Professional Documents
Culture Documents
Sizes 30 to 70
Version NR (NOX-reduction on gas operation)
Description
Weishaupt burners of sizes 30 to 70 were specially designed and developed for capable of overcoming high combustion
industrial applications. The Monoblock-Burners are characterized with multiple chamber pressure, they are most com-
excellent features such as: patible with modern high performance
boilers.
• Big firing range and wide area of applications
• Stable air fan performance – excellent combustion characteristics Fuels
• Burner casing can be swung opened Oil section
• Easy to install, setup and maintenance Light oil (#2 oil), viscosity 6mm2/s at
• Air damper closed off during burner stop 68F (20°C)
• Oil pump and electric oil heater is standard for heavy oil burners Medium to heavy oil (#4 to #6) with vis-
cosity up to 50mm2/s at 212F (100°C)
Control Sizes 40 to 70 Gas section
Control of air and fuel is performed Burner models GL, RGL and RGMS: Natural gas
according to the fuel type, burner size Pressure side air regulation via ratio Propane (LPG)
and requirement: controlled sliding sleeve in the mixing
head Installation location
• Two and three stage The burners are designed for indoor
The oil part of the dual fuel burner Heavy oil burners operation with temperature of 5F
has a nozzle head with two or three Heavy oil burners are equipped with oil (–15°C) up to 100F (+40°C) and rela-
nozzles. The capacity regulation is preheaters, which keep the oil at tive humidity of max. 80%
achieved by opening or closing the oil required temperature to guarantee
solenoid valves 2 and 3 with corres- proper viscosity for good atomization. Certification
ponding changes in air amount. A temperature monitored sequence The burners are in compliance with most
program circulates the preheated oil applicable European and North
• Sliding two stage to the nozzle head before start and American standards
On sliding two stage regulation, the therefore keeps the nozzles at the same
low fire and high fire points are as- temperature. Excellent service
signed within the control range. The Weishaupt has a high density sales and
burner slides depending on heat re- Gas train service network all over the world. The
quirement between both operating As standard, Weishaupt gas and dual customer service is available every day
points. There is no sudden increase or fuel burners are always equipped with around the clock. Optimum in house
decrease of supplied fuel amount. two main gas valves. training conditions ensure high quality of
Gas train can be built according to most service personnel.
• Modulating applicable North American codes and
Modulating burners operate according standards.
to the heat requirement at any operat-
ing point within the control range. Digital combustion manager
W-FM100 and W-FM200 combustion
Reduced starting capacity manager control all essential burner
The burner starts at ignition position via functions, e.g. fuel and air supply and
separated pilot line. This way only a monitor the flame with digital precision.
small amount of gas flows into the com- The target is optimization of operating
bustion chamber. After a certain delay conditions, maximization of economical
time the burner operates in low fire. aspect and minimizing the emissions.
Thanks to the digital combustion tech-
Controlled shutdown from low fire nology, such optimization is available
Controlled shutdown of the burner is today at reasonable cost. Expenses for
performed only at low fire. Sudden pres- installation and maintenance are even
sure surge in the gas supply line can be clearly lower than with conventional
avoided. technologies. For example, a separate
remote panel is no longer required for
Fuel – air ratio burner control. Furthermore, remote
The regulation of fuel to air ratio varies operation, remote diagnostic and remote
depending on the burner model: monitoring of the appliances are now
realizable. This increases the safety and
Size 30 comfort for operator.
Burner models RGL and RGMS:
Pressure side air regulation via ratio con- Applications
trolled sliding sleeve in the mixing head The burners can be used with heat
Burner model GL: Pressure side air reg- exchanger such as boilers, air heaters
ulation via adjustable flame tube accord- and for certain process applications.
ing to the firing rate Due to the fact that the burner is
2
versions
Digital combustion manager
Digital combustion manager
Digital combustion manager (W-FM100)
(W-FM100)
(W-FM100) with modulating controller
with modulating controller
and speed control
standard
optional
Capacity regulation
LF LF
IP
ON OFF ON OFF
Burner designation
3
The advantages of
digital combustion management
4
O2 probe*
O2 module*
Gas butterfly
Oil regulator
Air damper
CAN-BUS
CAN-BUS
eBUS/
Control and MODBUS BMS
Display Unit visualization
AZL ProGraf NT
Considerable noise
reduction due to sound
absorbing air inlet
By utilizing sound absorbing materials on
the fan suction side it has been possible
to reduce operational noise considerably.
