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Document No.: AGP-22050-TP-PIP-E01-1003.

00

Document Title.: TEST PACKAGE

Project: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT

Client: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION

SYSTEM CBA - Low Pressure AREA 852


Fuel Oil Feed

TEST TYPE HYDROSTATIC TEST MEDIUM WATER

TEST PRESSURE 7.35 Barg OPERATING PRESSURE 4.9 Barg

REVISION HISTORY

Rev. Description Date Prepared by Checked by Approved by

RELEASED FOR TESTING

Action by Name Signature Date

AG&P

CLIENT

RELEASED FOR ACCEPTANCE

Action by Name Signature Date

AG&P

CLIENT

AG1 Special Economic Zone, Batangas Heavy Fabrication, Yard 1, San Roque, Bauan, Batangas, 4201, Philippines
Phone: +63 (43) 740 5800 l www.agpglobal.com

1
Piping Pressure Test Package

DOCUMENT INDEX
PROJECT : SOLID KILN 4 NEW CEMENT LINE
SYSTEM: CBA - Low Pressure Fuel Oil Feed
EXPANSION PROJECT
TEST PACKAGE: AGP-22050-TP-PIP-E01-1003.00 AREA : 852

DOCUMENT TITLE YES N/A

1 TEST PACK INFORMATION SYMBOL MATRIX 5 5


2 ISOMETRIC DRAWING LIST 5 5
3 HIGHLIGHTED LINE LIST 5 5
4 MARKED-UP ISOMETRIC DRAWING 5 5
5 MARKED-UP P&ID 5 5
6 LINE INSPECTION SUMMARY LIST 5 5
7 PRESSURE TEST CHECKLIST 5 5
8 PRESSURE TEST REPORT 5 5
9 LINE/SYSTEM CLEANING REPORT 5 5
10 DISMANTLING AND REINSTATEMENT CHECKLIST 5 5
11 PRESSURE TEST REGISTER 5 5
12 RADIOGRAPHIC EXAMINATION REPORT 5 5
13 LIQUID PENETRANT EXAMINATION REPORT 5 5
14 CALIBRATION REPORT 5 5
15 PUNCHLIST 5 5

Test Pakage No.: AGP-22050-TP-PIP-E01-1003.00


Piping Pressure Test Package
2
Piping Pressure Test Package

TEST PACK INFORMATION SYMBOL MATRIX


ITEM NO. SYMBOL DESCRIPTION

1 PSV LOCATION OF PSV

2 PG PRESSURE GAUGE

3 F FILLING POINT

4 D DRAINING POINT

5 V VENT POINT

6 B BLINDING POINT

7 C CLOSE POSITION

8 O OPEN POSITION

9 P PLUGGING POINT

10 R REMOVED FOR HYDRO TEST

11 RI REMOVED INTERNALS

12 WC WELD CAP FOR HYDRO TEST

13 TP TEST PLUG FOR HYDRO TEST

14 TC THREADED CAP FOR HYDRO TEST

15 THP THREADED PLUG

16 HA HOSE WITH ADAPTOR

17 S TO BE SERIES WITH/TO BE TESTED WITH

18 TS TEMPORARY SPOOL

19 TEST BOUNDARY / LIMIT INDICATOR

TEST MANIFOLD W/ PRESSURE INDICATOR AND RELIEF


20 TM
VALVE AT LOWEST POINT

Test Pakage No.: AGP-22050-TP-PIP-E01-1003.00


Piping Pressure Test Package
3
Piping Pressure Test Package

ISOMETRIC DRAWING LIST

PROJECT : SOLID KILN 4 NEW CEMENT LINE


SYSTEM: CBA - Low Pressure Fuel Oil Feed
EXPANSION PROJECT

TEST PACKAGE: AGP-22050-TP-PIP-E01-1003.00 AREA : 852

NO ISOMETRIC DRAWING NO. LINE NUMBER REV. NO.

1 AGP-22050-FAD-PIP-E01-3701.27 3"-852-CBA-001 REV.0


2 AGP-22050-FAD-PIP-E01-3701.28 3"-852-CBA-001 REV.0
3 AGP-22050-FAD-PIP-E01-3701.31 2"-852-CBA-008 REV.0

Test Pakage No.: AGP-22050-TP-PIP-E01-1003.00


Piping Pressure Test Package
4
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ATLANTIC GULF & PACIFIC COMPANY.

