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Agp 22050 TP Pip E01 1003.00 - Updated
Agp 22050 TP Pip E01 1003.00 - Updated
00
REVISION HISTORY
AG&P
CLIENT
AG&P
CLIENT
AG1 Special Economic Zone, Batangas Heavy Fabrication, Yard 1, San Roque, Bauan, Batangas, 4201, Philippines
Phone: +63 (43) 740 5800 l www.agpglobal.com
1
Piping Pressure Test Package
DOCUMENT INDEX
PROJECT : SOLID KILN 4 NEW CEMENT LINE
SYSTEM: CBA - Low Pressure Fuel Oil Feed
EXPANSION PROJECT
TEST PACKAGE: AGP-22050-TP-PIP-E01-1003.00 AREA : 852
2 PG PRESSURE GAUGE
3 F FILLING POINT
4 D DRAINING POINT
5 V VENT POINT
6 B BLINDING POINT
7 C CLOSE POSITION
8 O OPEN POSITION
9 P PLUGGING POINT
11 RI REMOVED INTERNALS
18 TS TEMPORARY SPOOL
N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1003.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.
x
B V P/N QTY SIZE (IN) DESCRIPTION ITEM CODE
6265-036-2337
SMLS
1 957 3 PIPE, CS, SCH 40, ERW, BE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0206
B V PG 2 469 ½ PIPE, CS, SCH 80, ERW, MTE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0290
3 2 3x½ THREDOLET, CS, CL 3000, NPT, ASTM A105 PIPE-FIT-1151
6 5 FIELD MATERIALS
VG-3
6 WELD SUMMARY
10 FW
FW WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
MK-AGP-22050-FAD-PIP-E01-3701.27-4 MK-AGP-22050-FAD-PIP-E01-3701.27-2 1 3.00 SOF FIELD 2 0.50 OLET SHOP
3 0.50 OLET SHOP 4 3.00 SOF FIELD
5 0.50 TH FIELD 6 0.50 SW FIELD
<4> 2 <2> 2
7 0.50 SW FIELD 8 0.50 TH FIELD
CONN TO
268
256
SEE ISO 9 0.50 TH FIELD 10 0.50 SW FIELD
AGP-22050-FAD-PIP-E01-3701.28 852-01-732-04/OUTLET NOZZLE
852-16-04-901_S-2 3 IN RFFE 150 11 0.50 SW FIELD 12 0.50 TH FIELD
E 796.637M E 797.361M
N 959.893M N 959.169M
EL +77.800M EL +77.800M
F4 G9 B10 PIPE CUT LENGTH
ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS
9 Thd 5 Thd F4
203 353 239 228 1 957 mm 3 NOTE 5 2 165 mm ½
<1> 1 G9 B10 3 75 mm ½ 4 153 mm ½
5 75 mm ½
3"NS
4 3
8
FW 3 3X1/2"NS
3
3X1/2"NS 2 B
VC-6 1
FFW REDLINE COPY
O
72
4 MK-AGP-22050-FAD-PIP-E01-3701.27-1 72
4
Aug 15, 2022
_______ _______
ENG'G SHOP
GENERAL NOTES:
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE CHANGE
A. P1 − PAINTING REQUIRED. AS-BUILT DRAWING
B. INSULATED PIPING − PAINTING NOT REQUIRED. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE
INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L RW LINE NUMBER 3"−852−CBA−001 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK 50mm CLIENT DWG. NO. 852-16-04-901_S-1 OPERATING 60 4.9 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN 50 38
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER
LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 57 7.35 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
CBA - LOW PRESSURE FUEL OIL
3"-852-CBA-001
ULTRASONIC TESTING (UT) PAINT CODE NO SYSTEM CODE SHOP FIELD
FEED
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T2 1 10 STRUCTURE: AREA 852
PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 0.55 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 53.17 AG&P DWG.NO. REV
07 MAY 2022 ISSUED FOR CONSTRUCTION RAC/TLB NVD / EDA MOG
0
N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1003.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.