6
RGL70/2-A ZM NR dual fuel burner
7
RGMS30/2-A ZM NR dual fuel burner complete with burner mounted oil preheater
8
Dual fuel burner selection
4 5
4
3
3
2
2
1 1
Gas/LPG
Gas/LPG
Nat. Gas
Heavy oil
Propane
Light oil
Light oil
Light oil
0 0
-1 -1
[MBH] 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 [MBH] 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000
[GPH] #2 0 10 20 30 40 50 [GPH] #2 0 10 20 30 40 50
[GPH] #6 0 10 20 30 40 50
1 1
Light oil
Light oil
0 0
-1 -1
[MBH] 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 [MBH] 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000
[GPH] #2 0 10 20 30 40 50 60 [GPH] #2 0 10 20 30 40 50 60
[GPH] #6 0 10 20 30 40 50 60
[“WC ] Burner model GL40/2-A, vers. TM-NR [“WC] Burner model RGL40/2-A, vers. ZM-NR RGMS40/2-A, vers. ZM-NR
Combustion head G40/2-NR 217x75 Combustion head G40/2-NR 217x75 G40/2-NR 217x75
MBH Nat. Gas/LPG 1,700 – 11,800 MBH Nat. Gas/LPG 1,700 – 11,800 1,700 – 11,800
GPH Light oil #2 16 – 84 GPH Light oil #2 16 – 84 –
Heavy oil #6 – 25 – 79
7 7
6 6
5 5
4 4
3 3
2 2
Heavy oil
Gas/LPG
Gas/LPG
1 1
Light oil
Light oil
0 0
-1 -1
[MBH] 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 12,000 [MBH] 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 12,000
[GPH] #2 0 10 20 30 40 50 60 70 80 GPH] #2 0 10 20 30 40 50 60 70 80
[GPH] #6 0 10 20 30 40 50 60 70 80
9
Dual fuel burner selection
Heavy oil
Gas/LPG
Propane
Light oil
Light oil
1 1
Gas
0 0
-1 -1
[MBH] 0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 [MBH] 0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000
8
The stated oil throughputs are based on a calorific value of
7 140,000 BTU/Gal for light oil and 150,000 BTU/Gal for heavy
6 oil
5
4 Voltages and frequencies:
3 As standard, the burners are suitable for three phase alternating
2 current with voltages available between 208 - 600V, 60Hz.
Heavy oil
Gas/LPG
1
0
-1 Standard burner motor:
[MBH] 0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 20,000 22,000
Isolation class F, IP 54 protection
[GPH] #2 0 20 40 60 80 100 120 140
10
Dual fuel burner selection
Heavy oil
Heavy oil
Propane
Gas/LPG
Light oil
Light oil
1 1
Gas
0 0
-1 -1
[MBH] 0 4,000 8,000 12,000 16,000 20,000 24,000 [MBH] 0 6,000 12,000 18,000 24,000 30,000 36,000
[GPH] #2 0 20 40 60 80 100 120 140 160 180 [GPH] #2 0 30 60 90 120 150 180 210 240 270
[GPH] #6 0 20 40 60 80 100 120 140 160 [GPH] #6 0 30 60 90 120 150 180 210 240
The ratings given are based on fuel with low calorific value,
an air temperature of 68F (20°C) and an installation altitude
of 1,640 ft. (500 m).
