Weishaupt WG10 and WG20 gas burners 2/2002 CA

LN (Low NOx) version

 New W series capacity range

The Weishaupt WG10 and WG20 gas burners join the WG5, WG30 and WG40
to complete the line-up of products successfully introduced over the course of
the last few years.

As with all new W series Weishaupt burners, the WG10 and WG20 burners also use
the latest microprocessor technology for the control and monitoring of all burner
functions.

As a result not only do they offer improved precision and ease of use, but they also
represent fantastic value for money.

Mixing head
An outstanding detail of the low-emission
LN burners is the specially developed
mixing head. The specific way in which
combustion air and gas are introduced
leads to intensive flue gas recirculation.
Various tests and results from the field
have shown that the NOx limit of
≤ 40 ppm (calculated as NO2), which is
required in many countries for natural
gas, can be improved upon as long as
certain combustion chamber conditions
are adhered to. With corresponding
combustion chamber conditions, figures
of ≤ 58 ppm can be achieved with LPG.
Economical
The best technology, functional design
and proven quality have always been the
hallmarks of Weishaupt products. With
the WG10 and WG20 gas burners, we
are introducing new burners that
continue this tradition in an exemplary
fashion. They fulfil the demand for
economical and environmentally friendly
operation combined with a low purchase
cost.
Fully automatic operation
The burners function fully automatically.
They reliably cater for multifarious heat
exchangers for heating and hot water.
Compact construction
All of the new burner type’s components
are brought together into a compact
space.
Noteworthy points: The radial fan, the
sound absorbing air inlet housing, the air
damper for suction side air regulation
and the microprocessor controlled
combustion manager. The W-ZG 01
electronic ignition unit, which has Test procedures
replaced the ignition transformer on all The WG10 and WG20 gas burners
W series Weishaupt burners, provides comply with European and North
reliable ignition. American applicable standards,
including:
Error-free plug connection • UL std 795 - 1999
Coded plug connections ensure the • CGA std 3.4 - 1973
correct electrical connection of all • CAN/CSA std C22.2 No.3 - 1988
components. • CGA std 3.0 - 1968
Gas multi-function assembly Fuels
The newly conceived multifunction The following fuels can be fired: Natural
assembly comprises the following Gas as well as Liquid Petroleum Gas.
components/functions:
• Servo controlled gas regulator for a In standard version, the burners and gas
constant gas pressure train are only suitable for indoor
• 2 solenoid valves operation.
• Low gas pressure switch
If the gas pressure drops too far the
low gas program is initiated.
Operational safety and reliability.
Proven technology makes the new gas
burners safe and reliable. The individual
components as well as the completed
product are comprehensively tested,
guaranteeing safe operation for many
years.

The fuel and air regulating components

are clearly laid out and easily accessible.
The mixing head can be accessed from
behind and completely removed. The
burner can be hung on the left hand side
of the casing during servicing. This
enables easy access to the fan in
particular. An easily removable cover
protects all the components and electrics.

