82 D Error codes – 1 Engine

Error codes (Volvo TAD1250VE

page
–

engine)
Description Limitation Action Connec- Diagnos-
tions and tic menu
compo-
nents
Code Flash J1587
94/FMI 3.6 PID94/ Sensor fuel No limitation. Check the cable har- D794/B:16 -
FMI pressure, ness between control
short-circuited unit and component.
to voltage, Check the sensor.
ground, or
open circuit.
94/FMI 3.8 PID94/ Low fuel pres- No limitation. Change the fuel filter. - -
FMI sure (feed). Change the fuel
prefilter.
Check if pressure can
be built up with the
hand pump.
97/1 2.1 PID97/ Water in fuel. No limitation. Drain water - -
1 separator.
Clean metal filter in
the fuel feed’s hose
connection on the
engine.
Check fuel filter and
fuel pre-filter.
97/3 2.9 PID97/ Sensor water- No limitation. Check the cable har- D794/B:8 -
3 in-fuel short- ness between control
circuited to unit and component.
ground or open Check the sensor.
circuit.
98/FMI 5.7 PID98/ Low oil level. No limitation. Check the oil level. - ENGINE,
FMI menu 6
98/FMI 5.9 PID98/ Sensor oil lev- No limitation. Check the cable har- D794/B:3, ENGINE,
FMI el, short- ness between control B:4, A:31 menu 6
circuited to volt- unit and component.
age, ground, or Check the sensor.
open circuit.
100/1 6.6 PID10 Low engine oil The engine is Check the oil level. - ENGINE,
0/1 pressure. switched off. Change oil filter. menu 6

Check the system

pressure valves and
the safety valve in the
lubrication system.
Check the sensor.

VDCF02.03GB Workshop manual DCF 280-520

 D Error codes – 1 Engine 83

Description Limitation Action Connec- Diagnos-

tions and tic menu
compo-
nents
Code Flash J1587
100/3 3.1 PID10 Sensor oil pres- No limitation. Check the cable har- D794/B:11 ENGINE,
0/3 sure cable, ness between control menu 6
short circuit to unit and component.
voltage. Check the sensor.
100/4 3.1 PID10 Sensor oil pres- No limitation. Check the cable har- D794/B:11 ENGINE,
0/4 sure, open cir- ness between control menu 6
cuit or short unit and component.
circuit to Check the sensor.
ground.
102/0 3.5 PID10 High booster No limitation. Check turbocharger. - ENGINE,
2/0 pressure. Check the sensor. menu 6

Check fuel quality and

injectors.
102/1 3.5 PID10 Boost pres- Reduced engine Check the air filter. - ENGINE,
2/1 sure low. power. Check turbocharger. menu 6

Check the sensor.

Check the fuel feed
pressure.
102/3 3.4 PID10 Sensor, boost The engine jerks Check the cable har- D794/A:22 ENGINE,
2/3 pressure, cable more than normal ness between control menu 7
short-circuited during accelera- unit and component.
to voltage. tion or load. Check the sensor.
102/4 3.4 PID10 Sensor boost The engine jerks Check the cable har- D794/A:22 ENGINE,
2/4 pressure, cable more than normal ness between control menu 7
short circuit to during accelera- unit and component.
ground or open tion or load. Check the sensor.
circuit.
105/0 6.2 PID10 High charge-air The engine is Check the coolant - ENGINE,
5/0 temperature. switched off. level. menu 7
Check that charge-air
cooler is clean.
Check the thermo-
stat.
Check the sensor.
105/3 3.2 PID10 Sensor charge- No limitation. Check the cable har- D794/A:47 ENGINE,
5/3 air tempera- ness between control menu 7
ture, cable unit and component.
short-circuited Check the sensor.
to voltage or
open circuit.

