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OPGCII Program
Table of Contents
1 Summary................................................................................................................................. 4
1.1 Team Status......................................................................................................................... 4
2 Activities in Week ................................................................................................................... 4
2.1 Key Activities........................................................................................................................ 4
2.1.1 Safety .................................................................................................................................. 4
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2 Activities in Week
2.1 Key Activities
2.1.1 Safety
Follow up with EPC Contractors on the closeout of pending open HSE issues of past Area
Safety Drive conducted on 5th March 16.
Area Safety Drive conducted on 12th March at Area - 7 (Cooling water).
Continue to review M/s. Chola CV’s of safety professional. Telephonic and personal interview
of the candidates.
Follow up with EPC contractor for OSHA 30 hr. training schedule prepared and employees list
forward to OPGC.
Focus audit report on scaffolding compliance of the BOP Contractor completed report
preparation is in progress.
National Safety Day celebration with CMT and EPC Contractor at site.
Close out of AES online past due RAC investigation and monthly data input for February
completed.
Continue with lunch hour safety drive continues at site for workers taking rest at work location
Safety signage vendor site survey completed quotation received for approval process.
Purchase requisition raised for CMT employees PPE.
February monthly information entered into AES online.
2.1.2 Environment
Environment Inspection conducted at BHEL Site.
Continue preparation of AES Environmental questionnaire.
Site Inspection to L&T Crushing unit.
Coordinated with OPGC-I hospital for initiating Bio-medical waste disposal of EPCs.
2.1.3 Training
Continue to OSHA 30 Hr. Training for CMT Employees (first Batch).
Safe Hydra Operation training for BHEL Operators.
2.1.4 Security
A training session on “Emergency Response” carried out on 08 Mar 16.
4 of 17 Date: 14th March 2016
Weekly HSES Management Report
Installation of Electronic Access gates system at project gate completed. Software
modification is in process. Sensor fitment for “P”- type gate and time setting is yet to be done.
Making of new Access card is in progress (85% completed).
CCTV cameras installed in all towers. NVR at Service Bldg. replaced.
Boom barrier was out of sit near BTG area project security post. It is repaired and is in working
condition.
2.2 Routine Activities
Safety Refinement Meeting AIL update discussion.
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Total No’s of Skier Letter Pending (Critical Pending) Total No’s Total No’s
Type of Skier
Letter Critical Letter
Letter BOP- M/s BGRE BTG - M/s BHEL MGR- M/s L& T Pending Pending
Incoming Letters 03 (02) 02 (00) 13 (03) 18 05
Outgoing Letters 27 (01) 32 (01) 13 (00) 73 02
BHEL 00 00 00
Total 150 01 00
Total 74 01 00
Open items
No of Items No of Open
Action By more than
for Action Items
30 days
L&T Action 19 02 01
OPGC II Action 02 00 00
Joint Action 00 00 00
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Total 21 02 01
ICPF 10 9 1 8 6 2
High 4 4 0 1 1 0 4 2 2
Medium 49 43 6 15 9 6 24 14 10
Low 2 1 1 9 7 2 15 10 5
Recommend. 15 13 2 33 23 10 37 20 17
TOTAL 80 70 10 66 46 20 80 46 34
NCC 5 5 10
L&T 2 3 5
Applied (Total) 13 94 36 38 181
Closed (Total) 12 88 32 9 141
Stop Work Open Items
BGRE 16 16
