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SUPPORTED BY
V590 Single Station
& V595 Long Edge
Square Shoulder Mills
Engineered for your most
demanding applications
Cutters. . .
• Cutters are designed to generate a 90º square
shoulder, minimizing secondary operations
• Large chip gullets ensure efficient chip evacuation
• V590 Series offers through-the-tool coolant
Inserts . . .
• Positive top-form geometry inserts create lower cutting forces at
higher feed rates
• Inserts are interchangeable between the V590 & V595 Series
• Insert design makes these cutters ideal for ramping and helical
interpolation
Specifications . . .
Geometry: Positive/Positive
R I 15 l 15
L L
R Geometry RC Geometry
EDP#
Dimensions (inches) Grades
fz
Insert Size Part Number Coated Uncoated Cermet (feed/tooth)
L I T (s) R[r] W(d) H (d1) VP5020 VP5040 VP5135 VP1120 VPUK20 VP6020
AP 070204ER11 0.263 0.236 0.094 0.016 0.169 0.087 19617 19618 .001 - .003
AP07 AP 070204FR11 0.263 0.236 0.094 0.016 0.169 0.087 19621 .002 - .003
AP 070204ER81 0.263 0.236 0.094 0.016 0.169 0.087 19619 19620 .002 - .004
AP 100304 ER81 0.385 0.371 0.134 0.016 0.250 0.114 14723 14728 .002 - .006
AP 100304 FR11 0.385 0.370 0.134 0.016 0.250 0.114 14744 .001 - .004
AP 100305 ER31 0.385 0.366 0.134 0.020 0.250 0.114 17929 17930 .001 - .004
AP10
AP 100308 ER31 0.386 0.356 0.134 0.031 0.250 0.114 14724 19579 .001 - .004
AP 100308 ER81 0.354 0.353 0.134 0.031 0.250 0.114 14725 14729 .002 - .006
AP 100316 ERC31 0.346 0.273 0.131 0.063 0.250 0.114 17931 17932 .001 - .004
AP 130404 ER31 0.504 0.487 0.177 0.016 0.312 0.134 02501 02502 .003 - .008
AP 130408 FR11 0.504 0.474 0.177 0.031 0.312 0.134 14745 .002 - .005
AP 130408 ER31 0.504 0.472 0.177 0.031 0.312 0.134 14726 14730 19580 .003 - .008
AP 130408 ER81 0.504 0.472 0.177 0.031 0.312 0.134 14727 14731 14732 .003 - .008
AP 130412 ER31 0.504 0.497 0.177 0.047 0.312 0.134 02503 02504 02505 19581 17940 .003 - .008
AP 130412 FR31 0.504 0.497 0.177 0.047 0.312 0.134 02506 .003 - .008
AP 130416 ER31 0.504 0.443 0.177 0.063 0.312 0.134 02507 02508 19582 .003 - .008
AP13
AP 130416 FR31 0.504 0.443 0.177 0.063 0.312 0.134 02509 .003 - .008
AP 130424 ERC31 0.441 0.339 0.172 0.094 0.312 0.134 02511 02512 .003 - .006
AP 130424 FRC31 0.441 0.339 0.172 0.094 0.312 0.134 02561 .003 - .006
AP 130432 ERC31 0.441 0.299 0.170 0.126 0.312 0.134 02564 02566 .003 - .006
AP 130432 FRC31 0.441 0.299 0.170 0.126 0.312 0.134 02575 .003 - .006
AP 130448 ERC31 0.441 0.222 0.170 0.189 0.312 0.134 02576 02579 .003 - .006
AP 130448 FRC31 0.441 0.222 0.170 0.189 0.312 0.134 02584 .003 - .006
AP 160604 FR11 0.739 0.705 0.254 0.016 0.366 0.185 19897 0.004-0.011
AP 160604 ER31 0.739 0.705 0.254 0.016 0.366 0.185 19895 19896 19894 0.004-0.011
AP 160608 FR11 0.739 0.688 0.252 0.032 0.366 0.185 19905 0.004-0.011
AP 160608 ER31 0.739 0.688 0.254 0.032 0.366 0.185 19899 19900 19898 0.004-0.011
