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Abstract—Fault diagnosis and fault tolerant (FT) control of The objective of this paper is to study the inter-turn short
electric drive systems have been extensively studied by many re- circuit (SC) faults and related FT control. According to Cintron-
searchers. Naturally, one would like to use fault diagnosis infor- Rivera et al., SC faults account for 30% to 40% of faults in
mation to improve FT control to achieve good post-fault perfor-
mance while it is safe to do so. In this paper, a novel FT control PMSMs [3]. The physical structure of inter-turn SC fault can
method is proposed for permanent magnet synchronous motor with be found in [4], [5]. Fault severity of this fault is characterized
inter-turn short circuit fault. Given fault severity, the proposed FT by two parameters, SC percentage μsc and fault resistance Rf .
control can reduce torque ripple while keeping reasonable torque Abundant work [6]–[22] in this area focus on fault detection.
output. The theoretical derivation, simulation, and experimental
There are relatively fewer work in the area of estimation of
validation are presented in this paper.
fault severity. Nakamura et al. estimated SC turns of induction
Index Terms—Fault tolerant control, torque ripple, inter-turn motors with application of hidden Markov model (HMM) [23].
short circuit fault, permanent magnet synchronous motor, field Gu proposed model-based method to estimate SC ratio and
oriented control.
insulation resistance [24]. Fan et al. proposed a method to
detect different interturn short-circuit fault severity by analyzing
I. INTRODUCTION zero-sequence current [25]. Zhang et al. proposed estimation
of fault parameters with statistics-based HMM for dc brushed
ERMANENT magnet synchronous motors (PMSM) have
P been widely used in many industrial applications due to its
advantages in power density, efficiency and dynamic response
motors [2]. Yuan et al. proposed a method to estimate number
of short circuit turns at standstill condition [26]. Although
some of these results are not directly applicable in this pa-
characteristics. With the help of diagnostics, PMSMs are ex-
per due to difference in motor type/structure, these research
pected to work when minor faults occur. The limp-home mode
works provide motivation for the FT control proposed in this
designed for electric vehicle is an example of such applications
paper.
[1]. High performance is expected for many applications even
In the area of FT control, PMSM with SC fault has been
with the occurrence of minor faults. To this end, fault tolerant
studied. A common and intuitive method is to cut off the
(FT) control is proposed to improve post-fault performance.
faulty phase and operate the motor with the remaining windings
Fault detection is a yes or no conclusion. On the contrary,
[27]–[29]. However, with this approach, the torque capability
estimation of fault severity provides how severe the fault is and
is severely impaired as a result of losing one phase winding.
sometimes with specific data estimation such as short circuit
The alternative is to continue to use the faulty phase. In this
resistance value [2]. With accurate fault severity estimation, it is
situation, the output capability will be less impaired, but torque
easier to determine whether it is appropriate to keep the motor
ripple can be a problem. Jeong et al. [30] studied how to reduce
running. In the case of minor faults, the continued operation
such torque ripple. However, their work has two drawbacks.
may be permitted. If serious faults or quickly aggravating faults
Firstly, the fault resistance was assumed to be zero, which may
occur, the decision may be to shut down the motor immediately.
not be a valid assumption. Secondly, the effect of fault current
Knowing the type of fault and the severity may help determine
on torque was ignored in their work. Inspired by their work, a
the proper response. More importantly, information of fault
novel FT control considering fault current is proposed in this
severity can be helpful in optimizing FT control, which is the
paper to reduce the torque ripple by utilizing the fault severity
main topic in this paper.
estimation. The two drawbacks in [30] will be addressed in this
paper. There are other control strategies available if redundancy
Manuscript received May 30, 2019; revised July 20, 2019; accepted August is introduced [31]–[34]; however, this assumption is not used in
7, 2019. Date of publication August 19, 2019; date of current version November this paper.
21, 2019. Paper no. TEC-00604-2019. (Corresponding author: Wei Zhan.)
