
ASME B31.3
EETIM75010/13900 Selection of
Pipes, Valves and Accessories AGP-0000-P-X-91-0004.00
14.5 Visual Examination of all weld joints for leakage. Test Package A1-C W1
sec. 600 (Piping Pressure Testing)
ASME B31.3

15 FLUSHING/CLEANING REINSTATEMENT

AGP-00000-P-X-91-0005.00 (Flushing- AGP-00000-FR-X-91-0005.00


Line/System Cleaning by Water Flushing for Blowing with Project Specification ,
15.1 Cleaning-Reinstatement of Piping (Line/System Cleaning Report) A1-C S
Air Applicable Code and Standards
System) Test Package
Page : 8 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0003.00
Underground Piping for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 28-Sep-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1 CONTRACT REVIEW AGP-00000-P-X-91-0005.00 AGP-00000-FR-X-91-0005.00


Project Specification ,
15.2 Ensure Draining/Drying of Pipe Line (Flushing-Cleaning-Reinstatement of (Line/System Cleaning Report) A1-C S
Applicable Code and Standards
Piping System) Test Package
AGP-00000-P-X-91-0005.00(Flushing- AGP-00000-FR-X-91-0005.00
Project Specification ,
15.3 Check reinstatement of the tested test pack Cleaning-Reinstatement of Piping (Line/System Cleaning Report) A1-C A1
Applicable Code and Standards
System) Test Package

16 ANTI CORROSIVE PROTECTION OF PIPE

Check weather conditions prior to wrapping application.


EETIM75010/13900 Selection of
Pipes, Valves and Accessories AGP-22050-FRM-IAT-Q01-0016.00
16.1 • Ambient Temperature shall be 5°C to 40°C Underground Piping Procedure A2 S
sec. 702 Coat/Wrap Holiday Test Record
• Humidity ratio of maximum 85%
TSD Data Sheet
• Pipe temperature 3°C above dew point.

EETIM75010/13900 Selection of
Pipes, Valves and Accessories AGP-22050-FRM-IAT-Q01-0016.00
16.2 Check the cleanliness of surface to be protected. Underground Piping Procedure A2 S
sec. 702 Coat/Wrap Holiday Test Record
TSD Data Sheet

EETIM75010/13900 Selection of
Chek and verify primer coating application. DFT shall not Pipes, Valves and Accessories AGP-22050-FRM-IAT-Q01-0016.00
16.3 Underground Piping Procedure A1 A1/A2
be less than 25-50microns. sec. 702 Coat/Wrap Holiday Test Record
TSD Data Sheet

Check and verify the inner wrap application


• wrapping of inner tape shall be conducted when the
primer has been half dried
• primer coated surface shall not be left without
wrapping to the following day EETIM75010/13900 Selection of
• wrapping tape shall be no less than 50% ovelap from Pipes, Valves and Accessories AGP-22050-FRM-IAT-Q01-0016.00
16.4 Underground Piping Procedure A1 A1/A2
tape width sec. 702 Coat/Wrap Holiday Test Record
• basically applied in double layer, completely TSD Data Sheet
overlapping tape on the startin and ending portion of the
pipe
• tape wrapping shall be finished on the side of the piping
where the end of the tape faced downwards.

EETIM75010/13900 Selection of
Check and verify the outer wrap application (same as Pipes, Valves and Accessories AGP-22050-FRM-IAT-Q01-0016.00
16.5 Underground Piping Procedure A1 A1/A2
inner wrap pplication) sec. 702 Coat/Wrap Holiday Test Record
TSD Data Sheet
Page : 9 of 9 .
INSPECTION & TEST PLAN AGP-22050-ITP-PIP-
Doc. No. :
Q01-0003.00
Underground Piping for Rev. No. : 0
Solid Kiln 4 New Cement Line Expansion Project Date : 28-Sep-22
ACCEPTANCE STANDARD/PROCEDURE ACTIVITY CODE
REF.
PROCESS DESCRIPTION CERTIFYING/ VERIFYING DOC. REMARKS
NO. CUSTOMER SPEC. REF. AG&P DOC. NO. AG&P CEMEX

1 CONTRACT REVIEW
EETIM75010/13900 Selection of
AGP-22050-FRM-IAT-Q01-0016.00
16.6 Conduct Holiday Testing (if required) Pipes, Valves and Accessories Underground Piping Procedure A1 W1
Coat/Wrap Holiday Test Record
sec. 702