AP 160608 ER81 0.739 0.688 0.254 0.032 0.366 0.185 19902 19903 19904 19901 0.004-0.011
AP 160612 FR31 0.739 0.670 0.252 0.047 0.366 0.185 19909 0.004-0.011
AP 160612 ER31 0.739 0.670 0.252 0.047 0.366 0.185 19907 19908 19906 0.004-0.011
AP16 AP 160616 FR31 0.739 0.658 0.252 0.063 0.366 0.185 19913 0.004-0.011
AP 160616 ER31 0.739 0.658 0.252 0.063 0.366 0.185 19911 19912 19910 0.004-0.011
AP 160620 ER31 0.739 0.643 0.252 0.079 0.366 0.185 19914 0.004-0.011
AP 160624 ER31 0.739 0.627 0.248 0.094 0.366 0.185 19915 19916 0.004-0.011
AP 160632 FRC31 0.664 0.506 0.240 0.126 0.366 0.185 19920 0.004-0.011
AP 160632 ERC31 0.664 0.506 0.240 0.126 0.366 0.185 19918 19919 19917 0.004-0.011
AP 160648 ERC31 0.655 0.435 0.235 0.189 0.366 0.185 19921 19922 0.004-0.011
AP 160664 ERC31 0.655 0.368 0.231 0.252 0.366 0.185 19923 19924 0.004-0.011
Customer Service (USA) : 1.800.544.3336 (Canada) : 1.800.265.9504 (Mexico) : 01.800.248.8256 Technical Support : 1.800.488.9073 Web : www.valenite.com
3
TOOLS
V590 Square Shoulder
Coolant Through End Mills
l2
l1
ap
Dmm Dc
Dimensions (inches)
Wt Max
Insert Size Part Number z# EDP#
Dc Dmm I2 I1 ap Max lbs RPM
Inserts
V590A 07 038 WA 10 0.375 0.500 2.78 1.00 0.12 1 0.10 30,000 62692
AP07 V590A 07 050 WB 10 0.500 0.625 3.07 1.00 0.12 2 0.18 30,000 62774
V590A 07 062 WB 12 0.625 0.625 3.27 1.20 0.12 3 0.21 30,000 62693
V590 A 10 062 WB 09 0.625 0.625 3.00 0.93 0.35 2 0.19 40,000 62538
V590 B 10 075 WC 15 0.750 0.750 3.50 1.47 0.35 3 0.30 40,000 62549
V590 A 10 075 WC 15 0.750 0.750 3.50 1.47 0.35 2 0.33 40,000 62539
AP10
V590 A 10 100 WD 17 1.000 1.000 4.00 1.72 0.35 3 0.61 40,000 62540
V590 A 10 125 WE 17 1.250 1.250 4.00 1.72 0.35 5 1.17 40,000 62541
V590 A 10 150 WE 21 1.500 1.250 4.40 2.12 0.35 5 1.38 36,500 62551
V590 A 13 100 WD 17 1.000 1.000 4.00 1.72 0.48 3 0.21 35,000 62546
AP13 V590 A 13 125 WE 17 1.250 1.250 4.00 1.72 0.48 4 0.35 30,000 62547
V590 A 13 150 WE 21 1.500 1.250 4.40 2.12 0.48 5 0.60 26,700 62548
V590A 16 100 WC 17 1.000 0.750 3.75 1.72 0.70 2 0.36 27,000 62852
V590A 16 100 WD 17 1.000 1.000 4.00 1.72 0.70 2 0.63 27,000 62853
V590A 16 100 WD 35 1.000 1.000 5.78 3.50 0.70 2 0.95 27,000 62854
V590A 16 100 CD 35 1.000 1.000 10.00 3.50 0.70 2 1.80 27,000 62849
V590A 16 125 WE 22 1.250 1.250 4.50 2.22 0.70 3 1.13 23,000 62858
V590B 16 125 WE 22 1.250 1.250 4.50 2.22 0.70 2 1.18 23,000 62866
AP16 V590A 16 125 WE 40 1.250 1.250 6.28 4.00 0.70 3 1.62 23,000 62859
V590A 16 125 CE 40 1.250 1.250 10.00 4.00 0.70 3 2.83 23,000 62855
V590A 16 150 WE 22 1.500 1.250 4.50 2.22 0.70 4 1.28 20,000 62863
V590B 16 150 WE 22 1.500 1.250 4.50 2.22 0.70 3 1.32 20,000 62867
V590A 16 150 WE 45 1.500 1.250 6.78 4.50 0.70 4 1.94 20,000 62864
V590A 16 150 CF 45 1.500 1.500 10.00 4.50 0.70 4 4.51 20,000 62860
V590A 16 200 WE 22 2.000 1.250 4.50 2.22 0.70 5 1.73 16,000 62865
V590 End Mills assembled with inserts are designed to achieve a maximum diameter not to exceed the nominal cutter diameter.
