Weishaupt oil burners 1/2003 GB

Sizes 30 to 70
Description
Weishaupt industrial burners, sizes 30 to 70, have been especially designed for
industrial capacity ranges. The monobloc burners are noteworthy for their large
capacity and operational ranges and numerous other interesting details:
• Compliance with the most stringent directives and emission limits
• Large capacity and operational ranges
• Stable fan reference line - good combustion behaviour
• Quiet operation
• Burner housing can be hinged open
• Easy to install, set and service
• Automatic air shut off on burner shut down
Regulation
Dependent on fuel, burner size and
requirements, the regulation of air and
fuel is by:
• Two and three stage
Oil burners have a nozzle assemble
with two or three nozzles. A change in
firing rate is effected by opening and
closing of solenoid valves 2 and 3
with the relevant air volume.
• Sliding two stage
For sliding two stage control, partial
and full load are set positions within
the regulation range. The burner’s
firing rate slides between the two load
points, depending on the heat
demand. Thus there are no sudden
large increases or decreases in the
amount of fuel used.
• Modulation
Modulating burners operate at any
point within the regulation range,
depending on the heat demand.
Fuel / air ratio
The controlled mixing of fuel and
combustion air varies depending on the
size and type of burner:
Size 30
Burner types RL and RMS:
Pressure side air regulation via a
compound regulated control sleeve in
the mixing head.
Burner types L and MS:
Pressure side air regulation via an
adjustable control sleeve in the mixing
head for capacity adjustment.
Sizes 40 to 70
Burner types RL and RMS:
Pressure side air regulation via a
compound regulated control sleeve in
the mixing head.
Burner types L and MS:
Diffuser disc matched to burner
capacity
2
Increased safety via shut off assembly
with solenoid valve
A type tested safety shut off assembly in
the nozzle of R... type burners (except
RL30) shuts off the oil flow directly at the
nozzle during pre-circulation and when
the burner shuts down.
Electromagnetic clutch
Electromagnetic clutches are available
on request at extra cost for RL oil burners
with post purge (see Special
Equipment).
Oil circulation on heavy oil burners
Heavy oil burners have oil warmed by the
oil preheater circulated through the oil
lines. In this way at the point of ignition
the oil in the nozzles is at the correct
temperature.
Precise oil temperature regulation
with Weishaupt oil preheaters
Heavy oil burners are fitted with oil
preheaters which by means of an
electronic thermostat keep the
temperature and thus the viscosity of the
oil at the required, predetermined level.
This results in uniform atomisation and
combustion quality.
Digital combustion management
The W-FM 100 and W-FM 200*
combustion managers ensure the simple
and safe operation of combustion plant.
All important functions, such as fuel and
air feed or flame monitoring are
controlled with digital precision. The aim
is the optimisation of operational
functions, the maximisation of economy,
and the minimisation of emissions.
Thanks to digital combustion
management such an optimisation is
available today at limited cost. The outlay
for installation and service is substantially
lower than with conventional
technologies.
For example, a separate control panel for
the burner switchgear is no longer
necessary. Furthermore, remote
operation, diagnosis and monitoring of
the plant can be realised. That makes
things safer and simpler for the operator.
Applications
The burners can be used with heat
exchangers such as hot water boilers,
steam boilers, air heaters, and for certain
process applications. As the burners are
capable of overcoming high combustion
chamber resistances, they are used
primarily on modern high rated boilers.
Fuels
The burners fire, in accordance with
DIN 51 603, fuel oils:
Light fuel oil (EL)
Viscosity 6 mm2/s at 20°C
Medium and heavy fuel oil (S)
Viscosity up to 50 mm2/s at 100°C
Installation sites
In standard execution (materials,
construction, protection), the burners are
suitable for use indoors at temperatures
between -15°C and +40°C and with a
maximum relative humidity of 80%.
Certification
The burners have been independently
tested and comply with the following
European standards and EC directives:
• EN 267
• Machinery Directive 98/37/EC
• Electromagnetic Compatibility
Directive 89/336/EEC
• Low Voltage Directive 73/23/EEC
• Pressure Vessel Directive 97/23/EC
Outstanding service
Weishaupt maintains an extensive global
sales and service network. Customer
service is available every day around the
clock. In-house training by Weishaupt
ensures the high standard of their service
engineers.
*Available early 2004
Variants

Digital combustion management Electronic compound (RVW)

with O2 trim Mechanical compound
(W-FM 100)

Digital combustion management

Electronic compound (RVW)
(W-FM 100)
with speed control
with capacity regulation

Digital combustion management

(W-FM 100) Electronic compound (RVW)
with capacity regulation with O2 trim and speed control
and speed control
Digital combustion management
(W-FM 200*) Standard
with capacity regulation
O2 trim and speed control Special execution

Capacity regulation

Two stage (Z) Sliding two stage

G
F G
F
(ZM)

K
P K
P
I
Z
On Off On Off

Three stage (T) Modulating

G
F F
G
(ZM)
INT
ZW
F = Full load P
K
P
T INT = Intermediate I
Z
load
On Off P = Partial load On Off
I = Ignition load

Explanation of designation
RL 40/1 – B, exec.. ZM

Z = Two stage
T = Three Stage
ZM = Sliding two stage or modulating

Index for mixing head

Number for capacity range

Size

Fuel: L = Light Oil, M = Medium Oil, S = Heavy Oil

Regulating burner

3
The advantages
of digital combustion management
Digital combustion management
means optimal combustion figures,
continually reproducible setting
figures, and ease of use.
Weishaupt burners are equipped with
electronic compound and digital
combustion management since modern
combustion technologies demand a
precise, continually reproducible dosing
of fuel and combustion air. Only in this
way can optimal combustion figures be
ensured over extended periods.
If required, the burners can also be
equipped with O2 trim* and speed
Control and Display Unit control.
Error free operation via a clear text
display.
Setting and control of the burner
functions is achieved using a control and
display unit with a clear text display. The
CDU is linked to the combustion
manager via a safety bus system and can
be placed anywhere the user chooses
within 100 m of the burner.
Flexible communication possibilities
The inbuilt interface enables all
necessary information and functions to
be relayed to a BMS system. If required,
a modem enables a telephone
connection to be installed for remote
operation (e.g. oil/gas change-over,
adjustment of setting values) and remote
diagnosis.
Communication with external systems
via Bus.
If data has to be exchanged between
burners and other heating systems with
PLC devices, Weishaupt E-Gate acts as
a gateway and translates the eBus
protocol into the standard Profibus DP
protocol.
* Available early 2004 in conjunction
with the W-FM 200 combustion manager
4
Integration with building management
For the control and management level,
Weishaupt offers ProGraf NT - a
software product that provides a real
time solution to meet all requirements.
The price advantage of new
technology
With improved technology and ease of
use, combustion plant is becoming even
more economical.
• No additional burner controls are
required, since this effected by the
combustion manager. Contactors and
burner motor fuses are the only
additional items required.
• Less installation work means fewer
errors: the burners are tested as a
complete unit at the factory.
• If required, the W-FM 100 can be
fitted with a capacity regulator and
speed control module. No separate
equipment is required. The capacity
regulator and speed control module
are included as standard with the W-
FM 200.
• Commissioning and service work
takes less time. The initial pre-setting
of the burner is carried out at the
factory. On site, only the site specific
load points have to be determined.
• To facilitate O2 trim, only an O2 probe
and O2 module have to be installed
and connected with the W-FM 200
via the internal safety bus.
 O2 probe
O2 module

Mixing head Stepping

motors

Oil feed

Air feed

Frequency Impulse sender

convertor

CAN-Bus

W-FM 200
combustion manager

CAN-Bus

Control eBus BMS

and visualisation
Display Unit ProGraf NT

Example of O2 trim and speed control with W-FM 200

5
Weishaupt RL70/2-A oil burner with digital combustion manager
6
Weishaupt RMS50/2-A oil burner with digital combustion manager
7
Proven quality in detail

Increased safety via

shut off assembly
with solenoid valve
The electromagnetically actuated safety
shut off device isolates the oil supply and
return on burner types RGL40 to 70 and
RGMS30 to 70 when the burner shuts
down. Oil shut off directly at the nozzle
ensures a drip free burner shut down.
(Burner type RGL30 uses a system
without nozzle shut off).

