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Monitron CR

Installation, Operation and Maintenance Manual


v 4.XX (SI, USA)

00.89.243 v003.99.09EN
Grasso
Refrigeration Division

All rights reserved. No part of this publication may be copied or published by means of printing,
photocopying, microfilm or otherwise without prior written consent of Grasso.
This restriction also applies to the corresponding drawings and diagrams.
For extra information as to adjustments, maintenance and repair, contact the Technical
Department of your supplier.
This publication has been written with great care. However, Grasso cannot be held responsible,
neither for any errors occurring in this publication nor for their consequences.

MONITRON CR v001.98.07EN
USED SIGNS AND CLOSE READING
Grasso
Refrigeration Division

In this manual the following signs and text


features are used:

TEXT FEATURES:
Key name: the highlighted "alarm" indicates the
relevant key to be used in a procedure or meant
in a description.
Capital (display editing) text: ’ALARM ACCEPTED’
indicates a message or text in a edit screen.
Capital (display mode) text: ’AUTO’ indicates the
operational mode or state of the Monitron CR.

TYPOGRAPHIC SIGNS:
Indicates a warning or procedure to which
you should pay special attention.
READ IT CAREFULLY

v001.98.07EN MONITRON CR
USED SIGNS AND CLOSE READING
Grasso
Refrigeration Division

MONITRON CR v001.98.07EN
TABLE OF CONTENTS
Grasso
Refrigeration Division

SUBJECT See page:


1. USING THIS MANUAL .................................................................................................................. 1.1
2. THE MONITRON CR SYSTEM
2.1 Introduction ............................................................................................................................ 2.1
2.2 Functionality of the Monitron CR .......................................................................................... 2.1
2.3 Input and output signals ........................................................................................................ 2.2
2.3.1 Analog input signals...................................................................................................... 2.3
2.3.2 Digital input signals ....................................................................................................... 2.3
2.3.3 Digital output signals .................................................................................................... 2.3
2.3.4 Communication signals ................................................................................................. 2.4
2.4 Emergency stop ...................................................................................................................... 2.4
3. STEP BY STEP OPERATION
3.1 Introduction ............................................................................................................................ 3.1
3.2 Keyboard operation ............................................................................................................... 3.1
3.3 System power-up .................................................................................................................... 3.2
3.4 Modes of operation ............................................................................................................... 3.2
3.4.1 The display mode .......................................................................................................... 3.2
3.4.2 The alarm mode ............................................................................................................ 3.2
3.4.3 The edit mode ............................................................................................................... 3.3
3.5 Capacity control...................................................................................................................... 3.5
3.5.1 Capacity control in mode HAND .................................................................................. 3.5
3.5.2 Capacity control in mode AUTO................................................................................... 3.5
3.5.3 Capacity control in mode HOST ................................................................................... 3.5
4. START, STOP AND RESTART PROCEDURES
4.1 Start procedure when STANDBY ........................................................................................... 4.1
4.2 Stop procedures...................................................................................................................... 4.1
4.2.1 Stop procedure when RUNNING or CAP.LIM.............................................................. 4.1
4.2.2 Stop procedure in alarm situation................................................................................ 4.1
4.3 Restart procedures ................................................................................................................. 4.2
4.3.1 Restart procedure when failure ................................................................................... 4.2
4.3.2 Restart procedure after failure in power supply ......................................................... 4.2
4.4 States of operation................................................................................................................. 4.2
5. CAPACITY CONTROL MODES
5.1 Capacity control modes.......................................................................................................... 5.1
5.2 Manual mode.......................................................................................................................... 5.1
5.3 Automatic mode for stand-alone compressor ...................................................................... 5.1
5.4 Host mode (remote), for multiple compressors in network ................................................ 5.1
5.5 AUTO and HOST mode control parameters ......................................................................... 5.2
5.6 Example of setting Host Mode parameters .......................................................................... 5.3
5.7 Booster compressor................................................................................................................ 5.4
5.8 Swing compressor................................................................................................................... 5.4
5.9 Combination of reciprocating and screw compressors ........................................................ 5.5
6. ALARM MESSAGES
6.1 Alarm messages ...................................................................................................................... 6.1
6.1.1 Digital input alarms ....................................................................................................... 6.1
6.1.2 Exceeding limits alarms ................................................................................................. 6.1
6.1.3 Alarms for two-stage compressors only....................................................................... 6.2
7. CAPACITY LIMITING FUNCTIONS; CAP.LIM
7.1 Motor current limitation ........................................................................................................ 7.1
7.2 Discharge pressure limitation................................................................................................. 7.1
7.3 Discharge gas temperature limitation ................................................................................... 7.1
7.3.1 Single stage compressors .............................................................................................. 7.1
7.3.2 Two stage compressors................................................................................................. 7.1

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TABLE OF CONTENTS
Grasso
Refrigeration Division

SUBJECT See page:


8. MISCELLANEOUS FUNCTIONS
8.1 Oil return protection .............................................................................................................. 8.1
8.1.1 Oil return protection for single compressor ................................................................ 8.1
8.1.2 Oil return protection for mutiple compressors with one common oil separator...... 8.1
8.2 Interstage cooling system TEV-A and TEV-B ......................................................................... 8.1
9. INTERSTAGE COOLING SYSTEMS ECOTRON-A/ECOTRON-B
9.1 Introduction............................................................................................................................ 9.1
9.2 Additional value screen.......................................................................................................... 9.1
9.3 Additional settings ................................................................................................................. 9.1
9.4 Addtional inputs ..................................................................................................................... 9.2
9.5 Addtional outputs .................................................................................................................. 9.2
9.5.1 Electronic expansion valves .......................................................................................... 9.2
9.5.2 Solenoid valves .............................................................................................................. 9.2
10. TROUBLE SHOOTING
10.1 Introduction.......................................................................................................................... 10.1
10.2 Trouble shooting .................................................................................................................. 10.1
10.2.1 The compressor does not start................................................................................... 10.1
10.2.2 The compressor does not stop ................................................................................... 10.2
10.2.3 Alarm messages .......................................................................................................... 10.3
10.2.4 Transducer checks ....................................................................................................... 10.4
11. INSTALLING THE MONITRON CR
11.1 Introduction.......................................................................................................................... 11.1
11.2 Connecting the Monitron CR............................................................................................... 11.1
11.2.1 The Power Supply ....................................................................................................... 11.1
11.2.2 The Digital Inputs........................................................................................................ 11.1
11.2.3 The Digital Outputs..................................................................................................... 11.1
11.2.4 The Sensor Inputs........................................................................................................ 11.2
11.2.5 The communication ports........................................................................................... 11.3
11.2.6 Earth connection......................................................................................................... 11.3
11.2.7 Additional high pressure safety switch ...................................................................... 11.3
11.3 Setting up the Monitron CR................................................................................................. 11.3
12. MAINTENANCE
12.1 Introduction.......................................................................................................................... 12.1
12.2 Maintenance......................................................................................................................... 12.1
12.2.1 Control Unit................................................................................................................. 12.1
12.2.2 Replacing the Keyboard Display................................................................................. 12.1
12.2.3 Fuses on the Control Unit........................................................................................... 12.1
12.2.4 Replacing the battery ................................................................................................. 12.2
12.3 Replacing transducers .......................................................................................................... 12.2
12.3.1 Replacing a Pressure Transducer ................................................................................ 12.2
12.3.2 Replacing the Temperature Transducer .................................................................... 12.3
12.3.3 Connecting analog input sensors ............................................................................... 12.3
12.4 Software ............................................................................................................................... 12.3
12.5 Re-configurating a Monitron CR.......................................................................................... 12.4
12.6 Unsuccesful selftest of Monitron CR ................................................................................... 12.5
12.7 Spare parts list ...................................................................................................................... 12.5
APPENDIX
A1 Default limits of operation ..................................................................................................... 1
A2 Record sheet for User settings ............................................................................................... 2-3
A3 Review of Value screens ......................................................................................................... 4
A4 Review of Edit screens ............................................................................................................ 5 - 11
A5 Flow chart of operator’s level ................................................................................................ 12
A6 Flow chart of installer’s level .................................................................................................. 13
A7 System wiring diagrams and cable entries ............................................................................ 14

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1. USING THIS MANUAL
Grasso
Refrigeration Division

This manual has been prepared to familiarise the PART 3: VARIOUS INFORMATION AND DATA
Operator & Installer/Contractor with the
Appendix:
Monitron CR control unit.
Chapter A.1 list’s all limits of operation and alarm
The Monitron CR is designed for use on Grasso
conditions in the system.
single-stage and two-stage reciprocating
compressors, and this manual should always be Chapter A.2 contains a record sheet to register all
used in conjunction with the basic Instruction user settings.
Manuals pertaining to the compressor series and
Chapter A.3 contains a review of all value screens
types in question.
including a explanation of all possible displayed
abbreviations
PART 1: DESCRIPTION & OPERATION (Operator
Chapter A.4 contains a parameter description of
and Installer/Contractor)
all edit screens in selection menu’s 1 to 5.
Sections 2 and 3 should be read first in order to
Chapter A.5/6 shows the menu structure of all
get a clear idea about the system’s concept.
selection menu’s and screens within the reach of
Section 2 describes the parts and features of the the Operator and Installer’s/Contractor’s level
Monitron CR system. respectively.
Section 3 explains how the user may operate a Chapter A.7 contains the system wiring diagrams
compressor unit via the Monitron CR. of the Monitron CR.
Section 4 describes the start, stop and restart
procedures when using the Monitron CR.
NOTES:
Section 5 elaborates on the various modes of
Two versions of the Monitron CR software are
capacity control ranging from manual capacity
available, a SI-version and a USA-version.
control to automatic or host capacity control.
SI - version:
Section 6 describes the various alarm messages of
the Monitron CR • All pressure figures in the Monitron CR are
displayed in bar absolute, and are equivalent to
Section 7 describes the capacity control limiting
gauge pressure plus atmospheric pressure.
functions of the Monitron CR
• All temperature figures in the Monitron CR are
Section 8 decribes the miscellaneous functions of
displayed in °C.
the Monitron CR
Temperature differences are expressed in K
Section 9 describes the additional Monitron (Kelvin).
functionality used for the Grasso Ecotron system.
Section 10 contains the procedures for trouble USA - version:
shooting.
For the USA-version all pressure figures are
PART 2: INSTALLATION (Installer/Contractor) displayed in PSI gauge pressure and all
temperature figures are displayed in °F.
Section 11 is the installation Section and contains
procedures for connecting and preparing the
Monitron CR for operation.
Section 12 is the maintenance Section and
describes and lists all exchangeable parts and
components and gives the procedure for resetting
the configuration of the Monitron CR.

IMPORTANT

THIS MANUAL MUST BE CAREFULLY READ AND UNDERSTOOD BEFORE


ATTEMPTING TO INSTALL, START OR OPERATE THE MONITRON CR

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1. USING THIS MANUAL
Grasso
Refrigeration Division

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2. THE MONITRON CR SYSTEM
Grasso
Refrigeration Division

2.1. Introduction
For monitoring, protecting and controlling the The housing of the steel cabinet and terminal unit
correct operation of the reciprocating have a protection class of enclosure: IP54. The
compressors, Grasso has developed a solid state Monitron CR can be used at ambient temperature
microprocessor-based control device for their ranging from 0 up to +55 °C and at a relative
single-stage and two-stage (compound) humidity of max. 95% (without any condensation).
compressors. The Monitron CR is suitable for mounting directly
on the compressor or compressor unit. The
The complete device, called Monitron CR and
terminal unit may be supplied with a standard
shown in fig. 2.1, consists of two distinct parts, viz.:
mounting support and a two meter long
• a steel cabinet (1), containing the electronic communication cable thus enabling this unit to be
control unit. positioned at the operators convenience.
• a terminal unit (2) made of synthetic fibre,
containing the keyboard and display.

1. Steel cabinet containing


the control unit

2. Terminal unit with


keyboard/display

3. Emergency stop button

4. Data exchanging by a
communication cable

Fig. 2.1 Monitron CR control device

2.2 Functionality of the monitron CR


The following functionality is offered:
• Display of all relevant operating parameters • Data storage in EEPROM, for data retention in
e.g. pressures, temperatures, motor current, case of power failure.
percentage of capacity, running hours,
• Alarm history file keeps the last 20 alarm
operating mode and status of the compressor
conditions in memory, in order to assist in
package
trouble shooting and maintenance.
• Automatic start up, shut down and capacity
• Capability of communication with a personal
control, based on suction pressure an other
computer, terminal, PLC or modem via a
pressure signal or temperature.
(optional) Grasso Monitron Protocol Converter
• Safety control of limits of operation. (MPC).
• Sequential control of more compressors when • Transducer failure detection.
all are equipped with a Monitron CR control.
• Access code protection.
• Real time clock with battery back-up.

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2. THE MONITRON CR SYSTEM
Grasso
Refrigeration Division

2.3 Input and output signals


The various input and output devices mounted onto the compressor package are connected to the
control unit via a number of connectors.
The location of these inputs and outputs onto the compressor package can be found on figure 2.2
below. In the following paragraphs an overview of the various input and output signals is given.
The additional inputs and outputs for Grasso Ecotron intercooling system are described in Chapter 9.

1. Compressor 13. Sensor of discharge temperature protection


2. Interstage cooling system A, B, C or D 14. Compressor drive motor current transducer
3. Oil separator 15. Solenoid valve of interstage cooling system A or B
4. LP suction header 16. Solenoid valve of oil return protection
5. LP discharge header 17. Three-way solenoid valve for fast pull-down feature for
6. HP suction header two-stage (compound) compressors
7. HP discharge header 18. Three-way solenoid valve (NO = Normally Open) for
8. Oil pump unloaded starting (for RC12 only)
9. Oil pressure regulator 19. Mechanical float valve
10. Three-way solenoid valve of capacity control
11. Valve lifting mechanism (capacity control)
12. Oil level float switch

Fig. 2.2 Schematic flow diagram

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2. THE MONITRON CR SYSTEM
Grasso
Refrigeration Division

2.3.1 Analog input signals


The Monitron CR has sixteen analog input signals (eight current inputs and eight resistor inputs).
ANALOG INPUT SIGNALS Comment

Pcrk crankcase pressure


Pdis discharge pressure
Poil oil pressure
Standard Psuc suction pressure
Tdis discharge temperature
single stage Tsuc suction temperature
Toil oil temperature

Sext (Pext/Text) external pressure/temperature


Thermistor cylinder head temperature protection
Optional
Tsep oil temperature in oil separator
Imot motor current

Pint intermediate pressure


two-stage Additional Tinh HP suction intermediate temperature
Tint LP discharge intermediate temperature

2.3.2 Digital input signals


The Monitron CR has five digital input signals which are connected to the control unit via connectors.

DIGITAL INPUT SIGNALS Comment

ext. Safety external safety including emergency button


ext. Start external start necessarily for releasing startup
single stage and Standard
motor running star/delta switch
two-stage motor protection motor thermistor or other motor safety devices

Optional Olev oil level switch

2.3.3 Digital output signals


The Monitron CR has twelve digital output signals (eight internal signals and four external signals) and
are connected to the control unit via connectors.

DIGITAL OUTPUT SIGNALS Comment

Cap (1 . . 4) solenoid for capacity control


Hydr. sol solenoid for releasing hydraulic pressure for capacity control
Alarm alarm indication (RC12 and RC12E)
Standard
single stage Start starting signal for motor starter
Running running indication
Start request start request indication

Optional Oret oil return protection solenoid

two-stage standard inj injection solenoid valve for intercooling systems A and B only
additional
optional FPD Fast Pull Down solenoid valve

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2. THE MONITRON CR SYSTEM
Grasso
Refrigeration Division

2.3.4 Communication signals


Sequential control of several Monitron controlled compressors is possible using the communication
network.
The Monitron CR which is equipped with the control sensor is called Master and the others are called
Slave. Communication with a personal computer, terminal, PLC or modem is possible via the Grasso
Monitron Protocol Convertor (MPC).

1. Terminal unit with keyboard/display 4. Emergency stop button


2. Data exchange by a communication cable 5. Data exchange between display and Monitron by a
communication cable
3. Steel cabinet containing the control unit

2.4 Emergency stop


On the right hand side of the cabinet (3) that holds the control unit, an emergency stop button is
mounted. Pushing this button will be automatically locked to prevent unintentional starting.

