FANUC Series 16/160/18/180 –Model B CONNECTION MANUAL (Hardware)

FANUC Series 16/160/18/180 –Model B
CONNECTION MANUAL
(Hardware)
B-62443E/02
• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without notice.
The export of this product is subject to the authorization of the government of the country
from where the product is exported.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as ”impossible”.
This manual contains the program names or device names of other companies, some of
which are registered trademarks of respective owners. However, these names are not
followed by  or  in the main body.
H2443E/O2 Table of Contents ..
IPREFACE ............................ ..................... ........ ......... 1
2. CONFIGURATION . ..e..*...m.**..o~*.*.~**~.~a~mmm~a~~.*...o~~.~~..*..*...~. 3
3.1 ENVIRONMENTAL REQUIREMENTS OF CNC ........................................ 5

3.2 INSTALLATION CONDITION OF SERVO UNIT ........................................ 5
3.3 POWERCAPACITY ................................................................ 5
3.4 DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL
MAGNETICCABINET ............................................................. 6
3.5 THERMAL DESIGN OF THE CABINET ............................................... 8
3.5.1 Temperature Rise within the Cabinet ............................................... 8
3.5.2 Coolingby HeatExchanger ...................................................... 8
3.5.3 HeatLossofEachUnit .......................................................... 9
3.6 INSTALLING THE HEAT EXCHANGER ............................................. 10
3.6.1 CoolingFinA/B/C ............................................................ 10
3.6.2 Heat Exchanger for CRT/MD1 Unit ................................................ 15
3.6.3 The Heat Pipe Type Heat Exchanger .............................................. 18
3.6.3.1 Installation
.............................................................. 18
3.7 ACTIONAGAINSTNOISE ......................................................... 22
3.7.1 Separating Signal Lines ........................................................ 22
3.7.2 Ground ..................................................................... 24
3.7.3 Connecting the Signal Ground (SG) of the Control Unit ............................... 25
3.7.4 NoiseSuppressor ............................................................. 26
3.7.5 Cable Clamp and Shield Processing ............................................... 27
3.8 CONTROLUNIT ................................................................. 30
3.8.1 Configuration and Installation of the Control Unit .................................... 30
3.8.2 Battery for Memory Backup ..................................................... 34
3.9 C~LELEAD-INDIAGRAM ....................................................... 36
4. TOTAL CONNECTION *m*~mm*m*~~*mmom~~m~~mo*~mo*~m*~~*~o~*mm~mmm**o*m~mmo* 50
4.1 CONTROLUNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.1 POWER SUPPLY UNIT PANEL LAYOUT ............................................. 67

5.2 POWER SUPPLY UNIT CONNECTION ............................................... 69
5.3 24V INPUT POWER SOURCE ...................................................... 71
5.3.1 Power Supply for the Control Unit ................................................ 71
5.3.2 Procedure for Turning on the Power ............................................... 73
5.3.3 Procedure for Turning off the Power .............................................. 73
5.4 CABLE FOR POWER SUPPLY TO CONTROL UNIT ................................... 74
6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE . l l .... l l . l l l l l l l a l l l l l

75
6.1 GENERAL....................................................................... 76
6.2 CONNECTION OF THE FANUC I/O Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
c-l
TABLE OF COIVTENTS B-624436/02
.
6.2.1 General ..................................................................... 77

6.2.2 Connection of FANUC I/O Link by Electric Cable ................................... 78
6.2.3 ConnectionofFANUCI/OLinkOpticalFiberCabIe ................................. 79
6.3 CONNECTIONOFTHEFANUCI,‘OUnit-MODELA ................................... 81
6.3.1 Structure of FANUC I/O Unit-MODEL A .......................................... 81
6.3.2 OuterDimensions.. ........................................................... 81
6.3.3 Mounting and Dismounting Modules .............................................. 82
6.3.4 ConnectionDiagram ........................................................... 83
6.35 Connecting Input Power Source .................................................. 84
6.3.6 Grouding .................................................................... 85
6.3.7 ConnectingSignaIcabIes ....................................................... 86
6.3.8 Connecting with I/O Modules .................................................... 89
6.3.9 DigitalInput/OutputModule .................................................... 90
6.3.10 Correspondence between I/O Signals and Addresses in a Module ........................ 92
6.3.11 Number of Points for I/O Unit-MODEL A ......................................... 93
6.4 CONNECTION OF MACHINE OPERATOR’S PANEL INTERFACE UNIT .................. 94
6.4.1 FunctionOverview ............................................................ 94
6.4.2 System Configuration .......................................................... 96
6.4.3 SignalAssignment ............................................................ 97
6.4.4 Interface .................................................................... 99
6.4.5 PMCAddresses .............................................................. 109
6.4.6 Major Connection Precautions .................................................. 110
6.4.7 State of the LEDs on the Machine Operator’s Panel Interface Unit ...................... 110
6.4.8 Connector (on the Cable Side) Specifications ...................................... 110
6.4.9 Machine Operator’s Panel Interface Unit Dimension Diagram
(Including Connector Locations) ................................................ 112
6.4.10 Machine Operator’s Panel Interface Unit Mounting Dimension Diagram ................. 113
6.4.11 Fuse Mounting Position ....................................................... 115
6.5 CONNECTION OF OPERATOR’S PANEL CONNECIION UNIT ......................... 116
6.5.1 Input Signal Regulations for Operator’s Panel Connection Unit ........................ 117
6.5.2 Output Signal Regulations for Operator’s Panel Connection Unit ....................... 118
6.5.3 Connector Layout for Operator’s Panel Connection Unit ............................. 119
6.5.4 External View of Operator’s Panel Connection Unit ................................. 121
6.6 CONNECTIONOFI/OCARD ...................................................... 122
6.6.1 I/O Card Input Signal Regulation ................................................ 123
6.6.2 Specifications of the Output Signals of the I/O Card (Sink Type) ....................... 124
6.6.3 Connector Layout of I/O Card (Output on the Sink Side) ............................. 125
6.6.4 Connector Pin Layout of I/O Card (Sink Type) (Input Signals) ......................... 126
6.6.5 Connector Pin Layout of I/O Card (Sink type) (Output Signals) ........................ 130
6.6.6 Address Mapping of I/O Card (Sink Type) ......................................... 133
6.7 SOURCEOUTPUTI/OCARD.. .................................................... 138
6.7.1 Input Signal Specifications ..................................................... 138
6.7.2 Output Signal Specifications .................................................... 140
6.7.3 ConnectorLocations .......................................................... 142
6.7.4 Pin Assignment of the Input Connectors on the Source Type I/O Card ................... 143
6.7.5 Pin Assignment of the Output Connectors on the Source Type I/O Card ................. 145
6.7.6 AddressMap.. .............................................................. 146
c-2
8_62443E/o2 TA8LE OF CONTENT-S
6.8 USEOFTWOVOCARDS.. ....................................................... 152

6.8.1 Specifications of Input and Output Signals ........................................ 152
6.8.2 VOCardAddressMap ........................................................ 152
6.8.3 Addresses Assigned to Each I/O Card ............................................ 153
7. CONNECTION TO CNC PERIPHERALS . mm~mmmmmmmm*~mmmoa~mmm~mmmm~mmm~ .... 154

7.1 CRT/MD1 UNIT INTERFACE ...................................................... 155
7.1.1 Outline ..................................................................... 155
7.1.2 CRT or PDP Display Interface .................................................. 156
7.1.2.1 CRT or PDP display interface .............................................. 156
7.1.2.2 9” PDP display interface for CE marking ..................................... 157
7.1.2.3 14” CRT/MD1 unit interface for CE marking (14” analog CRT unit) ................ 158
7.1.3 LCD Dispiay Interface ........................................................ 159
7.1.4 Adjusting the Flat Display ..................................................... 160
7.1.5 Keyboard Interface ........................................................... 161
7.2 I/ODEVICEINTERFACE ......................................................... 162
7.2.1 RS-232-CSerialPort ......................................................... 162
7.2.2 PPRConnection ............................................................. 163
7.2.3 Portable Tape Reader Connection ................................................ 164
7.2.4 FANUC FLOPPY CASSETTE Connection ........................................ 165
7.2.5 Connection of Tape Reader without Reels ......................................... 166
7.2.6 Connection of Tape Reader with Reels ............................................ 167
7.3 MANUAL PULSE GENERATOR INTERFACE ........................................ 168
7.4 REMOTE BUFFER INTERFACE (RS-232-C) ......................................... 170
7.5 REMOTE BUFFER INTERFACE (R-22) ........................................... 172
7.6 DNClINTERFACE .............................................................. 174
7.6.1 Multi-points Connection
...................................................... 174
7.6.2 1tolConnection
............................................................ 175
7.7 DNC2INTERFACE(RS-232-C) .................................................... 176
7.8 HIGH SPEED DI SIGNAL INTERFACE .............................................. 177
7.9 SPINDLE INTERFACE ........................................................... 178
7.9.1 Serial Spindle Interface ........................................................ 179
7.9.2 Analog Spindle Interface ...................................................... 180
7.9.3 a Series Spindle Amplifier Interface ............................................. 181
7.9.4 Position Coder Interface ....................................................... 183
7.10 SERVOINTERFACE ............................................................. 184
7.10.1 Outline ..................................................................... 184
7.10.2 Servo Amplifier Interface ...................................................... 185
7.10.2.1 S series servo amplifier (Series 16 MAIN-A SPEC.) ............................ 185
7.10.2.2 C series servo amplifier a series servo amplifier
(Series 16/160 MAIN-A SPEC.) ............................................ 186
7.10.2.3C series semo amplifier (Series 16/160 MAIN-B SPEC. and Series 18/180) .......... 187
7.10.3 Serial Pulse Coder Interface .................................................... 188
7.10.3.1 Serial pulse coder A and B (Series 16 MAIN-A SPEC.) . . . . . . . . . . . . . . . . . . . . . . . . . 188
7.10.3.2 Serial pulse coder C (for OS or subsequent models)
(Series 16/160 MAIN-A SPEC.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
7.10.3.3 Serial pulse coder C (for models MS to O-OSP
(Regardless of incremental or absolute command))
(Series 16/160 MAIN-A SPEC.) . . . . . . . . . e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
c-3
TABLE OF COi’JTENTS B=62443E/o2
7.1034 Serial czpulse coder interface ............................................... 191

7.10.3.5 a3/30OOtoa40/2000,aC3/2000 to aC22/1500.. ............................... 193
7.10.3.6 Cable connection for the incremental pulse coder ............................... 195
7.10.3.7Cable connection for the absolute pulse coder .................................. 196
7.10.4 Separate Type Detector Interface ................................................ 197
7.10.4-l Linear scale interface ..................................................... 197
7.10.4.2 Separate type pulse coder interface .......................................... 198
7.10.4.3 Input signal requirements .................................................. 200
7.10.4.4 Time requirements ....................................................... 201
7.10.4.5 Receiver circuit .......................................................... 201
7.10.5 APC Battery Interface ......................................................... 202
7.11 ANALOG SIGNAL INTERFACE ................................................... 204
APPENDIX
A. EXTERNAL DIMENSIONS OF EACH UNIT.. ... .. .... . l ~mmmmomomommmoomommmmm 207
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR ...... l mmmmm~mmmm~mmmmmmmm 243
CmZ&PIN INTERFACE CONNECTORS AND CABLES m m

l l l l l l l l l l l m l l l l a l l l l l l l 266
D. LIST OF UNIT FOR CE MARKING l a~~~om~mmom~~~~mmmm~~omam~m~~~mmommmoooao 275

B=62443E/o2 1. PREFACE
1
PREFACE
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This manual describes the electrical and structural specifications required

for connecting the CNC control unit to a machine tool. The manual
outlines the components commonly used for FANUC CNC control units,
as shown in the configuration diagram in Chapter 2, and supplies
additional information on using these components. Refer to individual
manuals for the detailed specifications of each model.
The models covered by this manual, and their abbreviations, are :

\
Product Name Abbreviations
FANUC Series 16-TB 16-TB

Series 16
FANUC Series 16-MB l&MB
FANUC Series 18-TB 18-l-0

Series 18
FANUC Sen’es 1&-MB 18-M%

Series 160
FANUC Series 160-MB 160-MB

Series 180
FANUC Series 180-MB 180-MB
Related manuals The table below lists manuals related to MODEL B of Series 16, Series
18, Series 160 and Series 180.
In the table, this manual is marked with an asterisk(*).
Table 1 Manuals Related
Specification
Manual name
Number I I
I DESCRIPTIONS
I
H2442E
I I
I CONNECTION MANUAL (HARDWARE) B-62443E

I
*
I
I CONNECTION MANUAL (FUNCTION) 1w2443E-1 1 1
IOPERATOR’S MANUAL (For LATHE) I

B-62444E
I I
1OPERATOR’S MANUAL (FOR MACHINING CENTER) (&-62454E 1 1
IMAINTENANCE MANUAL 8-62445E

I I
I PARAMETER MANUAL B-62450E
PROGRAMMING MANUAL B+1803E-1

(Macro Compiler / Macro Executer)
FAPT MACRO COMPILER PROGRAMMING MANUAL B-661 02E
- l-
I. PREFACE B42443Elo2
Table 1 Manuals Related
Specification
Manual name
Number
FANUC Super CAP T OPERATOR’S MANUAL 8_62444E-E-1

I
2z-f
FANUC Super CAP M OPERATOR’S MANUAL
FANUC Super CAP M PROGRAMMING MANUAL
CONVERSATIONAL AUTOMATIC PROGRAMMING B-61 804E-1

FUNCTION I FOR LATHE (Series I&-TB) OPERATOR’S
MANUAL
CONVERSATIONAL AUTOMATh PROGRAMMING s-61 804E-2

FUNCTION FOR LATHE (Series ISMODEL B, Series
16 CAP II ) OPERATOR’S MANUAL
- 2 -
&62443EJo2 2. CONFIGURATION
2
CONFIGURATION
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The following figure shows the configuration of the electrical system of

the machine tool with which this control is used.
This manual describes how to connect the units illustrated in this diagram.
The machine tool body, machine operator’s panel, power magnetic
circuit, and sensor/actuator are specific to the machine tool and are the
builder’s responsibility. This manual does not cover the internal
connection of these units to the machine tool. The numbers in Darentheses
shown in the diagram are section references for this manual.’
Machine tool magnetic cabinet \
I Inl I
Operator’s Machine
Panel interface - operator’s
(6.4, 6.5) panel
, \ I .
\
- Relay connector (7.2)
A_..,I ,..I-- ------*-- 1
Manual purse gewrarur
(7 .3)
\
I I\
1 I
Contro unit sor /
(3.8) 1
magnetic ’ actuator
circuit b
J
I II
(5)
(Note 2)
1 Multi-tap
I I Sninflle
-r- -*- l
amplifier (Note 2)
L
\ (7.9) \
Power
supply I
‘“gi
1y m puter
I !
Note 1 Refer to the “FANUC I/O Unit Model A Connecting Maintenance Manual (B-61 813E)“.
Note 2 Refer to the following manuals:
‘FANUC AC Servo Motor a Series Descriptions (R65142E)“.
lFANUC AC Spindle Motor a Series Descriptions (B-651 52E)“.
‘FANUC CONTROL MOTOR a Series Descriptions (B-651 62E)”
- 3 -
3. INSTALLATION . &62443E/o2
3 .
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. INSTALLATION
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- 4 -
G62443E102 3. INSTALLATION
31l
The
peripheral units, such as the control unit and CRT/MIX, have been
designed on the assumption that they are housed in closed cabinets. In
ENVIRONMENTAL this manual “cabinet” refers to the following:
REQUIREMENTS OF l
Cabinet manufactured by the machine tool builder for housing
CNC the control unit or peripheral units;
Cabinet for housing the flexible turnkey system provided by
FANUC ;
Operation pendant, manufactured by the machine tool builder,
for housing the CRT/MD1 unit or operator’s panel.
0 Equivalent to the above.
The environmental conditions when installing these cabinets shall
conform to the following table. Section 3.4 describes the installation and
design conditions of a cabinet satisfying these conditions.
In operation 0” to 45O
Room temperature 1
In storage or transportation -20" to 60"
Change in
lYC/minute max.
temperature
Normal I 75% or less
Relative humidity L
Temporary (within 1 month) 95% of less
Vibration 1In operation: 0.5Gor less
1Normal machine shoe environment
uhe environment must be considered if the cabinets
Environment
I are in a location where the density of dust, coolant,
1and/or organic solvent is relatively high.)
? 1
32 Room temperature
In operation o”c to +55”C
IiSTALLATlON In storage or transportation -20°C to +6O”C

Relative humidity 95% RH or less (no condensation)
CONDITION OF I
Vibration 0.5 G or less
SERVO UNIT
The unit shall not be exposed direct to cutting oil, lu-
Environment
bricant or cutting chips.
33 Thepower capacity of the CNC control unit, which in this section means
the specification required for the power supply, is obtained by adding the
PbWER CAPACITY power capacity of the control section and the power capacity of the servo
section.
The power capacity of the control section includes the power capacity of
the control unit, CRT/MDI, I/O unit, and operator’s panel interface.
,
Power capacity of When power supply Al is used and AC out- 0.3kVA
the control section put terminals CP2 and CP3 are not used.
When power supply Al is used and AC out- 0.8kVA

put terminals CP2 and CP3 are used.
When power supply BI is used and AC out- 0.5kVA

put terminals CP2 and CP3 are not used.
I I
When power supply BI is used and AC out- 1.OkVA
put terminals CP2 and CP3 are used.
I I
Power capacity of Depends on seNo motor type.
the servo section
5
3. INSTALLATION . 842443uo2
3.4 When a cabinet is designed, it must satisfy the environmental conditions

described in Section 3.1. In addition, the magnetic interference on the
DESIGN AND CRT screen, noise resistance, and maintenance requirements must be
INSTALLATION considered. The cabinet design must meet the following conditions :
CONDITIONS OF THE . The cabinet must be fully closed.
MACHINE TOOL The cabinet must be designed to prevent the entry of airborne
MAGNETIC CABINET dust,coolant,and organic solvent.
Cabinets that let in air may be designed for the servo amplifier and
servo transformer provided that they :
0 Use an air filter on the air inlet ;
0 Place the ventilating fan so that it does not blow air directly toward
the unit;
0 Control the air flow so that no dust or coolant enters the air outlet
The cabinet must be designed to maintain a difference in temperature
of 10°C or less between the air in the cabinet and the outside air when
the temperature in the cabinet increases.
See Section 3.5 for the details on thermal design of the cabinet.
A closed cabinet must be equipped with a fan to circulate the air
within.
The fan must be adjusted so that the air moves at 0.5 m/set along the
surface of each installed unit.
CAUTION : If the air blows directly from the fan to the unit, dust
easily adheres to the unit. This may cause the unit to fail.
For the air to move easily, a clearance of 100 mm is required between
each unit and the wall of the cabinet.
Packing materials must be used for the cable port and the door in order
to seal the cabinet.
Because the CRT unit uses a voltage of approximately 11 kV, airborne
dust gathers easily. If the cabinet is insufficiently sealed, dust passes
through the gap and adheres to the unit. This may cause the insulation
of the unit to deteriorate.
The CRT/MIX unit must be installed in a location where coolant
cannot be poured directly on it. The unit does have a dust-proof front
panel.
Noise must be minimized.
As the machine and the CNC unit are reduced in size, the parts that
generate noise may be placed near noise-sensitive parts in the
magnet& cabinet.
The CNC unit is built to protect it from external noise. Cabinet design
to minimize noise generation and to prevent it from being transmitted
to the CNC unit is necessary. See section 3.7 for details of noise
elimination/management.
0 The units must be installed or arranged in the cabinet so that they are
easy to inspect and maintain.
- 6 -
&-62443E/o2 3. INSTALlATlON
The CRT screen can be distorted by magnetic interference.

Arranging magnetic sources must be done with care.
If magnetic sources (such as transformers, fan motors,
electromagnetic contactors, solenoids, and relays) are located near the
CRT display, they frequently distort the display screen. To prevent
this, the CRT display and the magnetic sources generally must be kept
300 mm apart. If the CRT display and the magnetic sources are not
300 mm apart, the screen distortion may be suppressed by changing
the direction in which the magnetic sources are installed.
The magnetic intensity is not constant, and it is often increased by
magnetic interference from multiple magnetic sources interacting
with each other. As a result, simply keeping the CRT and the magnetic
sources 300 mm apart may not be enough to prevent the distortion.
If they cannot be kept apart, or if the CRT screen remains distorted
despite the distance, cover the screen with a magnetic shield.
The installation conditions of the I/O unit must be satisfied.
To obtain good ventilation in the module, the I/O unit must be installed
in the direction shown in the following figure. Clearances of 100 mm
or more both above and below the I/O unit are required for wiring and
ventilation.
Equipment radiating too much heat must not be put below the I/O unit.
l/O base unit

H (No screws or protrusions shall
extend from the bottom of this
unit.)
6ottom
7
3. INSTALLATION . &-62443E/O2
3.5 The
purpose of the thermal design of the cabinet is to limit the difference
in temperature between the air in the cabinet and the outside air to 10°C
THERMALDESIGN or less .when the temperature in the cabinet increases.
OFTHECABINET The internal air temperature of the cabinet increases when the units and
parts installed in the cabinet generate heat. Since the generated heat is
radiated from the surface of the cabinet, the temperature of the air in the
cabinet and the outside air balance at certain heat levels. If the amount
of heat.generated is constant, the larger the surface area of the cabinet, the
less the internal temperature rises. The thermal design of the cabinet
refers to calculating the heat generated in the cabinet, evaluating the
surface area of the cabinet, and enlarging that surface area by installing
heat exchangers in the cabinet, if necessary. Such a design method is
described in the following subsections.
3.5.1 The cooling capacity of a cabinet made of sheet metal is generally 6 W/“C
Temperature Rise per lm2 surface area, that is, when the 6W heat source is contained in a
cabinet having a surface area of 1 mz, the temperature of the air in the
within the Cabinet cabinet rises by l°C. In this case the surface area of the cabinet refers to
the area useful in cooling, that is, the area obtained by subtracting the area
of the cabinet touching the floor from the total surface area of the cabinet.
There are two preconditions : The air in the cabinet must be circuited by
the fun, and the temperature of the air in the cabinet must be almost
constantThe following expression must then be satisfied to limit the
difference in temperature between the air in the cabinet and the outside air
to 10°C or less when the temperature in the cabinet rises:
Internal heat loss P m (
6w/m2 l “C] X surface area S[m2] X lO[OC] of rise in temperature
For example, a cabinet having a surface area of 4m2 has a cooling capacity
of 24W/“C. To limit the internal temperature increase to 10°C under these
conditions, the internal heat must not exceed 240W. If the actual internal
heat is 32OW, however, the temperature in the cabinet rises by 13’C or
more. When this happens, the cooling capacity of the cabinet must be
improved using the heat exchanger described next.
3.5.2 If the temperature rise cannot be limited to 10°C by the cooling capacity
of the cabinet, a heat exchanger must be added. The heat exchanger
Cooling by Heat
forcibly applies the air from both the inside and outside of the cabinet to
Exchanger the cooling fin to obtain effective cooling. The heat exchanger enlarges
the surface area. Section 3.7 explains five heat exchangers supplied by
FANUC. Select one of these according to the application.
If cooling fin A is used for the cabinet, the total cooling capacity of a
cabinet having a surface area of 4 rn? in the example above is improved
as follows :
6W/m* “C X 4m2 + 9.1WI°C= 33.1Wl°C
l
The calculated value verifies that even if the internal heat is 320 W, the
temperature rise can be limited to less than 10°C.
See Section 3.6 for installing the heat exchanger.
562443Em2 3. INSTAUATION
3.53
Heat Loss of Each Unit Name Heat Remarks
loss
Basic unit (2 slots) 60W Power supply Al
Basic unit (4 slots) 60W Power supply Al
Basic unit (6 slots) 80W Power supply BI
Basic unit (8 slots) 80W Power supply BI
Main CPU board 2ow
Contfol unit Option 1 board 15w
Option 2 board l5W
Option 3 board 15w
I/O card (Sink type, Source type) 15-20
W
Robot control board 15w
9” monochrome CRT/MD1 14W For small type
CRT/MD1 and
standard type
CRT/MD1
9” color CRT/MD1 4ow
CRT/MD1 ’
9” monochrome PDP/MDi 2ow
8.4” color LCD/MD1
9.5” color LCD/MD1
14” color CRT/MD1 7ow
Operator’s panel connection unit 3ow
Operator’s I
panel Machine operator’s panel 24W
interface unit
l/O Unit AIFOIA, AIFOI B 1.2w
AID32A, AID328 1.2W + 0.23W x number of
ON points
AID1 6C, AID1 60 0.1 W + 0.21 W x number of
ON points
AlD32E, AlD32F 0.1 W + 0.23W x number of
ON points
Refer to FANUC CONTROL MOTOR a Series Descriptions

(E345162E) for heat loss of servo amplifier.
- 9 -
36 Table 3.6 lists the heat exchangers.Cooling fins A, B and C are not
provided with a fan. Note that a fan motor is required for any of these
iSTALLING THE cooling fins when it is used as a heat exchanger.
HEAT EXCHANGER
Table 3.6 List of Heat Exchangers
Ordering Cooling
Name Size
specification capacity
Cooling fin A A02B-0053-K303 9.1 W/“C 196x90x1OOOmm
Cooling fin B A02B-O053-K304 1o.1w/oc 444 x 90 x 650mm
Cooling fin C A02B-O0533<305 25.2W/“C 560 x 90 x 970mm
Heat pipe type

A02B-0094-C901 9.OW/OC 226xl32x415mm
heat exchanger
I Heat exchanger for AO2BqO603<401

590 x 86 x 480mm
5.OWl”C
CRT/MD1 unit
3.6.1 Thecooling fin is shown in Fig. 3.6.1 (a).

Cooling Fin A/B/C
Viewed from cabinet mounting side
Fig.3.6.l(a) External view of cooling fin
10
B-62443WO2 3. INSTALlATlON
It is installed in a cabinet made by the machine tool builder.
Cabinet
Cooling fin
Inside
fiow
ou
air
Fig.3.6.1 (b) Internal view of cooling fin
The cooling fin can be installed in two ways, as shown in Fig.3.6.l(b).

The following lists the general precautions to be observed when using the
cooling fins :
The fans are not included with the cooling fin. They should be
provided by the machine tool builder.
Bring in the outside air from the bottom and exhaust the hot air from
the top.
The inside air may flow from top to bottom or bottom to top. However,
generally decide the direction as follows :
0 Bring in the air near high heat loss components.
0 Exhaust the air toward the most important components to be
cooled.
For the cooling fin to display the specified cooling capacity, the air
inside the cooling fins must flow at a velocity of 2.5 m/set or greater.
(velocity of air flow measurement)
Set the slit to the intake side and

measure the velocity at the slit.
l Generally, install the cooling fins to the door. But be sure that the door
does not bend when installing the cooling fin. The cooling fins are
equipped with packing.
- 11 -
1 External dimensions 1
Fan mounting
Mounting metal for
cooling fins (sheet met-
al about 3mm thick).
AM4 II I I I cooling fins. Its

mounting height is 20mm)
;
screw for
cooling fins
(Mounting diagram (example) 1

0
/l/l I
0
s; k
I+
ILuLl
I
PANEL CUT DRAWING g Note1 Fan motor, mounting plate for fan motor and mounting
cv metal for cooling fins are not attached to the cooling
: :I
164 %
E fins.
So, prepare them at the machine tool builder.
w Note2 Use two fan motors with about 5OW power.
Note3 Weight : 6.5kg
Fig.3.6.l(c) External dimension and mounting method of cooling fin A (0254053-K303)
- 12 -
B42443uo2 3. INSTALLATION
External dimensions Mounting stud for cooling fins
Mounting diagram (example)

.
(Make a hole 5 dia. for

fan motor) Note1 Fan motor and mounting plate are not attached to the
t cooling fins. So, prepare them, at the machine tool builder.
c Panel cut drawing Note2 Use four fan motors with about 20W power.
Note3 Weight : 7.5kg
Fig.3.6.l(d) External dimension and mounting method of cooling fin 6 (A02B405WC304)
- 13 -
3. INSTALLATION . BG2443E/O2
c .
MOunting stud for cooling fins
. External dimensions
/(Attached to the cooling fins)
Mounting plate
for fan motor
1
H
0
P Terminal block
+-a
Cooling fin S
P for fan motor Fan motor /

HE-04
&M4 (Attached
Mounti-- ._ __to the
cooling fins. Its Ezkg hole
height is 20mm)
m olor
I 548 I
External shape of
cooling fins
1Mounting diagram (example)
1
6-6 dia. hole or M5

stud bolt
Note1 Fan motor arId mounting plate for fan motor arle
not attached to the cooling fins. Prepare them at the
I
machine tool bluilder.
Note2 Use two fan motors‘with about 40W power.
Panel cut drawing 1 Note3 Weight : 13.5kg
Fig.3.6.l(e) External dimension and mounting method of cooling fin C (A02B4053-K305)
- 14 -
b62443uo2 3. INSTALLATION
3.6.2
Heat Exchanger for
CRT/MD1 Unit
External dimensions of External dimensions of

finger guard external cooling fun
s*’ +rl
43”
-It-
Weight : 0.65kg
37a I
k
396
Connector for Cooling fin : About 6kg
external cooling fan (Excluding attached parts)
Note ) External cooling fan and finger guard are attached beside cooling fin.
Fig. 3.6.2(a) External dimensions of external cooling fan and cooling unit for CRT/MD1
(A02B-O060-K401 (Note))
15
3. INSTALDWON . &624436/02
Heat exchanger
8 Outside Inside
Air outlet - I-
body of
exchanger
Prepare . 1
mounting
screws and
I
\
t External cooling fan
(attached)
Finger guard
mounting panel
(attached)
(1) Use M5 screws to mount the heat exchanger.