Customer Service (USA) : 1.800.544.3336 (Canada) : 1.800.265.9504 (Mexico) : 01.800.248.8256 Technical Support : 1.800.488.9073 Web : www.valenite.com
4
TOOLS
V590 Square Shoulder End Mills
With Intergral CAT 40 Shank
l1
ap
Dc
Dimensions (inches)
Insert Wt Max
Part Number l1 (gage ap z EDP#
Size Dc Shank lbs RPM
length) Max # insert
*V590A 16 100 CT40 30 1.000 CAT40 3.00 0.70 2 2.14 27,000 62850
*V590A 16 100 CT40 50 1.000 CAT40 5.00 0.70 2 2.55 27,000 62851
*V590A 16 125 CT40 30 1.250 CAT40 3.00 0.70 3 2.33 23,000 62856
AP16
*V590A 16 125 CT40 50 1.250 CAT40 5.00 0.70 3 2.95 23,000 62857
*V590A 16 150 CT40 30 1.500 CAT40 3.00 0.70 4 2.60 20,000 62861
*V590A 16 150 CT40 50 1.500 CAT40 5.00 0.70 4 3.54 20,000 62862
V590 A 13 0200 G 06R 2.00 0.75 G 1.50 0.48 6 0.70 22,400 62542
V590 A 13 0250 G 07R 2.50 0.75 G 1.75 0.48 7 1.05 19,700 62543
l1
V590 A 13 0300 H 09R 3.00 1.00 H 2.00 0.48 9 2.07 17,800 62544 ap
AP13
V590 A 13 0400 K 10R 4.00 1.50 K 2.00 0.48 10 3.83 15,200 62545
V590 A 13 0500 K 13R 5.00 1.50 K 2.38 0.48 13 5.66 13,400 62552
V590 A 13 0600 K 16R 6.00 1.50 K 2.38 0.48 16 8.21 12,200 62553
Dmm Dc
Customer Service (USA) : 1.800.544.3336 (Canada) : 1.800.265.9504 (Mexico) : 01.800.248.8256 Technical Support : 1.800.488.9073 Web : www.valenite.com
5
TOOLS
ap
Dmm Dc
I1
I2
Weldon Shanks
z EFF
Insert Size Part Number Wt lbs Max RPM EDP #
Dc Dmm I2 I1 ap # inserts Teeth
V595 A 10 100 WD 09 1.000 1.000 3.856 1.576 0.98 6 2 0.67 30,000 56405
AP10 V595 A 10 125 WE 13 1.250 1.250 4.053 1.773 1.33 12 3 1.129 30,000 56407
V595 A 10 150 WF 13 1.500 1.500 4.459 1.769 1.33 16 4 1.883 27,000 56408
V595 A 13 125 WE 18 1.250 1.250 4.053 1.773 1.38 6 2 1.116 22,000 56410
AP13 V595 A 13 150 WF 18 1.500 1.500 4.853 2.163 1.81 12 3 1.936 20,000 56411
V595 A 13 200 WG 22 2.000 2.000 5.612 2.362 2.26 16 4 4.074 16,000 56412
Cylindrical Shanks
V595 A 10 100 CD 09 1.000 1.000 4.724 3.148 0.98 6 2 0.875 30,000 56404
AP10
V595 A 10 125 CE 13 1.250 1.250 5.118 3.345 1.33 12 3 1.512 30,000 56406
V595 Long Edge End Mills assembled with inserts are designed to achieve a maximum diameter that is slightly under the nominal diameter.