BHEL 6 4 13 23
NCC 1 1
L&T
Open (Total) 1 6 4 29 40
HSE Team 16 14
CMT Team 7 1
Total 23 15
Work Impact
EPC NTP 99 NTP 100 NTP 101 NTP 102 YTD Cum 2016
Stop Work Impact Stop Work Impact Stop Work Impact Stop Work Impact Stop Work Impact
49 46 3 93%
89 88 89 93
82 84 85 86 83 82
50 76
0
92 93 94 95 96 97 98 99 100 101 102
Training Manpower
OPGC - Induction 02 08 04 05 19
BGRE Induction 1382 2013 351 222 3968
BHEL Induction 256 357 84 90 787
NCC Induction 158 257 22 3 440
L&T Induction 52 199 24 10 285
SPC - Induction 56 49 15 5 125
OPGC – Training 51 70 33 136 290
Training Matrix
0.80
0.60
0.40
0.15
0.20
0.00
1 10 19 28 37 46 55 64 73 82 91 100 109 118 127 136 145 154 163 172 181 190 199 208
Overall BLS Avg BLS Top 25%
BHEL BHEL
Group
BGRE NCC POWER BGRE NCC POWER
EDAC BHABANI MAC OTHER EDAC BHABANI MAC OTHER
NTP 102 6 33 12 27 17 30
NTP 102
Total 6 33 12 27 17 30
Area -1 03 1 2 3 6 3
Boiler, ESP, TG #
Area -2 1 1 1 3 1
04
BGRE Office
Area-4 Area 1 1 1
Switch Yard
Area-5 1 1 1 3 1
CW Pipeline
Area-6 6 1 3 10 3
Cooling Tower
Area-7 1 2 4 3 10
(Last Week Drive)
Water Plant
Area-8 (Next Scheduled 1 2 3
Drive)
Batching plant,
Others Laydown, 5 6 1 1 1 14
Labour Colony
AIL
HSE 20 1 21
Audit
Boiler, ESP, TG #
Area -2 2 1 10 5 18 6
04
TG Fabrication
Area-11
Yard
2 1 6 2 11 1
Laydown,
Others 1 8 9 1
Labour Colony
AIL
HSE
Audit
10 3 13 1
Previous Current
Non
Sl. No Area Concern Area Location Week Week Status
Compliances
Compliance Compliance
Total 16 4 5
BOP BGRE
Rest sheds - Rectification No 09 06 06 28.02.16 Open
BGRE 1 4 2 2
BHEL 2 11 1 7 3 2 3
Status
ESP # 03 area workers still taking restring during lunch time. Site monitoring is going on with
security guards to remove from work area.
EDAC rest shed not yet constructed. Bhabani, Powermach available rest shed is not sufficient to
accommodate the present strength. Follow up action to mitigate the problem has been discussed
in the BTG WPR with BHEL site management.
BOP work area Switch yard, Chimney, Track Hopper no improvement. Workers still taking rest
outside. Discussed with BGRE site management to fix the problem in the WPR.
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12 Areas of Concern
BGRE Safety Manager absent from site without notice.
NCC height work safety precautions at township infrastructure project lacking. Site level monitoring
is going on to fix the problem.
BHEL Training center yet to be completed.
20.01.2016: 1st meeting with chola & OPGC completed on the path forward to
M/s. Chola resource mobilization at site and
Mobilization of HSE Training resource mobilization and training program start at site.
75 20.01.2016 training classes working smoothly. OPGC II RS/DPM 01.03.2016 Open
Consultant. 20.02.2016: 5 of 6 safety specialists position CV clear for deployment.
05.03.2016: OSHA 30 hour training for CMT employees started.
BOP - ACTION ITEM LIST FOR EHS-S
No of Items
Date 3/15/2016 Action By No of Open Items
for Action
BGRE Action 133 1
Owner Deba Prasad Mishra Summary of Action Items
OPGC II Action 13 0
Joint Action 4 0
Manager R P Singh
Total 150 1
Item Description Responsible Close /
Meeting Date Theme/ Plant Area HSE/ Security Action Target Date Resolution or Follow On Action Date Closed
No Person Open
12/02/2016
- EDAC and Powermech are in the process of procurement and will be available by
52 2/12/2016 HSE Stoke's Basket at site. BHEL Chandan/Nandan Open
22/02/2016.
- BHEL to revert on Bhawani's plan for availability of a stoke's basket.
12/02/2016
53 2/12/2016 HSE Training Centre completion and operation. BHEL Chandan/Nandan Open - BHEL informed that the training centre will be refurbished and will be made ready for
use by 28/02/2016
It is recommended to 1. MSDS display2. Secondery contaminate 3. fire extinguisher 4.