(2) Be careful with air flow when securing the external cooling fan.
(3) Prepare a mounting panel for external cooling fan and install the panel where it can be exchanged externally.
(4) Drill mounting holes for external cooling fan and air outlet on heat exchanger mounting panel.
Fig. 3.6.2(b) Mounting methods of heat exchanger for CRT/MD1
- 16 -
B42443EiO2 3. INSTALLATION
Horizontal type CRT/MDI and

Horizontal type CRT/MD1 only Vertical type CRT/MD1 only
machine operator’s panel
f
L Inside ,.L outs ‘ide
f’ - 1
Side view
CRT/MD1 I
Heat exchanger
Min Min Min
t-7
Top view
-tt I
Refer to these figures for allocation of CRT/MD1 and heat exchanger
Fig. 3.6.2(c) Allocation of 14”color CRT/MDl and heat exchanger
- 17 -
3. INSTALLATION . B-62443uoz
3.6.3
The Heat Pipe Type Heat
Exchanger
3.6.3.1 The heat pipe type heat exchanger is used for cooling the airtight cabinet
Installation of small sized electronic devices. It is a compact, lightweight, and
heat-efficient unit. Because the fan is built-in, it is used simply by
installing it, performing the “panel cut’ operation.
Specifications I Installation format 1 Installation type in board
Fan Cooling ability (w/“C) 9 (50Hz when operating)
specifications L
Voltage (V) 200VAC
Frequency (Hz) 50 60
1Rating current (A) 0.28 0.24
Rating input (W) 28 26
Weight (kg) 4
Color Munsell signal N 1.5
Order specifications 1 Heat exchanger A02B-O094-C901 1

Remarks
A filter is installed on the outside air inhalation side.
The installation board thickness is the standard 1.6 t.
When a fan motor and filter are necessary for maintenance, prepare
them separately.
Fan motor specifications
A90L=0001”219#A
Filter specifications
A250-0689-X004
If the heat exchanger is installed near the CRT, screen distortion may
occur due to magnetic flux leakage from the fan motor.
18
8-62443EJo2 3.iNSTALLATION
External dimensions
-
- Power
source AIR
terminal M4 FLOW
\
Earth
: terminal
M4 \
External
L
- Fan unit
b
Internal
fan unit
AIR PI
FLOW
,-
-
L 1
__----
226
P
-A-
-4
22. 85
4 1.6
22.4
(Installation board thickness)
- 19 -
3. INSTALLATION . &-62443E/o2
Panel cut dimensions
180
I
. or stud welder uw
- 20 -
&62443u02 3.lNSTALlATiON
Installation method Please install the heat exchanger by the following sequence:
1 Take out the external fan unit from the heat exchanger main unit. (Fig.
1)
Detach the external fan unit installation screws A (2 pieces), take out
the unit from the main unit by sliding it down, and detach the earth
cable and the power cable to the fan. Also detach the installation screw
B (1 piece).
2 Install the heat exchanger main unit in the installation section which
has been panel cut. (Fig. 2)
When fastening down the heat exchanger main unit with the screws,
first, temporarily secure the panel and the heat exchanger main unit
with the installation screw B, which was taken out in 1). After that,
secure the main unit by the installation screws. In this case, the
external fan unit installation screw holes should be aligned with the
main unit screw holes. (Please provide the installation screws for the
heat exchanger main unit.)
Because this product is composed of plastic, set the value shown
below for the screw tightening torque.
Heat exchanger main unit (M4 screw) : 11 kgf.cm
External fan unit (M3 screw) : 5 kgf.cm
3 Connect the power cable and the earth cable to the external fan unit (the
and secure the installation screw A to the main unit
unit detached in l),
from the outside.
The installation is now complete.
Fan power cable

(detach the connector)
Earth cable (if the installation screw on the

fan side is detached, it can be taken out.)
Installation screw B (1)
1nstallation panel
Fig. 1 Take out the external fan unit from the Fig. 2 Install the heat exchanger main unit and
heat exchanger main unit the external fan unit
- 21 -
3. INSTALLATION . B-62443uo2
37 TheCNC has been steadily reduced in size using surface-mount and

A’CTION AGAINST custom LSI technologies for electronic components. The CNC also is
designed to be protected from external noise. However, it is difficult to
NOISE measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive couplin g, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following section.
-~
3.7.1 The cables used for the CNC machine tool are classified as listed in the
Separating Signal following table:
Process the cables in each group as described in the action column.
Lines
_
‘0°F) 1 Signal line I Action
I
Primary AC power line Bind the cables in group A sepa-

Secondary AC power line rately (Note 1) from groups B
. and C, or cover group A with an
AC/DC power lines (containing electromagnetic shield (Note 2).
A the power lines for the sewo and
spindle motors) See Section 3.7.4 and connect
l spark killers or diodes with the
AC/DC solenoid solenoid and relay.
AC/DC relay
DC solenoid (24VDC) Connect diodes with DC sole-
noid and relay.
DC relay (24VDC) Bind the cables in group B sepa-
rately from group A, or cover
Dl/DO cable between the CNC 1group B with an electromagnetic
B shield.
and power magnet& cabinet
Separate group B as far from
Dl/DO cable between the CNC ’ Group C as possible.
and machine It is more desirable to cover
group B with the shield.
Cable between the CNC and ser- Bind the cables in group C sepa-
vo amplifier rately from group A, or cover
Cable for position and velocity ’ group C with an electromagnetic
feedback shield.
Cable between the CNC and Separate group C as far from

spindle amplifier Group B as possible.
Cable for the position coder Be sure to perform shield pro-
cessing in Section 3.7.5.
Cable for the manual pulse gen-
C
erator
Cable between the CNC and the
CRT/MD1
RS-232-C and RS-422 interface
cable
Cable for the battery
Other cables to be covered with
the shield
22
&62443E/o2 3. INSTALLATION
NOTES
1 The groups must be 10 cm or more apart from one
another when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.
Cabinet
amp. amp. unit

C&e of group B, C
I
I
I
Duct
/
I
~.~~_~_~~_~_____~____~__~_~__~___
/ b
(vl
ATo
&pan&l
_
operator
mot& etc.
‘\ Cover
- 23 -
3. INSTALLATION . 8_62443E/o2
3.7.2 The following ground systems are provided for the CNC machine tool:
Ground l Signal ground system (SG)
The signal ground (SG) supplies the reference voltage (OV) of the
electrical signal system.
l Frame ground system (FG)
The frame ground system (FG) is used for safety, and suppressing
external and internal noises. In the frame ground system, the frames,
cases of the units, panels, and shields for the interface cables between
the units are connected.
l System ground system
The system ground system is used to connect the frame ground
systems connected between devices or units with the ground.
---- Signal ground system

- Frame ground system
POWM - System ground system
magnet-
its .
unit r - Operator’s
PFCe_l_ _ _
I Machine
I tool
.rr--4
I D&rib&on board
Notes on connecting the l Connect the signal ground with the frame ground (FG) at only one
ground systems place in the CNC control unit.
l The grounding resistance of the system ground shall be 100 ohms or
less (class 3 grounding).
l The system ground cable must have enough cross-sectional area to
safely carry the accidental current flow into the system ground when
an accident such as a short circuit occurs.
(Generally, it must have the cross-sectional area of the AC power cable
or more.)
l Use the cable containing the AC power wire and the system ground
wire so that power is supplied with the ground wire connected.
- 24 -
6-62443ED2 3. INSTALlATlON
3.7.3 Connect the 0 V line of the electronic circuit in the contro1 unit with the
Connecting the Signal ground plate of the cabinet via the signal ground (SG) terminal.
The SG terminal is located on the printed circuit board at the rear of the
Ground (SG) of the control unit.
Control Unit
Control unit
Ground cable
\
- 25 -
3. INSTALLATION . 8-62443uo2
3.7.4 The AC/DC solenoid and relay are used in the power magnetics cabinet.
Noise Suppressor A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.
Notes on selecting the

spark killer Use a spark killer consisting of a resistor and capacitor in series. This
type of spark killer is called a CR spark killer.(Use it under AC)
(A varistor is useful in clamping the peak voltage of the pulse voltage,
but cannot suppress the sudden rise of the pulse voltage. FANUC
therefore recommends a CR spark killer.)
The reference capacitance and resistance of the spark killer shall
conform to the following based on the current (I (A))and DC
resistance of the stationary coil:
1) Resistance (R) : Equivalent DC resistance of the coil
12 12
2) Capacitance(C) : --- (fiJ9
IO 20
I : Current at stationary state of the coil
Equivalent circuit of the spark killer

--6-L
AC Spark killer
relay
-
*Y
--II
/(
Spark killer
1 Mount the noise eliminator near a motor or a relay coil. [
Note) Use a CR-type noise eliminator. Varistor-type noise eliminators

clamp the peak pulse voltage but cannot suppress a sharp
rising edge.
Diode (used for direct-current circuits)
Use a diode which can withstand a

voltage up to two times the applied
26
M2443UO2 3. INSTALLATION
3.7.5 The CNC cables that require shielding should be clamped by the method
Cable Clamp and shown below. This cable clamp treatment is for both cable support and
proper grounding of the shield. To insure stable CNC system operation,
Shield Processing
follow this cable clamp method.
Partially peel out the sheath and expose the shield. Push and clamp by
the plate metal fittings for clamp at the part. The ground plate must be
made by the machine tool builder, and set as follows :
Ground plate
rJ
Fig.3.7.5(a) Cable clamp (1)
- 27 -
3. INSTALLATION . H2443E/O2
Machine side
installation
board
Ground plate
Fig. 3.7.5(b) Cable clamp (2)
Prepare ground plate like the following figure.
Hole for securing metal fitting clamp
Mount screw hole
Fig. 3.7.5(c) Ground plate
For the ground plate, use a metal plate of 2 mm or thicker, which surface
is plated with nickel.
28
&62443UO2 3. INSTALlATlON
..
Fig. 3.7.5(d) Ground plate holes
(Reference) Outer drawings of metal fittings for clamp.
I _ Max.55mm
17mm
Fig. 3.7.5(e) Outer drawings of metal fittings for clamp
Ordering specification for metal fittings for clamp

A02B-O0834301(5 pieces)
- 29 -
3. INSTALLATION . B-62443Efo2
38
CbNTRoL UNIT
3.8.1 Printed circuit boards are mounted in a rack equipped with several slots.
Configuration and There are three types of printed circuit boards depending on the models
as shown in Fig.3.8.1 (a), Fig.3.8.1 (b) and Fig.3.8.1 (c).
Installation of the
Control Unit
Option Basic system
Main POWCW
CPU s”PPb
Fig.3.8.1 (a) Configuration of Control Unit (Series 16, Series 160)
30
w2443Em 3. INSTALLATION
I.,
H
Iboard
I
SUPPW
unit
CNC CPU Power

supply unit
ka;& i&_ C
trod - _- _ _
Spindle l/F DI/DO
CRT/M01 (40/40)
(Graphic) (W56)
i/O Link
(1w72)
PMGfW
RS432-C
x2
Basic system
Main Power
CPU =Jw
I/O
Fig.3.8.2 (b) Configuration of Control Unit (Series 16, Series 18)
31
3. INSTALLATION 3 6-62443uo2
Option Basic system
Main Power
CPU =Pfw
2 slot
3 slot
4 slot
6 slot
Fig 3.8.1 (c) Configuration of Control Unit (Series 18, Series 180)
32
562443Em 3. INSTALLATION
The rack consists of a plastic box, fan motors and a backplane PCB. Since
the rack is provided with built-in fan motors, it does not require the
external air flow conditions described in Section 3.5. The air comes into
the rack from the bottom and goes out through the fan motor, which is
located on the top of the rack. Space as shown in Fig. 3.7.1 must be
reserved not to disturb the air flow (111,m)
The backplane PCB, which is located on the rear side of the rack,
interconnects the PCBs installed in the rack.
AIR FLOW
t 50
f
33
3. INSTALLATION . B=62443E/OZ
3.8.2 Part programs, offset data, and system parameters are stored in CMOS
memory in the control unit. The power to the CMOS memory is backed
Battery for Memory
up by a lithium battery mounted on the front panel of the control unit. The
Backup above data is not lost even when the main battery goes dead. The backup
battery is mounted on the control unit at shipping. This battery can
maintain the contents of memory for about a year.
When the voltage of the battery becomes low, alarm message “BAT’
blinks on the CRT display and the battery alarm signal is output to the
PMC. When this alarm is displayed, replace the battery as soon as
possible. In general, the battery can be replaced within one or two weeks,
however, this depends on the system configuration.
If the voltage of the battery becomes any lower, memory can no longer
be backed up. Turning on the power to the control unit in this state causes
system alarm 910 (SRAM parity alarm) to occur because the contents of
memory are lost. Clear the entire memory and reenter data after replacing
the battery.
The power to the control unit must be turned on when the battery is
replaced. If the battery is disconnected when the power is turned off, the
contents of memory are lost.
Observe the following precautions for lithium batteries:
Note
If an unspecified battery is used, it may explode.
Replace the battery only with the specified battery
l A0250200-K102 for power supply Al and BI.
l A02Eb0177.K106 for power supply C.
Dispose of used batteries as follows:

a Small quantities
Discharge the batteries and dispose of them as ordinary nonflammable
garbage.
0 Large quantities
Consult FANUC.
34
w2443uo2 3. INSTALlA7-ION
Replacing the Battery
Procedure for replacing the battery
1 Use a lithium battery (ordering drawing number: AO2EO200--K102)

2 Turn on the power of CNC.
3 Remove the battery case from the front panel of the power supply
unit. The case can be removed easily by holding the top and bottom of
it and pulling.
4 Remove the connector from the battery.

5 Replace the battery and reconnect the connector.
6 Install the battery case.
7 Turn off the Dower of CNC.
Power
SUPPlY
unit
Battery
unit H
4
Battery
Front panel of
Power supply unit
35
3. INSTALIATION . B=62443E/O2
39 Following diagram shows the grid of connector location.

Control board may not have all connectors as shown above.
&ABLE LEAD-IN
For actual connector layout of each board, please see the connector layout
DIAGRAM diagrams next page or later.
72 7 12.7
0 cl 0 cl cl _L
f
2.7
I I I
1
-4 52 ' 60 ' 52 ' 60 r 172
I Unit : mm
Fig. 3.9(a) Cable lead-in diagram
36
b62443EJO2 3. INSTALLATION
Connector layout of
power supply unit
Power supply unit Al and

BI
n-r-7 1 I
-l I I
CP2,3
380
\ .
CPS, 6
c .
\
F3 F4
80
Unit : mm
37
3. INSTALLATION . 8_624wE/o2
Connector layout of I/O

card (Power supply unit
C is integrated)
I/O
El Connector No. of I/O card

Function Abr. no pins A B C
POS. 1 1 HIGH SPEED DI HDI JA5
(RIGHT)
2 DIGITAL OUTPUT 1 D>l C54 50 0 0 0
(LEFT)
3 DIGITAL OUTPUT 2 Do-2 c55 50 00
4 24V OUTPUT DC OUT CPlB 000
5 24V OUTPUT DC IN CPlA 000
6 BAITERY 000
(RIGHT)
7 DIGITAL INPUT 1 DI-1 c50 50 000
(LEFT)
8 DIGITAL INPUT 2 01-2 c51 50 0 0
(RIGHT)
9 DIGITAL INPUT 3 01-3 C52 20 0
(LEFT)
10 DIGITAL INPUT 4 014 c53 20 0
NO. OF I/O ON I/O CARD
NOTE) MARK 0 SHOWS THAT

THE CONNECTOR IS
MOUNTED.
38
H2443UO2 3. INSTALLATION
Connector layout of
main CPU board
(Series 16/l60 MAIN-A)
Upper iine Lower line

Function marking marking
LED INDICATORS STATUS/ALARM
CRT DISPLAY CRT JAl
MDI MDI JA2
SERIAL PORT 1 R232- 1 JDSA
SERIAL PORT 2 R232-2 JDSB
MPG MPG JA3
SERIAL I/O UNK IOLlNK JDlA
SERIAL SPINDLE SPDL-1 JA7A
ANALOG OUT A-OUT1 JA8A
APC BATTERY APCBAT JA4A
SERVO AMP 1 AMP 1 JVl
LJl10\/01/
SERVO AMP 2 AMP 2 JV2
PULSE CODER 1 ENCl JFl
PULSE CODER 2 ENC2 JF2
LINEAR SCALE 1 SCALE 1 ’ JF21
LINEAR SCALE 2 SCALE 2 JF22
39
3. INSTALLATION . H2443EJO2
Connector layout of
main CPU board
(MAIN-B)
Upper line Lower line
clclocl LED INDICATORS STATUS/ALARM

clclcl
POS. 1 CRT DISPLAY CRT JAI
2 MD! MD1 JA2
3 SERIAL PORT 1 R232- 1 JD5A
4 SERIAL PORT 2 R232-2 JDSB
5 MPG MPG JA3
6 SERIAL I/O LINK IOLINK JDIA
ANALOG OUT A-OUT1 JA8A
APC BATERY APCBAT JA4A
SERVO AMP 1 AMP 1 JSlA

(SERVOI)
SERVO AMP 2 AMP 2 JS2A
(SERV02)
SERVO AMP 3 AMP 3 JS3A
(SERV03)
SERVO AMP 4 AMP 4 JSBA
(SERV04)
SERVO AMP5 AMP1 JSSA
(SERVOS)
SERVO AMP6 AMP2 JF2
(SERVOG)
LINEAR SCALE1 SCALE 1 JF2l
LINEAR SCALE2 SCALE2 JF22
SERVOCHECK SV-CHK JA26
- 40 -
k62443UO2 3. INSTALLATION
Connector layout of
main CPU board
(Series 18, Series 180
MAIN-A)
Marks on connector
Function UPPer Lower
LED INDICATORS STATUS/ALARM
CRT DISPLAY CRT JAl

I
MDI MDI JA2
~ SERIAL PORT 1 R232-1 JDSA
SERIAL PORT 2 R232-2 JDSB
PMG MPG JA3
SERIAL l/O UNK IOLINK JDlA
ANALOG OUTPUT A-OUT1 JA8A
SERVO AMP 1 AMP1 JSlA
SERVO AMP 2 AMP2 JS2A
LINEAR SCALE 1 SCALE 1 JF2l
LINEAR SCALE 2 SCALE2 JF22
41
3. INSTALLATION . E62443uo2
Connector layout of
option-lA board
With
With only graphic communication
function function

Iclclcl LED INDICATORS STATUS/ALARM

cKJcl
CRT DISPLAY CRT JAI
RS232C PORT3 R232-3 JDSC
RS422 PORT1 R422- 1 JDGA
- 42 -
B-62443Em 3. INSTALLATION
Option-2 board
(Series 16/l 60
MAIN-A SPEC.)

cluao LED INDICATORS STATUS/ALARM

clucl
HIGH SPEED DI HDI JA5
ANALOG INPUT A-IN JA6
SERIAL SPINDLE SPDL-2 JA7B
ANALOG OUTPUT A-OUT2 JA8B
APC BATT-ERY APCBAT JA4B
10 SERVO AMP 5 AMP5 JV5
14 PULSE CODER 5 ENC5 JF5
18 LINEAR SCALE 5 SCALE 5 JF25
- 43 -
3. I NSTAUATIO N . H24436/02
Connector layout of
option 2 board
(Series 16/l 60 MAIN-B
SPEC., Series 18/l 80)
Series 161160 Series 18/l 80

(6 axes)
Marks on Connector
El Function Upper Lower
0000 LED INDICATORS STATUS ALARM

000
2
I
HIGH SPEED HDI JA5
ANALOG INPUT A-IN JA6
SERIAL SPINDLE SPDL-2 JA7B
ANALOG OUTPUT A-OUT2 JA8B
APC BA-TTERY APCBAT JA4B
SERVO AMP 1 AMP1 JSlA-2
SERVO AMP 2 AMP2 JS2A-2
LINEAR SCALE 1 SCALE1 JFZl-2
LINEAR SCALE 2 SCALE2 JF22-2
SERVOCHECK SV-CHK JA26
44
H2443E/O2 3. INSTALLATION
Connector layout of
option-3 board
For CAP function With PMC-RC

function
I Function marking marking
LED INDICATORS STATUS ALARM
POS.
SERIAL I/O UNK lOLINK JDlA
- 45 -
3. INSTALLATION . B=62443E/OZ
Connector layout of i/O

Card
I/O Card A I/O Card B I/O Card C I/O Card D

Dl/DO=40/40 DI/DO=80/56 DI/DO=104/?2 DI/DO=156/120
I/O l/O
0000
or0
01
R
rl Function
(RIGHT)
Marking E:iyeFtor
OUTPUT 1 DO-1 c54
(CENTER)
OUTPUT 2 DO-2 c55
(LEFT)
OUTPUT 3 DO-3 C58
(RIGHT)
INPUT 1 DI-1 c50
(CENTER)
INPUT 2 01-2 c51
(LEFT)
INPUT 5 01-5 C56
(RIGHT)
INPUT 3 01-3 C52
(CENTER)
INPUT 4 01-4 c53
(LEFT)
INPUT 6 01-6 c57
4
I 1
I I
- 46 -
Eb62443uo2 3. HfJSTALlATION
Connector layout of
loader control board
(Series 16/i 60 MAIN-A
SPEC.)
.
Function
LED INDICATOR STATUS/ALARM
POS. 1 - BRAKE DRIVE BRAKE CNBK

OUTPUT
2 / EMERGENCY STOP ESP CNPW
CONTROL
3
4 - OPERATOR’S TP CNTP
PANEL INTERFACE
WF CNWF
\ WORKPIECE FEEDER
SERIAL I/O UNK IOLNK JDlA
SERVOCHECK CHECK JA8C
APC BATTERY APCBAT JA4
- MEMORY CARD CNMC
10 SERVO AMP 1 AMP1 JVl
SERVO AMP 3 AMP3 JV3
SERVO AMP 4 AMP4 JV4
14
15
16 - PULSE CODER ENC CRFl
- DI/DO RDIO CRMl
- 47 -
3. INSTALLATION . 8_62443E/o2
Connector layout of
loader control board
(Series 16/l60 MAIN-B
SPEC., Series 18/l80)
Marks on Connector
Function Upper Lower
LED INDICATOR STATUS/ALARM
POS. 1 - BRAKE DRIVE BRAKE CNBK

OUTPUT
2 / EMERGENCY STOP ESP CNPW
CONTROL
3
4 - OPERATOR’S TP CNTP
PANEL INTER
FACE WF CNWF
L-
’ WORKPiECE FEEDER
SERIAL I/O LINK IOLNK JDlA
SERVOCHECK CHECK JA8C
- MEMORY CARD CNMC
10 SERVO AMP 1 AMP1 JSlA
11 SERVO AMP 2 AMP2 JS2A
n
14
15
16
17 - DI/DO RDIO CRMl
18
19
20
21
LT
I 1
- 48 -
B-62443EfO2 3. INSTALLATION
Connector layout of
MMC-IV
Marks on Connector
Function upper lower
LED INDICATORS STATUS ALARM
POS. 1 NC VIDEO SIGNAL NC CRT JAl B

INPUT
2 VIDEO SIGNAL CRT JAlA
OUTPUT
SERIAL PORT 1 RS232-1 JD5F
SERIAL PORT 2 RS232-2 JD5G
LCD TUNING LCD ADJUST
0 FLOPPY DISK DRIVE FDD JD8
PARALLEL PORT CENTRO JD9
EXTENDED EX KEY JO21

KEYBOARD
12
13 FULL KEYBOARD KEYBOARD CD32A
14
15
16
MEMORY CARD MEN CARD CNA
(PCMCIA)
MOUSE MOUSE CD32B
- 49 -
4. TOTAL CONNECTION .
B42443Elo2
4
TOTAL CONNECTION
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50
B-62443uo2 4. TOTAL CONNECTION
418 TheSeries 16/160 and Series 18/180 support two types of main CPU
boards, MAIN-A and MAIN-B. The overall CNC configuration,
CONTROL UNIT including the specifications of the option 2 board and loader control
board, depends on which main CPU board is being used.
This manual refers to the configuration which uses the MAIN-A CPU
board as the MAIN-A specifications, and the configuration which uses
the MAIN-B CPU board as the W-B specifications. The table below
details each configuration.
Series Series Series Series

M/160 16/l 60 18/l 80 18/l 80
MAIN-A MAIN-B MAIN-A MAIN-B
SPEC. SPEC. SPEC. SPEC.
Kind of Main MAIN-A MA! N-B MAIN-A MAIN-B

CPU board Max. 4 sxes Max. 6 sxes Max. 4 sxes Max. 6 sxes
Kind of Op- MAIN-A MAIN-0 SPEC. MAIN-A Not used

tion 2 board SPECI Max. 6 axes SPECl
Max. 4 axes (Sub CPU) Max. 4 axes
(Sub CPU) Max. 2 axes (Sub CPU)
Max. 4 axes (Add. axes)
(Add. axes)
Kind of Load- MAIN-A SPEC, MAIN-B SPEC. MAIN-B SPEC. MAIN-B SPEC.
er control
board
Interface with Type-~ Type-B Type-8 Type-8

sew0 amp. (Connectable to (Unconnectable (Unconnectable (Unconnectable
C series ampii- to C series am- 1to C series am- to C series am-
fier) plifier) plifier) plifier)
51
4.TOTAL CONNECTION . t362443UO2
Series 16/l 60 TOTAL CONNECTION DIAGRAM (MAIN-A SPEC.)

TO JAlB OF iNMC
KHEXPPICIS USED
AC 2OOV-240V
POWER
ti USE +24VhHEN9*'~O.CRT IS USED.
I
(SE 7) 1
FROMJAlOF OPTION 1 BOARD
cWr(JAl)
MDI(JA2)
R232-l(JD5A)
C R232-2(JD5B)
0 MPG(JA3)
N
T
R
0
L
U FANUCI/OLINK
N IOLINK(JDlA)
I (SE 6)
T A-OUTl(JA8A)
+ANALoGouTPur
FORTOOLDRIVE *
BRAKER
EmmENCYsmP I
POSITION
CODER
SPDL-l(JA7A)
BATKRYFOR
AEsoLuTEFc
i
APCBAT(JA4A) ;
.
,
I
:
SERVOMOTOR
AMPl(Jv1)
ENCl(JFl )
SchLEl (JF21)
- 52 -
e42443Efo2 4. TOTAL CONNECTION
ENC2(JF2) gjr i, KONNECTION

CONTORMS
TO 1ST AXIS) i
SCALE2(JF22) Q 0
Aii(Jv3) 1g@; 3ND AXIS SERVOA,PwmR/Fc/LI~ SCALE:
Em(JF3) m i, KOb@iEXXON CONFQEWS To IST AXIS) :I
SCM(JF23) B# *
1.--~---~~~~~~~~~~~~.~~~~~~~~~~~~~~~~--~~~~~~~~~~~~~~~~~~~~~~~~~~
1
MlP4(Jv4) $8 :8 4TH AXIS SERVOAMI?/Plomupc/LI~~ SCALEI
Ezm(JF4) bu i0 KONNECI’ION CONF’ORMSTo 1ST AXIS)
,8 1 I:
SCALE4(JF24) BI 8
.--~*--~~~~~~~~~~~~~~~~~~~~__-~~~~~~~~~~~~~~~~.~~~~~~~~~~~~~~~.~~.
P
1 REMOTE
BlTFFEROR DNCl (RS422)
C - RFMUKBUFFEZ(RS232C)
0
N
T OPTION2 BOARD
R
0 k~ ANAUGOUTEVI’FORTOOLDRIVE
t
U
N
I
T
(CONNECM)N
CONF’ORMS
To 1ST AXIS) j
FAN’XI/O LINK To
IOLIM(JDlA) g@ I/O WIT MODEL
A (FOR PK-RC)
R422-2 (JD6B) b’
53
4. TOTAL CONNECTION . 6-62443E/O2
I/O CARD
WE 6)
C HDI(JASB) HIGH SPEEDSKIP SIGNAL
0 .......... .... .... ..... ........ ....
N IDl(C54) Do 40 PoINTs i
T 00-2(m) Do 40 POINTS i
R co-3(C58) DO 40 PmTS i
0 DI-1 (CSO) DI 40 POIllJTs :+ MAGmICs CABINET
L DI-2(C51) DI 40 POINTS i
DI-3(C52) DI 12 POINTS i
U DI-4(C53) DI 12 POINTS i
N DI-5(C56) DI 40 POIlvTs i
I DI-6(C57) DI 12 F’OINTS i.
T
MMc-IvcpuFROMJAl OF MAINCPU
TO CNl OF CRT OR LCD UNIT
A] RS232C I/O DEVICE
% FWPPY DISK
Uid JD8 UNIT PWl b f+-- AClOOV
KEYBOARD(CD32A b- % ’
FULLKEYBOARD
1
% ,
MOUSE
(CD328 b- MOUSE
HJSED FORDEVELOPMENTOF AN APPLICATION.

BE USEDFORACML RUNNING.
CANNtYI’
- 54 -
B42443EJo2 4.TOTALCONNECTION
I
I
.
d
6
.
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.
AClOOV
.
.
.. ..
.
ESP (mew)
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III/
.
LOADERBODY
.
.
..... ____.._...__..I
i
_._..-.s_..-...a...e ..__
. I 1ST AXIS
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66
842443Eio2 5. POWER SUPPLY UNIT CONNECTION
51
PbWER SUPPLY
UNIT PANEL LAYOUT
_Ei
, CPl (INPUT 200-24OVAC)
Power supply unit

Al/B1
Fl (AC INPUT FUSE)
CP2 (AC OUTPUT)

, CP3 (AC OUTPUT)
r
Key location
CP8 (BATTERY)- PIL (PILOT lAMP)
1 +VB ,/ ALM (ALARM LAMP)
/ CP4 (POWER CONTROL)

/ 2 ov 6-pin connector
CP5 (+24V OUTPUT: ,
w
CP6 (+24E OUTPUT)
3
2 ov
I +24E
/ \
F3 (+24V FUSE Al 3.2A) F4 (+24E FUSE 5A)
BI 5.OA
Note.
Connector compatibility
INCOMPATIBLE (Key groove on

the connector prevents erroneous
connection)
67
5. POWER SUPPLY UNIT CONNECTION 562443402
Power supply unit C
.
I/O
PSU
EY
cloclo
I q nn 1
POS. 1
Fuse(DCinput) 7.5A
PIL (Pilot lamp)
CPIA DC input
CPIB (DC putput)

c
key location
1 +24v
El2
3
ov
68
Be2443Em 5. POWER SUPPLY UNIT CONNECTION
52
PbWER SUPPLY
UNIT CONNECTION
POWER SUPPLY UNIT (AI/BI)

AMP JAPAN, LTD.
CPI (INPUT 200-24OVAC) 1-I 78128-3 (Housing)
/ 1-I 75218-5 (Contact)
El
3 G -
2 s 200-240VAC
1 R 19, SOHzjGOHz
AMP JAPAN, LTD.

2-178129-6 (Housing)
l-1 75218-2 (Contact)
CP4 POWER CONTROL)
J
! AL
FA \op
FB
-JAALARM’N
‘9-----------,
ALARM OUT
AMP JAPAN, LTD.

CP2 (AC OUTPUT) l-1 78128-3 (Housing)
/ l-1 75218-5 (Contact) ZOOVAC POWER FOR
9” COLOR CRT
14” COLOR CRT
9” MONOCHROME PDP
AMP JAPAN, LTD.
CP3 (AC OUTPUT) 1-l 78128-3 (Housing)
/ I-1 75218-5 (Contact)
3 G 1 ;” SERVO MAIN POWER CONTROL
2 200B
1 200A
I
IREGULAToR 1
MCC
1 1
*) The power supply capacity suits CP2 and CP3

I
is 2.5 volts or less.

AMP JAPAN, LTD.
CP5 (+24V OUTPUT) 2-178288-3 (Housing)
/ l-l 7521%5 (Contact)
l
*) The power supply capacity is a or less.
AMP JAPAN, LTD.