17 FILLING AND COMPACTING

EETIM75010/13900 Selection of
Check and verify fill compaction between the pipe and
17.1 Pipes, Valves and Accessories Underground Piping Procedure - A1/A2 S
walls of the trench up to the middle of the pipe diameter.
sec. 702

EETIM75010/13900 Selection of
Check and verify the complete filling and compacting of
17.2 Pipes, Valves and Accessories Underground Piping Procedure - A1/A2 S
the trench.
sec. 702

18 CONTROL OF NON-CONFORMITY

AGP-0000-P-K-11-0006.00
Project Specification , AGP-00000-FR-K-11-0001.00
18.1 Record / Report Nonconformities (Nonconformity and Corrective R1 IN
Applicable Code and Standards (Corrective Action Report)
Action)
AGP-0000-P-K-11-0006.00
Project Specification , AGP-00000-FR-K-11-0002.00
18.2 Monitor NCR status (Nonconformity and Corrective R1 IN
Applicable Code and Standards (Corrective Action Status Log)
Action)

19 FINAL INSPECTION OF PIPING ASSEMBLY

AGP-00000-P-T-13-0001.00 AGP-00000-FR-T-13-0013.00
19.1 Issuance of Certificate of Conformance - AP-C R1-AP
(Inspection & Testing) (Certificate of Conformance)

20 FINAL DOCUMENTATION

Review Inspection Records for Completion and


20.1 Acceptance and Compile Records/Submit Product Data Project Specifications Product Data Book Inspection Reports/Test Report/PDB R1 R1-AP
Book (PDB)
AGP-00000-FR-U-84-0002.00
NOTIFICATION FOR INSPECTION/TESTING OF RAW MATERIALS
Sheet _____ of _____

TO : NITRM No. :
DEPARTMENT/SECTION : LOCATION OF INSPECTION :
FROM : PROJECT :
DEPARTMENT/SECTION : J.O.A. NO./CUSTOMER :
REF. DOC. NO. :
We would like to request for the following materials: SUPPLIER :
INSPECTION TESTING (PMI) DATE RECEIVED :
PO NO. :

Item
Item Code Material Description Qty. Unit Material Identification Markings Remarks
No.

Note: Material Identification Markings include but not limited to Heat No./Lot No. or Batch No.

PREPARED BY REQUESTED BY NOTED BY RECEIVED BY


Inventory Controller/Material Controller Warehouseman Warehouse Foreman/Supervisor QC Inspector
SIGN
NAME
DATE
Rev.0, 22 Nov 2018
AGP-00000-FR-U-84-0001.00
DISCREPANCY REPORT Sheet of

: :
Project Doc. Reference No.
: :
JOA No. Date
: :
P.O. No. Doc. Recv'ng Ref. No.
:
Supplier

Ordered
Delivery Receipt or
Item No. Item Code Description Delivered QTY Packing List Quantity Variance Remarks
UOM QTY QTY

ERROR TYPE:
Purchase Order Discrepancy No Traceability Markings Others (Pls. specify)

Incomplete Documents (MTC, Calibration Cert. etc.) Physical Condition (damaged, defective, etc.)
Qty Different from DR Incomplete/Inaccurate packing list

PREPARED BY: REVIEWED BY: APPROVED BY: DISTRIBUTION OF DUPLICATE COPY:


If Client Supplied Materials:
NAME PMO, Contractor, QC, & Logistics
If AG&P Supplied Materials:
PMO, Contractor, QC (if mateirial has undergone inspection),
SIGN Logistics, Finance, & Purchasing

DATE

Rev. 4, 20 Mar 2019


AGP-00000-FR-T-
MATERIAL INSPECTION REPORT 13-0001.00

Sheet of

JOA NO. : MIR NO. :


PROJECT : DATE PREPARED :
CUSTOMER : INSPECTION REQUIREMENT :
LOCATION OF INSPECTION :
REF. DOC. NO/PO NO. :
DIMENSIONAL MTR OTHERS, Pls. Specify
SUPPLIER :
VISUAL ASME STAMP
Assigned
Item Dimensions MTR No.
Material Description Qty. Unit Material Identification Markings Code MTR No. Remarks
No. (Actual) Page
Markings

Note: Material Identification Markings include but not limited to Manufacturer, Specifications, Type, Grade, Heat No., Lot No. or Batch No.
INSPECTED BY REVIEWED BY
Customer Representative
QC Inspector QC Supervisor
SIGN
NAME
DATE
Rev. 1, 18 Oct, 2018
AGP-00000-FR-L-12-0007.00
QUALIFIED WELDERS LIST Sheet of

Project : Document No. :


