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Article

Cite This: ACS Nano 2018, 12, 416−424 www.acsnano.org

Efficient Flame Detection and Early Warning


Sensors on Combustible Materials Using
Hierarchical Graphene Oxide/Silicone Coatings
Qian Wu,† Li-Xiu Gong,† Yang Li,† Cheng-Fei Cao,† Long-Cheng Tang,*,†,⊥ Lianbin Wu,† Li Zhao,†
Guo-Dong Zhang,† Shi-Neng Li,†,‡ Jiefeng Gao,§ Yongjin Li,† and Yiu-Wing Mai*,⊥

Key Laboratory of Organosilicon Chemistry and Material Technology of Ministry of Education, College of Material, Chemistry and
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Chemical Engineering, Hangzhou Normal University, Hangzhou 311121, China



Institute for Advanced Ceramics, State Key Laboratory of Urban Water Resource and Environment, Harbin Institute of Technology,
Harbin 150001, China
§
College of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou, Jiangsu 225002, China

Centre for Advanced Materials Technology (CAMT), School of Aerospace, Mechanical and Mechatronic Engineering J07, The
University of Sydney, Sydney, NSW 2006, Australia
*
S Supporting Information

ABSTRACT: Design and development of smart sensors for


rapid flame detection in postcombustion and early fire
warning in precombustion situations are critically needed to
improve the fire safety of combustible materials in many
applications. Herein, we describe the fabrication of
hierarchical coatings created by assembling a multilayered
graphene oxide (GO)/silicone structure onto different
combustible substrate materials. The resulting coatings
exhibit distinct temperature-responsive electrical resistance
change as efficient early warning sensors for detecting
abnormal high environmental temperature, thus enabling
fire prevention below the ignition temperature of combustible materials. After encountering a flame attack, we demonstrate
extremely rapid flame detection response in 2−3 s and excellent flame self-extinguishing retardancy for the multilayered
GO/silicone structure that can be synergistically transformed to a multiscale graphene/nanosilica protection layer. The
hierarchical coatings developed are promising for fire prevention and protection applications in various critical fire risk and
related perilous circumstances.
KEYWORDS: hierarchical coatings, graphene oxide, silicone, flame detecting/warning sensor, temperature-responsive resistance change,
synergistic flame retardancy

inducing rapid temperature rise as an effective heat flux in the

T he deaths of about seventy-nine people in London’s


Grenfell Tower fire that occurred midnight on June 14,
2017, have focused much attention on the high risks
and rapid spreading of fire for many different combustible
materials. The flammability of the combustible materials, such
flame zone. These related fire issues drive the development of
fire safety strategy that can reduce fire risk to save lives and
protect properties.
For such purposes, two main fire detection strategies
as polymer foams, woods, and textiles, has initiated massive fire including smoke detectors and infrared heat detectors have
accidents which cause not only considerable property loss and been designed and installed indoor to monitor the high fire risk
medical costs worldwide every year1 but also detrimental
of the combustible materials. Normally, these detectors are
impact on the surrounding environment and global climate.2,3
activated through detecting the smoke product of a fire source
Triggered by an ignition source (flame, cigarette, glow wire,
etc.) in the range of ignition temperatures (600−700 K), the after the continuation of flaming combustion of the
endothermic pyrolysis of the combustible materials releases the combustible materials, thus showing a relatively long response
vaporization of decomposed products due to chain scission
mechanisms,4 resulting in CO and smoke production during Received: September 16, 2017
incomplete combustion.5 Meanwhile, a constant mass flux of Accepted: December 14, 2017
combustible volatiles feeds the exothermic reaction,6 thus Published: December 14, 2017