11
Scope of delivery
Description GL30-ZM GL30-TM RGL30 RGMS30 GL40-TM RGL40 RGMS40 RGL60 RGMS60
RGL50 RGMS50 RGL70 RGMS70
Burner housing, hinged flange, housing cover,
Weishaupt burner motor, air intake housing, fan
wheel, combustion head, ignition unit, ignition cable,
ignition electrodes, nozzle assembly with oil nozzle(s),
combustion manager with control unit, flame sensor,
flange gasket, limit switch on hinged flange,
fixing bolts ● ● ● ● ● ● ● ● ●
W-FM 100 combustion manager ● ● ● ● ● ● ● ● ●
Double main gas valves ● ● ● ● ● ● ● ● ●
Gas butterfly valve ● ● ● ● ● ● ● ● ●
Pilot valves ● ● ● ● ● ● ● ● ●
Connection piece ● ● ● ● ● ● ● ● ●
Air pressure switch ● ● ● ● ● ● ● ● ●
Oil pressure switch in return ● ● ● ● ● ● ●
Gas pressure switch ● ● ● ● ● ● ● ● ●
Adjustable regulating sleeve
in the mixing head ● ●
Ratio controlled sliding sleeve
in the mixing head ● ● ● ● ● ● ●
Servomotor for fuel/air ratio
regulation via W-FM 100
Servomotor for air damper ● ● ● ● ● ● ● ● ●
Servomotor for gas butterfly ● ● ● ● ● ● ● ● ●
Servomotor for oil regulator ● ● ● ● ● ●
Servomotor for regulating sliding sleeve ● ● ● ● ● ● ●
Oil pump ● ● ● ●➀ ● ● ●➀ ● ●➁
Oil preheater ●➀ ●➀ ●➁
Oil hoses ● ● ● ● ● ● ● ● ●
2 oil solenoid valves, 1 safety valve,
two stage nozzle assembly without shut off ●
2 oil solenoid valves, 1 safety valve, three
stage nozzle assembly with solenoid shut off ● ● ●
3 oil solenoid valves, 1 safety valve, three stage
nozzle assembly without shut off ● ●
2 solenoid valves in flow and return,
nozzle assembly without shut off ●
1 solenoid valve in flow and return,
nozzle assembly with solenoid shut off ● ●
Electromagnetic clutch ● ● ● ● ● ● ● ● ●
➀ Heavy oil burners, sizes 30 to 50, are equipped as standard with integral oil pump and electric oil preheater. If required, an additional
medium oil preheater can be supplied as an option (refer to special equipment).
➁ For heavy oil burners, sizes 60 and 70 remote pump and preheater stations are required.
12
Special equipment
Air intake flange for connection of an air duct 280 003 47 280 001 68 280 000 92 280 000 38 280 000 13
Combustion head extension by 6” (150 mm) GL../2-A, vers. ZM-NR 290 005 15 – – – –
GL../1-B, vers. TM-NR – 290 005 27 – – –
GL../2-A, vers. TM-NR 290 005 17 290 005 07 – – –
RGL../1-B, vers. ZM-NR – 290 005 29 290 005 09 – 290 011 40
RGL../2-A, vers. ZM-NR 290 005 19 290 005 09 290 004 99 290 004 19 290 004 85
RGMS../1-B, vers. ZM-NR – 290 011 25 290 009 42 – 290 011 42
RGMS../2-A, vers. ZM-NR * 290 011 27 290 011 30 290 011 32 290 011 34
W-FM 100 with internal modulating controller 290 010 60 290 010 60 290 010 60 290 010 60 290 010 60
Burner controller
Mechanical linkage with LFL in lieu of W-FM 100 -price reduction- 290 011 02 290 011 02 290 011 02 290 011 02 290 011 02
Mechanical linkage with LGK in lieu of W-FM 100 -price reduction- 290 011 03 290 011 03 290 011 03 290 011 03 290 011 03
Oil preheater
WEV2.2 in lieu of EV2D on RGMS 30 and 40 RGMS../1-B, vers. ZM-NR – 290 001 68 290 002 26 – –
WEV3/01 in lieu of WEV2.2/01 on RGMS50 RGMS../2-A, vers. ZM-NR 290 001 68 290 001 68 290 002 26 – –
MV9C oil preheater (medium) in addition to standard integral electric oil preheater
RGMS../1-B, vers. ZM-NR – 280 003 34 280 002 98 – –
RGMS../2-A, vers. ZM-NR 280 003 60 280 003 34 280 001 17 – –
Fittings type for medium preheater station in conjunction with electric preheater
screwed for warm water up to 230F (110°C) 120 001 70 120 001 70 120 001 70 – –
flanged for warm water up to 230F (110°C) 120 001 78 120 001 78 120 001 78 – –
flanged for hot water from 230F (110°C) 120 001 79 120 001 79 120 001 79 – –
up to 355F (180°C)
screwed for low pressure steam from 7.2 PSI (0.5 bar) 280 001 18 280 001 18 280 001 18 – –
up to 21.7 PSI (1.5 bar)
screwed for high pressure steam from 21.7 PSI (1.5 bar) 280 001 19 280 001 19 280 001 19 – –
up to 217.5 PSI (15 bar)
flanged for high pressure steam from 174 PSI (12 bar) 280 001 21 280 001 21 280 001 21 – –
up to 290 PSI (20 bar)
flanged for high pressure steam from 290 PSI (20 bar) 280 001 22 280 001 22 280 001 22 – –
up to 362.5 PSI (25 bar)