CP6 (+24E OUTPUT 1-I 78288-3 (Housing)
-:
rr
*
1
ov
+24E
‘I
/ 1-l 75218-5 (Contact)
*) The power supply capacity is 3A or less.
69
5. POWER SUPPLY UNIT CONNECTION H2443402
...
The power supply unit AI and BI have the power on/off control function.
When an external input unit is used, the power on/off button may not be
connected to the power supply unit. In this case, the following
connection is recommended.
Signals ON, OFF’, and COM are wired together. This means that the
power supply unit operates while its AC input power is supplied to CP1.
u,Y w
AMP JAPAN, LTD.
l-1 78128-3
CPl (INPUT 20%240VAC)

I
n-l
3 G -
2 s 1 20s240VAC
1 R 1$I, 5OHZ/6OHZ
1 AMP JAPAN, LTD.
bn/
CP4 (POWER CONTROL) 1 2-178129-6
ON
OFF
COM 3
AL
I FA
FB
When the input unit PCB Al6B-1600-0090 is used as the external input
unit, the power ready signals PA and PB should be wired as follows.
Fuse
U v, w
Servo 3-phase
input
200/22OVAC, 1Q
1
1
MCC
To servo transformer
‘1
In case of standard
or 14”coior CRT/MD1 Ic-}-g’ hZIc=K
panel, the ON/OFF

buttons are
mounted on MDI
panel.
I
I
T
I
I
I
I
I
I
TP2
Input unit shown in

r’l I
1 1 Al 6B-1600-0090
I
I I
1 I
CP2-3 1
Y
G1
V
CPl-3
d&ted line frame I-l -
c- -- L ----mm-- ---- J
TPl, TP2 . ... M4 screw
terminal ON/OFF controlled 200/22OVAC
70
B_62443E/O2 5. POWER SUPPLY UNIT CONNECTiON
538 This chapter describes 24V input power when the power integrated I/O
card is used.
24V INPUT POWER
SOURCE
Turning ON and OFF
power of CONTROL UNIT
5.3.1 Supply power of 24VDC to the control unit from an external source.
Switches for turning on and off the power to the control unit may not be
Power Supply for the
necessary.
control unit The main circuit breaker (0 in Fig.5.3.1 (a)) can be used to turn on and
off the power to the entire machine.
When a dedicated power switch is necessary, the switch circuit must be
installed at @ in Fig.5.3.1 (a)).
Main Magnetic AC tine Servo Servo

breaker contactor filter converter invertef CNC
b
Input
AC200V l w
2oov
7 For control line

w
2oov
24VDC output
24VDC 24VDC
For control
input output
unit .
ON/OFF circuit
~r-____7
I I , -
I
I
I
I / * *
I I
I I
I I 9”PDP
1 t
I I
L --m-B J
t t t
ON OFFCOM
Fig. 53.1 (a)
- 71 -
5. POWER SUPPLY UNIT CONNECTION 8_62443E/o2
.._
. EXAMPLE OF ON/OFF For example, ON/OFF circuit is as shown in Fig. 5.3.1. Select the circuit
CIRCUIT in consideration of its capacity.
Rff n
u R AC OUTPUT
7
AC INPUT Fl 2oov
2OOV (FOR PLASMA
v/\ VSI
!50/60Hz DISPLAY)
SO n
u
A
w S
F2
Go 0 G
+24V +24V
DC INPUT DC OUTPUT
24V 4A 24V 4A
(Series 16/l 8)
ov ov
SPARK
KILLER
FUSE
RELAY _//_ RELAY

COIL CONTACT
x
1
B CONTACT 2.m A CONTACT
Fig. 53.1 (b)
72
m2443uo2 5. POWER SUPPLY UNfT CONNECTION
5.3.2 Turn on the power to each unit in the following order or all at the same
time.
Procedure for Turning
on the power
1 Power supplies (200 VAC) for the entire machine
2 Power supplies (24 VDC) for slave I/O devices connected
using the FANUC I/O Link (such as the I/O Unit-MODEL A)
3 Power supplies (24 VDC) for the control unit and CRT unit
(200 VAC for the PDP unit)
Do not disconnect the battery for memory backup (3 VDC) or the battery
for the separate absolute pulse coders (6 VDC) regardless of whether the
power to the control unit is on or off. If batteries are disconnected when
the power to the control unit is turned off, current data stored in the control
unit for the pulse coders, parameters, programs etc, are lost.
Make sure that the power to the control unit is on when replacing batteries.
See Section 3.82 for how to replace the batteries for memory backup.
5.3.3 Turn off the power to each unit in the following order or all at the same
time.
Procedure for Turning
off the Power 1 Power supplies (24VDC) for slave I/O devices connected
using the FANUC I/O Link (such as the I/O Unit-MODEL
A)
2 Power supplies (24 VDC) for the control unit and CRT unit
(200 VAC for the PDP unit)
3 Power supplies (200 VAC) for the entire machine
Motors cannot be controlled when the power is turned off or momentarily

interrupted. Take appropriate action on the machine side when necessary.
For example, when the tool is moved along a gravity axis, apply brakes
to prevent the axis from falling. Apply a brake that clamps the motor when
the servo is not operating or the motor is not rotating. Release the clamp
only when the motor is rotating. When the servo axis cannot be controlled
when the power is turned off or momentarily interrupted, clamp the servo
motor. In this case, the axis may fall before the relay for clamping starts
operating. The designer should make sure if the distance results in trouble.
73
5. POWER SUPPLY UNIT CONNECTION B-62443Elo2
54m Supply the pwer for the control unit from the external 24 VDC power
CABLE FOR POWER SUPPlY*
SUPPLY TO
CONTROL UNIT Control unit External power source
CPlA
24 VDC stabilized
LR power supply 24
VDC t 10%
Cable
CPlA
AMP Japan
l-1 78288-3 (housing)
1-I 75218-5 (contact) External power
Select a terminal
+24V (1) . ’ that meets the one
ov (2) - for external power
source i
Recommended cable specification : A02B-O214-K830 (5m)

(Crimp terminal of M3 is equipped with the cable on the side of external
power source)
74
6. CONNECTION OF l/O UNITS TO
562443uo2 MACHINE INTERFACE
6
CONNECTION OF I/O UNITS TO MACHINE INTERFACE
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- 75 -
MACHiNE INTERFACE. &-62443E/o2
61 a The CNC can be combined with the units shown in the table below as I/O
units for the machine interface.
GENERAL The I/O units can be classified into two types: the I/O units tailored to the
FANUC I/O Link, and the built-in I/O unit. The I/O units for the FANUC
I/O Link are installed separately from the control unit, and connected with
the control unit using the dedicated serial FANUC I/O Link.
As shown in the figure below, two or more units can be installed
separately. By placing the interface unit and connection unit for the
operator’s panel near the operator’s panel, an operator’s panel that
inputs/outputs many signals can be interfaced easily.
The FANUC I/O Unit-MODEL A is a modular-type I/O unit. It selects
necessary modules from various I/O modules provided by FANUC
according to the application and uses them as one external unit. The
FANUC I/O Link transfers data between the control unit and such an
external unit at a high speed. The states of the input signals from the
machine are transferred to the control unit at regular intervals. The states
of the output signals from the control unit are transferred to external units
at regular intervals. (Note that this manual covers only part of the uses
that the FANUC I/O Link has. For example, although it can be used for
connecting the l-axis CNC FANUC Power Mate or cell controller
FANUC F-D Mate, this manual does not mention it. This is because the
purpose of this manual is to describe the I/O units having machine
interface.)
The built-in I/O unit is an I/O card to be inserted into a slot in the control
unit. Although the built-in I/O unit is less flexible than the FANUC I/O
Unit MODEL A, it is available in four types depending on the number of
DI/DO points.
Table 6.1 Machine interface l/O
Type Name DI/DO points
FANUc I/O tink FANUC I/O Unit-MODEL A Max. 2561256 per group
compatible I/O L Max. 102411024 in total
Machine operator’s panel
interface unit
Operator’s panel connection unit
~Built-in I/O I/O Card Max. 15/l 20 per card

Up to tvvo cards can be
used.
- 76 -
6-62443uo2 MACHINE INTERFACE
62
C’ONNECTION OF
THE FANUC I/O Link
6.2.1 TheCNC has two JDlA interface connectors for the FANUC I/O Link.
Only one of the two connectors is selected according to the type of PMC,
General
and both are not used at the same time. For a system with a PMC-RB, the
I/O Link is connected to the main CPU board. For a system with a
PMC-RC, the I/O Link is connected to the option 3 board. Starting at this
point (main CPU board or option 3 board), the I/O Link is connected with
the I/O units and interface unit of the operator’s panel sequentially in a
daisy-chain manner.
In the I/O Link there are the master station and its slave stations. The
master is the control unit of the CNC, and the slaves are the I/O unit and
interface unit for the operator’s panel. The slaves are divided into groups,
and up to 16 groups can be connected to one I/O Link. A maximum of
two base I/O units can be connected as a group. The operator’s panel
connection unit and interface unit for the operator’s panel are each
counted as one group.
The two connectors of the I/O link are named JDlA and JDlB, and are
common to all units (that have I/O Link function). A cable is always
connected from JDlA of a unit to JDlB of the next unit. Although JDlB
of the last unit is not used and left open, it need not be connected with a
terminator.
The pin assignments of connectors JDlA and JDlB are common to all
units on the I/O Link, and are illustrated on the next page. Use the figures
when connecting the I/O Link irrespective of the type of unit.
Link
1 l/0=256/256 or less per group 1
1 l/O=1 024/l 024 or less in total I/O Link 1
Option 3 board o_. 1 FANUC I/O Unit - MODEL A x 2 max

JDlA l/
[(With PMC-RC) 1
Series1 6
Control unit
Group
#l I
Max. 16
1I
group
Lo JDl B
Operator’s panel Machine
JDlA operator’s
Group
Connection unit or machine panel
#3
operator’s panel interface unit
fig. 6.2.1 I/O Link connection diagram
77
6. CONNECTIONOF I/OUNITSTO
MACHINEINTERFACE. 8_62443E/o2
6.2.2
Connection of FANUC
I/O Link by Electric Control unit or preceding
Cable slave unit 1/O unit MODEL A
JDIA JDl B
(PCR-EV20MOT) (PCR-E20LMO) JDlA
unit
+5V terminals are for an optical I/O link adapter. They are not necessary
when connecting with a metal cable.
A line for the +5V terminal is not required when the Optical I/O Link
Adapter is not used.
Cable wiring
1 1 I 3
SIN SOUT
2 I 4
+SiN . *SOUT
3 I 1
SOUT SIN
4 I I 2
“SOUT I %lN
II I I 11
ov ov
12 I I 12
ov ov
13 I I 13
ov ov
14 I / \ I
. 14
ov ov
I I
L -----s- J
Shield I
I
Grounding Plate
Recommended Cable Material

A66L4001-028444 OP(#28AWG X 1Opair)
78
6. CONNECTION OF I/O UNITS TO
562443uo2 MACHiNE INTERFACE
6.2.3 The FANUC I/O Link can be extended to the maximum length of 200 m
Connection of FANUC with optical fiber cables using an optical I/O link adapter.
I/O Link Optical Fiber Note : In the following cases, use an optical fiber cable.
Cable
l When the cable is more than 10 meters long.
l When the cable runs between different cabinets and it is impossible to

connect the cabinets with a grounding wire of 5.5 mm3 or thicker.
l When there is concern that the cable is influenced by strong noise; for
example :
When there is a strong electromagnetic noise source beside the cable
such as a welding machine.
When a noise generating cable such as a power cable runs fora long
distance in parallel with the cable.
External dimension of
optical link adapter
connector for unit
connecting 301
Optical connector
COP1
Weight of optical link Main body : Approx. 100 g.

adapter
Connection
l Connection diagram
Unit Unit
JDlA JDlB
cable between
Optical I/O Optical l/O
link adapter link adapter
unit I--
- 79 -
MACHINE INTERFACE 8-62443uo2
l Interunit connecting
cables
Unit side Adapter side

JDlA,JDlB JDI
(03)SOUT
(04) lit SOUT
(01)SIN
(02) *SIN
+5V(O9) I (09)+5V
+5V(l8) (18)+5V
+5V(20) L (20)+5V
OV(11) ’ (11)OV
OV(l2) L (12)OV
OV(l3) . (13)OV
OV(14) (14)OV
OV(l5) ’ (15)OV
0V(16) 1 (16)OV
I
l Recommended connector for cable side :

PCR-E20FS (made by HONDA TSUSHIN KOGYO CO., LTD.)
l Recommended cable (wire material) : A66L-OOOl-O284#10P
l Cable length : Max. 2 m (when the recommended cable is used)
l Optical cable l Specification : A66L - 6001- 0009
(Make sure to use one with this specification)
* Cable length: Max. 200 m
Power source l Power voltage : 4.75V to 5.25V (at the receiving end)
0 Consumption current : 200mA

Installation conditions @ The optical link adapter enclosure is not fully sealed ; install it with
the CNC control unit in the fully enclosed cabinet.
l Ground the case using the case fixing screw of the optical link adapter.
l The optical link adapter is light, and it may not be necessary to mount
it with screws. However, keep it from coming in contact with other
circuits to prevent possible short-circuits. When mounting the optical
link adapter in a cabinet, attach it with an L-type fitting using the case
fixing screws (M3) of the optical link adapter.
Required parts For making up an I/O link using the optical link adapter, the following
parts are necessary:
l Optical I/O link adapter 2
l Interunit connecting cable 2
l Optical cable 1
- 80 -
6. ,CONNECiiON OF l/O UNITS TO
562443m2 MACHINE INTERFACE
63 The FANUC I/O Unit-MODEL A (“I/O Unit”) is a modular-type I/O

unit. It interfaces the Series 16 with the machine when connected to the
CbNNECTlON OF
Series 20 control unit via the I/O Link. One I/O unit can be configured
THE FANUC l/O by mounting the I/O modules required for either the S- or lO-slot base
Unit-MODEL A unit. A variety of I/O modules are provided so appropriate modules can
be selected according to the use, points, voltage level, current capacity,
and signal specifications. See Section 6.3.9 for further information.
6.3.1
Structure of FANUC Base Unit ABU05A(5 slots) or ABUI OA(10 slots)
I/O Unit-MODEL A \’ 1
I/F 1 2 3 4 5 6 7 8 9 IO
ON 10
0 0
6 1’
I
I ’
Various l/O modules (Up to IO modules)
Interface module AIFOlA or AIFOI B
AIFOlA is used for connection to FANUC I/O Link

AIFOlB expands I/O Units in the same group.
6.3.2
Outer Dimensions
05 (mountinghole)
IFor -lot base unit (ABUOSA)

I
253
I
238
I
IFor 1O-slot base unit (ABUl OA)

I
430
I
415
I
81
MACHINE INTERFACE, ’ B-62443Efo2
6.3.3 Interface modules and various types of I/O modules can be mounted to
and dismounted from the base unit easily as shown below.
Mounting and
Dismounting Modules
Mounting
Hang the hook at the top of the module on the groove in the upper side
of the base unit.
Make the connector of the module engage with that of the base unit.
Push the module in the lower groove of the base unit till the stopper
in the lower side of the module stops.
Dismounting
1 Release the stopper by pushing the lever at the bottom of the module.
2 Push the module upwards.
82
562443ao2 MACHINE INTERFACE
6.3.4
Connection Diagram
Control unit
JDIA
Terminator TX
l/O Unit-A
AlFOl B
\
f
- JDlB
24VDC
I AlFOl A AIFOI B
\
- JDlB
‘_ JDIA JD3
- JO2 JD2
M c
16
group
; CP32
L PC32
24VDC
I K2X-
I
5” AIFOIA AlFOl B
w- JDlB
-
-
JO3
JD2
7 PC32
24VDC
Notes
1. Number of I/O Units and connecting method are restricted
depending on the allocation of the I/O points.
See 6.2 “Connection of FANUC I/O Link” and 6.3.11
“Number of l/O points for the I/O Unit-A”.
2. Cable Kl X can be an optical fiber cable by using the
optical I/O link adapter.
Refer to item 6.2.3.
83
MACHINE INTERFACE- B42443ElO2
_ ___~_
6.3.5 Connect the following power source to the connector CP32 of the
interface module (AIFOIA or AIFOlB).
Connecting input
Power Source l Voltage : 24VDCtlO%
l Current : Determine from Table 6.3.6.
BURNDY JAPAN, LTD. tripotar connector (Brown)

Housing : SMS3PNS-5
Contact : RCI 6M-SCT3
*“‘“‘“‘“‘“,,,I /
Note
Turn ON the power for the l/O unit just before or when the
power for the CNC is turned ON. When the CNC power is
turned OFF, make sure to turn the power to the I/O unit
OFF as well.
Power for the

master device
Power for the

I/O unit
t : more than -5OOms

(Turn ON of the power for I/O unit can be late 500ms or less.)
84
6. CONNECTION OF I/O UNiTS TO
8-62443uo2 MACHINE INTERFACE
6.3.6 l Ground the base unit (ABUOSA, ABUlOA) by its grounding terminal
Grouding
Base unit (ABUOSA, ABUI OA)
M4 Screw
terminal
l When the cable KlX (see connection diagam in section 6.3.4) runs
between different cabinets, make sure to connect the cabinets with a
grounding wire more than 5.5 mm?
Table 6.3.6 Required current of each module
Required current (mA) of +24V

Module name
A B
I
I AlFOlA I 50 ~~ I I
I AIFOl B I 50 I I
I AlD32A I 20+0.5X n I 30+7.5X n I
I AiD32B I 20+0.5X n I 30+7.5Xn I
I AID1 6C I 5 I I
AID1 6D 5
AlD32E 5
I Al D32F I 5 I I
I AlAl 6G I 5+1.5Xn I I
AOD08C 5+2Xn
AOD08D 5+2Xn
A001 6C 5+2Xn
AOD16D 5+2Xn
AOD32C 5+0.5Xn
AOD32D 5+0.5Xn
.
AOA05E 5+5.5X n
AOA08E 5+5.5Xn I
I AOA12F I 5+4.5X n I I
AOR08G 5 10Xn
AOR16G 5 10Xn
1
AADO4A 5 130
n : Number of the input and output points (for each module) which turn
ON simultaneously
0 The current sum requirement for modules used in Column A should
not exceed 500 mA.
, 0 The current sum requirement for modules used in Column B should
not exceed 1500 mA.
85
MACHINE INTERFACE. B-62443uo2
6.3.7 Details of the cables KlX, K2X and the terminator shown in the general
Connecting Signal connection diagram are as follows.
Cables
Cable KlX
Connector HONDA TSUSHIN b

CNC or AIFOIA KOGYO CO., LTD. AIFOl A
PC%E20FS
JDlA JDlB
Cable connection
JDlA -B-------~ JDI B

,T I’
A , t
SIN (1) ’ : : I t (3) SOUT
*SiN(2) L 1 1 t ’ 1 (4) *SOUT
A 8 ’
SOUT(3) r : : 1 ’ 1 (1) SiN
I I
“SOUT (4) L ] : I ’
. (2) *SIN
ov (11) ’ ’ ’ I’ 4(11)ov
1 ’
OV(12) :: I t * (12) ov
I -. (13) ov
Wl3) ; : I t
OV(14) 1 ” , ’ ’ (14) ov
I 1 tt
--rrr-rrrd
_L
-
l Usetwisted pair wires for signal SIN and *SIN, and signals SOUT and
*SOUT.
l Recommended cable material : A66L-OOOl-O284#10P
(twisted pair/shielded)
l Shielding wires should be connected with the grounding plate of the
cabinet at the JDlA side using a cable clamp.
l Maximum cable length: 10 m
l Do not make any wire connections to the connector spare pins.
l Use an optical I/O link adapter and an optical fiber cable, [in the
following cases] :
0 When the cable is more than 10 meters long.
0 When the cable runs between different cabinets and there is no
appropriate ground wire between the cabinets.
Q When there is concern that the cable is influenced by strong noise.
86
B-62443 E/O2 MACHINE INTERFACE
Cable K2X
AIFOlA or Connector tiONDA TSUSHIN ’

KOGYO CO., LTD. AIFOl B
AlFOl B
PCFGE20FS
JO2
Cable connection
, r
JO2 JO3
A
SW ’ ’ (W
“S(2) (2)+sl
A
S2(3) ’ w2
+S2(4) (4)+s2
A - (5)S3
S3(5) ’
*S3(6) 7 (6)*s3
A
S4(7) ’ (7)S4
*S4(8) 1 (8)fs4
S5(11) L A ’ (ll)S5
*S5(12) (12)*S5
SS(l3) 1 A (13)S6
*S6( 14) (14)*S6
lDl(9) . (9)IDl
ID2(17) 1 . (l?)ID2
lD3(18) 1 (I 8)ID3
OV(15) (15)OV
OV(16) ’ - (16)OV
l Connect the signals with the same name.

l Make sure to use twisted pair wires for the following signals:
Sl and * Sl, S2 and *S2, S3 and *S3
S4 and * S4, SS and *S5, S6 and *S6
l Do not connect the pins No. 10, No. 19 and No. 20, as they are used
internally.
l Recommended cable material : A66L - 0001 - 0284#1OP
(twisted pair/shielded)
l Maximum cable length : 2 m
87
MACHINE INTERFACE. &62443E/o2
Terminator TX
AIFOlB
Connector
JO2 HONDA TSUSHIN KOGYO CO., LTD.
PCR-E2OFS
I1 I
I
Ill I I
2 12TRM2 ,’ /
3
4
5
TRMI I
13
14 TRM3
15
I
rl
I ,
(a) Terminate the connector

6 16
7 17 JD2 of the last AlFOl B in
,8 18 a single group with the terminator
9 19 TRM2
(b) Short-circuit the TRMl signals
as shown. Repeat the shorting
procedure for signals TRM2
and TRM3.
Cable connection
JD2
I
Shorting jumper
TRMI (4)
TRM1 (10) r
Shorting jumper
TRM2 (12)1
TRM2 (19) 4
Shorting jumper
TRM3 (14) 9
TRM3 (20) ’
88
w2443Eio2 MACHINE INTERFACE
6.3.8 For an external connecting method, there are two types of I/O modules :
Connecting with I/O one with a terminal block, and one with a connector.
The terminal block is a removable type.
Modules
Terminal block type Connector type
input/Output
display LED
A0...7 ’
Terminal
BO . . .7
I block cover
Connector
HONDA
TSUSHIN
KOGYO
CO., LTD.
MR-SORMA
M3.5 screw terminal (20 terminal)
Mounting the terminal

block
1 Insert the protruding portion at the bottom of the terminal block in the
groove of the module side.
2 Push the terminal block using the engaging point of the protruding
portion and the groove as an axis and mount it in the module firmly.
3 Open the cover of the terminal block and check to make sure the latch
at the top of the terminal block is firmly set.
Dismounting the
terminal block
1 Open the cover of the terminal block.

2 Push up the latch at the top of the terminal block.
3 Drag out the tab at the top of the terminal block and pull it out.
The terminal block will be removed from the module.
89
MACHINE INTERFACE- B=62443E/OZ
Cautionary points when l Wiring material : AWG22 - 18 (0.3 - 0.75mmz)

wiring terminal block A wire as thin as possible is recommended.
type l Crimp style terminal : M3.5
Crimp style terminal with no insulation sleeve
and a short distance “A”, as illustrated in the
drawing below, is recommended.
I+ *+I
A : Approx. 4.5mm
\ I
DAIDO SOLDERLESS TERMINAL MFG. CO., LTD 1.2-3.5
NlCHlFU EUROPE B.V 1.25-3.5S, etc.

NICHIFU AMERICA, INC.
l Mark tube : As short a mark tube as possible ; cover crimped part

with the mark tube.
6.3.9
Digital Input/Output
Module
Digital input modules
,
Mod- Re- External
Input Rated Rated Poiar- LED
ule sponse Points connec-
type name voltage current w display
time tion
AID Maximum 32 not
Non-in- 32A 24VDC 7.5mA Both
20ms Connectorprovided
suiation p
DC input AID Maximum 32 Connector not
24VDC 7.5mA Both
328 2ms provided
AID Maximum ,6 TE,zka’ provided
24VDC 7SmA NEG
16C 20ms
AID Maximum 16 ‘T,tp provided
Insulation 16D 24VDC 7SmA POS
20ms
0fpeDC ’
input AID Maximum 32 not
24VDC 7SmA Both Connector
32E 20ms provided
.
AID Maximum 32 not
24VDC 7SmA Both Connector
32F 2ms provided
1OSmA
ON Max 35ms
AC input r!$ ,ioEc (12OV ‘:I;2 provided
OFF Max 45ms l6
AC)
Notes
1 .Polarity
Negative : 0 V common (current source type)
- The input is defined as ON when at a low level
Positive : 24 V common (current sink type)
- The input is defined as ON when at a high level
2 aFor the details of the specifications for each module, refer
to FANUC l/O Unit-MODEL A Connection*Maintenance
Manual (B-61 813E).
90
H2443402 MACHINE INTERFACE
Digital output modules
II I
Points External
--L-
Mod-
output Rated
ule /con+ connect diFpLy
type
name vobge mon tlon
AOD 12-24 Pro-
2A ( NEG 1 8
08C VDC vided
AOD
080
2A
I POS
I 8 Pro-
vided
not
AOD
0.5A NEG 16 8 TT,Eka’ provided Pro-
lnsula- 16C
I I I I vided
tion ,
not
type AOD
DC OSA POS 16 8 ‘T,:F’ provided Pro-
16D
output I I I I vided
I i
not
AOD Connec- not
0.3A NEG 32 8 Pro-
32C I I tor provided
vided
not
AOD Connec- not
0.3A POS 32 8 Pr@
320 I tor I provided
I I vided
AOA lO& Pr@
0% 240V vided
AOA Ac Pro-
ITy,tF
AC
08E vided
output
AoA
‘2F
AOR
:z
AC
Maxi-
OSA - 12 6
I provided Pre
vided
not
mum 4A - 8 1 TF,fp provided Pr*
08G
Relay f 2SOVA I I vided
output C/ not
30VDC 2A - 16 4 TT,yF’ provided Pro-
I I vided
Notes
1. Polarity
Negative : 0 V common (current sink type)
- Output is at low level when ON.
Positive : 24 V common (current source type)
- Output is at high level when ON.
2. For the details of the specifications for each module, refer
to FANUC l/O Unit-MODEL A Connection*Maintenance
Manual (ES-61813E).
- 91 -
MACHINE INTERFACE. S62443EfO2
6.3.10
Correspondence
between l/O Signals
Address in the
and Addresses in a module
#7 #6 #5 #4 #3 #2 #I #o
Module
1
0 A7 A6 A5 A4 A3 A2 Al A0 points
Module of 16
III 1
CL
87 1 86
1 1
B5
1
84 83
\
, 1
points
Module of 8
L-H
2 C7 1 C6 1 C4 1 C3 1 C2 1 Cl 1 CO Module of
32 points
Addresses in a module are defined relatively, with the beginning address

as 0. Real addresses viewed by the sequence program of the PMC are set
by the programmer.
For input modules, an input signal becomes “1” when the contact point
connected with the input is turned ON. For output modules, an output
contact point (or transistor) is turned ON when the output signal is “1”.
- 92 -
6. CONNECTiON OF l/O UNITS TO
8_62443E/o2 MACHINE INTERFACE
~ -~
6.3.11 Determine the number of I/O points for the I/O Unit -MODEL A using
Number of Points for the following.
I/O Unit-MODEL A
. output points
Sum of the actual output Occupied output points
points in a group
0 to 32’ -+ 32 points
40 to 64 4 64 points
72 to 128 4 128 points
136 to 256 + 256 points
(Note) Count AOAOSE as 8 points and AOAl2F as 16 points.
. Input points
Sum of the actual input Occupied input points
points in a group
0 to 32 * 32 points
40 to 64 + 64 points
72 to 128 * 128 points
136 to 256 + 256 points
As a result of the calculation above, when the number of input points is

smaller than that of the output points in a single group, the number of
input points is assumed to be equal to that of the output points.
Example 1:
When the following modules are used in the group No. 0
AOD32C . . . . . . . . . . . . . . . . . . . . . . 3
AOAl2F . . . . . . . . . . . . . . . . . . . . . . 2
AID32A . . . . . . . . . . . . . . . . . . . . . . 5
AIA16G . . . . . . . . . . . . . . . . . . * . . . 3
[Input points]
32 X5+16X 3 = 208 + 256 points
[Output points]
32X 3+16X 2 = 128 + 128 points
Example 2:
When the following modules are used in the group No. 2.
AOD16C . . . . . . . . . . . . . . . . . . . . . . 7
AOAOSF . . . . . . . . . . . . . . . . . . . . . . 9
AID16A .* . . . . . . . . . . . . . . . . . . . 4
l
AIA16G . . . . . . . . . . . . . . . . . . . . . . 3
[Input points]
16X4+16X3 = 112 + 128 points
[Output points]
16X 7+8X 9 = 184 * 256 points
In this case, as the number of input points is smaller than that of the
output points, the number of input points is assumed1 to be equal to
that of the output points, in other words, 256 points.
93
MACHINE INTERFACE. 5-62443UO2
64 The machine operator’s panel interface unit (A16B-2201-0110) is

connected to the control unit through the I/O link and is used for
CbNNECTlON OF interfacing with the machine operator’s panel.
MACHINE It features interfaces with matrix key switches, LEDs and manual pulse
OPERATOR’S PANEL generators.
INTERFACE UNIT
Machine operator’s
panel I/F unit - FANUC I/O Link -
. Series 16
- _ control unit
naooo()00
oocloclooo
. -
Machine operator’s panel

(supplied by a machine tool
builder)
6.4.1
Function Overview
Number of DI/DO points

Operator’s panel control PCB DI/DO = DI/DO =
128/I 28 2561256
01 or DO Di DO DI - DO
Number of matrix key switch inputs 64 96
Number of matrix LED data outputs 64 64
Number of general-purpose switch inputs 32 32
Number of general-purpose LED data 32 32

outputs
Number of total Dl/DO points 96 96 128 96
l Matrix key switch inputs (matrix DI)

Ninety-six DI points are provided by a matrix of twelve common
signals times eight data signals. Note that I/O link allocation may limit
the number of usable key switch inputs.
l Matrix LED data outputs (matrix DO)
Sixty-four DO points are provided by a matrix of eight common
signals times eight data signals.
l General-purpose switch inputs (general-purpose DI)
Each general-purpose DI point has an individual interface.
l General-purpose LED data outputs (general-purpose DO)
Each general-purpose DO point has an individual interface.
94
w2443uo2 MACHINE INTERFACE
Analog signal inputs 0 Two inputs (input voltage: 0 to +lO V)

l Input voltages are converted from analog to digital. The resulting five
bits of data are sent to the CNC through the FANUC I/O Link.
l The analog signal input function can be used regardless of whether I/O
link allocation is 128/128 or 256/256.
Terminal for signal for l Emergency stop and OT release signals are forwarded without change
warding to the power magnet& cabinet.
l Power ON/OFF control signals are forwarded without change to an
input unit.
l Analog signal inputs described in item “Analog signal inputs” can be
sent out without being changed.
First manual pulse This function may not be applicable depending on the type of CNC
generator connected. Be sure to check before using.
95
MACHINE INTERFACE B=62443E/o2
6.4.2
System Configuration
CNC Machine operator’s panel Machine operator’s

interface unit panel
FANUC JDlB CM26 Matrix DI/DO

I/O Link (I/O Link)
*ESP, OTR, and
general-purpose
JDlA CM15
I DI/DO
Other machine
interface CM16 General-purpose
DI/DO
CM17 General-purpose
Power supply unit
I
CPDl Dl/DO
(24v)
LM/SM
CNBI
Power ON/OFF
c*)
CA40 J
Power magnet&
cabinet
+
*ESP , OTR
general- CNAl
purpose
Input unit power
DIfDO
ON/OFF
I I
“ESP :
L-J
Emergency stop signal
ICRT’MDI
I Spindle amp LM/
SM
07-R : 07 release signal

ON/OFF : Power ON/OFF control signal
LMJSM : Load meter or speed meter signal
* .. Manual pulse generator
Note
Power requirements
When 60% of the DI/DO points are on, this interface unit
requires “1 .O A”
(not including the current required by the CRT and MDI).
96
542443wo2 MACHINE INTERFACE
6.4.3
Signal Assignment
Connector pin signal

assignment
CM1 5 (Matrix DVDO) CM1 6 (Matrix DVDO) CM1 7 (Matrix DI/DO)
I 1 A 1 B
01 0106
l3zH
03 DO22 1 DO23
04 DO24 1 0025
1 05 t DO26 t DO27 t
06 I- OV 1 DO16 1 06 t OV t OV 1
07 +5E 0117
08 OV DO17 Ill
09 %SP f ECMI
10 OTR f ECM2.
11 DIOO 0102 I I
12 0104 +5E 12 1 +SE 1 +5E

13 0103 DIOI
17 t +5E t +SE
CA40 (Connector on the manual pulse generator)
CNAI (Connector on the machine side)
CNBI (Connector on the operator’s panel side) CPDl (Power supply)

I
01
02 1 SM
MA 05
06 5’1% ;:s::
03 OM 07
04tOM 08 OV 112 OV
Pins shaded by m are those for forwarding signals. Pins with the Sam<
name are connected directly to one another.
Note 1 LM and SM also function as input terminals to the A/D converter,
Note 2 OM is connected to 0 V on the PCB.
Input/output pins shaded by 1-1
...f ,.’ are in pairs. Only one in each pair is
usable.
- 97 -
MACHINE INTERFACE. &-62443EJO2
JDlA (FANUC l/O Link : NEXT SLAVE)
JDI B (FANUC I/O Link : BEFORE SLAVE)
' " - 18 +5V

- 17
-6 -16 OV
l A *l-YA , l5 -w-%m 14 OV
3 OV * 1_ -..
CM26 (Matrix Dl/DO)
03 1 WD2 1 *KY03
047 "KYD4 1 *KY05
1 12 I*BZMD 1 OV 1
1 13 1 "LDO 1 *LD8 1
DlnX General-purpose DI Load meter voltage

DOnx General-purpose DO SM Speed meter voltage
“ESP Emergency stop OM LM/SM reference voltage
(W
ECMl *ESP common signal *WDx Matrix DI data signal
OTR I OT release *KYCx Matrix 01 common signal
ECM2 OTR common signal *LDx Matrix DO data signal
EON/OF Power ON/OFF control LCnUH Matrix DO common signal
signal
COM EON/EOF common signal *MNDl Three Dl points acceptable
HAI Input from manual pulse *BZMD Buzzer off
generator
HBI Input from manual pulse
generator
Note See Subsection 6.4.4 for details of connection and signal meanings.
98
&62443E/OZ MACHINE INTERFACE
6.4.4
Interface
General-purpose DI
DIOO-0137 .
RV
Input signal specifications

Contact rating 1S/DC, 3.2mA or higher 1
Leakage current between open contacts 10.2mA or lower (5 VDC)
Voltage drop across closed contacts IO.75V of lower
General-purpose DO
+24V
Photocoupler 7
0000-0037
&T
Output signal specifications
IMaximum load current 0.03A

~ ~ I-- ~~-~~ _ I
I
Maximum open-circuit leakage
current
0.1 mA
I
Maximum closed-circuit voltage 0.W
drop
I
Note
When using an LED at the DO point, connect an external
resistor that meets the requirements of the LED.
99
MACHINE INTERFACE.
B-62443Elo2
Matrix DI
. Key switch addresses See Section 6.45 for the corresponding PMC addresses.
‘Kc0 KY05 KY04 KY03 KY02 KY01 KY00 BZO

KY16 KY15 KY14 KY13 KY12 KY11 KY10 BZl
*WC1
*KC2 KY25
KY36 KY35
*Kc3
KY45
*twcx
KY56 KY55
+twc5
*KY%6 KY65
KY76 KY75
*KYc7 R77
*Km8
A KY97 A KY96 A tw95 J. wQ4 J. KyQ3 J. KY92 1 KWI 1 -~fi T ~70
*Kc9
KYA4 ,k KYA3 ,k KYA1
*tWCA
*KYCB
*KY07
*Km6
*Km5
CM26-A04
*KYD4
CM26-B03
*Km3
CM26-A03
*KY02
CM26-B02
*KY01
CM26-A02
*KYDO
CM26-Al2
*BZMD <
+MND, < CM26801

-7
1 When *MNDI = 0, it enables three or more simultaneous inputs.
I
CM26-A01 When *MNDI = 1, it inhibits three or more simultaneous inputs.
ov 4 -I
- 100 -
562443UO2 MACHINE INTERFACE
,.
l Mode selection Q Preventing malfunctions that may be caused by detouring current

When there are three or more matrix DI points, detouring current
can cause a nonexistent DI input to be falsely detected as existing.
As shown on the left, if KYOl, KYO3, and KY21 are closed
simultaneously, current detours through the path indicated with
arrows, thus causing a false input of *KY23 to be detected because
of a current path formed by a combination of common signal
*KYC2 and data signal *KYD3.
*KYco
rr
*wD32r r
Two modes are available to prevent this malfunction. One should
be selected according to the user applications.
l Ignoring all occurrences of three or more simultaneous inputs
Action : Make the *MNDI signal open (see item “0 Key switch
addresses”)
Note
If there are two inputs and a third is added, all
three are ignored. When one of the three inputs is
removed, two are accepted.
l Attaching detour prevention diodes to enable three simultaneous

inputs
Action : Connect the *MNDI signal (see item “0 Key switch
addresses”) to OV.
Note
A diode must be connected in series with a switch,
as shown below.
Detour prevention
*KYCn
*UYDn
- 101 -
MACHINE INTERFACE. B42443Elo2
0 This PCB can raise a confirmation sound when a key is pressed.