Workshop manual DCF 280-520 VDCF02.03GB

84 D Error codes – 1 Engine

Description Limitation Action Connec- Diagnos-

tions and tic menu
compo-
nents
Code Flash J1587
105/4 3.3 PID10 Sensor charge- No limitation. Check the cable har- D794/A:47 ENGINE,
5/4 air tempera- ness between control menu 7
ture, cable unit and component.
short circuit to Check the sensor.
ground or open
circuit.
106/ 3.4 PID10 Sensor boost The engine jerks Check the cable har- D794/A:22 ENGINE,
FMI 6/FMI pressure, more than normal ness between control menu 6
short-circuited during accelera- unit and component.
to voltage, tion or load. Check the sensor.
frame, or open
circuit.
106/ 3.5 PID10 High charge-air No limitation. Check the cable har- - ENGINE,
FMI 6/FMI pressure. ness between control menu 6
unit and component.
Check the sensor.
110/0 6.1 PID11 High coolant No limitation. Check the coolant - ENGINE,
0/0 temperature. level. menu 7
Check that radiator is
clean.
Check the
thermostat.
Check the cap on the
expansion tank.
Check if there is air in
coolant system.
Check the sensor.
110/3 3.3 PID11 Sensor coolant Preheating is acti- Check the cable har- D794/B:27 ENGINE,
0/3 temperature, vated even if en- ness between control menu 7
cable short- gine is warm. unit and component.
circuited to volt- Check the sensor.
age or open
circuit.
110/4 3.3 PID11 Sensor coolant Preheating is acti- Check the cable har- D794/B:27 ENGINE,
0/4 temperature, vated even if en- ness between control menu 7
cable short cir- gine is warm. unit and component.
cuit to ground. Check the sensor.
111/1 2.2 PID11 Low coolant No limitation. Check the coolant - -
1/1 level. level; fill if necessary.
Check the sensor.

VDCF02.03GB Workshop manual DCF 280-520

 D Error codes – 1 Engine 85

Description Limitation Action Connec- Diagnos-

tions and tic menu
compo-
nents
Code Flash J1587
111/ 2.3 PID11 Sensor coolant No limitation. Check the cable har- D794/B:23 -
FMI 1/FMI level, short cir- ness between control
cuit to voltage. unit and component.
Check the sensor.
153/ 7.7 PID15 Too high crank- No limitation. Clean the crankcase - -
FMI 3/FMI case ventilation ventilation.
pressure. Check for wear on
cylinder liner, piston
and piston rings.
153/ 7.7 PID15 Crankcase No limitation. Check the cable har- D794/B:28 -
FMI 3/FMI ventilation ness between control
pressure sen- unit and component.
sor, short cir- Check the sensor.
cuit to voltage,
ground or open
circuit.
158/ 3.9 PID15 Low battery The engine may Check and charge the - -
FMI 8/FMI voltage. be difficult to start. batteries.
Check alternator.
Check the battery
cables.
172/ 7.9 PID17 Sensor air tem- No limitation. Check the cable har- D794/A:47 ENGINE,
FMI 2/FMI perature inlet, ness between control menu 7
short-circuited unit and component.
to voltage, Check the sensor.
ground, or
open circuit.
175/0 5.8 PID17 High engine oil Reduced engine Check the oil level. - ENGINE,
5/0 temperature. power. Check lubrication sys- menu 7
tem’s thermostat.
Check the sensor.
175/3 3.7 PID17 Sensor, oil tem- No limitation. Check the cable har- D794/A:31, ENGINE,
5/3 perature, cable ness between control B:3, B:4 menu 7
short-circuited unit and component.
to voltage or Check the sensor.
open circuit.
175/4 3.7 PID17 Sensor oil tem- No limitation. Check the cable har- D794/A:31, ENGINE,
5/4 perature, cable ness between control B:3, B:4 menu 7
short circuit to unit and component.
ground. Check the sensor.
190/ 2.6 PID19 Engine speed No limitation. Ease off throttle or se- - -
FMI 0/FMI too high. lect higher gear.