JOA NO.: Revision :
Customer : Date :

DATE QUALIFICATION RANGE


Ite Max.
Welder's WELD
m WELDER'S NAME LAST QUALIFICAT PROCESS PLATE OR BASE PIPE DIAMETER Filler Metal Filler Metal Thickness of GAS CURRENT- TRANSFER REMARKS
Code QUALIFIED PROCESS MATERIAL BACKING POSITION PROGRESS CODE
No. WELDED ION DUE TYPE PIPE METAL (0D), mm F-No. Product Type Weld BACKING POLARITY MODE
Deposit ION

Notes:

PREPARED BY: REVIEWED BY: APPROVED BY:

NAME

SIGN

DATE

Rev. 2, 18 Oct.2018
AGP-00000-FR-L-12-0008.00
WELDER'S AND WELDING OPERATOR'S CONTINUITY RECORD of
Sheet

Name of Welder : Welder's Code : Year :

No. Reference WPS No. Process/Position Base Metal Qualified Date Qualified Code/ Standard

Reference Non-Destructive Exam.


Project Prepared By: WE Verified By: QA Engineer
MONTH Welding Process Qualification Due Date REMARKS
Assignment / JOA NO. Report No. Date (Name & Sign/Date) (Name & Sign/Date)

JANUARY

FEBRUARY

MARCH

APRIL

MAY

JUNE

JULY

AUGUST

SEPTEMBER

OCTOBER

NOVEMBER

DECEMBER
Rev. 3, 18 Oct. 2018
AGP-00000-FR-L-12-0012.00
WELDING PROCEDURE SPECIFICATION INDEX
KD-PRESSURE VESSELS/TANKS/BOILERS KS-STRUCTURAL KX-PIPING Sheet of

Project : Document No. :


J.O.A. No. : Revision :
Customer : Date :

Thickness Filler Metal Application


Doc. Welding Material Preheat PWHT Soaking Impact Test
No. AG&P Document No. Code WPS No. Position Range Trade/Brand Size PQR No.
Rev. Process Grouping AWS No. Temp. Temp. Temp. Joint Design Description
(mm) Name (mm)

Notes:

PREPARED BY: REVIEWED BY: APPROVED BY:


SIGN:
NAME:
POSITION:
DATE:
Rev. 0, 21 Nov 2018
AGP-00000-FR-L-91.0004.00
WELDING CONSUMABLE
DRYING LOG SHEET Sheet _____ of _____

CUSTOMER : RECORD No. :


J. O. A. No. / PROJECT : DATE :

QUANTITY
SIZE DRYING HOUR
DATE LOT No. TRADENAME IN OVEN DRYING START TIME DRYING STOP TIME DRYING TEMPERATURE REMARKS
(mm) (hr)
(pcs)

REMARKS :

Rev. 1, 18 July 2018


AGP-00000-FR-L-91.0003.00
WELDING CONSUMABLES HOLDING LOG SHEET & QUANTITY RECORD
Sheet _____ of _____

CUSTOMER : RECORD No. :


J. O. A. No. / PROJECT : DATE :

QUANTITY IN QUANTITY
HOLDING QUANTITY QUANTITY USED BALANCED QUANTITY
DATE LOT No. TRADENAME SIZE (mm) OVEN ISSUED
START TIME RETURNED (pcs) (pcs) (pcs)
(pcs) (pcs)

REMARKS :

Rev. 0, 03 Oct 2018


WELDING CONSUMABLE
AGP-00000-FR-L-91.0005.00
REQUISITION CARD

PROJECT : DATE :
JOA NO. / CUSTOMER :

(To be filled-up by Welding Foreman)


WELDER & WELDER'S SHOPMARK / DWG
CODE No.

ITEM WITHDRAWN JOINT No.

TRADE NAME FLUX TYPE ACTIVE NEUTRAL N/A

AWS CLASS SIZE (mm)

REQUESTED BY: QUANTITY (pcs /


(NAME/DATE/SIGN) REQUIRED kg)

(To be filled-up by WCC)


WELDING CONSUMABLE (ISSUED)

LOT No. SIZE (mm)

TOTAL DRYING HOUR AT (pcs /


THE TIME OF ISSUANCE
QUANTITY ISSUED
kg)

PREPARED BY:
(NAME/DATE/SIGN)
TIME ISSUED

WELDING CONSUMABLE (RETURNED)

DATE RETURNED SIZE (mm)

QUANTITY (pcs /
RETURNED kg)
PREPARED BY:
(NAME/DATE/SIGN)
TIME RETURNED

REMARKS :

Rev. 0, 03 Oct 2018

WELDING CONSUMABLE
AGP-00000-FR-L-91.0005.00
REQUISITION CARD

PROJECT : DATE :
JOA NO. / CUSTOMER :

(To be filled-up by Welding Foreman)


WELDER & WELDER'S SHOPMARK / DWG
CODE No.