© 2017 American Chemical Society 416 DOI: 10.1021/acsnano.7b06590


ACS Nano 2018, 12, 416−424
ACS Nano Article

Figure 1. Fabrication of hierarchical GO/silicone coatings on combustible materials. (a) Schematic illustration of fabricating hierarchical GO/
silicone coatings as efficient flame detection and early warning sensors on combustible materials. (b) Photographs of PU foam and PU-SGF
samples and their water contact angles. (c−e) Scanning electron microscopy images of the PU-SGF sample coated with the multilayered GO/
silicone structure. Surface treatment of PFDTS molecules onto GO sheets provides a hydrophobic surface and a protective layer that stabilizes
the GO network. (f) Photographs of the hierarchical coatings on various combustible materials: (i) polystyrene resin (PR), (ii) cotton (CN),
and (iii) wood block (WB).

time of >100 s.7,8 However, the combustible materials usually fabrication process uses a multilayered graphene oxide (GO)/
burn rapidly once ignited, and the flame spreads very quickly silicone structure that is assembled onto the combustible
(e.g., >8 m flame height in only ∼80 s in a large-scale warehouse substrates (see schematic representation in Figure 1a). Through
fire test),9 potentially causing fatal burns within 15 s of a simple dip-coating-induced assembly process (Figure S1 in
ignition,10,11 especially in oxygen-rich surroundings.12 The Supporting Information (SI)), a synthesized silicone polymer
main drawback of these two types of detectors is that they are (SiP) with predesigned three-dimensional cross-linked molec-
triggered in postcombustion and thus protractedly reflect the ular structure and GO sheets with lateral size ranging from 1 to
fire behaviors of materials, which cannot offer a timely and 10 μm (Figure S2 in SI) are successively coated onto the
effective alarm signal to reduce or avoid the life and property substrate surface. Then, 1,1,2,2-tetrahydroperfluorodecyltri-
loss in fire accidents. Therefore, a critical challenge is to methoxysilane (PFDTS) molecules are grafted onto the sheets
develop efficient fire detecting/warning sensors that can trigger
to obtain the hierarchical GO/silicone coatings on the
rapidly and reliably real-time signals once the combustible
combustible substrate with a hydrophobic surface. The
materials are attacked by a flame or even activate early warning
signals in precombustion when they are encountering high fire optimized hierarchical coatings exhibit extraordinary rapid
risk, such as heat flux or abnormal high temperature for flame detection response time of less than 3 s and outstanding
ignition. Advanced multifunctional sensors that can meet the early warning for abnormal high temperatures that are below
requirement of extraordinary rapid and reliable responses for the ignition temperature of the combustible materials and
detecting high fire risk of combustible materials are strongly excellent self-extinguishing flame-retardant property. To the
needed. best of our knowledge, this is the most effective flame detection
Herein, we describe a feasible method for fabricating response in postcombustion and the most efficient early flame
hierarchical coatings onto combustible materials as efficient warning sensor in precombustion. This finding provides a
detecting/warning sensors including rapid flame detection in promising way for the development of advanced materials for
postcombustion and early fire warning in precombustion. The fire safety application of combustible materials.
417 DOI: 10.1021/acsnano.7b06590
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Figure 2. Rapid flame detection process of hierarchical GO/silicone coatings. (a,b) Flame detection processes of PU-SGF samples under
different environmental conditions. Alarm device system was established by connecting the sample with an alarm lamp and a low-voltage DC
power electrical source. Danger alarm was quickly triggered in 2−3 s once the sample encountered a flame, and continuous alarm was kept
even after removing the flame. Almost the same rapid response of flame detection alarm of PU-SGF was retained even after dropping some
water droplets (simulating a rainy day). (c) Electrical resistance change of PU-SGF samples before/after cyclic compression test during the
flame detection process. After 120 compression cycles, the sample showed unchanged response time for flame detection by measuring the
dramatic change in electrical resistance. Inset: PU-SGF sample recovered the original shape after applying a compressive strain of 75%. (d)
Electrical resistance change during the flame detection process for other combustible substrate materials (PR-SGF, CN-SGF, and WB-SGF).
Inset: Flame detection response time of all four samples was less than 3 s.