Workshop manual DCF 280-520 VDCF02.03GB

86 D Error codes – 1 Engine

Description Limitation Action Connec- Diagnos-

tions and tic menu
compo-
nents
Code Flash J1587
608/ - PPID9 Signal error for No limitation. Check CAN bus driv- - CAN/
FMI 8/FMI start and stop. etrain. POWER,
menu 3
620/3 9.3 SID23 Voltage feed to Several error Check the cable har- D794/B:17 -
1079/2 2/3 sensor, cable codes for sensor ness between control
short circuited error. unit and component.
to voltage. Reduced engine
power.
Incorrect instru-
ment values.
620/4 9.3 SID23 Voltage feed to Several error Check the cable har- D794/B:17 -
1079/3 2/4 sensor, cable codes for sensor ness between control
short circuited error. unit and component.
to ground. Reduced engine
power.
Incorrect instru-
ment values.
626/3 5.4 PID45/ Preheating re- Preheating can- Check the cable har- D794/B:25 ENGINE,
3 lay, cable not be activated. ness between control menu 5
short-circuited unit and component.
to voltage. Check the relay.
626/4 5.4 PID45/ Preheating re- Preheating is con- Check the cable har- D794/B:25 ENGINE,
4 lay, cable stantly activated. ness between control menu 5
short-circuited unit and component.
to ground. Check the relay.
626/5 5.4 PID45/ Preheating re- Preheating can- Check the cable har- D794/B:25 ENGINE,
5 lay, open circuit not be activated. ness between control menu 5
on cable or de- unit and component.
fective Check the relay.
component.
629/ 9.9 SID25 Engine control The engine does Change the control - -
FMI 4/FMI unit (D794), in- not start. unit.
ternal error. Engine runs
rough.
630/ 9.9 SID25 Control unit, The engine does Reprogram the con- - -
FMI 3/FMI engine (D794) not start. trol unit.
memory error.

VDCF02.03GB Workshop manual DCF 280-520

 D Error codes – 1 Engine 87

Description Limitation Action Connec- Diagnos-

tions and tic menu
compo-
nents
Code Flash J1587
636/3 2.5 SID21/ Sensor rota- Engine takes Check the cable har- D794/B:45, -
3 tion speed longer time to ness between control B:46
camshaft, no start than normal. unit and component.
signal. Engine runs nor- Check the sensor.
mally when it has
started.
636/8 2.5 SID21/ Sensor engine Engine takes Check the cable har- D794/B:45, -
8 speed, cam- longer time to ness between control B:46
shaft, abnormal start than normal. unit and component.
frequency. Engine runs nor- Check the sensor.
mally when it has
started.
637/2 2.4 SID22/ Engine rpm The engine is ex- Check the cable har- D794/B:37, ENGINE,
2 sensor, fly- tremely difficult to ness between control B:38 menu 2
wheel, irregular start and runs unit and component.
signal. rough, if it runs. Check the sensor.
637/3 2.4 SID22/ Sensor engine The engine is ex- Check the cable har- D794/B:37, ENGINE,
3 speed, fly- tremely difficult to ness between control B:38 menu 2
wheel, abnor- start and runs unit and component.
mal frequency. rough, if it runs. Check the sensor.
637/8 2.4 SID22/ Sensor engine The engine is ex- Check the cable har- D794/B:37, ENGINE,
8 speed, fly- tremely difficult to ness between control B:38 menu 2
wheel, abnor- start and runs unit and component.
mal frequency. rough, if it runs. Check that the sensor
is connected correct-
ly.
639/ 6.5 SID23 Communica- Engine switched Use diagnostic menu D794/B:51, CAN/
FMI 1/FMI tion error with off: engine cannot to find incorrect seg- B:55 POWER,
2017/ PSID2 Control unit, be started. ment. menu 3
FMI 01/ engine (D794), Engine on: engine Check the cable har-
FMI configuration goes to idle and ness between control
error. can only be unit and component.
stopped by using Check the control
the emergency unit.
stop.
639/ 6.4 SID23 Communica- Instruments and Use diagnostic menu - CAN/
FMI 1/FMI tion error with controls do not to find incorrect seg- POWER,
Control unit, work. ment. menu 3
engine (D794), Check the cable har-
configuration ness between control
error. unit and component.
Check the control
unit.