The condition to raise an audible alarm is set in 8-bit units, or in
*KYCn units. If *BZMD and common *KYCn are disconnected,
a KYnx input causes a sound to generate. If they are connected, a
KYnx input does not generate the sound.
To generate a confirmation sound for key input, the DO (PMC
address DO + 00.7) “MDO7” must have been turned to “1” (see
Section 6.4.5).
Notes
1. A diode is necessary to connect *BZMD and *KYCn,
as shown below.
2. This setting cannot be changed when power is
supplied.
3. The sound is generated when the circuit closes
between common signal *KYCn and data signal
*KYDx. It does not sound when the circuit is
disconnected. If key switches are used, the sound
is heard at the moment a key is pressed. It does not
sound when a key is released or when a key is held
pressed.
*KYCn
*BZMD
(Example)
If *BZMD is connected to *KYCO and *KYC2, but disconnected
from *KYCl and *KYC3, as shown on the left, closing a switch
at key addresses KY10 to KY17 and KY30 to KY37 causes a
confirmation sound for key input to be heard, but closing a switch
at key addresses KY00 to KY07 and KY20 to KY27 does not.
See item “* Key switch addresses”.
“BZMD
- 102 -
B-62443uo2 MACHINE INTERFACE
9 Signal specification
Contact rating GVDC, 2mA or higher
Leakage current between open contacts 0.2mA or lower (GVDC)
Voltage drop across closed contacts 0.9V or lower (1 mA) Note )
Note
This voltage must be maintained even when detour
prevention diodes are used.
- 103 -
MACHINE INTERFACE. &-62443E/o2
Matrix DO
l LED addresses See item 6.4.5 for the corresponding PMC addresses.
LcLsL CM-A24
Lc3L CM26-A23
LC2L CM26du2 4
I All CM26+21
CM26-Al3
IDO 1
CM26-Al4
VI
CM2SAlS
+LD2
CM2&Al6 u I
tD3 t
CM26-Al7 I 13: LlL4 I
“tD4 1 Ty I
CM26-Al8 * ( bLlLv
+tD5 v
CM26-Al9 a ’I ELlL6:
tD6 T
CM26-A20 ’ ELlL7’
+tD7 8
c--..-a W-B 1
ULO -
L3Ll :
La2 I
la3 :
L3L4 ;
L3L5 F
L3L6 t
L3L7 ’
--L-w ___J
r---------
I
’ L4Lo t
I
1 L4Ll :
I
I L4L2 :
I
I L4L3 :
I L4L4 :
8
i ( L4L5 1
I
4 L4L6 t
Note
The timing for the common signals are shown below.
Their duty cycle is 2 ms for LEDs being on and 6 ms for
LEDs being off.
- 104 -
B=62443E/o2 MACHINE INTERFACE
LWH
CM2&823
LC3H
cM26-822
LCZH .
CMZSB21
LCIH
I
---------
t2HO f
L2Hl L
L2H2 :
L2H3 1
EH4 :
EH5 :
UH6 L
L2H7 '
--------J
- - - -
m&- - - -A
1 L3Hl :
- 8
I L3H2 ‘-
I
I
L3H3 :
I
* I L3H4 :
J L3H5 :
I
9 ’ L3H6 -
I
l L3H7 :
L-r- -----J
~“““__.
L4HO -
L4Hl :
L4H2 :
L4H3 :
L4H4 :
l Internal circuit The circuit contains a lOO-ohm resistor, as shown below.

Connecting an LED does not require an external resistor.
-~---~-~-~~~--
r +5E
1
CM26i LCnL (H)
/ --F /
/ 1
I 1 P?
L/r
I
I1 lnL(H)x
- 105 -
MACHINE INTERFACE 042443Efo2
. Signal specifications The LEDs must have the following rating

.
Forward voltage 2.4Vmax (lf=5mA)(TypicaJ value)
Forward current 30mA max
Reverse voltage 3V max
Interface for manual

pulse generator
l Connection of connector One interface is provided on connector CNBl.
CNBl
. Manual pulse
HA1 9 ! . HAI generator
When only the
rnanual pulse HBl 10 / . HBI
generator is directly
connected +5v 11 1 +5v
ov 12 ,
b ov
1
CNBI
l Control PCB
. Connection of connector Pendant-type manual pulse generator with axis selection and multiplier
CA40 setting_ functions can be connected to connector CA40.
-
Pendant-type manual
pulse generator
When a
HA1 3 r 4
pendant-type
manual pulse UD UD
HBI 4 >
generator Axis Multipiier
with including selection setting
+5v 1,2 . +5v
axis selection l
and multiplier 0
ov 1?,18 r 1 ov
setting
functions is
OV 15 I 1 ov
connected I cl *
7 to Dl
0130 to 0137 14
I I
DO37 I6 DO -
CA4
Control PCB
i
L
Notes
1 When D130 to D137 of connector CA40 are allocated as
the Dls used for the axis selection and multiplier setting,
Dl30 to 0137 of connector CM17 cannot be used.
2 One DO is available for the manual pulse generator side
at the user’s discretion. When this is used, DO37 of
CM17 cannot be used, as in the case for Dls above.
3 This function may not be applicable depending on the
type of CNC connected. Be sure to check before using.
- 106 -
Analog signal inputs Analog inputs received from the outside are forwarded without change to
output terminals.
l Connection diagram Analog inputs from the spindle amp being output for load meter and speed
(example) meter indications.
lM-
Spindle LM 192 [I r
amp I 1 Load
OM r 3 7 -3 ’ OlGl meter
-
(Operator’s
OM 4 4 panel)
OM-
L
I
Speed
SM. . 5,6 . .2 ,
meter
I CNAl
CNBI
I
1 7
panel interface unit
. Sent to the CNC Analog inputs received on the Machine operator’s panel interface unit are
converted to five-bit digital values, which are sent to the CNC though the
I/O link.
See Section 6.4.5 for PMC addresses.
LM conversion data : “LMO3 to LM07”
SM conversion data : “SM03 to SM07”
. Analog signal
specifications Acceptable input voltage 0Vto45V
Voltage that can be converted to digital OV to +I ov Note)
Note
Any voltage higher than +1 OV is converted to the same
digital value as +1 OV is.
9 A/D conversion
specifications
IConversion error I 5% (ma)0 -7
I Resolution I 5 bit (min) I
- 107 -
MACHINE INTERFACE. B42443uo2
-.
. Emergency stop A signal generated by the emergency stop switch on the machine
operator’s panel can be sent to the power magnetics cabinet. (This signal
cannot be sent to the CNC through the FANUC I/O Link.)
Emergency stop *
signal L 1 r
A09 . ’ 17 . “ESP
Y!!!!!!!! *ESP , *ESP
t , BO9 8 L 24V
ECMI
l OT release A signal generated by the OT release switch on the machine operator’s

panel can be sent to the power magnetics cabinet.
(This signal cannot be sent to the CNC through the FANUC I/O Link.)
OT release switch
f .
-L Al0 19 ’ OTR
l OTR OTR
I
B10 10
ECM2. . ECM
ECM2
I j c 1
CM15 CNAI
Machine operator’s Power magnetics

panel interface unit cabinet
. Power ON/OFF control Signals generated by the power ON/OFF control switches on the machine
signal operator’s panel can be sent to an input unit. (These signals cannot be sent
to the CNC through the FANUC I/O Link.)
f
_L
7 11 .’ EON
a6 m 1 13 .’ ECF
?I!!!!!! ECF b
OFF switch
l
COM 7 15 - COM
I
4 b
CM15 CNAI
panel interface unit Input unit
l
Note
1 The LM, OM, SM, D036, ECM, EON, EOF, COM, ESP, and OTR
signals are all assigned to the pins of one connector (CNAI).
They can be connected to the machine using only one cable.
- 108 -
&-62443uo2 MACHINE INTERFACE
6.4.5
PMC addresses
addresses can be used

BIT NUMBER
PMC
ADDRESS 7 6 5 4 3 2 1 0
\
DI+oO FUSE
Dl+Ol KY07 KY06 KY05 KY04 KY03 KY02 KY01 KY00
DliO2 KY17 KY16 KY15 1 KY14 KY13 WI2 KY11 KY10
DI+O3 KY27 KY26 KY25 KY24 KY23 KY22 KY21 KY20
Dl+04 KY37 KY36 KY35 KY34 KY33 KY32 KY31 KY30
Di+OS KY47 KY46 KY45 KY44 KY43 KY42 KY41 KY40
Dl+O6 KY57 KY56 KY55 KY54 KY53 KY52 KY51 KY50
Dl+O8 KY77 KY76 KY75 KY74 KY73 KY72 KY71 KY70
D1+09 0107 DlO6 0105 0104 0103 0102 DlOl DIOO
Dl+lO Dl17 Di16 0115 0114 0113 0112 0111 DIIO
Di+ll 0127 0126 0125 0124 0123 0122 0121 0120
Dl+12 0137 0136 0135 0134 ’ 0133 0132 0131 0130
Dl+13 LM07 LM06 LM05 LM04 LM03 ///
Dl+14 SM07 SM06 SM05 SM04 SM03 ///
Dl+15 MP17 MP16 MP15 MP14 MP13 MP12 MPII MPIO
- -
III+16 / / Resewed for use by FANUC
Dl+17 ///A////
Dl+l8 KY87 KY86 KY85 KY84 KY83 KY82 KY81 KY80
Dl+20 WA7 WA6 KYAS WA4 KYA3 KYA2 KYAl WA0
D1+21 KYB7 L KYB6 KY85 KYB4 KYB3 KY82 KY61 1 KYBO
DO+00 i MD07 1 MD06 1 FUSE t t I I I I

DO+01 Ll L7 LlL6 LlL5 LlL4 Ll L3 LlL2 Ll Ll Ll LO
DO+02 L2L7 L2L6 L2L5 L2L4 L2L3 L2L2 l2Ll L2LO
DO+03 L3L7 L3L6 L3L5 L3L4 L3L3 L3L2 L3Ll L3LO
DO+04 L4L7 L4L6 L4L5 L4L4 L4L3 L4L2 L4Ll L4LO
DO+05 1 LlH7 1 LlH6 1 LlH5 1 LlH4 ) LlH3 1 LlH2 1 LlHl 1 LlHO 1
DO+06 1 L2H7 1 lJH6 1 L2H5 1 L2H4 1 L2H3 1 lZH2 1 L2Hl 1 L2HO 1
DO+07 1 L3H7 1 L3H6 I L3H5 1 L3H4 i L3H3 1 L3H2 1 L3Hl I L3HO 1
DO+08 L4H7 1 L4H6
1
1 L4H5 1 L4H4 1 L4H3 1 L4ti2
I
1 L4Hl
,
1 L4HO
L
DO+09 DO07 DO06 DO05 DO04 DO03 DO02 DO01 DO00
DO+10 DO17 DO16 DO1 5 DO14 DO13 DO12 DO11 DO1 0
DO+11 DO27 DO26 [ DO25 DO24 DO23 DO22 DO21 DO20 ,
DO+12 I DO37 I DO36 I DO35 I DO34 I DO33 1 DO32 1 DO31 1 DO30 1 ,
‘I
FUSE : When 1, it indicates the +5E fuse has blown.

Shorting of the general-purpose DI input is considered as a possible cause. Turn off the power at once,
check the general-purpose 01 input and its vicinity, replace the fuse and turn the power on.
Dlnx : General-purpose DI
LMOx : Load meter indication
SMOx : Speed meter indication
KYnx : Ky signal (matrix)
LnL (t-l) x : LED signal (matrix)
DOnx : General-purpose DO
MD07 : Buzzer mode selection (It is possible to sound the buzzer at the matrix DI input by turning this to “1 n.
MD06 : Buzzer ON/OFF setting (The buzzer sounds as this is turned to “In and stops as it is turned to ‘On). This
operation is performed irrespective of MD07.)
MPIX : First manual pulse generator
- 109 -
MACHINE INTERFACE, &62443E/O2
.!’
6.4.6 0 Use flat cables for connectors CM15, CMl6, CMl7, and CM26.
When splitting and connecting flat cables to the machine operator’s
Major Connection
panel or other equipment, be careful not to break or short the
Precautions conductors.
All signals with the same name described in Section 6.4.3 are
connected to one another.
0 One of the holes for mounting the PCB is also used for grounding.
Before mounting the PCB, check the location of that hole with the
diagram in Section 6.4.10.
6.4.7 Ll (green) :
Monitors +5E. When on, it indicates that the fuse is intact.
State of the LEDs on
When off, it indicates that the fuse has blown.
the Machine Operator’s L2 (green) :
Panel Interface Unit Monitors key scanning. When blinking, it indicates that the keys are
being scanned normally. When on or off, it indicates key scanning is at
halt.
13 (red) :
When on, it indicates that an alarm condition has occurred. When off, it
. indicates that there is no alarm condition. It monitors *INTO and *INTl.
6.4.8
Connector Connector Major use Specification
(on the Cable Side) CM15, General-purpose HlF3BA-34D-254R :
Specifications CM1 6, DI/#O Manufactured by HIROSE ELECTRIC
CM17 CO., LTD.
CNAl Signal forwarding PCR-E20FS :
(to the machine) Manufactured by HONDA TSUSHIN KO-
GYO CO., LTD.
CNBI Signal forwarding MVSTBR2.W 2-ST-5.08 :
(to the machine Manufactured by PHOENIX CONTACT
operator’s panel) GmbH & Co.
JDlA, FANUC I/O Link PCR-E20FS :
301 B Manufactured by HONDA TSUSHIN KO-
GYO CO., LTD.
CPDl Power supply Dynamic 03100 (three pins) :
Manufactured by AMP JAPAN, LTD.
1-l 78288-3 : Connector
l-l 75218-5 : Contact
CM26 Matrix DI/DO HIF3BB-50D-2.54R :
Manufactured by HIROSE ELECTRIC
CO., LTD.
CA40 Manual pulse MR-20LFH (solder type) :
generator Manufactured by HONDA TSUSHIN KO-
GYO CO., LTD.
- 110 -
w2443uo2 MACHINE INTERFACE
Notes
1 Several types of connectors are available for use at the
other end of the cable leading to connector CNBl. Refer
to brochures of PHOENIX CONTACT GmbH & Co..
The connector used on the machine operator’s panel
interface unit side is MSTBVA2.5/12-G-5.08.
2 Crimped type cable connector is available for CA40. For
purchase from FANUC, please specify as below.
A02B-0029-K890 : Solder type
A02B-0029.K892 : Crimped type
- 111 -
MACHINE INTERFACE.
B_62443E/o2
6.4.9
Machine Operator’s
Panel Interface Unit
Dimension Diagram
(Including Connector
Locations)
Unit: mm
Tolerance : =t5 (mm)
+, CNDl
CNAl
1.6mm
- 112 -
H2443E/O2 MACHINE INTERFACE
6.4.10
Machine Operator’s
Panel Interface Unit
Mounting Dimension
Diagram
Mounting hole position
i CM26 43
U -
t 296 t
Fasten the PCB with four M4 screws. Unit : mm
113
6. CONNECTlONOFI/OUNlTSTO
MACHINEINTERFACE. BG2443uo2
Sheet fixing area Itis possible to fix the sheet, spacer, etc. only in the area shown in the
(mounting face side) diagram below.
(Note) Applied to the PCB version number “03A” and beyond.
Sheet fixing area It is possible to fix the sheet, spacer, etc. only in the area shown in the
(Soldering face side) diagram below.
(Note) Applied to the PCB version number “03A” and beyond.
- 114 -
6. CONNECTION OF I/OUNITS TO
0-62443UO2 MACHINEINTERFACE
6.4.11
Fuse Mounting
Position
-n
CM26
;L-J
III4
r E;
CM16 CM15
I
U
I
I I
FUI : +24V fuse (general-purpose DO, this supplies printed board power protection)
FU2 : +5V fuse (IC power, manual pulse generator protection)
FU3 : +5E fuse (general-purpose Di protection)
(Note) FU2 is not mounted on Revision 05A or later.
- 115 -
MACHINE INTERFACE. 042443E/O2
65 The operator’s panel connection unit (A16B-2200-0660, 0661) is

connected to the control unit through the FANUC I/O Link and is used for
C’ONNECTION OF interfacing with the machine operator’s panel.
OPERATOR’S PANEL The electric interface and pin layout of the connectors CM1 to CM4 are
CONNECTION UNIT fully compatible with those for Series 15. There are two units available
depending on the number of I/O points.
Specification Input output
I
Al 6B-2200-0660 96 points 1 64 points
I Al 68-2200-0661 ( 64 points 1 32 points 1

Al 680220000660,0661
ri //
JDI A tLF_Id JDI B JDlAt13--_ Tonextdevice
If there is no equipment
beyond this connection
unit, JDI A can remain
open.
24V DC power u CP61 CM1
f CM2
BURNDY JAPAN, LTD.
3P CONNECTOR
(Brown) CM3
Machine
Housing : SMS3PNS-5
operator’s
CM4
Contact : RCl6M-SCT3 c panel
1 J
Power supply input specification

Voltage : 24 VDC =t 10%
Capacity : 500 + 7.3 x n mA
n : number of inputs ON simultaneously
- 116 -
B-62443Efo2 MACHINE INTERFACE
L
6.5.1 The input signal of the operator’s panel connection unit is OV common
Input Signal non-insulation type interface as shown below.
Regulations for
Operator’s Panel q
Machine
Connection Unit tool
Direct +24V
current Receiver
input output
signal signal
n n v Filter and level
converter circuit -O-
7 ’ Reieiver circuit 1
II
Fig. 6.5.1 (a) Receiver circuit
Logi 0
(more
than 18V)
Logi 1
(less
Chattering of 5ms than 6V)
or less is ignored
Receiver output
signal -
J
5 to 22ms 5 to 22ms
Fig. 6.5.1(b) Width of input signals and delay time
In the above figure, it is logic 0 when the contact is open and logic 1 when
closed.
Connect the common line of the input signal of the operator’s panel
connection unit as shown below.
.
Machine tool Connector .
CM1
I
r 0100 to 0157
I
- COMl
-
Connector Operator’s panel
CM2 7 connection unit
1 D160 to 0187
p COM2
L
Fig. 6.54~) Connection of common lines
- 117 -
MACHINE INTERFACE. B42443EjO2
6.5.2 Output signals DO00 to DO77 of the operator’s panel connection unit
Output Signal drive indicators and LEDs on the machine operator’s panel and use NPN
transistor for drivers.
Regulations for Prepare 24VDC for power supply of indicators and LEDs and connect OV
Operator’s Panel to COM3 and COM4. For LEDs, however, WDC 30OmA output from
Connection Unit the terminal +5N of the connector CM3 can be used. There is no +5N in
the connector CM4; use +5N in connector CM3 as shown below:
Output regulation Load voltage : 24V +20% or less

Load current : 40mA
1 Connector CM3 Indicator

Transistor output -
+5N 0
+SVDC
COM3
300mA i
4
max /// -
Connector CM4 indicator 1 1 1

Transistor output I
Operator’s panel
connectlon unit
- 118 -
B-62443Em MACHINE INTERFACE
6.5.3
Connector Layout for
Operator’s Panel
Connection Unit
CM1
Address 7 6 5 4 3 2 1 0
Xn 0107 1 DlO6 1 0105 1 0104 1 0103 1 0102 1 DlOl 1 0100
Xn+l 1 0117 1 0116 1 0115 1 DI14 1 0113 1 0112 1 0111 1 0110
Xn+2 1 Dl27 1 0126 1 0125 1 0124 1 0123 f 0122 1 0121 1 0120
Xn+3 1 0137 1 0136 1 0135 1 0134 1 0133 1 D132 1 0131 1 0130

Xn+4 [ 0147 1 Dl46 1 Dl45 1 0144 1 0143 ( 0142 1 0141 1 0140
Xn+5 1 0157 f Dl56 1 Dl55 1 0154 1 0153 1 Dl52 1 D151 1 Dl50
CM2
Dl62
Address 7 6 5 4 3 2 1 0
Di65
0170
Xn+6 1 0167 1 Dl66 ] Dl65 1 0164 1 D163 1 0162 1 0161 1 0160
Xn+7 [ 0177 1 D1761 Dl75 1 0174 1 D173 1 0172 1 0171 1 0170

0176
Xn+3 1 0187 1 D186 1 0185 1 0184 1 0183 1 0182 1 0181 1 0180
Xn+9 [ 0197 1 Dl96 1 0195 1 0194 1 D193 1 0192 1 0191 ( Dl90
Xn+lO 1 DIA7 1 DIA6 1 DlA5 I DIA4 1 DIA3 1 DIA2 I DIAl ) DIAO 1
Xn+ll1 0187 1 DlB6 1 DIB5 1 DlB4 1 0183 1 DIB2 1 DlBl 1 DIBO
_- -.-_
I
1 17 1 DIB6 1 I 9 I DIB5 1
Note
n in addresses can be 0 to 127.
64 points (DIOOto DI77) can be used for the Al 6E22004661.
- 119 -
MACHINE INTERFACE. B-62443uoz
CM3
1 1 DO00 1 t 33 1 +5N 1
Address 7 6 5 4 3 2 1 0
Yn 1 DO07 1 DO06 1 DO05 1 DO04 1 DO03 [ DO02 1 DO01 1 0000
DO17 1 0016 1 DO15 1 DO14 1 0013 1 DO12 1 DO11 1 DO10

6
DO27 1 DO26 1 DO25 1 DO24 1 DO23 1 0022 1 DO21 1 0020
8 DO25 ” 40 DO24
- ;; DO23 h
9 DO27 1 DO26 DO37 1 DO36 ( DO35 1 DO34 1 DO33 1 DO32 1 DO31 ( DO30
DO31
DO47 1 DO46 1 DO45 1 DO44 1 DO43 1 DO42 ( DO41 1 0040
DO34
12 DO40 1 !
13
1 14 t DO46 1 ! “W-t
15
16 0054 1 vL I Y UclG 48 DL053
__ I
17 DO56 9 DO55 1
l
18 COM3 50 D
CM4
- ---_ DO& Address 7 6 5 4 3 2 1 0

DO66 DO67 1 D066 1 DO65 1 DO64 1 DO63 1 DO62 1 DO61 1 0060
DO71
5 i DO75 1 ” ! DO77 1 DO76 1 0075. 1 DO74 1 DO73 1 DO72 1 DO71 1 0070
- 12 DO76 ;; Do74
6 DO77
I IQ
1 7 ICOM4 1 ‘” ’ [ 20 1
Note
n in addresses can be 0 to 127.
32 points (DO00 to D037) can be used for the Al 652200-0661.
- 120 -
.
B-62443E/o2 MACHINE INTERFACE
6.5.4
External View of
operator’s Panel
Connection Unit
336 mn
A16B-2200~066u(DI96/DO64)
..a I !I
-5
A16B-Z2~0=0661(DI64/DO32)
& ,CM4 . I II
Fig. 6.5.4External view of operator’s panel connection unit
- 121 -
MACHNE INTERFACE. B-62443E/o2
66 TheI/O card is a built-in I/O that is mounted in an available slot in the

control unit. There are a variety of I/O cards available, with different
C’ONNECTION OF l/O numbers of I/O points and output type. The I/O card is designed to be
CARD connected to the distribution board supplied by the machine tool builder,
via a ribbon cable connector that conforms to the MIL standard.
Name Specifications input Output
II
Sink I/O card A Al 6E2200-0958 40 40
type l/O card E Al 6E2200-0953
Output I/O card B Al 6E2200-0957 80 56
I/O card F Al 6B-2200-0952
I/O card C Al 6B-22OcF-0956
I/O card G I Al 6E2200-0951 Po41 72 I
I/O card D Al 6E2200=0955+A20B-9001-0480 156 120
I/O card Ii Al 6E220&095O+A20B-9001-0480
Source I/O card A Al 6E2202-0728 40 40
type I/O card E Al 652202-0723
Output l/O card B Al 652202-0727 80 56
I/O card F Al 652202-0722
I/O card D Al 6E2202-0725+A20B-8001-0150

II/O card H I
Al 6E2202-0720+A20B-8001-0150 I 156 I ‘*O I
Output connector
Input connector
(Note)
I/O card D and H, which can accommodate the largest l/O points, has an
add-on board (dotted line).
- 122 -
042443Elo2 MACHINE INTERFACE
6.6.1 The interface is the non-insulation type that can change OV/24V common
l/O Card Input Signal lines.
Regulation
~ ~~_~
Connection of 24V common ] I10 card
Contacts
Input signal Filter and level
1 conversion -
Open : Logical 0 circuit
Close : Logical 1 COMn
+24E
+24E s1
Lh ov
Connection of OV common ]
input signal Filter and level

conversion -
circuit
Open : Logical 1 .
+24E
+24E
1
Fig. 6.6.1 (a) Connection OV and 24V
Logical 1
(I 8V or
more)
Logical 0
(6V or less)
Ignored if
chattering is
less than 5ms
Receiver
output
signal < Y
5 to 22ms 5 to 22ms (For inputs other than Xl 004
and Xl 013)
2ms max 2ms max (For XI 004 and Xl 013)
Fig 6.6.1(b) Input signal width and delay time
X 1004 and X1013 use a receiver whose delay time is short. Response
time to these two-byte (16 points) signals is 2ms or less.
- 123 -
MACHINE INTERFACE. 8-624436/02
6.6.2 The output signals of the I/O card (sink type) drive lamps, LEDs, and
relays. The signals are output directly from NPN transistors which form
Specifications of the
a non-isolated interface.
Output Signals of the To drive an additional external unit, a power supply of 24 VDC needs to
I/O Card (Sink Type) be supplied by the user. In this case, connect the O-V terminal to OV (O-V
terminal in the output connector).
Specifications of the output signals

Maximum load current when output is on :
200 mA or less including momentary current
Saturation voltage when output is on :
1.6 V maximum and 1.0 V average when the load current is 200 mA
Dielectric strength when output is off :
24 V within +20% including surge voltage
Leakage current when output is off : lOOpA or less
Zonnector Indicator 1
i/O card Transistor output
LED
??
I-q “r 4)
24V
stabilized
Fig. 6.6.2 I/O card (sink type) output signal regulation
- 124 -
6.6.3 The I/O card uses a ribbon cabie connector (2OP and SOP) that conforms
Connector Layout of to MIL standard; its layout is:
I/O Card
(Output on the Sink
l/O
Side)
AbbrP- Connector Pin I/O card

Function viation No. number A B C D
(Right)
DlGlTAL OUTPUT 1 DO-I c54 50 0000
(Center)
DlGlTAL OUTPUT 2 DO-2 c55 50 000
(Left)
DIGITAL OUTPUT 3 DO-3 C58 50 0
(Right)
DIGITAL INPUT 1 DI-I c50 50 0000

(Center)
DIGITAL INPUT 2 01-2 c51 50 000

(Left)
DIGITAL INPUT 5 Di-5 C56 50 0
(Right)
DlGlTAL INPUT 3 DI-3 C52 20 00

(Center)
DIGITAL INPUT 4 DI-4 c53 20 00
(teft)
DIGITAL INPUT 6 01-6 c57 20 0
Note)
0 indicates that the connector is mounted.
Connector specification :
Conforms to MIL-C-83503
with center key to prevent reverse insertion
Use the one that conforms to the above regulations on the cable side
connector (Example: HIROSE ELECTRIC CO., LTD. HIF3BB series)
Note that the three connectors on the left side (C56-CSS) have
reverse-insertion prevention central keys (j!) on the right side. The other
connectors (CSO-C55) have those keys on the left sides.
- 125 -
MACHiNE INTERFACE. BG2443uo2
6.6.4
Connector Pin Layout
of I/O Card (Sink Type)
(Input Signals)
9
Connector number C50 A B
1 01 1 +24V 1 +24V 1
1 10 1 X1006.6 1 X1006.7 \
12 1 X1007.2 1 X1007.3 1
14 1 X1007.6 1 X1007.7 1
15 1 COM7 1 COM8 1
i6 1 X1006.0-%08.1 1
18 1 X1008.4 1 xloo6.6 1
19 1 X1008.6 1 X1008.7 1
- 126 -
562443Em MACHINE INTERFACE

1 01 1 +24V 1 +24V
1 05 1 X1000.6 1 X1000.7
1 14 1 X1002.6 1 X1002.7
Connector number C52
- 127 -
MACHINE INTERFACE. B42443UO2

I A I B
01 ) +24V 1 +24V
02 1 x1012.0 1 x1012.1
03 1 X1012.2 1 X1012.3
04 1 X1012.4 1 X1012.5
07 1 x1011.4 1 x1011.5
06 ( X1011.6 1 X1011.7
09 1 +5v 1 ov
10 1 ov 1 +5v
08 Xl01 4.2 x1014.3
09 x101 4.4 x1014.5
10 X1014.6 x1014.7
11 x1015.0 x1015.1
12 X1015.2 Xl 015.3
13 x1015.4 x1015.5
128
562443E/o2 MACHINE INTERFACE
05 1 X1018.6 1 X1018.7
06 1 COM18 1 OV
Input Connector
Type
points c50 c51 C52 C53 C56 C57
,
I/OcatdA, E 40 0
I/O card 8, F 80 0 0
VOcardC, G 104 0 0 0 0
V0cardDJ-I 156 0 0 0 0 0 0
,
Note) 0 : Presence of connector
Note
The common line of XiOnn.0 to XlOnn.7 isCOMnn.
However, the common lineof X1 01lxto Xl 011.77nd
Xl 019.0 to Xl 019.3 is 0 V.
nn:OO-18
Selection between OV common and 24V common is available per 8 bits.

However, Xl011 and Xl019 use always 24V common. (See Fig. 6.6.1 (a)
Connection of 24V common. COMn is always connected to OIL)
Commons of each input signals
I input signal 1Common 1 I Input signal 1Common 1

1 X1000.0-X1000.7 ) COMO 1 1 X1010.0-X1010.7 1 COMIO 1
1 X1001.0-X1001.7 ) COMI 1 1 X1011.0-X1011.7 1 24V 1
1 X1012.0-X1012.7 1 COM12 1
1 X1013.0-X1013.7 1 COM13 1
1 X1014.0-X1014.7 1 COM14 1
1 X1015.0-X1015.7 1 COM15 1
1 X1016.0-X1016.7 1 COM16 1
1 X1017.0-X1017.7 1 COM17 1
1 X1018.0-X1018.7 [ COM18 1
I Xl 019.0-X1 019.7 124V(Note) I

Note) COMn is always connected to OV.
- 129 -
MACHINE INTERFACE- B42443UO2
6.6.5
Connector Pin Layout
of l/O Card (Sink type)
(Output Signals)
Connector number C54 A 6

01 +24V +24V
02
03 YlOOo.0 Y1000.1
04 YlO.oo.2 Y1000.3
05 Y1000.4 Y1000.5
06 Y1000.6 Y1000.7
07 YlOOl .o YlOOl .I
08 Y1001.2 Y1001.3
09 YlOOl.4 YlOO1.5
10 Yl001.6 YlOO1.7
11 YlOO2.0 YlOO2.1
12 YS002.2 Y1002.3
13 Y1002.4 Y1002.5
14 Y1002.6 Y1002.7
15 Y1003.0 YlOo3.1
16 YlOO3.2 YlOO3.3
17 Y1003.4 Y1003.5
18 Y1003.6 YlOO3.7
19 Y1004.0 Y1004.1
20 YlOO4.2 Y1004.3
21 Y1004.4 Y1004.5
22 Y1004.6 YlOO4.7
23 ov ov
24 OV ov
25 ov ov
130
8-62443Efo2 MACHINE INTERFACE 1..
*
Connector number C55 A 0
01 +24V +24V
02
03 Y1005.0 YlOo5.1
04 YlOO5.2 1 YlOo5.3
1 15 1 YlOO6.0 1 Y1006.1
1 22 ] YlOO9.6 1 Y100S.7
I 24 I ov I ov
1 25 1 ov 1 ov
- 131 -
MACHINE INTERFACE. B-62443uo2
02
06 1 Y1010.6 1 YlO10.7 1
07 ( Y1011.0 1 Y1011.1 1
08 ( Y1011.2 1 Y1011.3 1
09 1 Y1011.4 1 Y1011.5 1
10 1 Y1011.6 1 Y1011.7 1
11 I Y1012.0 1 YlO12.1 I
12 1 Y1012.2 1 Y1012.3 1
13 1 Y1012.4 1 Y1012.5 1
14 1 Y1012.6 1 Y1012.7
15 1 Y1013.0 1 Y1013.1
16 1 Y1013.2 1 Y1013.3
17 1 Y1013.4 1 Y1013.5
18 1 Y1013.6 1 Y1013.7
19 I YlOl4.0 1 Y1014.1
20 I YlO142 1 Y1014.3
21 I Y1014.4 I Y1014.5
22 1 Y1014.6 1 Y1014.7
25 1 ov I ov
i/OcardA,E 40 0 _ _
I/Ocard 8, F 56 0 0
I/Ocard C, G 72 0 0
1 I/OcardD,H 1 120 1 0 1 0 1 0
Note) 0 : Presence of connector
- 132 -
B-62443Elo2 MACHINE INTERFACE .
6.6.6 Signals of the I/O card are allocated to addresses X1000.0-X1019.3

Address Mapping of (Input) and Y lOOO.O-Y1014.7 (Output). PMC uses these addresses.
There are four kinds of I/O cards available, and each I/O card covers a
I/O Card (Sink Type)
specific range (see below).
Select the appropriate I/O card according to the I/O points required for the
machine interface and allocate interface siqals within the range for that
card.
Notes
1. Xl 004, Xl 008, and X1 009 are used for signals that are
directly referred to by the CNC. When these functions are
used, no other interface signals can be allocated to these
addresses.
2. A receiver of short delay time (less than 2ms) is used for
signals in addresses Xl 004 and Xl 013 to receive skip
signal at high speed.
Address range of
I/O card A to D
r
ID \1 x1010
x101 1
x1012 ’
(Note 1)
(Note 1) G from
Input signal
the
machine
side
x1013 (Note 2)
x1014
x1015
X1016
x1017 ’
X1018
76543210
0 output
signal to the
machine
side
- 133 -
MACHiNE INTERFACE. B-624436/02
Input signal MT+PMC In the figure below, bits filled with signal names are resented for signals
sent directly to the CNC as well as being sent to the PMC. Machine
interface signals can be allocated freely to the other bits, shown as empty.
Bits used for reserved signals cannot be used for other signals.
One row of signals shown for X1004 applies to the T series; the other row
applies to the M series. Certain of the signals shown are used for optional
functions; if the CNC is not equipped with the option, the bits can be used
for other signals.
Address Bit No. Connector

7 6 5 4 3 2 1 0 pin
+ number
Xl000
c I
CSl-BO5 C51-A05 C51-804 C51-A04 C51-BO3 CSl-A03 C51-802 C51-AO2&
\
Xl001
C51-BlO CW-A10 C51-BO9 CWAO9 C51-808 C51-A08 CW807 C51-A07
.
Xl 002
F a
C51-B14 C51-Al4 C51-B13 W-Al3 C51-B12 C51-A12 C-51-611 Csl-All
x1003
110
card C51-819 C51-A19 C51-B18 C51-Al8 C51-817 C51-Al7 C51-816 C5l-A16
D
SKIP ESfUP --MIT2 +MIT2 -MIT1 +MITl ZAE X,AE (16-TB)

card
fi x1004
SKIP ESKIP ZAE YAE XAE (1 &MB)
d
I/’
card
B Xl 005
C51-B23 C51-AZ3 C51-822 W-A22 CSl-B21 C51-A21 CWB20 C51-A20
C50-BO5 WI-A05 C5&804 WI-A04 C50-803 GO-A03 CXO-802 C50-A02
x1006
l
CSO-BlO Cso-A10 C50-809 C50-A09 C50-BO8 C50-A08 C50-807 C5GAO7
l/Cj _ x1007
card
A
C50-B14 C-Al4 C50-B13 WI-Al3 C50-B12 C50-Al2 C5GBll C50-All
.
x1008 *ESP
.
C50-819 CXO-A19 CSeB18 C50-A18 WI-B17 CXO-A17 C50-B16 CSO-A16
*
x1009
*DEC8 *DEC7 *DEC6 *DECS *DEC4 *DEC3 *DEC2 *DECl
.
Cso-823 C50-A23 C5GB22 C50-A22 CXO-B21 C50-A21 C50-820 C50-A20
Continued or next page
- 134 -
H2443ElO2 MACHINE INTERFACE
Address Bit No.