Diameter can be expected to be .008” - .016” under nominal.
Spare Parts
Torque
in-lbs
Insert Screw** Driver**
Insert Size Reference Part #
Part Number EDP# Part Number EDP#
Insert Screw & TORX PLUS® drive included with each cutter **Advanced TORX PLUS® locking mechanism
Customer Service (USA) : 1.800.544.3336 (Canada) : 1.800.265.9504 (Mexico) : 01.800.248.8256 Technical Support : 1.800.488.9073 Web : www.valenite.com
6
V590 & V595 INSERT APPLICATION TOOLS
SFM (Surface Feet Per Minute)
Material Operation COATED GRADES UNCOATED
VP5020 VP5040 VP5135 VPUK20 VP1120 VP6020
Tool Steels and Die Steels Finishing 500 400 350 800
220 - 260 Bhn Roughing 350 300 250 500
700
Ductile and Malleable Finishing 600 350 800
Cast Iron
140 -180 BHN Roughing 500 225 700
Ductile and Malleable Finishing 500 300 700
Cast Iron
220-260 BHN Roughing 400 200 500
Customer Service (USA) : 1.800.544.3336 (Canada) : 1.800.265.9504 (Mexico) : 01.800.248.8256 Technical Support : 1.800.488.9073 Web : www.valenite.com
7
CUTTER MODIFICATION FOR V590 TOOLS
Required modifications to the cutter body for RC31 size corner radius inserts
For tools using using AP10... inserts For tools using using AP13... inserts
Customer Service (USA) : 1.800.544.3336 (Canada) : 1.800.265.9504 (Mexico) : 01.800.248.8256 Technical Support : 1.800.488.9073 Web : www.valenite.com
8
V590 & V595 APPLICATION INFORMATION
0.031 1.910 2.15 2.39 2.61 3.00 3.35 3.66 4.22 5.16 5.95 6.64 7.28
0.062 1.370 1.54 1.70 1.84 2.11 2.34 2.56 2.94 3.58 4.13 4.61 5.05
0.094 1.160 1.29 1.41 1.52 1.73 1.92 2.09 2.39 2.91 3.34 3.73 4.08
0.125 1.060 1.16 1.26 1.35 1.52 1.68 1.82 2.08 2.52 2.9 3.23 3.53
0.188 1.03 1.09 1.16 1.28 1.40 1.52 1.72 2.07 2.38 2.64 2.89
0.250 1.00 1.02 1.06 1.16 1.25 1.35 1.52 1.82 2.07 2.3 2.51
0.375 1.00 1.00 1.03 1.09 1.16 1.28 1.52 1.72 1.9 2.07
0.500 1.00 1.02 1.06 1.16 1.34 1.51 1.67 1.81
0.625 1.00 1.01 1.08 1.23 1.38 1.51 1.64
0.750 1.00 1.03 1.16 1.28 1.40 1.51
1.000 1.00 1.06 1.16 1.25 1.34
1.250 1.01 1.08 1.16 1.23
1.500 1.00 1.03 1.09 1.16
1.750 1.01 1.05 1.10
2.000 1.00 1.02 1.06
2.250 1.00 1.03
2.500 1.01 1.01
2.750 1.00 1.00
3.000 1.00
As the depth of cut (ap) increases, the feed per tooth (fz) should decrease. See chart for recommendations.
