You are on page 1of 22

603.97.

236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 1

This Supplement describes the main instructions for using the Dualogic mechanical gearbox with electronic control fitted on Fiat Punto.
Read this entire Supplement to make sure you know how to use the gearbox correctly. This will help you to perform the correct opera-
tions right from the start.
For all other information not contained herein, refer to the Owner Handbook this Supplement is attached to.
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 2

CONTENTS
DUALOGIC GEARBOX .................................................................................................................................................................................... 3
HOW TO MOVE OFF ....................................................................................................................................................................................... 3
OPERATION ......................................................................................................................................................................................................... 4
WARNING LIGHTS AND MESSAGES ........................................................................................................................................................... 10
TOWING THE CAR ........................................................................................................................................................................................... 13
IF A FUSE BLOWS ............................................................................................................................................................................................... 13
SERVICE SCHEDULE .......................................................................................................................................................................................... 14
CHECKING OIL LEVEL ...................................................................................................................................................................................... 14
AIR CLEANER ...................................................................................................................................................................................................... 14
ENGINE CODES - BODYWORK VERSIONS .............................................................................................................................................. 15
PERFORMANCE .................................................................................................................................................................................................. 15
TRANSMISSION .................................................................................................................................................................................................. 16
WEIGHTS .............................................................................................................................................................................................................. 17
CAPACITIES .......................................................................................................................................................................................................... 18
CO2 EMISSIONS .................................................................................................................................................................................................. 18
FUEL CONSUMPTION ...................................................................................................................................................................................... 19

2
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 3

DUALOGIC GEARBOX HOW TO MOVE OFF


The car is fitted with a mechanical gear-
box with electronic control called “Dua- MANUAL MODE
logic” that can work in two operating IMPORTANT To use the system proper-
modes: MANUAL and AUTO. ly, you are recommended to press ped-
This gearbox consists of a conventional als with the right foot only.
mechanical transmission with gearshift ❒ Press the brake pedal.
lever A-fig. 1, to which an electronical-
ly-operated electrohydraulic device has fig. 1 F0M0270m ❒ Start the engine.
been added which controls automatically ❒ Move the gear lever to + (UP) fig. 1 to
the clutch and gear engagement. engage the first gear (if the gear lever is
at N or R just move the gear lever to
central position) or to R fig. 2 to en-
gage reverse.
❒ Release the brake pedal and press the
accelerator pedal.
❒ When running move the gear lever to
+ (UP) fig. 1 for upshifting or to –
fig. 2 F0M0271m (DOWN) fig. 1 for downshifting.

3
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 4

OPERATION

The gearbox can work in two operating


modes:
❒ the first mode is manual (MANUAL):
the driver directly requests gearshift-
ing;
fig. 3 F0M0272m
❒ the second mode is automatic (AU- fig. 4 F0M0273m

TO): the system directly decides when


AUTOMATIC MODE shifting gears. With this operating log- GEAR LEVER
ic it is possible to activate the ECO
IMPORTANT To use the system proper- (Economy) function to contain con- The gear lever A-fig. 1 is located on the
ly, you are recommended to press ped- sumption by pressing button E-fig. 4 central console and it is of the floating
als with the right foot only. set on the instrument panel. To shift “multi-stable position” type, i.e.: it features
gears and to select the operating mode three stable positions and three unstable
❒ Press the brake pedal. ones.
(MANUAL or AUTO) use the gear
❒ Start the engine. lever with whatever speed. The three stable positions correspond to
❒ Move the gear lever to A/M neutral N-fig. 2, reverse R-fig. 2 and cen-
fig. 3 to engage the automatic mode or tral position set between the unstable po-
to R-fig. 2 to engage reverse. sitions UP (+) and DOWN (–) fig. 1.
❒ Release the brake pedal and press the Unstable positions (i.e.: positions aban-
accelerator pedal. doned as soon as the gear lever is released)
are the upshifting position UP (+), the
downshifting position DOWN (–) and the
automatic mode position (A/M) fig. 3.