N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1003.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.

x
B V P/N QTY SIZE (IN) DESCRIPTION ITEM CODE
6265-036-2337
SMLS
1 957 3 PIPE, CS, SCH 40, ERW, BE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0206

B V PG 2 469 ½ PIPE, CS, SCH 80, ERW, MTE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0290
3 2 3x½ THREDOLET, CS, CL 3000, NPT, ASTM A105 PIPE-FIT-1151

6 5 FIELD MATERIALS

P/N QTY SIZE (IN) DESCRIPTION ITEM CODE


8 Thd 6265-036-2129
12 Thd 4 2 3 FLANGE, CS, SLIP-ON, CL150, RF, ASTM A105, ASME B16.5 PIPE-FLG-0238
5 1 ½ THERMOMETER,.5IN
<5> 2 6 1 ½ PRESSURE GAUGE,.5IN
MK-AGP-22050-FAD-PIP-E01-3701.27-3 7 2 ½ GLOBE VALVE, CS, CL600, SWE, ASTM A105 PIPE-VLV-0670
<3> 2
8 1 3 VALVE, CS, GATE, CL150, RF, ASME B16.5, BB-BG-OS&Y, HANDWHEEL PIPE-VLV-0352
MK-AGP-22050-FAD-PIP-E01-3701.27-5
OPERATED, ASTM A216 WCB, 13CR TRIM, STELLITE-6 SEAT, API 600
9 2 3 GASKET, 1/16"THK., NON METAL, RAISED FACE, NON-ASBESTOS, PIPE-GSK-0459
11
7 FLAT RING, CLASS 150, GARLOCK
FW
FW 10 8 5/8 STUD BOLT, C/W 2 HEAVY HEX NUTS, ASTM A193 GR. B7, ASTM A194 STRL-FAS-0402
O 7
VG-3 GR. 2H, ASME B18.2.1, L=90mm
7
PROPRIETARY AND CONFIDENTIAL

VG-3
6 WELD SUMMARY
10 FW
FW WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
MK-AGP-22050-FAD-PIP-E01-3701.27-4 MK-AGP-22050-FAD-PIP-E01-3701.27-2 1 3.00 SOF FIELD 2 0.50 OLET SHOP
3 0.50 OLET SHOP 4 3.00 SOF FIELD
5 0.50 TH FIELD 6 0.50 SW FIELD
<4> 2 <2> 2
7 0.50 SW FIELD 8 0.50 TH FIELD
CONN TO

268
256
SEE ISO 9 0.50 TH FIELD 10 0.50 SW FIELD
AGP-22050-FAD-PIP-E01-3701.28 852-01-732-04/OUTLET NOZZLE
852-16-04-901_S-2 3 IN RFFE 150 11 0.50 SW FIELD 12 0.50 TH FIELD
E 796.637M E 797.361M
N 959.893M N 959.169M
EL +77.800M EL +77.800M
F4 G9 B10 PIPE CUT LENGTH

ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS
9 Thd 5 Thd F4
203 353 239 228 1 957 mm 3 NOTE 5 2 165 mm ½
<1> 1 G9 B10 3 75 mm ½ 4 153 mm ½
5 75 mm ½
3"NS

4 3

8
FW 3 3X1/2"NS
3
3X1/2"NS 2 B
VC-6 1
FFW REDLINE COPY

O
72
4 MK-AGP-22050-FAD-PIP-E01-3701.27-1 72
4
Aug 15, 2022
_______ _______
ENG'G SHOP

GENERAL NOTES:
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE CHANGE
A. P1 − PAINTING REQUIRED. AS-BUILT DRAWING
B. INSULATED PIPING − PAINTING NOT REQUIRED. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE

INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L RW LINE NUMBER 3"−852−CBA−001 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK 50mm CLIENT DWG. NO. 852-16-04-901_S-1 OPERATING 60 4.9 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN 50 38
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER

LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 57 7.35 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
CBA - LOW PRESSURE FUEL OIL
3"-852-CBA-001
ULTRASONIC TESTING (UT) PAINT CODE NO SYSTEM CODE SHOP FIELD
FEED
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T2 1 10 STRUCTURE: AREA 852

PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 0.55 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 53.17 AG&P DWG.NO. REV
07 MAY 2022 ISSUED FOR CONSTRUCTION RAC/TLB NVD / EDA MOG
0

REV. DATE DESCRIPTION DRAWN BY CHK'D. BY APR'D. BY AGP−22050−FAD−PIP−E01−3701.27 0


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ATLANTIC GULF & PACIFIC COMPANY.