RESULTS AND DISCUSSION The scanning electron microscopy (SEM) images of the
The photographs of commercial polyurethane (PU) foam and hierarchical GO/silicone coatings on the skeleton of PU foam
are shown in Figure 1c−e. The presence of the multilayered
multilayered SiP/GO/PFDTS-coated PU (PU-SGF) samples
SiP/GO/PFDTS structure does not affect the porous structure
and the surface water contact angles (WCAs) are shown in
of the foam significantly (Figure 1c) and produces a rougher
Figure 1b, in which the hierarchical GO/silicone coatings with
surface on the skeleton surface (Figure 1d) compared to the
0.9/1.8/0.1/0.05 of PU/SiP/GO/PFDTS at the optimized
smooth surface of the PU-G sample (Figure S8 in SI). The
weight ratio (Figure S3 in SI) produce excellent super-
cross-sectional SEM image of PU-SGF in Figure 1e shows a
hydrophobicity of ∼156° WCA for PU-SGF compared to typical 600−800 nm thick multilayered structure of the SiP
∼88° WCA for pure PU foam. The organic−inorganic silicone layer, interconnected GO layer, and a thin hydrophobic surface
prepolymer synthesized by hydrolysis and condensation of which are well attached onto the PU skeleton. Such
silane molecules can provide a large number of silanol groups, multilayered structure can accommodate a large compressive
which are expected to react covalently with the residual strain of 75% for 120 cycles, yet recovering its original shape
isocyanate groups on the PU foam and the hydroxyl groups of and size, indicating good structural stability, although the
GO sheets.13 The PFDTS molecules after hydrolysis can react maximum compressive stress does exhibit a reduction from
with the GO sheets and SiP at a low temperature of 80−100 ∼150 kPa for the first cycle to ∼92 kPa for the 120th cycle
°C,14 thus forming a stable multilayered structure even after (Figure S9 in SI). SEM-EDX mapping results (Figure S10 in
being squeezed into an acidic or alkaline solution for 15 days SI) of the sample reveal the appearance of well-distributed
(Figure S4 in SI). We used thermogravimetric analysis (Figure silicon and fluorine elements on the rough surface, demonstrat-
S5 in SI), Fourier transform infrared (FTIR) spectroscopy ing the PFDTS molecules have been well grafted onto the
(Figure S6 in SI), and X-ray photoelectron spectroscopy (XPS) sheets, 15 which supports the superhydrophobic surface
(Figure S7 in SI) to analyze different coatings of SiP, GO, SiP/ obtained in Figure 1b due to the highly textured (rough
GO, and SiP/GO/PFDTS on the PU foam surface. The surface in Figure 1d) combined with the extremely low water
characteristic curves and peaks of various materials including affinity.16 In fact, this multilayered coating method can also be
PU, SiP-coated PU (PU-S), GO-coated PU (PU-G), SiP/GO- applied on various combustible substrate materials such as
coated PU (PU-SG), and PU-SGF samples show the expected polystyrene resin (PR), cotton (CN), and wood block (WB)
results for improved thermal stability and confirm the above (Figure 1f), and obviously improved surface hydrophobicity on
proposed reaction mechanisms. these substrates (Figure S11 in SI) can be achieved. For a
418 DOI: 10.1021/acsnano.7b06590
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Figure 3. Early fire warning response of hierarchical GO/silicone coatings. (a) Abnormal high temperature early warning of the PU-SGF
sample in precombustion. Danger alarm was triggered in 20 s at 350 °C, and continuous alarm was kept even after leaving the hot surface,
indicating a good early warning for high fire risk. (b) Electrical resistance change of PU-SGF as a function of time at different temperatures.
Inset is a schematic of monitoring the resistance change at different environmental temperatures below the ignition temperature of the
combustible materials. (c) Alarm response time of the coatings at different temperatures. Inset: Raman spectra of PU-SGF under room
temperature (trace i) and 400 °C (trace ii), indicating thermal reduction of GO sheets. (d) SEM images of surface morphologies of PU-SGF
samples under different temperatures after 200 s: (i) 300 °C, (ii) 350 °C, and (iii) 400 °C. The decomposition of silicone at high temperatures
induced the microcracks and produced the porous nanosilica structure.