ITEM WITHDRAWN JOINT No.

TRADE NAME FLUX TYPE ACTIVE NEUTRAL N/A

AWS CLASS SIZE (mm)

REQUESTED BY: QUANTITY (pcs /


(NAME/DATE/SIGN) REQUIRED kg)

(To be filled-up by WCC)


WELDING CONSUMABLE (ISSUED)

LOT No. SIZE (mm)

TOTAL DRYING HOUR AT (pcs /


THE TIME OF ISSUANCE
QUANTITY ISSUED
kg)

PREPARED BY:
(NAME/DATE/SIGN)
TIME ISSUED

WELDING CONSUMABLE (RETURNED)

DATE RETURNED SIZE (mm)

QUANTITY (pcs /
RETURNED kg)
PREPARED BY:
(NAME/DATE/SIGN)
TIME RETURNED

REMARKS :

Rev. 0, 03 Oct 2018


MAGNETIC PARTICLE AGP-00000-FR-N-13-0003.00

EXAMINATION REPORT
Sheet of

PROJECT : REPORT NO. :


J.O.A./CUSTOMER : NDT REQUEST NO. :
STRUCTURE : DATE EXAMINED :
REF. DOC. NO. / REV. TIME EXAMINED :
SPECS./STANDARD : INSPECTION MEDIUM :
ACCEPTANCE CRITERIA : MAGNETIZING CURRENT :
MAGNETIC FIELD INDICATOR: SURFACE CONDITION :
LIGHT METER/CERTIFICATE : LIGHT INTENSITY :
TEST WEIGHT CERTIFICATE : LIGHTING EQUIPMENT :
CALIBRATION CERTIFICATE : SURFACE TEMPERATURE :

INSPECTION METHOD :
DC WET
AC CONTINUOUS

ELECTROMAGNETIC YOKE VISIBLE

WELDING
DESCRIPTION PROCESS /
DRAWING JOINT NO. DISCONTINUITIES DISPOSITION
(SHOP MARK) WELDER'S
CODE

NOTE:
CHEMICAL BRAND BATCH NO.

SKETCH OF INDICATION : (Attached if necessary)

EXAMINED / EVALUATED BY: REVIEWED BY:


CUSTOMER / TPI REPRESENTATIVE
MT LEVEL II MT LEVEL II
SIGN
NAME
DATE
Rev. 1, 04 Nov. 2019
MAGNETIC PARTICLE AGP-00000-FR-N-13-0003.00

EXAMINATION REPORT of
Sheet

Report No.

SKETCH OF INDICATION

EXAMINED / EVALUATED BY: REVIEWED BY:


CUSTOMER / TPI REPRESENTATIVE
LEVEL II MT LEVEL II
SIGN
NAME
DATE
Rev. 1, 04 Nov. 2019
AGP-00000-FR-Z-91-0004.00
INSPECTION REQUEST
Sheet of

PROJECT : IR No. :
J. O. A. No./CUSTOMER : REQUEST DATE :
MODULE No. : AREA :

INSPECTION REQUIREMENT :
LAYOUT WELDING PAINTING OTHERS (Pls. Specify) :
HEAT No. TRANSFER DIMENSIONAL / VISUAL INSULATION
FORMING PRESSURE TESTING FINAL
FIT-UP SURFACE PREPARATION PACKING
REQUEST INFORMATION INSPECTION RESULT
Sch. / Weight Welder's Welding Result
SN Drawing No. Item Description / Spool Number Joint No. Heat No. Remarks
/Surface Area Code Process Acc Rej

LEGEND: N/A - Not Applicable Sch. - Schedule LEGEND: Acc - Accepted Rej - Rejected

NOTE: NOTE:

Requested By Checked By Received / Inspected By Confirmed By

SIGN

NAME

DATE
Rev. 7, 16 May 2022
AGP-00000-FR-N-13-0002.00
LIQUID PENETRANT EXAMINATION
REPORT Sheet of

PROJECT : REPORT NO. :