flanged for thermal fluid up to 480 F (250°C) 120 001 75 120 001 75 120 001 75 – –
flanged for thermal fluid up to 570 F (300°C) 120 001 77 120 001 77 120 001 77 – –
* on request
13
Technical data
Sizes 30 and 40
➀ Light oil burners > 60 GPH (200 kg/h): oil pump J7 in lieu of J6 (refer to Special Equipment for additional cost)
Light oil burners > 72 GPH (250 kg/h): oil pump TA2 in lieu of J6 (refer to Special Equipment for additional cost)
➁ Heavy oil burners > 74 GPH (270 kg/h): oil preheater WEV2.2 in lieu of EV2D (refer to Special Equipment for additional cost)
* Burner types …/2-A with burner motor type 112/140-2; nominal capacity 7 kW; nominal load 13.4 A; motor prefuse 25 A
14
Technical data
Size 50
➂ Heavy oil burners > 80 GPH (300 kg/h): oil preheater WEV3 in lieu of WEV2.2 (refer to Special Equipment for extra cost)
15
Technical data
Sizes 60 and 70
16
Burner fuel systems
Model GL30Z (oil part) Models GL30T / GL40T (oil part) Models RGL30 (oil part)
10 13 13a 16a 10 13 13a 16a 10 12 12 16a
55V 55V
55V 55V
P M
1 Isolating cock
10 17 11 18 14 12 16 6 7 4b 4b 9 2 Main gas pressure regulator
ϑ P
3 Low gas pressure switch
4 Double main gas valve
55V 4b Pilot gas valve
5 High gas pressure switch
6 Isolating valve (pilot)
55V 7 Pilot gas pressure regulator
ϑ P M 8 Gas butterfly valve
9 Burner
P P
10 Oil pump
11 Oil filter
12b 12a 18 14a 15 2 3 4 1 5 8
12 Normally closed oil solenoid valve (55 V,
electrically connected in series with 12a)
12a Normally closed oil solenoid valve (55 V,
Models RGMS30 to RGMS50 (oil part) Models RGMS60 and RGMS70 (oil part) electrically connected in series with 12,
Integral pump and preheater With separate pump and preheater stations installed against the direction of flow)
12b Normally open bypass oil solenoid valve
10 11 12 17 18 16 10 17 11 18 14 12 16
13 Normally closed oil solenoid valve
ϑ ϑ P 13a Normally closed oil solenoid valve for
stages 1, 2 and 3
55V 55V
14 Oil pressure switch in supply line
14a Oil pressure switch in return line
15 Oil regulator
55V 55V
P ϑ P
16 Nozzle assembly with shut off device
M M
(solenoid valve)
16a Nozzle assembly without shut off device
17 Oil preheater
12a 14 15 12b 12a 18 14a 15
18 Pt100 temperature sensor (to monitor
minimum oil temperature
17
Pump and preheater stations
Description
Scope of delivery - pump stations If operating steam at more than 110 PSI General instructions
Pump unit (screw spindle pump with (7.5 bar) or hot water between 355F When starting a boiler from a cold
motor), pressure gauge, vacuum gauge, (180°C) and 390F (200°C) is condition with residual oil, the capacity of
pressure regulating valve, ball valves, continuously available, then an electric electric oil preheater must be at least
suction flange, pressure flange including preheater is not required. This is also 30% of the boiler rating. On hot water
counter flanges, screws and washers, possible if plant with the above minimum boilers up to 265F (130°C) operating
suction-side filter. All parts fully pressures or temperatures to be temperature, the electric oil preheaters
assembled on an oil drip tray. operated with light oil or gas. must be able to produce the full boiler
output without utilizing medium
The pump station is available in two If the medium temperature is not preheaters. Use of a medium preheater is
different versions - either as a single sufficient to adequately preheat the fuel not suitable for medium temperatures
station unit with one pump, or as a twin oil, then the electric oil preheater inputs below 212F (100°C). The number of
station unit with two pumps, one pump the additional heat required. The electric media oil preheaters to be selected
being a backup unit. Should one of the oil preheater heats the oil for the start up depends on the oil throughput and can
pump fail, it is possible to quickly switch of the plant. If the required medium be taken from the capacity charts (see
over to the other one. temperature is available then the station the technical brochure “Weishaupt
switches over to the medium oil electric and media oil preheaters”).