concise and clear analysis, representative GO/silicone-coated and after 10 s burning (Figure S13 in SI). Although they can
PU samples will be mainly observed and discussed below with endure an applied weight of 200 g, their structural stabilities
respect to their structure and property measurements. after the burning tests are quite different. The PU-G sample
Well-exfoliated GO sheets in liquid solution can be easily after burning is unstable and collapses easily, while the burnt
processed into a range of structures for diverse applica- PU-SGF sample exhibits excellent structural stability, which can
tions.17−19 Typically, GO-coated polymer sponge via a facile be used to connect directly with the alarm lamp as an efficient
dip-coating method produces a stable and thin conductive flame detection sensor.
graphene layer on the foam skeleton after chemical reduction,20 The hierarchical GO/silicone coatings provide extremely
showing potential multifunctional applications in strain sensing, rapid responses for detecting flame on various combustible
oil/water separation, etc.21,22 However, for these graphene- substrates such as PU foam, polymer resin, cotton, and wood
based materials, an additional fire retardant component is block when connected with an alarm lamp and a low-voltage
required to achieve efficient fire resistance because the DC power electrical source. As shown in Figure 2a, once the
graphene sheets tend to be completely burnt in air PU-SGF sample encounters a flame, the danger alarm is quickly
atmosphere.23,24 Shown in Figure S12a and Movie S1 triggered in 2−3 s, and a continuous danger alarm is maintained
(Supporting Information) is the burning process of the GO- even after removing the flame (Movie S3 in SI). Note that
coated PU (PU-G) sample, which is readily and completely almost the same response time of danger alarm is retained even
burnt in 30 s due to sufficient thermal degradation. after dripping some water droplets onto the sample (simulating
Comparatively, flame attack does not destroy the shape of a rainy day) (Figure 2b and Movie S4 in SI) or exposing it
the PU-SGF sample even burned for ∼90 s (Figure S12b and outdoor for 180 days, indicating the good applicability in an
Movie S2 in SI), indicating the multilayered GO/silicone adverse environment. Further flame detection tests of the
structure protects the combustible PU foam from fire. In fact, hierarchical GO/silicone coatings on other combustible
the SiP shows intrinsic flame retardancy,25 which is different substrate materials are shown in Figure S14 in SI. Similar
from the combustible linear silicone elastomers that inorganic rapid responses (less than 3 s) of flame detection alarm can also
mineral fillers are usually needed as ceramization agents to be triggered for PR (Movie S5 in SI), CN (Movie S6 in SI),
improve their flame resistance.26 We further compare the and WB (Movie S7 in SI). These tests indicate that the
structural stability of the PU-G and PU-SGF samples before hierarchical GO/silicone coatings show promising flame
419 DOI: 10.1021/acsnano.7b06590
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Figure 4. Flame-resistant properties and mechanisms of hierarchical GO/silicone coatings on combustible substrate materials. (a) Vertical
burning test (UL94) of a PU-SGF sample. The images show the sample before the test, after applying an alcohol flame for 10 s, and the sample
after the test, demonstrating excellent self-extinguishing characteristics and high fire retardancy. (b) Photographs of pure PU and PU-SGF
char after the cone calorimetry test together with the corresponding peak heat release rates (pHRR). The results reveal high fire resistance
and char for the hierarchical coatings on the PU foam. (c) Infrared spectra and corresponding photograph of a PU-SGF sample after burning
observed at different zones. (d) SEM images of the PU-SGF sample after burning. (e) Schematic illustration of the burning process of
multilayered GO/silicone structure on the PU skeleton (not drawn to scale). Both silicone decomposition and GO graphitization during the
burning process induce the formation of a multiscale nanosilica/RGO protective crust, which inhibits the pyrolytic degradation of the inside
RGO network, providing efficient flame detection and synergistic flame-retardant effect on the combustible substrate materials.