WARNING
DO NOT UNLOCK A PUSHED DOWN EMERGENCY STOP BUTTON.
THIS MAY ONLE BE DONE BY THE INSTALLER / CONTRACTOR

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3. STEP BY STEP OPERATION
Grasso
Refrigeration Division

3.1 Introduction
This Chapter will familiarise the operator with the functions in the Monitron CR system. Via a step by
step procedure all modes of operation and relevant functions are discussed.

3.2 Keyboard operation

Fig. 3.1 The terminal unit


The keyboard has 10 membrane switch keys, 8 single-duty keys and 2 double-duty keys (viz. the "on/+"
and "off/-" key) each with a specific function. The keys and their function are listed below.
stop Pushing the stop key will immediately stop the running of the compressor, irrespective the actual
selected capacity control mode
on The "on/+" key is used to start the compressor manually. In order to do so, the compressor status
has to be STANDBY and the "on/+" key is to be pushed for 5 seconds. This delay is implemented
to prevent unintentional starting due to pushing the wrong key.
Once the compressor is running, pushing the "on/+" key will increase the compressor capacity by
increasing the number of active cylinders. The number of active capacity control solenoids is
indicated by the Leds marked sol. The Led above the "on/+" key indicates that the capacity control
is set to manual (see "auto" key).
off The "off/-" key is used to stop the compressor manually when the compressor is at minimum part
load. In order to do so the "off/-" key is to be pushed for 5 seconds. This delay is implemented to
prevent unintentional stopping due to pushing the wrong key. If the compressor is not running at
minimum part load, pushing the "off/-" key will decrease the compressor capacity by decreasing
the number of active cylinders.
auto Pushing the "auto" key will display the capacity control menu. Capacity control mode can be off,
manual (HAND), automatic (AUTO) or HOST. Manual control is indicated by a led above the
"on/+" key. Automatic control is indicated by a continuously burning Led above the "auto" key.
Host control is a special mode where the capacity is remote controlled by an external controller
(eg. Master Monitron CR) and is indicated by a blinking light above the "auto" key. When the
capacity control mode is "off", no led is burning.
alarm Occurence of an alarm condition is indicated by blinking of a Led above the "alarm" key. Pushing
the "alarm" key will display the alarm and pushing this key once more will return to the first value
screen.
back The "back" key is used to go back to the previous screen.

next The "next" key is used to skip to the next screen or when in EDIT mode, to select the next digit in
a parameter value.
^/v The (up) "^" and (down) "v" arrow-keys are used in EDIT mode, to respectively increase and
decrease the value of the selected digit or, in alarm mode to look at the previous alarm messages.
accept The "accept" key in EDIT mode is either used to accept the value of a parameter value in a screen
to change the mode of the Monitron CR or to accept the present alarm condition.

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3. STEP BY STEP OPERATION
Grasso
Refrigeration Division

3.3 System power up


When power is applied to the Monitron CR, an internal selftest is carried out during which two start-up
screens (fig. 3.2 and 3.3) appear.

The first start-up screen contains information concerning the terminal unit
GRASSO MONITRON CR (keyboard/display combination). The revision number indicates what
TERMINAL REV. XX.XX software release in the terminal is installed. "Selftest....... ok" indicates the
 Grasso terminal has passed the test and is now operational.
Selftest......ok
After successfully completing the first part of the selftest, the second
Fig. 3.2 start-up screen is displayed. This screen contains information concerning the
control unit. The revision number indicates what software release in the
GRASSO MONITRON CR control unit is installed. "Initialising" indicates, the control unit is now
TERMINAL REV. XX.XX operational. In the event of an unsuccesful selftest, refer to Chapter 12,
 Grasso ’Maintenance’, for further instructions. After successfully completing the
Initialising selftest the Monitron CR is now ready for operation.
The system power-up is now completed and, if the Monitron CR is installed
Fig. 3.3 as per Chapter 11, ’Installing the Monitron CR’, the display mode appears.
Note: The parameters "Pint, Tint, dTm and CapH"
Psuc = ##.# Tsuc = #### Pcrk = ##.# Tsep = ### are intended for two-stage compressors only.
Pdis = ##.# Tdis = #### Imot = ### dTm = ###
Pint = ##.# Tint = #### Mv = ### STANDBY
Poil = ###% Toil = ###% CapL=###% CapH =###%
Fig. 3.3a Fig. 3.3b
3.4 Modes of operation
Three modes are available for operating the monitron CR:
— the display mode; To monitor the operation conditions in the so-called value screens
— the alarm mode; To view and accept malfunctions in the alarm file
— the edit mode; To set limits and parameters to tune the operation of the compressor

3.4.1 The display mode


In the display mode the operator has access to a number of screens each providing a variety of
information in regard to the current status of the compressor, its condition and performance. The
screens are called Value screens and are different for single-stage and two-stage. The information on
the value screen is updated continuously, however, 5 minutes after the last key has been pushed, the
display enters a special screen save mode in order to prolong the lifetime of the display; the display in
this screen save mode gets to go blank. Pushing any key will set the display back. Skipping between the
value screens is done by pushing the:
• "next" key for the next screen
• "back" key for the previous screen.
Refer to Chapter A.3 of the appendix for a review of all value screens and of all abbreviations used.

3.4.2 The alarm mode


In the alarm mode the operator can manipulate the alarm file in the Monitron CR. In the alarm file a
maximum of twenty most recent alarms are stored. In the alarm mode the operator can look at these
alarms and accept them in order to resume operation of the compressor. Alarms occur when the limits
of operation are exceeded.

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3. STEP BY STEP OPERATION
Grasso
Refrigeration Division

For each alarm 16 process parameters are stored at the moment the alarm occures.
Example:
When during operation the discharge pressure exceeds the maximum -ALARM PENDING-
allowed value, an alarm occurs. As a result of this the compressor will stop 12:14:34 30/03/98
and an alarm message is added to the alarm file. High Disch. Press.
This alarm message (fig. 3.4) may look as follows: Pdis 26.0

Fig. 3.4

The occurrence of a new alarm is indicated by the blinking of the alarm Led on the terminal.
As long as the alarm led is on, the compressor can not be started (except for the alarm
messages: slave station down, Monitron startup and Monitron restart).
In order to switch from display mode to alarm mode and vise versa, push the "alarm" key.
When entering the alarm mode, the display shows the most recent alarm
message. By pressing the "back" and the "next" keys, the user may look at -ALARM ACCEPTED-
the other alarm messages in the file. In order to accept an alarm, press the 12:14:34 30/03/98
"accept" key when the alarm message is displayed. Accepted alarms are High Disch. Press.
indicated by the text ’ALARM ACCEPTED’ see fig. 3.5. If all alarms are Pdis 26.0
accepted, the alarm Led will go off when switching back to display mode. If Fig. 3.5
the alarm Led remains on, there is still an unaccepted alarm pending.
Prior to accepting an alarm, first remove the cause of the alarm condition, otherwise the alarm
reoccurs. Refer to chapter 6, ’Alarm messages’, for a survey of all possible alarms.

Two alarm value screens with a total of 16 parameters are stored for each alarm message. The
parameters are stored at the moment the alarm occures. Fig. 3.4 +3.5 show the two alarm value screens.
By pressing the "^" and the "v" key the user can view the alarm value screens.
A description of these screens is given in appendix A3.

3.4.3 The edit mode


Besides the display and alarm mode a third mode the edit accept
mode is available. In the edit mode the operator may DISPLAY MODE EDIT MODE
change settings in the Monitron CR in order to tune the
operation of the compressor according to his demands.
By pushing the "accept" key the edit mode is entered from display mode.
Changing settings is only possible with the proper authorisation.
Therefore the first screen that appears in the edit mode requests the user to ENTER PASSWORD
enter a PASSWORD (fig. 3.6).
The Monitron CR is shipped with a default password 2000 for operator’s 0000
level 1 and 3000 for level 2 *. ^
These passwords may be changed by the user/contractor.
In order to enter the password proceed as follows: Fig. 3.6
• Move the "^" cursor to the digit to be changed pushing the "next" key
• Push the "^" key to increase or the "v" key to decrease the digit value
• Push "next" for the next digit in the code
• When all digits have the proper value, push "accept".
* REMARK: Depending on the entered password, authorization for level 1 or 2 will be established

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3. STEP BY STEP OPERATION
Grasso
Refrigeration Division

Edit screens
If a valid password is entered, the system will display the first selection
menu screen. Otherwise the mode switches back to Display mode. - SELECTION MENU 1 -
Back = Prev. Menu
SELECTION MENU 1 (fig. 3.7) gaines access to the user set-up screens. Next = Next Menu
• Push "next" to go to selection menu 2, Accept = User Setup

• push "back" to go back to DISPLAY MODE, or, Fig. 3.7


• push "accept" for the first user set-up screen.
EDITING VALUES AND SETTINGS
The Monitron CR contains many parameters which may be changed by the Operator, to adapt the
operation of the Monitron CR to his demands. For each parameter an edit screen is available to change
the value of the parameter. Two types of parameters exists:
• a number e.g. 13.3 °C
• a selection of one of several options e.g. ON or OFF

ENTERING A NUMBER
When a screen with the value to be changed is displayed, the current value of that parameter is shown.
E.g. SETPOINT = -20 °C
The up "^" cursor is indicating which digit might be changed. Use the "next" key to move the cursor to
the next digit to be changed. Push the "^" or "v" key to respectively increase or decrease the digit value.
Example: change a setpoint from -20 °C to -15 °C:
Setpoint = -20 push "next" twice
^
Setpoint = -20 push "v" once
^
Setpoint = -10 push "next" once
^
Setpoint = -10 push "^" five times
^
Setpoint = -15 push "accept" to validate the value
^
REMARK: In this manual all parameters of this type are indicated as a blank (#) for each digit.

ENTERING A SELECTION
When a screen with the selection to be changed is displayed, the current selection is shown. A selection
is always a descriptive word. Use the "^" or "v" key to toggle between all possible options to determine
the selection.
Example: change the parameter autostart from OFF to ON,
Autostart = OFF push "^" once
Autostart = ON push "accept" to validate the selection
In this manual, each character of an option above the cursor position is displayed as an asterisc (***)
* e.g. Start/Stop = *** (options are ON and OFF).
A review of all editable selection menu’s is given in Appendix A.4.

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3. STEP BY STEP OPERATION
Grasso
Refrigeration Division

3.5. Capacity control


The Monitron CR covers three modes of capacity SUMMARY OF (IN)ACTIVE CONTROL MODES
control. The active mode at present can be derived
from the status of the Leds on the terminal, MODE LED above "on" key LED above "auto" key
according to adjacent table. OFF off off
Switching of the capacity control modes is done by
pushing the "auto" key. Pushing the "auto" key will HAND on off
show you the mode selection screen. Use the "^" AUTO off on
and "v" key to select the desired capacity control
mode. Press the "accept" key to store the capacity HOST off blinking
control mode. Use the "back" key to quit the mode
selection screen without changing the capacity
control mode.
CAPACITY LIMITATION
The Monitron CR is equipped with a capacity limitation control loop. When this control loop is activated
due to high motor current or discharge pressure no capacity increase is possible.
In case of high discharge temperature no capacity decrease is possible.
3.5.1 Capacity control in mode hand
In HAND mode, the compressor capacity is to be set manually. In order to do so, the terminal is
equipped with two keys, the "on/+" key for starting and increasing capacity, the "off/-" key for
decreasing capacity and stopping.
STARTING MANUALLY
The compressor is started by pushing the "on/+" key for approx. 5 seconds. The compressor will switch
from STANDBY to STARTING and enters the start-up routine as described in chapter 4. When no failures
occur the compressor will switch to RUNNING and capacity control is possible.
INCREASING CAPACITY
Compressor capacity may be increased by pressing the "on/+" key once. The Monitron CR determines
the next available higher capacity. The Leds of the energized solenoids will light up.
DECREASING CAPACITY
Compressor capacity may be decreased by pressing the "off/-" key once. The Monitron CR determines
the next available lower capacity. The Leds of the de-energized solenoids will go off.
STOPPING MANUALLY
The compressor may be stopped in several ways. The normal stop procedure is pushing the "off/-" key
until the compressor is at min. part load and then either holding the "off/-" key for 5 seconds, or
pushing the "stop" key.
3.5.2 Capacity control in mode auto
In mode AUTO, the compressor capacity is set automatically via the control loop in the Monitron CR.
Based on the difference between required pressure (SETPOINT) and measured pressure (MV), the
control loop calculates the required compressor capacity.
STARTING/STOPPING.
Starting and stopping the compressor in mode AUTO is determined by the status of the start/stop
parameter (ST/ST). If this parameter is set to ON (displayed in value screen 3, the compressor will start
and stop automatically. The compressor however, must be start-up and shutdown manually, if the
parameter is set to OFF.
3.5.3 Capacity control in mode host
In mode HOST, the compressor capacity is set automatically by a remote system, via the communication
network. Refer to chapter 5, ’Capacity control modes’, for more detailed information.

v001.98.07EN MONITRON CR Page 3.5


3. STEP BY STEP OPERATION
Grasso
Refrigeration Division

Page 3.6 MONITRON CR v001.98.07EN


4. START, STOP AND RESTART PROCEDURES
Grasso
Refrigeration Division

• Hint: refer to §4.4 for description of STATE OF


OPERATIONS

Fig. 4.1 Start and stop sequence

4.1 Start procedure when STANDBY 4.2 Stop procedures


• Hint: Refer to fig. 4.1. Compressor can be stopped by the next stopping
commands:
1. Current status of operation STANDBY
• Compressor is not running • Manual capacity control "stop"-key or "off"-key
• Awaiting start request input generated by (hold 5 sec!) (refer to §5.2)
manual or automatic capacity control • AUTO algorithm (refer to §5.3)
• Confirmation of start request by means of
• HOST algorithm (refer to §5.4)
start request output
Þ State of operation EXT.START • Alarm situation
2. Current status of operation EXT.START 4.2.1 Stop procedure when RUNNING or CAP.LIM
• Awaiting ext start input • Hint: Refer to fig. 4.1
• Confirmation of ext start input activates start
5. Current status of operation RUNNING
output to start motor
• Awaiting stopping command
Þ State of operation STARTING
• Confirmation stopping command by
3. Current status of operation STARTING de-energising all capacity control solenoid
• Awaiting motor running input valves and stopping motor
Note: If period > START TIME, state of • stand-by output and running output
operation FAILURE inactivated
• When start time is expired, hydraulic pressure Þ State of operation START.LIM
solenoid output is activated
6. Current status of operation START.LIM
• HYDR.TIME timer counts down to enable
capacity control • EQUAL TIME and RESTART TIME timers count
down
• 2-stage only: compressor is running now as
single stage. In case the expected calculated Þ State of operation STANDBY
intermediate pressure and temperature are 4.2.2 Stop procedure in alarm situation
within limits, compressor will be switched
into two stage operation 7. Current status of operations RUNNING
Þ State of operation RUNNING • Alarm event
• Confirmation alarm event by de-energising all
4. Current status of operation RUNNING capacity control solenoid valves and stopping
• Capacity control is enabled. motor
Refer to chapter 5 • Stand-by output and running output
During Status of Operation RUNNING, inactivated
Status of Operation CAP.LIM can be
• Alarm output is activated
activated (Refer to Chapter 7).
Þ State of operation FAILURE

v001.98.07EN MONITRON CR Page 4.1


4. START, STOP AND RESTART PROCEDURES
Grasso
Refrigeration Division

4.3 Restart procedures discharge pressure. Capacity decrease


can be inhibited due to high discharge
4.3.1 Restart procedure when FAILURE
gas temperature.
8. Current status of operations FAILURE
FAILURE An alarm is detected; Compressor is
• Push "Alarm"-key resp. "accept"-key to accept stopped due to a failure condition.
the alarm message and repeat this until the The operator must first clear
alarm LED is switched off the failure condition by pushing the
• If timers are still counting state of operation "alarm" key and reset the alarm by
START.LIM else state of operation STANDBY pushing the "accept" key before the
9. Current status of operations START.LIM status becomes STANDBY.
• EQUAL TIME and RESTART TIME timers count
down
Þ State of operation STANDBY
4.3.2 Restart procedure after failure in power
supply
• If Control-mode is AUTO or HOST and
AUTOSTART parameter is ON, compressor
will be started automatically.
EQUAL TIME and RESTART TIME timers will
count down, state of operation will switch
via STANDBY to STARTING.
• If AUTOSTART parameter is OFF the status of
operation will switch to FAILURE. Refer to
§4.3.1 to continue