30 0 23
5 90 00 23
7 7 11 1 3 GASKET, 1/16"THK., NON METAL, RAISED FACE, NON-ASBESTOS, PIPE-GSK-0459
SEE ISO 70
AGP-22050-FAD-PIP-E01-3701.31 601 FLAT RING, CLASS 150, GARLOCK
331
852-16-04-904_S-1 0
83 13
0 19 FW 12 1 2 GASKET, 1/16"THK., NON METAL, RAISED FACE, NON-ASBESTOS, PIPE-GSK-0458
E 786.555M 15 9 5 <2> 1
N 962.430M FLAT RING, CLASS 150, GARLOCK
EL +77.800M 3
3 13 4 5/8 STUD BOLT, C/W 2 HEAVY HEX NUTS, ASTM A193 GR. B7, ASTM A194 STRL-FAS-0402
8 7
12 11 60 GR. 2H, ASME B18.2.1, L=90mm
603 0 9
FW 14 4 5/8 STUD BOLT, C/W 2 HEAVY HEX NUTS, ASTM A193 GR. B7, ASTM A194 STRL-FAS-0403
FW <7> 1 9 4 ST-004-1175
10 GR. 2H, ASME B18.2.1, L=85mm
3
36 <5> 1 10
10 3
<6> 1 ST-003-1534 602
13 ST-003-1524 FW MK-AGP-22050-FAD-PIP-E01-3701.28-1 WELD SUMMARY
14 5 <3> 1
6 6 FW
15 3X2"NS
E 786.918M WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
<4> 1
3 1 3.00 SOF SHOP 2 3.00 BW SHOP
254
MK-AGP-22050-FAD-PIP-E01-3701.28-4
18
PIPE CUT LENGTH
B D
ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS
REDLINE COPY
GENERAL NOTES:
Aug 16, 2022
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
_______ _______
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE. ENG'G SHOP
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE CHANGE
A. P1 − PAINTING REQUIRED. AS-BUILT DRAWING
B. INSULATED PIPING − PAINTING NOT REQUIRED. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE
INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L RW LINE NUMBER 3"−852−CBA−001 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK 50mm CLIENT DWG. NO. 852-16-04-901_S-2 OPERATING 60 4.9 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN 50 38
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER
LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 57 7.35 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
CBA - LOW PRESSURE FUEL OIL
3"-852-CBA-001
ULTRASONIC TESTING (UT) PAINT CODE NO SYSTEM CODE SHOP FIELD
FEED
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T2 42 39 8 STRUCTURE: AREA 852
PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 3.72 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 152.09 AG&P DWG.NO. REV
07 MAY 2022 ISSUED FOR CONSTRUCTION RAC/TLB NVD / EDA MOG
0
2 FIELD MATERIALS
3X2"NS
17
28 <1> 1 P/N QTY SIZE (IN) DESCRIPTION ITEM CODE
MK-AGP-22050-FAD-PIP-E01-3701.31-1
WELD SUMMARY
3
WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
4 4
1 3.00 BW FIELD 2 2.00 BW SHOP
EL +77.800M
3 2.00 BW SHOP 4 2.00 BW SHOP
5 2.00 BW SHOP 6 2.00 BW FIELD
7 2.00 BW SHOP 8 1.25 SW SHOP FIELD
601 2.00 SUP FIELD 602 2.00 SUP FIELD
636
<2> 1
PIPE CUT LENGTH
MK-AGP-22050-FAD-PIP-E01-3701.31-2
ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS
1 2652 mm 2 2 484 mm 2
5 3 1118 mm 2
CONN TO
852-03/04-331-04/INLET
1.25 in RFFE 150
4 E 783.738M
N 961.300M
6 EL +77.165M
FFW
<3> 1 11
28
7
ST-004-1154 54
4
602
FW
8 FW
Jan 27, 2023
B F D TM
________
3
2X1.1/4"NS
F5 G8 B9
GENERAL NOTES:
CONST. ENG'G
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE CHANGE
A. P1 − PAINTING REQUIRED. AS-BUILT DRAWING