detection sensors for fire safety application in a building, which suffering a large compressive strain. The PR-SGF, CN-SGF,
is proposed and illustrated in Figure S15 in SI. Once a fire and WB-SGF samples in Figure 2d also display significant
originated from the lower floors spreads quickly to the higher change in electrical resistance during the flame detection
floors through combustible materials, such as the exterior wall process. The alarm response times (defined as the time that can
with combustible foam material, the hierarchical GO/silicone light up the alarm lamp at a low voltage of 24 V, corresponding
coatings that are located in the high fire risk zone can provide a to about 4 orders of magnitude decrease in electrical resistance)
rapid flame detection alarm for people living in the higher of all four samples, are extremely rapid (less than 3 s; see inset
floors to receive sufficient and timely notification for in Figure 2d), which is much less than the reported response
evacuation. We believe the idea of a “rapid flame detection” time of smoke and heat detectors.7,8 Thus, monitoring the
sensor can be simply, flexibly, and robustly used in large-scale change of flame-induced electrical resistance of the hierarchical
industrial applications where there are high fire risks which coatings is clearly much more effective than detecting the
should be critically monitored. smoke product and heat flux of the traditional smoke/heat
The explanation for this rapid response behavior for detectors, hence providing an efficient strategy for rapid flame
detecting a flame lies in the change in the electrical resistance detection.
of the multilayered GO/silicone structure, which comes from Heretofore, we believe no reports have shown any early
the thermal reduction of the GO layer during the flame flame warning in precombustion because before being ignited
attacking process (discussed later). As shown in Figure 2c, the the combustible materials hardly release smoke and heat to
electrical resistance of the PU-SGF sample before/after 120 trigger the traditional detectors. It is well-known that two key
cyclic compressions under an applied strain of 75% (see insets factors (i.e., ignition temperature and ventilation (oxygen)
in figure) exhibits similar dramatic change in the burning atmosphere) critically determine the onset of flame and fire
process with almost the same flame detection response time growth and continuation of the combustible materials.27
(Movie S8 in SI). These results show good reliability of the Consequently, monitoring the temperature around the
hierarchical coatings as flame detection sensors, even after combustible materials (below their ignition temperature) is a
420 DOI: 10.1021/acsnano.7b06590
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promising and effective way to reduce high fire risk in some coatings produces excellent self-extinguishing fire resistance (in
applications, such as batteries and wires/cables in public 20 s) without dripping and self-propagating flame phenomena
transportation. Interestingly, the hierarchical GO/silicone (Figure 4a and Movie S13 in SI). Similar self-extinguishing fire
coatings on combustible substrates are sensitive to the resistance can be also observed for other combustible materials
environmental temperature. Shown in Figure 3a and Movie including PR-SGF (Figure S22 and Movie S14), CN-SGF
S9 are the temperature detection process of the PU-SGF (Figure S23 and Movie S15), and WB-SGF (Figure S24 and
sample. When the sample was put onto a hot surface of ∼350 Movie S16). Moreover, cone calorimetry tests demonstrate
°C, a danger alarm was triggered in ∼20 s and maintained for a that, after being exposed to a fixed heat flux of 35 kWm−2, the
long time, indicating efficient early fire warning of the char of the PU-SGF sample shows almost unchanged shape and
hierarchical GO/silicone coatings in precombustion. A temper- gray color in comparison with no char for the pure PU foam
ature oven was used to further evaluate the electrical resistance (Figure 4b). The peak heat release rate (pHRR) of the PU-SGF
response of the coatings at different temperatures, as illustrated sample further displays obvious decrease (∼78%) compared to
in the inset in Figure 3b and Figure S16, and the electrical that of pure foam and is much lower than those of the PU-G
resistance changes of the PU-SGF sample as a function of time and PU-S samples (Figure 25a in SI), albeit the weight loss
were also measured. It is observed that the change of the ratio of the PU-S sample is almost the same as that of the PU-
electrical resistance of PU-SGF samples is strongly dependent SGF sample (Figure S25b in SI).
on the applied environmental temperature; the higher the To understand the flame-retardant mechanisms of the
temperature, the quicker and larger change of the electrical hierarchical GO/silicone coatings on combustible substrate
resistance. The response time (as defined before) of the materials, the PU-SGF sample after the burning test was
hierarchical coatings exhibits dramatic reduction with increasing observed and analyzed. Figure 4c shows that the multilayered