N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1003.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.

P/N QTY SIZE (IN) DESCRIPTION ITEM CODE


SMLS 6265-036-2337
1 11286 3 PIPE, CS, SCH 40, ERW, BE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0206
SMLS 6265-036-2680
2 936 2 PIPE, CS, SCH 40, ERW, BE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0199
SMLS 6265-036-2116
3 4 3 ELBOW, CS, 90°, LR, SCH 40, WELDED, BW, ASTM A234 GR.WPB, PIPE-FIT-1303
ASME B16.9 6265-036-1870
SMLS
4 1 3 ELBOW, CS, 45°, LR, SCH 40, WELDED, BW, ASTM A234 GR.WPB, PIPE-FIT-1307
ASME B16.9 SMLS 6265-036-1874
SEE ISO 5 1 2 ELBOW, CS, 90°, LR, SCH 40, WELDED, BW, ASTM A234 GR.WPB, PIPE-FIT-1305
AGP-22050-FAD-PIP-E01-3701.27 ASME B16.9
852-16-04-901_S-1
E 796.637M 6 1 3x2 TEE, REDUCING, CS, SCH 40, SMLS, BW, ASTM A234 GR.WPB, ASME PIPE-FIT-1052
N 959.893M B16.9 6265-036-2129
EL +77.800M
7 1 3 FLANGE, CS, SLIP-ON, CL150, RF, ASTM A105, ASME B16.5 PIPE-FLG-0238
6265-036-2067
8 1 2 FLANGE, CS, SLIP-ON, CL150, RF, ASTM A105, ASME B16.5 PIPE-FLG-0344

45.0° F7 G11 B13


4 <1> 1
FIELD MATERIALS

3 1 P/N QTY SIZE (IN) DESCRIPTION ITEM CODE


MK-AGP-22050-FAD-PIP-E01-3701.28-2 2
MK-AGP-22050-FAD-PIP-E01-3701.28-3
0
9 1 3 PIPE SUPPORT ST-004
25
10 2 3 PIPE SUPPORT ST-003
PROPRIETARY AND CONFIDENTIAL

30 0 23
5 90 00 23
7 7 11 1 3 GASKET, 1/16"THK., NON METAL, RAISED FACE, NON-ASBESTOS, PIPE-GSK-0459
SEE ISO 70
AGP-22050-FAD-PIP-E01-3701.31 601 FLAT RING, CLASS 150, GARLOCK
331
852-16-04-904_S-1 0
83 13
0 19 FW 12 1 2 GASKET, 1/16"THK., NON METAL, RAISED FACE, NON-ASBESTOS, PIPE-GSK-0458
E 786.555M 15 9 5 <2> 1
N 962.430M FLAT RING, CLASS 150, GARLOCK
EL +77.800M 3
3 13 4 5/8 STUD BOLT, C/W 2 HEAVY HEX NUTS, ASTM A193 GR. B7, ASTM A194 STRL-FAS-0402
8 7
12 11 60 GR. 2H, ASME B18.2.1, L=90mm
603 0 9
FW 14 4 5/8 STUD BOLT, C/W 2 HEAVY HEX NUTS, ASTM A193 GR. B7, ASTM A194 STRL-FAS-0403
FW <7> 1 9 4 ST-004-1175
10 GR. 2H, ASME B18.2.1, L=85mm
3
36 <5> 1 10
10 3
<6> 1 ST-003-1534 602
13 ST-003-1524 FW MK-AGP-22050-FAD-PIP-E01-3701.28-1 WELD SUMMARY
14 5 <3> 1
6 6 FW
15 3X2"NS
E 786.918M WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
<4> 1
3 1 3.00 SOF SHOP 2 3.00 BW SHOP
254

<9> 2 3 3.00 BW SHOP 4 3.00 BW SHOP


<8> 1 16 5 3.00 BW FIELD 6 3.00 BW SHOP
3X2"NS
17 7 3.00 BW SHOP 8 3.00 BW SHOP
FW <10> 2 9 3.00 BW SHOP 10 3.00 BW SHOP
5 11 3.00 BW FIELD 12 3.00 BW SHOP
EL +77.546M F8 G12 B14 13 3.00 BW SHOP 14 3.00 BW SHOP
91 CONN TO
7 852-05/06-331-04/INLET DN50
2 in RFFE 150 15 2.00 BW SHOP 16 2.00 BW SHOP
E 786.918M 17 2.00 BW FIELD 18 2.00 SOF SHOP
N 961.511M
EL +77.546M 601 3.00 SUP FIELD 602 3.00 SUP FIELD
603 3.00 SUP FIELD