4
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 5

To return to manual mode, set the gear MANUAL OPERATION


lever back to A/M. (MANUAL)
With the car stationary and the key re- In this operating mode, the decision to
moved, it is possible to shift the lever change gear is left to the driver who de-
with/without the brake pedal pressed. The cides the most appropriate moment.
system will perform no actuation when
shifting the lever and the gear engaged will To change gears in MANUAL operating
be the one stored before removing the ig- mode proceed as follows:
nition key. ❒ move the gear lever to + (UP)
IMPORTANT With the engine running, any fig. 1 to engage higher gear; fig. 5 F0M1017g

error between lever position and gear en- or


gaged is indicated by a buzzer sounding un-
til restoring proper condition. ❒ move the gear lever to – (DOWN) Do not rest your hand on the
fig. 1 to engage lower gear. gear lever when your are not
shifting gears or if you are in
When shifting gears it is not necessary to Auto/Manual mode.
release the accelerator pedal.
The system will cut in preventing gearshift-
ing if the request to change gear could im-
pair regular operation of engine and trans- AUTOMATIC OPERATION
mission. (AUTO)
The system will warn the driver that the For engaging/disengaging the automatic
required gear will not be engaged through operating mode (AUTO), move lever to
the sound of the buzzer and a dedicated A/M fig. 3: automatic mode activation is
message on the reconfigurable multifunc- indicated by message AUTO fig. 5 and
tion display (see paragraph “Warning gear engaged on the reconfigurable multi-
lights and messages”). function display.
The system will shift gears automatically
when the engine reaches idle rpm (e.g.:
at slowing down).

5
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 6

With AUTO mode active, the system de- Automatic operation ENGAGED GEAR DISPLAYING
cides to change gear depending on car (AUTO - ECO)
speed, engine rpm and how the accelera- One second after turning the ignition key
tor pedal is pressed. It is however possi- The ECO function can be activated only to MAR, the gear engaged and the last op-
ble to change gears with the control lever with automatic mode active. erating mode adopted (AUTO or
without deactivating the automatic mode: MANUAL) will be displayed on the re-
To activate the ECO function press but- configurable multifunction display:
this function called “gear advice” suspends ton E-fig. 4 located on the instrument
the automatic mode for the time required panel. After activating this function, the re- N = neutral;
to change gear. configurable multifunction display shows 1 = first gear;
the gear engaged and words AUTO and
E (see next paragraph). 2 = second gear;
With ECO function active the system will 3 = third gear;
Do not rest your hand on the select the most suitable gear (according to
gear lever when your are not car speed, engine rpm and how the accel- 4 = fourth gear;
shifting gears or if you are in erator pedal is pressed) to save as much 5 = fifth gear;
Auto/Manual mode. fuel as possible.
6 = sixth gear (Multijet version);
If necessary (e.g.: overtaking), after press-
ing the accelerator pedal fully down, the R = reverse.
system will change gears in order to pro-
vide suitable torque and power for accel-
eration (this will take place in automatic
mode regardless of ECO function con-
dition, ON or OFF).

6
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 7

STARTING THE ENGINE IMPORTANT When trying to start the


engine with gearbox not in neutral (any
The engine can be started either with a gearshift lever position other than N) and
gear engaged or in neutral (N); with gear without pressing the brake pedal, the re-
engaged always press the brake pedal first. configurable multifunction display will
Before starting the engine, you are rec- show a dedicated message (see paragraph
ommended to set the gear lever to neu- “Warning lights and messages”). In this
tral (N). event, to start the engine just repeat op-
eration keeping the brake pedal pressed.
After starting:
fig. 6 F0M1018i IMPORTANT Opening the driver’s door
❒ the gearbox sets to neutral (N) auto- will make the system activate the hydraulic
matically section in order to prepare it for next en-
If the ECO function is on, the reconfig- gine starting.
urable multifunction display will show E ❒ lever keeps the same position it had be-
(Economy) next to the gear engaged fore starting
fig. 6. ❒ the reconfigurable multifunction display
IMPORTANT If after 10 seconds (with ig- shows (N) and a buzzer will indicate if
nition key to MAR) the display does not the lever position and the gear engaged
show the gear engaged, turn the ignition are not matching If the engine fails to start with
key to STOP and wait for the display to ❒ gears that can be engaged are: 1 , 2 or
st nd the gear engaged, the driver
turn off, then repeat system switch on. If reverse gear (R), with brake pedal is informed of the potential-
the fault persists, contact Fiat Dealership. pressed. ly dangerous situation due to
the fact that the gearbox is in neutral
by the buzzer.