temperature, for example, from ∼415 s at 200 °C (Figure S17 GO/silicone structure is transformed into an inorganic
in SI) to ∼38 s at ∼300 °C (Movie S10 in SI) and ∼3 s for 400 protective layer in the outside zone during the burning process,
°C (comparable to the response time for flame detection; see similar to cellulose nanofibers/GO/sepiolite nanorod nano-
Figure 3c), showing excellent early fire warning for monitoring composite foams35 and Al2O3 nanolayer-coated graphene
high fire risk of combustible materials in precombustion. sandwiched structure,36 which can be confirmed by the FTIR
The PFDTS molecules bonded on the GO sheets not only results. The intense Si−O−Si band at ∼1038 cm−1 in the
generate a hydrophobic surface that obtains rapid flame outside surface zone and many peaks of massive organic groups
detection in both sunny and rainy days but also provide a in the inside zone (O−H band at 3342 cm−1, C−H band at
protective layer that stabilizes the GO network on the surface of 2960 and 2860 cm−1, CC band at 1720 cm−1, C−C band at
the combustible material. Upon encountering a high temper- 1597 cm−1, Si−C band at 1265 and 783 cm−1, Si−O−C band at
ature or flame, the decomposition of silicone molecules 1088 cm−1, and Si−O−Si band at 1597 cm−1) indicate that the
(PFDTS and SiP) induces microcracks and then produces a protective silica-rich surface layer inhibits effectively the thermal
porous nanosilica structure as an effective protection layer degradation of the inside GO/silicone coating. The decreased
(Figures S18 and S19 in SI).25,28 It is noted that both the size of intensity ratio of the D and G Raman bands of GO (ID/IG)
nanosilica particles and the thickness of the protective layer after burning (Figure S20a in SI) suggests a reduction of GO to
show distinct increases with increasing temperature (from 200 RGO in the flame37 and transformation of GO sheets into
to 400 °C) (Figure 3d), and this layer inhibits effectively the char.38
thermal degradation of the GO sheets and facilitates the SEM images in Figure 4d demonstrate that the porous
reduction of GO to reduced GO (RGO).29 The thermal nanosilica protective crust is formed on the RGO network in
reduction can be confirmed by the decreased intensity ratio of the outside zone, and the hierarchical GO/silicone structure in
the D and G Raman bands of GO in the multilayered structure the inside zone does not show obvious thermal decomposition
at ∼1335 and ∼1580 cm−1 (see inset in Figure 3c and Figure (Figure S26 in SI). Once encountering an abnormal high
S20a in SI), respectively,30,31 which is consistent with the temperature or flame attack, thermal degradation of surface
chemical transformations of organic silicone molecules in an PFDTS molecules transforms into a nanosilica protective layer
inorganic nanosilica porous protection layer (see FTIR results to inhibit the decomposition of GO sheets but rapidly reduces
in Figure S20b in SI).28 Meanwhile, the graphitization and them for efficient fire detection and early warning. For a
reduction of the GO sheets construct an effective conductive continuous flame, the inside SiP polymer would decompose
network for rapid flame detection and early warning. through the microcracks on the surface (as shown in Figure 3d)
The formation of an environmentally friendly inorganic to form the porous nanosilica layer. As a result, the formation of
nanosilica/RGO layer also improves significantly the fire multiscale porous nanosilica and RGO char as an effective
resistance of the combustible substrate materials, which is protective layer can synergistically suppress the transport of
quite different from the traditional flame retardants that are heat and oxygen (Figure 4e),39,40 thus showing an “environ-
halogenated or phosphorus compounds with negative impacts mentally f riendly” alternative for protecting foams and many
on the environment and health.32,33 Vertical burning tests (UL other complex substrates (e.g., fabrics) without altering their
94) disclose that the uncoated PU foam combustible material processing and desirable mechanical behavior.41 Indeed,
can be easily ignited (exposing the sample in a flame for only 1 analysis of the chemical and structural transformations of
s) and completely burnt in several seconds, accompanied by hierarchical GO/silicone coatings shows that the porous
continuous dripping and quick flame self-propagation (Figure nanosilica structure produced by the silicone polymer at the
S21a and Movie S11).34 PU foams coated with GO or SiP (PU- high temperature effectively suppresses the transport of heat
G or PU-S) display some flame retardancy but still burn for a (Figure S27 in SI) and thus promotes the graphitization of GO
long time until they are completely combusted (Figure S21b and the formation of the RGO conductive network (Figure S28
and Movie S1 for PU-G and Figure S21c and Movie S12 for in SI), providing excellent flame retardancy and flame rapid
PU-S). Comparatively, the presence of hierarchical GO/silicone detection for the combustible substrate materials.
421 DOI: 10.1021/acsnano.7b06590
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CONCLUSIONS Electrical resistance of various samples was monitored with a two-