7 6 5 4 3 2 1 0
C52-B05 C52-A05 C52-B04 C52-A04 C52-803 W&A03 CS2-B02 C52-A02
, .
I/ x1011
card
C *
CSSBO8 C5SAO8 C53-807 CSAO7 CS2-B08 C52-A08 C52-807 C52-A07
x1012
.
C53-BO5 CSAO5 C53-BO4 C53-A04 C53-B03 CS3-A03 C53-BO2 C5SAO2
x1013
I/O
card
CSBO5 CSAOS CSBCM C56-A04 C56-B03 C5GAO3 C5&BO2 C56-A02
D
x1014
C56-BlO CSG-A10 C56-BO9 C56-A09 C56-808 C56-A08 C5GBQ7 C5GAO7
x1015
CSB14 CSAl4 CSB13 CSA13 C56-812 CShA12 cS&Bl 1 C56-Al 1
X1016
CSB19 CSA19 CSB18 C56-A18 C56-B17 CSA17 CSB16 C56-A16
x1017
I
C5&B23 C5W423 C5&B22 C56-A22 CS&B21 CSA21 CSB20 CSA20
X1018
4
C57r-BO5 C57-A05 C57-804 W-A04 C57-803 W-A03 CSf-802 C57-A02
x1019
C57-BO8 W-A08 C57-BO7 C57-A07
- 135 -
MACHINE INTERFACE B42443E/o2
Output signal PMC-,MT
Address Bit No.

7 6 5 4 3 2 1 0
? +
WOO0
,
CW806 C54-A06 C54-BO5 CM-A05 CM-804 C54-A04 C54-BO3 CM-A03
\ ,
YlOOl
l/O
C54-BlO C54-A10 CM-B09 C54-A09 CM-B08 C54-A08 C54-807 C&A07
card
A \ .
Y1002
l .
CM-B14 St-Al4 C54-813 C54-A13 CM-B12 CWA12 CM-B11 C54-All

card
B
YlOO3
c .
C54-818 C54-A18 CM-B17 C54-Al7 CM-B16 CSAl6 CSB15 WI-Al 5

card
c
Y1004
CM-822 C54-A22 C54-821 CM-A21 CM-B20 CM-A20 CM-B19 CM-Al9

card
D
Y1005
CSBO6 CSAO6 C55BO5 C55AO5 C55-BO4 C55AO4 C55BO3 C55AO3
YlOo6
L
C55-BIO C55AlO C55-809 C-A09 CSBO8 C55AO6 C55-807 C55AO7
Y1007
C55B14 C55A14 C55B13 C55-A13 C55B12 C5SA12 C55-Bll C55All
Y1008
C55B18 Css-A18 C55-B17 css-A17 cSSB16 Css-A16 CSSB15 C55-A15
Y1009
Continued on next page C55B22 C5SA22 CSB21 C5M21 C55-B20 C55-A20 CSS-B19 C55A19
136
w2443E/o2 MACHINE INTERFACE
Address Bit No.

7 6 5 4 3 2 1 0
\
r
YlOlO
.
C58-SO6 C58-A06 CSE305 WA05 CSBO4 CSA04 C58-903 C58-A03
? ,
card YlOll
D I 4
C58-BlO C58-A10 C5&809 C58-A09 C5&808 C58-A08 CSBO7 C58-A07
Y1012
L
C5&014 E&A14 CSB13 CSA13 C58-B12 CSA12 C58-Bll C5&All
Y1013
,
G&B18 C5SA18 C58-817 CSA17 C58-B16 G&A16 C58-B15 C5aAl5
Y1014
I
C58-B22 GM22 C5&821 C58-A21 C58-820 C58-A20 C58-B19 C5&Al9
137
6. CONNECTlON OF I/O UNITS TO
MACHINE INTERFACE. B-s2443E/O2
67
S’OURCE OUTPUT i/O
CARD
6.7.1 The I/O card has a non-insulated interface with terminals that can be
Input Signal switched between a sink (0 V common) and source (24 V common). The
relevant safety standard, however, requires their use as a sink.
Specifications
Contact capacity: 30 VDC, 16 mA or
greater
leakage current between contacts of open circuit:1 mA or less (at 26.4 V)
Voltage drop between contacts of closed circuit: 2 V or less (including
voltage drop in cables)
Connection as sink: Complies , 4

with safety standard. I/O card
(24 V common)
Contacts
1I \ Input signal
*
1 converter
Open : Logical 0
+24E
I I +24E
-r
Connection as source
(0 V common) 4
Input signal Filter and level
converter -
Logical 1 ,
Closed : Logical 0 COMn
I
- 138 -
&62443UO2 MACHINE INTERFACE
,
The terminals can be switched between a sink and source in &-bit units.
Input addresses Xl011 and X1019 can only, however, be used for a sink.
The table below lists the sink/source switch pins for the &bit inDut
addresses.
Input address Switch pin
Xl 000.0-x1 000.7 COMO

Xl 001.0-x1 001.7 COMl
Xl 002.0-X1 002.7 COM2
Xl 003.0-x1 003.7 COM3
Xl 004.0-x1 004.7 COM4
Xl 005.0-x1 005.7 COM5
Xl 006.0-X1 006.7 COM6
Xl 007.&X1 007.7 COM7
Xl 008.0-X1 008.7 COM8
Xl 009.0-x1 009.7 COM9
Xl 01 O.&Xl 010.7 COMI 0
x1011.0-x1011.7 (Fixed to sink: 24 V common)
Xl 012.0-X1 012.7 COM12
Xl 013.0-x1 013.7 COMI 3
Xl 014.0-x1 014.7 COMI 4
Xl 015.0-x1 015.7 COMI 5
Xl 016.0-X1 016.7 COM16
x1017.&x1017.7 COM17
Xl 018.0-X1 018.7 COMI 8
Xl 019.0-x1 019.3 (Fixed to sink: 24 V common)
The figure below illustrates the width and delay of the input signal. For
input addresses Xl004 and X1013, however, the response time is no more
than 2 ms because the receivers for the addresses incur only a small delay.
Logica’
l
(18Vor
higher)
Logical 0
(6 V or
lower)
Chattering of
5 ms or less
* -
is ignored.
Receiver J
output signal
ti b
5 to 22ms 5 to 22ms
- 139 -
MACHINE INTERFACE B42443uo2
6.7.2
Output Signal
Specifications Maximum load current when driver is turned on: 200 mA (including mo-
mentary value)
Saturation voltage when driver is turned on: 1.O V max.
Withstand voltage: 24 V +20% (including
momentary value)
Leakage current when driver is turned off: ioofl
For output signals, use an external power supply having the following
specification:
Supply voltage: +24V HO%

Supply current (per board): Total maximum load current including MO-
mentary value + 150 mA, or higher
Power-on: At the same time as or before power-on of
the control unit
Power-off: At the same time as or after power-off of
the control unit
Note
1 Connect a power supply which satisfies the above
specifications to the output signal power supply terminal,
DOCOM. The maximum current capacity of each pin of
the DOCOM terminal is 0.7 A. The total load current must
not exceed the maximum current which can be supplied
from the DOCOM terminal.
- 140 -
-.
The following restrictions are imposed on the connection of output

signals:
Output pins shall not be connected in parallel as shown below.
1DOCOM
r DV
- DV 1
When using a resistor for dark current, use a diode to prevent leakage.
DOCOM
dark current
rl
t
, DV
Leakage prevention diode
- 141 -
MACHINE INTERFACE B-62443UO2
6.7.3 This I/O card is equipped with ribbon cable connectors (j&pin and
Connector Locations 20-pin) that comply with the MIL standard. Cable connectors must also
comply with the MIL standard (such as the HIF3BB series, manufactured
by Hirose Electric).
Connector specification: Connector complying with MlL-C-83503, with a

polarizing key for preventing incorrect insertion
l/O card A,E I/O card B,F I/O card C,G I/O card D,H
DI/DO=40/40 DI/DO=80/56 Dl/DO=l WI/72 Dl/DO=l56/120
l/O l/O I/O l/O
I El
0000 0000
oucl 000
Connector
Function symbol No
.
El (Right)
’I
output 1 DO-1 c74
I / (Center)
output 2 DO-2 c75
(Left)
output 3 DO-3 C78
3
(Right)
Input 1 01-l c70
(Center)
Input 2 01-2 c71
(Left)
Input 5 DI-5 C76
-ii
(Right)
Input 3 01-3 C72
!I
(Center)
Input 4 01-4 c73
ua
.
Input 6 DI-6 c77
I 1 I I
I I 1 I
- 142 -
6.7.4
Pin Assignment of the
Input Connectors on
the Source Type l/O
Card
Conector C70 Conector C71 Conector C76
A B
I A I B
I
01 +24V +24V +24V 1 +24V 1
O’ I
02 x1005.0 x1005.1 02 1 x1000.0 1 x1000.1 1
03 x1005.2 x1005.3 03 1 x1000.2 1 x1000.3 1
04 x1005.4 x1005.5 04 x1000.4 x1000.5
05 X1005.6 x1005.7 05 X1000.6 x1000.7
06 COM5 COM6 06 COMO COMI
07 Xl 006.0 X1006.1 07 x1001.0 x1001.1
08 X1006.2 X1006.3 08- x1001.2 x1001.3
09 X1006.4 X1006.5 09 x1001.4 x1001.5
IO X1006.6 x1006.7 IO X1001.6 x1001.7
II x1007.0 x1007.1 11 x1002.0 x1002.1
12 X1007.2 x1007.3 12 x1002.2 X1002.3
13 x1007.4 x1007.5 I3 X1002.4 X1002.5
14 X1007.6 x1007.7 14 -1 X1002.6 1 X1002.7 1
15 COM7 COM8 15 COM2 COM3

I6 X1008.0 X1008.1 I6 x1003.0 x1003.1
I7 X1008.2 X1008.3 I7 1 X1003.2 1 X1003.3 1
I8 X1008.4 X1008.5 I8 1 X1003.4 -1 X1003.5 1
19 X1008.6 X1008.7 I9 X1016.6 X1016.7
20 x1009.0 x1009.1 20 x1017.0 x1017.1
21 x1009.2 x1009.3 21 X1017.2 x1017.3
22 x1009.4 x1009.5 22 x1017.4 x1017.5
23 X1009.6 x1009.7 23 X1017.6 x1017.7
24 COM9 ov 24 1 COM4 1 OV f 24 COM17 ov
25 ov ov 25 1 OV 1 OV 1 25 ov ov
- 143 -
MACHINE INTERFACE. B42443E/o2
I A 6
03 x1010.2 r x1010.3
04 x1010.4 x1010.5 04 X1018.4 X1018.5
05 X1010.6 Xl 010.7 05 1 X1012.6 1 Xld12.7 1 05 Xl 018.6 X1018.7
06 COMlO +5V 06 -1 COti 1 +5V1 06 COMI 8 ov
1 07 1 x1011.0 ( x1011.1 07 1 x1011.4 1 x1011.5 1 07 Xl 019.0 x1019.1
08 x1011.2 x1011.3 08 1 X1011.6 1 X1011.7 1 08 Xl 019.2 x1019.3
09 +15v ov 09 1 +5v 1 ov 1 09 ov ov
1101 ov I -15v 10 1 ov 1 +5v 1 10 ov ov
* Do not use +15V, -15V and +5V.
- 144 -
B62443uo2 MACHINE INTERFACE
6.7.5
Pin Assignment of the
Output Connectors on
the Source Type 1/O
Card
1~A I B A B
01 1 ov 1 ov
02 1 DOCOM 1 DOCOM
09 I Y1011.4 1 Y1011.5
10 1 Y1006.6 1 Y1006.7 10 1 Y1011.6 1 Y1011.7

11 1 Y1007.0 1 Y1007.1
12 1 Y1007.2 1 Y1007.3
13 1 Yloo7.4 1 Y1007.5 13 ( Y1012.4 1 Y1012.5
14 1 Y1007.6 1 Y1007.7 14 ( Y1012.6 1 Y1012.7
15 1 YlOO8.0 1 Y1008.1 15 ( Y1013.0 I Y1013.1

16 1 Y1008.2 1 Y1008.3 16 1 Y1013.2 1 Y1013.3
17 Y1008.4 Y1008.5 17 1 Y1013.4 I Y1013.5
18 YlOO8.6 Y 1008.7 18 1 Y1013.6 f Y1013.7

19 NC NC 19 I Y1014.0 1 Y1014.l
20 NC NC 20 1 Y1014.2 1 Y1014.3
21 NC NC 21 1 Y1014.4 I Y1014.5
22 NC NC 22 1 YlOl4.6 1 Y1014.7
I I
23 DOCOM67 DOCOM67 23 ( DOCOM 1 DOCOM

I I
24 DOCOM67 DOCOM8 24 1 DOCOM 1 DOCOM

25 DOCOM8 DOCOM8 25 f DOCOM 1 DOCOM
- 145 -
MACHINE INTERFACE. 8-62443UOZ
6.7.6 The PMC addresses assigned to this I/O card start from X1000.0 for input
Address map signals and from Y1000.0 for output signals. The I/O card is classified
into eight types, A to H, according to the number of I/O lines. The
following addresses are assigned to each type:
Input Signal
76543210
x1010
x1011
x1012
x1013
x1014
x1015
X1016
x1017
X1018
x1019
Notes
1 Addresses Xl 004, Xl 008, and Xl 009 are assigned to
those signals which are directly referenced by the CNC.
When these signals are used, the addresses cannot be
assigned to other interface signals.
2 Small-delay receivers are used for addresses Xl 004 and
Xl 013.
- 146 -
B42443uo2 MACHJNE INTERFACE
Output Signal
Y1003
i”’ Y1004
woo5
Y1006
Y10121 I
Y10131 I
147
MACHINE INTERFACE. B_62443E/O2
Input signal MT-,PMC The bits with a signal name in the table are used for fixed address signals
which are directly referenced by the CNC. Other bits can be assigned to
arbitrary machine interface signals. When a fixed address signal is used,
the corresponding bit cannot be used for other interface signals.

7 6 5 4 3 2 1 0 pin
. , number
x1000
CPl-BOS C71-A05 C71-804 C71-A04 C71-803 C71-A03 C71-602 C71-AO2<-.
\ ,
Xl 001
C71-810 C71-A10 C71-BO9 C71-A09 C71-808 C71-A08 C71-B07 C71-A07
\ I
Xl 002
,
C71-B14 C71-A14 C71-B13 C71-A13 C71-B12 C71-Al2 C71-Bll C71-All
l/O \ I
card x1003
D or H A
C71-819 C71-A19 C71-B18 C71-A18 C71-B17 C71-A17 C71-B16 C71-Al6
I/O x (T series)
SKIP ESKIP - MIT2 +MIT2 -MIT1 +MITl ZAE
card
x1004
c or G
SKIP ESKIP ZAE VAE XAE (M series)
r
C71-823 C71-A23 C71-B22 C71-A22 C71-821 C71-A21 C71-B20 C71-A20
I/C
card .
B or F x1005
C70-B05 CfO-A05 C70-B04 C709AO4 C70-803 C7GAO3 C7GB02 C7@AO2
. ,
x1006
. .
C70-BlO C70-A10 C70-B09 C7GAO9 C70-806 C70-A08 C70-B07 C70-A07
r ,
I/C 1007
card
Aor E
F
1
C70-B14 C7GA14 C7GB13 C70-A13 C7GBY 2 C70-A12 C70-Bl l C70-All
x1006
+ESP
I
C7O-819 C7GA19 C7GB18 C7GA18 C7G817 C70-A17 C70-B16 WO-A16
x1009
*DEC8 *DEC7 *DECX *DEC5 *DEC4 *DEC3 *DEC2 *DECl
- I r .
C70-B23 C7GA23 C70-822 C7@A22 C7GB21 C7ONl C70-B20 C7O-A20
Continued on next paae
- 148 -
&6244x/02 MACHINE INTERFACE

7 6 5 4 3 2 1 0 pin
number
t I
C72_Bo5 C72-A05 C72-804 C72-AO4 C72-803 C72-A03 C72-802 C72402&
. ,
card
C or G
i
C73-808 C73-A08 C73-807 C73-A07 C72-BO8 C72-A08 C72-007 C72-A07
x1012
1 \
C73-805 C73-A05 C73-804 C73-A04 C73-803 C73-A03 C73-802 C73-A02
.
x1013
,
C76-BO5 C76-A05 C76-B04 C76-A04 C76-803 C76-A03 C76-B02 C76-A02
\ ,
x1014
card
D or H
C76-BlO C76-A10 C76-809 C76-A09 C76-B08 C76-A08 C76-B07 C76-A07
.
x1015
. 4
C76-B14 C76-A14 C76-813 C76-A13 C76-B12 C76-A12 C76-B11 C76-All
X1016
,
C76-B19 C76-A19 C76-818 C76-A18 C76-B17 C76-A17 C7GB16 C76-A16
x1017
, 4
C7&B23 C7&A23 C76-822 C7WiZ2 C76-B21 C76-A21 C76-B20 C76-A20
.
X1018
c 4
C77-BO5 C77-A05 C77-804 C77-A04 C77-803 C77-A03 C77-802 C77-A02
x1019
C77-808 C77-A08 C77-B07 C77-A07
- 149 -
MACHINE INTERFACE. 8-62443UO2
Output signal PMC+MT

7 6 5 4 3 2 1 0 pin
, t number
Yl 000
C74-B06 C74-A06 C74-B05 C74-A05 C74-804 C74-A04 C749803 C74-AO3~~
YlOOl
i/O
C74-010 C74-Al0 C74-809 C74-A09 C74-808 C74-A08 C74-807 C74-A07
card
A or E \
Y1002
L
C74-B14 C74-A14 C74-813 C74-A13 C74-Bl2 C74-A12 C74-BI 1 C74-All

card
B or F
Y1003
0
C74-B18 C74-Al8 C74-B17 C74-Al7 C74-B16 C74-A16 C74-B15 C74-A15
card
CorE ( ,
Y1004
C74-B22 C74-A22 C74-821 C74-&El C74-B20 C74d20 C74-819 C74-Al9

card
D or H ,
Y1005
.
C75-B06 C75-A06 C75-BQ5 C7SAO5 C75-B04 C75-A04 C75-003 C75-A03
WOO6
C75-BIO C75-A10 C75-BO9 C7SAO9 C75-BO8 C75-A08 C75-B07 C75d07
\ f
Y1007
,
C75-B14 C75-Al4 C75-B13 C75-A13 C75-B12 C75-Al2 C7Mll C75-All
r
WOO8
. 1
C75-Bl6 C?‘sAla C7SB17 C759Al7 C75-B16 C75-Al6 C75415 C75415
Y1009
C75-822 C75422 C75-821 C75-A21 C75-B20 C75420 C7s-B19 C75-A19
Continued on next page
- 150 -
6. CONNECTlON OF I/O UNITS TO
8-624436/02 MACHINE iNTERFACE

7 6 5 4 3 2 1 0 pin
number
YlOlO .
I
,
C78_Bo6 c78406 C7&005 c?&AOS c78-604 c784@4 c78-803 c78-A03-
YlOll
[
I/ c7a810 c7aAlo c7a009 c7am c784308 c7am c7a007 c78407
card
D or H b 4
YlO12
v
C7aB14 W&A14 C7aBl3 W&Al3 C78-812 C78-Al2 C7aBll C7&Ali
Y1013
.
C7aB18 C7aAl8 C7aBl7 C7aA17 C78-B16 C7aA16 c7a816 C78415
.
YlO14
.
c7aB22 c7aA22 c7aB21 c7aA21 C78-820 c7aA20 C7aBl9 C78-Al9
151
MACHINE INTERFACE . 642443uo2
..
68
l
When the number of DI/DO points is insufficient with one I/O card, two
I/O cards can be used. The sink type (AO2ISO120-J130-5137) and
USE OF TWO l/O source type (AO2E5-O12O-Jl4O-J146) I/O cards can be used in any
CARDS combination.
6.8.1 Thespecifications are the same as for one I/O card.

Specifications of Input
and Output Signals
6.8.2 Addresses viewed from the PMC are as follows:

l/O Card Address Map
? ,
l/O l/O
card card Main PWR
1 1
Fig. 6.8.2 Front View of the Rack
Addresses assigned to Input @I) addresses: X1000.0 to X1019.3

1/O card (I/O card 1) Output (DO) addresses: YlOOO.0 to Y1014.7
nearer inserted in the
slot than the other card
to the Main PC board
Addresses assigned to Input @I) addresses: X1020.0 to X1039.3

l/O card (I/O card 2) Output (DO) addresses: Y1020.0 to Y1034.7
farther inserted in the
slot than the other card
from the Main PC board
- 152 -
B-62443uO2 MACHINE INTERFACE
6.8.3 ’ The following figures show addresses assigned to each I/O card
Addresses Assigned to depending on the number of I/O points.
Each l/O Card
Notes
1 The signals which the NC references directly are stored at
Xi 004, Xl 008, and Xi 009. When using the function for
referencing these signals, do not assign other interface
signals to these addresses.
2 A high-speed receiver (with a delay of 2 ms or less) is
used for manipulating data at Xi 004, Xl 013, Xl 024, and
Xl 033.
Input signal
. I/O card 1 . I/O card 2
- 7654321 0 - 7654321 0
Xl 000 x1020 I
C Xl 001 C Xl 021
Xl 002 x1022 l=l
Xl 003 X1023 1 I
B Xl 004 (Note 1, 2) B Xl024 1 (Note2) 1
Xl 005 Xl 025
piiE ‘ Xl 026
A Xl027
Xl 028
D 1 x1009 (Note1) D
x1010
x1011
x1012
x1013 (Note 1) Xl 023
x1014 Xl 024
x1015 I Xl 025
X1016 Xl 026
x1017 Xl 027
X1018 Xl 028
x1019 Xl 029
Output signal
. I/O card 1 l I/O card 2
7654321 0 76543210
VW
A Y1021
Y1022
B B Y1023
Y1024
C Y1005 C Y1025
WOO6 Y1026
D Y1007 D Y1027
Y1008 Y1028
Y1009 YlO29
YlOlO YlO30
YlOll Y1031
YlO12 Y1032
YlO13 Y1033
Y1014 Y1034
153
7. CONNECTION TO CNC PERIPHERALS G62443EJo2
7
CONNECTION TO CNC PERIPHERALS
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154
s62443EfcE 7. CONNECTION TO CNC PERIPHERALS
71
C’RT/MDI UNIT
INTERFACE
7.1 .I
Outline
CRT/MDI, LCD/MDI.
PDPhlDI unit
- Power supply unit 1 ON/OFF button
CP4
ON button
FF button
\CRT.LCD.
See 7.1.2 and 7.1.3
0 CP2 CRTor PDP
CP2,
Main CPU board

P”
CP30r
cp5 I
(CP5 LCD power)
JAl
Option-l board
(When CAP-II
is used)
Protective ground.
Be sure to connect.
- 155 -
7. CONNECTION TO CNC PERIPHERALS B42443E/o2
7.1.2
CRT or PDP Display
Interface
7.1.2.1
CRT or PDP Display
Interface
CNC CRT/MD1 or POP/MD1 unit
4 ,
JAl CNl
(PCR-EV2OMDl) (lw2ORM)
chrome
( ) : Signals not used POP or 14”
Be sure to connect
the protective ground.
Recommended cable material

A66L4001-0296 . . . Coaxial cable (MAX. 50m)
156
B=62443E/o2 7. CONNECTION TO CNC PERIPWERALS
7.1.2.2
9” PDP Display interface
for CE Marking
CNC PDP unit
t
JAI CNl
(PCMV2OMDT) (MR-20RM)
( ) : Signals not used
Cps VI ,, , clc KI CN2 (B2P-VH)
Be sure to connect Al @ Ground

the protective ground. c ’
Cable wiring
1
VDR VDR
‘
ov ov
VDG VDG
ov ov
VDB VDB
ov ov
HSYNC HSYNC
ov ov
VSYNC VSYNC
ov ov

A66L-OOO1-0296 . . . Coaxial cable (MAX. 5Om)
- 157 -
7. CONNECTION TO CNC PERIPHERALS 8_62443E/o2
.’ ’
7.1.2.3
14” CRT/MD1 Unit
Interface for CE Marking
CNC 14’ CRT/MD1 unit
(14” Analog CRT Unit) 1 r
JAlA Puo-2015s
JAl
(CONNECTOR)
(PCflXV2CIMDT) R-200Cv (PCR-EOLMD)
(C=
1’ 1 VDR 111 1 1 i VDR hi
2 1 OV (121VSYNC
3 VDG 131
JLhl~
4 ov 14 ov
5 VDB 15
6 OV 16 OV
7 17
8 1 (DTCI I18 1HSYNC 8 18 HSYNC
AMP 9 19
l-1 701283
10 20
(CASE)
I-17s21&5
( ) : Don’t use
(CONTACT)
CP2 or CP3 CP11
Be sure to__
conned . @ Ground
the protective ground.
Cable wiring 1
1
VDR
ov
VDG
4
ov
5
vD0
6
ov
18
HSYNC
16
ov
VSYNC
ov

A66L-OO01-0296 . . . Coaxial cable (6 cores without common shield)
Notes
l The cable length must not exceed 20m.
l The video signal connector of the 14” analog CRT/MD1 unit differs from the corresponding
connector of the 14” digital CRT/MD1 unit of the standard CNC.
l The power supply connector of the 14” analog CRT/MD1 unit differs from the corresponding
connector of the 14” digital CRT/MD1 unit of the standard CNC. The 14” analog CRT/MD1
unit uses the same connector (AMP) as the 200V AC output of the CNC power supply unit.
- 158 -
&62443E/o2 7. CONNECTION TO CNC PERIPHERALS
7.1.3
LCD Display Interface
CNC 8.4’ or 9.SLCD/MDI unit
JAI JAl
(PCMWOMDT) (PCR-E20LMD)
6 OV 16 OV
I
7 17
8 (DTC) 18 HSYNC
9 19 (+24V)
10 (+24V) 20
( ) : Signals not used ( ) : Signals not used
Be sure to connect
the protective ground. -
Cable wiring 1
VDR
-_ ov
VDG VDG
ov ov
VDB VDB
ov ov
HSYNC HSYNC
ov ov
VSYNC VSYNC
ov ov

A66L-OOOl-OZ96 . . . Coaxial cable (Max. 50m)
- 159 -
7. CONNECTION TO CNC PERIPHERALS B42443E/o2
7.1.4 Fine adjustment of the video signal is supported to enable its use with
color liquid crystal displays and plasma displays. This adjustment is
Adjusting the Flat
necessary to compensate f&r errors resulting from the combination of NC
Display devices and cables.
Adjustment of the video signal is necessary if you have replaced the
display unit, cable, or a hardware component of the display circuit in the
NC, either as part of regular field maintenance or to correct a failure.
Locations of switches
and jumper pins
7r
ccl
cl Power SW2 SW
cl TM1
SUPPlY
SW1
Color liquid crystal display Plasma display (rear view)

(rear view)
Adjustment
9 Eliminating flicker l Plasma display: Switch SW1

1 Change the jumper pin or switch setting such that flicker is eliminated.
2 If you find that flicker is eliminated by two or more different settings,
select the setting approximating to the midpoint of those settings.
Example : If flicker is eliminated by all of settings 2 to 6, select 4.
l Color liquid crystal display: Jumper pin TM1
1 This jumper pin is positioned at side B in the factory.
2 If flicker occurs, set this pin to side A.
. Adjusting the horizontal l Color liquid crystal display : Pin SW1

position l Plasma display : Switch SW2
1 The screen can be shifted horizontally in units of dots.
2 Adjust the horizontal position such that the entire screen is visible.
Only one setting Can successfully realize this positioning.
Others Do not attempt to change any controls or settings other than those
described above.
- 160 -
042443Em 7. CONNECTION TO CNC PERIPHERALS
7.1.5 The keyboard interface specification is common to all MD1 units.