7
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 8

MOVING OFF Starting in 2d gear BUZZER INDICATIONS


THE CAR ❒ press the brake pedal; Due to safety reasons, the buzzer is acti-
The engine can be started either with 1st, ❒ with lever in (N) or (R) fig. 2 move the
vated when the car is parked with the
2nd (recommended on poor grip roads), or lever to central position and then to +
gearbox in neutral (N) (signal that can be
reverse (R) gear. noted turning the ignition key to STOP);
(UP) fig. 1;
With the car stationary, the engine run-
Starting in 1st gear ❒ with lever in central position yet, move ning and gear (1st), (2nd) or (R) engaged,
the lever twice to + (UP) fig.1; the system activates the buzzer and au-
❒ press the brake pedal;
❒ release the brake pedal and press the tomatically shifts to neutral (N) when:
❒ with lever in (N) or (R) move the lever accelerator.
to central position; ❒ no action is made on the accelerator
and/or brake pedals for at least 3 min-
❒ with lever in central position yet, move Starting in reverse (R) utes;
the lever to + (UP) fig. 1; ❒ press the brake pedal; ❒ the brake is pressed for over 10 min-
❒ release the brake pedal and press the IMPORTANT If the car is moving, reverse utes;
accelerator (pressing the accelerator
pedal quickly flat out and deactivating
will be engaged if, within 1.5 seconds from ❒ the driver’s door is opened and the ac-
the request of engaging reverse the car celerator and brake are not touched for
the ASR (if any) with the relevant but- speed is lower than 3 km/h: if the request
ton on the dashboard, will obtain a at least 1.5 seconds;
is not effected, the system will keep the
“brilliant” start). gear engaged, or if the car speed slows ❒ a gearbox failure has been detected.
down below 10 km/h the system will set
the gearbox to neutral (N); the manoeu-
vre shall therefore be repeated.
❒ move the lever to (R) fig. 2;
❒ release the brake pedal and press the
accelerator.

8
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 9

PARKING THE CAR IMPORTANT NOTES ❒ though highly inadvisable, if when trav-
elling downhill for some unexpected
To park the car safely it is absolutely nec- ❒ With the car stopped and a gear en- reason the car is set to neutral (N),
essary to press the brake pedal and to en- gaged always keep the brake pedal when the engagement of a gear is re-
gage first gear or reverse (R) and also the pressed until deciding to move off, then quested, the system automatically en-
hand brake if the car is on a slope; it is al- release the brake pedal and accelerate gages the best gear in relation to the
so absolutely necessary to wait for the re- gradually; speed of the car to allow the correct
configurable multifunction display show-
ing the gear engaged to go off before re- ❒ during prolonged halts with the engine transmission of torque to the wheels;
leasing the brake pedal. running it is advisable to keep the gear- ❒ when needed, with the engine off you
box in neutral (N); can change gear with the key on MAR
IMPORTANT NEVER leave the car with
gearbox in neutral (N). ❒ to safeguard clutch efficiency do not use and the brake pedal depressed. In this
the accelerator to keep the car still case the instructions required to change
(e.g.: when the car is parked facing up- the gear letting at least 5 seconds pass
hill) since clutch overheating could dam- between one gear shift and the other, in
age it. Use the brake pedal and press order to preserve proper operation of
the accelerator pedal only when decid- the hydraulic system and of the pump
ing to move off; in particular;
❒ use second gear only when more con- ❒ pressing the accelerator pedal quickly
trol is needed for moving off manoeu- flat out and deactivating the ASR, if any,
vres with poor grip; will obtain a “brilliant” start;
❒ if, in reverse gear (R), first gear is to ❒ when starting uphill, accelerating grad-
be engaged or vice versa, shift gear on- ually and fully immediately after releas-
ly when the car is stopped completely ing the hand brake or the brake pedal
and with the brake pedal pressed; will obtain higher engine rpm pick-up.

