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9.40
Incl. Margin 20% 10.43
Incl. Tax 10% 11.47
Margin 2.26
1.23
MINE COST PT. BUMI MAKMUR WASKITA
PARENGGEAN - WARINGIN TIMUR
Jarak Hauling dari Pit ke Jetty 5.0 Km Density Coal 1.3 ton/bcm
Jarak Hauling dari Pit ke Disposal 1.5 Km Density OB 1.6 ton/lcm
Jarak Hauling dari Jetty ke EFO 0.0 Km
1
1
ANALISA VOLUME BAHAN, TENAGA & PERALATAN
NO. URAIAN
I ASUMSI
1 Menggunakan alat berat
2 Lokasi pekerjaan :
3 Kondisi kesulitan medan : sedang
4 Jam kerja efektif perhari
5 Target Penyelesaian Pekerjaan
6 Faktor pengembangan bahan
7 Jarak rata-2 muat DT dari pit ke disposal
8 Volume Pekerjaan
Stripping Ratio
Berat volume
II URUTAN KERJA
1 Material digali dengan Excavator
Excavator sekaligus memuat material ke atas DT
2 Selanjutnya DT membawa material hasil galian kelokasi
disposal yang telah ditentukan
2 ALAT
1 EXCAVATOR PC 300 (clearing-stripping)
Kapasitas Bucket
Faktor Bucket
Faktor efisiensi alat
Waktu siklus
- Menggali / memuat
- Swing, lain-lain
Kap. Prod./jam = V x Fb x Fa x 60
Ts2 x Bil
Koefisien alat/M3 = 1 : Q2
Kebutuhan Alat = V / Q2
2 EXCAVATOR PC 200
Kapasitas Bucket
Faktor Bucket
Faktor efisiensi alat
Waktu siklus
- Menggali / memuat
- Swing, lain-lain
Kap. Prod./jam = V x Fb x Fa x 60
Ts2 x Bil
Koefisien alat/M3 = 1 : Q2
Kebutuhan Alat = V / Q2
d DUMP TRUCK
Kapasitas bak
Faktor efisiensi alat
Kecepatan rata-rata bermuatan
Kecepatan rata-rata kosong
Waktu siklus
- Waktu tempuh isi = (L : v1) x 60
- Waktu tempuh kosong = (L : v2) x 60
- Muat = ( Vb : (Q2x2)) x 60
- Putar, tunggu, dll
Kap. Prod./jam = V x Fa x 60
Bil x Ts4
Koefisien alat/M3 = 1 : Q5
Kebutuhan Alat = (Vol) / Q4
PERALATAN
V 1.80 m3
Fb 1.00 -
Fa 0.90 -
Ts1 menit
T1 0.15 menit
T2 0.15 menit
Ts2 0.30 menit
Q2 202.50 Ton/jam
0.0049 jam
K 740.74 jam
K/Tk/Sch 2.65 unit 2.00 113,400.00
V 0.90 m3
Fb 1.00 -
Fa 0.90 -
Ts1 menit
T1 0.15 menit
T2 0.15 menit
Ts2 0.30 menit
Q2 101.25 Ton/jam
0.0099 jam
K 1,481.48 jam
K/Tk/Sch 5.29 unit 5.00 141,750.00
0.0182 jam
K 2,732.51 jam
K/Tk/Sch 9.76 unit 10.00 153,704.82
ANALISA VOLUME BAHAN, TENAGA & PERALATAN
I ASUMSI
1 Menggunakan alat berat
2 Lokasi pekerjaan :
3 Kondisi kesulitan medan : sedang
4 Jam kerja efektif perhari Tk 10.00 jam
5 Target Penyelesaian Pekerjaan Sch 28.00 hari
6 Faktor pengembangan bahan Fk 1.10
7 Jarak rata-2 muat DT dari pit ke ETO L 5.00 KM
8 Volume Pekerjaan V 75,000 Ton/Bulan
II URUTAN KERJA
1 Material digali dengan Excavator
Excavator sekaligus memuat material ke atas DT
2 Selanjutnya DT membawa material hasil galian kelokasi