4.4 States of operation


• Hint: Survey ’Value screens’ refer to appendix
A3
• state of operation dependant on settings
and measured values

STANDBY Compressor is stopped, no failure


condition. The compressor is ready to
start.
START.LIM Compressor is waiting for timers to
elapse before starting is allowed. No
failure condition.
EXT.START The Monitron wants to start the
compressor, but is awaiting for the
input signal, "external start".
STARTING Compressor is executing the start
procedure, during which capacity
control is not allowed.
RUNNING Compressor is running and full
capacity control is enabled.
CAP.LIM Compressor is RUNNING, but capacity
increase or descrease is inhibited.
Capacity increase can be inhibited due
to high motor current or high

Page 4.2 MONITRON CR v001.98.07EN


5. CAPACITY CONTROL MODES
Grasso
Refrigeration Division

5.1 Capacity control modes


• Selection of capacity control mode refer to
Chapter 3.
• Pre-condition: State of operation RUNNING
(refer to Chapter 4).
• An explanation of the operation and
description of the capacity control system refer
to Grasso’s Refrigeration Catalogue or
Compressor Manual.
• The Monitron is able to select the right capacity
step, depending on measured values,
compressor limits and parameter settings. Fig. 5.1
Capacity control actions are start compressor,
• The interval between capacity steps is
increasing/decreasing capacity, stop compressor.
depending on the difference between MV and
SETPOINT, but also on the speed of variation of
5.2 Manual mode MV. Refer to the table 5.1 below. When MV is
inbetween Fast zone and Dead zone, an
• LED above "on/+"-key is on.
interpolation calculation is made to determine
• State of operation is STANDBY. the step time.
• Start compressor hold "on/+"-key for 5 seconds
(start up procedures will be triggered, refer to Table 5.1
Chapter 4). Value MV step time
• State of operation is RUNNING. MV>setpoint + dead zone max step up
MV>setpoint + fast zone min step up
• Push "on/+"-key to increase capacity. MV<setpoint + dead zone max step down
MV<setpoint + fast zone min step down
• Push "off/-"-key to decrease capacity.
• Stop compressor push "stop"-key or hold • An overview of the control parameters and
"off/-"-key for 5 seconds. additional functionality is given in §5.5.
• State of operation via START LIM to STANDBY.
5.4 Host mode (remote), for multiple
compressors in network
5.3 Automatic mode for stand-alone
compressor In case two or more compressors are operating in
parallel, it is possible to connect these compressors
• LED above the "auto"-key is on
into a network.
• Manual start not possible. In HOST MODE capacity control of multiple
compressors is enabled.
• Automatic start/stop only possible if
START/STOP parameter is ON. • LED above "auto"-key blinks.
Note: If START/STOP=OFF and AUTO-mode is required the
• Compressor capacity can be controlled via
compressor has to be started in MANUAL-mode and switched to
Master Monitron, or via a remote system. The
AUTO-mode.
Master Monitron controls itself and all other
• / Manual stop push "stop"-key.
Monitrons within a refrigeration circuit. Within
a network of Monitrons multiple refrigeration
If compressor is stopped manually in AUTO- circuits can be used, each with there own
mode, the MANUAL-mode will be activated. Master Monitron. It is also possible to control
• Capacity control based on measured value (MV) the capacity by using a remote system via the
this can be a presure or a temperature (Psuc, Monitron Protocol Converter.
Pext or Text). Refer to fig. 5.1. • Starting of compressors can be done based on

v001.98.07EN MONITRON CR Page 5.1


5. CAPACITY CONTROL MODES
Grasso
Refrigeration Division

a sequence number, or based on the number of 5.5 AUTO and HOST-mode control parameters
running hours. (refer fig 5.1)
• Each Monitron must have a unique Network • SETPOINT (User Setup)
address. One Network Manager must be defined. Desired value in °C. The measured value is
Network address 01 means Network Manager. compared to this parameter.

• /Wait approx. 2 minutes after changing • START/STOP (User Setup)


This parameter enables/disables starting and
network addresses or the number of slaves and stopping of the compressor by the automatic
reconnect the Monitron to store the new values control algorithm. Automatic starting and
in the system memory. stopping is enabled when START/STOP has the
/Master communicates only with Monitrons in
value ON.

HOST-mode. Monitrons connected to a Master • Remote setpoint (Configuration Setup)
in AUTO-mode are running stand-alone. This parameter determines if the setpoint can
be entered manually via the keyboard/ display
• /Never switch a Master from HOST to HAND or externally via a 4-20mA input.
or AUTO unless all slaves stopped or in HAND • 4mA equals (Configuration Setup)
or in AUTO-mode. If a Slave is in HOST-mode When the setpoint is entered externally, this
and the master is not, the slave will be parameter determines the minimum value of
uncontrolled. setpoint than can be used.

• / When a Slave is switched from HAND or • 20mA equals (Configuration Setup)


When the setpoint is entered externally, this
AUTO to HOST-mode, the Master will add it to parameter determines the maximum value of
the list of available compressors. the setpoint that can be used.
• MV=f(SETPOINT, ZONE) equal to AUTO-mode • Min Step (Auto Setup)
(refer fig. 5.1) Minimum interval in which a capacity step
The following procedures are used to determine down is inhibited. This minimum interval is
how to increase or decrease capacity: used when the difference between MV and
SETPOINT is larger than FAST ZONE.
• More capacity needed: If the cooling load can change very fast this
Check for a running compressor which is not at value should not be too large to prevent low
full-load and not limited by a high motor suction pressure alarms.
current or by high discharge pressure.
If found this compressor is stepped up. If not • Max Step time (Auto Setup)
found, a compressor should be started. Maximum interval in which a capacity step
down is inhibited. This maximum interval is
• Less capacity needed: used when the difference between MV and
If two or more compressors are running the SETPOINT is equal to DEAD ZONE. When the
two compressors last started are observed. The difference between MV and SETPOINT is
last started compressor is stepped down unless between DEAD ZONE and FAST ZONE, an
it is at minimum capacity. interpolation calculation is made to calculate
If the last compressors is at its minimum and the Step time between MIN STEP and MAX
the other compressor = 100% then the other STEP time.
compressor will step down. When the other
compressor ≠ 100% the last compressor will • UP factor (Auto Setup)
stop. The interval in which a capacity step up is
inhibited, is calculated using the "Step down
• An overview of the control parameters and time" (refer to MAX STEP time) and parameter
additional functionality is given in §5.5. UP FACTOR.
Step up time = step time * UPFACTOR
• Dead Zone (Auto Setup)
The maximum difference between measured

Page 5.2 MONITRON CR v001.98.07EN


5. CAPACITY CONTROL MODES
Grasso
Refrigeration Division

value (MV) and setpoint where no action is the lowest number of running hours is started
taken first.
• Fast zone (Auto Menu) • Master (Host Setup)
When the difference between MV and Setpoint For capacity control of multiple compressors
is larger than ’Fast Zone" the minimum interval within a refrigeration circuit a master Monitron
between capacity steps is used. has to be defined. Capacity control is based on
the difference between Setpoint and measured
• D-factor (Auto Setup)
value (MV) of the Master Monitron.Also the
This value determines how fast the difference
parameters in the Auto setup of the Master
between measured value and setpoint should
Monitron are used. The above mentioned
decrease to prevent stepping up/down. The
parameters entered in "Non Master" Monitrons
higher this value, the more influence the
are not used for the capacity control.
change in pressure will have to the control. If
D-factor is set to 0 the change in pressure will • Low address (Host Setup)
have no influence at all. This parameter is used for defining a
refrigeration circuit. Enter the value of the
• PUMPDOWN DIF (Auto Setup)
lowest Network address in the circuit. For
The last compressor will be switched off only
defining a swing compressor refer to chapter
when the pressure is lower than SETPOINT
5.6.
minus PUMPDOWN DIF.
• High address (Host Setup)
• CONTROL SENSOR (Configuration Setup)
This parameters is used for defining a
This parameter is used to select either the
refrigeration circuit. Enter the value of the
suction pressure or the external pressure to be
highest Network address of the circuit. For
used as control value. This parameter must be
defining a swing compressor refer to chapter 5.6
set right by the contractor. If this parameter is
not set right the automatic control will not • Screw min step (Host Setup)
work correct. This parameter only needs to be entered in a
Master Monitron when also a Grasso Screw
For Host mode only:
compressor is used in the refrigeration system.
• Network address (Config Setup) Refer to the Manual of Grasso Screw
This is a number that identifies each Monitron compressor.
in the network. Each Monitron connected to a
• Screw max step (Host Setup)
network should have a unique network
This parameter only needs to be entered in a
address. The address 01 is reserved for the
Master Monitron when also a Grasso Screw
network manager. The Network Manager is
compressor is used in the refrigeration system.
taking care of the network communication.
Refer to the Manual of Grasso Screw
• Nbr of Monitrons (Config Setup) compressor.
This is the number of Monitrons that is
• Maxpart (Host Setup)
connected to the network. This number only
This parameter defines the maximum partload
has to be entered into the settings of the
condition and is only required when also a
Network master (Network address = 01).
Grasso Screw compressor is used in the
• Circuit (HOST SETUP) refrigeration system. Refer to chapter 5.9.
It is possible to use different refrigerant circuits,
each with there own capacity control. This
5.6 Example of setting Host Mode Parameters:
parameter can be used to define for instance a
high stage and low stage compressor system. This example is based on a refrigeration plant
The maximum number of circuits is 11. with 2 high stage and 3 low stage compressors
within one network of Monitrons. Parameters
• Sequence number (Host Setup)
have to be entered in the following way (refer
Within a refrigeration circuit the compressor
also to the table 5.2):
with the lowest sequence number is started
first. When different compressors have the • The network addresses have to be entered in
same sequence number, the compressor with such a way that Monitrons within one

v001.98.07EN MONITRON CR Page 5.3


5. CAPACITY CONTROL MODES
Grasso
Refrigeration Division

refrigeration circuit are numbered upwards. booster compressors. This to assure that
booster compressors can only operate
• Low stage system defined as CIRCUIT 1 and
when the high stage compressors are
high stage as Circuit 2.
running.
• Each circuit needs to have one master Monitron
Parameters involved:
for controlling the capacity within the circuit
• Booster (Config setup)
• Sequence numbers have to entered. The
This parameter determines if a compressor is
compressors with the lowest sequence number
selected as booster compressor. The value can
is started first. Or (By using same seqnr) to
be Yes or No.
compressor with the lowest number of running
hours is started first. • P booster (Config setup)
This parameter determines the value of the
• Define the lowest and highest address within
discharge pressure required to allow the
one refrigeration circuit. (for swing compressors
compressor to start.
refer to 5.8.
5.8 Swing compressor
• The low stage compressors can be defined as
booster compressors (refer to 5.5) A swing compressor is a compressor that can be
switched from one refrigeration circuit to
Table 5.2 another. For this it is necessary to change the
position of the stop valves in the refrigeration
Low Low Low High High
stage stage stage stage stage
system. Also some Monitron parameters have to
compressor compressor compressor compressor compressor be changed.
Parameters involved:
Network 1 2 3 4 5
address • Circuit (Host setup)
Network Yes It is possible to use different refrigerant circuits,
manager each with there own capacity control. This
Circuit 1 1 1 2 2 parameter can be used to define for instance a
Master Yes No No Yes No high stage and low stage compressor system.
Sequence 2 1 1 1 1 The maximum number of circuits is 11.
number
Switching of a compressor to an other
Low 1 4 refrigeration circuit can be done by using this
address
parameter.
High 3 5
adsress • Low / High address (host setup)
Booster Yes Yes Yes This parameters is used for defining a
refrigeration circuit. Enter the value of the
highest Network address in the circuit. When
5.7 booster compressor defining a swing compressor it is allowed to
have overlap in defining the addresses.
A refrigeration system with high stage and low
Therefore a compressor that can be used in two
stage (booster) compressors is started up with
refrigeration circuits can have the parameters
only the high stage compressors in operation.
High and Low address defined in such a way as
The booster compressors may only be started
if this compressor was operating in the two
when the expected intermediate pressure remains
below the maximum limit.
Therefore the booster compressors can only be Table 5.3
started when the measured discharge pressure is LP LP LP HP HP
low enough. Network address 1 2 3 4 5
Important: Circuit 1 1 1 1-2 2
Master Yes Yes
Use digital output "Running" of the high
Low address 1 3
stage compressors and connect these
High address 4 5
with digital input "Ext. Start" of the

Page 5.4 MONITRON CR v001.98.07EN


5. CAPACITY CONTROL MODES
Grasso
Refrigeration Division

circuits at the same time. Therefore parameters compressor is started. When the screw
high and low address only need to be set ones, compressor stabilises in a part load position a
and do not need to be changed when calculation is made to determine if it is possible to
switching to an other circuit. reduce the capacity of the reciprocating
compressor by one step. This process can be
Example
repeated until the reciprocating compressor is
The example of chapter 5.6 is used, but now the
switched off completely.
Monitron with Network address 4 is used as a
swing compressor.
Important: Parameter involved:
As mentioned above it is allowed to have Maxpart
overlap when defining low and high The Monitron calculates the expected capacity of
address. This overlap requires "Monitron the screw compressor after a step down of the
calculation time". Therefore it is reciprocating compressor. When this calculated
important to use the overlap only for capacity is less then parameter "Maxpart" during 5
swing compressors, to avoid overloading times the reciprocating compressor step time, the
the Monitron system. reciprocating compressor is stepped down.

5.9 Combination of reciprocating and screw 3. Screw running in operation alone on low
compressors capacity
When a screw compressor is the only compressor
It is possible to connect the Monitrons of Grasso
that is in operation and the capacity of the screw
Reciprocating and Grasso Screw compressors
stabilises at a capacity lower than PGM (refer to
within one Network. Hereby it is possible to
screw compressor manual) a calculation is made
control the capacity of a refrigeration system with
to determine if the reciprocating compressor that
both reciprocating and screw compressors. For
is sequenced to start up after the screw
the capacity control of combinations of
compressor can take over the cooling capacity. If
reciprocating and screw compressors, there are
this is the case the screw compressor will be
three different control algorithms.
stopped and the reciprocating compressor will
1. Screw compressor starts first take over.
2. Reciprocating compressor starts first Parameter involved:
3. Screw in part load operation; is it possible for Maxpart:
the reciprocating compressor to take over? The Monitron calculates the expected capacity of
the reciprocating compressor after stopping the
screw compressor. When this calculated capacity
1. Screw compressor starts first is less then parameter "Maxpart" during 5 times
With increasing demand the screw compressor is the reciprocating compressor step time, the
started and stepped up to 1 00% capacity. After reciprocating compressor is started and the screw
this the reciprocating compressor is started. compressor is stopped.
When the capacity demand drops the
reciprocating compressor will be stepped down to
minimum partload. Before the reciprocating
compressor is stopped, the screw compressor will
be stepped down. When the screw compressor is
decreased with approximately the same capacity
as reciprocating compressor minimum part load,
the reciprocating compressor will be stopped.