9
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 10

WARNING LIGHTS REDUCE GEARS MANUAL MODE NOT


AVAILABLE
AND MESSAGES Warning light comes on (together with
the message on the reconfigurable multi- The message on the reconfigurable mul-
function display) to warn the driver of the tifunction display comes on when, with en-
“DUALOGIC” incorrect use of the gearbox. gine on, the MANUAL mode cannot be
t TRANSMISSION
FAILURE (red)
In this event, the system could automati-
cally activate system protection proce-
selected.

Turning the ignition key to MAR dure.


the warning light shall come on, but it
should go off a few seconds after.
The warning light comes on flashing on the
cluster (together with the message on the If the warning light continues
reconfigurable multifunction display and If the message on the recon-
to stay on (together with the figurable multifunction dis-
the buzzer) to indicate a gearbox failure. message on the reconfig- play continues to stay on,
urable multifunction display), contact Fiat Dealership.
contact Fiat Dealership.

In the case of a gearbox


fault, contact Fiat Dealer-
ship as soon as possible to
have the system checked.

10
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 11

AUTOMATIC MODE NOT CLUTCH OVERTEMPERATURE PUSH BRAKE PEDAL - DELAYED


AVAILABLE The message on the reconfigurable mul- STARTUP
The message on the reconfigurable mul- tifunction display comes on together with Messages are displayed in turns and in se-
tifunction display comes on when, with en- the buzzer to indicate clutch overheating. quence on the reconfigurable multifunc-
gine on, the AUTO mode cannot be se- In this event, reduce gears and stop the tion display, together with the buzzer to
lected. car (turning the engine off) until regular indicate brake pedal failure when trying to
operating conditions are restored. start the engine.
IMPORTANT Messages are displayed on-
ly if at startup a gear other than neutral
(N) is engaged.
If the message on the recon-
figurable multifunction dis-
play continues to stay on,
contact Fiat Dealership.
If the message on the recon-
figurable multifunction dis-
play continues to stay on,
contact Fiat Dealership. If messages on the reconfig-
urable multifunction display
continue to stay on, contact
Fiat Dealership.

To safeguard clutch efficien-


cy do not use the accelerator
to keep the car still (e.g.:
when the car is parked facing
uphill) since clutch overheating could
damage it. Use the brake pedal and
press the accelerator pedal only when
deciding to move off.

11
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 12

GEAR NOT AVAILABLE OPERATION NOT ALLOWED SET TO NEUTRAL N


The message on the reconfigurable mul- The message on the reconfigurable mul- The message on the reconfigurable mul-
tifunction display comes on together with tifunction display comes on together with tifunction display comes on together with
the buzzer in the following cases: the buzzer when the system refuses the the buzzer to warn the driver that neutral
request to change gear since certain in- shall be engaged.
❒ system failure inhibiting gear shifting; dispensable conditions are lacking.
Engaging neutral (N), displayed message
or shall turn off.
❒ system failure allowing to engage only PUSH BRAKE PEDAL - REPEAT
first gear (1), second gear (2), third gear OPERATION
(3) or reverse (R). The message on the reconfigurable mul-
tifunction display comes on, in certain cas-
es with the buzzer when under certain
conditions, due to safety reasons, you try If the message on the recon-
to change gears without pressing the figurable multifunction dis-
brake pedal. play continues to stay on,
contact Fiat Dealership.