J.O.A./CUSTOMER : NDT REQUEST NO. :
STRUCTURE : DATE EXAMINED :
REF. DOC. NO. / REV. TIME EXAMINED :
ACCEPTANCE CRITERIA : SURFACE CONDITION :
SPECS./STANDARD : LIGHT METER/SERIAL NO. :
INFRARED THERMOMETER LIGHTING EQUIPMENT :
SERIAL NO. : LIGHT INTENSITY :
INFRARED THERMOMETER CALIBRATION
CERTIFICATE NO. :

TEST METHOD : TYPE :


SOLVENT REMOVABLE VISIBLE DYE
WATER WASHABLE FLUORESCENT

CLEANER : SURFACE TEMPERATURE :

MAGNAFLUX ARDROX OTHERS °C

PENETRANT : PENETRATION TIME :

MAGNAFLUX ARDROX OTHERS MINUTES

DEVELOPER : DEVELOPING TIME :

MAGNAFLUX ARDROX OTHERS MINUTES

WELDING
DESCRIPTION PROCESS /
DRAWING JOINT NO. DISCONTINUITIES DISPOSITION
(SHOP MARK) WELDER'S
CODE

NOTE:
CHEMICAL BRAND BATCH NO.

SKETCH OF INDICATION : (Attached if necessary)

EXAMINED / EVALUATED BY: REVIEWED BY:

PT Level II PT Level II CUSTOMER / TPI REP.


NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov 2019
LIQUID PENETRANT EXAMINATION AGP-00000-FR-N-13-0002.00

REPORT
Sheet of
(ATTACHMENT)

Report No.

SKETCH OF INDICATION

EXAMINED / EVALUATED BY: REVIEWED BY:

PT Level I/II PT Level II CUSTOMER / TPI REP.


NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov 2019
AGP-22050-FRM-IAT-Q01-0013.00

Report No :
Line Inspection Summary List Date :
Page : of
Shop Field
Radiographic
Isometric / Spool Information Welding Details Mat'l Information Item 1 Mat'l Information Item 2
Testing Liquid Magnetic
VI Ferrite PMI Report PWHT HT Report
Penetrant Particle
AG&P Isometric Rev. Piping Mat'l Spool Joint Joint Date Welder Welder Material Material Result RT Report Report No. No. Report No. No.
Line No. Size Sch WPS No. Heat No. Heat No. Result Report No. Report No.
Drawing No. No. Class Type No. No. Type Welded Code 1 Code 2 Specification Specification No.

Record Acceptance Sub-Contractor QC Inspector Sub-Contractor QC Supervisor Customer Representative

Name

Signature

Date
Rev. 0, 4-June-2022
AGP-00000-FR-N-13-0004.00
RADIOGRAPHIC EXAMINATION REPORT
Sheet of

CUSTOMER : REPORT No. :


JOA NO. / PROJECT : NDT REQ. No. :
DRAWING No. : DATE :
WELDING PROCESS : MATERIAL : REF. DOC. NO. / REV.
SPECIFICATION/CODE : YEAR : SOURCE USED : SIZE :
ACCEPTANCE CRITERIA : CURIES : kV :
IQI STD: TYPE: LOCATION (SS or FS): FILM USED: MFR: TYPE:
GEOMETRIC UNSHARPNESS : UG = Fd/D : F= d= D= METHOD OF EXPOSURE :
SCREENS : DWE-SWV SWE-SWV
TYPE : Pb FRONT THK. : BACK THK. : SHIMS (MAT'L/THK.):
DWE-DWV
EXPOSURE TIME :

EXPOSURE TECHNIQUE SKETCH: (SOURCE/FILM-WELD/POSITION)

A B C D E F G
Welding Process / Welder's

Geometric Unsharpness (UG)

Lack of Penetration (LF)

Tungsten Inclusion (TG)

Negative to Indication
Source-film-weld position

Root Concavity (RC)

Misalignment (MA)
Burn Through (BT)
Lack of Fusion (LF)
Slag Inclusion (SL)
Location Marker

Excessive Scatter
Viewing (S or C)

Excess Pen (EP)


Dia / Thickness

Undercut (UC)
Porosity (PR)
Sensitivity

Crack (CR)

Accepted

Rejected
Density

Others
Line No. / Weld
Code

mm

REMARKS
Identification

SKETCH : (Attached if necessary)

EXAMINED BY: INTERPRETED / EVALUATED BY:

NDE LEVEL I/II (ASNT) NDE LEVEL II (ASNT) CUSTOMER / TPI REP.
NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov. 2019
AGP-00000-FR-N-13-0005.00

ULTRASONIC EXAMINATION REPORT


Sheet of

PROJECT : REPORT NO. :