2. Reciprocating compressor start first


With increasing demand the reciprocating
compressor is stepped up to 100% and the screw

v001.98.07EN MONITRON CR Page 5.5


5. CAPACITY CONTROL MODES
Grasso
Refrigeration Division

Page 5.6 MONITRON CR v001.98.07EN


6. ALARM MESSAGES
Grasso
Refrigeration Division

6.1 Alarm messages this limit, the alarm message Low Motor Amp.
is stored in the alarm history file and the state
• Pre-conditions: state of operation FAILURE.
of operation is FAILURE.
For description of state of operation refer to
Detection: RUNNING, CURR.LIM and STARTING.
§4.4.
Note: If Imot limit is set to 00, motor current
protection alarm is inhibited.
6.1.1 Digital input alarms
• Thermistor protection alarm
1. Motor protection alarm The electric motor and cylinders may be
This condition is active when the motor equipped with a thermistor. This PTC device
protection input is interrupted. Normally this is protects against high temperature. If the
done by the motor starter and protection temperature arises above a certain level, alarm
circuit installed by the contractor. Alarm message TERM HIGH TEMPERATURE is stored in
message MOTOR PROTECTION is stored in the the alarm history file and the state of operation
alarm history file and the state of operation is is FAILURE.
FAILURE. Detection: in all states of operation.
Detected: in all states of operation.
• Low suction pressure
2. External safeties alarm The measured suction pressure Psuc is
The compressor will stop immediately after the compared with a min. limit, entered by the
external safeties input are interrupted. contractor. If Psuc is less than this limit, alarm
Normally this input is equip-ped with the message "LOW SUCTION" is stored in the alarm
emergency button. Other safety devices may history file and the state of operation is
be added in series for extra protection of the FAILURE.
compressor unit. When this signal becomes Detection: EXT.START, STARTING, RUNNING
active alarm message EXT. SAFETY ACTIVE is and CURR.LIM.
stored in the alarm history file and the state of
• High discharge pressure
operation is FAILURE.
The measured discharge pressure Pdis is
Detection: in all states of operation.
compared with a max. limit, entered by the
3. Motor running signal alarm contractor. If Pdis is beyond this limit, alarm
If the motor running indication disappears message "HIGH DISCH. PRES." is stored in the
while the Monitron expects the motor to run, alarm history file and the state of operation is
the alarm message NO MOTOR RUNNING FAILURE.
(STARDEL OFF) is stored in the alarm history Detection: EXT.START, STARTING, RUNNING
file and the state of operation is FAILURE. and CURR.LIM.
Activating the additional high pressure safety
• High discharge temperature
switch will also generate this alarm.
The measured discharge temperature Tdis is
Detection: RUNNING, CURR.LIM and STARTING.
compared with a maximum limit, entered by
6.1.2 Exceeding limits alarms the contractor. If Tdis is beyond this limit, alarm
message "HIGH DISCH. TEMP." is stored in the
• Maximum motor current alarm
alarm history file and the state of operation is
The measured motor current Imot is compared
FAILURE.
with a max. limit. If Imot is beyond this limit,
Detection: EXT.START, STARTING, RUNNING
alarm message "HIGH MOTOR AMP." is stored
and CURR.LIM.
in the alarm history file and the state of
operation is FAILURE. • High oil temperature
Detection: RUNNING, CURR.LIM and STARTING. The measured oil temperature Toil is compared
Note: This condition should not be confused with a max. limit, entered by the contractor. If
with the current limitation option in the Toil is beyond this limit, alarm message "HIGH
capacity control, where capacity is reduced until OIL TEMP." is stored in the alarm history file
Imot does not exeed the parameter Ilim. and the state of operation is FAILURE.
Detection: EXT.START, STARTING, RUNNING
• Minimum motor current alarm
and CURR.LIM.
The measured motor current Imot is compared
against a minimum limit. If Imot is lower than

v001.98.07EN MONITRON CR Pag. 6.1


6. ALARM MESSAGES
Grasso
Refrigeration Division

• Low oil pressure • Low superheat at intermediate side (dTm)


The measured oil pressure difference dOil is The superheat of the intermediate gas is
compared with a min. limit, entered by the calculated from the measured intermediate
contractor. If dOil is below this limit, alarm pressure and temperature. The superheat is
message "LOW OIL PRES" is stored in the alarm compared to a minimum limit. If the superheat
history file and the state of opeation is FAILURE. is below this level for a certain time an alarm is
Detection: RUNNING, CURR.LIM and STARTING. generated, the message "LOW SUPERHEAT" is
stored in the alarm history file and the state is
• Low superheat at suction side (dTo)
set to FAILURE.
The superheat of the suction gas is calculated
This alarm condition is tested for in states
from the measured suction pressure and
STARTING, RUNNING & CURR.LIM. The testing
temperature. The superheat is compared with a
of this condition is delayed for a certain time
min. limit, entered by the contractor. If the
after the state becomes STARTING.
superheat is below this limit for a while, alarm
Note: If this limit is set to 0, the low superheat
message "LOW SUPERHEAT" is stored in the
alarm is inhibited.
alarm history file and the state of operation is
FAILURE. • High intermediate temperature (discharge LP)
Detection: STARTING, RUNNING and CURR.LIM. The measured intermediate temperature at LP
Note: The testing of this condition is delayed side Tint is compared with a maximum limit. If
for certain time after the state becomes Tint is beyond this limit, an alarm is generated,
STARTING. If this limit is set to zero (0), the low the message "HIGH INT. TEMP." is stored in the
superheat alarm is inhibited. alarm history file and state is set to FAILURE.
This alarm condition is tested in all states.
• High pressure difference
The difference between the measured
discharge and suction pressure is compared
with the maximum limit depending on
compressor type. If the pressure difference is
beyond this limit, alarm message "PRESS DIFF
TOO HIGH" is stored in the alarm history file
and the state of operation is FAILURE.
Detection: STARTING, RUNNING and CURR.LIM.
• High suction pressure
The measured suction pressure Psuc is
compared with a max. limit, entered by the
contractor. If Psuc is beyond this limit, alarm
message "HIGH SUCTION" is stored in the alarm
history file and state of operation is FAILURE.
Detection: STARTING, RUNNING and CURR.LIM.
Note: The testing of this condition is delayed
for certain time after the state becomes
STARTING.

6.1.3 Alarms for two-stage compressors only


• High intermediate pressure
The measured suction pressure Pint is compared
against a maximum limit. If Pint is beyond this
limit, an alarm is generated, the message "HIGH
INT. PRES." is stored in the alarm history file and
the state is set to FAILURE.
This alarm condition is tested in the states
STARTING, RUNNING and CURR.LIM.

Pag. 6.2 MONITRON CR v001.98.07EN


7. CAPACITY LIMITING FUNCTIONS
Grasso CAP.LIM
Refrigeration Division

7.1 Motor current limitation When the discharge pressure limitation is


activated the compressor status will become CAP
The Monitron is equipped with a control function
LIM.
that not only makes the compressor step down in
capacity, when the motor current is above a user Parameters involved:
programmable parameter, but also prevents that
• PDIS LIM H (configuration set up)
the capacity is increased, when it can be expected
When the discharge pressure becomes above
that the motor current will be too high after a
this value the capacity is stepped down.
step up in capacity.
• PDIS LIM L (configuration set up)
When the motor current limitation is activated the
When the discharge pressure becomes above
compressor status will become CAP.LIM.
this value no capacity increase is possible.
Parameters involved:
• MAX PDIS (limits setup)
• ILIM (Configuration setup) When the discharge pressure becomes above
When the motor current becomes above this this value the compressor is stopped.
value the capacity is stepped down.
• IMOT MARGIN (Configuration set up) 7.3 Discharge gas temperature limitation
The control function calculates the expected
7.3.1 Single stage compressors
motor current after a capacity increase using a
linear calculation. Therefore a capacity increase When operating under constant running
of e.g. 25 % will give increase in motor current conditions the discharge gas temperature will
of 25 %. For two stage compressors the increase when the capacity is stepped down.
increase of the number of low stage cylinders is The Monitron is equipped with a control function
calculated. that not only makes the compressor step up in
The compressor is not allowed to step up when capacity when the discharge pressure is above a
the difference between the calculated motor user programmable parameter but also prevents
current and “I LIM” becomes less than “IMOT that the capacity is decreased when it can be
MARGIN” %. expected that the discharge gas temperature will
The settings of IMOT margin” is depending on be too high after a step down in capacity.
the number of possible compressor capacity When the discharge gas temperature is activated
steps. The following settings are advised: the compressor status will become CAP LIM.
Parameters involved:
Second highest
IMOT MARGIN
compressor capacity • MAX TDIS (limits set up)
50 % -20 % The compressor is stopped when the discharge
67 % 4% gas temperature becomes above this limit
75 % 0
83 % 5% • TDIS SAFETY (configuration set up)
The discharge gas temperature limitation
control can switched on and off. Parameter
• MAX.IMOT (limits setup) TDIS SAFETY therefore can be YES or NO.
When the motor current becomes above this
value the compressor is stopped. • TDIS MARGIN (configuration set up)
When the discharge gas temperature becomes
above the value "MAX TDIS - TDISMARGIN" the
7.2 Discharge pressure limitation capacity is stepped up. When the calculated
The Monitron is equipped with a control function discharge temperature becomes higher than
that not only makes the compressor step down in this value no capacity decrease is possible.
capacity when the discharge pressure is above a 7.3.2 Two stage compressors
user programmable parameter, but also prevents
that the capacity is increased when it can be The discharge gas temperature of the high
expected that the discharge pressure will be too pressure cylinders of a two stage compressor is
high after a step up in capacity. not only depending on suction and discharge
pressure but also on the ratio Phi between low

v001.98.07EN MONITRON CR Page 7.1


7. CAPACITY LIMITING FUNCTIONS
Grasso CAP.LIM
Refrigeration Division

and high pressure cylinders. A control algorithm is


available that determines which ratio will under
the measured conditions lead to too high
discharge gas temperatures of the high pressure
cylinders. When the control algorithm is activated
capacity steps with unacceptable ratio Phi will be
blocked and the next available step will be taken.
Parameters involved:
• Extra Tdis safety (Config setup)
The value of this parameter can be YES or NO.
When NO is selected the control algorithm is
only activated for Fast Pull Down capacity steps
(Ratio phi<2). When YES is selected the control
algorithm is activated for all capacity steps.
• Correction (Config setup)
Because there can be some difference between
the actual discharge gas temperature and the
calculated one,the possibility exists to make a
correction. A negative correction will lead to a
lower value of the calculated discharge gas
temperature, thereby allowing more capacity
steps, but with the risk of a compressor stop
due to a high discharge gas temperature

Page 7.2 MONITRON CR v001.98.07EN


8. MISCELLANEOUS FUNCTIONS
Grasso
Refrigeration Division

8.1 Oil return protection 8.2 Interstage cooling system TEV-A and TEV-B
8.1.1 Oil return protection for a single compressor Two stage compressors with more than two high
stage cylinders have to be equipped with two
Refer to figure 2.2 items 12, 16 and 19. The oil
thermostatic expansion valves. One large valve
return solenoid will open when the oil level float
selected to deliver the full inter cooling capacity
switch is activated (open contact) and the
and one valve to deliver 50% of the full load
temperature sensor in the oil separator indicates a
capacity.
temperature that is more than 10 K higher than
the condensing temperature.
/ The wiring of the solenoid valves to be
mounted in front of the expansion valves and
8.1.2 Oil return protection for multiple installation of the required relays has to be
compressors with one common oil executed by the contractor.
separator
Table 8.1 can be used for compressor types RC11,
When multiple compressors are equipped with RC12, RC12E with standard capacity control and
one common oil separator each compressor has Fast Pull Down capacity control.
its own oil level float switch but only one sensor
for measuring the temperature inside the oil Table 8.1 Control of solenoid valves
separator is used. The value of parameter "central Large
Cylinders
TSEP" in Selection Menu 5 "CONFIG" has to be set Low/high
Valve: Inj Cap 1 Cap 2 Cap 3 valve
off
to "Yes"
Small X X
The separator temperature sensor has to be 6/3
Large X
connected to the master Monitron (refer to §5.4).
Via the communication port the value of the oil 8/4
Small X X
temperature is transmitted from the master to Large X
the slave Monitron(s). Small X X
Note: No read-out of oil separator temperature 9/3
Large X X
on slave Monitron(s).
inj = output inter cooling solenoid
cap = output solenoid for capacity control

v001.98.07EN MONITRON CR Page 8.1


8. MISCELLANEOUS FUNCTIONS
Grasso
Refrigeration Division

Page 8.2 MONITRON CR v001.98.07EN


9. INTERSTAGE COOLING SYSTEMS
Grasso ECOTRON-A/ECOTRON-B
Refrigeration Division

9.1 Introduction Term Description


This chapter describes the additional Monitron A Gas cooler
functionality used for the Grasso Ecotron system.
B Liquid cooler
Grasso Ecotron system provides for inter stage gas
cooling (Ecotron A) or for a combination of inter- Set Setpoint superheat (K)
stage gas cooling and liquid cooling (Ecotron B).
Sup Actual superheat (K)
Inj Opening of injection valve (%)
9.2 Additional value screen
CapL Percentage of swept volume low stage
For the Ecotron system an additional value screen
is added to the standard Monitron value screens. CapH Percentage of swept volume high stage
SetA = ## SetB = ##
9.3 Additional settings
SupA = ## SupB = ##
For the Grasso Ecotron additional parameters are
InjA = ### % InjB = ### %
added. The settings of these parameters can only
CapL = ### % CapH = ### % be changed by Grasso and do not need to be

Ecotron A consists of: Ecotron B consists of:

1. gas cooler 1. gas cooler


2. electronic expansion valve 2. electronic expansion valve
3. solenoid valve (NH3 only) 3. solenoid valve (NH3 only)
4. filter 4. filter
5. stop valve 5. stop valve
6. shell and tube liquid cooler
Not included: Not included:
6. liquid receiver 7. liquid receiver
A. LP discharge A. LP discharge
B. HP suction B. HP suction
C. liquid from condenser C. liquid from condenser
TT Temperature transmitter D. liquid to throttle control valve for evaporator feeding
PT Pressure transmitter TT Temperature transmitter
PT Pressure transmitter

v001.98.07EN MONITRON CR Page 9.1


9. INTERSTAGE COOLING SYSTEMS
Grasso ECOTRON-A/ECOTRON-B
Refrigeration Division

changed by the customer. An overview of these 9.5 Additional outputs


parameters is given below.
9.5.1 Electronic expansion valves
Parameter Default value
For controlling the electronic expansion valves an
Parameters gas cooler: additional print is added to the hardware.
In appendix A7, drawing CR-E03 the wiring of the
Setsup 12
electronic valves (executed by Grasso) is specified.
Kps 120
9.5.2 Solenoid valves
Kis 2
For refrigerant NH3 solenoid valve(s) are mounted
Pf 0.1 in front of the electronic expansion valves.
For relatively small compressor capacities solenoid
AKVrange 100
valve of type EVRAT 3 is used.
Akvstart 20 For larger compressor capacities solenoid valves of
type EVRAT 10 and 15 are pilot operated valves
Sample time 3
that require pressure difference in order to close
Corup 0 properly. For this reason the electronic expansion
valve has to be opened during standstill.
Cordown 1.0
Type EVRAT 3 operates directly and requires no
Safecorr 0.95 pressure difference. Therefore the electronic
expansion valves can be closed during compressor
Dtmdiff 3
standstill. For this reason an additional parameter
Dtm Time 12 is added. The setting of this parameter can only
be changed by Grasso.
Min dTm 2
Parameter in Install menu:
INJ at compressor stop ON/OFF
Parameters liquid cooler: Digital output X105-2 "Liquid injection" is used for
controlling the solenoid valve(s). Refer to
Kps 240
appendix A7 drawing CR-03.
kis 4
Corup 0
cordown 0
RatsupB 0.5
RatsupC 0.25

9.4 Additional inputs


The Ecotron controls the superheat of the gas H
cooler and the liquid cooler. For controlling the
superheat of the gas cooler no additional sensors
are required. For the liquid cooler however an
additional temperature sensor is required. In
order to be able to measure this temperature on
the Monitron one of the thermistor inputs is
omitted. Refer to appendix A7, drawing CR-E04.