Workshop manual DCF 280-520 VDCF02.03GB

88 D Error codes – 1 Engine

Description Limitation Action Connec- Diagnos-

tions and tic menu
compo-
nents
Code Flash J1587
639/ 9.9 SID24 Engine control It may not be pos- Reprogram the con- - -
FMI 0/FMI unit, memory sible to start the trol unit.
error. engine.
651/2 7.1 SID1/2 Electric failure, Engine only runs Check the cable har- D794/A:20, -
injector on 5 cylinders, ness between control A:24
cylinder 1. sounds rough and unit and component.
has reduced Check the injector.
power.
651/3 7.1 SID1/3 Electric failure, Engine only runs Check the cable har- D794/A:20, -
injector on 5 cylinders, ness between control A:24
cylinder 1. sounds rough and unit and component.
has reduced Check the injector.
power.
651/4 7.1 SID1/4 Electric failure, Engine only runs Check the cable har- D794/A:20, -
injector on 5 cylinders, ness between control A:24
cylinder 1. sounds rough and unit and component.
has reduced Check the injector.
power.
651/5 7.1 SID1/5 Electric failure, Engine only runs Check the cable har- D794/A:20, -
injector cylin- on 5 cylinders, ness between control A:24
der 1. sounds rough and unit and component.
has reduced Check the injector.
power.
651/7 7.1 SID1/7 Incorrect com- Runs rough at low Check the fuel D794/A:20, -
pression or de- rpm and low load. pressure. A:24
fective injector Check valve
cylinder 1. clearance.
Check the cable har-
ness between control
unit and component.
Check the injector.
Perform compression
test and check
cylinder 1.
651/11 7.1 SID1/ Electric failure, Engine only runs Check the cable har- D794/A:20, -
11 injector on 5 cylinders, ness between control A:24
cylinder 1. sounds rough and unit and component.
has reduced Check the injector.
power.

VDCF02.03GB Workshop manual DCF 280-520

 D Error codes – 1 Engine 89

Description Limitation Action Connec- Diagnos-

tions and tic menu
compo-
nents
Code Flash J1587
652/2 7.2 SID2/2 Electric failure, Engine only runs Check the cable har- D794/A:20, -
injector on 5 cylinders, ness between control A:24
cylinder 1. sounds rough and unit and component.
has reduced Check the injector.
power.
652/3 7.2 SID2/3 Electric failure, Engine only runs Check the cable har- D794/A:12, -
injector on 5 cylinders, ness between control A:16
cylinder 1. sounds rough and unit and component.
has reduced Check the injector.
power.
652/4 7.2 SID2/4 Electric failure, Engine only runs Check the cable har- D794/A:12, -
injector on 5 cylinders, ness between control A:16
cylinder 1. sounds rough and unit and component.
has reduced Check the injector.
power.
652/5 7.2 SID2/5 Electric failure, Engine only runs Check the cable har- D794/A:12, -
injector on 5 cylinders, ness between control A:16
cylinder 1. sounds rough and unit and component.
has reduced Check the injector.
power.
652/7 7.2 SID2/7 Incorrect com- Runs rough at low Check the fuel D794/A:12, -
pression or de- rpm and low load. pressure. A:16
fective injector Check valve
cylinder 2. clearance.
Check the cable har-
ness between control
unit and component.
Check the injector.
Perform compression
test and check
cylinder 2.
652/11 123 SID2/ Electric failure, Engine only runs Check the cable har- D794/A:12, -
DTC 11 injector on 5 cylinders, ness between control A:16
7.2 cylinder 2. sounds rough and unit and component.
has reduced Check the injector.
power.
653/2 7.3 SID3/2 Electric failure, Engine only runs Check the cable har- D794/A:28, -
injector on 5 cylinders, ness between control A:32
cylinder 3. sounds rough and unit and component.
has reduced Check the injector.
power.