MK-AGP-22050-FAD-PIP-E01-3701.28-4
18
PIPE CUT LENGTH
B D
ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS

1 277 mm 3 2 6835 6000 mm 3


3 835 mm 3 4 1766 mm 3
5 671 mm 3 6 76 mm 3
7 1383 mm 3 8 277 mm 3
9 102 mm 2 10 834 mm 2 NOTE 5

REDLINE COPY

GENERAL NOTES:
Aug 16, 2022
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
_______ _______
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE. ENG'G SHOP
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE CHANGE
A. P1 − PAINTING REQUIRED. AS-BUILT DRAWING
B. INSULATED PIPING − PAINTING NOT REQUIRED. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE

INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L RW LINE NUMBER 3"−852−CBA−001 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK 50mm CLIENT DWG. NO. 852-16-04-901_S-2 OPERATING 60 4.9 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN 50 38
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER

LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 57 7.35 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
CBA - LOW PRESSURE FUEL OIL
3"-852-CBA-001
ULTRASONIC TESTING (UT) PAINT CODE NO SYSTEM CODE SHOP FIELD
FEED
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T2 42 39 8 STRUCTURE: AREA 852

PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 3.72 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 152.09 AG&P DWG.NO. REV
07 MAY 2022 ISSUED FOR CONSTRUCTION RAC/TLB NVD / EDA MOG
0

REV. DATE DESCRIPTION DRAWN BY CHK'D. BY APR'D. BY AGP−22050−FAD−PIP−E01−3701.28 0


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ATLANTIC GULF & PACIFIC COMPANY.

N AGP-22050-TP-PIP-E01-1003.00 SHOP MATERIALS


ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.

P/N QTY SIZE (IN) DESCRIPTION ITEM CODE


A53 6265-036-2682
1 4254 2 PIPE, CS, SCH 40, SMLS, BE, ASTM A106 GR.B, ASME B36.10M PIPE-CST-0288
SEE ISO 6265-036-1920
AGP-22050-FAD-PIP-E01-3701.28 SMLS
852-16-04-901_S-2 2 1 3x2 REDUCER, CS, CONCENTRIC, SCH 40, BW, WELDED, ASTM A234 GR. PIPE-FIT-1312
E 786.55M WPB, ASME B16.9 SMLS 6265-036-1916
N 962.430M
EL +77.800M 3 1 2 x 1¼ REDUCER, CS, CONCENTRIC, SCH 40, BW, WELDED, ASTM A234 GR. PIPE-FIT-1313
WPB, ASME B16.9
1 SMLS 6265-036-1874
FW 4 2 2 ELBOW, CS, 90°, LR, SCH 40, WELDED, BW, ASTM A234 GR.WPB, PIPE-FIT-1305
ASME B16.9
5 1 1¼ FLANGE, CS, SOCKETWELD, CL150, RF, ASTM A105, ASME B16.5 PIPE-FLG-0492
2

2 FIELD MATERIALS
3X2"NS
17
28 <1> 1 P/N QTY SIZE (IN) DESCRIPTION ITEM CODE

6 1 2 PIPE SUPPORT ST-003


7 1 2 PIPE SUPPORT ST-004
601 8 1 1.25 GASKET, 1.6MM THK, NON METAL, RF, CL150, NON-ASBESTOS, FLAT
FW RING,GARLOCK
2
46 6
9 4 1/2 STUD BOLT, C/W 2 HEAVY HEX NUTS, ASTM A193 GR. B7, ASTM A194 STRL-FAS-0383
ST-003-1525
GR. 2H, ASME B18.2.1, L=70MM
PROPRIETARY AND CONFIDENTIAL

MK-AGP-22050-FAD-PIP-E01-3701.31-1
WELD SUMMARY
3
WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION

4 4
1 3.00 BW FIELD 2 2.00 BW SHOP
EL +77.800M
3 2.00 BW SHOP 4 2.00 BW SHOP
5 2.00 BW SHOP 6 2.00 BW FIELD
7 2.00 BW SHOP 8 1.25 SW SHOP FIELD
601 2.00 SUP FIELD 602 2.00 SUP FIELD
636