If the message on the recon-


figurable multifunction dis-
play continues to stay on,
contact Fiat Dealership.

If the message on the recon-


figurable multifunction dis-
play continues to stay on,
contact Fiat Dealership.

12
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 13

TOWING THE CAR IF A FUSE BLOWS


Make sure that the gearbox is in neutral For fuse location see pictures in paragraph “If a fuse blows” in section “In an emergency”
(N) (checking that the car moves if in the Owner Handbook.
pushed) and tow as for a car with tradi-
tional mechanical gearbox (see Owner
Handbook).
Should it be impossible to set to neutral,
do not tow the car and contact Fiat FUSE AMPERE
Dealership. Dualogic gearbox fuse box (power supply + battery) 84 10
Dualogic gearbox fuse box (power supply + key) 16 7,5

13
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 14

SERVICE SCHEDULE

1.4

Check the transmission Every


control oil level 30.000 km

CHECKING OIL LEVEL

DUALOGIC GEARBOX HYDRAULIC SYSTEM OIL


For the transmission control oil level check and for clutch get in touch only with the Fiat Service Network.

WARNING Waste gearbox oil contains dangerous substances for the environment. For chang-
ing the oil we advise contacting Fiat Dealerships who are equipped for disposing
of used oil respecting nature and the law.

AIR CLEANER
To have the air cleaner replaced contact Fiat Dealership.

14
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 15

ENGINE CODES - BODYWORK VERSIONS

Versions Engine Body version


code 3 door 5 door
4 seat 5 seat 4 seat 5 seat

350A1000 199AXB11 15B 199AXB11 15 199BXB11 16E 199BXB11 16


1.4
199A7000 (*) 199AXH11 21B 199AXH11 21 199BXH11 22D 199BXH11 22

(*) Version with DPF.

PERFORMANCE
Top speed after initial car use is 165 km/h with engine 1.4.

15
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 16

TRANSMISSION

1.4

Five forward gears and reverse electrohydraulic system


Gearbox with
with electronic control

Clutch Single-disk, dry with electric-hydraulic control

Drive Front

16
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 17

WEIGHTS
Weights (kg) 1.4
3 door 3 door 5 door
4 seat 5 seat 5 seat
Kerb weight
(including fuel, space-saver spare
wheel, tools and accessories): 1025 1025 1040
Payload (*)
including the driver: 480 560 560
Maximum admitted loads (**)
– front axle: 850 850 850
– rear axle: 850 850 850
– total: 1505 1585 1600
Towable loads:
– trailer with brakes: 1000 1000 1000
– trailer without brakes: 400 400 400
Maximum load on roof: 50 50 50
Maximum load on tow hitch: 60 60 60

(*) If special equipment is fitted (sunroof, tow hitch, etc.) the unladen car weight increases thus reducing the specified payload.
(**) Loads not to be exceeded. It is the driver’s responsibility to place goods in the boot and/or on the loading surface in accor-
dance with the maximum permissible loads.

17
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 18

CAPACITIES
1.4
Specified fuels
litres kg Recommended products

Dualogic gearbox 0,7 0,59 TUTELA CAR CS SPEED -


hydraulic system Special oil with
“ATF DEXRON III” additive

CO2 EMISSIONS

CO2 emissions according to European Directive in force (gr x 100 km).


CO2 emission value referred to combined consumption is 134 (gr x 100 km) with engine 1.4.

18
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 19

FUEL CONSUMPTION
Fuel consumption according to European Directive in force Urban Extra-urban Combined
(litres x 100 km)

1.4 6.8 5.0 5.7

Consumption in AUTO-ECO logic.

19
603.97.236 PuntoACTUAL Dual GB 31-07-2009 11:03 Pagina 20

Fiat Group Automobiles S.p.A. - Customer Services - Technical Services - Service Engineering
Largo Senatore G. Agnelli, 5 - 10040 Volvera - Torino (Italia)
Print n° 603.97.236 - 07/2009 - 1 Edition

You might also like