Workshop manual DCF 280-520 VDCF02.03GB

90 D Error codes – 1 Engine

Description Limitation Action Connec- Diagnos-

tions and tic menu
compo-
nents
Code Flash J1587
653/3 7.3 SID3/3 Electric failure, Engine only runs Check the cable har- D794/A:28, -
injector on 5 cylinders, ness between control A:32
cylinder 3. sounds rough and unit and component.
has reduced Check the injector.
power.
653/4 7.3 SID3/4 Electric failure, Engine only runs Check the cable har- D794/A:28, -
injector on 5 cylinders, ness between control A:32
cylinder 3. sounds rough and unit and component.
has reduced Check the injector.
power.
653/5 7.3 SID3/5 Electric failure, Engine only runs Check the cable har- D794/A:28, -
injector on 5 cylinders, ness between control A:32
cylinder 3. sounds rough and unit and component.
has reduced Check the injector.
power.
653/7 7.3 SID3/7 Incorrect com- Runs rough at low Check the fuel D794/A:28, -
pression or de- rpm and low load. pressure. A:32
fective injector Check valve
cylinder 3. clearance.
Check the cable har-
ness between control
unit and component.
Check the injector.
Perform compression
test and check
cylinder 3.
653/11 7.3 SID3/ Electric failure, Engine only runs Check the cable har- D794/A:28, -
11 injector on 5 cylinders, ness between control A:32
cylinder 3. sounds rough and unit and component.
has reduced Check the injector.
power.
654/2 140 SID4/2 Electric failure, Engine only runs Check the cable har- D794/A:52, -
DTC injector on 5 cylinders, ness between control A:56
7.4 cylinder 4. sounds rough and unit and component.
has reduced Check the injector.
power.
654/3 7.4 SID4/3 Electric failure, Engine only runs Check the cable har- D794/A:52, -
injector on 5 cylinders, ness between control A:56
cylinder 4. sounds rough and unit and component.
has reduced Check the injector.
power.

VDCF02.03GB Workshop manual DCF 280-520

 D Error codes – 1 Engine 91

Description Limitation Action Connec- Diagnos-

tions and tic menu
compo-
nents
Code Flash J1587
654/4 7.4 SID4/4 Electric failure, Engine only runs Check the cable har- D794/A:52, -
injector on 5 cylinders, ness between control A:56
cylinder 4. sounds rough and unit and component.
has reduced Check the injector.
power.
654/5 7.4 SID4/5 Electric failure, Engine only runs Check the cable har- D794/A:52, -
injector on 5 cylinders, ness between control A:56
cylinder 4. sounds rough and unit and component.
has reduced Check the injector.
power.
654/7 7.4 SID4/7 Incorrect com- Runs rough at low Check the fuel D794/A:52, -
pression or de- rpm and low load. pressure. A:56
fective injector Check valve
cylinder 4. clearance.
Check the cable har-
ness between control
unit and component.
Check the injector.
Perform compression
test and check
cylinder 4.
654/11 7.4 SID4/ Electric failure, Engine only runs Check the cable har- D794/A:52, -
11 injector on 5 cylinders, ness between control A:56
cylinder 4. sounds rough and unit and component.
has reduced Check the injector.
power.
655/2 7.5 SID5/2 Electric failure, Engine only runs Check the cable har- D794/A:44, -
injector on 5 cylinders, ness between control A:48
cylinder 5. sounds rough and unit and component.
has reduced Check the injector.
power.
655/3 7.5 SID5/3 Electric failure, Engine only runs Check the cable har- D794/A:44, -
injector on 5 cylinders, ness between control A:48
cylinder 5. sounds rough and unit and component.
has reduced Check the injector.
power.
655/4 7.5 SID5/4 Electric failure, Engine only runs Check the cable har- D794/A:44, -
injector on 5 cylinders, ness between control A:48
cylinder 5. sounds rough and unit and component.
has reduced Check the injector.
power.