<2> 1
PIPE CUT LENGTH
MK-AGP-22050-FAD-PIP-E01-3701.31-2
ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS

1 2652 mm 2 2 484 mm 2
5 3 1118 mm 2

CONN TO
852-03/04-331-04/INLET
1.25 in RFFE 150
4 E 783.738M
N 961.300M
6 EL +77.165M
FFW

<3> 1 11
28

7
ST-004-1154 54
4
602
FW

X Jan. 26, 2023


RECEIVED
7

8 FW
Jan 27, 2023
B F D TM
________
3
2X1.1/4"NS
F5 G8 B9

GENERAL NOTES:
CONST. ENG'G
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE CHANGE
A. P1 − PAINTING REQUIRED. AS-BUILT DRAWING
B. INSULATED PIPING − PAINTING NOT REQUIRED. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE

INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION CODE LINE NUMBER 2"−852−CBA−008 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK 50mm CLIENT DWG. NO. 852-16-04-904_S-1 OPERATING 60 4.91 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) PAINTING REQUIREMENTS REV. NO. 0 DESIGN 80 20
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) PAINT CODE REFERENCE P&ID TEST MEDIUM WATER

LIQUID PENETRANT (PT) CLEANING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 30 7.35 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
CBA - LOW PRESSURE FUEL OIL
2"-852-CBA-008
ULTRASONIC TESTING (UT) CHEMICAL CLEANING SYSTEM CODE SHOP FIELD
FEED
DIA. INCH (Ø)
HARDNESS TESTING PIPING CLASS T2 11.25 10 5 STRUCTURE: AREA 852

PWHT N STRESS CALC NO SURFACE AREA (m²) 0.91 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 27.21 AG&P DWG.NO. REV
0 05 MAY 2022 ISSUED FOR CONSTRUCTION JVN f NVD / EDA MOG

REV. DATE DESCRIPTION DRAWN BY CHK'D. BY APR'D. BY AGP−22050−FAD−PIP−E01−3701.31 0


AGP-22050-FRM-IAT-Q01-0013.00

Report No :
Line Inspection Summary List Date :
Page : of
Shop Field
Radiographic
Isometric / Spool Information Welding Details Mat'l Information Item 1 Mat'l Information Item 2
Testing Liquid Magnetic
VI Ferrite PMI Report PWHT HT Report
Penetrant Particle
AG&P Isometric Rev. Piping Mat'l Spool Joint Joint Date Welder Welder Material Material Result RT Report Report No. No. Report No. No.
Line No. Size Sch WPS No. Heat No. Heat No. Result Report No. Report No.
Drawing No. No. Class Type No. No. Type Welded Code 1 Code 2 Specification Specification No.

Record Acceptance QC Inspector QC Supervisor Customer Representative

Name

Signature

Date
Rev. 1, 08-Sept-2022
AGP-00000-FR-X-91-0001.00
PRESSURE TEST CHECKLIST
Sheet __ of __

LINE SERVICE : P& ID :


REV. No. :
ISO / ORTHO DWG. : DATE :

ACTIVITY YES NO N/A

1 BEFORE PRESSURE TEST


1.1 Correct drawing revision.
1.2 Piping conforms to drawing.
1.3 Instrument piping to first Block Valve.
1.4 Equipment isolated.
1.5 Valves test thru or remove.
1.6 System supports adequate for hydro test.
1.7 Spring cans blocked.
1.8 Welding complete.
1.9 Radiographic Test complete.
1.10 Liquid Penetrant Test complete.
1.11 Ultrasonic Test complete.
1.12 Magnetic Particle Test complete.
1.13 Post Weld Heat Treatment complete.
1.14 Positive Material Identification complete.
1.15 Hardness Testing complete.
1.16 Water analysis complete.
1.17 Coordinates acceptable.
1.18 Pressure gauge calibration & calibration certificate correct.
2 DURING PRESSURE TEST
2.1 Ambient conditions suitable for hydro test.
2.2 Systems vented during filling.
2.3 Gauge installed as near low point as practical.
2.4 Test media acceptable. (e.g. Quality, Temperature)
3 AFTER PRESSURE TEST
3.1 Flush lowest point possible.
3.2 Vent during draining system.
3.3 Dry systems.
3.4 Seal weld threaded vent/drains.
3.5 Pull blinds.
3.6 Set spring hanges.
3.7 Air blowing.