electrode method (ESCORT 3146A multimeter), and each end of the
In summary, the hierarchical GO/silicone coatings show that an samples was carefully affixed to copper sheets as electrodes. A vertical
extremely rapid response (less than 3 s) to flame detection and flame test was performed on uncoated and coated combustible
an ideal early warning to the environmental temperature samples. The fire from a gas burner was applied on the tested fabric for
(below ignition temperature of the combustible materials) in 10 s and then removed, and before testing, the specimens were
precombustion and ease of applicability can be achieved by the conditioned at 25 ± 1 °C and 50 ± 2% relative humidity for 72 h. PU,
simple and feasible dip-coating method. Various potential fire PU-G, PU-S, and PU-SGF samples were characterized using a cone
safety applications of the hierarchical GO/silicone coatings as calorimeter performed in an FTT, UK device according to ISO 5660,
efficient flame detection and early fire warning sensors are and samples with dimensions of 100 mm long × 100 mm wide × 10
mm thick were exposed to a heat flux of 35 kW m−2, and the data
supported by our results through detecting temperature-
reported in this work were the averages of three experiments.
dependent electrical resistance change. The coatings can also
be readily implemented on different combustible substrate ASSOCIATED CONTENT
materials where fire safety is critically required. In addition, the
porous nanosilica structures as an effective protective layer *
S Supporting Information