JOA NO. /CUSTOMER : NDT REQUEST NO. :
STRUCTURE : DATE EXAMINED :
DRAWING NO. : TIME EXAMINED :
REF. DOC. NO. / REV. : SURFACE CONDITION :
SPECS./STANDARD : SURFACE EXAMINED :
ACCEPTANCE CRITERIA :
AREA OF INACCESSIBLE X + X
WELD : -

TECHNIQUE
INSTRUMENT TYPE CALIBRATION BLOCK

INSTRUMENT MODEL REF. LEVEL dB

INSTRUMENT
DAMPING SETTING
SERIAL No.
CALIBRATION
REJECT SETTING
CERTIFICATE
SPECIAL EQUIPMENT Search Unit COUPLANT BRAND / TYPE

Wedges CABLE TYPE / LENGTH

Shoes REFERENCE REFLECTOR


Automatic Scanning
INDICATION AMPLITUDE
Equipment

Recording Equipment DISTANCE READING

COMPUTERIZE ELECTRONIC SIMULATOR


PROGRAM ID. / REV. ID. / CALIBRATION
SIMULATION BLOCK ID.
/ CALIBRATION

SEARCH UNIT FREQUENCY SERIAL NO. SIZE SENSITIVITY



45°
60°
70°
RESULTS
WELDING MAX. Sound INDICATION
SIZE &
DESCRIPTION PROCESS/ DAC Path Loc (X) Pos (Y)
THICKNESS LENGTH ACCEPTED REJECTED
WELDER'S CODE (%) (mm) (mm) (mm)

SKETCH OF INDICATION : (Attached if necessary)

EXAMINED / EVALUATED BY: REVIEWED BY:

UT LEVEL II UT LEVEL II CUSTOMER / TPI REP.


NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov. 2019
AGP-00000-FRM-IAT-Q01-
SURFACE PREPARATION 0003.00

AND COATING INSPECTION RECORD Sheet of


1 2

PROJECT : REPORT No. :

J. O. A. No. / CUSTOMER : DATE :

ITEM / DESCRIPTION No. : PAINTING SYSTEM No. :

PAINTING PART : COATING No. :

AMBIENT CONDITIONS :
MORNING AFTERNOON EVENING
RELATIVE HUMIDITY
DRY BULB TEMPERATURE
WET BULB TEMPERATURE
DEW POINT TEMPERATURE
SURFACE TEMPERATURE

SURFACE PREPARATION :

METHOD : PROFILE : SOLVENT :


GRADE : ABRASIVE TYPE :
TEST AND MEASURING INSTRUMENT :

COATING :

TYPE : BATCH No. : THINNER :


NAME : COLOR : THINNING RATE :
MANUFACTURER : VOL. SOLIDS : VISCOSITY :

COATING EQUIPMENT :

RECOMMENDED WFT : REQUIRED DFT :


ACTUAL WFT : ACTUAL DFT :

MEASURING INSTRUMENTS :

APPEARANCE :

RUNS AND SAGS : DRY SPRAY : HOLIDAY TEST :


BLISTERS : PINHOLES : OTHERS :
CRACKS : FISH EYES :
ORANGE PEEL : ETC. :

REMARKS

QC Inspector QC Supervisor Customer's Rep.


NAME
SIGN
DATE

Rev.1, 1 Jul 2022


AGP-00000-FRM-IAT-Q01-
SURFACE PREPARATION 0003.00

AND COATING INSPECTION RECORD Sheet of


2 2

PROJECT : REPORT No. :

J. O. A. No. / CUSTOMER : DATE :

ITEM QTY DESCRIPTION HEAT NO. LOCATION

QC Inspector QC Supervisor Customer's Rep.


NAME
SIGN
DATE

Rev.1, 1 Jul 2022


AGP-00000-FR-T-13-0014.00
INSPECTION RELEASE NOTE
of
Sheet

PROJECT : REPORT NO. :


J.O.A. NO./CUSTOMER : DATE :
LOCATION : REF. DRAWING :

SIGN OFF/ DATE

ITEM / DESCRIPTION WAREHOUSE / PRODUCTION QC INSPECTOR/ REMARKS


CUSTOMER'S REP.
SUPERVISOR QC SUPERVISOR

Rev. 2 30 Aug 2018


AGP-00000-FR-X-
91-0005.00
LINE / SYSTEM CLEANING REPORT
Sheet of

PROJECT : J. O. A. No. :
CUSTOMER : DATE :
MODULE No. :

LINE/SYSTEM CLEANING DATA

LINE SERVICE/SYSTEM : TEST PACKAGE No. :