Cut-away of a nozzle shut of assembly

Considerable noise
reduction due to sound
absorbing air inlet
By fitting sound absorbing materials on
the fan suction side it has been possible
to reduce operational noise considerably.

Cut-away of the fan housing

Pressure side air regulation

via mixing head with
compound regulated control
sleeve
The forward and reverse movements of
the regulating sleeve in the mixing head
ensure that that the air annulus is correct
at every load point throughout the
capacity range. This results in optimum
velocities over the whole of the regulation
range. With this system, the mixing
pressure is increased at partial load,
improving the intermixture of fuel and air. Control range up to 1:5
This results in a reduction in excess air
and improved combustion efficiency due
to the constant air/fuel ratio.

Control range up to 1:3

Burner sizes 60 and 70 with pressure side compound regulation

Burner without pressure side compound regulation

Example regulation ranges for different burner types

8
Oil burner selection
Types L, RL, MS and RMS30

[ mbar ] Burner type L30Z/2-A und L30T/2-A [ mbar ] Burner type MS30Z/2-A
Combustion head type M30/2 - 190kx65 Combustion head type M30/2 - 190kx65
Rating kW 475 – 2440 Rating kW 675 – 2440
Rating kg/h, light oil EL 40 – 205 Rating kg/h, heavy oil S 60 – 217

16 16
14 14
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
[kW] 0 500 1000 1500 2000 2500 3000 [kW] 0 500 1000 1500 2000 2500 3000

[kg/h] EL 0 50 100 150 200 [kg/h] S 0 50 100 150 200 250

[ mbar ] Burner type RL30/2-A RMS30/2-A

Burner type Version Type test No. Order No.
Combustion head type M30/2 - 190kx65 M30/2 - 190kx65
Rating kW 475 – 2440 675 – 2440 L30Z/2-A – 5G333/99 211 303 02
Rating kg/h, light oil EL 40 – 205 –
heavy oil S – 60 – 217 L30T/2-A – 5G333/99 211 309 02
16 MS30Z/2-A – – 212 303 02
14
RL30/2-A ZM 5G332/99 211 305 02
12
RMS30/2-A ZM – 212 305 02
10
8
6 The capacity ranges shown correspond to maximal values
Heavy oil S
Light oil EL

4 measured on idealised test flame tubes in accordance with

2 EN 267. All ratings given are based on an air temperature of
0 20C and an installation altitude of 500 m.
-2
[kW] 0 500 1000 1500 2000 2500
The stated oil throughputs refer to a calorific value of 11.91
[kg/h] EL 0 50 100 150 200
kWh/kg for light oil EL and 11.24 kWh/kg for medium/heavy
[kg/h] S 0 50 100 150 200 250 oil S

Voltages and frequencies:

As standard, the burners are suitable for three phase alternating
current 400 V, 3 ~, 50 Hz. Other voltages and frequencies
available on request at no extra cost.

Standard burner motor:

Isolation class BF, IP 54 protection.

9
Oil burner selection
Types L, RL, MS and RMS40

[ mbar ] Burner type L40Z/1-B L40Z/1-B [ mbar ] Burner type MS40Z/1-B MS40Z/1-B
Combustion head type M30/2 - 200x50 M30/2 - 175x50 Combustion head type M30/2 - 200x50 M30/2 - 175x50
Rating kW 655 – 2560 895 – 2980 Rating kW 1010 – 2560 1010 – 2980
Rating kg/h, light oil EL 55 – 215 75 – 250 Rating kg/h, Residual oil M/S 90 – 228 90 – 265

16 16
14 14
12 12
10 10
8 8
6 6
4 4
2 2
0 0
-2 -2
[kW] 0 500 1000 1500 2000 2500 3000 3500 4000 [kW] 0 500 1000 1500 2000 2500 3000 3500 4000

[kg/h] EL 0 50 100 150 200 250 300 [kg/h] S 0 50 100 150 200 250 300

[ mbar ] Burner type L40T/1-B L40T/1-B [ mbar ] Burner type RL40/1-B RMS40/1-B
Combustion head type M30/2 - 200x50 M30/2 - 175x50 Combustion head type M30/2 - 190kx65 M30/2 - 190kx65
Rating kW 655 – 2560 955 – 3215 Rating kW 475 – 2920 785 – 2920
Rating kg/h, light oil EL 55 – 215 80 – 270 Rating kg/h, light oil EL 40 – 245 –
Residual oil M/S – 70 – 260
18 18
16 16
14 14
12 12
10 10
8 8
6 6
Heavy oil S
Light oil EL

4 4
2 2
0 0
-2 -2
[kW] 0 500 1000 1500 2000 2500 3000 3500 4000 [kW] 0 500 1000 1500 2000 2500 3000 3500 4000

[kg/h] EL 0 50 100 150 200 250 300 [kg/h] EL 0 50 100 150 200 250 300

[kg/h] S 0 50 100 150 200 250 300

[ mbar ] Burner type RL40/2-A RMS40/2-A

Burner type Type test No. Order No.
Combustion head type M40/2 – 217k x 75 M40/2 – 217k x 75
Rating kW 655 – 3690 1010 – 3690 L40Z/1-B – 5G787/02 211 402 00
Rating kg/h, light oil EL 55 – 310 –
Residual oil M/S – 90 – 328 MS40Z/1-B – – 212 402 00
18 L40T/1-B – 5G787/02 211 408 00
16
RL40/1-B ZM 5G789/02 211 404 00
14
12 RMS40/1-B ZM – 212 404 00
10 RL40/2-A ZM 5G789/02 211 405 02
8
6 RMS40/2-A ZM - 212 405 02
Heavy oil S
Light oil EL

4
2
0
-2
[kW] 0 500 1000 1500 2000 2500 3000 3500 4000

[kg/h] EL 0 50 100 150 200 250 300

[kg/h] S 0 50 100 150 200 250 300

10
Oil burner selection
Types L, RL and RMS50

[ mbar ] Burner type L50T/2-A [ mbar ] Burner type RL50/1-B RMS50/1-B

Combustion head type M50/1 - 185x50 Combustion head type M40/2 - 217kx75 M40/2 - 217kx75
Rating kW 1010 – 4765 Rating kW 715 – 3810 1125 – 3810
Rating kg/h, light oil EL 85 – 400 Rating kg/h, light oil EL 60 – 320 –
Residual oil M/S – 100 – 339
22 22
20 20
18 18
16 16
14 14
12 12
10 10
8 8
6 6