2
Single and two stage operation
with W-FM 10 combustion manager
Single and two stage operation
W-FM 10 combustion manager
The W-FM 10 combustion manager
independently monitors and controls all
of the burner’s functions.
Digital combustion management makes
communication with other systems
possible. The BUS connection allows the
engineer to monitor the sequence of
operations and diagnose any fault
conditions.
Gas butterfly
valve
Air stepping motor (linked to gas butterfly)
W-FM 10 combustion manager
The main details:
• Microprocessor controlled combustion
manager for single and two stage
operation
• Identical for both oil and gas burners
• Ionization flame monitoring
• 7 and 4 pole connection plug
integrated into burner housing
• Electrical remote reset
• BUS connection
• Prepurge time can be set by computer
via the BUS
• Safety via two microprocessors
(reciprocal monitoring)
• Multi color LED annunciation to
indicate operational stage and fault
conditions
• Suitable for hot water plant, including
continuous operation (After 24 h
operation a necessary short shutdown
takes place automatically)
• Suitable for air heaters and steam
boilers
3
 Sliding two stage and modulating operation
with W-FM 20 combustion manager
Sliding two stage and modulating operation
W-FM 20 combustion manager
The W-FM 20 combustion manager
independently monitors and controls all
of the burner’s functions.
Digital combustion management makes
communication with other systems
possible. The BUS connection allows the
engineer to monitor the sequence of
operations and diagnose any fault
conditions.
The main details:
• Identical construction for oil and gas
burners
• Automatic recognition of gas or oil
burner
• Easy operation via a key on the display
panel
• LCD display to show the following
– Operating mode with ratings setting
– Information mode
– Hours run
- Number of burner starts
- Measured fuel consumption with
corresponding gas meter
- Unit number
- Software version
4
Air stepping motor
W-FM 20 combustion
manager
Gas stepping motor
- Date of manufacture
– Service mode
- Burner setting values
- Error message display
– Parameter mode
- Air damper setting at burner
shutdown
- Post purge time
- BUS address
– Error messages
• Electronic compound fuel/air
regulation to given characteristics
• Control of stepping motors
• Multifunctional Bus connection to:
– PC for presentation of the
operational sequence and setting of
function parameters
– Remote monitoring and diagnosis
via self-dialling modem
– Interfacing with other components
of the heating plant (e.g. controller
or DDC unit)
Installation, setting and service:
Easier, quicker and more precise than ever before

Time is money
Weishaupt burners of this rating are also
easy to install. It is possible for one
person to mount the burner on the boiler.

Optimum accessibility
Optimum accessibility becomes
apparent the moment the cover is
removed. All the components are clearly
laid out, electrical connection is
unmistakable. The components are
also easily accessible for servicing.

The mixing head can be matched to the

required rating with the setting screw.
It can be accessed from behind and
completely removed with ease. This state
of the art technology is typical of
Weishaupt products.

The motor block can be removed and

placed into a service position for
servicing the fan. Every service engineer
benefits from this accommodating
construction.

Easy removal of the mixing head

The service position allows good access to the fan.

5
 Technical Data

Capacity graph: WG10.../1-C gas burner Capacity graph: WG20.../1-C gas burner

“WC Burner type WG10.../1-C “WC Burner type WG20.../1-C

Combustion head WG10-C Combustion head WG20-C
Rating 85 – 375 MBTU/h* Rating 120 – 685 MBTU/h*

1 1
0.8 0.8
0.6 0.6
0.4 0.4
0.2 0.2
0 0
-0.2 -0.2
-0.4 -0.4
MBTU/h 100 150 200 250 300 350 400 MBTU/h 100 200 300 400 500 600 700
Depending on the altitude of the installation, a reduction
in capacity of approx. 1% per 328 ft. above sea level must Minimum 275 MBTU/h rating at high fire for WG20.
be taken into consideration.
Model Overview
Burner type Version Mode of operation Gas train Order number Rating
size MBTU/h*

WG10
Natural Gas
WG10 N/1-C Z-LN Single or two stage 3/4˝ 232 113 24 85 – 375
WG10 N/1-C ZM-LN Sliding two stage or modulating 3/4˝ 232 116 24 85 – 375
LPG
WG10 F/1-C Z-LN Single or two stage 3/4˝ 233 113 24 85 – 375
WG10 F/1-C ZM-LN Sliding two stage or modulating 3/4˝ 233 116 24 85 – 375

WG20
Natural Gas
WG20 N/1-C Z-LN Single or two stage 1˝ 232 213 34 120 – 685
WG20 N/1-C ZM-LN Sliding two stage or modulating 1˝ 232 216 34 120 – 685
WG20 N/1-C Z-LN Single or two stage 1˝ 232 213 44 120 – 685
WG20 N/1-C ZM-LN Sliding two stage or modulating 1˝ 232 216 44 120 – 685
LPG
WG20 F/1-C Z-LN Single or two stage 3/4˝ 233 213 24 120 – 685
WG20 F/1-C ZM-LN Sliding two stage or modulating 3/4˝ 233 216 24 120 – 685