The authors are with the Electrical & Computer Engineering, Texas A&M
University College Station, College Station, TX 77843 USA (e-mail: jiayuanz@
tamu.edu; wei.zhan@tamu.edu; ehsani@ece.tamu.edu). II. DERIVATION OF FT CONTROL
Color versions of one or more of the figures in this article are available online
at http://ieeexplore.ieee.org. The objective of this paper is to find whether the FT control
Digital Object Identifier 10.1109/TEC.2019.2936225 can be optimized with more information on fault severity. To
0885-8969 © 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
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2268 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 34, NO. 4, DECEMBER 2019
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ZHANG et al.: FAULT-TOLERANT CONTROL OF PMSM WITH INTER-TURN SHORT-CIRCUIT FAULT 2269
i∗b = i∗b + i0 (12) TABLE I
SPECIFICS OF PMSM IN EXPERIMENT
i∗c = i∗c + i0 (13)
The first terms on the right hand side of each equation are the
current components generated by original FOC, while the second
term is the additionally injected current. Clearly (1) is satisfied.
Substituting (11)–(13) into (9), one gets
2π
Torque = K(i∗a sin(θ) + i∗b sin θ −
3
2π
+ i∗c sin(θ + )) + K(−3i0 − if μsc )
3
2π 2π
= K(I sin(θ) sin(θ) + I sin θ − sin θ −
3 3
2π 2π
+ I sin θ + sin θ +
3 3 Fig. 2. Circuit model of faulty phase winding.
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2270 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 34, NO. 4, DECEMBER 2019
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ZHANG et al.: FAULT-TOLERANT CONTROL OF PMSM WITH INTER-TURN SHORT-CIRCUIT FAULT 2271
Fig. 6. Torque in simulation (at 500 rpm). Fig. 8. Sensitivity analysis of fault resistance.
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2272 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 34, NO. 4, DECEMBER 2019
Fig. 10. Sensitivity analysis of fault resistance with fixed fault resistance.
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ZHANG et al.: FAULT-TOLERANT CONTROL OF PMSM WITH INTER-TURN SHORT-CIRCUIT FAULT 2273
TABLE II
TORQUE RIPPLE REDUCTION UNDER DIFFERENT CONDITIONS
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2274 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 34, NO. 4, DECEMBER 2019
V. CONCLUSIONS AND FUTURE WORK [14] T. G. Habetler and Y. Lee, “Current-based condition monitoring and
fault tolerant operation for electric machines in automotive applica-
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ZHANG et al.: FAULT-TOLERANT CONTROL OF PMSM WITH INTER-TURN SHORT-CIRCUIT FAULT 2275
Jiayuan Zhang received the B.S. degree in electrical Mehrdad Ehsani (S’70–M’81–SM’83–F’96–
engineering from the Huazhong University of Science LF’15) is currently the Robert M. Kennedy Professor
and Technology, Wuhan, China, in 2013, and the of electrical engineering with Texas A&M University,
Ph.D. degree in electrical engineering from Texas College Station, TX, USA. He is the Co-Author of
A&M University, College Station, TX, USA, in 2019. more than 400 technical papers, 19 books, an IEEE
His research interests include power electronics and standards book, and 30 U.S. and EU patents. He has
motor control. won more than 130 Prize Paper and other awards in
IEEE and others, including IEEE-VTS Avant Garde
Award for his contributions to the hybrid electric
vehicle technology and the 2003 IEEE Field Award
in Undergraduate Teaching. He has founded and
led several IEEE and other international conferences and has served on the
governing bodies of IEEE Power Electronics Society, Industry Applications
Society, and Vehicular Technology Society. He is a Fellow of SAE, has been a
Wei Zhan received the D.Sc. degree in systems sci- Distinguished Lecturer of several IEEE societies, a Consultant to more than 60
ence from Washington University in St. Louis, MO, U.S. and international companies and government agencies, and a registered
USA, in 1991. From 1991 to 1995, he was with the Professional Engineer in the state of Texas.
University of California, San Diego, USA and Wayne
State University, Detroit, MI, USA. From 1995 to
2006, he worked in the automotive industry as a Sys-
tem Engineer. In 2006, he joined the Electronic Sys-
tems Engineering Technology Faculty, Texas A&M
University, College Station, TX, USA. His research
activities include control system theory and applica-
tions to industry, fault diagnosis, system engineering,
robust design, modeling, simulation, quality control, and optimization.
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