stockpile yang telah ditentukan
2 ALAT
a EXCAVATOR PC 200 (Selective)
Kapasitas Bucket V 0.90 m3
Faktor Bucket Fb 1.00 -
Faktor efisiensi alat Fa 0.90 -
Waktu siklus Ts1 menit
- Menggali / memuat T1 0.20 menit
- Swing, lain-lain T2 0.20 menit
Ts2 0.40 menit
b EXCAVATOR PC 300
Kapasitas Bucket V 1.80 m3
Faktor Bucket Fb 1.00 -
Faktor efisiensi alat Fa 0.90 -
Waktu siklus Ts1 menit
- Menggali / memuat T1 0.20 menit
- Swing, lain-lain T2 0.20 menit
Ts2 0.40 menit
c DUMP TRUCK
Kapasitas bak Vbak 18.00 Ton
Faktor efisiensi alat Fa 0.90
Kecepatan rata-rata bermuatan v1 35.00 km/jam
Kecepatan rata-rata kosong v2 40.00 km/jam
Waktu siklus Ts2
- Waktu tempuh isi = (L : v1) x 60 T1 8.57 menit
- Waktu tempuh koson = (L : v2) x 60 T2 7.50 menit
- Muat = ( Vb : (Q2x2)) x 60 T3 5.78 menit
- Putar, tunggu, dll T4 0.30 menit
Ts4 22.15 menit
Kap. Prod./jam = V x Fa x 60 Q5 33.76 Ton/jam
Bil x Ts4
Koefisien alat/M3 = 1 : Q5 0.0296 jam
Kebutuhan Alat = (Vol) / Q4 K 2,221.76 jam
K/Tk/Sch 7.93 unit
KETERANGAN
3.00 78,507.69
1.00 52,338.46
8.00 75,615.84
ANALISA VOLUME BAHAN, TENAGA & PERALATAN
I ASUMSI
1 Menggunakan alat berat
2 Lokasi pekerjaan :
3 Kondisi kesulitan medan : sedang
4 Jam kerja efektif perhari Tk 10.00 jam
5 Target Penyelesaian Pekerjaan Sch 28.00 hari
6 Faktor pengembangan bahan Fk 1.10
7 Jarak rata-2 muat DT dari pit ke ETO L - KM
8 Volume Pekerjaan V 75,000.00 Ton/Bulan
II URUTAN KERJA
1 Material digali dengan Excavator
Excavator sekaligus memuat material ke atas DT
2 Selanjutnya DT membawa material hasil galian kelokasi
stockpile yang telah ditentukan
2 ALAT
a EXCAVATOR PC 200
Kapasitas Bucket V 0.90 m3
Faktor Bucket Fb 1.00 -
Faktor efisiensi alat Fa 0.90 -
Waktu siklus Ts1 menit
- Menggali / memuat T1 0.15 menit
- Swing, lain-lain T2 0.15 menit
Ts2 0.30 menit
I ASUMSI
1 Menggunakan alat berat
2 Lokasi pekerjaan :
3 Kondisi kesulitan medan : sedang
4 Jam kerja efektif perhari Tk 18.00
5 Target Penyelesaian Pekerjaan Sch 15.00
6 Faktor pengembangan bahan Fk 1.10
7 Jarak rata-2 muat DT loading ke barge L -
8 Volume Pekerjaan V 75,000.00
II URUTAN KERJA
1 Material digali dengan Excavator
Excavator sekaligus memuat material ke atas DT
2 Selanjutnya DT membawa material hasil galian ke tongkang
2 ALAT
b EXCAVATOR PC 200 (Tongkang)
Kapasitas Bucket V 0.90
Faktor Bucket Fb 1.00
Faktor efisiensi alat Fa 0.90
Waktu siklus Ts1
- Menggali / memuat T1 0.15
- Swing, lain-lain T2 0.15
Ts2 0.30
d DUMP TRUCK
Kapasitas bak Vbak 14.00
Faktor efisiensi alat Fa 0.90
Kecepatan rata-rata bermuatan v1 30.00