LINE No. : LEAK/PRESSURE TEST
ISOMETRIC DRAWING No. : REPORT No. :
P & ID No. :

CLEANING METHOD

WATER FLUSHING STEAM BLOWING AIR BLOWING

CLEANING RESULT

ACCEPTED REJECTED

CLEANING LIMIT/EXTENT

FROM :

TO :

REMARKS

PREPARED BY WITNESSED BY

NAME
SIGN
DATE

Rev. 0, 16 Mar 2021


AGP-00000-FR-Z-13-0001.00
PUNCHLIST
Sheet of

PROJECT : TEST PACK NO. : MODULE NO. :

J. O. A. No. / CUSTOMER : AREA : DISCIPLINE :

CATEGORY PIPING TANKS


A : Testing cannot proceed until corrective action has been completed and punchlist cleared VESSEL OTHERS (pls. specify)
B : Testing can proceed. Corrective action to be completed and punchlist cleared after test. ITEM NO. :
PRE-HYDROTEST POST HYDROTEST

COMPLETED BY & DATE CUSTOMER'S


ITEM NO. DRAWING NO. LINE NO. ITEM DESCRIPTION AND LOCATION CATEGORY RAISED BY
PRODUCTION QC INSPECTOR

NAME
SIGN
DATE

Rev. 0, 29 Oct 2018


AGP-22050-FRM-
FLANGE MANAGEMENT BOLT IAT-Q01-0015.00
TIGHTENING REPORT
Sheet of

PROJECT : REPORT No. :


J. O. A. No. / CUSTOMER : DATE :
TEST PACK NO. :

FLANGE 1 FLANGE 2 BOLT


DRAWING No. LINE No. TORQUE VALUE
CLASS/RATING SIZE CLASS/RATING SIZE QUANTITY SIZE

REMARKS:

QC INSPECTOR QC SUPERVISOR CUSTOMER REPRESENTATIVE


NAME

SIGN

DATE

Rev.0 20 July 2022


AGP-00000-FR-L-91-0002.00
WELD REPAIR LOG SHEET
Sheet ______ of ______

PROJECT : WRLS No. : Date :


J. O. A. No./CUSTOMER : STRUCTURAL PIPING TANKS/VESSEL

WELD REPAIR WELDER'S WELDING NDT


DRAWING/LINE NO. JOINT NO. WPS NO. NDT REPORT NO. REMARKS
TYPE CYCLE CODE PROCESS REQUIRED

PREPARED BY : REVIEWED BY: CHECKED BY :

WELDING FOREMAN WELDING SUPV. / WELDING SUPT. QC INSPECTOR


Rev. 5, 24 Mar 2021
AGP-00000-FR-L-91-0002.00
WELD REPAIR LOG SHEET
Sheet ______ of ______

BLOCK DIAGRAM:
TRACER SHOT
TRACER SHOT33 TRACER SHOT 3 TRACER SHOT 3 TRACER SHOT 3

TRACER SHOT
TRACER SHOT11 TRACER SHOT 1 TRACER SHOT 1 TRACER SHOT 1

TRACER SHOT
TRACER SHOT44 TRACER SHOT 4 TRACER SHOT 4 ORIGINAL JOINT TRACER SHOT 4
ORIGINAL JOINT
ORIGINAL JOINT ORIGINAL JOINT ORIGINAL JOINT

TRACER SHOT
TRACER SHOT22 TRACER SHOT 2 TRACER SHOT 2 TRACER SHOT 2

TRACER SHOT
TRACER SHOT33 TRACER SHOT 3 TRACER SHOT 3 TRACER SHOT 3

TRACER SHOT
TRACER SHOT11 TRACER SHOT 1 TRACER SHOT 1 TRACER SHOT 1

TRACER SHOT
TRACER SHOT44 TRACER SHOT 4 TRACER SHOT 4 ORIGINAL JOINT TRACER SHOT 4
ORIGINAL JOINT
ORIGINAL JOINT ORIGINAL JOINT ORIGINAL JOINT

TRACER SHOT
TRACER SHOT22 TRACER SHOT 2 TRACER SHOT 2 TRACER SHOT 2

TRACER SHOT
TRACER SHOT33 TRACER SHOT 3 TRACER SHOT 3 TRACER SHOT 3

TRACER SHOT
TRACER SHOT11 TRACER SHOT 1 TRACER SHOT 1 TRACER SHOT 1

TRACER SHOT
TRACER SHOT44 TRACER SHOT 4 TRACER SHOT 4 ORIGINAL JOINT TRACER SHOT 4
ORIGINAL JOINT
ORIGINAL JOINT ORIGINAL JOINT ORIGINAL JOINT