Heavy oil S
Light oil EL
4 4
2 2
0 0
-2 -2
[kW] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 [kW] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500

[kg/h] EL 0 50 100 150 200 250 300 350 400 450 500 [kg/h] EL 0 50 100 150 200 250 300 350 400 450 500

[kg/h] S 0 50 100 150 200 250 300 350 400 450 500 550

[ mbar ] Burner type RL50/2-A RMS50/2-A

Burner type Type test No. Order No.
Combustion head type M50/2 - 290x185 M50/2 - 290x185
Rating kW 1130 – 6170 1460 – 6170 L50T/2-A - 5G607/2001 211 509 02
Rating kg/h, light oil EL 95 – 518 –
Residual oil M/S – 130 – 549 RL50/1-B ZM 5G790/02 211 504 00
22 RMS50/1-B ZM – 212 504 00
20
18 RL50/2-A ZM 5G790/02 211 505 02
16
RMS50/2-A ZM – 212 505 02
14
12
10
8 The capacity ranges shown correspond to maximal values
6 measured on idealised test flame tubes in accordance with
Heavy oil S
Light oil EL

4
2 EN 267. All ratings given are based on an air temperature of
0 20C and an installation altitude of 500 m.
-2
[kW] 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500
The stated oil throughputs refer to a calorific value of 11.91
[kg/h] EL 0 50 100 150 200 250 300 350 400 450 500 550
kWh/kg for light oil EL and 11.24 kWh/kg for medium/heavy
[kg/h] S 0 50 100 150 200 250 300 350 400 450 500 550 oil S

Voltages and frequencies:

As standard, the burners are suitable for three phase alternating
current 400 V, 3 ~, 50 Hz. Other voltages and frequencies
available on request at no extra cost.

Standard burner motor:

Isolation class BF, IP 54 protection.

11
Oil burner selection
Types RL and RMS60 and 70

[ mbar ] Burner type RL60/2-A RMS60/2-A [ mbar ] Burner type RL70/2-A RMS70/2-A
Combustion head type M60/2-345-230 M60/2-345-230 Combustion head type M70/1a-425-290 M70/1a-425-290
Rating kW 1310– 7265 1800 – 7265 Rating kW 1905 – 10900 2025 – 10900
Rating kg/h light oil EL 110– 610 – Rating kg/h light oil EL 160 – 915 –
Residual oil S – 160 – 646 Residual oil S – 180 – 970
22 22
20 20
18 18
16 16
14 14
12 12
10 10
8 8
Light oil EL

Heavy oil S

6 6

Light oil EL

Heavy oil S
4 4
2 2
0 0
-2 -2
[kW] 0 1000 2000 3000 4000 5000 6000 7000 [kW] 0 2000 4000 6000 8000 10000

[kg/h] EL 0 100 200 300 400 500 600 [kg/h] EL 0 200 400 600 800

[kg/h] S 100 200 300 400 500 600 [kg/h] S 200 400 600 800

[ mbar ] Burner type RL70/1-A RMS70/1-A

Burner type Version Type test No. Order No.
Combustion head type M70/1a-425-290 M70/1a-425-290
Rating kW 1905 – 8750 2025 – 8750 RL60/2-A ZM 5G587/2000 211 605 02
Rating kg/h light oil EL 160 – 735 –
Residual oil S – 180 – 778 RMS60/2-A ZM – 212 605 02
22 RL70/1-A ZM 5G588/2000 211 704 02
20
18 RMS70/1-A ZM – 212 704 02
16
RL70/2-A ZM 5G589/2000 211 705 02
14
12 RMS70/2-A ZM – 212 705 02
10
8
Light oil EL

Heavy oil S

6 The capacity ranges shown correspond to maximal values

4
2 measured on idealised test flame tubes in accordance with
0 EN 267. All ratings given are based on an air temperature of
-2
[kW] 0 2000 4000 6000 8000 10000
20C and an installation altitude of 500 m.
[kg/h] EL 0 200 400 600 800
The stated oil throughputs refer to a calorific value of 11.91
[kg/h] S 200 400 600 800 kWh/kg for light oil EL and 11.24 kWh/kg for medium/heavy
oil S

Voltages and frequencies:

As standard, the burners are suitable for three phase alternating
current 400 V, 3 ~, 50 Hz. Other voltages and frequencies
available on request at no extra cost.

Standard burner motor:

Isolation class BF, IP 54 protection.

12
Scope of delivery

Description L30 MS30 RL30 RMS30 L40 MS40 RL40 RMS40 RL60 RMS60
L50 RL50 RMS50 RL70 RMS70

Burner housing, hinged flange, housing cover,

Weishaupt burner motor, air regulation housing,
fan wheel, combustion head, ignition unit, ignition cable,
ignition electrodes, nozzle assembly with oil nozzle(s),
combustion manager with control unit, flame sensor,
flange gasket, limit switch on hinged flange, fixing screws ● ● ● ● ● ● ● ● ● ●

W-FM 100 combustion manager ● ● ● ● ● ● ● ● ● ●

Air pressure switch ●

Oil pressure switch in return ● ● ● ● ● ● ● ●

Servomotor for direct control of the air damper ● ● ● ● ● ● ● ● ● ●

Adjustable regulating sleeve in the mixing head ● ●

Compound regulated sleeve in the mixing head ● ● ● ● ● ●

Integral oil pump ● ● ● ● ● ● ● ● ● ●➀

Integral oil preheater ● ● ● ● ●➀

Oil hoses ● ● ● ● ● ● ● ● ● ●

2 oil solenoid valves, 1 safety valve,

two stage nozzle assembly without shut off ●➁ ●➁

3 oil solenoid valves, 1 safety valve,

three stage nozzle assembly without shut off ●➂ ●➂

2 oil solenoid valves in flow and return,

nozzle assembly without shut off ●

1 solenoid valve in flow and return, nozzle assembly

with shut off (solenoid on RL & RMS, hydraulically
controlled ball valve on MS) ● ● ● ● ● ●

1 solenoid valve in flow and return, bypass solenoid valve,

nozzle assembly with solenoid shut off ●
➀ RMS type burners require separate pump and preheater stations (see pages 20-23)
➁ Types L30Z and L40Z only
➂ Types L30T, L40T and L50T only

Burner execution complies with TRD 606, 24 h/72 h see technical brochure, Print No. 863.