Page 9.2 MONITRON CR v001.98.07EN


10. TROUBLE SHOOTING
Grasso
Refrigeration Division

10.1 Introduction - Contact your supplier


The trouble shooting list may be helpful to quickly - if the state changes [1.1]
trace & remedy failures that interfere with the
- End of check list
proper operation of the compressor.
It is emphatically pointed out that the cause of a 1.4 (Mode is AUTO)
failure must often be sought in the refrigeration Check:
installation itself. Therefore, it is necessary,
- The measured value to control is larger
besides this trouble shooting list, also to consult
than its setpoint. Use MV, SETP and ZONE
the plant manual.
on value screen 3
All available data concerning the trouble should
- The STST parameter is programmed to
be systematically analyzed before undertaking
’ON’. If ’OFF’ appears, The Monitron CR is
any repairs or component replacement
not allowed to start the compressor
procedures.With any problem, make also a visual
automatically. Switch to HAND and start
inspection and look for damaged electrical parts.
manually
Then analyze the problem logically step by step
with the aid of the trouble shooting list. - The correct regulation transducer is
choosen in the config setup menu. Level 2:
Should your problem persist after making the
You may select PSUC, PEXT or TEXT
recommended checks, consult your Supplier’s
Service Department. - Check if all other setup parameters are
programmed right
NOTE: If a subject is provided with a number
between brackets e.g. [1.2], this means - If no failure can be found, contact your
that relevant information should be read in supplier
that particular paragraph 1.2 in order to
- End of check list
continue trouble shooting.
1.5 (Mode is HOST)
10.2 Trouble shooting REMARK: In this mode all connected Monitrons
CR will be controlled by one or
In the following paragraphs check lists are given
more Monitrons
for trouble shooting in different situations
Check:
10.2.1 The Compressor Does Not Start
- If the communication network is cabled
1.1 Check the compressor status (value screens 1,
properly by looking at parameter "comm" in
2, 3 and 4)
display screen 5. On the network manager
- STANDBY - [1.2] (address 01) this parameter has to be equal
to the number of monitrons connected to
- EXT.START - [1.6]
the network (a Monitron Protocol
- STARTING - [1.7] Converter is also connected).
- FAILURE - [1.10] - On the Master Monitron(s) CR the
measured value to control is larger than its
- START.LIM - [1.11]
setpoint. Use MV, SETP and ZONE on value
1.2 (Status is STANDBY) screen 3
Check operation MODE (value screen 4)
- The settings in Host setup, refer to par. 5.4.
- HAND - [1.3]
- If the alarm message "Slave down" appears
- AUTO - [1.4] in the alarm list. Refer to §10.2.3 "Alarm
messages.
- HOST - [1.5]
- If no failure can be found, contact your
1.3 (Mode is HAND)
supplier
Start the compressor manually by pushing the
"on/+" key for 5 seconds. If status remains - End of check list
STANDBY the unit fails.

v001.98.07EN MONITRON CR Pag. 10.1


10. TROUBLE SHOOTING
Grasso
Refrigeration Division

1.6 (Status is EXT START) 1.10(Status is FAILURE)


This status indicates the Monitron CR requests The Monitron CR has detected some
start permission from the contractor Control malfunction. Use the Alarm function to look at
Cabinet. all reported alarms.
Check:
- If the alarm situation no longer occurs,
- If EXT START is not used, the contractor accept the alarms.
should connect input X103-14 to X103-10
- If status becomes STANDBY retry starting
- If output START REQUEST (X104-15) is active, the compressor.
measure the voltage between X103 - 14 and -End of check list.
X103-10. When 110 V is measured, the unit is
- If status becomes START.LIM wait untill
defect. Replace unit-End of check list
start limitation timers have expired.
- When no voltage is measured between -End of check list.
X103-14 and X103-10, check the Control
- If status is still FAILURE remedy failure
Cabinet generating the EXT. START signal.
condition.
During state EXT. START the output START
- End of check list.
REQUEST should be active.
When this output is not active, replace the 1.11(Status is START.LIM)
Monitron CR. The compressor is waiting for one of the start
limitation timers to expire.
- End of check list
When after 15 minutes the status remains
1.7 (Status is STARTING) START LIM, contact your supplier or check
Wait until START TIMER and HYDR TIMER EQUAL TIME and START TIME.
(Timer setup menu) are expired.
IMPORTANT
- If status is still STARTING and compressor is
Changing the time does not affect the current
two-stage -[1.8]
time to wait for status STANDBY.
- If status is still STARTING and compressor is
- End of check list
single-stage -[1.9]
10.2.2 The Compressor Does Not Stop
- If status becomes STANDBY contact your
supplier 2.1 Check the compressor status (value screens 1,
2, 3 and 4)
- Otherwise -[1.1]
- RUNNING -[2.3]
- End of check list;
- LIMITED -[2.3]
1.8 (Status is STARTING, two-stage compressors
only) The Monitron CR will only switch to the - STARTING -[2.3]
running state if the calculated intermediate
- FAILURE -[2.2]
pressure and discharge temperature is within
acceptable limits. Check the suction pressure - STANDBY -[2.2]
Psuc (value screen 1)
- EXT.START -[2.2]
- If suction is low -[1.9]
2.2 The compressor should already be stopped in
- Otherwise wait until suction pressure will these states.
drop
- Immediately push the emergency stop
- End of check list button.
1.9 (Status is STARTING) - Contact your supplier.
Check:
- End of check list
- timer menu.
2.3 Check operation mode (value screen 4)
- If all seems well contact your supplier.
- HAND -[2.4]
- End of check list

Pag. 10.2 MONITRON CR v001.98.07EN


10. TROUBLE SHOOTING
Grasso
Refrigeration Division

- AUTO -[2.5] 10.2.3. Alarm Messages


- HOST -[2.6] ALARM CONDITION: Used as general alarm
indication. The name on the 3th line indicates the
2.4 (mode is HAND)
alarm reason. Accept this alarm to unlock
- Push the "stop" key. FAILURE status.
- If the compressor stops - End of check list A. Alarms generated by a digital input
- If the compressor does not stop, check if An alarm message is generated if one of the
the terminal responds to other keys. digital inputs indicates a failure. An overview of
these alarms is given in §6.1.1. The name of the
- If the terminal does not responds, fuse F3
input concerned is also listed on the alarm display.
(Chapter 8) might be defect -[2.2]
This alarm can also be activated by additional
- If the terminal responds check -[2.2] safety devices, e.g. extra high pressure safety
switch or additional emergency stop button.
- End of check list
B. Alarms generated by exceeding alarm limits
2.5 (mode is AUTO)
Check: An overview of these alarms is given in §6.1.2.
Check:
- The measured value to control is smaller
than SETPOINT minus PUMPDOWN DIF. — alarm limits (parameter settings)
- The STST parameter is programmed to — installation (refer to the plant manual)
’ON’. If ’OFF’ appears, The Monitron CR is
— sensor(s)
not allowed to stop the compressor
automatically. Switch to HAND and stop C. Monitron CR internal generated alarm
manually.
• SLAVE STATION DOWN
- If no failure can be found, de-energize the This alarm indicates a network problem.
unit and contact your supplier The Master cannot find one of the Slaves.
Check:
- End of check list
— all Slaves are energized
2.6 (mode is HOST)
In this mode all connected Monitron CR will be — all Slaves are connected to the network
controlled by one or more Master Monitrons
— Number of Slaves is programmed in Host
Check: Network cable is not damaged
- For the correct value of parameter "comm", • MONITRON STARTUP / MONITRON RESTART
refer to par. 1.5.
— The Monitron CR has restarted
- On the Master Monitron, the measured
— This could indicate a power failure
value to control is smaller than SETPOINT
minus PUMPDOWN DIF. — This could indicate malfunction of the unit
- The settings in Host setup, refer to par. 5.4.
- The sequence of the Monitron CR expected
to stop. For sequence programming see
appendix A4, Selection Menu 1.
- If no failure can be found, de-energize the
unit and contact your supplier
- End of check list

v001.98.07EN MONITRON CR Pag. 10.3


10. TROUBLE SHOOTING
Grasso
Refrigeration Division

10.2.4 Transducer checks


Remark:
A defect sensor element:
1) Screen message is ****
2) Wrong value indication
• Check PT1000 sensor
De-energize control unit.
Loosen the sensorelement by removing connector X204.
Check the resistance between the two wires of the sensor concerned.
For correct values refer to the table below.
Check resistance to ground for both wires (should be ∞).
• Check Pressure transducer
Use a DC-volt meter to measure the voltage between the "-" connection on X203 of the sensor
concerned and the most outside pin of X204 sensor 8. The value should be between 0.48 and
2.42 Volt.
If the value is beyond these bounds the sensor is defect.
If the value is within these bounds you may check the values with an other pressure transducer.
Check resistance to ground for both wires (should be ∞).
The value in relation to the pressure:
0 - 10 bar: p=0.63x(Vx8.26-4)
0 - 25 bar: p=1.56x(Vx8.26-4)
p= pressure; V= (measured)Value
°C
0 -1 -2 -3 -4 -5 -6 -7 -8 -9
-40 842.7 839.8 834.8 830.8 826.9 822.9 818.9 815.0 811.0 807.0
-30 882.2 878.3 874.3 870.4 866.4 862.5 858.5 854.6 850.6 846.7
-20 921.6 917.7 913.7 909.8 905.9 901.9 898.0 894.0 890.1 886.2
-10 960.9 956.9 953.0 949.1 945.2 941.2 937.3 933.4 929.5 925.5
0 1000.0 996.1 992.2 988.3 984.4 980.4 976.5 972.6 968.7 964.8
0 1 2 3 4 5 6 7 8 9
0 1000.0 1003.9 1007.8 1011.7 1015.6 1019.5 1023.4 1027.3 1031.2 1036.1
10 1039.0 1042.9 1046.8 1050.7 1054.6 1058.5 1062.4 1066.3 1070.2 1074.0
20 1077.9 1081.8 1085.7 1089.6 1093.5 1097.3 1101.2 1105.1 1109.0 1112.8
30 1116.7 1120.6 1124.5 1128.3 1132.2 1136.1 1139.9 1143.8 1147.7 1151.5
40 1155.4 1159.3 1163.1 1167.0 1170.8 1174.7 1178.5 1182.4 1186.2 1190.1
50 1194.0 1197.8 1201.6 1205.5 1209.3 1213.2 1217.0 1220.9 1224.7 1228.6
60 1232.4 1236.2 1240.1 1243.9 1247.7 1251.6 1255.4 1259.2 1263.1 1296.9
70 1270.7 1274.5 1278.4 1282.2 1286.0 1289.8 1293.7 1297.5 1301.3 1305.1
80 1308.9 1312.7 1316.6 1320.4 1324.2 1328.0 1331.8 1335.6 1339.4 1343.2
90 1347.0 1350.8 1354.6 1358.4 1362.2 1366.0 1369.8 1373.6 1377.4 1381.2
100 1385.0 1388.8 1392.6 1396.4 1400.2 1403.9 1407.7 1411.5 1451.3 1419.1
110 1422.9 1426.6 1430.3 1434.2 1438.0 1441.7 1445.5 1449.3 1453.1 1456.9
120 1460.6 1464.4 1468.1 1471.9 1475.7 1479.4 1483.2 1487.0 1490.7 1494.5
130 1498.2 1502.0 1505.7 1509.5 1513.3 1517.0 1520.8 1524.5 1528.3 1532.0
140 1553.8 1539.5 1543.2 1547.0 1550.7 1554.5 1558.2 1561.9 1565.5 1569.4
150 1573.1 1576.9 1580.6 1584.3 1588.1 1591.8 1595.5 1599.3 1603.0 1606.7
160 1610.4 1614.2 1617.9 1621.6 1625.3 1629.0 1632.7 1636.5 1640.2 1643.9
170 1647.6 1651.3 1655.0 1658.7 1662.4 1666.1 1669.8 1673.5 1677.2 1680.9
180 1684.6 1688.3 1692.0 1695.7 1699.4 1703.1 1706.8 1710.5 1714.2 1717.9
190 1721.6 1725.3 1729.0 1736.3 1736.3 1740.0 1743.7 1747.4 1751.0 1754.7
200 1758.4 1762.1 1765.7 1769.4 1773.1 1776.9 1790.4 1784.1 1787.9 1791.4

Pag. 10.4 MONITRON CR v001.98.07EN


11. INSTALLING THE MONITRON CR
Grasso
Refrigeration Division

11.1 Introduction • Insulation voltage: > 4 kVAC/1 min.


On a factory mounted Monitron CR most • Insulation resistance: > 1010 ohm
connections and settings have already been made
by Grasso. This chapter describes what • Total cable capacity < 10 µF
connections and settings have to be made on site Cable specification must conform Federal, State
by the contractor. or Local safety legislation.
Refer to appendix A.7 for the wiring diagrams 11.2.3 The Digital Outputs
and for a review of the cable entries of the
control unit. The Monitron has twelve digital outputs. Eight
Refer to §2.3 for an overview of all input and internal outputs (potential free) normally wired
output signals that are used for standard, by Grasso (see table 11.3) and four external
optional or only for two-stage compressors. outputs (supply voltage) to be wired by the
contractor (see table 11.4).

11.2 connecting the monitron CR Table 11.3


Output contact comment
11.2.1 The Power Supply
X105 1 closed solenoid FPD (optional)
The Monitron CR is factory wired for 230 VAC or 2 closed injection solenoid 1
3 closed oil return solenoid
115 VAC power supply. Connect the power feed 4 open hydraulic press. solenoid *
cables to connector X301 and connect the 5 closed solenoid 4
earthing cable to the central earthing strip. Refer 6 closed solenoid 3
7 closed solenoid 2
to appendix A7, figure CR-E01 and CR-E03. 8 closed solenoid 1
11.2.2 The Digital Inputs * For RC12 only

The Monitron CR has 5 digital inputs. One internal


input for the oil level switch (optional, see table
11.1) wired by Grasso. And four external inputs to Table 11.4
be wired by the contractor see table 11.2 Output active comment
X104 1 open alarm indication
2 closed running indication
Table 11.1 3 closed start motor command
4 closed start request
Input contact comment
X102 1 open low oil level

Oil return solenoid


Table 11.2 In case of compressor packages with an
Input contact comment assembled oil separator, the solenoid valve is
X103 1 closed start enabled factory mounted and wired according to the
2 closed compressor safe Engineering Data, otherwise the solenoid valve
3 closed motor running will be supplied loose.
4 closed motor safe
Refer to appendix A7, figure CR-E03 for the
wiring diagram and to figure CR-E01 for a review
Refer to appendix A7, figure CR-E03 for the
of the cable entries.
wiring diagram and to figure CR-E01 for a review
of the cable entries. Use a shielded five core cable to connect the
external output contacts from X104. These
Use a shielded five core cable to connect the
external output contacts have one mutual
external input contacts. The digital inputs have to
common.
be potential free relay contacts as they are
supplied with 115 VAC by the Monitron CR itself • Max. line voltage: 300 VDC
(also when operating from 230 VAC mains).
• Max. current rating: 1 A per output
• Max. line voltage: 100......130 VAC
Cable specification must conform Federal, State
• Current rating: < 0.5 mA or Local safety legislation.