REMARKS

INSPECTION CARRIED OUT BY CHECKED BY APPROVED BY


PRESSURE TEST SUPERVISOR QC INSPECTOR CUSTOMER'S REPRESENTATIVE
NAME
SIGN
DATE

Rev. 0, 30 Jul 2019


AGP-22050-FRM-
IAT-Q01-0017.00
PRESSURE TEST REPORT
Sheet of

PROJECT : REPORT No. :

J. O. A. No. / CUSTOMER : DATE :

DESCRIPTION

TEST PACKAGE No. : TYPE OF TEST :


EQUIPMENT No./NAME : PART TESTED :
LINE No. : DATE TESTED :

OPERATING PRESSURE

TEST PRESSURE

PRESSURE GAUGE SERIAL No. 1) 2)

TEST MEDIUM

TIME STARTED

HOLDING TIME

SURFACE TEMPERATURE

AMBIENT TEMPERATURE

TEST RESULTS ACCEPTED REJECTED

REMARKS

PRESSURE / HYDRO TEST


QC INSPECTOR QC SUPERVISOR CUSTOMER'S REP
SUPERVISOR

SIGN

DATE

Rev. 0, 25 Oct 2022


AGP-00000-FR-X-91-
0005.00
LINE / SYSTEM CLEANING REPORT
Sheet of

PROJECT : J. O. A. No. :
CUSTOMER : DATE :
MODULE No. :

LINE/SYSTEM CLEANING DATA

LINE SERVICE/SYSTEM : TEST PACKAGE No. :


LINE No. : LEAK/PRESSURE TEST
ISOMETRIC DRAWING No. : REPORT No. :
P & ID No. :

CLEANING METHOD

WATER FLUSHING STEAM BLOWING AIR BLOWING

CLEANING RESULT

ACCEPTED REJECTED

CLEANING LIMIT/EXTENT

FROM :

TO :

REMARKS

PREPARED BY WITNESSED BY

NAME
SIGN
DATE

Rev. 0, 16 Mar 2021


AGP-00000-FR-X-91-
0007-00
DISMANTLING AND REINSTATEMENT SHEET
Sheet of

PROJECT : J. O. A No. :

TEST PACKAGE : DURATION :

TYPE OF TEST : TEST PRESSURE :

DESIGN PRESSURE : REVISION :

P & ID No. : DATE :

ITEMS FOR DISMANTLING/REINSTATEMENT

PREPARED BY APPROVED BY
SIGN
NAME
DATE

FINAL ACCEPTANCE

REMARKS

PIPING ENGINEER SUPERVISOR QC INSPECTOR CUSTOMER'S REP.


SIGN
NAME
DATE

Rev. 0, 21 Mar 2021


AGP-00000-FR-X-91-0003.00

PRESSURE TEST REGISTER


Sheet of

PROJECT : RECORD No. :


CUSTOMER : DATE :
J.O.A. No. :

TEST PACK PRESSURE TEST FLUSHING CHEMICAL CLEANING REINSTATEMENT


LINE No. REMARKS
No. REPORT No. DATE REPORT No. DATE REPORT No. DATE REPORT No. DATE

PIPING ENGINEER QC INSPECTOR CUSTOMER REPRESENTATIVE

NAME
SIGN
DATE

Rev. 0, 30 Jul 2019


AGP-00000-FR-N-13-0004.00
RADIOGRAPHIC EXAMINATION REPORT
Sheet of

CUSTOMER : REPORT No. :


JOA NO. / PROJECT : NDT REQ. No. :
DRAWING No. : DATE :
WELDING PROCESS : MATERIAL : REF. DOC. NO. / REV.
SPECIFICATION/CODE : YEAR : SOURCE USED : SIZE :
ACCEPTANCE CRITERIA : CURIES : kV :
IQI STD: TYPE: LOCATION (SS or FS): FILM USED: MFR: TYPE:
GEOMETRIC UNSHARPNESS : UG = Fd/D : F= d= D= METHOD OF EXPOSURE :
SCREENS : DWE-SWV SWE-SWV
TYPE : Pb FRONT THK. : BACK THK. : SHIMS (MAT'L/THK.):
DWE-DWV
EXPOSURE TIME :

EXPOSURE TECHNIQUE SKETCH: (SOURCE/FILM-WELD/POSITION)

A B C Geometric Unsharpness (UG) mm D E F G


Welding Process / Welder's

Lack of Penetration (LF)