Workshop manual DCF 280-520 VDCF02.03GB

92 D Error codes – 1 Engine

Description Limitation Action Connec- Diagnos-

tions and tic menu
compo-
nents
Code Flash J1587
655/5 7.5 SID5/5 Electric failure, Engine only runs Check the cable har- D794/A:44, -
injector on 5 cylinders, ness between control A:48
cylinder 5. sounds rough and unit and component.
has reduced Check the injector.
power.
655/7 7.5 SID5/7 Incorrect com- Engine only runs Check that cabling to D794/A:44, -
pression or de- on 5 cylinders, the injectors is not A:48
fective injector sounds rough and damaged.
cylinder 5. has reduced Check the cable har-
power. ness between control
unit and component.
Check the injector.
Perform compression
test and check cylin-
der 5.
655/11 7.5 SID5/ Electric failure, Engine only runs Check the cable har- D794/A:44, -
11 injector on 5 cylinders, ness between control A:48
cylinder 5. sounds rough and unit and component.
has reduced Check the injector.
power.
656/2 7.6 SID6/2 Electric failure, Engine only runs Check the cable har- D794/A:36, -
injector on 5 cylinders, ness between control A:40
cylinder 6. sounds rough and unit and component.
has reduced Check the
power. component.
656/3 7.6 SID6/3 Electric failure, Engine only runs Check the cable har- D794/A:36, -
injector on 5 cylinders, ness between control A:40
cylinder 6. sounds rough and unit and component.
has reduced Check the injector.
power.
656/4 7.6 SID6/4 Electric failure, Engine only runs Check the cable har- D794/A:36, -
injector on 5 cylinders, ness between control A:40
cylinder 6. sounds rough and unit and component.
has reduced Check the injector.
power.
656/5 7.6 SID6/5 Electric failure, Engine only runs Check the cable har- D794/A:36, -
injector on 5 cylinders, ness between control A:40
cylinder 6. sounds rough and unit and component.
has reduced Check the injector.
power.

VDCF02.03GB Workshop manual DCF 280-520

 D Error codes – 1 Engine 93

Description Limitation Action Connec- Diagnos-

tions and tic menu
compo-
nents
Code Flash J1587
656/7 7.6 SID6/7 Incorrect com- Runs rough at low Check the fuel D794/A:36, -
pression or de- rpm and low load. pressure. A:40
fective injector Check valve
cylinder 6. clearance.
Check the cable har-
ness between control
unit and component.
Check the injector.
Perform compression
test and check
cylinder 6.
656/11 7.6 SID6/ Electric failure, Engine only runs Check the cable har- D794/A:36, -
11 injector on 5 cylinders, ness between control A:40
cylinder 6. sounds rough and unit and component.
has reduced Check the injector.
power.
677/ 6.3 PPID3 Starter motor The engine does Check the cable har- D794/B:29 ENGINE,
FMI /FMI relay, short cir- not start. ness between control menu 5
SID39/ cuit to voltage/ Engine starts im- unit and component.
FMI ground. mediately when Check the motor.
ignition is turned
on.
1485/3 5.1 PPID5 Main relay, ca- The instrument Check the cable har- D794/A:8 -
/3 ble short- panel loses volt- ness between control
circuited to age when the igni- unit and component.
voltage. tion key is turned Check the relay.
to the start posi-
tion. The engine
will not start.
2791/ - PPID1 Internal EGR, No limitation. Check sensor boost D794/B:30 -
FMI 9/FMI electrical or pressure.
mechanical Check the compo-
defect. nent. (IEGR)
Contact Volvo Penta
workshop for more
information.
52019 6.8 PPID8 Piston cooling No limitation. Check the cable har- D794/B:14 -
2/FMI /FMI pressure sen- ness between control
sor, short unit and component.
circuited to volt- Check the sensor.
age, ground, or
open circuit.

Workshop manual DCF 280-520 VDCF02.03GB

94 D Error codes – 1 Engine

Description Limitation Action Connec- Diagnos-

tions and tic menu
compo-
nents
Code Flash J1587
52019 6.7 PPID8 Low piston No limitation. Check that engine oil - -
2/FMI /FMI cooling pressure is over
pressure 175 kPa.
52019 4.8 PPID4 Stop input on Engine cannot be Check the cable har- Volvo -
5/FMI /FMI the control unit shut down. ness between control TAD1250VE:
short circuited unit and component. D794/B:27
to ground or
open circuit.

VDCF02.03GB Workshop manual DCF 280-520