Kecepatan rata-rata kosong v2 35.00
Waktu siklus Ts2
- Waktu tempuh isi = (L : v1) x 60 T1 -
- Waktu tempuh koson = (L : v2) x 60 T2 -
- Muat = ( Vb : (Q2x2)) x 60 T3 3.37
- Putar, tunggu, dll T4 0.30
Ts4 3.67
Kap. Prod./jam = V x Fa x 60 Q5 158.44
Bil x Ts4
Koefisien alat/M3 = 1 : Q5 0.0063
Kebutuhan Alat = (Vol) / Q4 K 473.36
K/Tk/Sch 1.75
SATUAN KETERANGAN
jam
hari
KM
Ton/Bulan
Ton/M3
m3
-
-
menit
menit
menit
menit
Ton/jam
jam
jam
unit 3.00 100,938.46
m3
-
-
menit
menit
menit
menit
Ton/jam
jam
jam
unit 2.00 134,584.62
Ton
km/jam
km/jam
menit
menit
menit
menit
menit
Ton/jam
jam
jam
unit 2.00 85,558.33
USD/ton
0.19
0.03
OPERATION COST OF OVERBURDEN REMO
I. OVERBURDEN REMOVAL
A. EQUIPMENT (RENTAL)
1 Excavator, Komatsu PC 300 5 475,000 31.67 252
2 Bulldozer, Komatsu D85SS 1 500,000 33.33 252
3 Dump Truck, Hino FM 360 10 250,000 16.67 252
4 Excavator, Komatsu PC 200 2 275,000 18.33 252
B. FUEL CONSUMPTION
1 Excavator, Komatsu PC 300 5 600,000 40.00 252
2 Bulldozer, Komatsu D85SS 1 600,000 40.00 252
3 Dump Truck, Hino FM 360 10 280,000 18.67 252
4 Excavator, Komatsu PC 200 2 360,000 24.00 252
Sub Total/MT
II. ORE MINING and HAULING
A. EQUIPMENT (RENTAL)
1 Excavator, Komatsu PC 300 1 475,000 31.67 252
2 Excavator , Komatsu PC 200 3 275,000 18.33 252
3 Bulldozer, Komatsu D85SS 500,000 33.33 252
4 Dump Truck 20 Ton 8 250,000 16.67 252
B. FUEL CONSUMPTION
1 Excavator, Komatsu PC 300 1 600,000 40.00 252
2 Excavator, Komatsu PC 200 3 360,000 24.00 252
Bulldozer, Komatsu D85SS - 600,000 40.00 252
3 Dump Truck, Hino FM 360 8 280,000 18.67 252
Sub Total/MT
III. ORE HANDLING EFO
A. EQUIPMENT (RENTAL)
1 Excavator, Komatsu PC 200 2 275,000 18.33 252
Bulldozer, Komatsu D85SS - 500,000 33.33 252
B. FUEL CONSUMPTION
1 Excavator, Komatsu PC 200 2 360,000 24.00 252
Bulldozer, Komatsu D85SS - 600,000 40.00 252
Sub Total/MT
IV. BARGING
A EQUIPMENT
1 Excavator, Komatsu PC 300 2 475,000 31.67 200
2 Dump Truck, Hino FM 360 2 250,000 16.67 200
3 Excavator, Komatsu PC 200 3 275,000 18.33 200
B FUEL CONSUMPTION
1 Excavator, Komatsu PC 300 2 600,000 40.00 200
2 Dump Truck, Hino FM 360 2 280,000 18.67 200
3 Excavator, Komatsu PC 200 3 360,000 24.00 200
Sub Total/MT
C MAINTENANCE & SERVICE (Variable Cost ini diperhitungkan jika harga menggunakan owning cost)
1 Spare Part 10 % dari Total Cost Rental + Fuel 6,449,820,000
2 Lube & Grease 0.2 % dari Total Cost Rental + Fuel 6,449,820,000
3 Tyre 1 % dari Total Cost Rental + Fuel 2,616,080,000
Sub Total 15,515,720,000
TOTAL COST
1 SUPPORT EQUIPMENT
2 MANPOWER INCLUDE MEAL
4 QA/QC