Optional equipment
WG10/1-C, ZM WG10/1-C, Z WG20/1-C, ZM WG20/1-C, Z
Order number Order number Order number Order number
1 1
Hours run meter, inbuilt 230 008 01 230 008 01
Solenoid valve for air pressure switch test on continuous running fan or post purge 230 007 98 230 003 29 230 007 98 230 003 29
Head extension Natural Gas by 4” (100mm) 230 008 49 230 008 49 230 007 80 230 007 80
by 8” (200mm) 230 008 50 230 008 50 230 007 81 230 007 81
by 12” (300mm) 230 008 51 230 008 51 230 007 82 230 007 82
LPG by 4” (100mm) 230 008 52 230 008 52 230 007 83 230 007 83
by 8” (200mm) 230 008 53 230 008 53 230 007 84 230 007 84
by 12” (300mm) 230 008 54 230 008 54 230 007 85 230 007 85
DLU digital ratings convertor 230 007 06 – 230 007 06 –
Remote reset 230 007 97 230 007 97 230 007 97 230 007 97
1
integrated into W-FM 20 combustion manager on ZM version

* The burner ratings are based on lower calorific value

6
 Technical Data
Burner type Combustion Motor Stepping Ignition Air pressure Display Burner Gas Flame
manager motor unit switch weight train sensor

WG10 ../1-C
Version Z-LN W-FM 10 ECK 03/F – 2/1 STD 4.5 * W-ZG 01 AA-A2-4-5 without 30 lbs. 13 lbs. Ionization
Version ZM-LN W-FM 20 110 V, 60 Hz STE 4.5 ** AM 20.02 (approx) (approx)
0.13 kW, cap. 4 µF
WG20 ../1-C
Version Z-LN W-FM 10 ECK 04/F – 2/1 STD 4,5 * W-ZG 01 AA-A2-4-5 without 44 lbs. 13 lbs. ➀ Ionization
Version ZM-LN W-FM 20 110 V, 60 Hz STE 4,5 ** AM 20.02 (approx) 15 lbs. ➁
0.21 kW, cap. 8 µF (approx)
* Operational runtime: max. 50 s across full setting range / min. 25 s across reduced setting range / approx. 1 to 2 s during prepurge
** Operational runtime: approx. 3 s across full setting range / < 3 s across reduced setting range / approx. 3 s during prepurge

Gas train layout Explanation of designation

7 W G 20 N .../1-C LN
P F
LN = Low NOx
Index
6 N = Natural gas
1 2 4 5 1 F = LPG
Size
G = Gas burner
Weishaupt W series burner

3 P

1 Ball valve
2 Additional gas pressure regulator (optional)
3 Gas pressure switch
4 Gas valve
5 Gas pressure regulator
6 Gas butterfly valve
7 Burner

* The burner ratings are based on lower calorific value 7

 Dimensions
Scope of delivery

WG10.../1-C burner dimensions Scope of delivery

3/4”
• Burner with sound absorbing inlet
housing

4.3 6.5 • Housing with burner motor and fan

1.0
3.7
wheel
13.9
• Flange with servicing bracket, fixing
16.6
screws and gasket

• Air regulation housing with

servomotor controlled air damper
13.0
13.7 5.5 • LN (LowNOx) mixing head with
diffuser and ignition and ionization
electrodes
5.9 - 6.7
4.3 • Combustion head

• W-ZG 01 electronic ignition unit with

6.5 shielded ignition line

45 ° M8
• Sensor line (ionization) equipped with
6.4 test point
1.2

4.5 • Microprocessor controlled W-FM

10/W-FM 20 combustion manager
with integrated plug console and
WG20.../1-C burner dimensions externally accessible 7 + 4 pole
BUS connection
1”
• Cover

4.7 7.1
• Complete gas train
0.8
3.8
14.8
• For further detailed information
please refer to the technical
11.2
documentation provided with the
burner

14.0
15.6 5.5

6.7
5.1

7.1

Weishaupt Corporation
45 ° M8
7.0 6280 Danville Road
Mississauga, ON L5T 2H7, Canada
1.3
Tel: (905) 564 0946
6.2
Fax: (905) 564 0949
Email: sales@weishaupt-corp.com
www.weishaupt-corp.com

Print No. 83203216, February 2003

Printed in Germany. All rights reserved.
8