55 2/13/2016 Area Safety Drive Improper paint storage. BHEL Chandan/Nandan 2/13/2016 Open
caution board.5. imperynous floor.
Township - ACTION ITEM LIST FOR HSE-S
No of Items
Date 2/25/2016 Action By No of Open Items
for Action
NCC Action 44 1
Owner Deba P. Mishra Summary of Action Items
OPGC II Action 7 0
Joint Action 2 0
Manager
Total 53 1
Item Meeting Responsible Close /
Theme/ Plant Area Description Action Target Date Resolution or Follow On Action Date Closed
No Date Person Open
16-12-15: WPR OPGC suggested NCC to submit the action plan of the internal
Audit findings . 23-
12-15: NCC has submitted the action plan of internal audit findings and it needs
to be follow up .
31-12-15: NCC has not yet confirmed the close out, OPGC suggested to
communicate the close out through mail with photograph.
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06.01.16: NCC has not closed any of the findings, OPGC has suggested only a
5-7 Nov -15, Internal Audit Finding closeout before Mr.Mohaptra/M few days remain for external audit. NCC needs to give more priority on the
52 12/23/2015 WPR/MPR Meeting NCC 12/26/2015 Open
external audit. r. Alok closing of the findings.
16.01.16: NCC has submitted 31nos of close out report of the Internal audit
findings.
21.01.16: NCC has committed to submit the compliance report within 31.01.16.
28.01.16: Still date 34nos of observations are pending.18nos are
recomendation and other 16nos are of H/M/L observations.
02.02.16: Remaining 16nos to be submitted before 18.02.16.
MGR HSE - ACTION ITEM LIST
No of Items No of Open
Date 3/3/2016 Action By
for Action Items
Owner Deba Prasad Mishra OPGC II Action 2 0
Summary of Action Items
Manager Nil Rout Joint Action 0 0
L&T 19 2
Total 21 2
Meeting Responsible
Item No Theme/ Plant Area Description Action Target Date Close / Open Resolution or Follow On Action Date Closed
Date Person
secondary containment for all OPGC suggested to provide secondary containment 27.01.16 L&T agreed to provide secondary containment in all D.G . 05.02.16 L&T
18 22.01.16 L&T Mr. Kumar Bipin 25.01.16 Open
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testing of portable drinking opgc suggested to test the drinking water from a
20 12.02.16 L&T Mr. Kumar Bipin 27.2.16. Open 12.2.16: l&t agreed to do the testing and will submit on 27.2.16.
water certfied lab.
SECURITY ASSESSMENT - TASK LIST (04 Mar-10 Mar 2016)
Responsible Completion
Person in- Activity % Start Date
SI. No. ACTIVITY Contractor / Activity Progress Description Resources Required Completion Date Status Open / Remarks
charge Progress Date
Employee Closed
Security Assessment - Assesment on needed increased 3 OPGC guards to man area all
2 Srisha Prusty Ranchi Security 10% 10-Sep-15 OPEN
Operation Roadways. patrolling frequency. shifts.
,
- Unauthorized worker found during the
gas cutting activity.
Advised to Mr K.Anbaras & Kudrat (Safety
2016 N24 102W 78 Area-1 ID FAN -3 3/4/2016 Sanjib Sahu HSE - Trolley not using for DA & O2 cylinder. A OPEN WAO-785 3/4/2016 11 Hot Work
Officer) Of BGRE for corrective action.
- Fire extinguisher not available during the
gas cutting.
- Hot work permit not available.
During my site visit, I have found that the Stop the work, inform to Mr J. panda (site
Subrat
2016 N23 100W 33 Area-1 ESP #3 2/24/2016 HSE hydra, (OR-19 H-7052), wire rope engg.) & Mr sashi ranjan (safety), after taking A OPEN WAO-190 2/24/2016 15 Equipment
Mohanty
damaged. corrective action, Hydra should use at site.