PRODUCTION COST (EXC PPN 10%)
Fuel Price
Exchange Rate :
3,286,300,000
4,042,080,000
20,000
15,000
COST per-TON
( USD )
0.53
0.11
0.56 228,571
0.12
1.33
Fuel con/h Fuel Price/L Fuel Consumption (Liter)
0.67 30 20,000 37,800
0.13 30 20,000 7,560
0.63 14 20,000 35,280
0.16 18 20,000 9,072
1.59 89,712
2.92
0.11
0.18
-
0.45
0.74
Fuel con/h Fuel Price/L Fuel Consumption (Liter)
0.13 30 20,000 7,560
0.24 18 20,000 13,608
-
0.50 14 20,000 28,224
0.88 49,392
1.62
0.12
-
0.12
Fuel con/h Fuel Price/L Fuel Consumption (Liter)
0.16 18 20,000 9,072
-
0.16
0.28
0.17
0.09 21 Days
0.15
0.40
Fuel con/h Fuel Price/L Fuel Consumption (Liter)
0.21 30 20,000 12,000
0.10 14 20,000 5,600
0.19 18 20,000 10,800
0.50 17,600
0.91
0.57
0.01
0.02
0.61
6.34 115,095
1.69
0.75
1.50
10.28 9.67
10.28
2.06
12.34
OPERATION COST OF OVERBURDEN REMOVAL AND ORE MINING
I. OVERBURDEN REMOVAL
A. EQUIPMENT (RENTAL)
1 Exavator, Komatsu PC-200 Rock breker 1 275,000 18.33 224 224 61,600,000
2 Exavator, Komatsu PC-200 1 275,000 18.33 224 224 61,600,000
3 Grader, Komatsu 3 375,000 25.00 224 672 252,000,000
4 Compactor 3 275,000 18.33 224 672 184,800,000
5 Light Vehicle 4 125,000 8.33 224 896 112,000,000
6 Fuel Truck 2 85,000 5.67 200 400 34,000,000
7 Water Truck 3 150,000 10.00 200 600 90,000,000
8 Genset 80 KVA - 220,000 14.67 200 - -
9 Tower lamp 6 30,000 2.00 150 900 27,000,000
823,000,000
B. FUEL CONSUMPTION
1 Exavator, Komatsu PC-200 1 360,000 24.00 224 224 80,640,000
2 Exavator, Komatsu PC-200 1 360,000 24.00 224 224 80,640,000
3 Grader, Komatsu 3 400,000 26.67 224 672 268,800,000
4 Compactor 3 300,000 20.00 224 672 201,600,000
5 Light Vehicle 4 30,000 2.00 224 896 26,880,000
6 Fuel Truck 2 240,000 16.00 200 400 96,000,000
7 Water Truck 3 240,000 16.00 200 600 144,000,000
8 Genset 80 KVA - 200,000 13.33 200 - -
9 Tower lamp 6 200,000 13.33 150 900 180,000,000
1,078,560,000
Sub Total/MT 1,901,560,000
Fuel Price 20,000
Exchange Rate : 15,000
0.97
0.97
0.74
Kebutuhan Alat Berat untuk Produksi Bijih Nikel 50.000 Mton dengan SR 1:3
HAUL DISTANCE
MATERIAL MOVEMENT (WMT)
ACTIVITY EQUIPMENT TYPE (Km)
OB ORE OB
1. OB Removal
Excavator, Komatsu PC 300 150,000
Excavator , Komatsu PC 200 150,000
Bulldozer, Komatsu D85SS 150,000
Dump Truck 20 Ton 1.50 150,000
2. Ore Getting
Excavator , Komatsu PC 200
Excavator, Komatsu PC 300
Bulldozer, Komatsu D85SS
Dump Truck 20 Ton 5
3. Road Maintenance
Motor Greder
Compactor
4. Stockpile ORE Pile Up
Excavator , Komatsu PC 200
Bulldozer, Komatsu D85SS
5. Barging
Excavator, Komatsu PC 300
Excavator , Komatsu PC 200
Dump Truck 20 Ton - -