Only proven makes of pump are used. preheater thus saving on electricity.
The pumps are carefully matched to the Planning and installation instructions
capacity of the burner. Suitable connection types for medium oil Air /Gas separator, circulation tank,
preheaters can be selected, depending pump station and oil preheater station
Scope of delivery - preheater stations on the medium available. If medium oil must be installed close to the burner as
Preheater stations are supplied fully preheaters are provided without electric possible.
assembled on an oil drip tray. The oil preheaters, a mechanical temperature
preheater ensures a constant oil regulator must be used with the medium On RGMS type burners, sizes 60 and
temperature and as result, the connection fittings. 70, the time required for oil circulation
appropriate viscosity of the fuel oil. during start sequence depends on the
Air / gas separators or oil circulation length of the pipework between the
There are two basic versions of the tanks burner and the air gas separator or
preheater station available: Patented air / gas separators or circulation tank.
circulation tanks are always required and
1. Electric preheating (model WEV...) must be quoted with the burner. The shorter the pipeline, the shorter the
2. Medium preheating (model MV...) period between call for heat and oil
By using an air / gas separator or release / burner start after a controlled
MV.. medium oil preheater circulation tank, it is possible for the shutdown.
Medium preheaters are high capacity, preheated oil from the burner return to be
forced circulation heat exchangers. High mixed with oil from the burner supply line.
capacity is achieved with a compact, This results in an energy saving, as it is
space saving construction. Hot water, only necessary to partially heat the fuel
steam or thermo fluid can be used as oil.
heating medium. The oil preheaters
guarantee substantially stable oil Where one burner is operating on light
temperatures and thus good combustion oil, it is then possible to use a two pipe
figures. The oil temperature achieved system so long as the suction vacuum
depends on the heating medium used. does not exceed 6 PSI (0.5 bar). If
several burners with air / gas separators
When selecting and sizing, please refer or oil circulation tanks are being supplied
to the oil temperature diagrams in by a ring main system, then it is a good
chapter 5.3 of the technical brochure idea to provide a manually actuated
“Weishaupt electric and medium oil double shut off device with limit switch
preheaters”, print No. 18. Weishaupt immediately after the air / gas separator
medium oil preheaters can be used or circulation tank. The air / gas
universally. It is possible to change the separator or circulation tank must be
medium at any time. The medium selected according to the ring main
preheater can be used either as stand pump rating and the burner size. When
alone unit or in conjunction with an choosing ring main pump units, please
electric oil preheater. ensure that the capacity is around 1.5 - 2
times of the nozzle rating.
18
Pump and preheater stations
Types
19
Pump and preheater stations
Connection fittings
Pump station (with 2 pumps) Medium preheater station Electric preheater station
HW outlet
HW inlet
Medium Electric
Hot water preheater preheater
HW outlet
Thermo fluid outlet Brenner-
Anschluß
20
Dimensions
Sizes 30 and 40
All measurements are approximate. Weishaupt reserves the right to make alterations in light of future developments.
21
Dimensions
Size 50
All measurements are approximate. Weishaupt reserves the right to make alterations in light of future developments.
22
Dimensions
Sizes 60 and 70
d5
d7
d6
All measurements are approximate. Weishaupt reserves the right to make alterations in light of future developments.
23
Product and customer service Weishaupt Corporation
6280 Danville Road
Mississauga, ON L5T 2H7
the complete Weishaupt range Ph.: (905) 564 0946, Fax.: (905) 564 0949
www.weishaupt-corp.com