13
Special equipment
Sizes 30 and 40

Description L30Z L30T MS30Z RL30 RMS30

L40Z L40T MS40Z RL40 RMS40

Vertically firing burner version standard standard standard standard standard

Air intake flange

for connection of an air duct Size 30 280 003 47 280 003 47 280 003 47 280 003 47 280 003 47
Size 40 280 001 68 280 001 68 280 001 68 280 001 68 280 001 68

Ölzähler VZO20 angebaut Size 30 280 002 91 280 002 91 – – –

Size 40 280 002 92 280 002 92 – – –

Pump J7 in lieu of J6 280 007 60 280 007 60 – – –

TA2 in lieu of J6 Size 40 – 280 002 74 – – –
E6 in lieu of J6 (for ring main pressure >2.0 bar) 280 007 61 280 007 61 – – –
E7 in lieu of J7 (for ring main pressure >2.0 bar) 280 007 62 280 007 62 – – –

Oil hoses DN13 / 1300 mm in lieu of 1000 mm 280 002 50 280 002 50 – 280 002 35 –
Heated stainless steel – – 280 001 69 – 280 001 69

Pressure gauge
with ball valve 0 – 25 bar 280 001 90 280 001 90 – – –
0 – 40 bar – – 280 004 08 280 000 02 280 000 02

Vacuum gauge
with ball valve -1 – 9 bar 280 004 07 280 004 07 280 004 07 280 000 03 280 000 03

Electromagnetic clutch Size 30 – – – 280 003 56 280 003 57

Size 40 – – – 280 001 70 280 001 70

Combustion head extension 150 mm Size 30/2 280 003 86 280 003 88 280 003 90 280 003 09 280 003 58
Size 40/1 280 003 66 280 003 68 280 001 99 280 002 54 280 002 56
Size 40/2 – – – 280 001 72 280 001 73
300 mm Size 30/2 280 003 87 280 003 89 280 003 91 280 003 10 280 003 59
Size 40/1 280 003 67 280 003 69 280 002 00 280 002 55 280 002 57
Size 40/2 – – – 280 001 50 280 001 51

Capacity regulator for W-FM 100 Size 30 280 007 57 280 007 57 280 007 57 280 007 57 280 007 57

Oil preheater
WEV2 in lieu of EV2D Size 40 – – – – 280 001 71
WEV3 in lieu of EV2D Size 40 – – – – 280 002 06

MV9C oil preheater (medium)

in addition to standard Size 30 – – 280 003 55 – 280 003 60
integral electric oil preheater Size 40 – – 280 002 33 – 280 002 34

Fittings medium preheater station in conjunction with electric preheater

screwed for warm water up to 110°C – – 120 001 70 – 120 001 70
flanged for warm water up to 110°C – – 120 001 78 – 120 001 78
flanged for hot water from 110°C up to 180°C – – 120 001 79 – 120 001 79

screwed for low pressure steam up to 0.5 bar – – 280 001 18 – 280 001 18
screwed for high pressure steam up to 1.5 bar – – 280 001 18 – 280 001 18
flanged for high pressure steam from 1.5 bar up to 15 bar – – 280 001 19 – 280 001 19

flanged for high pressure steam from 12 bar up to 20 bar – – 280 001 21 – 280 001 21
flanged for high pressure steam from 20 bar up to 25 bar 280 001 22 – 280 001 22

flanged for thermal fluid up to 250°C – – 120 001 75 – 120 001 75

flanged for thermal fluid up to 300°C – – 120 001 77 – 120 001 77

14
Special equipment
Size 50

Description L50T RL50 RMS50

Vertically firing burner version standard standard standard

Air intake flange for connection of an air duct 280 000 92 280 000 92 280 000 92

Oil hoses Heated stainless steel – – 280 001 05

Pressure gauge with ball valve 0 – 40 bar 280 000 02 280 000 02 280 000 02

Vacuum gauge with ball valve -1 – 9 bar 280 000 03 280 000 03 280 000 03

Combustion head extension 150 mm Size 50/1 – 280 003 70 280 003 71
Size 50/2 280 002 75 280 002 76 280 002 77
300 mm Size 50/1 – 280 003 72 280 003 73
Size 50/2 280 001 06 280 000 90 280 000 91

Capacity regulator for W-FM 100 280 007 57 280 007 57 280 007 57

Oil preheater WEV3 in lieu of WEV2 Size 50/1 – – 280 002 68

MV9C oil preheater (medium)

in addition to standard Size 30 – – 280 002 98
integral electric oil preheater Size 40 – – 280 001 17

Fittings medium preheater station in conjunction with electric preheater

screwed for warm water up to 110°C – – 120 001 70
flanged for warm water up to 110°C – – 120 001 78
flanged for hot water from 110°C up to 180°C – – 120 001 79

screwed for low pressure steam up to 0.5 bar – – 280 001 18

screwed for high pressure steam up to 1.5 bar – – 280 001 18
flanged for high pressure steam from 1.5 bar up to 15 bar – – 280 001 19

flanged for high pressure steam from 12 bar up to 20 bar – – 280 001 21
flanged for high pressure steam from 20 bar up to 25 bar 280 001 22

flanged for thermal fluid up to 250°C – – 120 001 75

flanged for thermal fluid up to 300°C – – 120 001 77

15
Special equipment
Sizes 60 and 70

Description RL60 RMS60 RL70 RMS70

Vertically firing burner version standard standard standard standard

Air intake flange for connection of an air duct 280 000 38 280 000 38 280 000 13 280 000 13

Oil hoses Heated stainless steel – 280 000 60 – 280 000 18

Pressure gauge with ball valve 0 – 40 bar 280 000 02 – 280 000 02 –

Vacuum gauge with ball valve -1 – 9 bar 280 000 03 – 280 000 03 –

Electromagnetic clutch 280 000 40 – 280 000 14 –

Combustion head extension 150 mm 280 002 78 280 002 79 280 002 80 280 002 81
300 mm 280 000 36 280 000 37 280 000 11 280 000 31