v001.98.07EN MONITRON CR Page 11.1


11. INSTALLING THE MONITRON CR
Grasso
Refrigeration Division

11.2.4 The Sensors Inputs Temperature sensor


The Monitron has sixteen sensor inputs, eigth If Text is selected as a control sensor, the
current inputs, and eight resistor inputs. Most of temperature signal has to be converted to a
the sensors are installed by Grasso. current signal. For this purpose a PT1000/4-20mA
Table 11.5 gives an overview of the resistor inputs. transducer with a temperature range from -50 to
100 °C is available. Connect the transducer to
Table 11.5 connector X203, terminal 16.
CONNECTOR X204 The PT1000/4-20mA transducer has its own
Input Description power supply. For this reason jumper has to be in
1 Suction temperature position 2. Refer to the appendix A7, figure
2 Discharge temperature CR-E05.
3 Oil temperature
4 Intermediate temperature LP Motor current transducer
5 Intermediate temperature HP Connect the motor current transducer to
6 Thermistor connector X203, terminal 15.
7 Thermistor Grasso supplies a motor current transducer with its
8 Oil separator temperature own power supply (5VA required). The motor
current transducer has a max. input current of 5 A
and converts this to an output current of 0 - 20mA.
Oil separator temperature sensor The Grasso motor current transducer is equipped
In cases of packages with an assembled oil separator, with a limiting device to prevent the output
the temperature sensor is factory mounted and current to be higher than 25 mA. For this reason
wired. In other cases the temperature sensor will be jumper has to be in position 2.
supplied loose. Refer to appendix A7, fig. CR-E04 for Not using the Grasso motor current transducer
the wiring diagram and figs CR-E01 and CR-E02 for a with build in limiting device can generate failures
review of the cable entries and earthing connections. during start up of the compressor due to overload
Table 11.6 gives an overview of the current inputs of the analogue input.
Table 11.6 If the motor current transducer is not used, set
CONNECTOR X203 parameter "IMOT min" to 0.
Input Description Refer to appendix A7, fig. CR-E05.
9 Suction pressure IMPORTANT
10 Discharge pressure
11 Oil pressure Check the earthing connections of the
12 Crankcase pressure shielded cable between current
13 Intermediate pressure transformer and Monitron CR. Refer to
14 Remote setpoint appendix A7, drawing CR-E05. The earth
15 Motor current potential for the Control Cabinet should
16 External sensor be the same as for the Monitron and
compressor package. To check: remove
one earting connection and check the
External sensor (optional) voltage for AC and DC voltage. Voltage
Pressure sensor: must be less than 15 Volts.
If Pext is selected as a control sensor, connect the Remote setpoint
ext. pressure sensor to connector X203 terminal 16.
There are two possibilities for connecting the
The transducer must have the following specifications: remote setpoint input:
• Range: -1..9 bar (e) 1. Custumer provides variable resistor (power
• Input: 24 V supply from Monitron)
• Output: 4-20 mA 2. Custumer provides variable current input
(external power supply)
• Jumper has to be in position 1 (refer to
appendix A7, fig. CR-E05). For execution nr. 1 connect to input X203-13 and
X203-14

Page 11.2 MONITRON CR v001.98.07EN


11. INSTALLING THE MONITRON CR
Grasso
Refrigeration Division

For execution nr. 2 connect to input X203-14 and • Check all cabling to ensure all connections have
X204-25 been made.
Refer to appendix A7 figures CR-E04 and CR-E05
• Apply power to the Monitron CR.
• Check proper start-up sequence as per §3.3.
11.2.5 The Communication Ports
Contact Grasso when a warning screen appears.
The Monitron CR has two communication ports.
• When in display mode check sensor readings by
Port X201 is used for the terminal unit. Wiring
looking at the five value screens (refer to
connections are already made by Grasso.
appendix A3). Check also the compressor type
Refer to appendix A7, figure E07 for the wiring
and refrigerant.
diagram.
• Enter EDIT mode as described in §3.4.3; Be sure
WARNING
to enter the password for level 2 (default
Ensure the terminal is connected to X201. 3000). Check settings of the Monitron CR. Refer
Connecting the terminal to X202 will to appendix A1 for the default limits of
damage the Monitron CR. operation and to appendix A4 for a review of
all edit screens.

Port X202 can be used to create a network of


IMPORTANT
Monitron CR systems. Connections are to be
made as per figure CR-E06 of appendix A7. When multiple compressors are used in
S70 switches 1 and 2 have to be set "ON" for one refrigeration system, the Monitron CR
Monitrons at the network ends. has to be switched to Host mode. The
required settings of the Monitron CR are
described in §5.4.
11.2.6 Earth Connection
Both the compressor package and Monitron must
have a proper and solid earth connection. This is
necessery for safe and good functioning of the
Monitron CR. Earthing connections are already
made by Grasso.

11.2.7 Additional high pressure safety switch


In a number of countries legislation prescribes one
or two additional high pressure safety switches
that operate independently from the Monitron
CR. Therefor, the additional safety switch has to
be wired directly to the main switch cabinet. By
also wiring the safety switch to output X104-3,
activating the safety switch will generate the
Monitron CR alarm "No motor running (star/del
off)". Refer to appendix A7, figure CR-E03 for the
wiring diagram.

11.3 Setting up the monitron CR


After making all necessary connections, the
Monitron must be set up properly in order to
ensure satisfactory operation. Before starting the
compressor, the following actions have to be
taken:

v001.98.07EN MONITRON CR Page 11.3


11. INSTALLING THE MONITRON CR
Grasso
Refrigeration Division

Page 11.4 MONITRON CR v001.98.07EN


12. MAINTENANCE
Grasso
Refrigeration Division

12.1 Introduction Re-assembling the control unit:


To re-assemble the control unit reverse the
The Monitron CR is a fully approved control
aforesaid disassembling procedure.
device which hardly requires maintenance if
properly installed. Possible maintenance items are
only the software via the EPROMS and the
backup battery.
A trouble shooting list in Section 10 may be
helpful to quickly trace and remedy failures that
interfere with the proper operation of the
compressor.
The following paragraphs outline the various
maintenance & (dis)assembly procedures if parts
must be replaced.
Fig. 12.1 Control unit with key-board
12.2 Maintenance
12.2.2 Replacing the key-board display
Assembling and disassembling components of the
Monitron CR control device. The key-board display has to be replaced
The Monitron CR consists of the following complete with lead and connected to connector
exchangeable components: X201 in the control box. The lead is connected via
connector X201 to the control print board.
• Fuses Before removing the connector wiring, note the
• Battery wiring colour sequence (red, blue, green and
yellow). The lead can be removed via a cable
• Transducers entry at the bottom of the control cabinet.
• Eprom Rewire the connector X201 to the other
key-board as per noted colour sequence or as
• Control unit given in fig. CR-E07, of appendix A7.
12.2.1 Control unit (refer to figure 12.1) Do not forget to screw the cable entry tight fit!
The control unit is mounted in a plate steel 12.2.3 Fuses on the control unit
cabinet by M6-fasteners. On the control unit (I/O print board) 4 fuses
Disassembling the control unit: (F1, F2, F3 and F4) are grouped around the
transformer. See fig. 12.2A.
a) Make a note of the configuration and
parameter settings (refer to appendix A2) and
disconnect the control unit electrical power
supply.
b) Remove the cover of the plate steel cabinet.
c) Using a crosshead slotted screwdriver, remove
the "EMERGENCY" stop button switch.
d) Prior to disconnecting, mark or note the
connectors so that there can be no mix up
when re-assembling. Disconnect the connectors
(refer to appendix A7) X204, X203, X202,
X201, X101/X108, X102, X103, X104 & X105.
e) Disconnect the earthing connections.
f) Using a box spanner, remove the M6-screws.
g) Remove the control unit.
Fig. 12.2A Location of fuses F1 - F4

v001.98.07EN MONITRON CR Page 12.1


12. MAINTENANCE
Grasso
Refrigeration Division

12.2.4 Replacing the battery

Fig. 12.2B Location of fuse F5


Fig. 12.3 Backup battery
The values of these fuses are:
On to the control unit a storage battery can be
230V 115V found. This battery will backup and keeps all date
and time settings in a memory source. The
F1 320 mA T 630 mA T
average lifetime of this battery is ten years. It is
F2 1AT 1AT recommended to exchange the battery with the
F3 1.25 A T 1.25 A T unit energized, so no data can be lost. If
F4 1.25 A T 1.25 A T
exchanging, mind the polarity of the battery; plus
sign (+) on top.
F5 0.315 A F 0.315 A F

12.3 Replacing transducers


F1, F2 and F5 are glass fuses and F3 and F4 are
TR5 fuses. 12.3.1 Replacing a pressure transducer
The purpose of the fuses To replace a transducer, the compressor or
package system must be under atmospheric
F1: protects primary part of the transformer.
pressure. Disconnect the electrical plug of the
A defect fuse F1 drops out the control unit.
transducer. The transducer can be removed with a
F2: Protects the digital outputs. A defect fuse F2 19 mm ring spanner. Refit the new transducer
will disable energising the digital output signals as with a new alu ring and reconnect the pressure
specified in chapter 2.3.3. transducer with the element plug. Watch the
Note: The Monitron does not registrate a defect screen whether the correct pressure will be
of fuse F2 and therefore no alarm message will be displayed. If (four asteriscs) **** appears at this
generated. pressure, the pressure transducer is not activated.
Verify all plug connections of this transducer
F3: protects the secondary part of the
anyhow.
transformer. Therefore no power supply is
Tightening torques:
present to the display (black screen). Still the
control unit clicks during start up. It is impossible Fitted with alu rings: ≤ 27 N.m
to start/stop the compressor by pushing a key. Fitted with O-rings: ≤ 10 N.m
F4: protects another secondary part of the
transformer. Therefore no power supply is
present to the control unit. A screen appears but
the control unit will not click during start up.
It is impossible to start the compressor.
F5: protects the analogue inputs (4 - 20 mA)
against short circuit to ground.
WARNING 1. Pressure transducer
Always replace fuses if unit when de-energized. 2. Transduce header
Fuses F3 and F4 are soldered down.
Fig. 12.4 Pressure transducer

Page 12.2 MONITRON CR v001.98.07EN


12. MAINTENANCE
Grasso
Refrigeration Division

12.3.2 Replacing the temperature transducer


The temperature transducer (sensing element)
can be replaced with the compressor or package
under operating pressure condition, while all
PT1000 elements are inserted in an immersion
tube. To replace a PT1000 element, open the
control unit and disconnect the wiring concerned
of connector X204. There is no need to regard the
polarity of the transducer wiring.
Always replace a PT1000 element using thermo
paste. Fig. 12.6 Eprom of control unit

Refer to figure CR-E04 of the appendix A7 which The display-Eprom sticker text will show:
shows the exact cable entry location for these
PT1000 elements.
At replacing, reconnect the PT1000 sensing MONITRON CR
element on the same place on to the connector DISPLAY XX.XX ¶ Version number
⇐ Part number
X204. XX XX XXX

The control unit-Eprom sticker text will show:

MONITRON CR
CONTROL XX.XX ¶ Version number
⇐ Part number
1. Shield XX XX XXX
2. Earthing strip
3. Temperature sensor IMPORTANT
Verify the part number of the new Eprom which
should be the same as from the old Eprom. Also
Fig. 12.5 Temperature transducer check the version number which should be the
same or higher as the old Eprom version number.

12.3.3 Connecting analog input sensors Replace an Eprom with other part number only
with permission of Grasso.
REMARK:
WARNING
All shields of the analog input sensors,
temperature (connector X204), pressure WRONG insertion will damage the Eprom.
(connector X203) and communication wires Never re-use a wrong inserted Eprom if power
(connectors X202 & X201) have to be earth supply has been applied.
connected. Prior to replacing an EPROM, the control unit has
It is recommended to seal the cable entry to avoid to be de-energized (disconnect power supply
entering of moisture. Close the control unit finally. connector X101). Using a pocket screwdriver
carefully remove the EPROM.

12.4 Software On the print board an EPROM contour is drawn


which clearly shows a notch of the EPROM. In
The software for both control unit and display is case of replacement, be sure the EPROM is put
written down in their own EPROM respectively. back in the position as given on the print board.
The control unit contains an EPROM and can be After an
found as detailed in figure 12.6. EPROM replacement with new version software,
the installation and configuration have to be

v001.98.07EN MONITRON CR Page 12.3


12. MAINTENANCE
Grasso
Refrigeration Division

done again (refer to §12.5, "Reconfigurating a 7) Set actual time using the "next", up (^) and
Monitron CR"). down (v) keys.
Also the key-board contains an EPROM (type 8) Push "accept".
27C512). Fig. 12.7 shows the location of this
EPROM. 9) Set actual date using the "next", up (^) and
down (v) keys.
To replace this EPROM, use the same procedure
as given for the EPROM of the control unit. 10) Push "accept".
11) Select applied compressor type by scrolling
with the up (^) and down (v) keys.
12) Push "accept".
13) Select applied refrgerant by scrolling with up
(^) and down (v) keys.
14) Push "accept".
15) For two-stage compressors only: Select the
applied interstage cooling system with the up
and down arrow keys.
Fig. 12.7 Eprom of key-board
16) Push "accept"

12.5 Re-configurating A Monitron CR 17) Using the "next", up (^) and down (v) keys,
set the correct motor amperage at which the
Whenever a new EPROM in the control unit is output of the motor current transducer gives
installed, it is necessary to re-configurate the 20 mA.
Monitron CR before start up.
The re-configuration procedure is described below. 18) Push "accept".
RE-CONFIGURATION PROCEDURE 19) Fill in the running hours using the "next", up
(^) and down (v) keys.
To re-configurate the Monitron CR with the
relevant installation data carry out the complete 20) Push "accept".
step by step procedure: 21) Push "accept" again to store the configuration.
1) Remove the front cover of the control unit 22) Push "back" or "next" to select and store the
and disconnect the power supply connector applied single-stage or two-stage compressor.
X101 to de-energize the Monitron CR. The system will display the first value screen
2) Push the red "stop" key. now.
3) Hold this key down while re-connect the 23) If the alarm led is blinking, then push the
power supply connector X101/X108. "alarm" key to accept the alarm.
4) The Monitron CR will show INSTALLATION 24) Push "accept" (alarm led off).
MENU. 25) Push "alarm".
- INSTALLATION MENU - At this stage the Monitron CR is configurated and
Warning: Wrong data will show a single-stage or two-stage value screen
may damage the unit whichever compressor type has been selected.
PRESS ACCEPT KEY Proceed to the instructions given in appendix A4,
"Review of edit screens", to tune the Monitron CR
5) After the Installation Menu Screen will with the desired settings using (default) password
appear, release the red "stop" key. 3000 (level 2).
6) Push "accept".

Page 12.4 MONITRON CR v001.98.07EN


12. MAINTENANCE
Grasso
Refrigeration Division

12.6 Unsuccesful selftest of monitron CR d) Check the connection to X201. Measure the
voltage between pin 4 and pin 1; this must be
Normally when power is applied, the Monitron CR
5 Volt DC. When the voltage is low, remove
will show a sequence of two initialising screens.
the connector and measure the voltage on
The first screen is displayed by the terminal unit
connector X201 again. When the voltage is 5
itself and indicates that this unit has passed its
Volt, the terminal unit is broken and must be
internal selftest.
replaced.
The next screen is displayed when the control unit
e) When no voltage is present on connector X201,
initialises the terminal unit. This indicates that the
the control unit is broken and must be
communication between control unit and
replaced.
terminal unit is functioning.
2) The display only shows the first screen. Check
Possible malfunctions:
the connection X201 pin 2 and pin 3. When
1) The display does not show any text these are OK, the communication between
control unit and terminal unit is broken. This
a) Check if power is supplied to the Monitron CR.
may be caused by a broken display or a broken
Measure the power on X101 pin 2 and pin 3.
control unit. First try a new display unit on the
This must be 115V AC or 230V AC depending
mounted control unit, otherwise replace the
on the jumpers connected. When no power is
control unit.
available, check the mains.
3) The display is showing the first and second
b) When mains is available, check the fuses F1 and
screen repeatedly:
F2. When the fuses are blown, replace the
The communication between terminal unit and
fuses. When the fuses are blown again, replace
control unit is bad. Check the connections at
the control unit.
connector X201. If the connections seems to
c) When the fuses F1 and F2 are correct, check be good, remove the wires, cut the wires one
fuses F3 and F4. These fuses can be checked by centimeter and re-connect the wires to the
measuring the voltage over the two big, blue connector. If the communication still fails, act
condensators near the transformer. Across as in point 2).
each condensator a voltage of 10 Volt must
be measured. When a fuse fails, replace it.
12.7 Spare parts list
DESCRIPTION LOCATION REFERENCE NUMBER
EPROM 27C010 or 27C020 Control unit 12.97.822 (incl. software)
EPROM 27C512 Key-board display unit 12.97.830 (incl. software)
Backup battery Control unit 13.87.332
Display Stand alone or comp. 12.98.123
Pressure transducer -1/9 bar (e) Compressor 12.63.609
Pressure transducer -1/24 bar (e) Compressor 12.63.624
Sensing element PT1000 Compressor 12.56.288
Motor current transducer Main starter 13.79.711
Emergency stop button Control unit 02.49.540 + 13.27.226
Control unit Compressor 12.97.123
Dummy resistor Control unit 13.75.133
Fuse (F1, F2) 0.315x5 250 V Control unit 13.70.031
Fuse (F3, F4) 1.25x8.5 250 V Control unit 13.70.112
Fuse (F5) 0.315AF 24 V Control unit 13.70.036
Transducer PT1000/4-20mA Installation 13.79.810
Connectors Control unit 13.60.901
Expansion board Ecotron Control unit 12.97.040

v001.98.07EN MONITRON CR Page 12.5


12. MAINTENANCE
Grasso
Refrigeration Division

Page 12.6 MONITRON CR v001.98.07EN


A.1 DEFAULTS LIMITS OF OPERATION
Grasso
Refrigeration Division

One of the most important tasks of the Monitron CR is to protect the compressor against conditions
outside the normal field of application. In order to do so, the Monitron CR is equipped with a number
of sensors to check on the correct operation of the compressor package.
In the table below the limits of operation of all Grasso reciprocating compressors are listed, exceeding
these limits will result in a compressor shut-down and an alarm message will be added to the alarm file.
Refer to chapter 6, Alarm messages, for a survey of all possible alarms.