B. INSULATED PIPING − PAINTING NOT REQUIRED. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE
INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION CODE LINE NUMBER 2"−852−CBA−008 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK 50mm CLIENT DWG. NO. 852-16-04-904_S-1 OPERATING 60 4.91 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) PAINTING REQUIREMENTS REV. NO. 0 DESIGN 80 20
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) PAINT CODE REFERENCE P&ID TEST MEDIUM WATER
LIQUID PENETRANT (PT) CLEANING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 30 7.35 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
CBA - LOW PRESSURE FUEL OIL
2"-852-CBA-008
ULTRASONIC TESTING (UT) CHEMICAL CLEANING SYSTEM CODE SHOP FIELD
FEED
DIA. INCH (Ø)
HARDNESS TESTING PIPING CLASS T2 11.25 10 5 STRUCTURE: AREA 852
PWHT N STRESS CALC NO SURFACE AREA (m²) 0.91 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 27.21 AG&P DWG.NO. REV
0 05 MAY 2022 ISSUED FOR CONSTRUCTION JVN f NVD / EDA MOG
Report No :
Line Inspection Summary List Date :
Page : of
Shop Field
Radiographic
Isometric / Spool Information Welding Details Mat'l Information Item 1 Mat'l Information Item 2
Testing Liquid Magnetic
VI Ferrite PMI Report PWHT HT Report
Penetrant Particle
AG&P Isometric Rev. Piping Mat'l Spool Joint Joint Date Welder Welder Material Material Result RT Report Report No. No. Report No. No.
Line No. Size Sch WPS No. Heat No. Heat No. Result Report No. Report No.
Drawing No. No. Class Type No. No. Type Welded Code 1 Code 2 Specification Specification No.
Name
Signature
Date
Rev. 1, 08-Sept-2022
AGP-00000-FR-X-91-0001.00
PRESSURE TEST CHECKLIST
Sheet __ of __
REMARKS
DESCRIPTION
OPERATING PRESSURE
TEST PRESSURE
TEST MEDIUM
TIME STARTED
HOLDING TIME
SURFACE TEMPERATURE
AMBIENT TEMPERATURE
REMARKS
SIGN
DATE
PROJECT : J. O. A. No. :
CUSTOMER : DATE :
MODULE No. :
CLEANING METHOD
CLEANING RESULT
ACCEPTED REJECTED
CLEANING LIMIT/EXTENT
FROM :
TO :
REMARKS
PREPARED BY WITNESSED BY
NAME
SIGN
DATE
PROJECT : J. O. A No. :
PREPARED BY APPROVED BY
SIGN
NAME
DATE
FINAL ACCEPTANCE
REMARKS
NAME
SIGN
DATE
Negative to Indication
Source-film-weld position
Misalignment (MA)
Lack of Fusion (LF)
Excessive Scatter
Viewing (S or C)
Undercut (UC)
Porosity (PR)
Sensitivity
Crack (CR)
Accepted
Rejected
Density
Others
Line No. / Weld
Code
REMARKS
Identification
NDE LEVEL I/II (ASNT) NDE LEVEL II (ASNT) CUSTOMER / TPI REP.
NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov. 2019
AGP-00000-FR-N-13-0002.00
LIQUID PENETRANT EXAMINATION
REPORT Sheet of
WELDING
DESCRIPTION PROCESS /
DRAWING JOINT NO. DISCONTINUITIES DISPOSITION
(SHOP MARK) WELDER'S
CODE
NOTE:
CHEMICAL BRAND BATCH NO.
REPORT
Sheet of
(ATTACHMENT)
Report No.
SKETCH OF INDICATION
Calibration Information
Unit Under Test (UUT) Standard Identification Quality Records
Calibration Data
Calibration Notes
Sign
Name
Date
Calibration Approval
Remarks
Sign
Name
Date
B : Testing can proceed. Corrective action to be completed and punchlist cleared after test. ITEM NO. :
PRE-HYDROTEST POST HYDROTEST
NAME
SIGN
DATE