Keyboard Interface
CNC CRT/MDl, PDP/MDl, or LCD/MD1 unit
(PCFEV2OMDl)
Cable wiring
Grounding plate

A66L40014284#/1 OP (#28AWG x 10 pair)
- 161 -
7. CONNECTION TO CNC PERIPHERALS Bd2443E/o2
72
I/b DEVICE
INTERFACE
7.2.1
RS-232-C Serial Port
CNC Relay connector

(DBM-25s)
Cable wiring
L
~“-e’---- 1
1 I 3
RD I 1 RD
2 I
L
ov ’
3 I 6
DR II 1 DR
4 I
ov I
5 I 5
cs I 'CS
6 I
OV' I
7 1 8
CD b i 1 CD
8 I
ov . 0
9 I I
I I
+24V . 10
: I
11 I
SD L 1
12 :
ov
13 :
ER I 1
14 ’
ov ’ ,
15 ’
RS 1
16 1
OV'
17 : I
18 : I
19 : I 25
24V L I&
I_
7 +24V
*20 : I 1
I I
1L - Shield - - 1 GND
Grounding plate

A66L-UOOl-O284#1OP (#28AWG x I O-pair)
- 162 -
E6244Wo2 7. CONNECTION TO CNC PERIPHERALS
7.2.2
PPR Connection
\ Relaying connector signal layout
12 3 4 5 6 7 8 9 1 10 11 12 13
FG SD RD RS CS OR SG ) CD
\
14 15 16 17 18 19 20 21 22 23 24 25
I I
/ ‘ I IER i I ! +24
,
elaying connector Cable side connector

onnector : DBM-2% Connector : DBM-25P
(JAPAN AWATION ELECTRONIC (JAPAN AVIATION ELECTRONIC
INDUSTRY., LTD.) INDUSTRY, LTD.)
xk metal : 02041842 Lock metal : DDB4249
(JAPAN AWATION ELECTRONIC (JAPAN AVlATlON ELECTRONIC
INDUSTRY., LTD.) INDUSTRY, LTD.)
CNC
JDSA, JD5B
(PCR-EV2OMDT)
PPR
Input powet supply .-
85to125VAC
50/6OHz t3Ht,O.2KVA
Notes
1 Prepare the relaying connector, the relaying cable and the
plug receptacle at the machine tool builder.
2 Prepare the power supply for PPR at the machine tool
builder.
3 Recommended cable specification : A66L-0001-0041
4 When connecting the PPR, set the corresponding
parameter to use reader puncher interface (baud rate is
4800 baud).
I
- 163 -
7. CONNECTION TO CNC PERIPHERALS 562443uo2
7.2.3
Portable Tape Reader
Connection Relaying connector signal layout
\
1 2 3 4 5 6 7 6 9 10 11 12 73
FG SO RO RS CS DR SG CO
.
14 15 16 77 18 19 20 21 22 23 24 25
I ER +24
Reiaying connector Cable side connector

Connector : DBM-25s Connector : DBM-25P
(JAPAN AVIATION ELECTRONIC (JAPAN AVIATION ELECTRONIC
INDUSTRY, LTD.) INDUSTRY, LTD.)
Lock metal : 02041842 Lock metal : DO84249
(JAPAN AVIATION ELECTRONIC (JAPAN AVIATION ELECTRONIC
INDUSTRY, LTD.) INDUSTRY, LTD.)
.
CNC
*
JDSA, JDSB
(PC&EV2OMDl)
Y .
Portable
t a p e
reader
b
.
Cable side plug
Input power supply z i WF7013 (MATSUSHITA
ELECTRIC WORKS CO., LTD.)
2OOVAC (+l O%, -15%)
50/6OHtt 1Hz, 11OVA (Wiihout real) Plug receptacle
50/6OHz~l Hz, 13OVA (With real) WF3012E (MATSUSHITA
I : ELECTRIC WORKS CO., LTD.)
Notes
1 Prepare the relaying connector, the relaying cable and the
plug receptacle at the machine tool builder.
2 Prepare the power supply for PPR at the machine tool
builder.
4 When connecting the portable tape reader, set the
corresponding parameter to use reader puncher interface
(baud rate is 4800 baud).
- 164 -
H2443Em2 7. CONNECTION TO CNC PERIPHERALS
7.2.4
FANUC FLOPPY
CASSETTE Connection Reiaying connector signal layout
r 4
1 2 1 3 4 5 6 7 8 9 10 11 12 13
FG SO 1 RO RS CS OR SG CD
14 15 16 17 18 19 20 21 22 23 24 25
IEW I +24
b \
Cable side connector

Connector : DBM-25P
(JAPAN AVIATION ELECTRONlC INDUSTRY., LTD.)
Lock metal : DDB-C2-J9
(JAPAN AVIATION ELECTRONIC INDUSTRY., LTD.)
Relaying connector
Connector : DBW25S
(JAPAN AVlATlON
ELECTRONIC
INDUSTRY., LTD.)
CNC
Lock metal : D2041W2
(JAPAN AVIATION
JDSA, JDSB
Relaying ELECTRONIC
(PCR-EWOMDT) cable INDUSTRY, LTD.)
for FLOPPY
CASSETTE
\
Notes
Machine tool builder shall furnish relay connector and
relay cable.
Use a totally shielded cable for the signal cable.
Recommended cable specification : A66L-0001-0041
Open all terminals other than illustrated.
Set a parameter to be able to use reader puncher
interface when connecting FANUC cassette.
The baud rate is 4800 baud.
Connect the FANUC cassette to either JD5A or JD5B.
Do not use both pins; the power capacity may exceed that
of +24V and blow the fuse.
- 165 -
7. CONNECTION TO CNC PERIPHERALS 5624436/02
7.2.5
Connection of Tape
Reader without Reels TApe reader
JOSA, JOSB OB-25S-T

(JAPAN AVIATION
(PCR-WMDT) ELECTRONIC
INDUSTRY., LTD.)
Connector :
Lock metal
(JAPAN AVIATION
ELECTRONIC
AMP
1-I 78138-3
CP2, CP3 M3 screw terminal
Al
Cable wiring
I
Control unit Tape reader

I
SD ,I3 RO
2
RD ,( so
6
ER ,c DR
RS
cs
DR w 11
RDY
~~----$--‘: : : :
SG
- Use cibli clamp
Notes
1 Note that cables with the same names on the control unit
and the tape reader cannot be connected.
- 166 -
~2443Em 7. CONNECTION TO CNC PERIPHERALS
7.2.6
Connection of Tape
Reader with Reels CNC Tape reader
\ I
JDSA, JO58
(PCR-EV2OMDT) CD8 (MRZORM)
AMP JAPAN, LTD.

l-178120-3
Cable wiring
. 4 .
Control unit Tape reader
-t
+ Use cable clamp. -
Notes
1 Note that cables with the same names on the control unit
and the tape reader cannot be connected.
- 16’7 -
7. CONNECTION TO CNC PERIPHERALS 562443UO2
73
IiANUAL PULSE
GENERATOR :NC MPG
\
INTERFACE JA3
(PCKEV20MDT) MPG unit #l
(M3 screw terminal)
o 01
MPG unit #2
(M3 screw terminal)
O WJ
MPG unit #3
(M3 screw terminal)
Zabie wiring
-I - _ - _ -w-q
1 I I 5
i *
HA1 ’ 1 HA1
I I
2 I 6
HBl . I 1 HBl
9 I 3
* I
+sv I
/ +5v
I 4
od2 j I - ov
I
I
I
I
3 I
I
5
HA2 I HA2
I I
6
tiB2 ; I HB2
I
I
I
3
+5v ’ 4
/ +sv
I 4
ovr l4 : ov
8
I
I
I
I
I
5
I
I 5
HA3 f I
I HA3
6 t I 6
HB3 I I I HB3
20 I
I
3
+sv f 1 +5v
I
t 4
ovr l6 : ov
I I
L - a - - _ _ ?
_L Shield
Grounding plate

A66L-0001-0286 (#20AWG x 6 + #24AWG x -air) for LS 20m
- 168 -
&62443Em 7. CONNECTION TO CNC PERIPHERALS
Cable connection for the The power supply to the manual pulse generator is 5 VDC, same as for
Manual Pulse Generator the pulse coder. It is therefore necessary to prevent cable resistance from
causing the supply voltage to drop more than 0.2 V (total for both the 0
V and 5 V lines).
This is written as:
0.1 XR x 2L
0.2 2 ??I
0.1 : 0.1 A power supply current of the manual pulse generator

R : Resistance per unit length of the wire &2/m)
m : Number of wires connected in each 0 V and 5 V line
L : Wire length (m)
This can be converted to the following equation:
LS’n
R
When A66L-0001-0286 cable is used:

This cable, developed for the FS16 pulse coder interface, consists of three
pairs of signal wires and six power line wires (20/0.18, 0.0394 Wm).
When three wires of this cable are used for 0 V and another three for 5 V,
the allowable cable length is calculated as follows:
~&-L= 76.75[~iJ
0.0394
This means that a power supply with a cable length of 50 m is still within
specifications.
- 169 -
7. CONNECTION TO CNC PERIPHERALS B42443uo2
~.
74
ROEMOTEBUFFER
INTERFACE CNC OPTION-1 board Host computer (example)
c .
(RS-232-C) JDSC
(PC&EWOMDT) DBM-25s
I .
Conceptional diagram of signal connection

. ? 4
CNC side Host side
output __tt__ SD r I SD*
Input *-a- RD ’ ( RD*
- RS r RS *
- cs ’ cs *
- ER ER -a-
- DR DR -D-
+ CD cD -B-
4 SG
I SG ’
ov 1 FG b 1 FG
FRAME
* ,
A 170 -
B42443Em 7. CONNECTION TO CNC PERIP~HEFWLS .
Cable wiring /
1 I I 2
RD L I SD
2 I
OV' I
DR
ov
cs RS
ov
CD
ov
I
I
I
10 I
+24V h I I
I
11
a
A I
3
SD L RD
e
I
ov l2
13 6
I
#
ER I 8 OR
14 1
ov .I
15 1 I
5
RS I cs
16 t 7
I w
0
, A
ow
17 1 SG
I
I
I
18 I I
I
I
I
19 1 1
t
I
+24V ’ L-III-II. FG
20 _L Shield
Grounding plate
Connect CS to RS if CS is not used. However, when protocol A or

expanded protocol A is used, connect as shown above because CS is used
for busy control. Connect DR to ER when DR is not used. Be sure to
connect CD to ER.
171
7. CONNECTION TO CNC PERIPHERALS B42443Elo2
75
R’EMOTE BUFFER
INTERFACE (RS-422) WC OPTION-1 board Host computer (Example)
14) SD 1-i_- --
b I
(+24V) is not used.
1191 SG t-- ’
Conceptional diagram of The figure below shows a signal connection between CNC and a host
signal connection computer. Since signals other than FG and SG perform differential signal
transmission, two wires of signal lines are used for those signals.
Conceptional diagram of signal connection 1
\
CNC side Host side
Output __ft__ SD SD*
Input *-a- RD l
1 RD*
- RS L ’ RS*
- cs cs *
__ft__ TR L TR4
4 DM DM__[t__
*-I n4
4 RT b ’ RT*
SG
I SG ’
*v 1 FG FG
FRAME
. b
172
8-62443Em 7. CONNECTION TO CNC PERIPHERALS
Actual example of
RS-422 signal wiring
Cable wiring
rr-r----q
1
1 I 1 4
RD ’ I 1 SD
1 I
I 22
*RD ’ ; I 8 IRS0
t I 17
RT . I
4-r
I
4 35
“RTl ; I
I
L I 7
cs ( I 1 RS
t
t
I
25
lcs, ; I
I A “RS
I
I
12
DM ’ I
1 TR
I
s 30
*DM ; t TR
I
I
t 19
8
I 43
+2:, ‘O
1
I
I I
11 A 8 6
SD I 1 RD
I
I 8 24
‘SD ‘* I I -FiD
13 I I 8
@ 1 1 RT
;, 14 I I 26
# y*RT
15 I I 9
RS ’ I CS
1
I I 27
“RS ’ l6 I
I .*cs
17 I f 11
TR ’ 1 I
DM
I
# 29
TR’ ;; I ’ “DM
I I
+24V 8
C---r-r-r
20 1AF?L
-L Shield
Grounding plate FRAME
Notes
1 Be sure to use twisted pair cable.
E.g. A66L-0001”284#1 OP
2 Note that the pin position of the *DM signal on the CNC
side is positioned irregularly relative to the other signals.
This is to reduce the risk of damage to the circuit when
this connector is erroneously connected to the connector
on the other side.
- 173 -
7. CONNECTION TO CNC PERIPHERALS B-62443uo2
76
D’NCI INTERFACE
7.6.1
Multi-points
Connection CNC OPTION-l board
Cable wiring
~-------~
1 # 10
1 *
TRDl (+) 1 t 8 1, TRDl (+I
2 1 8
TRDl (0) 1 I eTRDl (-)
t
I I 1
TRD2 (+) r 1’ # I 2 TRD2 (+)
12 I I
TRD2 (0) I I I TRD2 (-)
I I 7
SG ’ a I ’ SG
# 8
L--r-- _ _
_L
PCR connector MR connector

(MR20 Female)
- 174 -
042443EfO2 7. CONNECTION TO CNC PERIPHERALS
I
7.6.2
1 to 1 Connection
CNC OPTION-1 board
Tap
JD6A
(PCR-EWOMDT)
1 t RD Ill 1 SD 1 SD
2 1 lRD 1121 ‘50 2 *SD
31 TFI
41 T-F?
5 RS
6 1 lCS 1161 lRS 6 lRS
7 SG
9 *DM 19
10 20
Cable wiring I
t 1
SD ” I
8
I
I 2
* SD
12 I
*SD / 8 I *SD
t I 10
RD ’ I * RD
2 I
I
11
“RD / I
l “RD
I
l3
I 8
I
-l-r I ‘l-r
I
I
14 I 9
I *-I-r
I
3
I
I 18
RT ’ I RT
4 4 19
I
“RT / I “RT
I I
I 5
RS’ l5 I RS
16 I I 6
I
*RS r I
4 *FE
I
I 14
cs ;
I
I 'CS
I 15
“CS - I
I
'"CS
I I
12
DM ; I
I I DM
I
I
13
“DM L I .
V - “DM
I
I 3
TR ‘7 I ATR
18 8 I
I
4
YTR B I J *TR
8 I I 7
SW . I
1 1SG
I
I
CIII____
I 1,
I
Twisted pair cable HONDA TSUSHIN KO-
GYO CO., LTD.
Recommended cable material 2 0.3mm2 MFWO(Female)
- 175 -
7. CONNECTION TO CNC PERIPHERALS B42443uo2
..
77
dNC2 INTERFACE
(RS-232-C) CNC OPTION-1 board Host computer (Example) 1
JDSC
(PCMWOMOT) DBM-25s
11 RD 1111 SD
Conceptional diagram of signal connection
CNC side Host side

OaP”t s-D-- SD sD *
Input ,-q- RD RD -D-
__I>__ RS RS -4-
* CS cs -D-
b ER ER -
4 DR OR -c--
+ CD CD +
SG
1 SG
ov __I FG FG
FRAME
When not using CS, connect it to RS.

When not using DR, connect it to ER. Always connect CD to ER.
Note
If the host computer is an IBM PC-AT, connect its CS with
its ER because RS on the CNC goes low when the CNC
enters the reception phase.
- 176 -
562443Em 7. CONNECTION TO CNC PERIPHERALS
788 Connection for the high speed skip signal is as follows.

HIGH SPEED DI
SIGNAL INTERFACE CNC OPTION-2 board or l/O card.
Cable wiring
--------~
I
1 t
HDIO / a
I j
2
ov I
71 I
HDIl / I i --y
12 I
ov I I
3 L
HDl2 I
4 I ; 1-y
ov I
13 I
HDl3 L
ov.‘4 j /\ ; ,-\-I
5 I
HDl4 I
6 I : -‘7
ov 4
15 I
HDl5 *
I ; -y
16
ov
7 8
HD16 ’ ; -\7
I
8 I
ov ’ 8 I
17 I
HDl7 t I
18 t ; l_J\7
ov ’ I
.r ,-,,,J
L Shield
Grounding plate
- 177 -
7. CONNECTION TO CNCPERIPHERALS B42443Elo2
79
m
The following three configurations of the spindle interface are available.
SPINDLE INTERFACE
a Series Spindle
Amplifier Q: series Spindle Amplifier
a Series Spindle
Amplifier + Rotation Tool a series Spindle Amplifier + Rotation Tool
- Position coder
SPDL-1(JA7A)
Main CPU
board
SPDL-1 (JA7A)
Analog spindle
SPDL-1 (JA7A)
A-OUT1 (JAW) Position coder return signal (A/B/Z phase) P/C
1
Main CPU I
board
The position coder return signal is connected to connector JA7A used for
connection of the serial spindle described in (1) and (2) above.
- 178 -
B-62443402 7. CONNECTION TO CNC PERIPHERALS
.
7.9.1 Connect to the spindle amplifier, using optical fiber cable equipped with
Serial Spindle Interface an optical I/O link adaptor.
Spindle
Optical I/O Link adapter
HI
UP
to
2m
Optical fiber cable
See Section 6.2.2 for adaptor specifications.
Cable wiring 1
JA?A r-------• JO’

I t 4
SIN ’ I
1 SOUT
I t
-IN 2 t 3 . %OUT
I I
I t 2
sour3 SIN
I t
"SOUT . 4
1 I
8 ’ 1 ‘%IN
t
9 I 1 9
+5v 1 t +5v
I 18
+5vr’8 : . 1+5v
I 20
+5v
I I 11
ov ” I ,ov
8
ov'2 T /\ ' l2 ov
t 13
ov13 : t
t ov
ov’4 : /\ t 14
t 'OV
ov,'5 : t 15
t ov
ov,16 : /\ t
t I l6 ov
t :
t t
. ---___
1, Shield
Grounding plate

A66L-0007 -0284##7 OP (#28AWG x 7 O-pair)
- 179 -
7. CONNECTION TO CNC PERIPHERALS 8_62443E/o2
7.9.2
Analog Spindle
Interface CNC
JA8A (Main board) Signal name 1 Description