TRACER SHOT
TRACER SHOT22 TRACER SHOT 2 TRACER SHOT 2 TRACER SHOT 2

PREPARED BY : REVIEWED BY: CHECKED BY :

WELDING FOREMAN WELDING SUPV. / WELDING SUPT. QC INSPECTOR


Rev. 5, 24 Mar 2021
AGP-22050-FRM-IAT-Q01-
0016.00
Coat/Wrap Holiday Test Record
Sheet 1 of 1

PROJECT : REPORT No. :

J. O. A. No. / CUSTOMER: DATE :

Area :

Test Package No. :

SURFACE COATING TEST


LINE NO COATING TYPE TEST DATE REMARKS
PREPARATION THICKNESS VOLTAGE

QC Inspector QC Supervisor Customer's Rep.


NAME
SIGN
DATE

Rev.0, 26 Aug 2022


AGP-00000-FRM-QLY-Q01-
0002.00
CORRECTIVE ACTION REPORT
Sheet of
PART I - To be filled-out by the CAR Initiator
Initiator:
Proj./Dept./Area Issued to CAR No.

JOA NO./Customer Date Issued Response Due Date:


CAR Type:
PRODUCT QMS OFI
(Please Check) Reviewed by:
Customer Complaints Inspection & Testing KPI Result
CAR Source:
(Please Check) In-Process Perf ormance Audit Others (Pls specif y )

Reference Document/Standard: State document no., rev. no, clause,section/para describing the nonconformity
detected or identfied OFI.

Description of Findings:
Approved by:

PART II - To be filled-out by the Process Owner


Correction (Immediate action to correct nonconformity): Initiated by :

Root Cause Reviewed by:


Man Method Material Machine Measurement Environment
(Please Check)
State the root cause of nonconformity detected: RCA Required(if yes, attached RCA) Yes No

Approved by:

Proposed Corrective Action (action to prevent recurrence) or For Improvement CA OFI

Proposed Verification Date: QA/MR


Disposition (for CAR related to product)
Final DISPOSITION
Initial Disposition Customer Approval*
Disposition
(if disposition is B or C)
QC QA ENG'G PROJ. MGMT TPI/AI(if req'd) HOD-QUALITY A - Return to Supplier
Disposition B - Repair/Rework
Sign C - Use as-is
Name D - Scrap
Date E - Others (Pls. Specify)

Remarks*:

Result of Follow-up/Verification:
STATUS Open Closed

Initiator

QA/MR

Note: Use additional sheet for further follow-up/verification, if necessary. Customer Rep./TPI/AI(if req'd)
Rev. 7, 19 Aug. 2022
AGP-00000-FRM-QLY-Q01-
0002.00
CORRECTIVE ACTION REPORT
Sheet of
PART I - To be filled-out by the CAR Initiator
Additional Sheet for Follow-up/Verification Report No.:

Second Verification
Details:
STATUS Open Closed
Corrective Action
Status

Implemented?
Yes No
Initiator
Effective?
Yes No

QA/MR

Third Verification
Details:
STATUS Open Closed
Corrective Action
Status

Implemented?
Yes No
Initiator
Effective?
Yes No

QA/MR

If proposed corrective action was not effective, re-issue


report.
New Report No :

Rev. 7, 19 Aug. 2022


AGP-00000-FR-T-13-0013.00

CERTIFICATE OF CONFORMANCE

We hereby certify that the _________________________ mentioned below had been


inspected, tested and found to be conforming to the requirements of
_______________________________.

J.O.A. No. / CUSTOMER :

QTY. / DESCRIPTION :

CONTRACT No. :

QC INSPECTOR / QC SUPERVISOR DATE

QC MANAGER DATE

CUSTOMER’S REPRESENTATIVE DATE

Rev. 3, 28 Aug 2018


AGP-00000-FR-K-11-0002.00
CORRECTIVE ACTION REPORT (CAR) STATUS LOG
Sheet of

As of. :
CORRECTION/ ACTION CLOSE-OUT
CAR ROOT CAUSE
CAR NO. ISSUED TO INITIATOR FINDINGS PROPOSED CORRECTIVE DATE ISSUED IMPLEMENTATION
SOURCE (as applicable)
ACTION DATE DATE REMARKS

TOTAL ISSUED CAR

CLOSED

OPEN

Rev. 3, 20 Jan 2021

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