Capacity regulator for W-FM 100 280 007 57 280 007 57 280 007 57 280 007 57

16
Pump and preheater stations
Description
Scope of delivery - pump stations
Pump unit (screw spindle pump with
motor), pressure gauge, vacuum gauge,
pressure regulating valve, ball valves,
suction flange, pressure flange including
counter flanges, screws and washers,
suction-side filter. All parts fully
assembled on an oil drip tray.
The pump station is built as one of two
different versions - either as a single
station unit with one pump, or as a twin
station unit with two pumps, one pump
being in reserve. Should the one pump
fail, it is possible to quickly switch over to
the other.
Only tried and tested makes of pump are
used. The pumps are carefully matched
to the capacity of the burner.
Scope of delivery - preheater stations
Preheater stations are supplied fully
assembled on an oil drip tray. The
preheater ensures the constant
regulation of the preheat temperature
and thus the viscosity of the fuel oil.
There are two basic versions of the
preheater station available:
1. Electric preheating
2. Medium preheating
WEV.. and MV.. type preheaters are
used.
MV.. medium oil preheater
Medium preheaters are high capacity,
forced circulation heat exchangers. High
capacity is achieved with a compact,
space saving construction. Hot water,
steam or thermo fluid can be used as
heating media. The oil preheaters
guarantee substantially stable oil
temperatures and thus good combustion
figures. The oil temperature achieved
depends on the heating medium used.
When selecting and sizing, please refer
to the oil temperature diagrams in
chapter 5.3 of the technical brochure
“Weishaupt electric and medium oil
preheaters”, print No. 18. Weishaupt
medium oil preheaters can be used
universally. It is possible to change the
medium at any time. The preheaters are
used either alone or in conjunction with
an electric oil preheater.
If operating steam at more than 7.5 bar or General instructions
hot water between 180C and 200C is When starting a boiler from a cold
continuously available, then an electric condition with residual oil, an electric oil
preheater is not required. This is also preheater capacity must be provided for
possible if plant with the above minimum at least 30% of the boiler rating. On hot
pressures or temperatures can be water boilers up to 130C operating
operated with distillate oil EL or gas. temperature, the electric oil preheaters
must be able to produce the full boiler
If the medium temperature is not output without medium preheaters. Use
sufficient to adequately preheat the fuel of a medium preheater is not suitable for
oil, then the electric oil preheater inputs medium temperatures below 100C. The
the additional heat required. The electric number of media oil preheaters to be
oil preheater heats the oil for the start up selected depends on the oil throughput
of the plant. If the required medium and can be taken from the capacity
temperature is available then the station charts (see the technical brochure
switches over to the medium oil “Weishaupt electric and media oil
preheater thus saving on expensive preheaters”).
electrical energy.
Planning and installation instructions
Suitable connection fittings for medium Air / Gas separator, circulation tank,
oil preheaters can be selected, pump station and oil preheater station
depending on the medium available. If must be installed close to the burner.
medium oil preheaters are provided
without electric oil preheaters, a On RGMS type burners, sizes 60 and
mechanical temperature regulator must 70, the time required for oil circulation
be used with the medium connection during start up depends on the length of
fittings. The given prices do not include the pipework between the burner and the
medium connection fittings. air gas separator or circulation tank.
Air / gas separators or oil circulation The shorter the pipeline, the shorter the
tanks period between heat being called for and
Patented air / gas separators or oil release / burner start after a controlled
circulation tanks are always required and shutdown.
must be offered.
By using an air / gas separator or
circulation tank, it is possible for the
preheated oil from the burner return to
be mixed in with that of the burner supply.
This results in an energy saving, as it is
only necessary to partially heat the fuel
oil.
Where one burner is operating on
distillate oil , it is possible to use a two
pipe system so long as the suction
vacuum does not exceed 0.5 mbar. If
several burners with air / gas separators
or oil circulation tanks are being supplied
by a ring main, then it is a good idea to
provide a manually actuated double shut
off device with limit switch immediately
after the air / gas separator or circulation
tank. The air / gas separator or circulation
tank must be selected according to the
ring main pump rating and the burner
size. When choosing ring main pump
units, please ensure that the capacity is
around 1.5 - 2 times the nozzle rating.
17
Pump and preheater stations
Types and fittings

Pump stations - 50 Hz frequency

Burner Technical data - pump Version with 1 pump Version with 2 pumps
capacity Supply at Speed Motor at Pump type Order No. Pump type Order No.
kg/h 150 mm2/s l/h rpm 450 mm2/s kW
230 – 350 860 2900 1.5 SPF 10-38 170 002 81 SPZ 10-38 170 002 85
350 – 650 1700 2900 2.2 SPF 20-38 170 002 82 SPZ 20-38 170 002 86
650 – 940 2310 2900 4.0 SPF 20-46 170 002 83 SPZ 20-46 170 002 87
940 – 1480 3630 2900 5.5 SPF 40-38 170 004 87 SPZ 40-38 170 004 88
Pump stations - 60 Hz frequency
270 – 415 1020 3400 2.2 SPF 10-38 170 003 09 SPZ 10-38 170 003 11
415 – 780 2050 3400 2.6 SPF 20-38 170 003 10 SPZ 20-38 170 003 12
780 – 965 2720 3400 4.0 SPF 20-46 170 003 13 SPZ 20-46 170 003 14
Preheater stations
Type Number Medium Electric preheater (EV) Order No.
preheater kg/h kg/h at ∆t = 75°C
WEV3.1/01 1 – 375 170 003 55
WEV3.1/01 2 – 750 170 003 52
WEV3/01 1 – 500 170 002 23
WEV3/01 2 – 1000 170 002 24
MV9C with temperature controller 1 500 – 170 001 03
MV9C without temperature controller 1 500 – 170 001 04
MV10A with temperature controller 1 1000 – 170 000 94
MV10A without temperature controller 1 1000 – 170 002 30
Connection fittings for preheater stations with 1 oil preheater
Description Order No.
Fittings for MV9C medium preheater station (with electric preheater stations)
– screwed for warm water up to 110°C 120 001 70
– screwed for high pressure steam up to 1.5 bar 170 003 59
– screwed for high pressure steam from 1.5 bar up to 15 bar 170 003 60
– flanged for warm water up to 110°C 120 001 78
– flanged for hot water from 110°C up to 180°C 120 001 79
– flanged for high pressure steam up to 1.5 bar 170 003 61
– flanged for high pressure steam from 6 bar up to 20 bar 170 003 62
– flanged for high pressure steam from 20 bar up to 25 bar 170 003 67
– flanged for thermal fluid up to 250°C 120 001 75
– flanged for thermal fluid up to 300°C 120 001 77
Fittings for MV9C medium preheater station (with thermostat valve, without electric preheater)
– flanged for hot water from 180°C up to 200°C 120 001 81
– flanged for high pressure steam from 7.5 bar up to 13 bar 170 003 63
– flanged for high pressure steam from 13 bar up to 20 bar 170 003 64
– flanged for high pressure steam from 20 bar up to 25 bar 170 003 65
– flanged for thermal fluid from 200°C up to 250°C 120 001 84
– flanged for thermal fluid from 250°C up to 300°C 120 001 85
Fittings for MV10A medium preheater station (with electric preheater stations)
– screwed for warm water up to 110°C 170 001 35
– screwed for high pressure steam up to 1.5 bar 170 001 47
– screwed for high pressure steam from 1.5 bar up to 15 bar 170 001 53
– geflanscht für Warmwasser up to 110°C 170 001 38
– flanged for hot water from 110°C up to 180°C 170 001 44
– flanged for high pressure steam up to 1.5 bar 170 001 50
– flanged for high pressure steam from 6 bar up to 20 bar 170 001 56
– flanged for high pressure steam from 20 bar up to 25 bar 170 002 00
– flanged for thermal fluid up to 250°C 170 001 59
– flanged for thermal fluid up to 300°C 170 001 62
Fittings for MV10A medium preheater station (with thermostat valve, without electric preheater)
– flanged for hot water from 180°C up to 200°C 170 001 68
– flanged for high pressure steam from 7.5 bar up to 13 bar 170 001 71
– flanged for high pressure steam from 13 bar up to 20 bar 170 001 74
– flanged for high pressure steam from 20 bar up to 25 bar 170 001 85
– flanged for thermal fluid from 200°C up to 250°C 170 001 77
– flanged for thermal fluid from 250°C up to 300°C 170 001 80

18
Pump station (with 2 pumps) Medium preheater station Electric preheater station

Examples of
medium connection fittings

HW outlet

HW inlet
Medium Electric
Hot water preheater preheater

HW outlet
Thermo fluid outlet Brenner-
Anschluß

HW inlet Mechanically connected shut off

Thermo fluid inlet assembly with limit switch and
Hot water and thermo fluid Mechanically safety valve
connected
shut off
assembly
Condensate outlet with limit
switch and
safety valve

Description
Steam inlet The connection fittings are chosen
Low / high pressure steam up to 1.5 bar Air/gas separator depending on the medium type and
the number of preheaters.
Condensate outlet
Included with pump station Preheater Condensate sight glass
(not included in delivery)
Included with preheater Steam trap
Accessories Ball valve Filter
HPS inlet
Lines shown in black Regulator Pressure gauge
High pressure steam up to 15 bar to be provided on site