Compressor series
Limit
RC6 RC9 RC11 RC12(E) (S)AC80R Comment

SI USA SI USA SI USA SI USA SI USA

Min.Psuc 0.3 bar 4.35 psia 0.3 bar 4.35 psia 0.3 bar 4.35 psia 0.3 bar 4.35 psia 4.2 bar 61 psia Min. suction pressure

Max.Psuc:/
Max Pint 1)
2 2
NH3 6.2 bar 90 psia 6.2 bar 90 psia 6.2 bar 90 psia 7.0 bar 102 psia ) ) Max. suction pressure 3)/
R22 6.8 bar 99 psia 6.8 bar 99 psia 6.8 bar 99 psia 7.0 bar 102 psia 6.8 bar 99 psia Max. intermediate
R134a 6.2 bar 90 psia 6.2 bar 90 psia 6.2 bar 90 psia 6.2 bar 90 psia 6.2 bar 90 psia pressure
R404A 6.0 bar 87 psia 6.0 bar 87 psia 6.0 bar 87 psia 6.0 bar 87 psia 6.0 bar 87 psia
R507 5.8 bar 84 psia 5.8 bar 84 psia 5.8 bar 84 psia 5.8 bar 84 psia 5.8 bar 84 psia

Max.Pdis 26 bar 377 psia 22 bar 305 psia 22 bar 305 psia 24 bar 348 psia 24 bar 348 psia Max. discharge pressure

Min.dOil 1.5 bar 22 psia 1.0 bar 15 psia 1.3 bar 19 psia 1.3 bar 19 psia 1.5 bar 22 psia Min. oil differential
pressure

Max.Tdis/ Max. (HP) discharge


Max.Tint 1) 155 °C 311 °F 170 °C 338 °F 170 °C 338 °F 170 °C 338 °F 140 °C 284 °F temperature/Max. LP
discharge temp.

17.5 bar 254 psia


(RC12) (RC12)
Max.dP 24 bar 348 psia 17.5 bar 254 psia 17.5 bar 254 psia 19.3 bar 280 psia Max. pressure difference
19.0 bar 276 psia
(RC12E) (RC12E)

1) Two-stage only,
2) not applicable,
3) an alarm is inhibited during five minutes after compressor start.

IMPORTANT
Compressor operation is also limited by high
oil temperature.
The maximum allowable oil temperature depends
on the oil type and operating conditions.
Consult Grasso for more information.

Conversion °F → °C: TF = 1.8 • Tc + 32 Tc = 0.55 ù (TF - 32)


Conversion bar → psia: Ppsi = 14.5 Pbar Pbar = Ppsi/14.5

v002.98.10EN MONITRON CR 1
A. 2 RE CO RD SH EE T FOR U SER SE TT IN GS
Grasso
Refrigeration Division

WARRANTY

PARAMETER SETTINGS (i n S I) FOR RC COMPRESSORS (for US see overleaf); VERSION 4.00


ACTUAL ACTUAL
SETTINGS DEFAULT RANGE
SINGLE-STAGE TWO-STAGE
o
Setpoint ( C) - 10 -70 / +10
Autostart OFF ON / OFF
USER Start/Stop OFF ON / OFF
SETUP Time (hh:mm:ss) Time
Date (dd:mm:yy) Date
PASSWORD
Start time (sec.) 20 0 / 60
Equal time (min.) 3 0 / 15
TIMERS Restart time (min.) 01 0 / 15
Hydr. time (sec.) 20 20 / 600
dPoil delay (sec.) 05 00 / 60
Min Psuc (bar) 1 0.3 / 7
Max Psuc (bar) 6 0.3 / 7
Max Pdis (bar) # 1 .0 / #
Max Pint (bar) 6 0.3 / 7
Min dPoil (bar) # #/5
Max Tdis (°C) # 50 / #
LIMITS Max Tint (°C) # 50 / #
Min Toil (°C) 30 10 / 80
Max Toil (°C) 80 20 / 100
Max Imot (Amp.) 200 0 / 750
Min Imot (Amp.) 10 0 / 750
Min dTo (K) 2 0 / 50
Min dTm (K) 2 0 / 50
Min step 60 0 / 300
Max step 300 0 / 300
Up factor 1.00 0.5 / 5
AUTO
Dead zone (K) 0.5 0.5 / 25
SETUP
Fast zone (K) 5 0.5 / 25
D-factor 1.00 0.0 / 100
Pump down diff (K) 5 0 / 25
Circuit 00 00 / 10
Sequence number 01 00 / 11
Master NO YES / NO
HOST Low address 01 00 / 11
SETUP High address 11 00 / 11
Screw min step (sec.) 20 0 / 300
Screw max step(sec.) 120 0 / 300
Max part (%) 90 00 / 100
Control sensor Psuc Psuc / Pext / Text
System A A/ B /C / D
Network adrress 00 00 / 10
Number of Monitrons 00 00 / 11
Central Tsep NO YES / NO
Imot (Amp. 20 mA) 200 0 / 750
ilim (Amp.) 100 0 / 750
Imot margin (%) +10 +/-0 / 100
Pdis Lim L (bar) 18 0/#
CONFIG
Pdis Lim H (bar) 19 0/#
Remote setpoint NO YES / NO
4mA equals (°C) -10 -100 TO +100
20mA equals (°C) -10 -100 TO +100
Booster mode NO YES / NO
P booster (°C) -20 -99 / 00
Extra safety NO YES / NO
Correction (K) 00 -30 / 99
RESET PASSWORD NO
Time Time
Date Data
Type
3
Volume (m /h) 100 00 / 9999
IN- Refrigerant NH3
STALL System A A/B/C/D
Imot 200
Hours 0
Screen blanker YES YES / NO
Store config YES YES / NO
# equal to limit of operation; depending on compressor type.
* Limit of operation of compressor is used as default setting. Refer to appendix A1.

2 MONITRON CR v002.98.10EN
A.2 RECORD SHEET FOR USER SETTINGS
Grasso
Refrigeration Division

WARRANTY

PARAMETER SETTINGS (i n U S) FOR RC COMPRESSORS (for SI see overleaf); VERSION 4.00


ACTUAL ACTUAL
SETTINGS DEFAULT RANGE
SINGLE-STAGE TWO-STAGE
o
Setpoint ( F) - 14 -90 / +50
Autostart OFF ON / OFF
USER Start/Stop OFF ON / OFF
SETUP Time (hh:mm:ss) Time
Date (dd:mm:yy) Date
PASSWORD
Start time (sec.) 20 0 / 60
Equal time (min.) 3 0 / 15
TIMERS Restart time (min.) 10 0 / 15
Hydr. time (sec.) 20 20 / 600
dPoil delay (sec.) 05 00 / 60
Min Psuc (Psi) 0 -14 / +87
Max Psuc (Psi) 87 -14 / +87
Max Pdis (Psi) # 15 / 338
Max Pint (Psi) 87 15 / 338
Min dPoil (Psi) # #/5
Max Tdis (°F) # 50 / #
LIMITS Max Tint (°F) # 50 / #
Min Toil (°F) 86 50 / 210
Max Toil (°F) 176 50 / 210
Max Imot (Amp.) 200 0 / 750
Min Imot (Amp.) 10 0 / 750
Min dTo (K) 4 0 / 50
Min dTm (K) 4 0 / 50
Min step 60 0 / 300
Max step 300 0 / 300
Up factor 1.00 0.5 / 5
AUTO
Dead zone (K) 1 0.5 / 25
SETUP
Fast zone (K) 10 0.5 / 25
D-factor 1.00 0.0 / 1.00
Pump down diff (K) 10 0 / 25
Circuit 00 00 / 10
Sequence number 01 00 / 11
Master NO YES / NO
HOST Low address 01 00 / 11
SETUP High address 11 00 / 11
Screw min step (sec.) 20 0 / 300
Screw max step(sec.) 120 0 / 300
Max part (%) 90 00 / 100
Control sensor Psuc Psuc / Pext / Text
System A A/ B /C / D
Network adrress 00 00 / 10
Number of Monitrons 00 00 / 11
Central Tsep NO YES / NO
Imot (Amp. 20 mA) 200 0 / 750
ilim A 100 0 / 750
Imot margin (%) +10 +/-0 / 100
Pdis Lim L (Psi) 260 0/#
CONFIG
Pdis Lim H (Psi) 275 0/#
Remote setpoint NO YES / NO
4mA equals (°F) 14 -100 TO +100
20mA equals (°F) 14 -100 TO +100
Booster mode NO YES / NO
P booster (°F) 00 -99 / 00
Extra safety NO YES / NO
Correction (K) 00 -30 / 99
RESET PASSWORD NO
Time Time
Date Data
Type
3
Volume (m /h) 100 00 / 9999
IN- Refrigerant NH3
STALL System A A/B/C/D
Imot 200
Hours 0
Screen blanker YES YES / NO
Store config YES YES / NO
# equal to limit of operation; depending on compressor type.
* Limit of operation of compressor is used as default setting. Refer to appendix A1.

v002.98.10EN MONITRON CR 3
A.3 REVIEW OF VALUE SCREENS
Grasso
Refrigeration Division

This page lists all five value screens with ’live’ values of all relevant variables in the system.
The displayed values in the screens below, represents actual information for single-stage compressors
(left row) and for two stage compressor types (right row).
The value screens require no special authorisation level.

value screens value screens Term Description


single-stage two-stage
compressors compressors
Psuc Suction pressure in bar absolute
Tsuc Suction temperature in °C
To Saturation temp. at suction pressure in °C
value screen 1 value screen 1 dTo Suction superheat = Tsuc-To in K
Pdis
Discharge temperature in °C
Tdis
Psuc = ##.# Tsuc = #### Tc Saturation temperature at discharge pressure
Psuc= ##.# Tsuc = #### Pdis = ##.# Tdis = #### in °C
Pdis = ##.# Tdis = #### Pint = ##.# STANDBY Pint Intermediate pressure at HP suction in bar
absolute
Cap.= ###% STANDBY CapL=###% CapH=###% Tint LP discharge temperature in °C
Tm Saturation temperature at intermediate pressure
in °C
value screen 2 dTm Intermediate superheat = HP suction superheat =
value screen 2
HP suction temperature-Tm in K
Poil
Oil pressure in bar absolute
To = ##.# Tsuc = #### Toil
Oil temperature in °C
Pcrk
To = ##.# Tsuc = #### Tc = ##.# Tdis = #### dOil Crankcase pressure in bar absolute
Tc = ##.# Tdis = #### Tm = ##.# Tint = #### Tsep Oil differential pressure = Poil-Pcrk in bar
Toil= ###% STANDBY Toil=###% STANDBY Cap Oil separator temperature in °C
Capacity = percentage of swept volume (single
CapL stage)
Percentage of swept volume low stage
value screen 3 value screen 3 CapH (two-stage)
Percentage of swept volume high stage
Hrs
Setp = ### Mv = ### Setp = ### Mv = ### (two-stage)
Setp
Running hours
Ilim = ### Imot = ### Ilim = ### Imot = ### Mode
Desired value for capacity control loop in °C
StSt
Stst = *** Mode=**** Stst = *** Mode=**** Capacity control mode HAND/AUTO/HOST
Cap = ###% STANDBY Cap = ###% STANDBY Ilim Start/stop parameter in capacity control loop
Imot ON/OFF
Type Current limitation value in Ampere
Refr Motor current in Ampere
value screen 4 value screen 4 Syst Selected compressor type
Rev Refrigerant R22/R134a/R404A/NH3
Addr
dOil = ##.# Poil = ##.# dOil = ##.# Poil = ##.# Text
Interstage cooling system A/B/C/D
Tsep= ##.# Pcrk = ##.# Tsep= ##.# Pcrk = ##.# Software revision number
To = ##.# dTo = ### dTo = ##.# dTm = ### Pext Address in communication network
External temperature sensor for automatic
Hrs ##### STANDBY Hrs ##### STANDBY Mv capacity control
External pressure sensor for automatic capacity
control
Circ Measured value for capacity control loop in °C of
alarm screen 1 alarm screen 2 Comm the “selected” parameter (Pext, Text, Psuc, etc.)
Master Refrigeration circuit
-ALARM PENDING- -ALARM ACCEPTED- Seqnr Number of Monitrons connected to Network manager
12:14:34 30/03/98 12:14:34 30/03/98 Monitron controlling capacity in refrigeration circuit
Sequence number used for starting up compressors
High Disch. Press. High Disch. Press.
Pdis 26.0 Pdis 26.0 The STATUS posibilities displayed down in the right corner, are
clarified in §4.4, “States of operation”.

4 MONITRON CR v002.98.10EN
A.4 REVIEW OF EDIT SCREENS
Grasso
Refrigeration Division

EDIT MODE • The code in the screen is Selection menu 1


1230, push “accept” to get
In EDIT MODE the Monitron
to the first selection menu.
- SELECTION MENU 1 -
offers the possibility to change Back = Prev. Menu
parameter values in the system. Valid keys Next = Next Menu
To get access to a certain In EDIT MODE the function of Accept = User Setup
authorisation level a password the various keys is:
has to be entered. Therefore Selection menu 1 gaines access
the first screen when entering “back” Return to display mode with the lowest authorisation
the edit mode is the password “next” Select next digit level 1 to the user set-up screens.
screen. Push “next” to go to selection
“ ^” Increase value of digit menu 2, push “back” for 1st user
Password screen set-up screen or push “accept”
“v” Decrease value of digit
ENTER PASSWORD to enter the first set-up screen.
“accept” Accept present value
0000 and go to the next screen.
^ Setpoint screen
- CAPACITY CONTROL -
The Monitron CR is shipped with
a default password for level 1 Setpoint = #### oC
(2000). This password may be ^
changed by the user as per
selection menu 2 SETPOINT:
Desired pressure for automatic
In order to enter a password,
capacity control in °C. Refer to
follow this procedure:
chapter 5 for more details.
• When in DISPLAY MODE
push “accept” to get to “back” To selection menu 1.
EDIT MODE. Effective only if control mode is
• Move the “^” cursor to the AUTOMATIC OR HOST
digit to be changed by
pushing the “next” key.
Start/Stop screen
• Push the “^” key to
increase or the “v” key to - CAPACITY CONTROL -
decrease the digit value.
• Push “next” for the next Start/Stop = ***
digit in the code.
• Push “accept” if the code is
ST/ST:
completed
This parameter defines whether
EXAMPLE or not the automatic control
Suppose your password is 1230 loop will start and stop the
• Push “^” once to change compressor motor.
the first digit from 0 to 1 Possible values are ON & OFF.
• Push “next” to select the ON means starting and stopping
2nd digit of the motor is under control of
• Push “^” twice to change the automatic capacity control.
the second digit from 0 to 2 OFF means starting and
stopping of the motor is done
• Push “next” to select the
manually.
3rd digit
• Push “^” 3 times to change
the 3rd digit from 0 to 3

v002.98.10EN MONITRON CR 5
A.4 REVIEW OF EDIT SCREENS
Grasso
Refrigeration Division

Autostart screen Selection menu 2 Selection menu 3


- CAPACITY CONTROL - - SELECTION MENU 2 - - SELECTION MENU 3 -
Back = Prev. Menu Back = Prev. Menu
autostart = *** Next = Next Menu Next = Next Menu
Accept = Password Accept = Timers
This parameter determines if Selection menu 2 gaines access Selection menu 3 gives access to
the compressor will be restarted to the password setup. The min. the timer setup screens. The
after a failure in power supply. required authorisation is level 1. min. required authorization
The value can be ON or OFF. “accept” for old password level is 2. Push “next” to go to
screen. sel. menu 4.
Time screen Push “back” to go to selection
- SET TIME - menu 2, or, push “accept” for
Old password screen the first timer setup screen.
hh:mm:ss = ##:##:## - CHANGE PASSWORD -
^
Old password = 0000 Start time screen
TIME: ^ - TIMERS -
System time
Enter the password to be Start time = ### sec
“back” To Ilim reen.
changed: ^
OLD PASSWORD:............
Date screen START TIME:
“back” To selection menu 2.
- SET DATE - After starting the compressor,
the motor running input must
dd/mm/yy = ##/##/## New password screen become high within this time
^ - CHANGE PASSWORD - interval.