JA80 (OP.2 board)
ES
SVC,
EN61 , ENB2
I
Spindle command voltage and
common line
ISpindle enable signal (Note 1)
~~~&~” Feed axis check signal (Note 2)

. I
0X0, 0X1,
* 15v, +5v, ov
Cable wiring 1
FANUC SPINDLE
SERVO UNIT
------
I t- 1 I
I Ground plate I
Notes
1 EN61 and 2 turn on when a spindle command voltage is
effective. These signals are not used when the FANUC
Spindle Servo Unit is used.
The voltage must not exceed 30 V when a signal is off.
The current must not exceed 200 mA when a signal is on.
2 Feed axis check signal is used when a feed axis is
checked or service work is done. This signal is not used
for spindle control.
- 180 -
s-62443402 7. CONNECTION TO CNC PERIPHERALS
7.9.3
a Series Spindle
Amplifier Interface CNC ar series Spindle Amplifier Module
HI
UP
to
2m
Cable connection
Cable connection1 CNC a series Spindle Amplifier Module

JA7A r-------* JA7B
Grounding plate
- 181 -
7. CONNECTION TO CNC PERIPHERALS &62443E/o2
Notes
1 Recommended cable specification:
A66L-O001-0284#1 OP (#28AWG x 10 pairs)
2 When this cable is routed near other cables, such as
power cables, connect the shield line to the grounding
plate. This connection is not, however, necessary when
the CNC and spindle amplifier module are mounted in
close proximity.
3 This cable can be used to connect the CNC and spindle
amplifier module electrically, when the CNC and spindle
amplifier module are mounted in the same power
magnet& cabinet or in power magnetics cabinets which
have been connected by welding or other means. When
mounted in separate power magnet& cabinets, the CNC
and spindle amplifier module must be connected by an
optical cable, via an optical l/O link adapter.
4 The +5V terminal is used for optical link transmission via
an optical l/O link adapter. When using this cable or other
metallic cables, leave the +SV terminal open. If +5 V is
supplied to this terminal when a metallic cable is used, +5
V for the NC unit and that for the spindle module are
short-circuited.
- 182 -
B42443Em2 7. CONNECTION TO CNC PERIPHERALS
_
7.9.4
Position Coder
CNC (Main CPU)
Interface
JA?A(Main board)
JA7B (OP.2 board)
PB, *PB Position coder B-phase

I signal
SOUT, Signals for serial spindle
* SOUT (Note 1)
Cable wiring ]
POSITION CODER
CNC
PA NPA)
*PA N(*PA)
PB C(PB)
*PB I I R( * PB)
1 A 1
SC I1 1 B(Pz)
2 1
*sc I P(SJCPZ)
9,18,x) ! I
+5v I H
12,14,16 t I
ov I K
3
SOUT -SHIELD 0-1
4 _I
* SOUT EARTH PLATE

A66LaO1-0286 (#2OAWG+6 X #24AWG X 3) MAX LENGTH 20m.
Note
Signals SOUT and 4~POUT are for a serial spindle.
These signals are not used for an analog spindle.
This means that if the position coder feedback function is
employed in the analog spindle, no serial spindle can be
connected.
- 183 -
7. CONNECTION TO CNC PERIPHERALS B-62443UO2
7.10
SERVO INTERFACE
7.10.1 The servo interface has these features.

Outline
Note
1 Series 16-B has two types of boards : MAIN-A SPEC.
and MAIN-B SPEC.
MAIN-A SPEC. is of conventional servo interface and
MAIN-B SPEC. is of servo interface for a series.
Series 18-B has also two types of boards : MAIN-A
SPEC. and MAIN-B SPEC. Both are of sen/o interface for
a series.
l Digital control AC servo motor

l Motor feedback : Serial pulse coder
0 40,000 pulse/rev incremental pulse coder
0 l,OOO,OOO pulse/rev absolute pulse coder
l Scale feedback : A/B/Z signal interface
Series 16/160 MAIN-B SPEC.

Series 18/l 80
I h
‘r’
h
7
I
* *
\ ” w
T2 I-4 *
h 200VAC
a series servo 1 ‘7
module *
- Tl 0 1OOVAC
JSnB *
- A
V
JFn
.
*
MS31 06822-l 4s
CL4
+6V battery unit for

absolute pulse coder
Linear scale
n=Axis number
I
- 184 -
E62443Em 7. CONNECTION TO CNC PERIPHERALS
7.10.2
Servo Amplifier
Interface
7.10.2.1
S series servo amplifier
(Series 16 MAIN-A Servo amplifier

SPEC.)
n : Axis number(1 to 8)
Cable wiring
r-------q
1 I I 8
IRn I , 1IRn
I I
1 9
GORn r i I I GDRn
t I 1
*PWMAn I *PWMAn
8
4 I 1 2
OV I I 3 1 COMAn
5 t I
*PWMBn m I I 1*PWMBn
6 I I 4
ov ’ I I COMBn
7 I I 5
*PWMCn 8 I *PWMCn
8 I / \ I 6
ov ’ 1 COMCn
I
.9 I
i A I
13
GNDn
10 I I 12
*MCONn I *MCONn
11 I I 10
ISn 1
A ISn
I I
12 I 11
GDSn r I I I GDSn
13 I I 14
TWMDn I *PWMDn
I
14 I I 15
ov ( I I 1COMDn
15 I I 16
*PWMEn ’ I / \ I *PWMEn
8 I 17
OV’ ;; I I COMEn
I I 18
*PWMFn ’ I I *PWMFn
18 I I 19
ov ’ I I ’ COMFn
I A I
I I I
20 I I 7
*DRDYn ’ 1 *DRDYn
I I
.a--r---J
A-
Shield
Grounding plate
A66LOOO1-O284#1 OP (#28AWG x 1&pair)
- 185 -
7. CONNECTION TO CNC PERIPHERALS B=62443E/o2
7.10.2.2
C series servo amplifier
cz series servo amplifier WC Servo amplifier
.
(Series 16/l 60 MAIN-A JVl toJV8 CNl (C series amp.)
SPEC.) (PCR-EV20MDT)
t c
n : Axis number (1 to 8)
Cable wiring
#B-------q
1 I I 1
IRn ’ I
IRn
I
GDRn 12 I 9 GDRn
3 I I
*PWMAn L I I . *PWMAn
I I
QVL4 1 I
I I ; ov
5 I I
*PWMBn 1 I I l *PWMBn
I I 6
QV 6 I 4 ov
7 I I 7
*PWMCn I I 1*PWMCn
I I I 8
ov 8 I 1OV
I A I
& 1
I I 10
*MCONn r lo 1 1*MCONn
I I
11 A 11
ISn 1 ISn
I
I 12
GDSn v l2 I
1GDSn
I
13 I 13
*PWMDn 1 I
1*PWMDn
I
ov l4
I l4 ov
15 I 15
*PWMEn I
A*PWMEn
I
ov, l6 I l6 IOV
17 I 17
+PWMFn ’ I 1*PWMFn
I
ov l8 I , l8 av
r 20
*DRDYn b2o *DRDYn
I t
L _ --W.---J
1 S hieid
Grounding plate

A66L40014284#1 OP (#28AWG x 1Q-pair)
- 186 -
w2443uo2 7. CONNECTION TO CNC PERIPHERALS
.e
7.10.2.3
C series servo amplifier
(Series 16/l 60 MAIN-B CNC Servo amplifier
.
SPEC. and Series 18/180) JSl A-2 to JS6A-2 (Option2) JS104S36
(PCR-EV2OMDT) (PCR-EV2OMDT)
b
n : Axis number (1 to 8)
Cable wiring
t-------q
I I I
IRn 1 I ’ IRn
I I
GDRn 2 I 2 1GDRn
3 I I 3
*PWMAn
I I *PWMAn
I I
ov r 4 I I
I I ; Aov
5 1 A I
*PWMCn I *PWMCn
I
I I 6
ov 6 I I ov
7 t I 7
*PWMEn I I
*PWMEn
I I
8
ow8 I ’ ov
I I 9
*DRDYn r '
I
A
I ’ *DRDYn
I I 10
*MCONn r lo I 1*MCONn
II I I
II
1Sn r
A
ISn
I I
I
GDSn 1 I2 I2 1 GDSn
I I
I3 I I
+ENBln r l3 . *ENBLn
I I
t I
ov l4 1410V
I
15
I
15
I I
PDn t I
PDn
I I 16
*PDn 1 I6
I I *PDn
I7 I I I7
PRQn t I
PRQn
I I
I8
*PRQn I l8 I i *PRQn
19 I I I9
A
ov 1 I 'OV
I I
ov 2o 20'ov
I I
LIIIIIIII
I, Shield
Grounding plate

A66L-OOOl-Q284##1Of (#28AWG x 1O-pair)
Since IRn and ISn are likely to be reflected by noise,
use pair line at inside
- 187 -
7.10.3
Serial Pulse Coder
Interface
7.10.3.1
Serial pulse coder
Aand B
. Servo rnotor
(Series 16 MAIN-A
JFI to JF8 Pulse coder
SPEC.)
MS3106822-l 4s
Cable wiring
I
1 r -w---- 1
A I SD
SD 2 I I
15 I f B, *SD
*SD I 1
L6 I A I E, REQ
REQ I I
I I F* * REQ
*REQ I
7 - I 1, T, +6VA
+6V
8 ! I 1
9 I I
+5V
18 I
+5v
,20 I L,
+5v +5v
12 1 1
OV ,14 I I
I ! 1 M<
OV
OV I 1 w
16 I I U OVA
OV I I
N, SHLD (Shield)
1 L -- Shield -4
Grounding plate

A66L~Ol-0286 (#2OAWG x 6+#24AWG x 3 pair)
- 188 -
8-6244x/02 7. CONNECTION TO CNC PERIPHERALS
7.10.3.2
Serial pulse coder C
(for OS or subsequent
models) CNC
Sew0 motor
(Series 16/l 60 MAIN-A JF 1to JF8
SPEC.)
MS31 0662CM9SW (Straight)

MS31088~29SW (Elbow)
2abie wiring
B-s-B- 1*
r
SD ; I I +D
I I D! *SD
*SD 5 i I
I A I F_ REQ
REQ q6 I 1
Ii 1 G_ *REQ
4~REQ
I I
I I
9
+5v ’ I I
I J +sv
+5v l8 ; +5v
I K,
+5v 12*
I II
ov ~I2 II I ov
ov l4 I N ov
I I
ov l6 I I T, SHLD (Shield)
I
L H,
- Shield - 4
-I
Grounding plate

A66MO01-0286 (#2OAWG x 6+#24AWG x 3 pair)
- 189 -
7. CONNECTION TO CNC PERIPHERALS ~24436/02
7.10.3.3
Serial pulse coder C
(for models 4-0s to CNC Servo motor
O-OSP (regardless of JF1 to JF8
incremental or absolute (PCR-EWOMDl’)
command))
-- _
(Series 161160 MAIN-A
3- -
SPEC.)
/
Connector HDAB-15S
Connector covet HDAW-150CV (2-w to 0-0s~)
Connector cover HDA-CTH (4-o& 3-0s)
Cable wiring
- - Shield -
Grounding plate

A66L~O01-0286 (#2OAWG x 6+#24AWG x 3 pair)
.
- 190 -
B62443uO2 7. CONNECTION TO CNC PERIPHERALS
7.10.3.4
Serial cz pulse coder 0 aV3000,a2J2000&/3000
interface
CNC (Series 16/l 60 MAIN-A SPEC.) Servo motor

/
I
JF1 to JF8 Pulsecoder
(PCR-EV2OMDT) Comaztor : HDAB-1 Ss
Connector covw : HDAW-1 XV
1 SD 11
A
2 *SD 12 OV
3 13
4 14 ov
5 REQ 15
6 lREQ 16 OV
7 +6VA 17
a series sew0 amplifier
fi/
5 REQ
(14
15
ov
‘IJ (Series 16/l 60 MAIN-B SPEC.
or Series 18/l 80)
6 lREQ 16 OV
101 I 20 I +!w
- 191 -
7. CONNECTION TO CNC PERJPHERALS B42443Elo2
Cable connection
I
JFn Pulse coder
-- -- --
1 r I\
A 1
I
12
SD SD
2 II I1 13
50 5D
5 I A I1 5
REQ REQ
*REQ *REQ
+6VA +6VA
9 I I
+5v
+5v +5v
20 I III 15
+5v I +5v
13 I 1
ov ov
ov I I ov
16 I I 3
ov I I ov
i_-----
Shield SHLD
35
Grounding plate
Notes
1 +6A need not be connected when incremental pulse
coder is used.
~ 2 Recommended cable material : A66L--0001-0286
- 192 -
w2443uO2 7. CONNECTION TO CNC PERIPHERALS
7.10.3.5
a 313000 to a 40/2000,
a C3/2000 to a C22/1500
NC(Series 16/l 60 MAIN-A) Servo motor
1
JFI to JF8 Pulse coder
(PCR-EV20MDT) Connector : M&31 06B2&29SW(Straight)
MS31 08B2CN9SW(Elbow~
11 SD hli I A SD B C 0 *SD
2 *SD 12 OV E F REQ G lREQ SHLD
3 13
41 1141 ov I
7 1 +6VA 1171 I
-9 1 +5v 1191 I
101 rid +5v I
a series servo amp
@z&--j
2 *SD 12 oV
3 13
(Series 16/l MAIN-B SPEC.

Series 18/l
Cable connection
JFn Puke coder
r ------ A t
SD SD
50 *SD
REQ REQ
. *‘REQ *REQ
+6VA +6VA
+sv
+5v +5V
+5v +5v
Ov
ov ov
ov ov
L -vv---
SHLD
Grounding plate
Notes
1 +6VA need not be connected for incremental pulse coder.
2 Recommended cable material : A66L-00014286
- 194 -
B42443Em 7. CONNECTION TO CNC PERIPHERALS
7.10.3.6 This CNC employs a serial pulse coder for which the power supply is 5
VDC, same as used by the conventional pulse coder. It is therefore
Cable connection for the
necessary to prevent cable resistance from causing the supply voltage to
incremental pulse coder
drop more than 0.2 V (total for both the 0 V and 5 V lines).
o 2 > 0.35 x R x 2L 0.35: 0.35A power supply current of the
l = m
incremental puke coder
This can be converted to the R : Resistance per unit length of the wire
following equation: m : Number of wires connected in each
0 V and 5 V line
LS rn
- 3.5R L : Wire length (m)
When A66L-OO01-0286 This cable, developed for the pulse coder interface, consists of three pairs
cable is used of signal wires and six power line wires @O/0.18, 0.0394 R/m). When
this cable is used, the maximum cable length is calculated as follows:
3
LS
- 3.5 x 0.0394 = 21*75[m1
This cable has a diameter of 8.5 mm and is suitable for use with the Series
16 and 18 connector. However it cannot be extended up to 50 m.
When A66L-OO01-0157 This cable, specified as cable C in the connection manual (B-61393E) for
cable is used Series 0, consists of five pairs of signal wires and six power line wires
@O/0.18, 0.016 Wm).
When this cable is used, the maximum cable length is calculated as
follows:
3
LS - 3.5 x 0.016 = 53m57[ml
This cable can be extended up to 50 m from an electrical point of view.

However, because of its 11 mm diameter, it does not fit very securely into
the cable clamp.
It is therefore necessary to use a larger size connector at a terminal block
or peel off the insulation sheath at the end of the cable to reduce the
diameter so that it fits into the connector.
For example, MR connector manufactured by
Example 1)
Honda Communications
Pulse coder
A66L-ooo1-0157 ’
I,
4 4
A66L~O1-0286 Terminal
Example2) block
. Pulse coder
l ?
A66L-0001-0157
NC I I
t
l I
Enlarged figure
Peel off the insulation sheath and cover with a heat shrinkable tube
- 195 -
7. CONNECTION TO CNC PERIPHERALS e w2443E/o2
_ ~ ~~
7.10.3.7 Series 16 employ the serial pulse coder, for which the power supply 5
VDC, same as for the conventional pulse coder. It is therefore necessary
Cable connection for the
to prevent cable resistance from causing the supply voltage to drop by
absolute pulse coder
more than 0.25 V (total for both the 0 V and 5 V lines)./
This is written as:
0.40 x R x 2L 0.40 : 0.40 A power supply current of the
0.25 z m incremental pulse coder
This can be converted to R : Resistance per unit length of the
the following equation: wife [$2/m]
m : Number of wires connected in each
LS ‘?l OVand5Vline
- 32
L : Wire length (m)
When A66L-OOOl-0286 This cable, developed for the pulse coder interface, consists of three pairs
cable is used of signal wires and six power line wires (20/0.18, 0.0394 $2/m). When
this cable is used, the maximum cable length is calculated as follows:
3
LS - 3.2 x 0.0394= 23*7g[ml
This cable has a diameter of 8.5 mm and is suitable for use with the
connector of this control but cannot be extended up to 50 m.
When A66L-OO01-0157 This cable, specified as cable C in the connection manual (B-61393E) for
cable is used Series O-C, consists of five pairs of signal wires and six power line wires
(50/0.18, 0.016 Wm).
When this cable is used, the maximum cable length is calculated as
follows:
3
L( = 58.59[m]
- 3.2 x 0.016
This cable can be extended up to 50 m from an electrical point of view.
However, because of its 11 mm diameter, it does not fit very securely into
the cable clamp.
It is therefore necessary to use a larger size connector at a terminal block
or peel off the insulation sheath at the end of the cable to reduce the
diaAmeterso that it fits into the connector.
For example, MR connector manufactured
Example 1) by Honda Communications
Pulse coder
i t
A66L-0001-0286 Terminal
Exam ple2) block
Pulse coder
A66L-0001-0157 1 I 1
Peel off the insulation sheath and cover with a heat shrinkable tube
- 196 -
8-62443Em 7. CONNECTION TO CNC PERIPHERALS
7.10.4
Separate Type Detector
Interface
7.10.4.1
Linear scale interface
JF21 to JF28
(series w160 MAIN+ SPEC.)
JF21 to JF24
(Series 161160 MAW-8 SPEC. Linear scale
seriees 18/180)
JF21-2 to JF2b2
(Series l6/160 MAN-6 SPEC.
series 16/160)
(PCR-EVLOMDT)
+6V and REQ are for separate

absolute pulse coders.
Cable wiring 1
1
PCA PCA
2
*PCA *PCA
3
PCB ’ 1 PCB
lPCB r ; / “PCB
PCZ ’ APCZ
6
*PC2 I ( *‘pcz
9
+5v / +5v
+5v, l8 +5v
20
+5v ’ 1 +5v
12
ov t * ov
14
ov
OV'
16
ov ’ ov

A66L-0001-0286 (#2OAWG x 6 + #24AWG x 3-pair)
Note
Main CPU board and Option 2 board of Series 16/160 MAIN-B SPEC and Main board of
Series 18 MAIN-B can control (up to max. 6 axes per board, but linear scale interface is
available up to 4 axes (1 to 4 axes). Liner scale cannot be provided with 5th and 6th axes.
- 197 -
7. CONNECTION TO CNC PERIPHERALS B-62443Elo2
7.10.4.2
Separate Type Pulse
Coder Interface
For absolute detector
IICNC
5121 to JF26
lseries la/l60 MAN-A SPEC)
. Separate type detector
if21 to JF24. JF21-2 to JF24-2
II (series 16060 MAN-8

S&es lW180)
(PC-MDT)
SPEC.
llA\
Pulse coder
(MS31 02A-22-l4P)
PCA IBl *PCA ICI PC8 101 lPCB
ItTi +6VA lUi OVA h/i
II’ 8
9
REQ
+5v
18
19
+5V
MS31 06822-l 4s
1 Cable wiring 1
1 I A
I A
PCA 6 PCA
I
I
2 I B
*PCA l
“PCA
3 l
I
C
PCB b
PCB
I
4 I
I D
“PC8 I
I *PCB
5 I A I E
PCZ I
1 PCZ
6 I
I
F
“PC2 I “PC2
7 I
I
T
+6V +6VA
I
I
,
S
REQ ;
1
I
REQ
I
I
I
+5v
I 8
I
18 I
+5v. I
4
20 I
I L
+5v.
.
1 I
I
,+5v
12 I M
QV . , ov
14 I I
I
OV' I
16 I I
* U
OV 1 I
1 OVA
8
c 1, ------ N SHLD
Shield (Shield)
Grounding plate
I Recommended cable material

A66L=OOOl-0286 (#20AWG x 6 + #24AWG x -air)
Note
Main CPU board and Option 2 board of Series 16/160 MAIN-B SPEC and Main board of
- 198 -
B42443Em . 7. CONNECTION TO CNC PERIPHERALS
For incremental detector
CNC Separate type detector

serie816/160 MAIN4 SPEC.
JF21 to JF28
see8 le(l60 MAN-8 SPEC.
JF21 to JF24
JF21-2 to JF262
saies r#leO
JF21 to JF24
JF21-2 to JF24-2
MS31 0682Cb29SW
Cable wiring
4
1 A
PCA I 1 PCA
2 D
*PCA . *PCA
3 B
PCB ’ ’ PCB
E
*PCB I ; *PCB
F
PCZ ’ PCZ
6 G
*PC2 ’ *pcz
9 C
+5V +5V
18 J
+5v t I +5V
20 I K
I I
+5vl I I A+5V
12 I I N
ov ’ I I ’ ov
14 I I P
ov . I I ov
16 I I T
ov ’ I ov
I
I
H
I l 4SHLD
I I
c ---w-m (Shield)
1, Shiek
Grounding plate
A66L-0001-0286 (#20AWG x 6 + #24AWG x -air)
Note
Main CPU board and Option 2 board of Series 16/l 60 MAIN-B SPEC and Main board of
199
7.10.4.3 The standard of the feedback signal from the additional detector is as
shown below.
Input signal
requirements (1) A and B phase signal input
This is a method to input position information by the mutual 90 degree

phase slip of A and B phase signals.
Detection of the position is performed with the state in which the B
phase is leading taken as a shift in the plus direction, and the state in
which the A phase is leading as a shift in the minus direction.
A phaS8 signal
Shift in plus direction
B phase signal
A phase signal I I I
Shift in minus direction
B phase signal I I I
(2) Phase difference and minimum repeat frequency
PCWPCA
*PCAJPCA
PCBrCPCB
*PcB/Pc%
(3) 2 phase signal input
For the 2 phase signal (1 rotation signal), a signal width of more than
1 frequency of the A phase or B phase signals is necessary.
2 phase signal A -
Tw
L-4
Tw> 1 frequency of A phase or B phase
- 200 -
H2443UO2 7. CONNECTIONTOCNCPERIPHERALS
7.10.4.4 Requirements for the signals at the input pins of input connectors JF21
to JF28
Time requirements
I
TD 20.24 bsec
The signals for these connectors are differential input signals with A and
B phases. An important factor is time TD from point A, when the
potential difference between PCA and * PCA exceeds OSV, to point B,
when the potential difference between PCB and * PCE3becomes lower
than 0.5V. The minimum value ofTD is 0.24KS. Theperiod and pulse
width of the signals must be long enough to satisfy the above
requirements.
7.10.4.5
Receiver circuit
PCA The same circuit is used
A-phase for B-phase signals
signal (PCB and *PCB) and
*PCA
one-rotation signals
(PC2 and *PCZ).
- 201 -
7. CONNECTION TO CNC PERIPHERALS B-62443E/o2
7.10.5
APC Battery Interface
;NC Battery box
W
1 I I 11 I
2 12
3 ov (13
-e-H-
:i’“” Series 161160 MAIN-A, MAIN-B
Series 181180
I G-l--t+
Cable wiring
JA4 Battery case
Recommended cable material Z O.Zmm* (710.18)
Notes
1 Series 16/l 60 MAIN-A SPEC. supplies power to both the
pulse coder of motor and the scale, Series 16/l 60
MAIN-B SPEC. and Series 18/l 80 supplies power only to
the scale.
In the latter case, the battery for motor’s pulse coder shall
be set to the side of oz series amplifier.
2 Series 18 MAIN-A does not have exclusive connector for
battery. When a linear scale that has a back up battery is
to be used, connect a battery to one of connector, JF21 to
JF24 that is not used. Take care that position of OV is
different from that of JA4.
- 202 -
B42443W2 7. CONNECTION TO CNC PERIPHERALS
CNC Battery case
o I”-‘-1
Series 18 MAIN-A
Cable wiring
JA4 Battery case
+~~~I~~
Recommended cable h 0.2mm2 (710.18)
- 203 -
7. CONNECTION TO CNC PERIPHERALS &-62443E/o2
7.11
ANALOG SIGNAL
INTERFACE CNC OfTION 2 board
Cable wiring
Analog input CHO
Analog input CHl
Analog input CH2
Analog input CH3
Analog output
Receiver circuit
CNC
, .
SV
age range -1 OV to +l OV
input current range -0.5mA to +0.5mA
ov
c
ov ov
.
- 204 -
APPENDIX ’
B62443Em A. EXTERNAL DIMENSIONS OF EACH UNIT
A EXTERNAL DIMENSIONS OF EACH UNIT

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..\....‘...5..5....
.~~..:.:‘:.~~:o:.:.:.‘.:;.:.:~...’.....
>:
~I;:5~~~~...:.~.,~.:.:~~.~
.*,*
.,....
.‘......,...~~~~~.:~~~,~~..~~~~~
.:~~.:.:.‘.‘L’...‘.‘.‘”
*. . .
‘.V*V...5’i .. ..f,._
‘.‘.‘.5..
. >>
. . . ..
...y
. x*,3
-a
. . ,
..*...*...
,. ., :.:+
.
,.s~.~.~~~~.~.:;..~,,,~.~~;~.~~..~~.~~.
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...,..,,.
..V.‘. -.
....,....
....,. .>7.
.i...................
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.~~~~:.:;.‘.‘~~~~.~.~:.~~:~~~...
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h-.
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p.
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:.:.:.x.:::~~~;:...~
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h
y.:.:.~.:.:,:.:.:~,;.~.:.:.~.:.:.:~.:.:~.:.:.:~.:~,:;
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*.
..*2.‘..*.*,.......
..,*..,.,.~...~...,...,.,.~.~.~.~.~.,.......,.~........,.I.L.
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:.:.:.:+:.x.>
....*.*.s*.....
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Y....,
(...,.. .,*
.
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y
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.
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.*.*.m,...*.,.2_._.
. . . . . 22.
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..,_.......
....:..522s.~~~~.~s~:~~~.~~....~.~~~.~~~~~~~~~~~~~~:.~~~
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2.
.
..:....a
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-.*..
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0 f,.
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y ..- v...
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T.‘.*.\*...*.
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.
..,........ .
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...5~x,:.:.:.I’.:.:.:.’
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1.. ..\. ...._.
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.:*.,~.~,.,s.~.~:.~.~~~~~~.:~.s:.~:.~~~
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Control unit I2-SLOT CONTROL UNIT ( Fig. 1
3-SLOT CONTROL UNIT Fig. 2
ALOT CONTROL UNIT Fig. 3
I&SLOT CONTROL UNIT 1 Fig. 4
I-LOT CONTROL UNIT Fig. 5

Unit for display 1S”CRT/MDI UNIT (SMALL TYPE, MONOCHROME) 1 Fig. 6
and data input
1S”CRT/MDI (SMALL TYPE, COLOR) ) Fig. 7
1S”CRT/MDI (STANDARD, MONOCHROME) 1 Fig. 8
1S”CRT/MDI (STANDARD, COLOR) I Fig. 9
14”CRT/MDl UNIT (HORIZONTAL) Fig. 10
14”CRT/MDI UNIT (VERTICAL) Fig. 11
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1SEPARATE -TYPE 9” CRT UNIT (COLOR) I Fig. 13
1SEPARATE TYPE MDI UNIT (SMALL TYPE) I Fig. 14

/ SEPARATE TYPE MDI UNIT (STANDARD) 1 Fig. 15
ISEPARATE TYPE 9” PDP UNIT 1 Fig. 16

PDP/MDI UNIT Fig. 17
SEPARATE TYPE 8.4”LCD UNIT Fig. 18
I9.5”LCD/MDl UNIT (HORIZONTAL) I Fig. 19

I9S”LCD/MDI UNIT (VERTICAL) I
Fig. 20
External device
I POSITION CODER I Fig. 21
IMANUAL PULSE GENERATOR I Fig. 22
IPENDANT TYPE MANUAL PULSE GENERATOR I Fig. 23
) BATTERY CASE FOR SEPARATE TYPE ABSOLUTE PULSE CODER I Fig. 24
/ PUNCH PANEL (WIDE WIDTH TYPE) I Fig. 25

1PUNCH PANEL (NARROW WIDTH TYPE) I Fig. 26
IPORTABLE TAPE READER WITHOUT REELS ) Fig. 27

PORTABLE TAPE READER WITH REELS Fig. 28
I TAPE READER WITHOUT REELS (SERIAL INTERFACE) I Fig. 29

TAPE READER WITH REELS
I Fig. 30
Control CONTROL TRANSFORMER Fig. 31
transformer
CONTROL TRANSFORMER Fig. 32
- 207 -
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Fig. I 2-SLOT CONTROL UNIT
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A. EXTERNAL DIMENSIONS OF EACH UNIT 642443uo2
/zig 8 5 8-SLOT CONTROL UNIT
Weight : 5.0kg
- 212 -
0-62443Em A. EXTERNAL DIMENSIONS OF EACH UNIT
Fig I 6 9” CRT/MD1 UNIT (SMALLTYPE, MONOCHROME)
Specification : A02EG=Ol20-CO41
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- 213 -
A. EXTERNAL DIMENSIONS OF EACH UNiT B42443UO2
Fig. 7 9” CRT/MD1 UNIT (SMALL TYPE, COLOR) ------
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- 214 -
B-62443Em A. EXTERNAL DIMENSIONS OF EACH UNIT
is 6 9” CRT/MD1 UNIT (STANDARD, MONOCHROME)

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- 215 -
A. EXTERNAL DlMENSlONS OF EACH UNIT &62443uo2
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- 216 -
H2443Em A. EXTERNAL DIMENSIONS OF EACH UNIT
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- 217 -
A. EXTERNAL DIMENSIONS OF EACH UNIT E62443uo2
Fig 14” CRT/MD1 UNIT (VERTICAL)

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- 218 -
B42443Em2 A. EXTERNAL DIMENSIONS OF EACH UNIT
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- 219 -
A.FxrERNALOlMENSlONS OFEACH UNIT 042443uo2
Fig 0 13 SEPARATE TYPE 9” CRT UNIT (COLOR)
Specification : A02B4l12&Cl12
Panel cut drawing
Weight : 8kg
- 220 -
Ba2443402 A. EXTERNAL DIMENSIONS OF EACH UNIT
/qg I f4 SEPARATE TYPE MDI UNIT (SMALLTYPE)
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- 221 -
A. EXTERNAL DIMENSIONS OF EACH UNIT 8-62443Efo2
Fig 8 15 SEf=NWT-E TYPE MDI UNIT (STANDARD)
Specification : A02B-Ol2O-Cl22
260
t
Weight : 1.5kg
- 222 -
9” PDP UNIT
Fig. 16.1 SEPARATE TYPE
Specification : A02E&O120-C113
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Weight : 2.1 kg 31
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- 223 -
A. EXTERNAL DIMENSIONS OF EACH UNIT BG2443uo2
Fig. 16.2
Specification : A02%0200-C100
.
r 1
1 1
4
.
. c
.
250
‘1
Lo
Power connector
CN2 (B2P_VH, Manufactured by J_S,T_
corporation)
CN2
11 1 Vin+ (+24V) 1
Cable housing : VHR-2N

(Manufactured by
J.S.T. corporation)
Cable contact : SW-21 T-l. 1
(Manufactured by
J.S.T. corporation)
Grounding Acrew (M4) CRT video signal connection

‘l \
Power connection
CNI (HONDA : MR-20RM)
Cable case (HONDA : MR-20LFH)
Female connector (HONDA : MR-20FH)
- 224 -
B-62443402 A. EXTERNAL DIMENSIONS OF EACH UNIT
Fig. 16.3 9” PDP/MDI UNIT
Specification : A02D-O20&ClOl
,
I- --
1
.-
n
-
1
Cl 0000
0000
Cl booo
0000
cl000
000
cl00
000
000
000
cl
Cl
cl
I
‘i
_K ::
--. b.i
II
- 225 -
A. EXTERNAL DIMENSIONS OF EACH UNIT 042443uo2
PDP/MDl UNIT
Fig. 17
Back piane
I I ON button
1 I OFF button
b
.
,
I I I
Keyboard signal 200V power Video signal
Panel cut
- 226 -
Fig. 18 SEPARATE TYPE 8.4” LCD UNIT

Specification : A02B-O20O-C050
A023-020O-C051
+ ,+ 4
:I~
+
gz
7-
348
250 2
443
Panel cut drawing
- 227 -
A. EXTERNAL DIMENSIONS OF EACH UNIT E42443Elo2
SEPARATE TYPE 7.2” LCD UNIT

Fig. 19
Specification : A02&02O&C081
,.:.:.:.:
...
Panel cut drawing , .:.:‘:.>,
...‘.‘.‘.
‘.‘.....
.._...
50 I:.:.:.:.
...tf
‘I
1
i
!
i
8
N
I
-~ 260
- 228 -
042443Em A. EXTERNAL DIMENSIONS OF EACH UNIT
/qg 2u 9.5” LCD/MD1 UNIT (HORIZONTAL)

1)
Specification : A02E3-O20&C061
A02B-020O-CO65
Panel cut drawing
0 0
:a8 0
Cl0
ag 00 8
oofl C
s
,,
,
I P
i
i\
[ WI0 8
k oorBooo 000000
_-_ ’ j
l-l
60
(For GE Marking)
- 229 -
A. EXTERNAL DIMENSIONS OF EACH UNIT 8-624436(02
9.5” LCD/MD1 UNIT (VERTICAL)

Fig. 21
Specification : A02B-02OO-CO62
A02&02OO-C066
x85 105
_,
I
8
N
Panel cut drawing
I
-
- CI
60
(For CE Marking)
- 230 -
POSITION CODER
Fig. 22
Specification : A86L-002&0001#102 (Max. 4000rpm)
A86L-002&0001#002 (Max. 6OOOrpm)
98 I
4 e5.4
Note : Mechanical specifications of the position coder

are as follows :
(1) input axis inertia
1.0X 1@kg cm 9 set* or less
l
(2) Input axis starting torque

1009 cm or less
l
(3) Input axis permissible loads

(4) Weight : 1kg or less
r[
Attach a puiley directly to the position coder

shaft and drive the timing belt. Confirm that the
loads conform with the above allowable value.
- 231 -
A.EXTERNALDIMENSIONS OF EACH UNIT 8-62443402
MANUAL PULSE GENERATOR

Fig. 23
Specification : A86&0202-TOO1
3 holes equally spaced

on a 72 dia
M3 screw termi nal
- 232 -
8_6243E/02 A. EXTERNAL DIMENSIONS OF EACH UNIT
PENDANT -TYPE MANUAL PULSE GENERATOR

Fig. 24
Specification : A860-0202.TO04 to TO15
A8604202-TOO4 to TO09 1
90 M3 screw
t terminal
M3 screw ’
terminal
A8604202-TO10 to TO1 5
A
90 38.0 M3 screw
6 terminal
\’
I’ Tt
M3 screw
terminal
- 233 -
A. EXTERNAL DIMENSIONS OF EACH UNIT B+2443Efoz
Fig. 25 BATERY CASE FOR SEPARATE TYPE ABSOLUTE PULSE CODER
Minus polarity indication

* AM4 counter sinking Plus polarity indication /
Plus terminal with

/ 00
3-M3 screw
Minus terminal with

3-M3 screw holes
-
00 /
yL 40 i ‘-
A.3 Mounting holes
Arrow view A
- 234 -
B-62443402 A. EXTERNAL DIMENSIONS OF EACH UNIT
Fig 8 26 PUNCH PANEL (WIDE WIDTH TYPE)
Specification : A02B-Ol2O-Cl81 (Cable length : lm)

AO2B-Ol2O-Cl82 (Cable length : 2m)
AO2B-Ol2O-Cl83 (Cable length : Sm)
.. .‘.%
:+:.:.:.
. p:...:
-
Panel cut drawing of this punch panel is shown in the following:
u
T
t
4-M3
- 235 -
A. EXTERNAL DlMENSiONS OF EACH UNIT B=62443E/o2
Fig. 27
Specification : A02B-O12O-C191 (Cable length : lm)
A02EO12O-C192 (Cable length : 2m)
A02B-Ol2O-C193 (Cable length : 5m)
40
f
a
J
1
r’
I
I
I I
I I
: I I
I
I I
I I
I
I
L.
) i
Panel cut drawing of this punch panel is shown in the following:
- 243
- 236 -
E62443ao2 A. EXTERNAL DIMENSIONS OF EACH UNIT
Fig. 28 PORTABLE TAPE READER WITHOUT REELS
h
+
Paint : Munsell No. 5GY3.5/0.5 leather tone finish

Weight : Applox. 1Skg
- 237 -
A. EXTERNAL DIMENSIONS OF EACH UNIT &-62443Elo2
PORTABLE TAPE READER WITH REELS

Fig. 29
530
1
- . .-
238
Fig 0 30 TAPE READER WITHOUT REELS (SERIAL INTERFACE)
I-
Wiring screw M3 x 6
ower term inal strip
View from allow A

P
-11
n -4-653
.‘::::::i
....
_(Panel installation hole I:.:::::::<
......1
..‘.....
layout diagram) -
Note )
Install the tape reader, from the rear side of panel with holes
12Q
-l and secure with screws and nuts. If this is not convenient,
attach a MS stud in $5.3 hole and secure with a nut.
- 239 -
A. DCTERNAL DiMENSIONS OF EACH UNIT w2443E/o2
Fig. 31 TAPE READER WITH REELS
mm\ w Y
‘.:.:.:
: >:.:.
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RS-232-C :.:.z.:.:
::::;::::
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::::;:::
.:.:.;.:.
:.:.:.:.:
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b Power connector ,g::

::y:::::;
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(Panel installation hoi& :::::::::

.:.>:.:.
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..::...
.:+:.:.
:,:j:<:
q::::
:::::::::
:::j::::
B Parallel interface Coating color : Metallic silver

:.:.:.:.:
:::y:::
::::::::.
.:.:‘:.:.
connector Weight : 9kg

-.:.:.>:
::::::::.
. :**:.
A”:.:.
Unit : mm
:::::::.:
::::y::
y::::::
::y::::
: :.>x
.:.:.:.>
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:;:;;g
>:<.:.:
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Install the tape reader, from the rear side of panel with holes $#
::.&
>:.:.:.:
:::::::::
and secure with screws and nuts. If this is not convenient, ..,.....
:::I$:::
:‘:&:::
:::i:i:i:
attach a M5 stud in $5.3 hole and secure with a nut. ::::\:/
- 240 -
8-62443m2 AEXTERNALDIMENSIONS OFEACHUNIT
CONTROL TRANSFORMER
Fig. 32
Specification : A80L4001-0176
CAUTION
TURN MAIN LINE SWITCH OFF BEFORE HANDLING TBI OR TB2
I 167 r
I
,
L 125
Weight : 14kg
Unit : mm
-241-
A. EXTERNAL DIMENSIONS OF EACH UNIT BG2443402
CONTROL TRANSFORMER
Fig. 33
Specification of control transformer
Primary side rated voltage

C200V/220V/230V/380V/415V/440V/460V/480V/550V
Voltage fluctuation
Primary side rated voltage =t 15%
Frequency
SOHz/6OHz=t 3Hz
Secondary side line voltage
See the figure below.
Secondary side voltage deviation
Less than & 3%
Secondary side voltage regulation
Less than 7%
Transformer ambient temperature and humidity
-5”C+6O”C 10 - 95% (Relative humidity)
I
I
I
I
I
I
I
T82
I
T
200
to
55OV
I
I
I
I
I
I
I
I
2oov
I
i
ZOOA
---- 5A
I
I
I 1CXW 0 1ooA
L co,i---
I
I
I
----
2000
1000
IA
- 242
8-62443Em B. DCTERNAL DIMENSIONS OF EACH CONNECTOR
B
EXTERNAL DIMENSIONS OF EACH CONNECTOR
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Name
PCR CONNECTOR (SOLDERING TYPE) 1 Fig. 1 1

Fl40 CONNECTOR 1 Fig. 2 1
CONNECTOR CASE (HONDA PCR TYPE) 1 Fig. 3 1
CONNECTOR CASE (HIROSE Fl T(PE) 1 Fig. 4 1
CONNECTOR CASE (FUJITSUFCN TYPE) 1 Fig. 5 1
AMP CONNECTOR (I) ) Fig. 6 1
AMP CONNECTOR (2) 1 Fig. 7 1
CONTACT FOR AMP CONNECTOR 1 Fig. 10 1
HONDA CONNECTOR (CASE) 1 Fig. 11 1

HONDA CONNECTOR (FEMALE) I Fig. 12 I
HONDA CONNECTOR (MALE) 1 Fig. 13 1
HONDA CONNECTOR (TERMINAL Ip1YOUT) I Fig. 14 I
CONNECTOR MADE BY BURNDY (3 PINS, BLACK) 1 Fig. 15
CONNECTOR MADE BY BURNDY (3 PINS, BROWN) I Fig. 16

CONNECTOR MADE BY BURNDY (3 PINS, WHITE) I Fig. 17
CONNECTOR MADE BY BURNDY (6 PINS, BROWN) I Fig. 18
CONNECTOR MADE BY BURNDY (6 PINS, WHITE) I Fig. 19
READER PUNCHER PANEL CONNECTOR I Fig. 20
READER PUNCHER CONNECTOR METAL FIITING FOR LOCK 1 Fig. 21
POWER RECEPTACLE FOR PORTABLE TAPE READER I Fig. 22

CONNECTOR FOR HIROSE FLAT CABLE ) Fig. 23
- 243 -
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR k62443Efo2
I PCR CONNECTOR (SOLDERING TYPE)

a
::..i.
;:j:::;:
TYPE HONDA PCWE20FS (SOLDERING TYPE) ::j:::::
.‘2.‘2.
.:.:.>:.
;.>;:;:i
::::::::.
::j:::::
:::::::::
USAGE GENERAL .:.:.:.:.
::::::y
x.......
y:;::::
..:.:.:.:
;z$:::::
MATING HONDA PCS-E2OcA (METAL) ...‘.‘...
:::::::::
:::::::::
.::::::::
.:::::::::
....*...
.:.:.:.:.
HOUSING HONDA PCS-E20L (PLASTIC) :::::::::
:::::g
:.:5.:.:
:;>::;;:
‘.:.:.:.:
.:.:.>:.
:::::p:
DIMENSION :::::.y
::y;:::
.:::::::::
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A B ........x..
.:.:.,.:.:
.‘.‘.‘.......
.:;::.::::+...
, .,.:.:.:.
:j:::*
21.65 11.43 *.*i..:
;:i:g;
, PC&E2oFS 4 .:+:.:.
..:.:.:.:
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:.:.:+:
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..:*:.:.:
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::::::_::
.:.y.:.:.
- 244 -
&62443E/o2 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
Fi40 CONNECTOR
Fig. 2
-TYPE : HIROSE Fl4&2015S

USAGE : PULSE CODER INTERFACE
LINEAR SCALE INTERFACE
MPG INTERFACE
MATING/HOUSING : HIROSE Fi-2o-cV
DIMENSION
16.25
11.43
Note
This connector does not
have contacts for positions
11,13,15,17, and 19.
Tab for
2.4 2.4
See from the back (soldering side)
- 245 -
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B_62443E/o2
I
Fig a 3 CONNECTOR CASE (HONDA PCR TYPE)
TYPE : HONDA PCR-V2OLA (for 6 dia. cable)

USAGE : GENERAL .‘..*....
.‘:::y:
:::::::::
:.:::::::
:.:y:::
....... ..
.:.:.:.:.
DIMENSION :::A:::
. ,.....
:.:.;.:.:
.>>:.:.
:::::::::
. ...?..
::::::y
::::::y
$$:
.:.:.:.:.
..:.;.>:
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:::::y:
.:+:.:.
:::::::::
..:.:+:
:::::::::
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:::::::!.*
:::::::;
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......._
:::::::::
:;:3::;:
:::;:::::
::::::y
:“.:‘:.:
:y:::::
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.........
:::::::;
.........
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::::::;:
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:.:.>:.:
.L......
:::::::::
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:;:;:;:;:
. . . .. . . . .
‘.:.:.:.:
.:.:.:.:.
11.4 .: ..,...
‘.:.:.:.:
:::::::::
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. :::::::::
:::::::::
.:.y..>
+:.:.:
:::::::::
.:.p.
:: yp:
..‘......
:.:.:.:.:
.:.i:.:.
:.:.:.:.:
.:.:.:+
.:.:.:.:
.:.:.:.I.
..:.:.>:
_I .>:.:.:.
..:.:.:.:
.:.:.:.>
..:.:.:.:
. ..*...*.
::::A::
:::::::::
.:::2:::
Q .:.:+>
%::F.;:{
.::::::::
I
:::::y:
Lock bracket
- 246 -
H2443Em B. EXTERNAL DlMENSIONS OF EACH CONNECTOR
.
Fig. 4 CONNECTOR CASE (HIROSE Fi TYPE)
TYPE : HIROSE Fl-20-W

USAGE : GENERAL
DIMENSION
@Q Case
0 Cable clamp
GD Lock bracket
8 Lock lever
8 Set screw for cable clamp
21 -to.3 .
- 247 -
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B-62443/302
F” l
5 CONNECTOR CASE (FUJITSU FCN TYPE)
TYPE : FUJITSU FCN_24OC2&Y/S (for 5.8 dia cable)

USAGE : GENERAL
Cable clamp
lever
- 248 -
8-62443Efo2 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
~~~ 6 AMP CONNECTOR (1)

0
TYPE : AMP14 781204
USAGE : SERVO UNIT

CONVERTER
20OVAC INPUT i Key location
DIMENSION
(25.5) Circuit No.
Circuit No. /
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B42443402
AMP CONNECTOR (2)

Fig. 7
TYPE : AMP201 78129-6
USAGE : POWER SUPPLY UNIT CP4

ON/OFF CONTROL
DIMENSION
Circuit No.
m6)_
Circuit No. /
042443EJo2 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
Fig l
8 AMP CONNECTOR (3)
TYPE AMP20I 78288-3
USAGE POWER SUPPLY UNIT CP5