Diagram - separate pump and preheater stations

19
Technical data
Size 30

Technical data L30Z/2-A L30T/2-A MS30Z/2-A

Burner motor 400 V, 3 ~, 50 Hz Type D112/110-2 D112/110-2 D112/110-2
Nominal capacity kW 4.5 4.5 4.5
Nominal load at 400 V A 9.5 9.5 9.5
Motor prefuse (
∆ start) A 20 20 20
Speed (50 Hz) rpm 2900 2900 2900
Fan wheel colour / ø blue / 268 x 100 blue / 268 x 100 blue / 268 x 100
Combustion manager Type W-FM100 W-FM100 W-FM100
Ignition unit V W-ZG02/2 W-ZG02/2 W-ZG02/2
Servomotor Air Type SQM 45 SQM 45 SQM 45
Fuel Type – – –
Mixing head Type – – –
Integral pump Type J6/J7 ➀ J6/J7 ➀ E7
Oil preheater Type – – EV2D
Oil throughput kg/h – – 270
Heating capacity kW – – 13.2
Oil solenoid valve 230V 1/8” 9 W Type 7121ZBG1KRTO (2 off) 7121ZBG1KRTO (3 off) –
230V 1/8” 19 W Type 121 K 2423 121 K 2423 121 K 2423
230V 1/8” 19 W Type – – 122 K 9321
115V 3/8” (flow) 20 W Type – – 321 H 2322
115V 3/8” (return) 20 W Type – – 121 G 2320
Oil pressure 1 – 10 bar (light oil return - 5 bar) Type – – –
switch 1 – 10 bar (heavy oil return - 7 bar) Type – – DSA 46 F001
Oil hoses DN / Length 13/1000 (2 off) 13/1000 (2 off) 20/1000
(High pressure metal hoses for MS, RMS and RGMS) – – 20/1300
Burner weight kg (approx.) 90 92 135

Technical data RL30/2-A RMS30/2-A

Burner motor 400 V, 3 ~, 50 Hz Type D112/110-2 D112/110-2
Nominal capacity kW 4.5 4.5
Nominal load at 400 V A 9.5 9.5
Motor prefuse (
∆ start) A 20 20
Speed (50 Hz) rpm 2900 2900
Fan wheel colour / ø blue / 268 x 100 blue / 268 x 100
Combustion manager Type W-FM100 W-FM100
Ignition unit V W-ZG02/2 W-ZG02/2
Servomotor Air Type SQM 45 SQM 45
Fuel Type SQM 45 SQM 45
Mixing head Type SQM 45 SQM 45
Integral pump Type TA3 TA3
Oil preheater Type – EV2D
Oil throughput kg/h – 270
Heating capacity kW – 13.2
Oil solenoid valve 115V 1/8” (flow and return) 19 W Type 121K2423 (2 off) –
115V 1/4” (flow and return) 20 W Type 121K6220 (2 off) –
115V 3/8” (flow) 20 W Type – 321 H 2322
115V 3/8” (return) 20 W Type – 121 G 2320
Oil pressure 1 – 10 bar (light oil return EL - 5 bar) Type DSA 46 F001 –
switch 1 – 10 bar (heavy oil return S - 7 bar) Type – DSA 46 F001
Oil hoses DN / Length 20/1000 (2 off) 20/1000
(High pressure metal hoses for MS, RMS and RGMS) – 20/1300
Burner weight kg (approx.) 100 140

20
Technical data
Size 40

Technical data L40Z/1-B L40T/1-B MS40Z/1-B

Burner motor 400 V, 3 ~, 50 Hz Type D112/140-2a D112/140-2a D112/140-2a
Nominal capacity kW 5.5 5.5 5.5
Nominal load at 400 V A 11 11 11
Motor prefuse (
∆ start) A 25 25 25
Speed (50 Hz) rpm 2900 2900 2900
Fan wheel colour / ø blue / 295 x 100 blue / 295 x 100 blue / 295 x 100
Combustion manager ➀ Type W-FM100 W-FM100 W-FM100
Ignition unit V W-ZG02/2 W-ZG02/2 W-ZG02/2
Servomotor Air Type SQM 45 SQM 45 SQM 45
Fuel Type – – –
Mixing head Type – – –
Integral pump Type J6/J7 ➀ J6/J7/TA2 ➀➁ E7
Oil preheater Type – – EV2D
Oil throughput kg/h – – 270
Heating capacity kW – – 13.2
Oil solenoid valve 230V 1/8” 19 W Type 121 K 2423 (2 off) 121 K 2423 (3 off) 121 K 2423
230V 1/4” ( safety valve) 20 W Type 121 K 6220 121 K 6220 –
230V 1/8” 19 W Type – – 122K9321
115V 1/8” (flow) 20 W Type – – 321 H 2322
115V 1/8” (return) 20 W Type – – 121 G 2320
Oil pressure 1 – 10 bar (light oil return - 5 bar) Type – – –
switch 1 – 10 bar (heavy oil return - 7 bar) Type – – DSA 46 F001
Oil hoses DN / Length 13/1000 (2 off) 13/1000 (2 off) 20/1000
( High pressure metal hoses for MS, RMS and RGMS) – – 20/1300
Burner weight kg (approx.) 135 135 159

Technical data RL40/1-B RMS40/1-B

RL40/2-A ➄ RMS40/2-A ➄
Burner motor 400 V, 3 ~, 50 Hz Type D112/140-2a ➄ D112/140-2a ➄
Nominal capacity kW 5.5 5.5
Nominal load at 400 V A 11 11
Motor prefuse (
∆ start) A 25 25
Speed (50 Hz) rpm 2900 2900
Fan wheel colour / ø blue / 295 x 100 blue / 295 x 100
Combustion manager Type W-FM100 W-FM100
Ignition unit V W-ZG02/2 W-ZG02/2
Servomotor Air Type SQM 45 SQM 45
Fuel Type SQM 45 SQM 45
Mixing head Type SQM 45 SQM 45
Integral pump Type TA3 TA3
Oil preheater Type – EV2D ➂➃
Oil throughput kg/h – 270
Heating capacity kW – 13.2
Oil solenoid valve 115V 1/8” (flow) 20 W Type 321 H 2322 321 H 2322
115V 1/8” (return) 20 W Type 121 G 2320 121 G 2320
Oil pressure 1 – 10 bar (light oil return - 5 bar) Type DSA 46 F001 –
switch 1 – 10 bar (heavy oil return - 7 bar) Type – DSA 46 F001
Oil hoses DN / Length 20/1000 (2 off) 20/1000
( High pressure metal hoses for MS, RMS and RGMS) – 20/1300
Burner weight kg (approx.) 142 166

➀ Burners > 200 kg/h: oil pump J7 in lieu of J6 ➄ Burner types .../2-A with 112/140-2 burner motors, Nominal capacity
(see Special Equipment for extra cost) 7 kW, nominal load 13.4 A, motor prefuse 25 A.
➁ Burners > 250 kg/h: oil pump TA2 in lieu of J6
(see Special Equipment for extra cost) Note: If the flow pressure exceeds 2.0 bar then pump types E6 and
➂ Burners > 270 kg/h: oil preheater WEV2.2 in lieu of EV2D E7 must be used in lieu of J6 and J7 respectively
(see Special Equipment for extra cost)
➃ Burners > 300 kg/h: oil preheater WEV3 in lieu of WEV2.2
(see Special Equipment for extra cost)