transformed from silicone polymer during burning protect the The Supporting Information is available free of charge on the
degradation of GO from fire and promote the formation of a ACS Publications website at DOI: 10.1021/acsnano.7b06590.
RGO conductive network, thus yielding excellent flame Figures S1−S28 and captions for Movies S1−S16 that
retardancy. Our results provide substantial motivation and show structural characterizations of hierarchical coating,
opportunity to develop advanced multifunctional sensors for performance of the hierarchical coating on various
fire prevention and protection applications in buildings, combustible materials, demo movies of flame detect-
transportation, and public security where combustible materials ing/warning sensor and flame resistance, investigation on
are widely used. the working principle of the hierarchical coating and
experiment on synergistic flame-retardant effect (PDF)
METHODS Movie S1 (AVI)
Materials and Preparation. Materials and detailed synthesis of Movie S2 (AVI)
GO and silicone polymer are given in the Supporting Information. The
Movie S3 (AVI)
PU-SGF sample was prepared as follows. Synthesized silicone
prepolymer (50 g), alcohol (50 g), and polyetheramine D230 (0.6 Movie S4 (AVI)
g) were mixed at 1000 rpm for 20 min to obtain a homogeneous Movie S5 (AVI)
solution. Pure PU foam was then fully immersed into the above Movie S6 (AVI)
mixture under vacuum for 15 min and then centrifuged at 600 rpm for Movie S7 (AVI)
5 min to remove the extra silicone prepolymer. The sample was then Movie S8 (AVI)
cured by D230 at 90 °C for ∼4 h to obtain the PU-S sample. After
that, the PU-S sample was fully immersed into the GO aqueous Movie S9 (AVI)
solution aided by a vacuum pump and centrifugation and then dried at Movie S10 (AVI)
70 °C for 4 h to obtain the PU-SG sample. Finally, PFDTS (1 g) and Movie S11 (AVI)
DI water (0.5 mL) were dispersed in 250 mL of alcohol and Movie S12 (AVI)
ultrasonicated for 10 min, and then the above PU-SG sample was fully Movie S13 (AVI)
immersed into the above PFDTS mixture at 60 °C for 5 min and dried
at 70 °C for 2 h. Similarly, various combustible materials coated by the Movie S14 (AVI)
silicone polymer, GO, and silicone/GO were fabricated according to Movie S15 (AVI)
the above process. Further detailed information is provided in the Movie S16 (AVI)
Supporting Information.
Characterization. Raman spectra of various samples were
obtained from 200 to 4000 cm−1 using a SENTERRA micro-Raman
AUTHOR INFORMATION
spectrometer (Bruker Instruments, Germany) with a 633 nm He−Ne Corresponding Authors
laser beam. The morphology and structure of GO sheets were *E-mail: lctang@hznu.edu.cn.
analyzed by transmission electron microscopy (HITACHI H- 7650) *E-mail: yiu-wing.mai@sydney.edu.au.
and atomic force microscopy (Digital Instrument D3100). The surface
ORCID
morphologies of various samples before or after flame burning tests
were examined by scanning electron microscopy (Zeiss ultra plus and Long-Cheng Tang: 0000-0002-2382-8850
HITACHI S-4800) with an energy dispersive X-ray spectroscopy Yongjin Li: 0000-0001-6666-1336
detector. X-ray diffraction was performed using a diffraction Notes
technology mini-materials analyzer on the samples with a D/
The authors declare no competing financial interest.
Max2550 V X-ray diffractor (Rigaku, Japan), and the diffraction
patterns were recorded in the 2θ range from 5 to 40° with a scan rate
of 5° min−1. Fourier transform infrared spectra were obtained using a ACKNOWLEDGMENTS
Nicolet 7000 FTIR (Nicolet Instrument Company, USA) between 600 This work was supported by the National Natural Science
and 4000 cm−1. High-resolution XPS measurements were obtained Foundation of China (Grants 51203038 and 51403047), the
using the VG scientific ESCALab 220I-XL equipped with Mg Kα X-ray Zhejiang Provincial Natural Science Foundation (Grants
source and a hemispherical electron analyzer. Themogravimetric LY15E030015 and LY18E030005), and the Project for the
analysis was performed by a TA Instruments Q500 in air/nitrogen
atmospheres at a heating rate of 10 °C min−1 between room Innovation of High Level Returned Overseas Scholars in
temperature and 800 °C. Hangzhou. The authors thank Y. Wang, F. Qiang, and Y.J. Wan
Compression tests were performed using an AMETEK Ls 100Plus for AFM and SEM characterizations. The authors also thank
(100N load cell) at a speed of 1.0 mm/min at room temperature, and Dr. Y.B. Pei for discussions of possible fire-retardant
the samples size was 20.0 mm long × 20.0 mm wide × 10.0 mm thick. mechanisms.
422 DOI: 10.1021/acsnano.7b06590
ACS Nano 2018, 12, 416−424
ACS Nano Article

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424 DOI: 10.1021/acsnano.7b06590


ACS Nano 2018, 12, 416−424

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