DATE: New password = 0000 Equal time screen


System date ^ - TIMERS -
“back” To Time screen.
Enter the new password: Equal time = ### min
NEW PASSWORD:............ ^
“back” To old password screen.
EQUAL TIME:
Timeout after stopping the
compressor, during which
restarting is prevented.
Restart time screen
- TIMERS -

Restart time = ### min


^
RESTART TIME:
Timeout to control the number
of starts per hour. This timeout
is started at compressor start.
A new start is possible only after
this timeout has expired.

6 MONITRON CR v002.98.10EN
A.4 REVIEW OF EDIT SCREENS
Grasso
Refrigeration Division

Hydr. time screen Selection menu 4 Min dPoil screen


- TIMERS - - SELECTION MENU 4 - - LIMITS -
Back = Prev. Menu
Hydr. time = ### sec Next = Next Menu Min dPoil = #.# bar
^ Accept = Limits ^
HYDR.TIME: Selection menu 4 gives access to MIN. DPOIL:
Timeout to allow the hydraulic the limit setup screens. The min. Min. oil differential pressure
pressure to build-up. Capacity required authorization level is 2. (Poil - Pcrk) in bar.
control is inhibited during this Push “next” to go to selec-
timeout. Compressor state tion menu 5, push “back” to go Max Tdis screen
remains ’STARTING’ during this to selection menu 3 or push “ac- - LIMITS -
timeout. cept” for the first limit setup
screen. Max Tdis = #### oC
^
dPoil delay screen
- TIMERS - Min Psuc screen MAX. TDIS:
- LIMITS - Maximum (HP) discharge
dPoil delay = ## sec temperature in °C.
^ Min Psuc = ##.# bar(a)
^ Max Tint screen
DPOIL DELAY: - LIMITS -
Time out to allow the "Low oil MIN PSUC:
pressure" alarm. Compressor Min. suction pressure in bar (a). Max Tint = #### oC
state remains "STARTING" ^
during this time out. Max Psuc screen
- LIMITS - MAX. TINT:
Maximum (LP) discharge
Max Psuc = ##.# bar(a) temperature in °C.
^
Min Toil screen
MAX. PSUC: - LIMITS -
Max.suction pressure in bar (a).
Min Toil = #### oC
Max Pdis screen ^
- LIMITS -
MIN TOIL:
Max Pdis = ##.# bar(a) Minimum oil temperature in °C
^
Max Toil screen
MAX. PDIS: - LIMITS -
Max. discharge pressure in bar
(a). Max Toil = #### oC
^
Max Pint screen
- LIMITS - MAX TOIL:
Maximum oil temperature in °C
Max Pint = ##.# bar(a)
^
MAX. PINT:
Max. intermediate press. in bar
(a).

v002.98.10EN MONITRON CR 7
A.4 REVIEW OF EDIT SCREENS
Grasso
Refrigeration Division

Max Imot screen Selection menu 5 Dead Zone screen


- LIMITS - - SELECTION MENU 5 - - AUTO CONTROL -
Back = Prev. Menu
Max Imot = ### A Next = Next Menu Dead zone = ##.# oC
^ Accept = Auto Setup ^
MAX. IMOT: Selection menu 5 gives access to Dead zone:
Maximum motor current in A. the auto setup screens for capac- Hysteris in automatic capacity
ity control in mode AUTO. The control. Refer to chapter 5 for
min. required authorisation level more details.
Min Imot screen is 2. Push "next" to go to selec-
- LIMITS - tion menu 6, push "back" to go Fast Zone screen
to selection menu 4 or push "ac- - AUTO CONTROL -
Min Imot = ### A cept" for the first limit setup
^ screen Fast zone = ##.# oC
^
MIN. IMOT: Minstep screen
Minimum motor current in A. - AUTO CONTROL - Fast zone:
When the difference between
Min dTo screen Min step = ### sec MV and Setpoint is bigger than
- LIMITS - ^ "Fast zone" the minimum
interval between capacity steps
Min dTo = ##.# K Min step: is taken.
^ Minimum interval between
capacity steps for reducing D-factor screen
MIN DTO: compressor capacity - AUTO CONTROL -
Min. (LP) suction superheat in K.
Maxstep screen D-factor = #.##
Min dTm screen - AUTO CONTROL - ^
- LIMITS -
Max step = ### sec D-factor:
Min dTm = ##.# K ^ Differential factor in capacity
^ control. Refer to chapter 5 for
Max step: more details.
MIN DTM: Maximum interval between
Min. (HP) suction superheat in K. capacity steps for reducing Pumpdown dif screen
compressor capacity - AUTO CONTROL -
Up factor screen Pumpdown dif = ##.# oC
- AUTO CONTROL - ^

Up factor = #.## Pumpdown dif:


^ The compressor will be switched
off when in minimum partload
Up factor: if the MV is lower than
The compressor step up time SETPOINT - Pumpdown diff. (For
equals compressor step time Host control this only applies for
multiplied with Upfactor. the last compressor). Refer to
chapter 5 for more details.

8 MONITRON CR v002.98.10EN
A.4 REVIEW OF EDIT SCREENS
Grasso
Refrigeration Division

Selection menu 6 Master screen refrigeration system. Refer to


chapter 5 for more details.
- SELECTION MENU 6 - - HOST CONTROL -
Back = Prev. Menu
Screw max step screen
Next = Next Menu Master = ***
Accept = Host setup ^ - HOST CONTROL -
Screw compressor
Selection menu 6 gives acces to Master: Max step = ### sec
the Host setup screens for defin- The Master compressor controls ^
ing Host capacity control for the capacity within a refrigera-
multiple compressors. The mini- tion circuit. Refer to chapter 5 Screw compressor max step:
mum required authorisation for more information refer to This parameter defines the
level is 2. Push "next" to go to se- chapter 5. maximum steptime of a screw
lection menu 7, push "back" to compressor and is only required
go to selection menu 5 or push Low address screen when also a Grasso Screw
"accept" for the first Host setup - HOST CONTROL - compressor is used in the
screen. refrigeration system. Refer to
Low address = *** chapter 5 for more details.
Circuit screen ^
- HOST CONTROL -
Low address: Max part screen
Circuit = ## This parameter is used for - HOST CONTROL -
defining a refrigeration circuit. Screw compressor
Enter the value of the lowest Max part = ### %
Circuit: network address in the circuit. ^
This parameter is used to define Refer to chapter 5 for more
different refrigeration circuits. details. Max part:
Refer to chapter 5 for more This parameter defines the
details. High address screen maximum partload condition
- HOST CONTROL - and is only required when also a
Sequence number screen Grasso Screw compressor is used
- HOST CONTROL - High address = *** in the refrigeration system.
^ Refer to chapter 5 for more
Sequence number = ## details.
High address:
This parameter is used for
Sequence number: defining a refrigeration circuit.
Within a refrigeration circuit the Enter the value of the highest
compressor with the lowest network address in the circuit.
sequence number is started first. Refer to chapter 5 for more
When different compressors details.
have the same sequence
number, the compressor with Screw min step screen
the lowest number of running - HOST CONTROL -
hours is started first. Screw compressor
Min step = ### sec
^
Screw compressor min step:
This parameter defines the
minimum steptime of a screw
compressor and is only required
when also a Grasso Screw
compressor is used in the

v002.98.10EN MONITRON CR 9
A.4 REVIEW OF EDIT SCREENS
Grasso
Refrigeration Division

Selection menu 7 Network address screen delivers 20 mA.


Example:
- SELECTION MENU 7 - - COMMUNICATIONS - nominal motor current: 610A
Back = Prev. Menu selected current transformer:
Next = Next Menu Network address = ## 700/5A
Accept = Config ^ enter: Imot = 700A at 20mA
Selection menu 7 gives access to ADDRESS:
the configuration setup screens. Refer to chapter 5 for more de- Ilim screen
The min. req.d authorization tails. The value of this - CURRENT LIMIT -
level is 2. Push “next” to go to parameter determines the node
the value screens, push “back” address of this Monitron CR in a Ilim = ### A
to go to selection menu 6 or communication network. This ^
push “accept” for the first con- address must be unique in the
figuration setup screen. system. ILIM:
The motor current in amps at
Control sensor screen Number of slaves screen which the current limitation
- CAPACITY CONTROL - - COMMUNICATIONS - becomes active. Refer to
chapter 5 for more information.
Control sensor = *** Number of slaves = ## “back” To sequence nr. screen.
^
CONTROL SENSOR: NUMBER: See chapter 5 for Imot margin screen
Refer to chapter 5 for more more details. The value of this - CAPACITY LIMIT -
details. The value of this parameter determines the
parameter determines which number of slave Monitrons in a Imot margin = ### %
sensor is to be used for communication network. This ^
automatic capacity control loop. value must be set at the Master
Possible values are PSUC, the Monitron CR only. Imot margin in %:
compressor suction press. sensor Margin for motor current
or an external sensor Communications screen limitation. Refer to chapter 7 for
(Pext/Text). - COMMUNICATIONS - more information.
System screen central Tsep = *** Pdislim H screen
- CAPACITY CONTROL - ^ - CAPACITY LIMIT -

System = * Refer to §8.1.2 for more details. Pdislim H = ##.# bar


When multiple compressors are ^
used with one common oil
SYSTEM: separator, the value of this Pdislim H in bar:
The value of this parameter parameter has to be "Yes". Compressor capacity is reduced
determines the type of when the discharge pressure in
interstage cooling system in Imot screen bar is higher than this limit.
two-stage applications. - CURRENT TRANSF - Refer to chapter 7 for more
Possible values are A, B, C or D. information.
Refer to the Compressor Imot = ### A at 20 mA
Instruction Manual for more ^ Pdislim L screen
details. - CAPACITY LIMIT -
CURRENT:
The value of this parameter Pdislim L = ##.# bar
determines the range of the ^
motor current measurement.
Enter the current at which the Pdislim L in bar:
motor current transducer Compressor capacity can not

10 MONITRON CR v002.98.10EN
A.4 REVIEW OF EDIT SCREENS
Grasso
Refrigeration Division

increase when discharge value of the discharge pressure down capacity steps only (refer
pressure in bar is higher than required to allow the to chapter 7)
this limit. Refer to chapter 7 for compressor to start.
more information. Tdis correction screen (for two
Remote setpoint screen stage compressors only)
Tdis safety screen (single stage - REMOTE SETPOINT- - TDIS SAFETY -
only
- TDIS SAFETY - Remote setpoint = *** Ccorrection = ##.# oC
^ ^
Safety = ***
Remote setpoint: Tdis correction:
^
This parameter determines if Correction of Tdis calculation.
Tdis safety in °C: the setpoint can be entered Refer to chapter 7 for more
This parameter determines if manually via the keyboard/ information.
discharge temperature display or externally via a
4-20mA input. Reset password screen
limitation control is active. The
value yes or no. Refer to - CONFIGURATION -
4mA equals screen
chapter 7 for more information.
- REMOTE SETPOINT - RESET PASSWORD *
Tdis margin screen (single 4 mA equals = ##.# oC
stage only) ^ RESET PASSWORD:
- TDIS SAFETY - In case of an unkown level 1 -
4mA equals: password, the authorizator of
Margin = ##.# K When the setpoint is entered level 2 can reset this level 1 to
^ externally, this parameter the default password (2000).
determines the minimum value The authorizator of level 3 can
Tdis margin in K of setpoint than can be used. reset both lower levels to their
Margin for discharge gas default passwords.
temperature limitation. Refer to 20mA equals screen
chapter 7 for more information. - REMOTE SETPOINT -
Booster mode screen 20 mA equals = ##.# oC
- BOOSTER MODE- ^

Booster mode = *** 20mA equals:


^ When the setpoint is entered
externally, this parameter
Booster mode: determines the maximum value
For starting up low pressure of the setpoint that can be used.
compressors in a two stage
refrigeration plant, the booster Extra Tdis safety screen (for
mode can be used. Refer to two stage compressors only)
chapter 5 for more information.
- TDIS SAFETY-
P booster screen
- BOOSTER MODE - Extra safety = ***
^
P booster = ##.# oC
^ Extra Tdis safety:
This parameter determines if
P booster: the discharge gas temperature
Parameter that determines the protection is active for all
capacity steps or for fast pull

v002.98.10EN MONITRON CR 11
A.5 FLOW CHART OF OPERATOR’S LEVEL
Grasso
Refrigeration Division

This chart gives the operator a quick review of all accessible menu screens, interaction screens and key
operations. The operator gaines access to:
— Non password protected screens or modes (value screens and alarm screens)
— Password protected screens or modes (Editing screens)
The (default) password of the operator gaines access to:
• Selection menu 1 in which the operator may change the User setup settings
• Selection menu 2 in which the operator may alterate his current password.

12 MONITRON CR v002.98.10EN
A.6 FLOW CHART OF INSTALLER’S LEVEL
Grasso
Refrigeration Division

v002.98.10EN MONITRON CR 13
A7. SYSTEM WIRING DIAGRAMS
Grasso AND CABLE ENTRIES
Refrigeration Division

CONTENTS
CR-E01 EARTH CONNECTIONS
CR-E02 CONNECTOR POSITIONS
CR-E03 CONNECTIONS X102 - X103 - X104 - X105 - X301
CR-E04 ANALOG INPUTS X204
CR-E05 ANALOG INPUTS X203
CR-E06 COMMUNCATION WITH OTHER MONITRONS
CR-E07 DISPLAY CONNECTIONS

14 MONITRON CR v002.98.10EN
A7. SYSTEM WIRING DIAGRAMS
Grasso AND CABLE ENTRIES
Refrigeration Division

v002.98.10EN MONITRON CR 15
A7. SYSTEM WIRING DIAGRAMS
Grasso AND CABLE ENTRIES
Refrigeration Division

16 MONITRON CR v002.98.10EN
A7. SYSTEM WIRING DIAGRAMS
Grasso AND CABLE ENTRIES
Refrigeration Division

v002.98.10EN MONITRON CR 17
A7. SYSTEM WIRING DIAGRAMS
Grasso AND CABLE ENTRIES
Refrigeration Division

18 MONITRON CR v002.98.10EN
A7. SYSTEM WIRING DIAGRAMS
Grasso AND CABLE ENTRIES
Refrigeration Division

v002.98.10EN MONITRON CR 19
A7. SYSTEM WIRING DIAGRAMS
Grasso AND CABLE ENTRIES
Refrigeration Division

20 MONITRON CR v002.98.10EN
A7. SYSTEM WIRING DIAGRAMS
Grasso AND CABLE ENTRIES
Refrigeration Division

v002.98.10EN MONITRON CR 21
A7. SYSTEM WIRING DIAGRAMS
Grasso AND CABLE ENTRIES
Refrigeration Division

22 MONITRON CR v002.98.10EN
Grasso
Refrigeration Division

v001.98.07EN MONITRON CR
Please contact your office:

Grasso Products B.V. P.O. Box 343 • 5201 AH ’s-Hertogenbosch • The Netherlands
Phone: +31 (0)73 - 6203 911 • Fax: +31 (0)73 - 6231 286 • E-Mail: products@grasso.nl

Grasso GmbH Holzhauser Straße - 165 • 13509 Berlin • Germany


Refrigeration Technology Phone: +49 (0)30 - 43 592 6 • Fax: +49 (0)30 - 43 592 777

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