21
Technical data
Size 50

Technical data L50T/2-A RL50/1-B RL50/2-A

Burner motor 400 V, 3 ~, 50 Hz Type D132/170-2 D132/120-2 D132/170-2
Nominal capacity kW 13.5 9 13.5
Nominal load at 400 V A 25 18 25
Motor prefuse (
∆ start) A 50 35 50
Speed (50 Hz) rpm 2900 2850 2900
Fan wheel colour / ø blue / 345 x 100 blue / 345 x 100 blue / 345 x 100
Combustion manager Type W-FM100 W-FM100 W-FM100
Ignition unit V W-ZG02/2 W-ZG02/2 W-ZG02/2
Servomotor Air Type SQM 45 SQM 45 SQM 45
Fuel Type – SQM 45 SQM 45
Mixing head Type – SQM 45 SQM 45
Integral pump Type TA2C TA4C T2C
Oil preheater Type – – –
Heating capacity kg/h – – –
Heating capacity kW – – –
Oil solenoid valve 230V 1/8” 19 W Type 121 K 2423 (3 off) – –
230V 1/4” ( safety valve) 20 W Type 121 K 6220 – –
115V 3/8” (flow) 20 W Type – 321 H 2322 321 H 2322
115V 3/8” ( return) 20 W Type – 121 G 2320 121 G 2320
Oil pressure 1 – 10 bar (light oil return - 5 bar) Type – DSA 46 F001 DSA 46 F001
switch 1 – 10 bar (heavy oil return - 7 bar) Type – – –
Oil hoses DN / Length 20/1300 (2 off) 25/1300 (2 off) 25/1300 (2 off)
( High pressure metal hoses for MS, RMS and RGMS) – – –
Burner weight kg (approx.) 200 208 210

Technical data RMS50/1-B RMS50/2-A

Burner motor 400 V, 3 ~, 50 Hz Type D132/120-2 D132/170-2
Nominal capacity kW 9 13.5
Nominal load at 400 V A 18 25
Motor prefuse (
∆ start) A 35 50
Speed (50 Hz) rpm 2850 2900
Fan wheel colour / ø blue / 345 x 100 blue / 345 x 100
Combustion manager Type W-FM100 W-FM100
Ignition unit V W-ZG02/2 W-ZG02/2
Servomotor Air Type SQM 45 SQM 45
Fuel Type SQM 45 SQM 45
Mixing head Type SQM 45 SQM 45
Integral pump Type TA4C T2C
Oil preheater Type WEV2.2/01 ➀ WEV3/01
Oil throughput kg/h 300 500
Heating capacity kW 13.8 22.2
Oil solenoid valve 115V 3/8” (flow) 20 W Type 321 H 2322 321 H 2322
115V 3/8” ( return) 20 W Type 121 G 2320 121 G 2320
Oil pressure 1 – 10 bar (light oil return - 5 bar) Type – –
switch 1 – 10 bar (heavy oil return - 7 bar) Type DSA 46 F001 DSA 46 F001
Oil hoses DN / Length 25/1150 25/1150
( High pressure metal hoses for MS, RMS and RGMS) 25/1500 25/1500
Burner weight kg (approx.) 248 250

➀ Burners > 300 kg/h: oil preheater WEV3 in lieu of WEV2.2

(see Special Equipment for extra cost)

22
Technical data
Sizes 60 and 70

Technical data RL60/2-A RMS60/2-A

Burner motor 400 V, 3 ~, 50 Hz Type D132/170-2 D132/170-2
Nominal capacity kW 13.5 13.5
Nominal load at 400 V A 25 25
Motor prefuse (
∆ start) A 50 50
Speed (50 Hz) rpm 2900 2900
Fan wheel colour / ø blue / 515 x 120 blue / 515 x 120
Combustion manager Type W-FM100 W-FM100
Ignition unit V W-ZG02/2 W-ZG02/2
Servomotor Air Type SQM 45 SQM 45
Fuel Type SQM 45 SQM 45
Mixing head Type SQM 45 SQM 45
Integral pump Type T2C –
Oil solenoid valve 115V 3/8” (flow) 20 W Type 321 H 2322 321 H 2322
115V 3/8” ( return) 20 W Type 121 G 2320 121 G 2320
230V 3/8” (bypass) 19 W Type – 322 H 7306
Oil pressure 3 – 25 bar (flow - bar) Type – DSA 58 F 001
switch 1 – 10 bar ( light oil return - 5 bar) Type DSA 46 F 001 –
1 – 10 bar (heavy oil return - bar) Type – DSA 46 F 001
Oil hoses DN / Length 25/1300 (2 off) 16/1150
( High pressure metal hoses for MS, RMS and RGMS) – 16/1500
Burner weight kg (approx.) 250 210*
* Weight excluding pump station and preheater station

Technical data RL70/1-A RL70/2-A RMS70/1-A RMS70/2-A

Burner motor 400 V, 3 ~, 50 Hz Type D160/150-2 D160/215-2 D160/150-2 D160/215-2
Nominal capacity kW 14 21 14 21
Nominal load at 400 V A 27 39 27 39
Motor prefuse (
∆ start) A 50 63 50 63
Speed (50 Hz) rpm 2900 2900 2900 2900
Fan wheel colour / ø blue / 530 x 120 blue / 590 x 160 blue / 530 x 120 blue / 590 x 160
Combustion manager Type W-FM100 W-FM100 W-FM100 W-FM100
Ignition unit V W-ZG02/2 W-ZG02/2 W-ZG02/2 W-ZG02/2
Servomotor Air Type SQM 45 SQM 45 SQM 45 SQM 45
Fuel Type SQM 45 SQM 45 SQM 45 SQM 45
Mixing head Type SQM 45 SQM 45 SQM 45 SQM 45
Integral pump Type T2C (< 600 kg/h) T2C (< 600 kg/h) – –
Type T3C (> 600 kg/h) T3C (> 600 kg/h) – –
Oil solenoid valve 115V 1/2” (flow) 20 W Type 321 H 2522 321 H 2522 321 H 2522 321 H 2522
115V 1/2” ( return) 20 W Type 121 G 2520 121 G 2520 121 G 2520 121 G 2520
230V 3/8” (bypass) 19 W Type – – 322 H 7306 322 H 7306
Oil pressure 3 – 25 bar (flow - 18 bar) Type – – DSA 58 F 001 DSA 58 F 001
switch 1 – 10 bar ( light oil return - 5 bar) Type DSA 46 F 001 DSA 46 F 001 – –
1 – 10 bar (heavy oil return - 7 bar) Type – – DSA 46 F 001 DSA 46 F 001
Oil hoses DN / Length 25/1300 (2 off) 25/1300 (2 off) 20/1150 20/1150
( High pressure metal hoses for MS, RMS and RGMS) – – 20/1500 20/1500
Burner weight kg (approx.) 350 350 310* 310*
* Weight excluding pump station and preheater station