Tungsten Inclusion (TG)

Negative to Indication
Source-film-weld position

Root Concavity (RC)

Misalignment (MA)
Lack of Fusion (LF)

Burn Through (BT)


Slag Inclusion (SL)
Location Marker

Excessive Scatter
Viewing (S or C)

Excess Pen (EP)


Dia / Thickness

Undercut (UC)
Porosity (PR)
Sensitivity

Crack (CR)

Accepted

Rejected
Density

Others
Line No. / Weld
Code

REMARKS
Identification

SKETCH : (Attached if necessary)

EXAMINED BY: INTERPRETED / EVALUATED BY:

NDE LEVEL I/II (ASNT) NDE LEVEL II (ASNT) CUSTOMER / TPI REP.
NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov. 2019
AGP-00000-FR-N-13-0002.00
LIQUID PENETRANT EXAMINATION
REPORT Sheet of

PROJECT : REPORT NO. :


J.O.A./CUSTOMER : NDT REQUEST NO. :
STRUCTURE : DATE EXAMINED :
REF. DOC. NO. / REV. TIME EXAMINED :
ACCEPTANCE CRITERIA : SURFACE CONDITION :
SPECS./STANDARD : LIGHT METER/SERIAL NO. :
INFRARED THERMOMETER LIGHTING EQUIPMENT :
SERIAL NO. : LIGHT INTENSITY :
INFRARED THERMOMETER CALIBRATION
CERTIFICATE NO. :

TEST METHOD : TYPE :


SOLVENT REMOVABLE VISIBLE DYE
WATER WASHABLE FLUORESCENT

CLEANER : SURFACE TEMPERATURE :


MAGNAFLUX ARDROX OTHERS °C

PENETRANT : PENETRATION TIME :


MAGNAFLUX ARDROX OTHERS MINUTES

DEVELOPER : DEVELOPING TIME :


MAGNAFLUX ARDROX OTHERS MINUTES

WELDING
DESCRIPTION PROCESS /
DRAWING JOINT NO. DISCONTINUITIES DISPOSITION
(SHOP MARK) WELDER'S
CODE

NOTE:
CHEMICAL BRAND BATCH NO.

SKETCH OF INDICATION : (Attached if necessary)

EXAMINED / EVALUATED BY: REVIEWED BY:

PT Level II PT Level II CUSTOMER / TPI REP.


NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov 2019
LIQUID PENETRANT EXAMINATION AGP-00000-FR-N-13-0002.00

REPORT
Sheet of
(ATTACHMENT)

Report No.

SKETCH OF INDICATION

EXAMINED / EVALUATED BY: REVIEWED BY:

PT Level I/II PT Level II CUSTOMER / TPI REP.


NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov 2019
AGP-00000-FRM-GEN-Q01-
CALIBRATION REPORT 0005.00

Calibration Information
Unit Under Test (UUT) Standard Identification Quality Records

Instrument Type : Test Equipment : Service Report No. :


Manufacturer : Certificate No. : Reference Doc. No. :
Serial/Control No. : Traceability : Calibration Interval :
Range : Serial No. : Calibration Date :
Accuracy : Range : Calibration Due Date :
Scale Division : Accuracy : Location :
Requesting Dept. : Validity : Room Temperature :
Humidity :

Calibration Data

Calibration Notes

Instrument Technician Supervisor

Sign
Name
Date

Calibration Approval

Please check: Accepted Rejected

Remarks

QC Inspector QC Supervisor / Manager

Sign
Name
Date

Rev. 2, 25 Aug. 2022


AGP-00000-FR-Z-13-0001.00
PUNCHLIST
Sheet of

PROJECT : TEST PACK NO. : MODULE NO. :

J. O. A. No. / CUSTOMER : AREA : DISCIPLINE :

CATEGORY PIPING TANKS


A : Testing cannot proceed until corrective action has been completed and punchlist cleared VESSEL OTHERS (pls. specify)

B : Testing can proceed. Corrective action to be completed and punchlist cleared after test. ITEM NO. :
PRE-HYDROTEST POST HYDROTEST

COMPLETED BY & DATE CUSTOMER'S


ITEM NO. DRAWING NO. LINE NO. ITEM DESCRIPTION AND LOCATION CATEGORY RAISED BY
PRODUCTION QC INSPECTOR

NAME
SIGN
DATE

Rev. 0, 29 Oct 2018

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