3
DIMENSION
+24V OUTPUT
I 2
1
ov
+24v
(22.96) Circuit No.
7.62
3.81
Circuit No. /
- 251 -
6. EXTERNAL DIMENSIONS OF EACH CONNECTOR B42443uo2
11%
~~~I 9 AMP CONNECTOR (4)
TYPE : AMP201 78288-3
USAGE : POWER SUPPLY UNIT CP6

+24E OUTPUT
DIMENSION
(22.96) Circuit No.
7.62
3.81
:<:::j:
.:::::j:
q::::::
.:.;:
:.
.....f
:.:.:.:*:
.‘.....‘.
.:...>:.
.‘.‘.....
::::::;::
t:::::::
.>:.;.:.
Circuit No./
.>:.>:.
i$;:;:;
.. .......
:::::;::
- 252 -
~2443Em B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
CONTACT FOR AMP CONNECTOR

Fig. IO
SEPARATE : AMP147521 8-2 (Gdd mated)

AMPl-175218-5 (Tn coated)
REEL : AMP&175196-2 (Gold mated)
AMPI-175196-5 (Tn asted)
WIRE : AWG 16,18,20
In case of reel
(21.8) /
A-A
17 .8*Oe5
w
.
3
B-B
/PLATING
A
/ PRESSER l&MARK
- 253 -
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR 642443E/o2
Fig l
11 HONDA CONNECTOR (CASE)
I
c I 1
C >
C )
A @I C 0
MR-20LMH (Plug)
39.3 44.9 39.8 17
MR-20LFH (Jack)
31 67.9 1 73.5 1 44.81 18 1 1 50
Symbol Name
Outer diameter of the cable
1 connector cover MR-20L dia 1Omm max
I 2 1 Cabledamp MR-50L dia 16mm max
3 I Stopper
I 4 1 Scfewfofcabledamp
plug (MR20,5OMH)
5
Jack (MFWO, 5OFH)
- 254 -
8-62443Em B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
Fig 12 HONDA CONNECTOR (FEMALE)

I
\\\ \\L
\\A \\T
14 15 16 17 18 19 20 %
MR-20RMH
MR-SORHF 1 61.4 1 56.4 1 1 50
I Svmbol 1 Name
1 1 Cabledamp
2 I Screw 2.6dia. x 8 I
I 3 I Connector(MR20,40FH’) I
- 255 -
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B=62443E/OZ
.a
Fjg I 13 HONDA CONNECTOR (MALE)
1 MR-SORMH 1 6li-56.41r 50 f
+
SpbOl Name
1 Cabiedamp
2 Screw 2.6dia. X 8
3 Connector (MR20,sOFH)
- 256 -
B-62443402 6. EXTERNAL DIMENSIONS OF EACH CONNECTOR
Fig 8 14 HONDA CONNECTOR (TERMINAL LAYOUT)
l MR-SOMH(W-core, plug)
l MR40MH(5&core, jack)
MRo20MH(20-core, plug)
l MR-20MH(20_core, jack)
f
f
14 15 16 77 16 19 20
- 257 -
6. EXTERNAL DIMENSIONS OF EACH CONNECTOR B-62443uo2
Fig 15 CONNECTOR MADE BY BURNDY (3 PINS, BLACK)

8
m6 ko.2
Manufacturer : BURNDY JAPAN, LTD.

? 4
Specification
Name (Connector maker Remarks
number)
Connector housing for cable SMS3PK-5 Black
For details on tools
(amp type) RC16M-23T3
required for crimp
Contact I
terminals,contact the
@older type) RCI 6M4CT3
manufacturer.
Cables : Cross sectional area : 0.75mm*(30/0.18)

Insulation diameter : 2.8mm max
Peeling length : 7.2mm
- 258 -
H2443Em 8. EXTERNAL DIMENSIONS OF EACH CONNECTOR
1.
Fig 8 16 CONNECTOR MADE BY BURNDY (3 PINS, BROWN)
6 f0.2
t
7.7

Specification
number)
Connector housing for cable SMS3PNS-5 BfoWn

(Crimp type> RCI 6W23T3
required for crimp
Contact l
(Solder type) RC16M4CT3
manufacturer.
Cables : Cross sectional area : 0.75mm2(30/0.1 8)

- 259 -
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B-624436/02
Fig. 17

,
Specification
number)
Connector housing for cable SMSSPW-5 White
Contact RCI 6M-23028 required for crimp
(Crimp type)
manufacturer.

- 260 -
8-62443uo2 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
Fig f8 CONNECTOR MADE BY BURNDY (6 PINS, BROWN)

I
7 max. ? .
l-4 I
I

specification
number)
Connector housing for cable SMSGPN-5 Brown
(Crimp type) RCl6M-23T3
required for crimp
Contact
(Solder type) RC16fVMCT3
manufacturer.

- 261 -
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B42443402
,.
/izig l
19 CONNECTOR MADE BY BURNDY (6 PINS, WHITE)
I 1
7 max. .
r
I
24.9

1 Specification 1
(Connector maker
Name
I
I Connector housina for cable I SMSGPW-5
number)
I White
Remarks
I

required for crimp
Contact (Crimp tvpe) RC16M-23028
manufacturer.
Cables : Cross sectional area : 1.27mm*(50/0.18)

insulation diameter : 2.8mm max
- 262 -
8-62443Em 8. EXTERNAL DIMENSIONS OF EACH CONNECTOR
READER PUNCHER PANEL CONNECTOR

Fig. 20
A 53.0 D 7.8 G 10.7

B 36.3 E 126 H 12
c 47.0 F 41.3 J 0.8
,‘.‘.....
.:.:...:.
>p:.:.:
P A-A . F .. I:::;:::{:
1
cross section
::::::y
...‘....
:.,>.::y
2-3.0%\ !d=-,I I..a......
:::::::j
1
READER PUNCHER CONNECTOR METAL FITTING FOR LOCK

Fig. 21
.:.>:.:
:+:.r.
.*:.*.*.
Small round ::::::*
:;:g;:
:p:::::
.......’
M2.6 X PO.45 screw Jnterlock screw head screw .‘...5..
;:i:‘::;:;
:3;::;.
‘.:.:.:”
7 ------I - .:.>:.:.
;:i:i:$;
:i:;:;i,
::y::::
,::.y.:
..:.:2.:.
....
t.:‘:‘:‘:
.::>$$:
.i:i:;:;:
‘.:.:‘:‘:
:i$g
:::::::::
:.;;.:.:
.:.>:.:
:+:::.
..>:.:::
..A....
::_:::::.
..::::y:
::<:gi,
...L.’
:.:.:.:.
:::::r$:
A’.‘.:
:::>*::..
,::y:::
:y::::
.:.:.:.:.
y.:.:.:.:
.:+:.:.
.,.::..
y.:.:.:
.>:.;:.
\ Spring washer xc:.:.
-‘:‘:.:.:
.,>.g;.
:;:$::::
>:.:.:.:
:>&$:
.>*:.
::;:;>:
‘.:.:.:.:
:::::y:
.>_>
- 263 -
B. EXTERNAL DiMENSlONS OF EACH CONNECTOR B-62443E/o2
POWER RECEPTACLE FOR PORTABLE TAPE READER

Fig. 22
4
-
Color : Cream
Note) When connecting with crimp terminal, use M4 terminal (all 3 poles)
- 264 -
8_62443E/O2 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
23 CONNECTOR FOR HIROSE FLAT CABLE

I
Specification HIROSE ELEC. CO.

HIF36A-20D-2. 54R (20contacts)
HlF3BE50D-2. 54R (5Ocontacts)
HIF3BA
T 1 1.09
I I
Section A-A’ Section B-B’ ASSY DIAGRAM
MAIN BODY PROTECTOR CRAMP
. 4
Dimensions Nod A
Description B C D
. contact
HIF3BA-20D-2.54R 20 29.97 25.5 22.86 24.13
. HIF~BB-~OD-~.S~RI 50 68.07 63.6 \ 60.96 62.23
FLAT CABLE CONNECTOR CONTACT NUMBER (HIROSE)
OUTVIEW FROM CONNECTOR SIDE.

20PINS
-ROWB
ROW A
ROW A .-+
ice
ROW8 b
OUTVIEW FROM CONNECTOR SIDE.

v 50PlNS 02 04 06 08 10
r 1
;~ ~~~~~~~~~~~~~~~~~~~~~~~~~
* •~~~~~~~~~~~~~~~~~~~~~~~~
03 05 07 09 11 13 15 17 19 21 23 25
02 04 06 08 10 12 14 16 18 20 22 24
- 265 -
&62443E/o2 C.20-PIN INTERFACECONNECTORS ANDCABLES
Solder type
Connector : PCR-E20FS (HONDA TSUSHIN KOGYO CO., Ln>.> or
FM-2015s (HIROSE ELECTRIC CO., LTD.)
Wires of 20AWG or smaller can be soldered to the connector. HONDA
TSUSHIN KOGYO CO., LTD. However, soldering many of these wires
together lowers work efficiency because the pitch of the soldering portion
of the connector is too small to support it.
To increase work efficiency HIROSE ELECRIC has developed a new

connector. By thinning out the number of pins, its soldering portion has
a pitch equal to that of the conventional HONDA TSUSHIN MF
connectors. The F’I4&2015S can be used for interfacing pulse coders and
manual pulse generators which require wires up to as 20 AWG thick for
connection with a +5V power source.
Cable wires Cable wires generally need to be developed or ordered by the machine tool
builder for the Series 16.
FANUC has developed wires that specifically suit the interface connector
of the Series 16. They are listed in the table below, for your convenience
when ordering from the manufacturer.
Cable Use Structure FANUC Manufacturer Re-

type specifica- marks
tion No.
1O-pair General purpose Ten 0.08mm2 A66L-o001- HITACHI CABLE,

cable pairs 0284 #1 OP LTD.
OKI ELECTRIC
CABLE., LTD.
CRT interface Six 0.08mm2 A66L-O001- HITACHI CABLE, 20m

(for press-mount pairs ,0295 LTD. maximum
connector)
-ore CRT interface Coaxial six A66L-0001- HITACHI CABLE, 50m

coaxial (for long distances) cores 0296 LTD. maximum
cable
Composite Pulse coderqlinear Six 0.5mm2 A66L-O001- HITACHI CABLE, 20m

12-tore scalesand manual wires and three 0286 LTD. maximum
cable pulse generators 0.18m m2 pairs OKI ELECTRIC (Note 2)
(Note 2) CABLE., LTD.
Note
For the pulse coder, scale, and manual pulse generator,
each of which has a +5-V power supply, wires need to be
selected taking into consideration the supply voltage drop
caused by the resistance of the cable.
A66LT0001-0286 has been designed for use with a cable
length of 20 mm or less. If the cable length exceeds 20
m, connect A66L-O001-0286 to a cable with a lower
resistance, such as A66L-0001-0157.
The number of manual pulse generators to be connected
is assumed to be three. If only one generator is
connected, the cable can be extended to a maximum of
50 m by connecting wires with in parallel a cross-sectional
area of 0.5 mm* for the power supply.
I
- 267 -
C. 20-PIN INTERFACE CONNECTORS AND CABLES B=62443E/o2
1O-pair cable
9 Specifications
item Unit Specifications
Product No. A66L-O001-0284#1 OP
Manufacturer HITACHI CABLE, LTD.
OKI ELECTRIC CABLE., LTD.
Rating SO’C 3OVUl2789
SOC 30VzUL80276
Material Conductor Stranded wire of tinned annealed copper
(ASTM 8-286)
- 1 Cross-iinked vinyl
Tinned annealed copper wire
Heat-resistant oilproof vinyl
Number of pairs Pairs 1 10
Conductor 1Size AWG 1 28
_
Structure Conduc- 7jO.127
tors
/mm
1Outside diameter mm I 0.38
Insulator 1Thickness mm 0.1
I Thinnest portion : 0.8 (3.1 mm)
Outside diameter mm 0.58
I(approx.1
1Core style (rating) mm
I
I UL15157(8Oc, 3OV)
Twisted Outside diameter mm 1.16
pair I (aPProx*)
1Pitch mm 20 or less
Collect the required number of twisted
pairs into a cable, then wrap binding tape
around the cable. To make the cable
round, apply a cable separator as
required.
Lay diameter (approx.) mm 3.5
Drain wire Conduc- Hitachi Cable : Not available
tors Oki Electric Cable : Available, 1O/O.12
/mm
Shield mm 0.12
braid I
85 or more
I Black
p&L
Sheath
-
mm I 1.0
mm 6.2
Standard length m I 200

Packing method - I Bundle
Qlkm
I 233 or less
Ma-km IO or more
I
V/min. 300
I
I
Flame resistance Shall pass flame resistance test WV-ISC
- of UL standards.
- 268 -
B+2443wo2 C. Z&PIN INTERFACE CONNECTORS AND CABLES
. Cable structure The cable structure is shown below.
win3identification table (HITACtil)
Insulazor color
Wire No. First Second
wire wire
1 -EL White
2 Yellow White
3 Green White
4 Red White
5 Purple White
6 Blue Brown
7 Yellow Brown
a Green Brown
9 Red Brown
10 Purple Brown
The numbers assigned to the wires correspond to the numbers in the table at right.
I
Fig.1 Cable made by Hitachi Cable
Wire identification table (OM)
Dot mark
9 ‘=g color
P; 3
Drain
i. 3-Q) First Second
wsi
wire wire wire
i Irangs Red Black

Twisted
-pair 2 Gray Red Black
wire
Binding 3 White Red Black
tape 4 Yellow Red Black
Shield 5 Red Black
Pink
braid
6 Irange -- Red Black
Sheath
7 Gray -- Red Black
a White -- Red Black
9 Yellow -- Red Black
10 Pink -- Red Black

-
The numbers assigned to the wires correspond to the numbers in the table at right.
Fig.2 Cable made by Oki Electric Cable
- 269 -
C. 2WPIN INTERFACE CONNECTORS AND CABLES B+2443E/o2
12-tore cable
. Specifications
Item Unit Specifications
Product No. A66L-OO01-0286
Manufacturer HITACHI CABLE, LTD.
OKI ELECTRIC CABLE., LTD.
Rating 8Oc, 30V
Material . Conductor,braid-shielded - Strand wire of tinned annealed cop-
wire,drain wire per (JIS C3152)
Insulator Heat-resistant flame-retardant vinyl
I
Sheath Oilproof, heat-resistant, flame-re-
tardant vinyl
Number of wires (wire ons.) Cores 6 (I to 6) 6 (three pairs)
(7 to 9)
Con- Size mm2 0.5 0.18
ductot I Structure Conduc- 20/O. I8 710.18
tors
/mm
Outside diameter mm 0.94 0.54
lnsula- Standard thickness (The mm 0.25 0.2
tor minimum thickness is at
least 80% of the standard
thickness.)
Outside diameter mm 1.50 0.94
Twisted Outside diameter mm 1.88
pair .
Direction of lay Left
Pitch mm 20 or less
LaY Twist the wires at an appropriate
pitch so the outermost layer is right-
twisted, and wrap tape around the
outermost layer.
Apply a cable separator as required.
Lay diameter mm 5.7
Drain Size mm2 0.3
Jvire
Structure Wires/mm WO.18
Shield Element wire diameter mm 0.12
braid IThickness
mm 0.3
Braid density % 70
Sheath Color Black
Standard thickness (The mm 1.1
minimum thickness is at
least 85% of the standard
thickness.)
Outside diameter mm 8.5Max. 9.0(l)
Standard length m 100
Packing method Bundle
Electri- Electric resistance (at 20C) Q/km 39.4(1 to 6) 113(7to9)
=a1per- (wire nos.)
:0t- L
nance Insulation resistance (at 20 M Q-km 15
C)
Dielectric strength (AC) V/m in. 500
=lame resistance Shall pass flame resistance test
VW-1 SC of UL standards,
(Note 1) The maximum outside diameter applies to portions other than

the drain wire.
270
562443402 C. 20-PIN INTERFACE CONNECTORS AND CABLES
. Markings on cable l Name or symbol of the manufacturer

l Manufacturing year
l Cable structure The cable structure is shown below.
Drain wire
O.lWnm2 twisted pair wire
0.5mm2 insulated wife
Bindingtape
Shield braid
Sheath
The colors in the figure indicate the colors of insulators.
- 271 -
C.2GPlN INTERFACECONNECTORS AND CABLES B_62443E/o2
&core coaxial cable

l Specifications item Unit Description
I
Specification
- IA66L-0001-0296
Manufacture - I HITACHI CABLE CO., LTD.
Manufacture’s specification - 1 C&lREFV(O)-CX-75
Number of Conductors Core

I 6
Inside Con- Size mm* 0.14

ductor
I
Components Conduc- 7/O. 16
tors
(PCS)lm
m
t-
Material
- ITin-coated Soft Copper Wire
Diameter mm 0.48
I
Insulator Material (Color) - 1 Polyethylene (White)
I
IThickness mm
I 0.17
IDiameter mm
I 1.so
Outside
Conductor
- I Tin-coated Soft Copper Wire (Rolled)
mm 0.1
IDensity
~ % 90 or more
IDiameter mm 2.10
Jacket Material Vinyl
Color Black. White. Red. Green. Yellow. Blue

I
Thickness mm 0.15
Diameter mm 2.4
Twisted Assembly Diameter mm 7.2
Thickness of Paper Tape mm 0.05
Sheath
I Material, Color Oil Tight vinyl Black
IThickness
~~- mm 0.7
Finish Diameter mm 8.7(MAX:S.O)
Conductor Resistance (2OC) Q/km 143
WIthstand Voltage (A.C.) V/min. 1000
Insulation Resistance (2O’c) Ma-km 1000
Impedance (1 OMHz) Q 75t5
Standard Capacitance (1MHz) nF/km 56
Standard Attention (1OMHr) dB/km 53
Standard Length m 200
Package form Bundle
- 272 -
b62443Em C. 20-PIN INTERFACE CONNECTORS AND CABLES
..
9 Cable structure The cable structure is shown below.
Coaxial Core
Thread
Sheath
Inside Conductor
Insulator
Outside Conductor (Rolled)
Jacket
- 273 -
C. 20-PIN INTERFACE CONNECTORS AND CABLES E62443Elo2
.“I
Cable for Di/DO

Conductor Electric
characteristic
. - Sheath Total l Desig-
Name Outer Cm- thick- outer Conduc- Allowable natjon
dia. posi- ness dia. tar current (Note)
tion resis-
tance
A66L
:*a) 0O.55mm 710.18 1.Smm 010.0mm 11OQlkm 1.6A -0001
-0041
Zable 8 A66L
00.55mm 710.18 1.7mm 012Smm 106Q/km 1.6A -0001
50 core)
-0042
3ableC 0O.55mm 710.18 1.6A A66L

116Q/km
(5-paiG ’ 1.Omm 011 .Omm ’ -0001
6 core) 01.5mm 5010.18 16Q/km -0157
1OA
Total shield
Individual shield
(for tachogenerator
signal)
For power (50/O.18)

(+5Vx 3.ovx 3)
Pair cable (7/O.18)
- 274 -
B42443Em D. LIST OF UNIT FOR CE MARKING
D
LIST OF UNIT FOR CE MARKING
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. :.~:Q~:.:.:.:.:..:...~......:
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- 275 -
D. LIST OF UNIT FOR CE MARKING 6-624436/02
LIST OF UNITS FOR CE

MARKING
CNC Unit Specification Remarks
Series Al Power unit A02&-0200+106

16 BI Power unit A029-0200-I-H 07
.
zries I/O card A02&020O~J180 40/40 W/O high-speed skip
(source output) AO2~2OO-Jl81 80/56 W/O high-speed skip
AO2&020011182 104/72 W/O high-speed skip
AO2B-02OO-Jl83 156/l 20 igh-speed skip
AO20+2OO-J184 40/40 With high-speed skip
AO26-02OG.Jl85 80/56 With high-speed skip
AO~B-O~OOYJ186 104/72 Wit high-speed skip
A028-020O-J187 1561120 Wit high-speed skip
Extended I/O A2052001 -0880

F3, F4 A2oB-2001-0881
Operator’s A2OB-2202-0730
panel A208-2202-0730
connection
(source)
Separate CRT A02&0120-C111’ Monochrome (Note 1)
Saparate 9’ A02B_020&ClOO Monochrome

POP
Separate 8.4” A028-0200-C050 Color

LCD A02E3--O20&C05 1 MMC-IV analog
Separate 7.2’ A02&-020O-C081 Soft key 7 pcs

LCD A02B-O20&C082 Soft key 12 pcs
- 276 -
B42443WO2 D. LIST OF UNIT FOR CE MARKING
I..
LIST OF UNITS FOR CE

MARKING
CNC Unit Specification Remarks
(H) : Horizontal
01) : Vertical I6-TB 9” CRT/MDl AO2B-0120-C04l#TAS Monochrome small type (H)
I6CbTB A028-012O-C051 #TAS Monochrome standard type (H)
18-n
r8cr-TB 9” POP/MD1 A02B-O120-C101#TBS Monochrome standard type (H)
,
9.5” LCD/MD1 A02B-020OX061 #fWS Standard type, Horizontal
(CAP- II ) #lFBS
(CAP- II ) A02B-O2004062#TBS Standard type, Vertical
#TFBS
(CAP- fl ) A02B-U2004065#TBS MMGN analog standard type,
#TFBS Horizontal
(CAP- II ) A02B-020O-C066#TBS MMGN analog standard type,
#TFBS Vertical
14” CRT/MD1 A02&-0200-C071 #fl-BS Analog CRT, Horizontal

(CAP- II ) #TFBS (Note 2,3)
A02B-0200-C072#TBS Analog CRT, Vertical
(CAP- II )
*FBs (Note 2.3)
Separate type A02B-Ol20-C12l#TAS Small type

MDI A02~12o-c122#TAS Standard type
l&MB 9’ CRT/MD1 A02~12CbCO41 #MAS Monochrome small type (H)

160-MB A02B-O12o-c051 #MAS Monochrome standard type (H)
;giB 9” POP/MD1 A02B-O12O-ClOl#MBS Monochrome standard type (H)

I
9.5” LCD/MD1 A02B-0200-CO61 #MBS Standard type, Horizontal
A02&-020O-C062#MBS Standard type, Vertical
A028-0200-C065#MBS MMCXV analog, standard
type, Horizontal
A028-02OO-C066#M’BS MMC-N analog, standard
type, Vertical
14” CRT/MD1 A02B-O20O-C071 #MBS Analog CRT, Horizontal

(Note 2)
A02B-0200-C072#MBS Analog CRT, Vertical
(Note 2)
I
Separate type A02EO12O-C121 #MAS Small type
MDI A02B-012o-c122#MAS Standard type
Notes
1 In a separate type 9” monochrome CRT, a cover
(A0250200-K820) must be ordered and mounted by
MTB.
2 For 14” CRT/MDl, CRT display circuit of CNC control
section is required to be changed to A025020&H045.
3 For 14” CRT/MD1 of CAP II , CRT display circuit of CNC
control section (on option 1 board) is required to be
changed to A02B-020O-JO43.
- 277 -
B-62443uo2 Index
ra 1 Analog spindle interface, 180
APC battery interface, 202
a3/3000 to a40/2000, aC3/2000 to K22/1500,
193
[Bl
[Number] Bateery case for separate type absolute pulse cod-
er, 234
1 to 1 connection, 175
Battery for memory backup, 34
l&pair cable, 268
12-tore cable, 270
14” CRT/MD1 unit (Horizontal), 217 [cl
14” CRT/MD1 unit (Vertical), 218 C series servo amplifier, 186,187
14” CRT/MD1 unit interface for CE marking (14” Cable clamp and shield processing, 27
analog CRT unit), 158
Cable connection for the absolute pulse coder, 196
2-slot control unit, 208
Cable connection for the incremental pulse coder,
20-pin interface connectors and cables, 266 195
24V input power source, 71 Cable connection for the manual pulse generator,
169
Cable for DI/DO, 274
/‘slot control unit, 210
Cable for power supply to control unit, 74
&ore coaxial cable, 272
Cable KlX, 86
Cable IUX, 87
&-slot control unit, 212
Cable lead-in diagram, 36
9.5” LCDMDI unit (Horizontal), 229
Cautionary points when wiring terminal block
9.5” LCDMDI unit (Vertical), 230 type, 90
9” CRT/MD1 unit (Small type, color), 214 Change in temperature, 5
9” CRT/MD1 unit (Small type, monochrome), 213 Conceptional diagram of signal connection, 172
9” CRT/MD1 unit (Standard, color), 216 Configuration, 3
9” CRT/MD1 unit (Standard, monochrome), 215 Configuration and installation of the control unit,
30
9” PDP display interface for CE marking, 157
Connecting input power source, 84
9” PDP/MDI unit, 225
Connecting signal cables, 86
Connecting the signal ground (SG) of the control
unit, 25
(Al Connecting with I/O modules, 89
Abbreviations, 1 Connection diagram, 83
Action against noise, 22 Connection of connector CA40,106
Address map, 146 Connection of connector CNBl, 106

Connection of FANUC I/O link by electric cable,
Address mapping of I/O card (Sink type), 133
78
Adjusting the flat display, 160
Connection of FANUC I/O link optical fiber
AMP connector (1)’ 249 cable, 79
AMP CoMector (2), 250 Connection of I/O card, 122
AMP CoMector (3)’ 251 Connection of I/O units to machine interface, 75
AMP CoMector (4)’ 252 Connection of machine operator’s panel interface

unit, 94
Analog signal inputs, 95,107
Connection of operator’s panel connection unit,
Analog signal interface, 204 116
i-l
INDEX 8_62204E-l/O2
Connection of tape reader with reels, 167

Connection of tape reader without reels, 166
Dl
Design and installation conditions of the machine
Connection of the FANUC I/O link, 77 tool magnetic cabinet, 6
Connection of the FANUC I/OUnit-MODEL A, Digital input/output module, 90
81 Dismounting the terminal block, 89
Connection to CNC peripherals, 154 DNCl interface, 174
Connector (on the cable side) specifications, 110 DNC2 Interface @&232-C), 176
CONNECTOR CASE (FUJITSU FCN TYPE),
248
CONNECTOR CASE (HIROSE FI TYPE), 247
CONNECTOR CASE (HONDA PCR TYPE), 246
El
Environment, 5
Connector for the PC board, 266
Environmental requirements of CNC, 5
Connector layout for operator’s panel connection External dimension of optical link adapter, 79
unit, 119
External dimensions of each connector, 243
Connector layout of I/O card, 46
External dimensions of each unit, 207
Connector layout of I/O card (Output on the sink
side), 125 External view of operator’s panel connection unit,
121
Connector layout of main CPU board, 39,40,41,
49
Connector layout of option-1A board, 42,44
Connector layout of option-3 board, 45 r-1
FANUC FLOPPY CASSETTE connection, 165
Connector layout of power supply unit, 37
FI40 connector, 245
Connector locations, 142
First manual pulse generator, 95
Connector made by burndy (3 pins, black), 258
Fuse Mounting Position, 115
Connector made by burndy (3 pins, brown), 259
Connector made by burndy (3 pins, white), 260
Connector made by burndy (6 pins, brown), 261
&I
Connector made by burndy (6 pins, white), 262
General-purpose DI, 99
Connector pin layout of I/O card (Sink type) (In-
General-purpose DO, 99
put signals), 126
Grouding, 85
Connector pin layout of I/O card (Sink type) (Out-
put signals), 130 Ground, 24
Connector pin signal assignment, 97
Contact for AMP connector, 253
Control transformer, 241,242 (HI
Control unit, 30 Heat exchanger for CRT/MD1 unit, 15
Cooling by heat exchanger, 8 Heat exchanger for CRT/MD1 unit, 10

Heat loss of each unit, 9
Cooling fin A, 10
Heat pipe type heat exchanger, 10
Cooling fin A/B/C, 10
High speed di signal interface, 177
Cooling fin B, 10
HONDA CONNECTOR (CASE), 254
Cooling fm c, 10
HONDA CONNECI’OR (FEMALE), 255
Correspondence between I/O signals and address-
es in a module, 92 HONDA CONNECTTOR (MALE), 256
CRT or PDP display interface, 156 HONDA CONNECI’OR (TERMINAL LAY-

OUT), 257
CRT/MD1 unit interface, 155
i-2
8-62443EJo2 INDEX
Notes on connecting the ground systems, 24

[II Notes on selecting the spark killer, 26
I/O card input signal regulatin, 123
Number of DI/DO points, 94
I/O device interface, 162
Number of points for I/O Unit-MODEL A, 93
Input signal MT’PMC, 134,148
Input signal regulations for operator’s panel con-
nection unit, 117
Input signal requirements, 200 Ku
Input signai specifications, 138 Option-2 board, 43,47,48
OT release, 108
Installation, 4
Output signal PMC’MT, 136,150
Installing the heat exchanger, 10
Output signal regulations for operator’s panel con-
Interface for manual pulse generator, 106 nection unit, 118
Output signal specifications, 140
WI
Key switch addresses, 100 [P)
Keyboard interface, 161 PCR connector (Soldering type), 244
PDP/MDI unit, 226
Pendant type manual pulse generator, 233
[Ll PMC addresses, 109
LCD display interface, 159
Portable tape reader connection, 164
LED addresses, 104
Portable tape reader with reels, 238
Linear scale interface, 197
Portable tape reader without reels, 237
List of unit for CE marking, 275
Position coder, 231
List of units for CE marking, 276,277
Position coder interface, 183
Power ON/OFF control signal, 108
Power receptacle for portable tape reader, 264
[Ml Power supply for the control unit, 71
Machine operator’s panel interface unit dimension Power supply unit connection, 66,69
diagram (Including connector locations), 112
Power supply unit panel layout, 67
Machine operator’s panel interface unit mounting
dimension diagram, 113 PPR connection, 163
Major connection precautions, 110 Procedure for replacing the battery, 35
Manual pulse generator, 232 Procedure for turning off the power, 73
Manual pulse generator interface, 168 Procedure for turning on the power, 73
Manuals related to the Series 16,l Pruduct name, 1

Punch panel (Narrow width type), 236
Matrix DI, 100
Punch panel (Wide width type), 235
Matrix DO, 104
Mounting and dismounting modules, 82
Mounting the terminal block, 89
Multi-points connection, 174
[RI
Reader puncher connector metal fitting for lock,
263
Reader puncher panel connector, 263
(Nl Receiver circuit, 201
Noise suppressor, 26 Related manuals, 1
i-3
INDFx &62204E-1102
Relative humidity, 5 Servo amplifier interface, 185

Remote buffer interface @&232-C), 170 Servo interface, 184
Remote buffer interface (RS-422), 172 Signal assignment, 97
Replacing the battery, 35 Source output I/O card, 138
Required tools for connection of cable connector, Specifications of the output signals of the I/O card
266 (Sink Type), 124
Room temperature, 5 Spindle interface, 178
RS-232-C serial port, 162 State of the LEDs on the machine operator’s panel
interface unit, 110
Structure of FANUC I/O Unit-MODEL A, 81
El System configuration, 96
S series servo amplifier, 185

Separate type 8.4” LCD unit, 227,228
Separate type 9” CRT unit (Color), 220 n1
Separate type 9” CRT unit (Monochrome), 219 Tape reader with reels, 240
Separate type 9” PDP unit, 223 Tape reader without reels (Serial interface), 239
Separate type 9” PDP unit (for CE marking), 224 Temperature rise within the cabinet, 8
Separate type detector inteface, 197 Terminal for signal for warding, 95
Separate type MD1 unit (Small type), 221 Terminator TX, 88
Separate type MD1 unit (Standard), 222 The heat pipe type heat exchanger, 18
Separate type pulse coder interface, 198 Thermal design of the cabinet, 8
Separating signal lines, 22 Time requirements, 201

Serial pulse coder A and B, 188 Total connection, 50
Serial pulse coder C (for OS or subsequent mod-
els), 189
Serial pulse coder C (for models 4-0s to O-OSP
(regardless of incremental or absolute com-
WI
mand)), 190 Vibration, 5
Serial pulse coder interface, 188
Serial spindle interface, 179
Serial a pulse coder Interface, 191 [WI
Series spindle amplifier interface, 181 Weight of optical link adapter, 79
i-4
Revision Record
FANUC Series 16/l 8/l 60/l 80--MODEL B CONNECTION MANUAL (HARDWARE! (B-62
02 Nov., ‘94 Addition of Series 18/l 60/l 8O-MODEL B.
01 Mar., '94
Edition Date Contents Edition Date Co

· No part of this manual may be
reproduced in any form.
· All specifications and designs

are subject to change without
notice.

FANUC Series 16/160/18/180 –Model B CONNECTION MANUAL (Hardware)

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FANUC Series 16/160/18/180 –Model B CONNECTION MANUAL (Hardware)

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FANUC Series 16/160/18/180 –Model B

IPREFACE ............................ ..................... ........ ......... 1

3.1 ENVIRONMENTAL REQUIREMENTS OF CNC ........................................ 5

4. TOTAL CONNECTION *m*~mm*m*~~*mmom~~m~~mo*~mo*~m*~~*~o~*mm~mmm**o*m~mmo* 50

5.1 POWER SUPPLY UNIT PANEL LAYOUT ............................................. 67

6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE . l l .... l l . l l l l l l l a l l l l l

6.2.1 General ..................................................................... 77

6.8 USEOFTWOVOCARDS.. ....................................................... 152

7. CONNECTION TO CNC PERIPHERALS . mm~mmmmmmmm*~mmmoa~mmm~mmmm~mmm~ .... 154

7.1034 Serial czpulse coder interface ............................................... 191

A. EXTERNAL DIMENSIONS OF EACH UNIT.. ... .. .... . l ~mmmmomomommmoomommmmm 207

B. EXTERNAL DIMENSIONS OF EACH CONNECTOR ...... l mmmmm~mmmm~mmmmmmmm 243

CmZ&PIN INTERFACE CONNECTORS AND CABLES m m

D. LIST OF UNIT FOR CE MARKING l a~~~om~mmom~~~~mmmm~~omam~m~~~mmommmoooao 275

This manual describes the electrical and structural specifications required

The models covered by this manual, and their abbreviations, are :

FANUC Series 16-TB 16-TB

FANUC Series 18-TB 18-l-0

FANUC Series 160-TB 160-TB

FANUC Series 180-TB 180-TB

I CONNECTION MANUAL (HARDWARE) B-62443E

I CONNECTION MANUAL (FUNCTION) 1w2443E-1 1 1

IOPERATOR’S MANUAL (For LATHE) I

IMAINTENANCE MANUAL 8-62445E

PROGRAMMING MANUAL B+1803E-1

FAPT MACRO COMPILER PROGRAMMING MANUAL B-661 02E

Table 1 Manuals Related

FANUC Super CAP T OPERATOR’S MANUAL 8_62444E-E-1

FANUC Super CAP M PROGRAMMING MANUAL

CONVERSATIONAL AUTOMATIC PROGRAMMING B-61 804E-1

CONVERSATIONAL AUTOMATh PROGRAMMING s-61 804E-2

The following figure shows the configuration of the electrical system of

Machine tool magnetic cabinet \

IiSTALLATlON In storage or transportation -20°C to +6O”C

When power supply Al is used and AC out- 0.8kVA

When power supply BI is used and AC out- 0.5kVA

3.4 When a cabinet is designed, it must satisfy the environmental conditions

The CRT screen can be distorted by magnetic interference.

l/O base unit

Refer to FANUC CONTROL MOTOR a Series Descriptions

Cooling fin A A02B-0053-K303 9.1 W/“C 196x90x1OOOmm

Cooling fin B A02B-O053-K304 1o.1w/oc 444 x 90 x 650mm

Cooling fin C A02B-O0533<305 25.2W/“C 560 x 90 x 970mm

Heat pipe type

I Heat exchanger for AO2BqO603<401

3.6.1 Thecooling fin is shown in Fig. 3.6.1 (a).

Viewed from cabinet mounting side

Fig.3.6.l(a) External view of cooling fin

It is installed in a cabinet made by the machine tool builder.

Fig.3.6.1 (b) Internal view of cooling fin

The cooling fin can be installed in two ways, as shown in Fig.3.6.l(b).

Set the slit to the intake side and

AM4 II I I I cooling fins. Its

(Mounting diagram (example) 1

Fig.3.6.l(c) External dimension and mounting method of cooling fin A (0254053-K303)

External dimensions Mounting stud for cooling fins

Mounting diagram (example)

(Make a hole 5 dia. for

Fig.3.6.l(d) External dimension and mounting method of cooling fin 6 (A02B405WC304)

P for fan motor Fan motor /

6-6 dia. hole or M5

Fig.3.6.l(e) External dimension and mounting method of cooling fin C (A02B4053-K305)

External dimensions of External dimensions of

(1) Use M5 screws to mount the heat exchanger.

4. TOTAL CONNECTION m~mm*m**mmomm~~mo~mo~m~~~o~*mm~mmm**om~mmo 50

D. LIST OF UNIT FOR CE MARKING l a~~~om~mmom~~mmmmomam~m~~~mmommmoooao 275