4. Supporting Equipment
Rock Breker Excavator , Komatsu PC 200
Loading quarry Excavator , Komatsu PC 200
Fuel Truck HINO 130PS
Water truck HINO FM 260 JD
Lighting Plant PATRIA LS 4000
Light Vehicle 4WD
EXCAVATOR
BULDOZER
DUMP TRUCK 20 TON
MOTOR GRADER
TOTAL COMPACTOR
WATER TRUCK
FUEL TRUCK
LIGHTING PLANT
LIGHT VEHICLE
20,000,000
240,000,000
20,000,000
60,000,000
60,000,000
380,000,000
0.000 Mton dengan SR 1:3
ORE (UNIT)
5
2
1
10
75,000 3
75,000 1
75,000 -
75,000 8
3
3
2
-
75,000 2
75,000 3
75,000 2
1
1
2
3
6
4
664,000,000
100,000,000
150,000,000
82,000,000
600,000,000
75,000,000
55,000,000
46,750,000
17,850,000
31,500,000
9,000,000
1,831,100,000
MAN POWER PLANNING
JUMLAH BIAYA BIAYA TENAGA
NO POSISI
ORANG TENAGA KERJA KERJA / BULAN
1 PROJECT MANAGER 1 Rp 15,000,000 Rp 15,000,000
2 MINE OPERATION SUPERVISOR 2 Rp 8,500,000 Rp 17,000,000
3 HR/ACCOUNTING 1 Rp 7,000,000 Rp 7,000,000
4 DATATECH (LOKAL) 1 Rp 5,500,000 Rp 5,500,000
5 PRODUCTION HELPER (LOKAL) 4 Rp 4,500,000 Rp 18,000,000
6 DUMP TRUCK OPERATOR 20 Rp 8,400,000 Rp 168,000,000
7 DOZER OPERATOR 1 Rp 8,400,000 Rp 8,400,000
8 EXCAVATOR OPERATOR 20 Rp 8,400,000 Rp 168,000,000
9 GRADER OPERATOR 3 Rp 8,400,000 Rp 25,200,000
10 COMPACT OPERATOR 3 Rp 8,400,000 Rp 25,200,000
11 MECHANIC 2 Rp 8,500,000 Rp 17,000,000
12 ELECTRICIAN 1 Rp 8,500,000 Rp 8,500,000
13 WELDER 2 Rp 8,500,000 Rp 17,000,000
14 MECHANIC/TYRE HELPER (LOKAL) 8 Rp 4,500,000 Rp 36,000,000
15 LOGISTIC & STORE COORDINATOR 2 Rp 7,000,000 Rp 14,000,000
16 FUEL TANK DRIVER (LOKAL) 2 Rp 6,500,000 Rp 13,000,000
17 WATER TRUCK DRIVER (LOKAL) 3 Rp 6,500,000 Rp 19,500,000
18 COOK (LOKAL) 4 Rp 3,800,000 Rp 15,200,000
19 STORE MAN (LOKAL) 2 Rp 3,800,000 Rp 7,600,000
20 FUEL MAN (LOKAL) 3 Rp 4,500,000 Rp 13,500,000
21 MESS BOY (LOKAL) 2 Rp 3,800,000 Rp 7,600,000
22 LAUNDRYSERVICES (LOKAL) 2 Rp 3,800,000 Rp 7,600,000
23 CHIEF SECURITY (LOKAL) 1 Rp 5,000,000 Rp 5,000,000
24 SECURITY (LOKAL) 3 Rp 4,500,000 Rp 13,500,000
Total 93 Rp 652,300,000
41
TOTAL BIAYA
NO TUNJANGAN JUMLAH BIAYA
PERBULAN
A MANAGER
1 Hari Raya Rp 54,358,333
2 Cuti tahunan Rp 54,358,333
3 Jamsostek
Jaminan Kecelakaan Kerja 2% Rp 652,300,000 Rp 13,046,000
Jaminan Kematian 1.5% Rp 652,300,000 Rp 9,784,500
Jaminan Hari Tua 3.7% Rp 652,300,000 Rp 24,135,100
Jaminan Pemeliharaan Kesehatan 6% Rp 652,300,000 Rp 39,138,000
Sub Total Rp 194,820,267
Rp 652,300,000 -
Rp 652,300,000
Rp 156,552,000
Rp 117,414,000
Rp 289,621,200
Rp 469,656,000
Rp 2,337,843,200
0.80 USD/Ton
10 28 Cost/day/org
300,000 1,125,000 40,179 340,179
232142.8571 272,321