23
Dimensions
Sizes 30 and 40

l6

b7 b4
h6 d1 b6
h1 b5 b8 d2
h3 b2 b1
l8 r2
h2
b3
h5 l7 l5 r1

l9 d4 d3
l10 l3
l2
l1

d6
d5

Size Dimensions in mm
l1 l2 l3 l5 l6 l7 l8 l9 l10 b1 ➀ b2 b3 b4 b5
L to
892 244 303 8 354 133 57 130 198 787 697 371 208 418
RMS30/2-A
L to 130 198
937 269 303 8 414 130 57 849 759 401 242 462
RMS40/1-A 147 ➀ 254 ➁
RL / 130 198
937 269 361 8 414 130 52 849 759 401 242 462
RMS40/2-A 147 ➀ 254 ➀
117 ➁ 314 ➁

b6 b7 b8 h1 h2 h3 h5 h6 d1 d2 d3 d4 d5 d6 r1 r2
L to
195 430
330 572 207 407 264
330 280 250 218 M12 360 285 950 890
RMS30/2-A
L to 195 430 264

370 607 211 422
370 280 250 218 M12 360 285 1100 970
RMS40/1-B 337 ➀ 630 ➀ 191 ➀
RL / 195 430 264

370 607 211 422
370 320 290 218 M12 400 325 1100 970
RMS40/2-A 337 ➀ 630 ➀ 191 ➀
394 ➁ 744 ➁ 205 ➁

➀ Dimension valid for medium and heavy oil burners in conjunction with
WEV2.2 oil preheater (see Special Equipment for additional cost)
➁ Dimension valid for medium and heavy oil burners in conjunction with
WEV3 oil preheater (see Special Equipment for additional cost)
Size 30 and 40 burners on twin flue boilers
It should be taken into account at the planning stage that the burners
must be at least 900 mm apart from each other. This ensures a minimum
gap of 40 mm between the burners when the largest pump and motor
types are fitted.

All measurements are approximate. Weishaupt reserve the right to

make alterations in light of future developments.

24
Dimensions
Size 50

l6

b7
h6 d1 b6 b4

h1
h3 b5 b8 d2 b2 b1
l8
h2 r2 b3
h5 l7 l5 r1

l9 d3
l10 l3
d4 l2
l1

d6
d5

Size Dimensions in mm
l1 l2 l3 l5 l6 l7 l8 l9 l10 b1➀ b2 b3 b4 b5 b6 b7 b8
L50T/2-A 990 315 357 8 422 153 67 – – 961 858 463 277 550 – –  430
147 254 337 630
R..50/1-B 985 315 361 8 422 148 52 946 835 440 277 550  430
132➀ 314➀ 394➀ 744➀
R..50/2-A 990 315 386 8 422 153 67 137 314 962 858 463 277 550 394 744  430

h1 h2 h3 h5 h6 d1 d2 d3 d4 d5 d6 r1 r2
L50T/2-A 728 263 513 -
430 380 280 258 M16 480 390 1100 1025
191
R..50/1-B 728 263 513
430 320 290 258 M12 400 330 1100 1000
205➀
R..50/2-A 728 263 513 205
430 380 350 258 M16 480 390 1100 1025

➀ Dimension valid for medium and heavy oil burners in conjunction with
WEV3 oil preheater (see Special Equipment for additional cost)
Size 50 burners on twin flue boilers
It should be taken into account at the planning stage that the burners
must be at least 1020 mm apart from each other. This ensures a minimum
gap of 40 mm between the burners when the largest pump and motor
types are fitted.

All measurements are approximate. Weishaupt reserve the right to

make alterations in light of future developments.

25
Dimensions
Sizes 60 and 70

l6

b4
h4 d1

b1
h1 b5 b8 d2 r2
h3 l8 b2
h2 b3
r1
l5
l7 l3
30° 30° l12 d3
l2
l1
d4

d6
d5

Size- Dimensions in mm
l1 l2 l3 l5 l6 l7 l8 b1 b2 b3 b4 b5 b8
RL60/2-A
1189 405 407 8 520 180 62 1070 966 487 280 670 520
RMS60/2-A
RL70
1368 483 417 8 614 222 64 1275 1166 602 340 760 590
RMS70

h1 h2 h3 h4 d1 d2 d3 d4 d5 d6 r1➀ r2
RL60/2-A
930 360 670 520 429 400 258 M16 470 435 1260 1140
RMS60/2-A
RL70
1075 420 775 600 470 480 310 M16 550 500 1500 1310
RMS70

➀ With electromagnetic clutch Dimensions b1, b2 and b3 are reduced by 45 mm for burner size
70/1.

Size 60 and 70 burners on twin flue boilers

It should be taken into account at the planning stage that the burners
must be at least 1130 mm (RL60) or 1325 mm (RL70) apart from each
other. This ensures a minimum gap of 40 mm between the burners when
the largest pump and motor types are fitted.

All measurements are approximate. Weishaupt reserve the right to

make alterations in light of future developments.

26
Burner fuel systems

Types L30Z/L40Z Types L30T / L40T / L50T Types RL40/RL50

10 13 13a 16b 10 13 13a 16b 10 11 12 16

115V

115V
P M

13a 13a 13a 12a 14a 15

Types MS30Z/MS40Z Types RL30 Types RMS30 to RMS50

Integral pump and preheater
10 11 12 17 16a 10 12 12 16b
10 11 12 17 18a 16

ϑ
115V 115V 115V
115V 115V
P

115V 115V
115V
P M
P M

12a 14a 13b 13c 12a 14a 15 12a

12a 14a 15

Legend
Types RL60/RL70 Types RMS60/RMS70
With separate pump and preheater stations 10 Oil pump
10 11 12 16 11 Oil filter
10 17 11 18 14 12 16 12 Normally closed oil solenoid valve (115 V,
electrically connected in series with 15a)
ϑ P
12a Normally closed oil solenoid valve (115 V,
115V electrically connected in series with 15,
115V
fitted against the direction of flow)
12b Normally open bypass oil solenoid valve
13 Normally closed oil solenoid valve
115V
115V
13a Normally closed oil solenoid valve for
P M stages 1, 2 and 3
ϑ P M
13b Normally open oil solenoid valve
(stage 1)
13c Normally closed oil solenoid valve
(stage 2)
12a 14a 15
12b 12a 18 14a 15
14 Oil pressure switch in flow
14a Oil pressure switch in return
15 Oil regulator
16 Nozzle assembly with shut off device
(solenoid valve)
16a Nozzle assembly with shut off device
16a Nozzle assembly without shut off device
17 Oil preheater
18 PT100 temperature sensor (to monitor
minimum oil temperature)
18a Thermostat

27
Product and customer service - Max Weishaupt GmbH, D - 88475 Schwendi
Tel: +49 (0)7353 830, Fax +49 (0)7353 83358
Print No. 83201102, August 2003

the complete Weishaupt range Printed in Germany. All rights reserved.

Weishaupt (U.K.) Ltd.

Neachells Lane, Willenhall, WV13 3RG
Tel: (01902) 609841, Fax: (01902) 633343

63 Carlton Place, Glasgow, G5 9TW

Tel: (0141) 420 2030, Fax: (0141) 420 2088

Regular maintenance reduces heating Weishaupt customer service is there for

costs and environmental pollution. Only a you all year round. Whenever you need
properly adjusted burner can save help, be it the supply of spare parts,
energy and be environmentally friendly. technical advice or a site visit. We are
Behind each Weishaupt burner stands there when you need us.
the whole Weishaupt customer service
organisation. The outstanding efforts
made in maintenance and service justify
the enormous trust placed in
Weishaupt’s burners, for at Weishaupt
product and customer service belong
together.