Note: Dc = Cutter diameter.
Customer Service (USA) : 1.800.544.3336 (Canada) : 1.800.265.9504 (Mexico) : 01.800.248.8256 Technical Support : 1.800.488.9073 Web : www.valenite.com
9
V590 & V595 TECHNICAL GUIDELINES
Insert Geometries
FR11 ER31 RC31 ER81
Cutter Diameter
Insert Size ap Max. 0.375 0.50 0.63 0.75 1.00 1.25 1.50 2.00 2.50 3.00 4.00 5.00 6.00
AP16 0.71 9.7º 6.7º 4.9º 3.7º 2.8º 2.1º 1.6º 1.3º
ap ap max/2
ap max
ap max
ap max
ap max
Customer Service (USA) : 1.800.544.3336 (Canada) : 1.800.265.9504 (Mexico) : 01.800.248.8256 Technical Support : 1.800.488.9073 Web : www.valenite.com
10
V590 & V595 TECHNICAL GUIDELINES
Dh=(Dc-W) x 2 Dh=(Dc - r) x 2
Example: Example:
Cutter Dia. Dc = 1.000 Cutter Dia. Dc = 1.000
W = (see below) r = Insert corner radius
Dh min = (1.000 - .102) x 2 = 1.796 Dh = (1.000 - .031) x 2 = 1.938
Dc Dc
If Dc<(d/2+W)2, Dh=(Dc-r)2 + d
then Dh = (d/2 +W)2, Example:
Otherwise, Cutter Dia. Dc = 1.000
Hole Dia = .250
Dh = (Dc -(d/2+W)) x2 r = Insert corner radius
Example: Dh = (1.000 - .031) 2
Cutter Diam Dc = 1.000
+ .25 = 2.188
W = (see below)
Hole Dia = .250 Dc
Dc Dh min = (1.000 - (.250/2 + .102)) x
2 = 1.546
E & W Values
In some cases the values „E & W‰ must be known in order to calculate feed per revolution,
drilling capability, or bore diameters when helical interpolating.
E
Insert Size
Value
AP07 AP10 AP13 AP16
Grade Descriptions
VP5020 - Highly versatile milling grade with multi-layer PVD TiAlN/TiN coating combined with micrograin substrate. Primarily used
for finishing and semi-finishing operations on steels, stainless steels, cast irons, refractory alloys, titanium and aluminum alloys.
VP5040 - Rough milling grade with multi-layer PVD TiAlN/TiN coating combined with a tough substrate. For general machining
and roughing steels and stainless steels.
VP5135 - Milling grade with maximum toughness features TiCN/AI2O3/TiN MTCVD coating and high cobalt substrate. Ideal for
rough milling and poor machining conditions on steel, and stainless steel and high temperature alloys.
VPUK20 - Uncoated grade for finishing, semi-finishing and general machining of cast irons, high temperature alloys, aluminum
alloys, and non-ferrous materials. Reliable performance with good balance of wear resistance and toughness.
VP1120 - General purpose milling grade features TiCN/AI2O3 coating with highly polished surface for increased lubricity.
Primarily used for light roughing to finishing of irons.
VP6020 - Cermet grade recommended for finishing of steels. High quality consistent cutting edge essential for maintaining close
tolerances and good surface finish.
Customer Service (USA) : 1.800.544.3336 (Canada) : 1.800.265.9504 (Mexico) : 01.800.248.8256 Technical Support : 1.800.488.9073 Web : www.valenite.com
11
V590 & V595 Shoulder End Mills - Built
Tough to Out Perform the Competition
®
0º
15º
27.01.235 202 Valenite LLC l 1675 E. Whitcomb l P.O. Box 9636 l Madison Heights, MI 48071-9636
MAY 05
©2005 Valenite LLC.; Modco® and Valenite® are registered trademarks of Valenite LLC.